INDUSTRIAL STATION SIZINGMANUEL GR

Customer : Doalgaz Projesi Reference : Serial No : 2010-15-18SERVICE CONDITIONS P1 max P1 min P2 max P2 min Q r t P atm

STENLEN DEERLER MDAHALE EDLMEMES GEREKEN ALAN

Maximum inlet pressure Minimum inlet pressure Maximum outlet pressure Minimum outlet pressure Maximum flow (0C, P atm) Density Temperature Average barometric pressure

bar g bar g bar g bar g m3/h(n) kg.m-3(n) C bar

: : : : : : : :

25 6 4 4 7,500 0.80 15 1.013

PRESSURE REGULATOR AND RELIEF VALVE P2 max(abs)/P1 min(abs) Zf Coefficient of compressibility Qf calculated Calculated coefficient of capacity Cg calculated Calculated coefficient of capacity Cg selected Selected coefficient of capacity Selected port diameter Calculated velocity at outlet regulator flange Producer Selected Regulator type Selected Relief type Selceted Relief diameter Selceted SSV PIPING V1 max designed ND1 calculated ND1 selected ND1 real V1 calculated V2 max designed ND2 calculated ND2 selected ND2 real V2 calculated FILTER Pressure localized to the filter Physical flow Body diameter Polyester cartridge type Cartridge surface area

mm m.s-1

: : : : : : : : : : : :

0.71 1.07 1160.7 2251.7 2150.0 80 83 GORTER R 286 MVS/1 25 HSV086

Maximum inlet gas velocity Calculated inlet nominal diameter Selected inlet nominal diameter Calculated inlet velocity Maximum outlet gas velocity Calculated outlet nominal diameter Selected outlet nominal diameter Calculated outlet velocity Minimum pressure Nominal diameter

m.s-1 mm mm mm m.s-1 m.s-1 mm mm mm m.s-1 bar g m3/h mm m

: : : : : : : : : : : : : :

25 123.0 150 154.08 15.94 25 145.5 150 154.08 22.30 6 1069.40 300 G3 0.950 41.307

METER Q localized to the meter Pressure localized to the meter G calculated G selected Diameter selected Meter type

Maximum flow Minimum pressure

m3/h(n) bar g m /h3

: : : : : :

mm

7500 4 1496 1600 1000 150 Turbine

NKABUL DOSYASI PRELEMINARY FILE

Proje ad stasyon Tipi stasyon Seri No Kapasite Giri Basnc k Basnc

Project Name Type of Station Serial Number of Station Flow Inlet Pressure Outlet Pressure

: Doalgaz Projesi : RMS-B : 2010-15-18 : 7,500 : 6 - 25 : 4 Nm3/h barg barg

PROJE BLGLER PROJECT INFORMATIONMteri / Customer stasyon tipi / Type stasyon No / Serial No SERVS ARTLARIMax. Giri basnc Min. Giri basnc Max. k basnc Min. k basnc Anma Kapasitesi Max. Giri Hz Max. k Hz Hesaplama Kodu Tasarm Scakl

:Doalgaz Projesi :2010-15-18 :2010-15-18 SERVICE CONDITIONSMax. inlet pressure Min. inlet pressure Max. Outlet pressure Min. Outlet pressure Flow (0C, P atm) Max. Inlet gas velocity Max. Outlet gas velocity Calculation Code Design Temperature

Tarih / Date Revizyon / Revision Sayfa / Page

3/3/2013 :0 :1

Simge P1 max P1 min P2 max P2 min Q V1 max V2 max T

Birim bar g bar g bar g bar g m3/h(n) m.s-1 m.s-1 C

Girdiler 25 6 4 4 7,500 25 25 ANSI B 31.8 -20 / + 50

ANA RN BLGLER MAIN PRODUCTS INFORMATIONMteri / Customer stasyon tipi / Type stasyon No / Serial No RN / PRODUCTFLTRE / FILTER KRESEL VANA/ BALL VALVE KELEBEK VANA/ BALL VALVE SAYA / METER REGLATR / REGULATOR SSV TAHLYE VANASI / RELIEF FARK BAS. GST. / DPI ZOLASYON CON. /INS. JOINT ZOLASYON CON. /INS. JOINT BORULAMA / PIPING KABIN / CABINET

: Doalgaz Projesi :2010-15-18 :2010-15-18 RETC / PRODUCERPALMET A.. / CAN FLTRE KURVALF BURELK ACTARIS GORTER GORTER MADAS PAKKENS WON IL WON IL PALMET A.. AR G3 FB,TR, G.O. F.B., L.O. G 1000 R 286 HSV086 MVS/1 PG 1000 BW*RF BW*RF RF*RF AL

Tarih / Date Revizyon / Revision TP / TYPE DN300 150 150 150 80 80 1" 1/4" 150 150

3/3/2013 :0 :2

Sayfa / Page CLASS Work Press.ANSI 300 ANSI 300 ANSI 150 ANSI 150 ANSI 300 ANSI 300 PN 6 3000 ANSI 300 ANSI 300 25 25 4 4 25 25 5 barg 1000 mbard 25 4 25/4 -

FLOW8,000 m/h 11,230 m/h 11,230 m/h 750 m/h -

STANDARTASME Sec. VIII Div.1 API 6D TS 11341 DIN 33800 DIN 3380 DIN 3381 DIN 3380 DIN 16005 UNI 7088 UNI 7088 ASME Sec. VIII Div.1 -

150/150 ANSI 300 3 mm -

FILTRE HESAPLARI FILTER CALCULATIONSMteri / Customer Filtre Tipi / Flter Type retim Standard / Code malat / Producer TASARIM GRDLERMax. Giri basnc Min. Giri basnc Anma Kapasitesi Referans Basn Filtre Yzeyindeki Hz

:Doalgaz Projesi : FAG-A / G3 : ASME Sec. VIII Div.1 : PALMET DESIGN INPUTSMax. inlet pressure Min. inlet pressure Flow (0C, P atm) Absolute Pressure Velocity of Filter Surface

Tarih / Date Sayfa / Page Revizyon / Revision Simge P1 max P1 min Q Pr V Size G3 75 mbr 12,600 m/h Birim bar g bar g m3/h(n) bar m/s Birim m 1 DN DN DN @ @

3/3/2013 :3 :0

TASARIM IKTILARIKartu Tipi Kartu Says Drain Vana Boyutu Gvde ap Balant ap Hesaplanan Basn Dm Hesaplana En Yksek Debi

DESIGN OUTPUTSCartridge Type Cartridge Quantity Drain Valves Dimentions Body diameter Connection Diameter Calculated Pressure Drop Calculated Max. Flow

Girdiler 25 6 7,500 1.0133 0.33 ktlar 0.95 adet/ pieces 25 300 150 / 80 7,500 m/h 150 mbr

Yukardaki tabloda G3 filtrenin 6 Bar basn altnda, 100 mbar basn kaybnda maksimum 12600 Nm3/h kapasiteye ulat grlmektedir.

REGLATR HESAPLARI REGULATOR CALCULATIONSMteri / Customer Reg ve SSV Tipi / Reg. Type retim Standard / Code malat / Producer TASARIM GRDLERMax. Giri basnc Min. Giri basnc Anma Kapasitesi Max. k basnc Min. k basnc Referans Basn Referans Scaklk

:Doalgaz Projesi : R 286 & HSV086 : DIN 3380 + DIN 3381 : GORTER DESIGN INPUTSMax. inlet pressure Min. inlet pressure Flow Max. outlet pressure Min. outlet pressure Referance Pressure Referance Temperature

Tarih / Date Sayfa / Page Revizyon / Revision

3/3/2013 :4 :0

TASARIM IKTILARIReglatr Tipi Basn Snf Ak Sabiti (Cg) En Yksek KapasiteP2 / P1min > 0,5

DESIGN OUTPUTSRegulator type (Regulator+SSV) Pressure Class Flow Coefficent ( Kg) Maximum Flow0,66 > 0,5 olduuna gre Cg = 3.720

Simge P1 max P1 min Q P2 max P2 min Pr Tr ap DN 80 -

Birim bar g bar g m3/h(n) bar g bar g bar C Birim Nm3/h

Girdiler 25 6 7,500 4 4 1.0133 15 ktlar R 286 ANSI 300 2,483 11,230

Cg = Q / ((13,94 / (0,6 . Tr +273))1/2 . ((P1min - P2) * (P2 * Pr))1/2 = 2.483 Qmax = ((13,94 / (0,6 . Tr +273))1/2 Cg . ((P1min - P2) * (P2 * Pr))1/2 = 11.230 Nm3/h

SAYA HESAPLARI METER CALCULATIONSMteri / Customer Saya Tipi / Reg. Type retim Standard / Code malat / Producer TASARIM GRDLERMax. k basnc Min. k basnc Anma Kapasitesi Referans Basn Referans Scaklk

:Doalgaz Projesi : G 1000 : DIN 33800 : ACTARIS DESIGN INPUTSMax. outlet pressure Min. outlet pressure Flow (0C, P atm) Referance Pressure Referance Temperature

Tarih / Date : 26/06/2002 Revizyon / Revision : 1 :5 Sayfa / Page

TASARIM IKTILARIHesaplanan Debi Seilen Saya Tipi Seilen Saya ap Seilen Saya Basn Snf Sayacn Max. Debisi Sayacn Minimum Debisi Max. Basnta Minimum Debi Min. Basnta Maximum Debi Saya seimi :

DESIGN OUTPUTSCalculated Flow Selected meter type Selected meter diameter Selected meter pressure class Max. flow of tmeter Min. flow of meter Minium Flow at Max. Pressure

Simge P1 max P1 min Q Pr Tr SimgeQh Qsmax Qsmin QminHP

Birim bar g bar g m3/h(n) bar C Koullar@ 5 bara @ 1 bara @ 1 bara @ 5 bara

Girdiler 4 4 7,500 1.0133 15 ktlar1,500 m/h G 1000 DN 150 ANSI 150 1,600 m/h 16.00 m/h 44.00m/h 8,000 m/h

Maximum Flow at Minimum Pressure Qmax @ 5 bara Maksimum giri basnc 5 bara'da minimum debisi QminHp = 44 m/h olan ve minimum giri basnc olan 5 bara'da ise maksimum debisi Qmax= 8000 m/h olan G 1000 tipi DN 150 lsnde saya seilmitir. Qh = [ Q / P1 min ] Qmax = [ Qsmax * P1 min ] Qh = 7500 / 5 = Qmax = 1600 x 5 = 1,500 8000 @ 5 bara @ 5 bara

Minimum ve maksimum debi hesab

QminHp = [ Qmin / ( dv * P1 max ) 1/2 ] QminHp @ 5 bara

QminHp = [ 16 / ( 0,65 *5 ) 1/2 ] = 8.9 QminHp = [ 8.9 * 5 ] = 44

SAYA HESAPLARI METER CALCULATIONSMteri / Customer Saya Tipi / Reg. Type retim Standard / Code malat / Producer TASARIM GRDLERMax. k basnc Min. k basnc Anma Kapasitesi Referans Basn Referans Scaklk

:Doalgaz Projesi : G 1000 : DIN 33800 :ACTARIS DESIGN INPUTSMax. outlet pressure Min. outlet pressure Flow (0C, P atm) Referance Pressure Referance Temperature

Tarih / Date Revizyon / Revision Sayfa / Page

: 26/06/2002 :1 :5

TASARIM IKTILARIHesaplanan Debi Seilen Saya Tipi Seilen Saya ap Seilen Saya Basn Snf Sayacn Max. Debisi Sayacn Minimum Debisi Saya seimi Maksimum Debi Hesab Minimum Debi Hesab :

DESIGN OUTPUTSCalculated Flow Selected meter type Selected meter diameter Selected meter pressure class Max. flow of tmeter

Simge P1 max P1 min Q Pr Tr SimgeQh Qmax

Birim bar g bar g m3/h(n) bar C Koullar@ 5 bara @ 1,3 bara

Girdiler 4 4 7,500 1.0133 15 ktlar1,500 m/h U 400 DN 150 ANSI 150 400 m/h 2.50 m/h

Min. flow of meter Qmin @ 1,3 bara Minimum debisi Qmin = 2.5 m/h olan ve minimum giri basnc olan maksimum debisi Qmax= 400 m/h olan U 400 tipi DN 150 lsnde saya seilmitir. Qmax = [ Qmax * P1 min ] Qmin @ 5 bara Qmax = 400 Qmin = 2,5 400 2.5 @ 5 bara

@ 1,3 bara

RELIEF VANA HESAPLARI RELIEF VALVE CALCULATIONSMteri /Customer Relief Vana Tipi / Rel. Type retim Standard / Code malat / Producer TASARIM GRDLERRelief Giri basnc Relief Kapasitesi Referans Basn Referans Scaklk

:Doalgaz Projesi :MVS/1 :TS 11655 : MADAS DESIGN INPUTSMin. inlet pressure Relief gas flow Referance Pressure Referance Temperature

Tarih / Date Sayfa / Page Revizyon / Revision

9/21/2007 :0 :0

SimgePm Qr Pr Tr

Birimbar g Nm3/h bar C

Girdiler5 750 1.0133 15

TASARIM IKTILARIRelief tipi Basn Snf Basn Ayar Aral Ayar Basnc

DESIGN OUTPUTSRelief type Pressure Class Pressure Setting Range Pressure Setting Value

apDN 25 -

BirimBar Bar

ktlarMVS/1 ANSI 150 RF 0,3 - 6 4.4

Tahliye vanas, Reglatrn k basnc gznnde bulundurularak seilir.

BORU HESAPLARI PIPING CALCULATIONSMteri /Customer Boru Tipi / Pipe Type retim Standard / Code malat / Producer TASARIM GRDLERMax. Giri basnc Min. Giri basnc Kapasite Max. k basnc Min. k basnc Max. Giri Hz Max. k Hz

:Doalgaz Projesi: API 5L Gr B , ASTM A 234 , ASTM A 105

Tarih / Date Revizyon / Revision Sayfa / Page

3/3/2013 :0 :7

: ASME Code Div.1 , Section 8 : PALMET DESIGN INPUTSMax. inlet pressure Min. inlet pressure Flow Max. inlet pressure Min. inlet pressure Max. Inlet gas velocity Max. Outlet gas velocity

GR TARAFI TASARIM IKTILARIHesaplanan Giri ap Seilen nominal giri ap Seilen Boru ap Seilen aptaki Hz

DESIGN OUTPUTS FOR INLETCalculated inlet diameter Selected inlet nominal diameter Selected pipe internal diameter Calculated inlet velocity

Simge P1 max P1 min Q P2 max P2 min V1 max V2 max SimgeDgh

Birim bar g bar g m3/h(n) bar g bar g m.s-1 m.s-1 Birimmm

Girdiler 25 6 7,500 4 4 25 25 Sonular127.33

IKI TARAFI TASARIM IKTILARIHesaplanan k ap Seilen Nominal k ap Seilen Boru ap Seilen aptaki Hz Giri ap Seimi V=353,81 [ 7500 / (7x154.08x154.08) ] =15.94 m/s D=19,45 [ 7500 / (7x 25 ) ] = 127.33 mm k ap Seimi V=378 [ 7500 / (5x154.08x154.08) ] =22.3 m/s D=19,45 [ 7500 / (5x 25 ) ] = 150.66 mm Hz Formul ap Seimi Formul

DESIGN OUTPUTS FOR OUTLETCalculated inlet diameter Selected outlet nominal diameter Selected pipe internal diameter Calculated outlet velocity

Dgs Di Vg SimgeDh

DN mm m.s-1 Birimmm

150154.08 15.94

Sonular150.66

Ds Di V

DN mm m.s-1

150154.08 22.30

Minimum giri basnc 7 bara'da ve istasyon kapasitesi 7500 m/h de gaz ak hzn 25 m/sn altnda , V=15.94 m/sn de tutan DN 150 mm boru ap seilmitir Minimum k basnc 5 bara'da ve istasyon kapasitesi 7500 m/h de gaz ak hzn 25 m/sn altnda , V=22.3 m/sn de tutan DN 150 mm boru ap seilmitir V= 353,81* [ Q / [( P+Pg) x D ) ] D = 18,81 * [ Q / ((P+Pg) x V ) ] 1/2 P : Basn ( bara) D : D ap (mm) Q : Debi ( m3/h) V: Hz ( m/sn)

MALZEME LSTES EQUIPMENT LSTEQUIPMENT LIST Kapasite / Capacity Giri Basnc / Inlet Pressure OF k Basnc / Outlet Pressure RMS-BSIRA Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 P&ID NO P&ID Number 1 2 2.1 3 EKPMAN TANIMI Material GR ZOLASYON CONTASI GR KRESEL VANASI BY-PASS KRESEL VANA FLTRE

:7500 Nm3/h : 25 / 6 Bar : 4 BarMARKA Brand A B C D E F G H I J K L M N O P Q R TP Type API 5L GRADE B TAM GEL,ELK,FLANLI Dili, elik, kresel G 3 KARTULU ELK FLTRE 0-1000 mbar Dili,elik,kresel 0-40 bar , KL 2,5 Dili,elik,kresel Aralk -30 ve +60 , KL 2,0 TAM GEL R 286 0-6 bar , KL 2,5 G 1000 MVS/1 Dili,elik,kresel API 5L GRADE B ALMNYUM KABN API 5L GRADE B DKSZ

Seri No / Station Serial Number Tarih / Date Revizyon / Rev.AP / KALINLIK Diameter 6" 6" 1/2'' 12" 100mm 1'' 100mm 1/2'' 100mm 6" 3" 100mm 6" 1'' 1'' 6" 3 mm 6" x 6" ANSI 150 / 150 ANSI 150 ANSI 150 PN16 ANSI 300 ANSI 150 ANSI 300 PN 16 BASIN SINIFI ADET Pressure Class Qty ANSI 300 ANSI 300 PN 16 ANSI 300 3000 PN 16 1 2 2 2 2 2 1 8 2 3 2 3 1 1 1 1 1 1

: RMS-B 3/3/2013 : 00STANDART Standart UNI 7088 API 6D TS EN 331 ASME Sec VIII Division 1 DIN 16005 TS EN 331 TS EN-837 TS EN 331 DIN 16203 TS 11341 DIN 3380, EN 334 TS EN-837 TS EN 12480 TS 11655 TS EN 331 UNI 7088 ARTNAME ANSI B36.10

3.1 - 3.2 FARK BASIN MANOMETRES 3.3 4 4.1 5 6 7-8 9 10 11 11.1 12 14 FLTRE BOALTMA KRESEL VANA GR MANOMETRE (Gliserin Dolgulu) BOALTMA VANASI TERMOMETRE KELEBEK VANA REGLATR & SSV IKI MANOMETRE (Gliserin Dolgulu) SAYA EMNYET TAHLYE VANASI TAHLYE BOALTMA VANASI IKI ZOLASYON CONTASI KABN BORULAMA

NDEKLER CONTENTS

1

MALZEME LSTES VE P&IDMaterial List and P&ID

2

STASYON MALAT ZMLERStation Manufacturing Drawings

3

FLTRE HESAPLAMASICalculatons of Filters

4

REGLATR HESAPLAMASICalculations of Regulators

5

SAYA HESAPLAMASICalculations of Meter

6

EMNYET TAHLYE VANASI HESAPLAMASICalculations of Safety Relief Valve

7

BORULAMA HESAPLAMASICalculations of Pipings

8

RN KATALOGLARIProducts Brochures

9

STASYON RETM ARTNAMESSpecifications of Manifacturing

10

MALATA YETERLLK BELGELERCertificates of Manufacturing

EZR OTOMATK SEM TABLOSU Cg Cg 0 481 482 547 548 1800 1801 3390 3391 5540 5541 11200 11201 12940 12941 13130

AP 25 32 50 80 100 150 200 300

MBN (ISL) OTOMATK SEM TABLOSU (RG5) Cg Cg 0 203 203 406 406 497 497 813 813 1219 1219 1806 1806 2032 0

ASOFLEX OTOMATK SEM TABLOSU Cg Cg 0 970 971 1550 1551 2900 2901 5800

AP 50 80 100 150

MBR- VE A 149 OTOMATK SEM TABLOSU Cg Cg 0 1100

BFL OTOMATK SEM TABLOSU Cg Cg 0 403 404 1089 1090 1734 1735 2782 2783 4153 4154 6694 6695 14113

AP 25 40 50 65 80 100 150

FL OTOMATK SEM TABLOSU Cg Cg 0 500 501 1350 1351 2150 2151 3450 3451 5150 5151 8300 8301 17500

MFL OTOMATK SEM TABLOSU Cg Cg 0 403 404 1089 1090 1734 1735 2782 2783 4153 4154 6694 6695 14113

AP 25 40 50 65 80 100 150

OTOMATK RELEF SEM P Q 0 110 111 301 302 520 521 1400 1401 2250

K SEM TABLOSU (RG5) AP 25 40 50 65 80 100 150

MBN (ESL) OTOMATK SEM TABLOSU (RG5) Cg Cg AP 0 315 25 315 630 40 630 770 50 770 1260 65 1260 1890 80 1890 2800 100 2800 3150 150

MATK SEM TABLOSU AP 50

M TABLOSU AP 25 40 50 65 80 100 150

TYPE V/52 V/62 VS-FL-BP VS-FL-BP VS-FL-BP

SIZE 25/40 40/50 25 40 50

dp 10 25 50 75 100

g1 360 520 800 960 1040

g 1.5 370 522 783 957 1087

g2 255 383 638 745 1064

g 2.5 306 444 694 833 1042

g 2.5 368 547 842 1053 1263

120

100

80

60

40

20

0 0 200

3500 q 100 dp 2 p 397.5956635

g1 g 1.5 g2 Series4 g 2.5 g3 Linear (g1) Linear (g 1.5) Linear (g2) Linear (g 2.5) Linear (g3)

200

400

600

800

1000

1200

1400

Base de donne relative la feuille de calcul V15FBT, 15/03/00

Choix automatique des DN Diamtres de tubes suivants ASME B16.9, Schedule 40 Diamtre calcul 0 15.76 20.96 26.64 35.08 40.94 52.48 77.92 102.26 154.08 202.74 254.56 304.84 355.6 406.4 437.4 488.94 539.94 590.94 DN appliquer 50 50 50 50 50 50 80 100 150 200 250 300 350 400 450 500 550 600 0 Diamtre intrieur rel 15.76 20.96 26.64 35.08 40.94 52.48 77.92 102.26 154.08 202.74 254.56 304.84 355.6 406.4 437.4 488.94 539.94 590.94 0

Choix automatique du filtre Suivant gamme standard de CD Gaz, Cartouche Polyester Dbit physique 0 121 228 455 681 1091 1776 Qv 120 227 454 680 1090 1775 3200 Diamtre corps 125 150 200 250 300 400 500 Modle cartouche G1 G 1.5 G2 G 2.5 G3 G4 G5

Choix automatique du compteur G calcul 0 G prconniser 16 Type compteur Membrane DN Standard 25

16 25 40 65 100 160 250 400 650 1000 1600 2500 4000 6500 10000

16 25 40 65 100 160 250 400 650 1000 1600 2500 4000 6500 0

Membrane Membrane Membrane Root Turbine Turbine Turbine Turbine Turbine Turbine Turbine Turbine Turbine Turbine /

25 40 50 50 80 80 80 100 150 150 200 250 300 400 0

dp 10 25 50 75 100 dp 10 25 50 75 100 dp 10 25 50 75 100 dp 10 25 50 75 100 dp

qf 45 65 100 120 130 qf 85 120 180 220 250 qf 120 180 300 350 500 qf 220 320 500 600 750 qf

g1 360 520 800 960 1,040 g 1.5 370 522 783 957 1,087 g2 255 383 638 745 1064 g 2.5 306 444 694 833 1042 g 2.5

0.125 0.23 0.47 0.725 0.95 1.45 2.3

QMAX 25

25 40 65 100 160 250 400 650 1000 1600 2500 4000 6500 10000

10 25 50 75 100

350 520 800 1000 1200

368 547 842 1053 1263