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Welding Electrodes
Stainless Steel Electrodes
Mild Steel Electrodes
Cutting and Casting Electrodes
Low Alloy High Tensile Electrodes
Low Heat Input Electrodes
Hardfacing Electrodes
Low Hydrogen Electrodes
Mild Steel ElectrodesMild steel welding electrodes is an all position electrode which is a medium coated. The various characteristics of this electrode are soft arc, low spatter, easy to detach slag, structural importance with medium penetration and the most advantageous of all, it can work both AC & DC.The usage of Mild steel electrodes can be very much observed in Structures, Building Construction, Pipelines, Bridges, Auto bodies, Railway wagons, Vessels, Tanks, Ships, Trailers, Building up of shafts, Boilers, Grillls and General fabrication.
Royal 6010 (E-6010) ( Approved & Certified by : Engineers India Limited)
Classification : AWS : SFA 5.1, E 6010 IS: 814 EC 4310 X
Description This all position cellulosic electrode is a medium coated. This electrode can provide deep penetration on forceful which can be removed using thin friable slag. A flat bead with high melting rate can be deposited. This electrode is all performance welding in vertical downhill and overhead positions.
Typical Applications : Cross country pipeline, pressure pipeline, storage tanks and structural fabrication, field can be welded, this electrode is suitable where deep penetration is required.
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Royal 7010 (E-7010)Classification : AWS : A 5.5 E 7010 G
Description This mild steel electrodes is capable of deep penetration of forceful arc. It is used to take off with thin friable slag and flat bead with high melting rate can be deposited. Mild steel welding electrodes transfers excellent weld pool control, good penetration, low spatter, smooth arc, with fast freezing weld metal.
Typical Applications : Used in joining of cross country pipelines, pressure pipelines, storage tanks and for welding of high strength pipeline & pipe steel suitable for use in root, capping & filling runs in 5 LX 52 to 5 LX 60 grade pipeline.
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Royal Speed (E-6012)Classification : AWS : SFA5.1. E6012, IS:814ER41 12
Description This is for general purpose and designed for welding application in structural furnishing and used in repair works. This mild steel welding electrodes is an all position and can penetrate moderately. This one is used to join and weld rusty plates and poor joints filup. It produces evenly rippled weld bead and removable slag.
Typical Applications : Rusty plates, structural fabrication can be connected. It is also used for repairing construction equipment's, steel furniture, truck bodies and storage tanks.
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Royal Bond (E-6013)
( Approved & Certified by : I.R.S., I.B.R., L&T., P.D.I.L., M.N. DASTUR & Company.)
Classification : AWS : SFA5.1, E 6013
Description A medium coated all position electrode is of structural importance and work with medium penetration, soft arc and low spatter. Both AC & DC Current can be used for this.
Typical Applications : Typical Applications :Its common usage can be see in Structures & building construction, grills, general fabrication, auto bodies and railway wagons, vessels, ships, trailers, building up of shafts, tanks, pipelines, bridges and boilers.
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Royal - S (E-6013)
( Approved & Certified by : I.R.S., L.R.S., I.B.R., B.V., D.N.V., P.D.I.L., B.I.S. (ISI), TOYO(TEIL), THERMAX, L & T, A.B.S., I.PC.L., K.P.G.I.L., I.O.C.L., M.R.P.L., UHDE INDIA LTD., M.M.D., B.H.V.P., RDSO IRS Class A2, NPCIL, E.I.L., BHEL, ESSAR, M.N. DASTUR
CO.)Classification : AWS : SFA 5.1, E 6013, IS: 814 ER 4212 X
Description it is used for all major structural works. This one is medium coated rutile type and all position electrode that has good welding capability. It is used where finishing is highly noted. This has following characteristics like low spatter, smooth arc and easy slag removal. It can be convienetly operated in all position including vertical up & vertical down ideal where radiographic quality is required.
Typical Applications : Ship building, storage tanks & boilers, pressure pipes, railway coaches.
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Royal - SS (E-6013)
( Approved & Certified by : Projects & Development India Limited)
Classification : AWS : SFA 5.1, E 6013, IS:8I4ERR4222X
Description It is a heavy coated all position electrode for major or minor structural work. This weld metal has smooth arc, low spatter and medium penetration and is of radiographic quality.
Typical Applications : This weld metal is used in Bridges & boilers, , locomotive fireboxes, automobile parts & Fine steel furniture, railway coaches, compressors, scooter frames.
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Royal - 724 (E-7024)
( Approved & Certified by : Research Design & Standard Organisation IRS CLASS C2)
Classification : AWS : SFA 5.1, E 7024, IS: 814 ERR 5242 XK
Description It is a heavy coated iron powder type electrode which can efficiently deposit both for flat and horizontal position. This is touch welding electrode can be easily manipulated and also give smooth arc with radiographic quality of welds. When used at high current and give out high welding productivity.
Typical Applications : This is used to welding heavy structures & machinery parts, ship building, crane, bridge, welding of thick plates in penstocks, girders and earth moving equipment's pressure vessels
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Cutting and Casting ElectrodesWe are engaged into offering full range of high grade cutting and casting electrodes which have super conductivity to offer. Cutting with accuracy and precision can be done with this welding. User friendly and International quality standards are the two which distinguish us with others.
Royal - CAST (Est)Classification : AWS : SFA5.15, Est
Description This electrode is low hydrogen which is medium heavy coated for all types of cast iron. There is need of strong and rigid joints between two cast irons, and this electrode can be used there. It is suited for joining of cast iron to carbon and low alloy steels.
Typical Applications : Gears, cracked motor or generators housing can be welded using this. It is used to take care of the works of cast iron, carbon steels, and mild parts.
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Royal - CAST FE - Ni (E Ni Fe-CI)Classification : AWS : SFA E Ni Fe - Ci
Description This one is medium coated Nickel-Iron alloy type electrode and used for welding cast iron parts. High strength, ductility and machine weld with similar metal are functional area. It offers soft and smooth arc, and the outcome is crack resistant. It is suitable for correcting and connecting components of various type of cast iron, is also includes Grey and nodular cast iron parts.
Typical Applications : Best suited in joining in different types of cast iron such as grey cast iron, nodular cast iron, malleable cast iron. It is also used in the correction of defective casting in cast iron foundry, ingot moulds, engine heads, casing impellers, rope drums and pumps and repairing of various types of cast iron parts.
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Royal - CAST - CN (E Ni CU-B)Classification : AWS : SFA E Ni Cu - B IS : EM Ni Cu 2/2/14
Description No machinable weld cost and no preheating is required for welding cast iron, this one is light coated graphite. Nickel copper (Monel) deposit are the deposits from this electrode.
Typical Applications : Rectification of cast iron and engine blocks re-building and joining cast iron to steel.
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Royal - CAST - N (E Ni)Classification : AWS : SFA5.15 E Ni
Description We offer excellent electrode which can deposit pure Nickel. The deposit which is welded is very soft and offers good resistance to cracking. It is used for welding of cast iron to produce machinable weld deposits. An outstanding joining of the weld metal with the cast iron or different metal parts is given by this all position electrode.
Typical Applications : Different types of cast iron like grey, S.G.Iron components can be welded with this. Cold welding for engine components, impellers gears, sprockets, valve bodies, blocks, pump casing, cast iron machine base
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Royal - CUTDescription It is an enameled electrode which is used for cutting. It is an all positions and there is no require of gas cylinders.
Typical Applications : It is preffered for Cutting mild steel, austenitic steel and cast iron and alloys.
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Stainless Steel ElectrodesSteel welding electrodes, stainless steel welding electrodes, is capable of depositing S. S. type of weld metal with normal content of carbon. The weld metal has excellent creep strength and is if radiographic quality, these steel welding electrodes, stainless steel welding electrodes can be manipulated in all welding positions. Typical applications in welding of stainless steels, tank coil, vats used in the pulp, paper and textile industry, chemical mixers, paints and dye industries.
ROYAL - 1A (E 308-16)
(Approved & Certified by: Project & Development India Ltd., E.I.L., TOYO(TEIL), Research Design & Standard Organisation IRS Class-M1)
Classification AWS:SFA5.4, E308 16 IS:5206E 19.9 R26
Description This is a normal carbon 19/9 stainless steel welding electrode, steel welding electrodes with a controlled ferrite content of 3 to 7% for maximum resistance to cracking, corrosion and high temperatures upto 800 Degrees centigrade. The metal has excellent creep strength and is of radiographic quality.
Typical Applications : For welding stainless steels of AISI 301, 302, 304 & 308 composition. For welding of household articles, milk & soap industries, hospital apparatus, apparatus for nitric acid, acetic acid.
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ROYAL - 1AH (E308H-16)Classification AWS:SFA5.4, E308H-16 IS:5206E 19.9 R26
Description It is a rutile coated stainless steel electrode, stainless steel welding electrodes which deposits high carbons i.e. 0.04 to 0.080. 19 Cr, and 10 Ni type of weld metal which gives high tensile and creep strength at elevated temperature. This electrode are used for welding AISI 304H type of base material. It is running with smooth arc with excellent weld bead finish and self lifting slag.
Typical Applications : For welding stainless steels of AISI 308H, 304H, type of base material fabrication works. Used for joining 18/8 stainless steel when the carbon is in the range of 0.04-0.08%.
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ROYAL - 2A (E316-16)Classification AWS:SFA5.4, E316-16 IS:5206E 19.12- 2R24
Description This is a steel welding electrodes, stainless steel welding electrodes, in which the weld metal has excellent creep strength and is of radiographic quality. It is capable of depositing 316 type of weld metal with normal content of carbon the electrode can be manipulated easily in all welding positions.
Typical Applications : For welding all types of stainless steels, tanks, coils & vats used in the pulp, paper & textile industry, chemical mixers, paint, dye industries.
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ROYAL - IB (E347-16)
Classification AWS:SFA5.4E347-16 IS:5206E 19.9 Nb R26
Description A lime titania all position steel electrode, steel welding electrode, stainless steel welding electrodes which is almost spatter free, has smooth arc. with excellent weld bead finish and self lifting slag. A niobium stabilised stainless steel of 19 Cr -10 Ni type weld metal has excellent creep strength and is of radiographic quality. Welding can be done on AC or DC (+) polarity, high degree of corrosion resistance in oxidising environment such as nitric acid.
Typical Applications : AISI steels 321 and 347 generally on 18/8 steels stabilized by Titanium or niobium in the manufacture of equipment for chemical, food & aircraft industries, also used for welding unstabilized stainless steels of AISI 301, 304 & 308 types.
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ROYAL - 2B (E318-16)Classification AWS:SFA5.4, E318-16 IS:E 19-12-2 Nb-R26
Description It is a stainless steel electrode, stainless steel welding electrode, that produces a columbium stabilized 19/12/Mo weld metal. It is a all position electrode having good resistant to corrosion and improved creep strength. It is ideally suited for joining for stainless steel of similar composition the weld metal has excellent creep strength upto 850'C and is of radiographic quality, recommended for welding AISI 316, 317 & 318 type of stainless steel.
Typical Applications : For the fabrication of chemical plants, paper mill equipments, pickling plant etc., joining and surfacing of similar composition of stainless steel.
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Royal - 1C (E308L-16)Classification AWS:SFA5.4, E308L-16 IS:E 19-9 LR-16
Description An extra low carbon lime titania all position 19 Cr 10 Mi stainless electrode which is highly resistance. Intergranular corrision, cracking, oxidation and scaling very smooth running with extremely smooth removal of slag leaving a uniform fine rippled bead characterized by excellent all round performance and weld metal properties 2500C..
Typical Applications : Ideally suited for welding of stainless steel of AISI grade 301, 302, 304, 304L, 308, 308L composition. For welding of household articles, milk and soap industries, hospital apparatus, nuclear
plant, food stuff and chemical process industries.
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Royal 2C (E316L-16)Classification AWS:SFA5.4 E316L-16 IS:5206E 19-12-2LR26
Description An extra low carbon lime titania all position 18 Cr, 13 Ni, 2 Mo stainless steel electrode for \ welding AISI 316-L equivalent grades of stabilized steel at d non stabilized chromium nickel steel which are " tart to atmospheric corrosion of the 316 type. It is very smooth running with extremely smooth removal of slag leaving a uniform and fine rippled bead chararacterized by excellent all round performance and weld metal properties- Preheat the electrode upto 250°C
Typical Applications : Suitable of welding AISI 316L & 3I7L type of stainless steel. Applications in chemical plants, paint, pulp paper and textile industries.
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Royal - D2 (E309-16)Classification AWS:SFA5.4, E309 16 IS:5206E 23. 12 R26
Description A medium heavy coated rutile type all position electrodes yielding 25 Cr 12 Ni stainless steel weld deposit. This is characterized by excellent all round performance and metal properties including resistance to chemical corrosion. Temperatures upto 1100°cent.Suitable for steel containing 22-26% Cr and 11-14% Mi and also for joints between 18 Cr. 8 Ni stainless steel aand mild steel or low alloy steel.
Typical Applications : Recommended for AISI 309 grade of stainless steel and straight chrome steel for joining clad steel low alloy steel and carbon steel.
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Royal - D2 Mo (E309-MOL-16)Classification AWS:SFA5.4, E309 Mo-16 IS:5206 E23, 12.2 R26
Description A medium heavy coated rutile type all position electrode giving 25 Cr, 12 Ni, 2 Mo stainless steel weld deposit, the addition of molybdenum improves tensile strength and resistance to chemical corrosion and heat, standing upto 1100°C temperature. It gives a stable arc, low spatter, smooth weld bead and easily
detachable slag.
Typical Applications : Suitable for welding steel containing 22-26% Cr and 11-14% Ni, 2-3% Mo also for joints between 18 Cr-8 Ni stainless steel and mild steel or low alloy steel.
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Royal - D2 MoLClassification AWS : SFA5.4, E309MoL 16 IS:5206E 309E23, 12.2 LR26
Description A low carbon stainless steel electrode for welding heat resistant Cr and Cr-Ni alloy steel. It is a medium heavy coated rutile type, all position electrode yielding 25 Cr, 12 Ni, 2 Mo stainless steel weld deposit. The ferritic austenitic weld metal is very crack resistant smooth weld with clean edges. Suitable for welding build up turbine runner's made of ferritic chromium stainless steel specially designed for welding root run in clad steel as well as mild steel.
Typical Applications : Suitable For welding steel containing 22-26% Cr, 11-14 Ni, 2-3% Mo, also for joints between 18 Cr, - 8 Ni, stainless steel and mild steel, or low alloy steel as well as clad steel.
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Royal - CW (E 310L-16)Classification AWS : SFA5.4, E310L-16 IS:E25-20R26X
Description A medium heavy coated rutile type all postion stainless steel electrode with excellent welding characterisitcs. This unique electrode is manufactured by using 25 Cr, 20 Ni type of core wire to give 25/20 weld deposit. The weld metal has excellent resistance to oxidation scaling up to 1200°C in continuous service. The weld metal is fully austenitic and is of radiographic quality, the electrode is to be kept dry at 300°C for 1 hour before welding.
Typical Applications : Suitable for welding of AISI 310 type of stainless steel plates, german steel, clad steel straight chrome steel and dissimilar steel, gas turbine combustion chamber parts, high temperature furnace parts, annealing boxes etc.
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Royal - 18 / 8 / 5 (E18.8 MN R26)ClassificationIS:5206E18.8MnR26
Description It is a light - basic coated multi purpose stainless steel electrode, easy to operate in all position at low current. The weld metal has excellent crack resistance as well as heat resistances! 900°C. It is also corrosion resistant to atmosphere, marine water and weak acids. It gives 18% Cr, 8% Ni and 5% Mn type weld deposit, easily removable slag. It is to be dried at 250°Cfor 1 hour before welding.
Typical Applications : Suitable for joining ferritic to austenitic steels, armour plates, heat resistant steels, dissimilar materials. Buffers layers on difficult steels before hardfacing. Excellent for repairing cracks in austenitic manganese steel, castings for surfacing manganese steel.
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Royal - 18 / 8 / 5 (S) (E18/8 Mn B 45)ClassificationIS:5206E18.8MnB45
Description This one is enameled on both the sides and a general type electrode with Mild Steel core wire which have the deposits of 18% Cr, 8% Ni and 5% Mn type of stainless weld metal. It has smooth and removable slag. This weld metal have superb resisting properties up to 900°C and as well crack resistant and also resist corrosion in open atmosphere, marine water and weak acids.
Typical Applications : It is capable of welding manganese steels, hardenable steel, armour steels, plates welding for difficult steel to high alloy steels, casting steels, manganese steels. It is used for buffer layer on hard-facing etc.
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Royal CHROM - 9 (E8018-B8)ClassificationAWS:SFA 5.5E8018 B8 & SFA5.4E505-16 IS-1395 E41 RB8
Description It mainly design to develop the welding of Ferritic, Martenaitic chrome steels and it is heavy coated low hydrogen. 9% Cr, 1% Mo are the composition of this weld metal, which have fantastic strength and can stand upto the temperature of 625°C and oxidising atmosphere upto 700°C. The weld which are made up of these electrodes require proper pre heating and post heating. In order to obtain the good results there need to dry the electrode at 300°C.
Typical Applications : 9% Cr plates, pipes, Tubes are welded with this. Even 7 to 10% Cr, 1% Mo steels for general corrosion and heat resistance application can be welded with this. Turbine blades, valve, seats, pump parts etc., A 213-T9 Tube, A335-P9Pipe Surfacing are surfaced.
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Royal CHROM - 13 (E410-15)ClassificationAWS:SFA5.4E410-15 IS-5206E13.4
Description Welding and surfacing of 13% chromium steel are done with this electrode. It is widely used in turbines, armature VJ and pumps. The weld metal offers resistant to friction, corrosion and oxidation.
Typical Applications : : Used for welding and surfacing Turbines, Armature valves & pumps.
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Royal CHROM - 13/4 (E410-15 Ni M O X)ClassificationAWS:SFA5.4E410-15 Ni MoX
Description Welding and surfacing of 13% Cr, 4% Ni type martensitic - ferritic chromium steel are done, it is heavy coated basic type hydrogen controlled electrode. This electrode stand the temperature of minus 29°C. The slag can be easily removed.
Typical Applications : Turbines, armature, valves, pumps can be welded and surfaced. Casting steel, welding of martenistic / ferritic stainless steel of 13% cr, 4% Ni are also welded.
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Royal CHROM - 17 (E430-15)ClassificationAWS:SFA5.4E430-15 IS : 5026 E 17 St
Description This is an all position, heavy coated electrode. It has the composition of 17% Chrom type of weld metal. The weld metal act strong against corrosion, heat and possess radiographic quality.
Typical Applications : Straight chrome steel can be surfaced and welded. It is used in AIS1 430 Grade automobile body moulding, oil burner parts, equipments in the chemical & food industries.
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Royal - 317 L (E 317 L-16)
ClassificationAWS : A/SFA 5.4, E 317L - 16 IS:5206E 19.12.3LR26
Description Royal-317L stainless Steel electrode have composition of 19 Cr, 12 Ni & 3 Mo and it is an extra low carbon weld metal. Inter-crystalline corrosion, stress corrosion cracking, hot cracking & chemical corrosion against sulphuric acids, phosphoric acids are resisted by this weld metal. Improved strength at high temperature rule out cracking and also bring down the chances of pitting. For better result dry it at 300°C, 1 hour before.
Typical Applications : It is used to join It is stainless steel to low alloy and carbon steel and for welding of AISI 317L type SS plates. Also take care of corrosion applications that involves sulphuric acid and their salts.
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Low Alloy High Tensile ElectrodesWe are into manufacturing of Low Alloy High Tensile Electrodes which are opted to match the properties and characteristics of the steel which is to be welded. Rather looking for the exact chemical composition of the steel. These low alloy electrodes have high tensile strength and the electrodes possess strength, corrosion resistance, toughness and creep which displays the superior quality raw material which have longevity factor. Clients can choose the apt strengths levels for the high quality low alloy welding electrodes.
Royal 8018 C2L (E8018 C2L)Classification : AWS : SFA5.5, E 8018C2L IS : 1395 E55 BC22gFe
Description This one is medium heavy coated low hydrogen iron powder type electrodes and deposits 3.5% Ni in the weld metal. This is best suited to weld fine-grained steel, nickel steel and nickel alloy steel. Some of the properties are ductility, toughness and resistance to the service temperature at minus 80°C.. This electrode is low alloy high tensile which produces smooth arc with medium penetration and almost nil spatter. This one has the radiographic quality of weld deposit and is all position electrode. For best results this should be dried 1 hour before at 250 degree centigrade.
Typical Applications : It is used for welding of nickel alloy equipment, furnishing of pressure vessels,
piping system, valves & tanks. It is also used for welding low temperature service for locomotive main frames, refineries pipelines.
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ROYAL THERM (NI)SPL (E-8018G)
( Approved & Certified by : Engineers India Limited)
Classification : AWS : SFA5.5, E 8018G IS : 1395 E55 BG129Fe
Description We are engaged in offering basic coated low hydrogen iron powder type electrode. This is best used for welding heavy section of fine grained, high strength steel, it has very smooth and easy removable slag. The weld which is deposited have 1.50% Mn and 0.7% Ni. This one is of radiographic quality.
Typical Applications : It is used for welding of high strength steel, heavy duty structural fabrication, fine grained, Q & T steel, pressure vessels, tanks, penstocks.
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ROYAL 9018 (E9018-G)Classification : AWS : SFA5.5, E 9018G IS : 1395 E63 BG129Fe
Description We provide the electrode which is heavy coated low hydrogen iron powder which is used for welding in all positions. The one is used for welding steels which have high tensile strength which can be upto 70 Kg/mm2. It is also used to weld low alloy structural steel. The welding material have wonderful qualities like they are crack resistant and are radiographic.
Typical Applications :This one is used welding of grain refined steels, Structural fabrication, Penstocks, Q & T steel, HSLA steel and Tanks Pressure Vessels.
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ROYAL CHROME - 2 (E9018-B3)
( Approved & Certified by : Engineers India Ltd.)
Classification : AWS : SFA5.5, E 9018B3 IS : 1395 E63 B-B3-26Fe
Description Under this category of electrode, we offer medium heavy coated low hydrogen iron powder which can be used for welding in all positions, it can also be used for welding of similar Cr-Mo steel. It can deposits upto 106% approximately. The weld metal is creep resistance upto 600 degree and is of radiographic quality. 2.25% Cr and 1.0% Mo which are given posses the excellent welding characteristics. For best results it
should be heated and dried to 300°C.
Typical Applications : It is best suited for welding 1% Mo steels, low alloy steel boilers & pipeline operation, 2.25% Cr, to correct high tensile steel castings, pipelines for oil refinery, power plant at service temperature upto 600°C. It is also used to weld A 335-P11, Pipe A 387 Grade 11 Plate.
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ROYAL E9018B3L (E9018G)Classification : AWS : SFA5.5, E 9018B3L IS : 1395 E63 B-B3-26Fe
Description The medium heavy coated controlled Carbon we offer have low Hydrogen Iron powder type electrode which can be used for welding in all positions. It is used for welding of similar Cr-Mo steel. 106% approx is the deposition quality, radiographic quality and has creep resistance up to 600°C are the properties of this weld metal. 2.25% Cr and 1.0% Mo are the deposition which have excellent welding characteristics. The electrode should be dried and heated to 300°C for best results.
Typical Applications : It is suitable for welding 2.25% Cr, 1% Mo steels, low alloy steel boilers and pipeline operation, repair of high tensile steel castings, pipelines for oil refiners and power plant at service temperature up to 600°C. A335-P22 Pipe, A387 Gr. 2 Plate.
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ROYAL THERM - 100 M (E10018M)Classification : AWS : SFA5.5, E 10018M IS : 1395 E68 BM 229Fe
Description The medium heavy basic coated low hydrogen provided by us is a low alloy iron powder type electrode and this used for welding high tensile fully killed fine grained steel. The electrode have good welding characteristics and can easily weld in all position. It is of radiographic quality which can weld with easily removable slag and has outstanding toughness when the temperature is down to Minus 50°C. 112% is the deposition efficiency. In order to get the excellent results the electrodes should be dried at 350°C for 2 hours.
Typical Applications :High tensile steel such as (USS-T-1. welding of penstocks, earth moving equipment's and heavy duty structural steel are high tensile steel which can be welded and also used for furnishing of high tensile steels
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ROYAL THERM - 110 M (E10018M)Classification : AWS : SFA5.5, E 11018M IS : 1395 E76B M 329Fe
Description A basic coated low hydrogen Iron Powder type electrode used for welding high strength steel. The electrode is operating in all position and has excellent welding characteristics. The weld metal is of radiographic quality and posses high strength combined with excellent toughness at sub Zero temperature. It is used for welding high tensile fine grained steel.
Typical Applications : Welding of penstocks, earth moving equipment's, heavy duty structure made from high tensile steel, petrochemicals tanks & vessels.
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ROYAL (NI) CHROME (E11016-G)Classification : AWS : SFA5.5, E 10016G IS : 1395 68 BG 126
Description We are into manufacturing of hydrogen controlled medium electrode and is all position coated electrode. Better creep resistance and corrosion resistance properties make this electrode desirable. 1 % of Cr & 2.5% of Ni are contained in the weld deposit which is given by this electrode. Radiographic quality that possess excellent strength with good strength are the characteristics of this electrode. Low alloy that contains Ni-Cr-Mo type steel are of high tensile are used for welding this electrode. It is extensively used in chemical plants, which is used to weld steam turbine, rotors etc. In order to obtain the best results the electrodes should be dried at 300°C.
Typical Applications : This one can be used for welding earth moving equipment's, steam turbine, rotors of chemical plant, heavy machinery parts, automotive parts and Armour steel of Ni- Cr Mo based.
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Royal CHROM - 5 (E8018-B6)Classification : AWS : SFA5.5, E 8018 B6 IS : 1395 E55BB 620
Description The royal CHROM offered by us is low hydrogen iron powder all position electrode. 5% Cr, 0.5% Mo are the composition of the weld metal deposited. It is used to weld similar Cr-Mo steel. Creep resistance up to 650°C and radiographic quality are the property of weld metal. In order to obtain best results it should be heated upto 300°C. Typical Applications : The welding of 5% Cr, 0.5% Mo steel for high temp application in oil refineries, power plants, petrochemical plants, fertilizer industries.
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Royal E-7018B2LClassification : AWS : SFA5.5, E 7018B2L IS : 1395 E55B-B226Fe
Description Royal E-7018B2L is a low carbon hydrogen which is controlled basic coated iron powder. This electrode can be operated in all position. This one give smooth and stable arc with easily removable slag. A low carbon content 1.20% Cr, and 0.50% Mo type are the composition of weld deposit which is given that have the radiographic quality. Excellent mechanical properties and opposition to cracking are due to heavy stresses of hydrogen. Heat for two hours at 250°C, the electrode will give better results.
Typical Applications : It is used to connect the crack resistant steel, low alloy steel. Pipelines in oil refineries, high temp synthetic chemical industries, electric power plant, steam pipes of boiler tubes, super heaters can be welded using this electrode.
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Royal E-8016 C2Classification : AWS : SFA5.5, E 8016-C2 IS : 1395 E55 BC229Fe
Description A medium heavy coated low hydrogen, Royal E-8016 C2 is iron powder type electrode. The weld metal have 3.5% Mi the weld metal deposits. This one is specially designed to weld weld fine grained steel, nickel steel and nickel alloy steel. The various properties are high ductility, toughness and resistance to the service temperature when at minus 80 degree centigrade. Negligible spatter and smooth arc with medium penetration are the offered by this electrode. An all position electrode which have radiographic quality of weld deposit. The electrode should be dried at 250°C for 1 hour before using for best results.
Typical Applications : Items like Nickel alloy equipments, fabrication of pressure vessels, piping system, valves & tanks can be welded. It is also used to weld low temperature service for locomotive main frames, refineries pipelines.
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Royal E-8018 WClassification : AWS : A/SFA5.5, E 8018 W
Description We provide Royal E-8018 W is a basic coated hydrogen which is a controlled low alloy high tensile electrode. The weld deposit given have 0.6% Cr, 0.70% Ni and 0.50% Cu, the compositi is highly resistant to atmospheric corrosion. Smooth arc medium penetration with removable slag are the properties of the electrode. This is all positions electrode. In order to obtain better results, it should be heated to 250°C before using.
Typical Applications : It is best suited for welding steel of high tensile. It is specially recommended for weathering steel like CORTEN A and B and also the equivalents which are used in Chemical, Petrochemical, Railway, Industries as it can oppose atmospheric corrosion. It is also used to connect steels
of similar composition.
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Low Heat Input ElectrodesLow heat electrode offered by us are excellent electrodes which bring out less heat input and it is due to a closer arc gap, which can be easily maintained while welding. It is made up of high quality raw materials. The low heat input electrodes offered by us are more efficient and give good performance. Free deposits coating ensures dense porosity. The left slag is virtually self lifting. High tensile strength value which have good strength with excellent resistance to corrosion.
RL - 1103Alloy Basis : Fe, Mn, Si.
Technical Data : UTS of joint : 45 - 50 Kgf/mm2 Elongation : 20-28%
Typical Applications : Sheet metal works, mild steel of higher thickness, auto bodies, storage tanks, wagons, ships, boilers, vehicle chassis are welded using this.
Properties : The stable and Smooth arc that ensure good bead finish, easy peeling slag, least spatter, weld bead of X-ray quality with appropriate penetration.
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RL - 1104Alloy Basis : C, Mn, Si.
Technical Data : UTS of joint : 50 - 55 Kgf/mm2 Elongation : 22-30%
Typical Applications :This alloy is best suited for connecting and making up for low and medium carbon steels. It is also used for collecting the buffer layers before hard facing pressure vessels, steel castings, vehicle chassis.
Properties : This weld bead with a good appearance that take off by itself. Resistant to cracking and very ductile are the properties of this weld metal.
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RL - 1106Alloy Basis : Fe,Cr,Ni,Mn.
Technical Data : UTS of joint : 70 - 85 Kgf/mm2 Elongation : 22-24% Ferrite content : 30% ApproxHardness of pure deposit : 200-220 Brinell
Typical Applications : The usage of this can be very much observed in the heavy machinery parts, earth moving equipment's, automobile springs trumnions of cement mill and other allied components, parts subject to heat, corrosion and impact. It is also used to join the high carbon, low and high alloy steels, tool steels, springs steels, manganese steels, case hardening steels, high speed steels, cast steels and for difficult to weld steels and unidentified steels.
Properties :The electrode produces very soft arc and left over weld metal is smooth and defect free. No distortion and embrifflement are present on the base metal. Resistant to friction, heat and corrosion are the properties which is work hardening and shockproof.
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RL - 1107Alloy Basis : : Fe, Cr, Ni, Mn.
Technical Data : UTS of joint : 55 - 65 Kgf/mm2 Elongation : 30-35%
Typical Applications : This alloy is an all type of mild and alloyed steels, are resistant to heat and scale steels. This one is also used for joining dissimilar steels. It shield the alloy under hard deposit. It is used for refurbishing and correcting of Valves, Rolls, Gears, hot dies, gas turbines. The parts act strong against heat, corrosion and impact. It is used for cladding side of S.S. clad steels and also used in hydrogenation plants and combustion chamber parts.Properties : The alloy is smooth and have high strength and offers resistance to heat and corrosion. The scale offers resistant upto 1200° C. Tough, crack proof and water resistant are the properties which are possessed by this electrode.
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RL - 1109Alloy Basis : Fe, Cr, Ni, Mn, Mo.
Technical Data : UTS of joint : 55 - 65 Kgf/mm2 Elongation : 30-40%Hardness of pure deposit : 200 Brineil (Approx.) Metal Recovery : 130%
Typical Applications :The commonly observed application are welding stainless steels to carbon steels, low alloy steels, cast steels and austenitic manganese steels parts. The deposition of stainless tough overlay and cast steel parts. It is used in re-fabrication of impellers, shafts, and Valve faces, and seals and turbine blades to provide resistance to heat, abrasion erosion and corrosion.
Properties : The electrode produces smooth and stable arc. It gives excellent weld finish and slag which can be removed off easily. Mo, which is present in the weld metal contains has excellent corrosion properties to oxidizing and non-oxidizings acids. Strong, ductile and tough are the property of the weld metal.
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RL - 1115Alloy Basis : Ni.
Technical Data : UTS of joint : 30 - 34 Kgf/mm2Hardness : 100-130 Brinell
Typical Applications : A unique electrode which is used for cold welding of Cast Iron which is done prior heating and also for joining cast iron to mild steel. Cast Iron parts can be surfaced which are subject to erosion, corrosion and high temperatures. Intricate Cast Iron parts, Water pumps housing, Electric motor bodies and covers, Machine Frames, Cylinder blocks, Gears,are the products which are beat suited for this.
Properties : It is a smooth stable arc and is best suited for positional welding. The minute mixing up with the base material heat affected zone.
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RL - 1117Alloy Basis : Fe, C, Si
Technical Data : UTS of joint : 60 Kgf/mm2
Typical Applications : It is used for welding and surfacing of Cast Iron, Joining of Cast iron to steel. Economical electrode particularly indicated for massive parts and large Castings, e.g. repair of foundry defects, damaged or cracked Castings. Can be successfully used on rusty, corroded and oil soaked parts. For obtaining better machinability, deposit final pass with RL-1115 or RL-1119.
Properties : Electrode with good bonding properties even on difficult to weld Cast iron. Close colour match between deposit and base material. Non machinable slope by grinding.
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RL - 1119Alloy Basis : Ni, Fe.
Technical Data : UTS of joint : (all weld deposit) 35-45 Kgf/mm2 Hardness: 150 -190 Brinell
Typical Applications : It is not used for old welding of cast Iron parts of Grey Cast Iron, nodular graphite iron. It is used for connecting cast material with steel. The electrode is best suited for casting machinable parts, bearing blocks, frames, Foundry castings etc.
Properties : This electrode have outstanding characteristics. The deposit is machinable and crack resistant. It is used to bond the weld cast iron.
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RL - 1124Alloy Basis : Fe,Cr.Ni.
Technical Data : UTS of joint : 53 - 65 Kgf/mm2 Elongation : 35-40%
Typical Applications : It is basically used for joining 18/8 stainless steel eg V2A, AISI 304/308. En 58A, Ugine NS 22, Avesta 832 NV, soderfors 553, Sandvik OR2, UHB stainless 3, staybrigh FSL, silver fox 304 etc. The various wide usage are in chemical plants, dye works, breweries food industry and hospital equipments.
Properties : This one is opposes corrosion and can deposit extremely low carbon content. It produces easy arc, flat shining bead, free from inter- mixing.
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RL - 1125Alloy Basis : Fe, Cr, Ni, Mo
Technical Data : UTS of joint : 50 - 65 Kgf/mm2 Elongation : 30-40%
Typical Applications : The very wide usage of this can be observed in austenitic stainless, Cr-Ni-Mo steels of the type 18 Cr/8Ni + Mo (V4A, AIS1316, Ugine NSM 22, Avesta 832SK, sodenfors 564, Sandvik OR 60, UHB stainless 24, etc.). It is also used to correct cracks in heavy machinery parts and is used in earth moving equipments, hot forging dies, dyeing and daily equipment etc., chemical vessels and plant breweries and food equipment.
Properties : Its deposition contains very less carbon and act strong against chemical influence and inter croystaline corrosion. It offers resistant against grain disintegration upto 300° C.
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RL - 1126Alloy Basis : Fe,Cr,Ni.
Technical Data : UTS of joint : 55 - 65 Kgf/mm2 Elongation : 30-35%
Typical Applications : This alloy is used for welding of austenitic, stainless steel. The heat resistant Cr-Ni steels of the type 25 Cr / 20 Ni (NCT, Ugine MS 30, Avesta 254 E, Sandvik 15 RE 10). Welding of steels with high carbon content which is observed in building field is the area where its usage can be seen. Various other areas are furnace linings, furnace parts, burners, heat treatment pots and baskets.
Properties : This alloy is fully austenitic, heat resistant, heat resistant at working temperature up to 1200" C in oxidizing, sulphur free atmosphere.
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RL - 2214 AC / RL - 2214 DC [+]Alloy Basis : Cu,Sn.P.
Technical Data : UTS of joint : 24 - 28 Kgf/mm2, Elongation : 20%, Hardness of Pure Deposit 70-85.
Typical Applications : Welding and surfacing of Copper, Brass and Bronze, Joining Copper and Bronze to Cast Iron overlays and steel are the usage of this alloy. It is also used to fill the gaps in copper alloy castings. The deposition is used on pumps, shafts and bearing surfaces. It is also used to make up missing sections.Properties : There are no porosity and cracks are observed in the weld metal. Smooth and uniform, excellent colour are the properties of the bead.
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RL - 5511Alloy Basis : Ni, Ti, Cu. |AWS 5.11E 11E: Ni - Cu7]
Technical Data : UTS of joint : 48 - 55 Kgf/mm2, Elongation : 30-35%
Typical Applications : This alloy is used for welding of Monel & Monel plated steels, connecting of monel to steel, depositions of corrosion resistant Monel on steel. It can be used to correct defects in Monel castings, chemical food, daily and pharmaceutical industries. RL-5521 is used as buffer layer before surfacing of stainless steel with RL-5511.Properties : This electrode produces stable arc, produces easily detachable slag and are easy to manipulate. The noted properties of the weld are dense, porosity free and very smooth. It is not effected by sea water corrosion and heat.
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RL - 5521Alloy Basis : Ni,Mn,Cr,Fe,Nb AWS5.11 E;Ni Cr Fe-3
Technical Data : UTS of joint : 55 - 60 Kgf/mm2, Elongation :30 - 35%
Typical Applications :RL – 5521 is dexterous electrode. It is an all position electrode, which is used for welding of Nickel, inconel, Monel. Nickei-Chromium-iron alloys, HK alloys stainless and heat resisting steels. The usage of this electrode is also used for welding metals of different electrode like carbon steels, stainless steels, nickel and nickel alloys to each other. The weld metal is used on the equipment and components, which are made of pure Nickel. The corrosion resistant tanks and containers, heat exchangers, furnace, components, boilers, fittings are fabricated using thisProperties : Soft, stable arc and low currents are produced by this alloy. The deposits are cold tough and have are outstanding resistant to sealing at high temperature and are also corrosion resistance both at normal and elevated temperatures. This one possess good thermal shock resistance.
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RL - 7710Alloy Basis : Fe,Cr,Mn.C
Technical Data : Hardness of pure deposit : 29-35 RC
Typical Applications : Soft, stable arc and low currents are produced by this alloy. The deposits are cold tough and have are outstanding resistant to sealing at high temperature and are also corrosion resistance both at normal and elevated temperatures. This one possess good thermal shock resistance.Properties : This one is an all position electrode. The deposit is resistant to Impact. It is possible to surface the layers without intermediate layers.
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RL-7711Alloy Basis : Fe,Cr,Mo,C.
Technical Data : Hardness of pure deposit: 56 - 58 RC
Typical Applications : RL-7711 is used to surface parts which are prone to heavy abrasive wear and mild impact. The equipments like digger teeth, drills, conveyor screws, cutting and forming tools, punches, hot work dies, shear blades, crusher hammers, crane wheels, conveyor buckets & conveyor parts, plough-shares, cultivators, pulverisers, skids mixers, oil expeiler worm, etc. Even manganese steel parts are subject to high abrasion.Properties : Strong welding characteristics are the basic characteristics of this electrode. This is a cost effective way for making hard overlays in all position. Hard, tough and free from porosities are the properties of the weld metal.
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RL-7713Alloy Basis : Fe,Cr,Mn, C, Ni
Technical Data : Hardness (As welded): 10-17RC After work hardening after 3 layers 45-55RC
Typical Applications : RL-7713 can be used for joining manganese steel parts, it can also be used for hard facing of
parts which get easily changed to heavy impact and stress. It can be used on big crushing equipment like rocks, jaws, cones, gyratory crushing mantles, excavator teeth, manganese rails, etc.Properties : The deposit is work-hardening type and opposes cracking and deformation which occurs during working. The weld metal is an excellent resistance. It is durable even though under continuous impact and abrasion.
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RL - 7714Alloy Basis : Fe.Cr,Mn,C.
Technical Data : UTS of joint : 80 - 85 Kgf/mm2, Elongation : 30 - 33%, As welded : 17-20 RC After work hardening: 42 - 50 RC, Deposition rate (Metal recovery): 140%
Typical Applications : It is an all position welding electrode which possess 14% Mn steel. It is used to weld armour steels, carbon steels also for surfacing of such steels. It is used for surfacing on 14% Mn steels, hard or unidentified steels. This weld metal is very thick that build-ups with no crack.Properties : This is hardening type electrode which have high deposition rate. This one is ideal for hardening manganese steel parts as it is very ductile. The alloy have very quick hardening tendency, offers resistance to abrasion and also take opposes deformation and cracking.
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Rl-7715Alloy Basis : Fe, Cr, Mo, C. W, V.
Technical Data : Hardness (As weided) : 59-61 RC, After heat treatment : 62-64 RC, After annealing : 25-30 RC
Typical Applications : It is designed for correcting, repair and manufacture of cold and hot cutting tools, knives, broaches, punching tools, drills, milling tools, hot dies etc.Properties : This one is basic electrode which have excellent characteristics. The beads are fine drawn and regular. Slag is removable. High quality tool steel, tough, hard, wear and oxidation resistant, free from cracks and porosities are the properties of this weld metal.
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RL - 7720
Alloy Basis : Ni,Cr,C,Mn.
Technical Data : Hardness: 58 - 62 RC
Typical Applications : RL – 7720 has wear resistant coating of mild and low alloy steels. The wide usage can be very much observed in building machines, digger teeth, bucket edges, conveyor screws, mixing wings, oil expeller worms, scrapper blades, cement die rigs, muller tyres, ploughshares etc.Properties : The deposit is hard wear resistant.
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RL - 7738Alloy Basis : Fe, Cr. C.
Technical Data : Hardness:59-61 RC
Typical Applications : It is basically used for "Spot Arc" building, the surface of the chilled cast iron rolls are roughened which are used in the sugar mills. The fabrication of sand slides, sevapers screw flights, mixing paddles etc.Properties : The weld metal offers opposition to heavy loads which are produced while crushing of canes. It produces smooth and stable arc, it is used in positional welding. The high deposition rate is to be credited for faster build-up. Good deposition with Spray type arc permits, also imparts better grip to canes being crushed, which results in increasing the productivity and efficiency of the sugar mills.
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RL - 7743Alloy Basis : C, Cv, Cb.
Technical Data : Hardness on second layer: 57-61 RC, Deposition rate (Metal recovery) : 180%
Typical Applications : For Hardfacing of parts subject to heavy abrasion and metal to metal wear with moderate impact upto 510°C. Suitable for refactory, press screws-brick press screws, cement press screws. Palm nut press screws, parts of crushers for friable material, conveyor screws, impellers, dredging bucket, edge runner bottom. Pug mill, wing knife, auger, boaring bits, blast furnace bells and hoppers.Properties : Hard surfacing electrodes with very high metal recovery. Exceptional abrasion resistance at room temp. Easy arc control in horizontal position. No slag interference.
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RL - 7745 RAlloy Basis : Fe,Cv,Cb,V.Mo,W, C.
Technical Data : Hardness on R.T : 57-63 RC, Hardness on 600Lo C : 40-43 RC, Deposition rate (Metal recovery) : 190-210%
Typical Applications : For surfacing a hopper and protection plates in quarries, ore crushing rolls, gyratory crushers, ore breaker teeth, sevaping brakes, sinter plant disintegrators, blastfurnace bills and hoppers.Properties : Hard surfacing electrode with excellent abrasion resistance at high temp and exceptional metal recovery.
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RL - 9900Typical Applications : For chamfering, gouging and making grooves in all industrial metals. For removing defective welds and rivets without using oxyacetylene and compressed air. Removing flashers and risers in foundry castings. For beveling cracks in machine frames without dismantling. A prerequisite for welding, cutting of metal parts on building sites.Properties : Special electrode high blowing effect and producing hot exothermic penetrating arc. The molten metal is blown away quickly and provides good visibility. The cut is smooth and molten and blown away material can be removed easily. Does not damage the metal structure.
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RL - 9901Typical Applications : Cutting and piercing of steel, Cast iron, Copper materials, Aluminium. Excellent for burning quirets, dismantling work at site and for cutting out unwanted metal in foundry castings. Oxy-acetylene or compressed air need not be used.Properties : Special electrode with a coating which gives a stable arc during the cutting or piercing process. The kerps are clean and narrow. Suitable for all position. Produce negligible slag.
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Hardfacing ElectrodesA medium heavy coated rutile type good running hardfacing welding electrodes, deposit a tough air hardening type of weld metal of approximately 350 to 600 BHN hardness. The weld metal is machinable and recommended for application involving maximum hardness as required. Typical applications suitable for shear blades brake shoes, coupling, conveyor parts, roller tractor wheels, steel casting, shafts, axles.
Royal - CIDescription A medium heavy coated ruffle type hardfacing electrodes It deposits a tough air hardening type of weld metal approximately 250 BHN hardness. The weld metal is machinable and recommended for hard surfacing on hard base material.
Typical Applications : : Suitable for gears, shafts, axles, hammers, pinion teeth, pulleys, couplings, spindles.
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Royal - CIIDescription A medium heavy coated rutile type good running hardfacing electrode, deposit a tough air hardening type of weld metal of approximately 350 BUN hardness. The weld metal is machinable and recommended for application Involving maximum hardness as required.
Typical Applications : Suitable for shears blades and croppers, bamboo chipper knives, coupling conveyer parts, roller, tractor wheels steel casting, shafts, axies.
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Royal - C IIIDescription A medium heavy coated rutile type electrode, air hardening type of weld metal where approximately 600 Brinell hardness Is required. Weld is non machineable and finished by grinding. The electrode is recommended for hardfacing applications on mild steel, carbon steels & low alloy steels where severe conditions of abrasion, friction, accompanied by moderate impact exist. Suitable for couplings, conveyor buckets, shears blades, steel castings, etc.
Typical Applications : Mine rails & crane wheels, hot & cold punching dies, metal cutting & forming tools, crush hammers & caterpillars treads, drilling bits, crane wheels, conveyor buckets, oil expellers, shears & croppers.
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Royal - C III (LH)Description This is a medium heavy coated low hydrogen, air hardening type iron powder electrode. The weld deposit is extremely hard, sound and non-machinable. The low hydrogen enables the electrode to be used on high carbon and high sulphur steel without inducing under bead cracking or porosity. The electrode is recommended for hardfacing where severe conditions of abrasion and friction accompanied by moderate impact exist the weld deposit is finished by grinding.
Typical Applications : Earth moving equipment, conveyor buckets crusher, jaws, oil expeller worms, punching dies, mine rails, disintegrator hammers, shears blades, caterpillar treads drill bits, muller ploughs, dipper teeth impellers crane wheels, cane cutting knives, sprockets.
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Royal - C VDescription This is medium coated rutile type hardfacing electrode depositing on air hardening, weld metal is of approximately 600 BHN hardness. The weld metal resistant to severe abrasion and moderate impact, suitable for hardfacing applications like Dredger bucket lips, plough, shares, excavator, conveyor buckets.
Typical Applications : Concrete mixer blades, excavator teeth plough shares, bucket lips, scraper blades, cement die, rings.
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Royal - ManganDescription This is a medium heavy coated low hydrogen electrode for hardfacing applications on austenitic manganese steel parts. The weld metal is tough and the work hardens to more than 500 BHN in service under severe impact. The weld deposit consist of 12% Mn composition, when used on mild steel or low alloy steel parts. It gives a buffer layer of stainless steel.
Typical Applications : Rock crushing jaws & crusher mantles, manganese steel rail points and crossing dredger bucket teeth & cement grinder teeth bulldozer teeth, manganese steel casting etc.
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Royal Chromang
Description It is a heavy coated hardfacing electrode with pleasing performance for overlays on Mild steels. Carbon steel, low alloy steels, and austenitic Manganese steels. The weld deposit gives hardness up to 200 BHN approx and work hardness approx 500 BHN. The weld metal is excellent resistance to combined effect of impact, abrasion and corrosions.
Typical Applications : It is ideally suitable for dipper teeth, charging rams, tractor grousers, dipper lips, pump housing, conveyor rolls conveyor buckets, mill hammer, scraper blades, pulverizes plows, and pump impeller's.
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Royal - ChromaxDescription A heavy coated electrode depositing, semi austenitic weld metal which gives hardness approx 250 BHN in as welded condition. It is used for hard overlays on Mild steel, carbon steel, low alloy steels and Austenitic Manganese Steel where resistance to 'combined effect of abrasion, impact and corrosion is necessary.
Typical Applications : Suitable for rock crushers, coal mining cutters, charging rams, dipper teeth, shovel tracks, tractor grousers, pump housing, conveyor rolls, conveyor buckets, crusher mantles, dredger cutter teeth ingot lifting tongs etc.
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Low Hydrogen ElectrodesThis is basic heavy coated, low hydrogen iron powder type electrode with excellent weld characteristics. Very smooth arc, medium penetration and least spatter with easy removables slag operation all positions and the deposition effeiciency is approx 115% PLEASE KEEP DRY. Typical applications in ship building, pipelines, bridges, boilers, pressure vessels, restrained joints, penstocks, blastfurnace steel work, atomic reactor shell & pipe work.
Royal THERM (E-7018)
( Approved & Certified by : I.R.S., L.R.S., I.B.R., B.V., P.D.I.L., B.I.S. (ISI), TOYO(TEIL), THERMAX, L & T, A.B.S., I.PC.L., K.P.G.I.L., I.O.C.L., M.R.P.L., UHDE INDIA LTD., M.M.D., B.H.P.V., RDSO IRS Class A4 B2, NPCIL, E.I.L., BHEL, ESSAR, M.N. DASTUR CO.)
Classification : AWS : SFA5.1, E 7018 IS : 814 EB 5426 H 2 JX
Description This is a basic heavy coated low hydrogen iron powder type electrode with excellent weld characteristic. Very smooth arc. medium penetration and low spatter, easy to remove slag., The weld metal is ductile and crack resistant and is of radiographic quality. It is easy to operate In all position and deposition efficiency is approximately 115% (Please Keep Dry)
Typical Applications : Ship Building Pipeline Bridges, Boilers, Pressure Vessels, Restrained Joint Penstocks, Blast Furnace Steel Work, Atomic Reactor Shell & Pipework.
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Royal THERM - SPL (E-7018 - 1)
( Approved & Certified by : L.R.S., B.V., P.D.I.L., M.R.P.L., UHDE INDIA LTD.)
Classification : AWS : SFA5.1, E 7018 - 1 IS : 814 EB 5629 H3JX
Description This unique electrode is capable of yielding welds which are of Radiographic quality specially designed for high impact values down to - 46 centigrade and is crack resistant. This electrode has easy slag removal, excellent arc stability and arc smoothness.
Typical Applications : Boilers, pumps & compressors, blast furnace steel work, bridges, rail wagons, earth moving equipment's road building machinery tank pressure vessels, penstocks, atomic reactor shells.
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Royal - 7016 (E-7016) ( Approved & Certified by : RDSO IRS Class A, B)
Classification : AWS : SFA5.1, E 7016 IS : 814 EB 5426 H3X
Description A medium heavy coated all position hydrogen controlled electrode for the welding of medium high tensile structural steel such as carbon steels upto 0.040% C, Manganese steel upto 2.0% Mn. Siiicon steel upto 0.5% Cr. Chrome Nickel steel where matching of base metal and weld metal is not necessary. Gives radiographic quality welding & deposition efficiency of 112% approximately.
Typical Applications : For Joining Mild steel to cast iron. For butt welding on rail ends &railway class III steels and for fixing rails to mild steel girders for overhead cranes
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Royal - 7016 (W) (E-7016)Classification : AWS : SFA5.1, E 7016 IS : 814 EB 5426 H3X
Description It is a medium coated, hydrogen en controlled all position electrode. It gives a smooth clean weld deposit with least spatter due to having a special type of lime coating. The weld metal is highly resistant to cracking and gives radiographic quality. Dry the electrodes at 300°C for one hour for best result.
Typical Applications : It is used for welding of high carbon steel to mild steel, high carbon steel parts, low alloy steel, armour plates, cast steels as well as unknown composition of steel.
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Royal - THERMS (2H) SPL (E-7018 - NACE)
( Approved & Certified by : E.I.L.)
Classification : AWS : SFA5.1, E 7018 (NACE) IS : 814 EB 5426H3JX
Description A heavy coated iron powder type all position electrode for welding of high tensile. heavy sections, structural steel and restraind joints in high tensile steels. It gives smooth arc, medium penetration and detach the fag easily in a Vee grove Joint. The electrode is used for critical welding and gives welding characteristics the weld metal contains 1.20% Mn and controlled Sulphur as well as Hydrogen which is extremely resistant to cold and hot cracking. The welds is of radiographic quality.
Typical Applications : It is used for welding of high carbon steel tanks & pressure vessels, heavy machinery bridges, penstocks, carbon steel & low alloy ateel fabrication with stand high temperature service condition & also for joining heavy parts of earth moving equipments.
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ROYAL THERM MOLY (E-7018 A1)
( Approved & Certified by : Larsen & Toubro Ltd.)
Classification : AWS : SFA5.5, E 7018 - A1 IS : 1395 E49 B A1-26-Fe
Description A low hydrogen, low alloy iron powder type basic coated all position electrode yielding a weld deposit containing 0.50% Mo. The weld metal Is of radio graphic quality and can withstand service temperature upto 525°C. Smooth and weld rlpled beads possessing excellent mechanical properties at room and at elevated temperature.
Typical Applications : Suitable for boilers welding, pressure vessels pipe and tubes. High temperature application upto 525°C
Flux Cored Wires
Gas Shield Flux Cored WireOpen Arc Flux Cored Wire (Hard Facing)
Stainless Steel Flux Cored Wire
Gas Shielded Flux Cored WiresOur Gas shielded flux cored wires have a flux coating that solidifies more quickly than the molten weld material. Ideally suited for welding applications where gas shielded electrodes may have problems, such as outdoors or in windy conditions (light gauge steel plate fabrication or general purpose fabrication of carbon steels). Good choice in poor fit-up situations or when extended stick-outs must be used in hard to reach areas. Our flux cored wires are also available in various grades and can be offered on request.
ROYALFIL GS-12R (E 71 T-1) ( Approved & Certified by : LRS, VOLVO, IBR, THERMAX)
Classfication : AWS-SFA A5.20E71T-1
Description : ROYALFIL GS-12R is an all position rutiie flux cored wires designed for optimum performance when using 100% CO2 shielding. The smooth metal transfer facilitates easy deposition of vertical-up stringer beads. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for X-ray soundness. This wire is formulated to produce fewer fumes, minimal spatter.
Applications : Royalfil GS-12R is designed for all position single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM SA-36/ SA-36M and A,B,C,D grades of SA-283 / SA-283M & SA-414 / SA-414M. e.g. Fabrication in chemical plant machinery structures & steel frames in ship building, heavy bridges & towers.
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ROYALFIL GS-15RB (E 71 T-5) ( Approved & Certified by : IBR & ABS)
Classfication : AWS-SFA A5.20E71T-5
Description : ROYALFiL GS-15RB is an all position flux cored wire - having stable and smooth arc with good slag
detachability designed for weld in flat position and for welding fillet welds in horizontal position. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness. This wire is formulated to have high resistance to cracking with fewer fumes & minimal spatter.
Applications : RoyalfilGS-15RB is designed for all position single and multipass welding of low and medium carbon steels. Suitable for joining steels conforming to ASTM SA-525-70, and C grades of SA-285,1S:2OO2-2A & 2B, IS2062, 1S226 & D1N 17155 HIV e.g. Construction of bridges, pressure vessel & offshore structures.
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ROYALFIL GS-18R (E 81 T1-W)Classfication : AWS-SFA A5.29E81T1-W
Description : ROYALFIL GS-18R is rutile base all position flux cored wire for welding of low alloy. This wire is having stable and smooth arc with good slag detachability & excellent bead appearance. This wire is designed for welding CORTON grade weather resistance steels.
Applications : Royalfil GS-18R is designed for welding atmospheric corrosion resistant steel as Resco, corton & ITACOR. Suitable for joining weathering grade steels conforming to ASTM SA-588, SA-242 etc.
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ROYALFIL GS-31B (E 70 T-5 )Classfication : AWS-SFA A5.20E70T-5
Description : ROYALFIL GS-31B are highly basic flux cored wires having stable and smooth arc with good slag detachability. The weld metal is of radiographic quality. This wire is formulated to have excellent crack resistance in rigid joints subjected to high stresses.
Applications : Royalfil GS-31B is ideal for welding carbon steels, fine grained steels subjected to dynamic loads, high stresses where good toughness at sub-zero temperatures with excellent crack resistance required. Typical applications includes steel plant equipments, heavy machinery etc. Suitable for joining steels conforming to ASTM Grade C of SA-285/SA-285 M,C,D,E Grades of SA-414/SA-414M Grade 60) Grade65 of SA-515,SA 516/SA-515 M,SA 516M.
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ROYALFIL GS-31RB (E 70 T-5)Classfication : AWS-SFA A5.20E70T-5
Description : ROYALFIL GS-31 RB are all position flux cored wires. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for X-ray soundness. This wire is formulated to produce fewer fumes, minimal spatter.
Applications : ROYALFIL GS-31RB is designed for all position single and multipass welding of low and medium carbon steel. Suitable for joining steels conforming to ASTM Grade C,D,E OF SA-414 /SA-414M, Typical application includes steel plant equipments, heavy machinery etc.
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ROYALFIL GS-36R (E 80 T1-K2)Classfication : AWS-SFA A5.29E80T1-K2
Description : ROYALFIL GS-36R are positional low alloy rutile base gas shielded flux cored wires depositing approximately 1.0-2.0% Ni & 0.30%Mo weld metal. The slag coverage is complete and designed for easy removal. Weld meta! is consistently free of inclusions and porosity with very good mechanical strength.
Applications : Royalfil-GS-36R is ail positional welding wire for welding of high tensile steel used in machinery, structures bridges etc.
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ROYALFIL GS-41B (E 90 T5-K2)Classfication : AWS-SFA A5.29E90T5-K2
Description : ROYALFIL QS-41B is basic flux cored wire having stable and smooth arc with good slag detachability. This wire is designed to give minimum 90,000 psi tensile strength with CVN impact of 27J at -51 °C
Applications : Royalfil GS-41B is suitable for welding of many HSLA steels like HY-80, Naxtra 56,63,LA60 etc. Suitable for joining steels conforming to ASTM Grade 60, Grade 65 steel of SA-515 / SA-515M Grade 55,Grade 60, Grade 65 steels of SA-516 / SA-516M, all thickness range of SA-455 / SA-455M etc.
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ROYALFIL GS-41B3 (E 90 T5-B3)Classfication : AWS-SFA A5.29E90T5-B3
Description : ROYALFIL GS-41B3 is basic flux cored wire having stable and smooth arc with good slag detachability. This wire is designed for welding of creep-resisting 2.25% Cr & 1 % Mo steels.
Applications : Royalfil GS-41B3 is designed for welding of creep-resisting 2.25% Cr & 1% Mo steel in flat and horizontal position. It is used for welding of high temperature, creep resistant Cr-Mo alloy boiler plates, pressure pipes and other pressure vessel applications. Suitable for joining steels conforming to ASTM Grade F22 of SA-182 / SA-182M & SA-336/ SA-336M,Grade T4 T22 of SA-199/SA-1995M,Grade P22 of SA-335 / SA-335M etc.
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ROYALFIL GS-41 R (E 91 T1-B3)Classfication : AWS-SFA A5.29E91 T1-B3
Description : ROYALFIL GS-41 R is an all position low alloy rutile base flux cored wire depositing approximately 2.25% Cr & 1.0%Mo weld metal. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness.
Applications : Royalfil GS-41 R is used for welding of similar composition of Cr-Mo steels and other creep resistant steels. It is also used for welding of high temperature & pipe steels for oil industry and for welding of steel casting (DIN 7245:GS-18CR Mo9-10) Suitable for joining steels conforming to ASTM Grade F22 of SA-182/ SA-182M & SA-336/ SA-336 M,GradeT4, T22of SA-199/SA-1995 M,GradeP22 of SA-335/SA-335 M etc.
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ROYALFIL GS-42B (E 110 T5-K4)Classfication : AWS-SFA A5.29 E110 T5-K4
Description : ROYALFIL GS-42B is low alloy basic flux cored wire depositing 2% Ni,0.4 % Cr & 0.5% Mo weld metal. The weld deposit is of radiographic quality with very low diffusible hydrogen and stable and smooth arc with good slag detachability.
Applications : Royalfil GS-42B is designed for welding of high strength, fine-grained quenched & tempered steels like N-A-XTRA 65, N-A-XTRA 70, etc. to meet low temperature toughness as well as down to -51°C. It is also used for fabrication of earthmoving equipments, steel constructions, crane plates and other similar applications Suitable for joining steels conforming to ASTM Grade C,D of SA-225 / SA-225M, Grade A.B.C of SA-738 / SA-738M, all thickness range of SA-612 / 612M etc.
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ROYALFIL GS-81R (E 81 T1-B2 )Classfication : AWS-SFA A5.29E81 T1-B2
Description : ROYALFIL GS-81R is an all position low alloy rutile base flux cored wire depositing approximately 1.25% Cr & 0.50%Mo weld metal. The slag coverage is complete and designed for easy removal. Weld metal is consistently free of inclusions and porosity for radiography soundness.
Applications : Royalfil GS-81R is used for welding of similar composition of Cr-Mo steels and other resistant steels. It is also used for welding of high temperature & pipe steels for oil industry.
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Open Arc Flux Cored Wires (Hard Facing)We offer Open Arc Flux Cored Wire for build-up and hard facing applications. Excellent build-up alloy on all weldable steels except 14% manganese steel. The weld metal is machinable and number of layers are not restricted. Some typical
applications are surfacing in gears, shafts, sprockets, pinion-gear in sugar industry, rails, base layer prior to use of a more abrasive resistant overlay on palm oil expelled screws, winch drum, crawler tractor links, crane wheels, steel shafts, mine car wheels, sheaves, etc.
Royal - 7060Description : Royal 7060 hard facing self shielded (open ARC) flux core wire deposits high chromium high carbon weld metal subjected to hard facing of component for extreme abrasion / erosion under moderate / heavy impact load. The weld deposit is nonmachinable and grinding is possible.
Applications : Hardfacing excavator parts, bucket, cutting edges grabteeth, crusher jaws & cones, table liner high chrome crusher rolls in cement plants, catalyst pipes and bends heavy load earth moving equipments etc.
Weldmetal Analysis %
Element
C Mn Si S P Cr
Percent 5.0 % max 1.20 % max 1.0 % max 0.02 % max 0.030 % max 24-26 % max
Welding Parameter : Size Range
1.6 - 2.0 mm 200-350A, 26-28 V
2.4 - 2.8 mm 250 - 400A, 28-29 V
Wire Extension (Stick out)
35 - 40mm
Hardness 56-62 HRC on IIIrd layer.
Polarity DC + ve.
Size 1.60mm, 2.00mm, 2.80mm diameter.
Packing Supplied in 12.5 kgs. spool sealed in polythene bag and shrink wrapped in a corrugated box. 2.4 & 2.8mm wires are available in 250 kgs fiber drum for automatic
welding.
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Royalfil OA-CIIDescription : A low alloyed flux core wire designed for building up crack free weld deposit and are machinable with carbide tipped tools. Deposited weld metal gives the hardness 35 – 50HRC.
Applications : It is for rebuilding of worn machinery parts, deposit surfaces are suitable for metal to metal rolling and sliding contact of low / high speed gear teeth shaft rail links etc.
Weldmetal Analysis %
Element C% Mn% Si% Cr% Mo% V%
Percent 0.10-0.30 0.50-2.0 1.0 max 1.80-3.80 1.0 max 0.35 max
Mechanical Properties : Hardness on III rd Layer is 30 - 40 HRC.
Current / Polarity : DC Wire Positive.
Size of wire dia (mm) Current / Amp. Range Volt Free Wire length (mm)
1.20-1.60 200-300 22-24 25-35
2.00-2.40 250-400 26-28 30-40
Packing : 12.50kgs. spool in polythin bag and shrink packed corrugated box.
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Royalfil OA-CIIIDescription : A high carbon& high chrome flux core wire depositing a weld metal having excellent resistant of abrasion friction and moderate impact. A deposited weld metal gives Hardness 55 to 60 HRC.
Applications : Suitable for surfacing of minerals craine wheels hot & cold punching dies metal cutting & forming tools, crush hammer & catter pillers trades, crane wheels, conveyer buckets. Etc.
Weldmetal Analysis %
Element C% Mn% Si% Cr% Mo% V%
Percent 0.50-0.80 0.50-1.50 1.0 max 4.0-8.0 1.0 max 0.75 max
Mechanical Properties : Hardness on III rd Layer is 55 – 60 HRC.
Current / Polarity : DC Wire Positive
Size of wire dia (mm) Current / Amp. Range Volt Free Wire length (mm)
1.20-1.60 200-300 22-24 25-35
2.00-2.40 250-400 26-28 30-40
Packing : 12.50kgs. spool in polythin bag and shrink packed in corrugated box.
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Royalfil OA-CVDescription : A high carbon& high chrome flux cored wire depositing air hardfnening weld metal is of approx 58 to 62 HRC. The weld metal is resistant to severe abrasion and moderate impact.
Applications : Suitable for hard facing application like Dredger bucket lips, teeth, shaves, excavator, conveyer bucket cutting edges etc.
Weldmetal Analysis %
Element C% Mn% Si% Cr% Mo% V%
Percent 0.30-0.60 1.0-2.0 1.0 max 4.0-8.0 1.0-2.0 0.5-1.5
Mechanical Properties : Hardness on III rd Layer is 58 – 62 HRC.
Current / Polarity : DC Wire Positive
Size of wire dia (mm) Current / Amp. Range Volt Free Wire length (mm)
1.20-1.60 200-300 22-24 25-35
2.00-2.40 250-400 26-28 30-40
Packing : 12.50kgs. spool in polythin bag and shrikataped in corrugated box.
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Royalfil OA 307Description : Royalfil OA - 307 is a Self Shielded rutile coated multi purpose stainless steel flux cored wire for all position welding. The weld metal has excellent crack resistant & heat resistance at 900ºC . It is also corrosion resistant to Atmosphere marine water and weak acids. It gives 18%Cr, 8% Ni, 6% Mn type weld deposit with easily slag removable.
Applications : Suitable for joining ferrtic to austenitic steel, Armour plates, Heat resistant steel, dissimilar steel, Buffer layer on difficult steel before hardfacing, excellent for repairing cracks in austenitic manganese steel casting for surfacing manganese steel.
Weldmetal Analysis %
Element C Mn Si S P Cr Ni Mo
Spec. Reqd. 0.13% max4 – 6 %
1.0% max0.03%
0.04%
18-20%
9-10.5%
05-1.50%
Mechanical Properties of The Pure Weld Metal
Y.S (N/mm²) UTS (N/mm²) Elongation (L =4d) %
400-500 550-650 30% min
Welding Parameter : Dc Wire Positive
Diameter in mm Amps Voltages Free Wire length (mm)
1.60 160-220A 24-28V 25-35
2.4 240-350A 26-30V 30-40
2.8 350-400A 26-30V 30-40
Packing : 12.50kgs. spool in polythin bag and shrink packed corrugated box.
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Stainless Steel Flux Cored Wires
Royalfil GS-1C (E 308 LT1-1)Classfication : AWS-SFA A5.20E 308 LT1-1
Description : Royalfil GS-1C is an extra low carbon lime titania all position 19Cr-10 Ni stainless steel gas shield flux core wire. The weld deposit is highly resistance to intergranular corrosion, cracking oxidation and scaling. It gives uniform and fine rippled bead characterized by excellent all around performance and mechanical properties.
Applications : Royalfil GS-1C is use for welding of 18%Cr, 8% Nickel Steel.
Weldmetal Analysis % (Typical Values Under Co2 Shield):
Element C Mn Si Cr Ni S P
A - Percent 0.024 1.50 0.50 19.80 9.50 0.010 0.020
Spec. Reqd. 0.040Max 0.5-2.50 1.0 max 18.0-21.0 9.0-11.0 0.030 Max 0.040 Max
Mechanical Properties of The Pure Weld Metal (Typical Values):
Properties UTS (N/mm²) Elongation (L=4 d) % Ferrite
Typical Values 600 40.5 4 to 6%
Spec. Reqd. 520 Min 35 Min 3 to 8%
Welding Parameter : Dc Wire Positive
Diameter in mm Amps Voltages
1.20 120-250A 24-28V
1.60 190-300A 26-30V
Shielding Gas : Carbon Dioxide (CO2) or Argon Co2at 10-15 liters per minute.
Standard Wire Diameter : 1.20mm & 1.60mm diameter. Other diameters can be supplied on request.
Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.
Recommended Stick Out : 15-20mm
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Royalfil GS-2C (E 316L T1-1)Classfication : AWS-SFA A5.20E 316L T1-1
Description : Royalfil GS - 2C is an extra low carbon rutile coated all position stainless steel flux core welding wire with CO2 gas shielding. It gives the weld deposit of 18% Cr, 12% Ni & 2% Mo etc. It runs smoothly & gives uniform weld metal deposit with easily slag removal. The weld metal is highly resistance to intergranular corrosion due to carbide precipitation.
Applications : It is used for welding of 18% Cr, 12% Ni & 2.50% Mo steel also use for welding of AISE 316L & 317L
type of stainless steel in chemical plant, paint, pulp paper & textile industries.
Weldmetal Analysis % (Typical Values Under Co2 Shield):
Element C Mn Si Cr Ni S P
A - Percent 0.024 1.50 0.50 19.80 9.50 0.010 0.020
Spec. Reqd. 0.040Max 0.5-2.50 1.0 max 18.0-21.0 9.0-11.0 0.030 Max 0.040 Max
Mechanical Properties of The Pure Weld Metal (Typical Values):
Properties UTS (N/mm²) Elongation (L=4 d) % Ferrite
Typical Values 600 40.5 4 to 6%
Spec. Reqd. 520 Min 35 Min 3 to 8%
Welding Parameter : Dc Wire Positive
Diameter in mm Amps Voltages
1.20 120-250A 24-28V
1.60 190-300A 26-30V
Shielding Gas : Carbon Dioxide (CO2) or Argon Co2at 10-15 liters per minute.
Standard Wire Diameter : 1.20mm & 1.60mm diameter. Other diameters can be supplied on request.
Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.
Recommended Stick Out : 15-20mm
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Royalfil GS D2 (E 309L T1-1)
Classfication : AWS-SFA A5.20E 309L T1-1
Description : Royalfil GS-D2 is a stainless steel flux core welding wire for all position welding with co2 and argon co2 mixed shield gases. It gives the 23% Cr and 12% Ni weld deposit with excellent all around performance and resistance to chemical corrosion.
Applications : Royalfil-GS-D2 is suitable for the welding of dissimilar metals such as stainless steel and carbon steel or stainless steel and low alloy steel.
Weldmetal Analysis % (Typical Values Under Co2 Shield):
Element C Mn Si Ni Cr S P
A - Percent 0.028 1.60 0.65 12.50 23.20 0.010 0.020
Spec. Reqd. 0.04 Max0.5-2.50
1.0 max
12.0-14.0 22.0-25.0 0.030 Max 0.040 Max
Mechanical Properties of The Pure Weld Metal (Typical Values):
Properties UTS (N/mm²) Elongation (L=5d) % Ferrite
Typical Values 600 40 18%
Spec. Reqd. 520 Min 30 Min 20%
Welding Parameter : Dc Wire Positive
Diameter in mm Amps Voltages
1.20 120-250A 24-28V
1.60 190-300A 26-30V
Shielding Gas : Carbon Dioxide or Argon co2 at 10-15 liters per minute.
Standard Wire Diameter : 1.20mm & 1.60mm diameter. Other diameters can be supplied on request.
Packing : Supplied in 12.5 kgs. Plastic spool. Each spool is sealed in an airtight polyethylene bag and then packed in a corrugated box. Other type of packing can be supplied on request.
