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RM5E Operation Manual

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Page 1: RM5E Operation Manual
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Thank you for adopting RHYMEBUS “RM5E Series” high-functioned simple type inverter. Prior to installation please peruse this operation manual. For proper installation and safety use, the operation manual should be attached to the machine. Meanwhile setting values and parameters being set up should be recorded (on Attachment II) as references for future maintenance or malfunction troubleshooting.

FOREWORD

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Please read this manual thoroughly and note safety precautions in the contents and symbols or words marked with “DANGER” and “CAUTION” prior to installation, wiring, operation maintenance and troubleshooting.

SAFETY PRECAUTION

Following safety precautions require particular attention

DANGER1. May not conduct wiring work during power transmission in order

to prevent electric shock. 2. R, S, and T terminals, connected to power source, are power input

terminals of inverter. U, V, and W terminals, connected to motor, are power output terminals of inverter. The care that P, N, P1, and PR terminals can not be connected to either power source or motor must be made.

3. After turning power off, please do not touch the inverter or change the wiring before CRG indicator light on the operation panel is off.

4. The terminals of main power circuit and control circuit can not be connected to PE terminals.

5. After wiring is completed, the inverter cover should be put on to prevent other people’s touch.

6. RM5E inverter may not be connected to 346/380/415/ 440/460/ 480V power source.

7. Operators should keep away from the motor before the inverter transmitting power.

8. The wirings of main circuit and control circuit should be separated; the ground wire should match with third grounding method. (ground resistance under 100 ).

9. The wiring electrician should be a qualified professional. 10. The inverters do not equipped with explosion-proof devices,

therefore should be kept away from oil, gas…. explosible areas.

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CAUTION1. During installation, the inverters should be kept away from areas

of high temperature, humidity, oil gas, cotton streaks, iron powder, copper powder or corrosive substances.

2. While being installed in a control panel, ambient temperature may not exceed 50 .

3. Isolated wires for control signals are recommended to prevent noise interference, grounding should be noted as well.

4. Descriptions and installations of terminals of wiring drawings (1) Wiring should be made according to the symbols of terminals,

and keep terminals connected tightly with screws. (2) Appropriate wire diameter (refer to Electrical Code) should be

used for power source wiring. Connect main circuit R, S and T terminals to power source (for single phase power source connect to L1 and N terminals).

(3) Place appropriate specification of no fuse brake (NFB) or fuse to power source input terminals of inverter; install a thermal relay (THRY) between each motor and inverter when a high-capacity inverter is used to drive multiple small rated power loads.

(4) After output terminals (U, V, W) of inverters have been disconnected, pressure resistance and insulation of motor can be then tested. Note that pressure-resistance test to inverter can be performed only by experienced personnel.

(5) Only qualified professionals could undertake tasks of installation, wiring, test run or troubleshooting…, and etc.

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INTRODUCTIONS

Compact FEATURES

Low noise Automatic voltage regulation User-friendly Restart after instantaneous power interruption9 speed level selections and 5 independent acceleration / de-celeration time settings 4 digit display Programmable input and output Functions of setting data copy and memory (function only when KP-201C keypad is attached) Slideway

Low noiseAdopt IGBT of which maximum switching frequency up to 16KHz to lower motor noises and smooth operation. Sinusoidal PWM controls to acquire better efficiency.

General Model

Automatic voltage regulation (AVR) of regional power source

ation panel of the inverter, a digital keypad (KP-e

Not to be influenced by the fluctuation voltage; voltage and torque remain unchanged while outputting.User-friendlyBesides an oper201C) can be attached for remote control. Only general telephoncable (8 pin) is needed, and the user may produce distant line

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according to construction distance, time-saving and labor-savin(maximum distance may reach 25 meter).Restart after instantaneous power interruptio

g

nstantaneous power

selections and 5 independent acceleration / de-

acceleration / deceleration time settings

statuses (frequency, speed, voltage, current, and etc.)

e 25 programmable functions,

-201C keypad, then

During operation, the inverter may encounter ininterruption, under such circumstance, may set up tracking motor speed for automatic restart to resume operation status before interruption.9 speed level celeration time settingsThere are 5 independentwhich ranges from 0.0 sec. to 320.0 sec. within nine speed level selections. For acceleration from 0.0Hz to 60.0Hz the fastest is 0.015 sec. (excluding free running), the slowest 192000 sec.4 digit displayCan display 11 Programmable input and outputFor input terminal X1~X4 there arand one set of relay output terminal has 17.Functions of setting data copy and memory

The setting data of inverters can be stored in KPrewrite to other inverter. This function applies to the condition of multiple inverters with one single setting. Please note all software versions should be consistent (software version setting item no. F_000) in order to carry out parameter copy.

PLC automatic operation.

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TABLE OF CONTENTS

1. CHECK ITE----------- 1

2.--------------------- 7

3.------------- 17

---- 39 (2)

MS BEFORE INSTALLATION (1) Confirmation of product --------------------------------(2) Inverter specification ----------------------------------------------- 3 INSTALLATION AND CONFIRMATION (1) Basic components ------------------------------(2) Environment conditions -------------------------------------------- 8 (3) Terminal descriptions and wiring methods --------------------- 10 SETTING METHOD OF OPERATION PANEL (1) Setting method of operation panel ------------------

4. LIST OF FUNCTION CODE SETTINGS ----------------------- 255. DESCRIPTIONS OF FUNCTION CODE SETTINGS

(1) Function code settings of operation panel (or KP-201C keypad attached) -----------------------------------------------V/F pattern settings ------------------------------------------------ 46

(3) Upper and lower bound of output frequency ------------------- 47 (4) Multiple speed level settings of inverters ----------------------- 48 (5) Multiple speed level acceleration/deceleration time ----------- 51 (6) Analog input commands ------------------------------------------- 53 (7) Analog output ------------------------------------------------------- 58 (8) Motor protection settings ------------------------------------------ 59 (9) Stall prevention settings ------------------------------------------- 60 (10) Multiple function input setting ---------------------------------- 61 (11) Multiple function output setting -------------------------------- 70 (12) Frequency detection ---------------------------------------------- 74 (13) Overload detection settings -------------------------------------- 75 (14) Functions of counters --------------------------------------------- 75 (15) DC braking --------------------------------------------------------- 76 (16) Resumption after instantaneous power interruption ---------- 77 (17) Frequency hopping ----------------------------------------------- 78 (18) Speed tracking ----------------------------------------------------- 79 (19) Frequency and time of creeping --------------------------------- 80 (20) PLC operation mode ---------------------------------------------- 80 (21) Others --------------------------------------------------------------- 87

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6.

ures ---------------------------------------------- 89

Arake and resistor --------------------------------------- 93

At

OPERATION PROCEDURES AND ABNORMAL PROTECTION (1) Operation proced(2) Indication and solution of abnormal protection ---------------- 90

PPENDIX A (1) Dynamic btachment I Opening Drawing of KP-201C ----------------------- 94

Attachment II Parameter Record Sheet of Inverters ------------- 95 Attachment III List of Abnormal Displays -------------------------- 99

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CHECK ITEMS BEFORE INSTALLATION

2

E. Please refer to the standard specifications and confirm to your requirements.

F. Dimensions (unit mm)

Dimensions are subject to change, according to life size, without further notice.

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3. SETTING METHOD OF OPERATION PANEL

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(1) Setting method of operation panelA. Descriptions of operation panel keypad and indication light

Hz Indication light of frequency V Indication light of voltage unit (Hz) unit (V)

A Indication light of current unit (A) CRG Indication light of power source

RUN indication light of running - flashing accelerating/decelerating constantly on the speed reaches set frequency

off stop running REV indication light of reverse on reverse

off forward Auxiliary light For monitor mode and data mode, please refer to

description C and E of setting method of operation panel.

Keypad functions Please refer to description B to I of setting

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§SETTING METHOD OF OPERATION PANEL

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d. If transmission wire disconnected during copying, the inverter displays for copying interrupt.

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5. DESCRIPTIONS OF FUNCTION CODE SETTINGS

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(1) Setting functions of operation panel (or keypad KP-201C attached)

A. F000 software version number The manual should comply with software version number of 5E01. Copy function can not be executed on different program versions of inverter, the digital keypad (KP-201C) will display otherwise.

B. F001 Lock of parameters 0 parameters are changeable, maximum frequency may not

exceed 120.0Hz 1 parameters are locked, maximum frequency may not exceed

120.0Hz 2 parameters are changeable, maximum frequency may exceed

120.0Hz 3 parameters are locked, maximum frequency may exceed

120.0Hz

C. F002 Selections of start command a. F002 = 0

(i) Start and direction command are controlled by forward and reverse commands which are selected by multiple function input terminal(X1~X4).

(ii) Stop running when forward and reverse commands short- or open-circuit simultaneously.

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X1

X2

COM

b. F002 = 1 Start controlled by forward command selected by multiple function input terminals (X1~X4); direction controlled by reverse command selected by multiple function input terminal (X1~X4).

X1

X2

COM

c. F002 = 2(i) Start controlled by operation panel (or keypad KP-201C

attached); direction controlled by forward and reverse commands selected by multiple function input terminals (X1~X4)

(ii) Stop running when forward and reverse commands short- or open-circuit simultaneously.

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X1

X2

COM

d. F002 = 3 Start controlled by operation panel (or keypad KP-201C attached), operation direction remains forward. Forward and reverse commands of multiple function input terminal not function.

While F002 = 0 2, forward and reverse commands are OFF simultaneously, the frequency display in monitor mode will show “----“ and monitor display flash alternately; if forward and reverse commands are ON simultaneously, the frequency display in monitor mode will display flashing .

D. F003 Inhibition of reverse rotation 0 Reversible1 Not reversible

E. F004 Validity of STOP key on operation panel a. F004 = 0

Start controlled by terminals, STOP key is unvalid. b. F004 = 1

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When start command controlled by terminals, STOP key is valid. Specially, while operation is controlled by terminals (F002 = 0 or 1), the STOP key of operation panel (or keypad KP-201C attached) can command a stop.

F. F005 Stop methods 0 deceleration stop 1 free running stop

G. F006 Selection of frequency setting a. F006 = 0

Frequency set by analog signal input (VR or AI analog input source selected by F049).

(i) The gain and bias of VR frequency range may refer to the settings of F053 and F054.

(ii) AI - COM DSW1 to select input mode DSW1 V mode range of input voltage source 2~10V or

0~10V (selected by F052). DSW1 I mod range of input current source 4~20mA

or 0~20mA (selected by F052). The gain and bias of AI frequency range may refer to the settings of F055 and F056.

b. F006 = 1 Frequency set by operation panel (or keypad KP-201C attached))

Set by function code over operation panel (or keypad KP-201C attached) or set under monitor mode.

c. F006 = 2 RPM set by operation panel (or keypad KP-201C attached).

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(range0.1~400.0Hz).

O. F014 Adjustment of line velocity display values 0 11 0.1 2 0.01 3 0.001

P. F015 Number of decimal of line velocity display value While line velocity changes require subtle monitoring, number of decimal (number of decimal from 0 to 3) of line velocity display value can be set for observation.

Q. F119 Public parameters of inverter The main purpose of public parameters of inverters is to restore to factory setting, and access function codes. The settings of F119 are as follow

Do save parameters by after setting for future restore. and are copy functions, and are suitable and

time-saving for multiple inverters for one single setting.

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(2) Setting of V/F patternA. F017 Maximum output frequency (range0.1~400.0Hz)

B. F018 Start frequency (range0.1~10.0Hz)

C. F019 Start voltage adjustment (range0.1~50.0V)

D. F020 Base frequency (range0.1~400.0Hz)

E. F021 Base voltage (range 0.1~255.0V)

F. F022 Frequency at first changing point (range 0.0~399.9Hz)

G. F023 Voltage at first changing point (range 0.0~255.0V)

H. F024 Frequency at second changing point (range 0.0~399.9Hz)

I. F025 Voltage at second changing point (range 0.0~255.0V)

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Maximum output frequency 60.0HzValue of upper bound of frequency = 0.90Value of lower bound of frequency = 0.10

Output frequency

Frequency command

a. Upper bound of output frequency = Value of upper bound (F026) × maximum output frequency (F017)

b. Lower bound of output frequency = Value of lower bound (F027) × maximum output frequency (F017)

(4) Multiple speed level settings of inverters (total nine levels)A. F028 Main speed (speed level 1) (range 0.0~400.0Hz) B. F029 Speed level 2 (range 0.0~400.0Hz) C. F030 Speed level 3 (range 0.0~400.0Hz) D. F031 Speed level 4 (range 0.0~400.0Hz) E. F032 Speed level 5 (range 0.0~400.0Hz) F. F033 Speed level 6 (range 0.0~400.0Hz) G. F034 Speed level 7 (range 0.0~400.0Hz) H. F035 Speed level 8 (range 0.0~400.0Hz)

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I. F036 Jogging speed (range 0.0~400.0Hz)

a. Related function codes (i) Multiple acceleration/deceleration time (F037~ F048) (ii) Multiple function input setting (F070~ F073)

b. Generation of multiple speed level

Name Jogging Multiple level command 3

Multiple level command 2

Multiple level command 1

Jogging speed ON X X XMain speed (speed level 1) OFF OFF OFF OFF

Speed level 2 OFF OFF OFF ONSpeed level 3 OFF OFF ON OFFSpeed level 4 OFF OFF ON ONSpeed level 5 OFF ON OFF OFF

Speed level 6 OFF ON OFF ONSpeed level 7 OFF ON ON OFFSpeed level 8 OFF ON ON ON

X no meanings (Don’t care)Jogging speed has highest priority as shown in the table, i.e. other speed commands are invalid while jogging command activates.Jogging and multiple speed level commands are determined by the status, ON and OFF, of multiple function input terminals (X1~X4) which are programmed by multiple function input settings (F070~ F073). (Please refer to Multiple function input setting in the manual of page 55)ON contact a (normally open) is short-circuit, and contact b

(normally closed) is broken-circuit. OFF contact a is broken-circuit, and contact b short-circuit.

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c. Multiple speed level and acceleration/deceleration time

From the figure above the acceleration/deceleration time of speed level 5 to 8 and jogging speed is determined by main acceleration/deceleration time. While operation stops, if jogging command is ON, motor will be running in jog speed without start command. Analog input terminal (VR AI) is invalid under multiple speed levels (except main speed). Please refer to function codes (F037~ F048) for acceleration/ deceleration time.

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(5) Multiple speed level acceleration/deceleration time (total five levels)

A. F037 Base frequency of acceleration/deceleration (range 0.1~400.0Hz)

B. F038 Main acceleration time (range 0.0~360.0sec.)C. F039 Main deceleration time (range 0.0~360.0 sec.) D. F040 Acceleration time of speed level 2 (range 0.0~320.0 sec.) E. F041 Deceleration time of speed level 2 (range 0.0~320.0 sec.) F. F042 Acceleration time of speed level 3 (range 0.0~320.0 sec.) G. F043 Deceleration time of speed level 3 (range 0.0~320.0 sec.) H. F044 Acceleration time of speed level 4 (range 0.0~320.0 sec.) I. F045 Deceleration time of speed level 4 (range 0.0~320.0 sec.) J. F046 Secondary acceleration time (range 0.0~320.0 sec.) K. F047 Secondary deceleration time (range 0.0~320.0 sec.) L. F048 Acceleration/deceleration time of S curve (range 0.0~5.0

sec.)

a. Multiple acceleration/deceleration time are the time duration in which output frequency is from 0 to base frequency (F037). Multiple level commands may control multiple speed and acceleration/deceleration time simultaneously.

b. The acceleration/deceleration time of main speed, speed level 5 to 8 and jogging speed are adopted from main acceleration/ deceleration time.

c. Secondary acceleration/deceleration time has priority, and the command is selected by multiple function input terminal. Descriptions are stated below:

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d. When stop command is generated, the command of inhibiting acceleration/deceleration is useless.

Stop command. While F002 = 0 or 2, forward and reverse terminals (selected by multiple function input terminal) are short- or open-circuit simultaneously.

. When F002 = 1, forward terminal (selected by multiple function input terminal) is open-circuit.

.While F004 = 1, press STOP key.

. When start command is set by operation panel (or digital keypad KP-201C attached), press STOP key.

e. The main function of S curve acceleration/deceleration selection is to smooth impact of running, for instance, to avoid

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falling of objects on transmission line or shock relief of elevator.

S curve acceleration/deceleration

F048 F048

F048F048

(6) Analog input commands Analog input terminal

VRAI-COM {range 0~10V(0~20mA) 2~10V(4~20mA) }

A. F049 Selection of analog input source0 VR 3 VR-AI1 AI 4 AI-VR2 VR+AI

B. F050 Function selection of VR0 gain ratio 2 V of individual adjustment in 1 set frequency V/F

C. F051 Function selection of AI0 gain ratio 2 V of individual adjustment in 1 set frequency V/F

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E. F053 VR gain ratio range 0.0 ~ 2.00Indicate set frequency, gain ratio or individual adjusted V of V/F when VR reaches its maximum. (Selected by code F050)

F. F054 VR bias ratio range -1.00 ~ 1.00Indicate set frequency, gain ratio or individual adjusted V of V/F

when VR reaches its minimum. (Selected by code F050)

G. F055 AI gain ratio range 0.0 ~ 2.00Indicate set frequency, gain ratio or individual adjusted V of V/F when maximum voltage 10V (or current 20mA, selected by DSW1) of AI is inputted.

H. F056 AI bias ratio range -1.00 ~ 1.00Indicate set frequency, gain ratio or individual adjusted V of V/F when minimum voltage 0V (or current 0mA, selected by DSW1) of AI is inputted.

a. Maximum frequency command value = maximum ouput frequency * gain ratio (F053 or F055)

b. Frequency bias value = maximum ouput frequency * bias ratio (F054 or F056)

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Example

Output frequency Output frequency

(Max. output frequency)

(Max. output frequency)

If F050 = 1 ( VR function as set frequency ) F050 = 1 ( VR function as set frequency ) F053 = 1.20 ( VR gain ratio ) F053 = 0.80( VR gain ratio ) F054 = 0.00 ( VR bias ratio ) F054 = 0.00 ( VR bias ratio ) F017 = 60.0Hz (max. output frequency ) F017 = 60.0Hz ( max. output frequency )

ExampleIf F051=1(AI function set as set frequency)

F055=1.00(AI gain ratio) F056=0.05(AI bias ratio) F017=60.0Hz(maximum ouput frequency)

If F051=1(AI function set as set frequency) F055=1.00(AI gain ratio) F056=-0.05(AI bias ratio) F017=60.0Hz(maximum output frequency)

Output frequency

AI

60.0Hz(maximum ouput

frequency)

3.0Hz

0V(4mA) 10V(20mA)

Output frequency

60.0Hz(maximum output

frequency)

-3.0HzAI

10V(20mA)0V(4mA)

0.5V(4.8mA)

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Example Application of reverse control F051 = 1 (AI function set as set frequency)F055 = 0.00 (AI gain ratio)F056 = 1.00 (AI bias ratio)F017 = 60.0 Hz

Output frequency

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(7) Analog output Analog output terminal FM – COM (range 0~10V)

A. F057 Function selection of FM0 indicate output frequency 3 VR set frequency 1 indicate setting frequency (function when F050 = 1) 2 indicate output current 4 AI setting frequency

(function when F051 = 1)

B. F058 FM gain ratio range 0.00 ~ 2.00C. F059 FM bias ratio range -1.00 ~ 1.00

If F057 = 0, 1, 3 and 4 is selected, When output frequency equals maximum ouput frequency FMouput =10V * FM gain ratio (set frequency) When output frequency equals 0Hz, FM output =10V * FM bias ratio (set frequency) If F057 = 2 is selected, When output current equals rated current, FM output = 10V * FM gain ratio; When rated current equals 0A, FM output = 10V * FM bias ratio. Associated curves of analog output

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Time

Current

Time

Stall prevention at constant speed

Output frequency

Output terminals TA, TC(F078=6)

Level of stall prevention at constant

speed (F066)

Time

Current

Time

Stall prevention at acceleration

Output frequency

Level of stall prevention at constant

speed (F065)

Output terminals TA, TC(F078=6)

Deceleration time of stall prevention at constant

speed (F068)

Acceleration time of stall prevention at

constant speed (F067)

b. Operate in constant speed if stall prevention at deceleration function is selected.

c. Close stall prevention at deceleration function (F069=0) when needed while dynamic brake unit is attached.

d. When DC voltage of main circuit is higher than the level of dynamic braking voltage if the inverter stops, the operation panel (or keypad KP-201C attached) will display db., and RUN key will not function either. The inverter will automatically start and return to main display if DC voltage is lower than the level of dynamic braking voltage.

(10) Multiple function input settingA. F070 Multiple function input setting of terminal X1B. F071 Multiple function input setting of terminal X2C. F072 Multiple function input setting of terminal X3 D. F073 Multiple function input setting of terminal X4

a. '+ ' represent a normally open contact, represent b (normally close) contact

b. Multiple function terminals X1 ~X4 can be programmed as followings

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0 no function ±1 jogging operation command (refer to description of

multiple speed level) ±2 secondary acceleration/ deceleration command (refer to

description of multiple acceleration/ deceleration time) ±3 multiple level speed command 1 (refer to description of

multiple speed level) ±4 multiple level speed command 2(refer to description of

multiple speed level) ±5 multiple level speed command 3 (refer to description of

multiple speed level) ±6 reset command (in the exceptional conditions, reset

commandis used to relief abnormal conditions) ±7 external abnormal command (during operation, the

commandmay acceptance external error message to shutdown inverter; when stops, no functions.)

±8 command of inhibiting output (may inhibite output voltage of inverter)

Command of inhibiting output

Start command

Output voltage

Output frequency

Command of inhibiting output (F072=8)

(X3)

0 .3 sec

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±9 command of stop via free running (motor is disconnected instantly from the inverter)

Command of stop via free running (F073=9)

Acceleration interval

Output frequency

Output voltage

Start command

Command of stop via free running

(X4)

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±10 command of speed search from the maximum frequency

Command of speed search from the maximum frequency(F070=10)

External operation command(FWD)

Deceleration time is 2 sec.

Speed tracking time(F100)

(F099)

Current level for speed tracking

Normal acceleration time

0.1SecSpeed search command(X1)

Max. output frequency

Output frequency

Output voltage

Output current

Current speed tracking

V/F pattern of speed tracking

(F101)

V/F pattern resumes to normal

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±11 command of speed search by set frequency

Command of speed search by set frequency (F071=11)

External operation command (FWD)

Deceleration time is 2 sec.

Speed tracking time(F100)

Level of speed tracking current(F099)

Normal acceleration time

0.1SecSpeed search command

(X2)Set

frequency

Output frequency

Output voltage

Output current

Speed tracking current

V/F pattern of speed tracking

(F101)

V/F pattern resumes to normal

±12 acceleration/deceleration inhibition command (refer to multiple acceleration/ deceleration time)

c. UP/DOWN control ±13 UP command (set frequency increases progressively) ±14 DOWN command (set frequency decreases

progressively) ±15 Clear key of UP/DOWN set frequency (set frequency is

cleared to 0.0Hz) ±16 Confirmation key of UP/DOWN set frequency

(If this function is selected by multiple function input terminalX1~X4, UP/DOWN set frequency will not be valid until confirmed; if not selected, UP/DOWN set frequency effects immediately).

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F074 Selection of UP/DOWN control memory 0 shutdown to clear memory

Shutdown will clear UP/DOWN set frequency adjustment (F077) to 0.0Hz.

1 shutdown memory The set frequency after powered resumes to values in F077 of shutdown memory.

F075 UP/DOWN frequency fine tunning (range 0.1~25.0Hz) Action of UP/DOWN command, changed value of set frequency.

F076 UP/DOWN reaction time (unit: sec.) 1~5 reaction time of terminals after UP( DOWN ) terminalis

ON, continue accelerating (decelerating) to maximum (zero speed) output frequency after reaction time till the terminal is OFF.

6 margin trigger Each time UP (DOWN) terminal is ON, the set frequency accumulate one unit (set by F075). Will not continue accelerating/decelerating.

F077 UP/DOWN set frequency adjustment Adjust frequency directly on the panel (or KP-201C attached) auto restore to code F077 5 sec. after set frequency is changed by UP/DOWN command.

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DC braking acceptance command is ON, output voltage set as values of F090 when inverter is stop.

When start command or jogging command activate, DC braking will be cleared and motor starts operation to set frequency.

When start command or jogging command is invalid, output frequency decreases to DC braking frequency point when stops to form DC braking.

±22 Input of PLC automatic operation command ±23 Input of PLC suspension command

While function code F108 value differs from zero (use PLC operation), and PLC automatic operation command is on, the output frequency of inverter will automatically on according to the settings of code F108~F117. If PLC automatic operation command is OFF, PLC stops running.

During operation, PLC suspension command may be used to interrupt operation procedure, and will resume operation according to procedures while suspension command is off.

Please refer to PLC operation mode(code F108~F117) for detailed PLC operation descriptions.

±24 input of counter contact signal (adopt contact signal of 4V to 13V), multiple function input terminal, may use external contact signals (e.g. signals of proximity switch and sensor) to activate counter.

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±25 Counter clear Clear values of counters.

Detailed function descriptions of counters, please refer to Functions of counters (code F087~F089).

(11) Multiple function output settingA. F078 Multiple function output setting of terminals TA and TC

a. TA(normally open contact) is relay link type output terminal, maximum output specification is AC 250V/0.2A cos =0.3

b.‘ ’ represent contact a normally open , ‘ ’ represent contact b (normally close). Contact a is short-circuit detected, and contact b broken-circuit.

c. Output terminals TA and TC may be set as one of the functions belo

0 no function ±1 running (detected during inverter opeation) ±2 constant speed (detected when speed reaches set frequency)

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Function of constant speed detection (F078=2)Detection range (F079)

Time

Output frequency

Output terminal(TA,TC)

Set frequency

±3 zero speed (detected when no output, not detected when DC braking)

±4 frequency detection

Time

Outputfrequency

Frequency detection function (F078=4)

Frequency detection level (F081) Frequency detection

range (F080)

Frequency detection range (F080)

Output terminal(TA,TC)

±5 overload detection a. The time interval in which the overload is occurred greater

than time interval for overload detection, the overload is then detected and keypad displays .

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±11 exceptional conditions Function of exceptional conditions detection

(F078=11)

Exceptional conditions

Output terminals (TA, TC)

±12 PLC automatic operation detection (detected when PLC operates)

±13 PLC one phase running completed (output terminal detects every PLC operation cycle procedure, output signal remains 0.1 sec.)

±14 PLC one cycle running completed (output terminal detects every completion of PLC operation cycle, output signal remains 0.1 sec.)

±15 PLC automatic operation suspension (during PLC’s auto operation, detected when PLC suspension command activates)

±16 setting value reached (detected when counter value equals settings of F088)

±17 indicated value reached (detected when counter value equals settings of F089)

(12) Frequency detection A. F079 Constant speed detection range (0.0 ~10.0Hz)

(refer to Constant speed detection of multiple function output setting of the manual page 63)

B. F080 Frequency detection range (0.0 ~10.0Hz) C. F081 Frequency detection level range (0.0~400.0Hz)

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(refer to Frequency detection of multiple function output settingof the manual page 64 for frequency detection function)

(13) Overload detection settingsA. F082 Setting of overload detection

0 no overload detected1 overload detected

B. F083 Overload detection status 0 detected during constant frequency 1 detected during running

C. F084 Output setting overloaded 0 continue running after overload being detected 1 abnormal inhibition after overload being detected

D. F085 Overload detection level (range 80~200% of rated current of inverter)

E. F086 Time interval for overload detection (range 0.1~999.9 sec.)

(please refer to Overload detection of multiple function output setting of the manual page 63 for overload detection function)

(14) Functions of counters A. F087 Counter mode

0 upper mode 1 lower mode

B. F088 Counter reaches settings C. F089 Specified counter reaches settings

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C. F092 Time interval of DC braking when start (range 0.0~20.0 sec.)

D. F093 Frequency of stopping DC braking Frequency of DC braking when stops

a. The function of DC braking in stop can prevent the motor from rotation in stop.

b. The function of DC braking in start can prevent motor from free running in undetermined direction, caused by load, in start.

DC brakingOutput

frequency

Start command

DC braking time in stop (F091)

TimeDC braking time in start (F092)

DC braking frequency in stop (F093)

During operation, if set frequency were changed to under F018 (start frequency), activate DC braking when output frequency decreases lower than start frequency, meanwhile F093 (DC braking frequency in stop) is unvalid.

(16) Resumption after instantaneous power interruption A. F094 Selection of restarting after instantaneous power

interruption resumed

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0 may not restart after instantaneous power interruption resumed

1 may restart after instantaneous power interruption resumed

Resumption after instantaneous power interruption

Undervoltage detection signal

Power source voltage

Output frequency

Output voltage

Level of speed tracking current

(F099)

Output current

Output terminals (TA, TC)

Normal V/F

V/F pattern of speed tracking

(F101)

Speed tracking time (F100)

(F078=9)

(17) Frequency hoppingA. F095 Frequency hopping 1(range 0.0~400.0Hz) B. F096 Frequency hopping 2(range 0.0~400.0Hz)C. F097 Frequency hopping 3(range 0.0~400.0Hz)D. F098 Interval of frequency hopping (range 0.0~25.5Hz)

a. To prevent from the generation of machinery resonance, hopping frequency can be used to avoid resonance frequency.

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B. F109 Operation direction of PLC Indicate operation direction of PLC in binary digits. => X8X7X4X5X4X3X2X1 (Xn=0 forward Xn=1

reverse) Xn(n=1~8) represents operation direction of level n.

For exampleF109 = 85 (01010101) => Reverse for speed level 1, 3, 5, and 7

Forward for speed level 2, 4, 6, and 8 01010101(binary digits) = 85 (decimal system)

C. F110 First operation interval of PLC D. F111 Second operation interval of PLC E. F112 Third operation interval of PLC F. F113 Fourth operation interval of PLC G. F114 Fifth operation interval of PLC H. F115 Sixth operation interval of PLC I. F116 Seventh operation interval of PLC J. F117 Eighth operation interval of PLC

Operation frequency of PLC to each level is set by F28 ~ F35.

The acceleration/deceleration time during PLC operation is main acceleration/deceleration time.

If one of PLC operation time were set as 0.0 sec., operation procedure of the level may be ignored.

Operation signal of PLC is selected by multiple function input terminal X1(X2 X3 X4) to operate automatically. When PLC automatic operation command is ON, procedure of phase one activates. When it is OFF, PLC stops running; if PLC

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automatic operation command is ON again, resume from the procedure of phase one. (PLC operation mode is selected by F108.)

Operation phases of PLC can be displayed by ten monitor displays.

Multiple function input terminal X1(X2, X3, X4) has function of PLC suspension command, F070 (F071 F072 F073) = 23. While suspension command is ON, PLC operation procedure is suspended; the procedure resume when command is invalid.

Multiple function output terminals (TA,TC) have functions of PLC automatic operation detection (F078 = 12), detection of one phase running completed (F078 = 13), detection of one cycle running completed (F078 = 14), and detection of automatic operation suspension (F078 = 15).

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F. F107 Setting of power source voltage (range 190.0~240.0V) should be set in accordance with actual power source voltage, for LE voltage level and V/F output will be effected.

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Attachment II Parameter Record Sheet of Inverters

94

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Attachment I Attachment I Opening Drawing of KP-201C

95

Function Code Description Factory

setting Settings Function Code Description Factory

setting Settings

5E02 1.5

0 16.0

3 60.0 (50.0)

0 220.0

1 0.0

0 0.0

1 0.0

0 0.0

1 1.00

1 0.00

1 60.0 (50.0)

4P 10.0 1200

(1000) 20.0

60.0 (50.0) 30.0

0 0.0

0 0.0

4 0.0 60.0

(50.0) 0.0

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