RKR

R.K. REDDING CONSTRUCTION, INC. P.O. Box 426 • Bremen, Georgia 30110 • (770) 537-1845 • Fax (770) 537-1599 • www.rkredding.com

SUBMITTAL APPROVAL SHEET DESCRIPTION: Revised Compressed Air Systems Product Data

SECTION: 15311

Honda Precision Parts Quality Control and Die Cast Expansion

CONTRACTOR

ARCHITECT/ENGINEER

X A. Approved As Noted for Architect’s & Engineers Review

B. Revise and Resubmit C. Rejected

This review is for general compliance with plans and specifications only. Any deviations from the plans and specifications not clearly noted by the trade contractor have not been reviewed. Review shall not constitute complete check of detail dimensions or serve to relieve trade contractor of their responsibility for any errors or deviations from contract requirements.

R.K. Redding Construction, Inc. By: Adam Varney Date: February 21, 2014 Submittal Number: 15311-001REV1

Note Markings

Rejected

Resubmit

SHOP DRAWING REVIEW

Process

BY:

Comments Attached

No Exceptions

A-E REMARKS

REQUIRED OF CONTRACTOR

DATE:

A-E review is for general conformance with thedesign concept and contract documents.Markings or comments shall not be construed asrelieving the Contractor from compliance with theproject plans and specifications, nor departurestherefrom. The Contractor remains responsiblefor details and accuracy, for confirming andcorrelating all quantities and dimensions, forverification of field conditions, for selectingfabrication processes, for techniques of assemblyand for performing his work in a safe manner.

A-E review is for general conformance with thedesign concept and contract documents.Markings or comments shall not be construed asrelieving the Contractor from compliance with theproject plans and specifications, nor departurestherefrom. The Contractor remains responsiblefor details and accuracy, for confirming andcorrelating all quantities and dimensions, forverification of field conditions, for selectingfabrication processes, for techniques of assemblyand for performing his work in a safe manner.

SSOE - 013-01336-00

NOTE EQUIPMENT BEING PROVIDED IS AS FOLLOWS EPE300-2S COMPRESSORNVC2400W DRYERF4000IH FINAL FILTERNLM1500 PRE FILTEREQUIPMENT PROVIDED IN THIS SUBMITTAL IS APPROVED

PROVIDE I/O MODULE FOR DRYER PROVIDE X8I CONTROL MODULE SUBMITTAL PROVIDE MODBUS INTERFACE CAPABILITYPROVIDE ELECTRICAL WIRING DATA FOR COMPRESSORS AND DRYERS

X

X

03/07/2014

ROTARYRef:Date:Cancels:

7001.022 August 20121 February 2001 Davidson, NC 28036

Point of Manufacture—Davidson, N.C., U.S.A.STANDARD SSR QUIET ENCLOSED (125-500 HP) CONSTRUCTION AND

SCOPE OF SUPPLY

STANDARD EQUIPMENT

Every Ingersoll-Rand SSR QuietEnclosed Rotary Screw AirCompressor package is complete withthe following standard equipment:

Inlet Air Filter

Dry type 99.5% efficient 3 micron andabove.

Airend

Asymmetrical, precision, machined-steel rotors, duplex tapered-rollerbearings, coolant dams.

Main Drive Motor

460 or 575/3/60 open drip-proofflanged, high-efficiency induction mo-tor.

Integral Gear Drive Assembly

AGMA Class 11 gears, optimumspeed, permanent alignment. Drivetrain vibrated isolation from package.

Coolant Filtration

Spin-on, 4 micron normal with pres-sure bypass.

Coolant Heat Exchanger

Integrally-mounted air or water cooled.Air maximum 115°F, water maximum90°F. Solenoid water valve(watercooled).

Aftercooler

Integrally-mounted air or water-cooled.Air maximum 115°F, water maximum90°F.

Enclosure

Sheet metal enclosure covering entireunit. Multiple, quick-release, latchedpanels. See engineering sections fordBA ratings.

Thermostatic Coolant TemperatureControl Valve

Fast warm-up and proper operatingtemperature.

Separator Element

2-stage molded fiberglass, 2 PPMcoolant carryover (downstream ofaftercooler), 2-4 PSI nominal ∆P when new.

Rigid Tubing - Flared Fittings

Seamless steel with flared fittingsand flexible connections. SAE "O"Ring type fittings on all connectionslarger than 1/4". Pipes and fittingsare anodized and powder coated/plated for corrosion resistance.

Built-In Starter

460 or 575/3/60 Star-Delta. Controlvoltage transformer included. Pro-tective starting control.

All components mounted in andenclosed cabinet.

Capacity Control

Intellisys control (ACS) featuringautomatic on-line/off-line withupper range modulationaccomplished through our steppermotor inlet control.

Electrical Controls

Intellisys® - microprocessor basedsystem.

INTELLISYS® READOUTS

Display Standards

Package discharge pressure Package discharge temperature Total hours/loaded hours Airend discharge temperature Injection coolant temperature Sump pressure Inlet air filter condition Inlet vacuum Coolant filter condition

Separator element condition Modulation % load

Adjustable Operating Parameters

Lead/lag Off-line pressure On-line pressure Star-Delta transition time Stop delay time Stop delay time

Fault Warnings

Change inlet filter Change coolant filter Change separator element High airend discharge temperature High discharge pressure Sensor failure 4ATT Sensor failure 6 Apt High sump/line differential Service required Communication failure

Fault Shutdowns

High airend discharge temperature Low unloaded sump pressure Low sump pressure Remote start failure Remote stop failure Starter fault Main motor overload Fan motor overload Reverse rotation Inlet control/control system Sensor failure Control power loss Low coolant pressure

Coolant

SSR is factory filled with IngersollRand Premium Compressor Coolant;a PAG advanced synthetic lubricant,providing better coolingcharacteristics, reduced wearthrough improved lubrication, andhas a longer operating life than othersynthetic lubricants.

Protective controls

Air pressure relief valve Minimum pressure / check valve High temperature shutdown

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COPYRIGHT @ 2009INGERSOLL-RAND COMPANY

ALL RIGHTS RESERVED

CAD GENERATED DRAWING,NO MANUAL REVISIONS ALLOWED

DRAWING CONFORMS TOASME Y14.5M - 1994

DO NOT SCALE DRAWING

PROPRIETARY NOTICE

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UNLESS OTHERWISE SPECIFIED PRINTED DOCUMENT IS UNCONTROLLED

UNLESS OTHERWISE SPECIFIED:- REMOVE ALL BURRS AND SHARP CORNERS- WELD SYMBOLS TO BE IN ACCORDANCE WITH ANSI/AWS A2.4

THIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND IS GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY RECEPTION AND RETENTION OF THE DRAWING ACCEPTS THE DRAWING IN CONFIDENCE AND AGREES THAT, EXCEPT AS AUTHORIZED IN WRITING BY INGERSOLL-RAND CO. IT WILL (1) NOT USE THE DRAWING OR ANY COPY THEREOF OR THE CONFIDENTIAL OR TRADE SECRET INFORMATION THEREIN; (2) NOT COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS EITHER THE DRAWING OR THE CONFIDENTIAL OR TRADE SECRET INFORMATION THEREIN; AND (4) UPON COMPLETION OF THE NEED TO RETAIN THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM.

WARNING: THE EXPORT OR REEXPORT OF THIS DRAWING OR A PRODUCT PRODUCED BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION REGULATIONS AND OTHER APPLICABLE GOVERNMENT RESTRICTIONS OR REGULATIONS.

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OPENING

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PLAN, FOUNDATIONWATER COOLED - 2 STAGE

0.0 39930839 D0.20 250-300HP 2 OF 1

REVISIONSZONE REV ECN DESCRIPTION DATE DRAWN APP'D

A 66677 ORIGINAL RELEASE 05-20-1999 WFD RLDB 66777 CHANGE AIR INTAKE PANEL 2-24-00 WFD JJLC 68123 COOLANT QTY WAS 33 GAL (125L).

REMOVED IR LOGO DECALS8-26-2002 MEF TEV

D 77783 CONVERT TO PRO-I 09-FEB-24 WFD RGD

DRAWN DATE

W.DAVIDSON 5-20-99CHECKED DATE

M.FAY 6-29-99APPROVED DATE

R.DISHMAN 5-25-99

STANDARD TOLERANCES

ALL DIMENSIONS ARE IN MILLIMETERS

[INCHES (IF SHOWN)]

UNSPECIFIED TOLERANCES:

ANGLES (.X)TWO PLACE (.XX)

ONE PLACE (.X)WHOLE :

:::

± 1± 0.5± 0.25± 1

Ingersoll-Rand Industrial Technologies

COOLINGAIR FLOW

EXHAUSTAIR FLOW

TOP VIEW

FRONT VIEW

RIGHT END VIEW

NOTES:1. WEIGHT (APPROXIMATE): 250-300HP - 13,080 LB [5933 KG]2. COOLANT - LUBRICANT FILL QTY. (APPROXIMATE). DRY - 40 GAL [152 L] TANK ONLY - 16 GAL [61 L]

3. TOLERANCE ON ALL DIMENSIONS ±.12 [ ±3MM]4. ALL DIMENSIONS IN INCHES [MM].5. 36.00 [914] MINIMUM LENGTH OF WIRE FROM POWER INLET OPENING TO STARTER.

6. AIR FLOW - 5,000 CFM [2.36 M3/S].

8. EXTERNAL PIPING SHALL NOT EXERT ANY UNRESOLVED MOMENTS OR FORCES ON UNIT. 9. THERE SHOULD BE NO PLASTIC PIPING ATTACHED TO THIS UNIT OR USED FOR ANY LINES DOWNSTREAM.

10. FORKLIFT HOLE COVERS MUST BE INSTALLED AFTER UNIT IS IN PLACE.

11. SEPARATOR ELEMENT: MINIMUM CLEARANCE REQUIRED FOR REMOVAL ABOVE TOP OF UNIT IS 18.00 (457).

12. FIELD INSTALLED DUCTING TO AND FROM COMPRESSOR CANNOT ADD MORE THAN 0.25 INCHES [6 MM] OF WATER AIR RESISTANCE.

7. RECOMMENDED CLEARANCE ON THREE SIDES 36.OO [914] 42.00 [1067] IN FRONT OF CONTROL PANEL OR MINIMUM AS REQUIRED BY LATEST NATIONAL ELECTRICAL CODE OR APPLICABLE LOCAL CODES.

OPENING FOR FORKLIFTSEE NOTE 10

THIRD ANGLE PROJECTION

10-Apr-2009 09:14:23 (model D.2+/D.3+)

41009.11.40

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PROPRIETARY NOTICETHIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND IS GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY RECEPTION AND RETENTION OF THE DRAWING ACCEPTS THE DRAWING IN CONFIDENCE AND AGREES THAT, EXCEPT AS AUTHORIZE D IN WRITING BY INGERSOLL-RAND CO. IT WILL (1) NOT USE THE DRAWING OR ANY COPY THEREOF OR THE CONFIDENTIAL OR TRADE SECRET INFORMATION THEREIN; (2) NOT COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS EITHER THE DRAWING OR THE CONFIDENTIAL OR TRADESECRET INFORMATION THEREIN; AND (4) UPON COMPLETION OF THE NEED TO RETAIN THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM.

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POWER

INLET LOCATION

3.0377[ ]

5.12130[ ]

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50.321278[ ]

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1[ ]

PLAN, FOUNDATIONWATER COOLED - 2 STAGE

39930839 D0.20 2 OF 2

REAR VIEW

LEFT END VIEW

BOTTOM VIEW

2.00 NPTWATER OUT

2.00 NPTWATER IN

.50 NPT CONDENSATE DRAIN

4.00 150# PIPE FLANGESHOWING BOLT PATTERNAIR DISCHARGE

10-Apr-2009 09:14:23 (model D.2+/D.3+)

41009.11.40

Point of Manufacture—Davidson, NC, USA

100 - 500 HPQUIET ENCLOSED

SSR 2-Stage

Davidson, NC 28036

DETAILED SPECIFICATIONS

INLET AIR FILTER:

Inlet air filtration is accomplished by a large 99.9% efficiency at 3 micron and above, dry type air cleaner. This is morethan suitable for the vast majority of applications; however, where high dust and dirt contamination is present, optionalfiltration systems are available.

AIREND

Since the airend is the fundamental component in any rotary screw compressor package, reliability, performance andefficiency are determined, for the most part, by the design, manufacturing tolerances and assembly of the airend itself.All other elements in the compressor system are essentially support and monitoring devices, included to insuredependable service and performance.

The pairs of rotors in SSR 2-stage compressors fit into a combined airend assembly. Compression is shared betweenthe 1st and 2nd stages, flowing in series, which increases overall compression efficiency up to 15% of the total full loadkilowatt consumption. To achieve peak efficiency, our two stage, rotary screw airend uses different Ingersoll-Rand profilerotor sets, because the two compression stages have different objectives. Our first stage rotors utilize a profile for highdisplacement, and discharge at relatively low pressure. The second stage profile achieves high efficiency compressionto final package pressure. The rotors are manufactured from AISI-C-1141 forged steel, rotor housings are made of closegrain high quality cast iron. After machining, all components are dimensionally checked to insure accuracy.

Air enters into the inlet of the 1st stage and is compressed as the male and female high displacement rotors rotate andmesh with each other. To further enhance airend efficiency, coolant is injected into a channel at the 1st stage dischargeport. A precisely machined liquid orifice in the channel creates a curtain of coolant in the interstage passage. Air passesthrough the curtain on its way to the 2nd stage, and through contact cooling, significantly lowers the 2nd stage inlettemperature. This patented process eliminates expensive non-contact cooling devices such as air or water to coolantheat exchangers.

Cooled air from the interstage enters the inlet of the 2nd stage and is compressed by the high efficiency 2nd stage maleand female rotors. The compressed air passes through the 2nd stage discharge port, now at desired system pressure,and exits the 2-stage airend through the discharge flange.

DUPLEX TAPERED ROLLER BEARINGS

The bearing configuration used is the tapered roller bearing. The tapered roller bearing essentially consists ofconstructing the roller elements, as well as the raceways, so that lines drawn coincide with the working surfaces of therollers and races will all meet at a common point on the axis of the bearing. This allows the bearing to handle all loads,radial, thrust or both. With this bearing configuration, the discharge end of the male and female rotors are each equippedwith a pair of tapered roller bearings offset at opposing axis for maximum absorption of thrust and radial loads.

High quality cylindrical roller bearings are used to carry the radial loads on the inlet end of the rotors. All bearings, whetherthrust or radial, are premium cost, vacuum degassed, which provide truer, harder running surfaces for both inner and outerbearing races.

Coolant dams are machined at the duplex taper roller bearing locations. The coolant dam provides an area for coolantto collect or pond when the compressor is shut off. Upon startup the taper roller bearing which is resting in coolant pondedby the coolant dam begins to rotate and is immediately lubricated. Airends without coolant dams have bearing systemsthat operate dry for approximately six seconds on start up.

7551.0115 May 199910 November 1995

Ref:Date:Cancels:

©In

gers

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Rand C

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pany

1999

Printe

d in U

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.

100 - 500 HPQUIET ENCLOSED

SSR 2-Stage

Point of Manufacture—Davidson, NC, USA

Davidson, NC 28036

Ref:Date:Cancels:

7551.0215 May 199910 November 1995

DETAILED SPECIFICATIONS (Continued)

THREE GEAR INTEGRAL DRIVE

In order to utilize the inherent efficiency advantage of the SSR motor and airend, it was necessary to develop a meansof efficiently transmitting power from the driver to the compressor. The integral gear drive system was chosen becauseit is an efficient, reliable and rugged design. The drive gear (center) is mounted directly on the motor shaft, and the drivengears are mounted on the shafts of each male rotor, eliminating maintenance prone and mis-aligned coupling or powerrobbing belts. The loads generated by the driven gears help to offset the load on the drive gear, further enhancingreliability and life. The flanged motor is doweled for permanent alignment to the airend. The use of optimizing(AGMA Class 11) gears allow the rotors to rotate at a specific speed, which allows maximum airend efficiency. The gearhousing is completely sealed against atmospheric contaminants to insure life-time trouble-free power transmission. Aself-centering Teflon impregnated motor shaft seal provides a positive system against leakage to the motor windings. Theentire assembly is vibration isolated from the package.

HIGH EFFICIENCY MOTOR

The main drive motor is exactly matched to the requirements of the SSR 2-Stage. Torque and load requirements of thecompressor were matched to specific design criteria that enabled the SSR motor to develop peak efficiency and powerfactor at full load. This stated efficiency advantage is illustrated if one were to compare SSR motor efficiencies with typicalNEMA motor efficiencies; generally this advantage is 5%.

A. FRAME:

Motor frame and end brackets are of cast iron with integrally cast feet. This provides maximum strength and rigidity forbearing support, uniform stator/rotor gap and flanged permanent alignment of all mating parts.

B. ELECTRICAL DESIGN:

Speed, torque and operating characteristics have been designed to match the load of the compressor. Motor efficiencyand power factor have been optimized to cover the entire capacity range of the SSR 2-Stage and are all rated at a 115°Fambient.

C. BEARINGS:

Vacuum degassed ball bearings for the drive end and roller bearings for the discharge end provide dependable andreliable service. Both bearings are grease lubricated with bearing housings having inlet and relief fittings to simplify thelubrication procedures.

D. INSULATION:

The SSR high efficiency motor has class F insulation as standard. That means it is rated at continuous duty for up to a115°C temperature rise. However, no SSR motor is ever applied for a temperature rise over 95°C, a difference of 20°C.The extra conservatism built into every SSR motor means more reliability, increased life, and a much more forgiving motorunder adverse conditions.

And even with all these unique features, the SSR motor still utilizes NEMA design standards.

E. WIRING:

All windings and leads are copper with triple coats of insulating varnish to add extra margins of protection to the driver.

Point of Manufacture—Davidson, NC, USA

100 - 500 HPQUIET ENCLOSED

SSR 2-Stage

Davidson, NC 28036Davidson, NC 28036

Ref:Date:Cancels:

7551.0315 May 199910 November 1995

DETAILED SPECIFICATIONS (Continued)

LUBRICATION SYSTEM

A. COOLANT FILTRATION:

The full capacity coolant filters are 4 micron, spin-on, replaceable elements with pressure bypass.

B. COOLANT/LUBRICANT HEAT EXCHANGERS:

Integrally mounted (remote on 500 HP) aircooled heat exchangers are designed for ambient temperatures to 115°F. Thecore, fan and fan motor are all mounted and prewired within the compressor package. Watercooled coolers are shell andtube type designed to use fresh cooling water at inlet temperature up to 90°F. Other materials of construction and highertemperature ratings are also available.

C. COOLANT/LUBRICANT TEMPERATURE CONTROL (AIRCOOLED AND WATERCOOLED UNITS):

The thermostatic control valve with three ports, (1) for the coolant from the cooler, (2) for the coolant from the pressurizedreceiver/separator, and (3) for the coolant to the airend, is mounted in the piping system. The temperature sensitiveelement controls the quantity of coolant from each source, cooled and uncooled, necessary to provide the proper injectiontemperature and assure fast warm-up.

D. COOLANT INJECTION:

Coolant is injected internally to the 1st stage female rotor and the male and female rotors in the 2nd stage. This insuresthe best possible presealing of the rotors. Coolant is also sprayed into an interstage coolant curtain to cool the interstageair and improve efficiency.

E. COOLANT/AIR SEPARATION:

After compression and discharge from the airend, the air heavily laden with coolant travels to the receiver/separator.Entering through a tangential inlet, the air coolant mixture is directed in a circular motion around the inside of the tank.The vortex or circular motion separates a major portion of the coolant from the air through centrifugal force. The air isthen directed through baffles, which further reduces the coolant content. The vortex action and baffling results in a pre-cleaning of the compressed air, prior to entering the separator element.

The separator element is a molded fiberglass two-stage reinforced separator. On all size SSR compressors, the carry-over, after the separator element is 3-5 ppm. Compressed air then enters the optional aircooled or watercooledaftercooler, where the carryover of 3-5 ppm will be further reduced by the aftercooler and condensate separator to a finalcarryover figure of 2 ppm.

Hence, when calculating coolant makeup for SSR compressors, always use 3-5 ppm by weight.

MICROPROCESSOR CONTROL

The SSR 2-Stage compressor includes a microprocessor based control module which provides for starting, capacitycontrol, operating control, and safety control of the unit.

A. COMPRESSOR/CAPACITY CONTROLS:

The Intellisys microprocessor controls Ingersoll-Rand's innovative stepper motor inlet-control for precise inlet throttlingto match system requirements. This advanced control system will automatically throttle the compressor to matchpressure to load through our exclusive stepper motor.

©In

gers

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Rand C

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pany

1999

Printe

d in U

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.

100 - 500 HPQUIET ENCLOSED

SSR 2-Stage

Point of Manufacture—Davidson, NC, USA

Davidson, NC 28036

Intellisys auto control selector (ACS), for the first time offers the user a microprocessor based, automated system todeliver efficient, real time energy management. Intellisys ACS control operates the compressor in on-line, off-line duringlow (0-60% capacity) demand periods, or in upper range modulation during medium to high (60-100% capacity) demandperiods. Realizing pressure is a function of volume, Intellisys control continuously monitors pressure and its rate of decayor increase. Intellisys automatically selects the operating mode which will best fulfill the system's compressed air needs,while operating the compressor in its most efficient control mode.

B. ADJUSTABLE OPERATING PARAMETERS:

• Off-line pressure• On-line pressure• Control mode selection

- Intellisys Control, ACS- Modulation only- On-line/off-line

• Load/unload delay time• Star Delta transition time• Stop delay time• Available as options

- Power Outage Rstart Option

- Auto start and stop shutdown time- Sequencer control- Power outage restart- Power outage restart time

C. DISPLAY STANDARDS:

• Package discharge pressure• Package discharge temperature• Airend discharge temperature• Injection coolant temperature• Sump pressure• Inlet filter condition• Inlet vacuum• Coolant filter condition• Separator element pressure drop• Modulation % load• Total hours/loaded hours

DETAILED SPECIFICATIONS (Continued)

D. FAULT WARNINGS:

• Change inlet filter• Change coolant filter• Change separator element• High airend discharge temperature• High airend discharge pressure• Sensor failure 4ATT

E. FAULT SHUTDOWNS:

• High airend discharge temperature• Low unloaded sump pressure• Low loaded sump pressure• Starter fault• Inlet control• Main motor overload• Fan motor overload• Reverse rotation• Pressure transducer failure• Temperature sensor failure• Microprocessor failure memory fault• Control power loss

F. PROTECTIVE CONTROLS:

• Air pressure relief• Minimum pressure/check valve• High temperature shutdown

Ref:Date:Cancels:

7551.049 July 200315 May 1999

STAR DELTA STARTER

As a complete package, the SSR includes a Star Delta starter integrally mounted (Remote on 500 HP) andwired to the compressor package. Incoming line terminals are clearly marked and conveniently located for ease ofinstallation.

Starter overload protection is designed and sized specifically for SSR motor characteristics. A separate breaker andoverload relay is mounted and wired on the starter for the fan motor (not included on 400, 450, and 500 HP). The mainstarter and fan motor protection circuit are electrically interlocked and wired for proper sequencing.

The Star Delta reduced voltage starter is thoroughly tested as a part of the compressor package prior to shipment.

Revision: January 2006Cancels: February 2000

Davidson, NC 28036

XFE300-2S EPE300-2S HPE300-2S HXPE300-2S

GENERAL COMPRESSOR DATA Capacity FAD (1) CFM 1685 1476 1428 1185

Compressor Power BHP 330 330 330 330

Full Load Package Discharge Pressure PSIG 100 125 140 200

Maximum Operating Pressure PSIG 110 135 150 210

Minimum Operating Pressure PSIG 65 65 65 65

Rotor Diameters - 1st/2nd MM 297/250 297/250 297/250 297/250

Male Rotor Speed - 1st Stage RPM 1860 1630 1576 1334 Male Rotor Speed - 2nd Stage RPM 1593 1406 1363 1165

COOLING DATA - GENERAL 115°F MAXIMUM AMBIENT Operating Temperature °F 209 205 201 195

Airend Injection Temperature °F 160 160 160 160

Heat Removal - Oil Cooler 1000 BTU/Hr 714 714 714 714

Oil Cooler and After Cooler 1000 BTU/Hr 931 896 880 865 Oil Flow GPM 68 79 83 98

AIRCOOLED DATA Aftercooler CTD (4) °F 15 15 15 15

Fan Air Flow CFM 24,000 24,000 24,000 24,000 Maximum Added Static Pressure In. Water .25 .25 .25 .25

WATERCOOLED DATA Aftercooler CTD (4) °F 25 25 25 25

Cooling Water Required @ 50°F GPM 26 26 26 26

70°F GPM 35 35 35 35

90°F GPM 58 58 58 58

Water Temperature Rise @ 90°F °F 32 31 31 31

Water Pressure Drop @ 90°F Oil Cooler PSID 6 6 6 6

Oil Cooler and After Cooler PSID 10 10 10 10

Fan Air Flow CFM 5000 5000 5000 5000 Maximum Added Static Pressure In. Water 0.25 0.25 0.25 0.25

LUBRICATION DATA Sump Capacity Gal 16 16 16 16 Total Lubrication System Capacity Gal 33 33 33 33

SOUND LEVELS (5) Standard Enclosure dBA 80 80 80 80 Low Sound Enclosure dBA N/A N/A N/A N/A

ELECTRICAL DATA (2) 460V 575V 2300V 4160V Full Load BHP -Driver BHP 330 330 330 330

Full Load BHP -Fan BHP 16.5 16.5 16.5 16.5

Full Load BHP -Package BHP 346.5 346.5 346.5 346.5

Full Load Amps - Driver AMPS 381.7 308.0 83.6 41.8

Full Load Amps - Fan AMPS 22.6 17.6 22.6 (7) 22.6 (7) Full Load Amps - Package AMPS 404.3 325.6 — —

Fan Horsepower (Watercooled) BHP 1.1 1.1 1.1 1.1 Drive Motor RPM RPM 1780 1780 1781 1781

Drive Motor Frame: ODP 447T 447T 449T 449T

TEFC 449T 449T 5010 5010

Driver (FV) Locked Rotor Amps (3) AMPS 2180 1744 425 249

Driver Efficiency/Power Factor - % of Load 100% 95.0 / 86.0 95.0 / 86.0 94.0 / 88.0 94.4 / 86.6

75% 95.0 / 85.0 95.0 / 85.0 95.0 / 86.0 94.5 / 84.5

50% 94.0 / 79.0 94.0 / 79.0 96.0 / 80.0 96.0 / 80.0 Starter Size: Star Delta D250 D180 N/A N/A Full Voltage N/A N/A (8) (8)

NOTES: (1) FAD (Free Air Delivery) is full package performance including all losses per CAGI / PNEUROP PN2CPTC2.(2) Electrical data based on Reliance ODP motors, consult factory for others.(3) Star Delta starting current inrush is 33% of full voltage KVA inrush.(4) CTD (Cold Temperature Difference) based on 100 °F / 38 °C inlet air at 40% relative humidity.(5) Sound levels are "Free field conditions" per CAGI / PNEUROP S5.1(6) For weights, dimensions, and piping connections see general arrangement drawings.(7) 460V Fan Motor.(8) Remote Full Voltage IEC starter.

SSR 2-Stage300 HP

PNLD IIPneumatic No-Loss Drain

©2006 Ingersoll Rand Company Form IRITS-0309-036 CPN 38441952 Printed in USA

This sector provides products, services and solutions to enhance the efficiency and productivityof our commercial, industrial and process customers. Our Ingersoll Rand brand products includetools, pumps, material and fluid handling systems, microturbines, air compressors and airsystem components.

www.air.ingersollrand.com

PNLD IIPneumatic No-Loss Drain

PNLD II 12 Part Numbers

CCN Description Operating PSI

38439840 (PNLD II 12) Trap, Condensate 12 oz (354.8 ML) 200 psi (14 BAR)

PNLD II 28 Part Numbers

CCN Description Designation Control Air Operating PSI

22890214 Trap, Condensate 28 oz Low Pressure (LP) 40-130 psi (2.75 - 8.9 BAR) 300 psi (20.7 BAR)

22699706 Trap, Condensate 28 oz Medium Pressure (MP) 55-130 psi (3.79 - 8.9 BAR) 300 psi (20.7 BAR)

22758643* Trap, Condensate 28 oz High Pressure (HP) 55-130 psi (3.79 - 8.9 BAR) 750 psi (51.7 BAR)

PNLD II 28 LP & MP Options

CCN Description

38441192 High Level Alarm Kit 100 psi (6.89 BAR)

38441200 Heater Option

38441218 PNLD II 28 With all external nickel-plated parts

38441226 PNLD II 28 With SS Ball Valve

PNLD II 12

Features

• 12 oz discharge (354.9 ML)

• Handles compressed air systems

from 0 to 400 cfm* (11.3 M3)

• Compact design

• No fittings to change

• 200 psi (14 BAR) maximum

operating pressure

• Stainless steel float

• Metal internal components

• Fully pneumatic

• No wasted air

• Operates on demand

• Test button

Specifications

• Fluid Ports: Size 0.5" NPT

• Outlet: 0.38" NPT

• Discharge: 12 ounces (354.8 ML) per cycle

@ 100 psi (6.8 BAR)

Operating Parameters

• Pressure: 0 to 200 psig (14 BAR)

• Allowable Fluid Temperature:

32°-180°F (0°-82°C)

Materials

• Reservoir: Composite

• Valve: Bronze with stainless steel ball and stem

• Float: Stainless steel

• Seat: Stainless steel

• Seal: Viton

Specifications

• Inlets:(2) 0.75" NPT

• Outlet: 0.5" NPT

• Power: Clean, dry compressed air,

55 to 130 psi (3.8-9 BAR)

• Pressure: 0 to 300 psi (0-20.6 BAR)

• Operating Temperature: 32° to 180°F (0°-82°C)

• Weight: 16 lbs. (7.25 Kg)

• Discharge: 28 ounces (828 ML) per cycle @ 100

psi (6.9 BAR)

Materials

• Reservoir: Composite

• Valve: Bronze with stainless steel ball and stem

• Float: Stainless steel

• Seat: Stainless steel

• Seal: Viton

The newly enhanced PNLD II units are heavy-duty industrial drain valves that remove condensate without wasting

compressed air.

The pneumatically-powered PNLD II requires no electricity, pre-settings, or manual intervention. Designed to complement all

compressed air systems including compressors, filters, water separators, dryers, coolers and receivers, the PNLD II is easy to

install and will not clog.

A unique air valve design uses magnetic force to ensure a positive opening and closing that prevents attraction of metal

particulate. Then an innovative ball valve support-and-positioning system prevents side-loading which causes premature

sealing failure around the valve stem. Finally, a rifle-drilled discharge porting ensures that scale and rust exits through a fully

ported 1/2" (12.7mm) ball valve. The result? PNLD II saves enough compressed air to pay for itself in six months or less.

*The high-pressure PNLD II is fully stainless steel.

*All calculations at 70°F and 70% relative humidity.

PNLD II 28

Features

• 28 oz (828.0 ML) discharge

• Handles compressed air systems

from 100 to 30,000 cfm* (849.5 M3)

• Fully pneumatic

• Zero air loss

• Low profile

• Stainless steel float

• Ideal for oil/water separators

• Non-clogging ball valve

• No strainers to clean

• Operates on demand

• Test button

• Often saves enough compressed air

to self-amortize in six months or less

12.3

13.6

1.4

1/2"NPTDrain Outlet

3/4" NPT Inlet

9.2

6.0

5.3

3.0

PNLDII-28-Outline (02/25/10)

Test Button

1/8" NPT Vent

8.5

1.7 3.0

1/8" NPTControl Air Inlet

IR PNLDII-28 with optional test button.

Optional 3/4" NPTInlet

PNLDII-28

C.C.N: 22810568DATE: JANUARY 2006REV : A

http://air.irco.com

CCN 22699706 - NPTCCN 38444345 - BSP

en/fr/nl/de

http://air.irco.com

Machine models represented in this manual may be used in various locations world-wide. Machines sold and shipped into European UnionTerritories require that the machine display the EC Mark and conform to various directives. In such cases, the design specification of thismachine has been certified as complying with EC directives. Any modification to any part is absolutely prohibited and would result in the CECertification and marking being rendered invalid. A declaration of that conformity follows:

Les modèles de machines représentés dans ce manuel peuvent être utilisés dans divers pays du monde. Les machines vendues etexpédiées dans les Pays de l'Union Européenne doivent porter la Marque EC et doivent être conformes aux diverses directives. Dans ce cas,la spécification de cette machine a été certifiée comme étant conforme aux directives EC. Toute modification d'une pièce est absolumentinterdite et rendrait invalide la Certification et le Marquage CE. Une déclaration de conformité suit :

De machines die in deze handleiding worden beschreven, kunnen op verschillende plaatsen in de wereld worden gebruikt. De machinesdie verkocht zijn en getransporteerd worden naar de Europese Unie moeten voorzien zijn van de EG-markering en moeten voldoen aan debetreffende richtlijnen. In dergelijke gevallen is de ontwerpspecificatie gecertificeerd als zijnde conform aan EG-richtlijnen. Aanpassingen vanwelke aard dan ook zijn niet toegestaan en zouden resulteren in het ongeldig verklaren van de EG-certificatie en -markering. Hieronder volgteen verklaring van deze conformiteit:

Die in diesem Dokument beschriebenen Maschinenmodelle können an verschiedenen Standorten weltweit verwendet werden. Maschinen,die in Länder der Europäischen Union ausgeliefert werden, müssen das EC-Zeichen aufweisen und einer Reihe von Richtlinien entsprechen. Indiesen Fällen wurde die Konstruktion der Maschine gemäß EC-Richtlinien zertifiziert. Jede Veränderung von Teilen ist unzulässig und bewirktdie Ungültigkeit der CE-Zertifizierung und -Kennzeichnung. Die Konformitätserklärung folgt nachstehend:

EC DECLARATION OF CONFORMITY WITH EC DIRECTIVESDECLARATION DE CONFORMITE AVEC LES DIRECTIVES DE L'UNION EUROPEENNE (EC)

EG-CONFORMITEITSVERKLARING MET EG-RICHTLIJNENEC-ERKLÄRUNG DER KONFORMITÄT MIT DEN EC-RICHTLINIEN

97/23/EC, 98/37/ECWe, / nous, / Wij, / wir,

INGERSOLL-RAND COMPANY LIMITEDSWAN LANE

HINDLEY GREENWIGAN WN2 4EZ

UNITED KINGDOMdeclare that, under our sole responsibility for manufacture and supply, the product(s)

déclarons que, étant seuls responsables de la fabrication et de la fourniture, le produitverklaren dat, onder onze volle verantwoordelijkheid voor productie en levering, het product

erklären im Rahmen unserer alleinigen Verantwortung für die Herstellung und Lieferung, dass das Produkt/die Produkte

PNLDII-28to which this declaration relates, is (are) in conformity with the provisions of the above directives using the following principal standards.auquel cette directive s'applique, est conforme aux dispositions des directives ci-dessus en utilisant les principales normes suivantes.

waarop deze verklaring betrekking heeft, conform is met de bepalingen in de bovenstaande richtlijnen door toepassing van de volgende normen.

auf das/die sich diese Erklärung bezieht, den Bestimmungen der obigen Richtlinien gemäß folgenden Normen entsprechen.

ENISO9001, ENISO12100Issued at Hindley Green on 01/01/2006 by H.Seddon, Quality Assurance Manager.

Emis à Hindley Green le 01/01/2006 par H. Seddon, Directeur de l'Assurance Qualité.Uitgegeven in Hindley Green op 01/01/2006 door H. Seddon, manager Kwaliteitsgarantie.

Ausgestellt in Hindley Green am 01.01.2006 von H. Seddon, Leiter Qualitätssicherung.

H. SEDDONEC Pressure Equipment Directive and Related Regulations

We declare that this product has been assessed according to the Pressure Equipment Directive (97/23/EC) and, in accordance with theterms of this Directive, has been excluded from the scope of this Directive.

It may carry "CE" marking in compliance with other applicable EC Directives.Directive de matériel de pression CE et tous rêglements s'en rapportant.

Nous déclarons que ce produit a été évalué selon la directive de matériel de pression (97/23/EC) et, conformément avec les termes decette directive, il a été exclu de l'étendue de cette directive.

Il peut porter la marque CE" conformement avec les autres directives CE applicables.EC Drukapparatuur Richtlijn en bijbehorende voorschriften

Wij verklaren hierbij dat dit product geëvalueerd werd conform de Drukapparaat Richtlijn (97/23/EC) en dat, in overeenstemming met devoorwaarden van deze richtlijn, deze hierop niet van toepassing zijn.

Het kan voorzien zijn van het CE" kuermerk overeenkomstig andere van toepassing zijnde EC richtlijnen.EG-Richtlinie für Druckgeräte und anverwandte Vorschriften

Wir erklären hiermit, dass das Produkt gemäß der EG-Richtlinie für Druckgeräte (97/23/EC) geprüft wurde und laut den Bestimmungendieser Richtlinie aus deren Geltungsbereich ausgeschlossen wurde.

Das Produkt darf laut anderer anwendbarer EG-Richtlinien mit der CE-Kennzeichnung versehen werden.

pt/it/es/da

http://air.irco.com

Os modelos de máquinas representados neste manual podem ser utilizados em diferentes locais do mundo. No caso de máquinasvendidas e expedidas para Territórios da União Europeia, é necessária a apresentação da Marca CE e a conformidade com os requisitos devárias directivas. Em tais casos, as especificações das máquinas foram submetidas a certificação da conformidade com as directivas CE. Éabsolutamente proibida toda e qualquer modificação de componentes ou partes, dado que invalidaria a certificação e a marcação CE.Segue-se uma declaração dessa conformidade:

I modelli descritti nel presente manuale possono riferirsi a macchine in uso in vari paesi del mondo. Le unità vendute e distribuite nei paesidell'Unione Europea devono riportare il marchio CE ed essere conformi a numerose direttive. In questo caso, i dati di progetto devonospecificare che l'unità è conforme alle Direttive CEE. Tutte le modifiche non autorizzate rendono nulla la certificazione e la validità del marchioCE. Di seguito, è riportata la Dichiarazione di conformità del produttore:

Los modelos de máquinas presentadas en este manual puede utilizarse en varias ubicaciones en todo el mundo. Las máquinas vendidasy enviadas a la Unión Europea requieren que la distinción de la Marca CE y la conformidad con diversas directrices comunitarias. En talescasos, las especificaciones de diseño de esta máquina han sido certificadas en su cumplimiento con las directrices de la CE. Cualquiermodificación de las piezas está absolutamente prohibida y resultará en la invalidación del Certificado CE y la marca correspondiente.A continuación puede ver una declaración de conformidad:

Maskinmodellerne der vises i denne manual kan være nogen som bruges andre steder i verden. Maskiner der sælges og leveres til EU-medlemslande skal være forsynet med EC-mærket og overholde forskellige direktiver. I disse tilfælde er maskinens konstruktionsspecifikationerblevet certificeret, så de overholder EC-direktiverne. Enhver ændring, af nogen som helst del, er strengt forbudt, og vil medføre at CE-certificeringen og mærkningen bliver betragtet som ugyldig. Overensstemmelseserklæringen er som følger:

DECLARAÇÃO DE CONFORMIDADE COM AS DIRECTIVAS CEDICHIARAZIONE DI CONFORMITÀ CON LE SEGUENTI DIRETTIVE CEE:DECLARACIÓN DE CONFORMIDAD CE CON DIRECTRICES DE LA CE

ERKLÆRING OM OVERENSSTEMMELSE MED EU-DIREKTIVER

97/23/EC, 98/37/ECEsta Companhia, / Il Produttore, / nosotros, / vi,

INGERSOLL-RAND COMPANY LIMITEDSWAN LANE

HINDLEY GREENWIGAN WN2 4EZ

UNITED KINGDOMdeclara, sob sua única e exclusiva responsabilidade pelo fabrico e distribuição, que o(s) produto(s)

dichiara sotto la propria responsabilità, in qualità di produttore e fornitore, che il prodotto:declaramos que, bajo nuestra responsabilidad de fabricación y suministro del/de los producto(s)

erklærer, udelukkende med ansvar for fremstilling og levering, at produktet/produkterne

PNLDII-28a que a presente declaração se refere, está (estão) em conformidade com o disposto nas directivas supramencionadas, de acordo com as

principais normas, a seguir indicadas.al quale si riferisce la presente dichiarazione, è conforme alle disposizioni delle Direttive citate e alle seguenti normative:

a los cuales se refiere esta declaración está(n) en conformidad con las provisiones de las directrices anteriormente mencionadas usando las siguientes normas principales.

som dette direktiv vedrører, er i overensstemmelse med bestemmelserne i ovennævnte direktiver i henhold til følgende overordnede standarder.

ENISO9001, ENISO12100Emitida em Hindley Green a 01/01/2006 por H. Seddon, Director de Garantia de Qualidade.

Dichiarazione rilasciata a Hindley Green in data 01/01/2006 da H. Seddon, Responsabile della qualità aziendale.Editado en Hindley Green el 01/01/2006 por H. Seddon, Director de Garantía de Calidad.

Udfærdiget i Hindley Green den 01-01-2006 af H. Seddon, kvalitetssikringschef.

H. SEDDONDirectiva de Equipamento de Pressão EC e Regulamentações relacionada.

Declaramos que este produto foi avaliado de acordo com a Directiva de Equipamento de Pressão (97/23/EC) e que de acordo com ostermos desta, não está por ela abrangido.

Pode levar a marca "CE" em cumprimento com outras Directivas EC aplicáveisDirettiva e Relative Regolamenti CE sulle Attrezzature a Pressione

Noi dichiariamo che questo prodotto è stato valutato in conformità alla Direttiva e CE sulle Attrezzature a Pressione (97/23/CE) e, inconformità coi termini di tale Direttiva, è stato escluso dallo scopo di detta Direttiva.

Potrebbe portare il marchio CE" in conformità con altre Direttive applicabiliDirectiva de la CE sobre los Equipos de Presión y Reglamentaciones afines

Declaramos que este producto ha sido evaluado conforme a la Directiva de los Equipos de Presión (97/23/CE) y, de conformidad con lostérminos de esta Directiva, ha sido excluido del ámbito de esta Directiva.

Puede llevar la marca CE" en cumplimiento de otras Directivas aplicables de la CE.ECF Trykudstyrsdirektiv og tilhørende regulativer

Vi erklærer, at dette produkt er blevet bedømt i overensstemmelse med Trykudstyrsdirektivet (97/23/EF) og i overensstemmelse meddirektivets bestemmelser er fundet værende uden for dette direktivs område.

Det kan være "CE"-mærket i henhold til andre relevante EF-direktiver.

sv/no/fi/el

http://air.irco.com

Maskinmodeller som beskrivs i denna manual kan användas på olika platser i världen. För maskiner som säljs eller fraktas till länder inomEuropeiska Unionen krävs att maskinen har EC-märkning och att den uppfyller olika direktiv. I sådana fall har designspecifikationen för dennamaskin bekräftats överensstämma med EC-direktiv. Varje modifiering av delar är absolut förbjuden och skulle resultera i att CE-certifieringenoch märkningen blir ogiltiga. En deklaration av denna överensstämmelse följer:

Maskinmodeller som er representert i denne brukerhåndboken kan brukes på forskjellige steder i hele verden. Maskiner solgt og sendt tilEU krever at maskinen påføres EC-merket og retter seg etter flere forskjellige direktiver. I slike tilfeller er designspesifiksjonene til dennemaskinen blitt sertifisert i overenstemmelse med EU-direktivene. Envher modifikasjon til noen av delene er absolutt forbudt, og vil føre til at CE-sertifiseringen og merkingen blir erklært ugyldig. En deklarering av denne overenstemmelse følger:

Tässä ohjeessa kuvattuja konemalleja voidaan käyttää eri paikoissa kaikkialla maailmassa. Euroopan unionin alueella myytävissäkoneissa on oltava EC-merkintä, ja niiden on oltava tiettyjen direktiivien mukaisia. Tällaisissa tapauksissa koneen rakennespesifikaatiot onsertifioitu EU-direktiivien mukaisiksi. Minkä tahansa osan muuttaminen on ehdottomasti kielletty. Jonkin osan muuttaminen muuttaa CE-sertifikaatin ja merkinnän kelpaamattomaksi. Alla on vakuutus yhdenmukaisuudesta:

Τα µοντέλα µηχανηµάτων που παρουσιάζονται στο παρόν εγχειρίδιο ενδέχεται να χρησιµοποιούνται σε διάφορες τοποθεσίες παγκοσµίως.Για την πώληση και την αποστολή µηχανηµάτων στις περιοχές της Ευρωπαϊκής Ένωσης απαιτείται το µηχάνηµα να φέρει τη σήµανση EC και ναείναι σύµφωνο µε διάφορες οδηγίες. Σε τέτοιου είδους περιπτώσεις, οι προδιαγραφές σχεδιασµού του µηχανήµατος αυτού έχουν πιστοποιηθείότι είναι σύµφωνες προς τις οδηγίες της ΕΚ. Τυχόν τροποποίηση σε οποιοδήποτε τµήµα απαγορεύεται απολύτως και θα είχε ως αποτέλεσµατην ακύρωση της πιστοποίησης και της σήµανσης CE. Ακολουθεί µια δήλωση της συµµόρφωσης αυτής:

EC DEKLARATION OM ÖVERENSSTÄMMELSE MED EC DIREKTIVEU-deklarasjon som viser overensstemmelse med EU-direktiver

VAKUUTUS EU-VAATIMUSTEN TÄYTTÄMISESTÄ∆ΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΠΡΟΣ ΤΙΣ Ο∆ΗΓΙΕΣ ΤΗΣ ΕΚ

97/23/EC, 98/37/ECvi, / vi, / Me, / Η εταιρεία µας,

INGERSOLL-RAND COMPANY LIMITEDSWAN LANE

HINDLEY GREENWIGAN WN2 4EZ

UNITED KINGDOMdeklarerar att, under vårt ansvar för tillverkning och leverans,

produkten, eller produkternadeklarerer at, under vårt eneansvar for produksjon og levering,

er produktet/produktenevakuutamme yksinomaisella vastuullamme, että tuote/tuotteet

δηλώνει ότι, µε αποκλειστική µας ευθύνη για την κατασκευή και την προµήθεια,ôï(á) ðñïúüí(ôá)

PNLDII-28som dessa direktiv relaterar till, är i överensstämmelse med kraven enligt ovanstående direktiv med användning av följande huvudstandarder.

som dette direktivet gjelder, i overensstemmelse med forskriftene til direktivet nevnt ovenfor ved å bruke følgende prinsipielle standarder.jo(i)ta tämä lausunto koskee, on/ovat yllä olevien direktiivien mukaisia ja noudattavat seuraavassa mainittuja pääasiallisia standardeja.

στο(α) οποίο(α) αναφέρεται η παρούσα οδηγία, είναι σε συµφωνία µε τους όρους των ανωτέρω οδηγιών µε χρήση των ακόλουθων κύριων προτύπων.

ENISO9001, ENISO12100Utgiven i Hindley Green 2006-01-01 av H. Seddon, QA-manager.

Utgitt ved Hindley Green, 01.01.2006 av H. Seddon, kvalitetssikringsleder.Myönnetty Hindley Greenissä 1.1.2006, myöntäjä laatupäällikkö H. Seddon.

Εκδόθηκε στο Hindley Green στις 01/01/2006 από τον H. Seddon, ∆ιευθυντή διασφάλισης ποιότητας.

H. SEDDONEG tryckutrustningsdirektiv och tillhörande förordningar

Undertecknade betygar härmed att denna produkt har bedömts i enlighet med tryckutrustningsdirektivet (97/23/EG) och har i enlighet medvillkoren i detta direktiv undantagits från direktivets omfattning.

Den får bära CE-märke i överensstämmelse med andra lämpliga EG-direktiv.EC Pressure Equipment Directive ( trykkutstyrsdirektivet) og tilhørende bestemmelser

Vi erklærer at dette produktet er blitt vurdert ifølge Pressure Equipment Directive (97/23/EC), og ifølge same er blitt unntatt fra direktivetsbestemmelser.

Det kan være CE"-merket i samsvar med andre, aktuelle EC direktiver.EY:n painelaitedirektiivi ja siihen liittyvät määräykset

Vakuutamme, että tämä tuote on arvioitu painelaitedirektiivin (97/23/EY) mukaisesti ja että sen on sanotun direktiivin ehtojen nojallakatsottu jäävän kyseisen direktiivin sovellusalueen ulkopuolelle.

Tuote voi muiden sitä koskevien EY-direktiivien mukaisesti olla varustettu "CE"-merkinnällä.Oδηγία περί Eξοπλισµού Πιέσεως και σχετικοί Kανονισµοί της EE

∆ια του παρόντος δηλώνουµε ότι το προϊόν αυτό έχει αξιολογηθεί σύµφωνα µε την Oδηγία περί Eξοπλισµού Πιέσεως (97/23/EE) καισύµφωνα µε τους της εν λόγω Oδηγάς, έχει εξαιρεθεί από τον σκοπό της εν λόγω Oδηγίας..

Μπορεί να φέρει το σηµάδι “CE” σύµφωνα µε άλλες ισχύουσες Oδηγίες της EE

et/lv/lt/pl

http://air.irco.com

:Juhendis kirjeldatud masinaid võidakse kasutada mitmel pool maailmas. Euroopa Liidu riikidesse tarnitavatel masinatel peab olema ECtunnus ning need masinad peavad vastama mitmetele direktiividele. Vastavatel juhtudel on masina konstruktsioonile väljastatud ELdirektiividele vastavuse sertifikaat. Masina ja selle osade ehituse igasugune muutmine on keelatud ning põhjustab CE sertifikaadi ja tunnusekehtivuse lõppemise. Järgnevalt on toodud vastavusdeklaratsioon:

Ðajâ rokasgrâmatâ minçtâs iekârtas var tikt ekspluatçtas daþâdâs pasaules vietâs. Eiropas Savienîbas teritorijâ tirgotajâm unpiegâdâtajâm iekârtâm jâbût maríçtâm ar EK maríçjumu un jâatbilst vairâkâm direktîvâm. Ðajos gadîjumos tiek sniegts arî apliecinâjums pariekârtu projektçðanas tehnisko normu atbilstîbu EK direktîvâm. Jebkâda iekârtu elementu modificçðana ir kategoriski aizliegta un var novest pieCE sertifikâcijas un maríçjuma atzîðanas par nederîgu. Tâlâk ir pieejama minçtâs atbilstîbas deklarâcija:

Ðiame vadove pateikti aparato modeliai gali bûti naudojami ávairiose pasaulio vietose. Aparatai, kurie parduodami ir siunèiami EuroposSàjungos Teritorijose, privalo turëti EB þymà ir atitikti ávairias direktyvas. Tokiais atvejais, ðio aparato konstrukcijos specifikacijos yrapatvirtintos, kaip atitinkanèios EB direktyvas. Bet kurios dalies bet koks pakeitimas yra visiðkai uþdraustas ir padarys CE Sertifikavimà irþymëjimà negaliojanèiais. Toliau pateikiama ðios atitikties deklaracija:

Wymienione w niniejszej instrukcji modele maszyn mogą być stosowane na całym świecie. Maszyny sprzedawane i dostarczane naterytorium Unii Europejskiej wymagają umieszczenia znaku „CE” oraz zgodności z różnymi dyrektywami. Specyfikacje tego urządzenia zostałyuznane za spełniające wymogi dyrektyw WE. Modyfikacje jakichkolwiek części są absolutnie zabronione i powodują unieważnienie świadectwazgodności z dyrektywami WE i znaku „CE”. Poniżej zamieszczono odnośną deklarację zgodności:

EL DEKLARATSIOON VASTAVUSE KOHTA JÄRGMISTELE EL DIREKTIIVIDELE:EK DEKLARÂCIJA PAR ATBILSTÎBU EK DIREKTÎVÂM

EB ATITIKTIES EB DIREKTYVOMS DEKLARACIJADEKLARACJA WE ZGODNOŚCI Z DYREKTYWAMI WE

97/23/EC, 98/37/ECmeie, / Mçs, / mes, / My,

INGERSOLL-RAND COMPANY LIMITEDSWAN LANE

HINDLEY GREENWIGAN WN2 4EZ

UNITED KINGDOMdeklareerime täieliku vastutuse juures, et valmistatud ja tarnitud toode/tootedar pilnu atbildîbu par izgatavoðanu un piegâdi apliecinâm, ka izstrâdâjums (-i)

visiðkai atsakydami uþ gamybà ir tiekimà, deklaruojame, kad gaminys (-iai)oświadczamy, ponosząc wyłączną odpowiedzialność za wyprodukowanie i dostawę, że produkt(y)

PNLDII-28mille kohta see deklaratsioon kehtib, on vastavuses loetletud direktiivide nõuetega järgmiste standardite põhimõtete kohaselt.uz kuru (-iem) attiecas ðî deklarâcija, atbilst augðminçto direktîvu prasîbâm, kas izriet no tâlâk minçtajiem pamatstandartiemkuriam (-iems) taikoma ði direktyva, atitinka aukðèiau nurodytø direktyvø nuostatas, taikant ðiuos pagrindinius standartus.

do którego (których) niniejsza dyrektywa ma zastosowanie, jest (są) zgodny(e) z postanowieniami w/w dyrektyw, a do którego (których) użyto następujących zasadniczych norm:

ENISO9001, ENISO12100Välja antud Hindley Greenis, 1. 1. 2006. a kvaliteedikontrolöri H. Seddoni poolt.

Izdevis H. Seddon, kvalitâtes nodroðinâðanas nodaïas vadîtâjs; Hindley Green, 01.01.2006.Paskelbë H. Seddon, kokybës uþtikrinimo direktorius, Hindley Green, 2006-01-01

Wydano w Hindley Green dnia 01.01.2006 przez H. Seddon, Menedżera ds. Zapewniania Jakości.

H. SEDDONEÜ surveseadmete direktiiv ja seostuvad normatiivaktid

Kinnitame, et käesolev toode on Surveseadmete direktiivi (97/23/EÜ) alusel üle vaadatud ning, tuginedes direktiivis sätestatule, ontunnistatud selle direktiivi ulatusest väljaspool olevaks.

Seade võib “CE” märki kanda vastavalt muudele kohaldatavatele EÜ direktiividele.EK direktîva par spiedieniekârtâm un saistîti noteikumi

Mçs paziòojam, ka ðis produkts ir novçrtçts atbilstoði Eiropas Savienîbas direktîvai 97/23/EC par spiedieniekârtâm un saskaòâ ar ðîsdirektîvas nosacîjumiem ir no ðîs direktîvas izslçgts.

Tam var bût pievienots maríçjums "CE" atbilstoði citâm piemçrojamâm ES direktîvâm.EB oro spaudimo árangos direktyvos ir susijusios taisyklës

Patvirtiname, kad ðis produktas buvo ávertintas pagal Oro spaudimo árangos direktyvà (97/23/EC) ir pagal ðios direktyvos sàlygas nebuvoátrauktas á ðià direktyvà.

Jis gali bûti þymimas „CE“ atsiþvelgiant á kitas EB taikomas direktyvas.Dyrektywa WE dotycząca urządzeń ciśnieniowych i przepisy pokrewne

Firma deklaruje, że to urządzenie zostało sprawdzone zgodnie z Dyrektywą dotyczącą urządzeń ciśnieniowych (97/23/WE) i zgodnie z jejpostanowieniami, nie zostało objęte tą dyrektywą.

Na urządzeniu może znajdować się oznaczenie „CE”, zgodnie z innymi dyrektywami WE.

sk/cs/sl/hu

http://air.irco.com

Stroje, ktoré sú v tejto príruèke uvedené sa môžu používat’ v rôznych èastiach sveta. Od strojov, ktoré sa predávajú a dodávajú do krajínna území Európskej únie sa vyžaduje, aby bola na stroji zobrazená znaèka EC a aby vyhovoval rôznym smerniciam. V takýchto prípadoch ješpecifikácia tohto stroja certifikovaná tak, aby spåòala smernice EÚ. Akáko¾vek úprava akejko¾vek èasti stroja je úplne zakázaná a mohla bymat’ za následok, že Certifikácia a oznaèenie CE by sa stalo neplatným. Prehlásenie o takejto zhode je uvedené ïalej:

Modely strojù uvádìné v této pøíruèce mohou být používány na rùzných místech po celém svìtì. U strojù prodávaných a dodávaných dozemí Evropské unie je vyžadováno, aby by stroj opatøen certifikaèní znaèkou CE a aby splòoval rùzné smìrnice. V tìchto pøípadech bylykonstrukèní specifikace tohoto stroje certifikovány ve shodì se smìrnicemi EU. Jakákoliv úprava kterékoliv souèásti je pøísnì zakázána azpùsobila by neplatnost certifikace CE a certifikaèní znaèky. Následuje prohlášení o této shodì:

Modeli strojev, ki so opisani v tem priroèniku, so uporabni na razliènih lokacijah po vsem svetu. Stroji, ki so prodani in poslani na teritorijEvropske Unije morajo imeti na stroju oznako EC in morajo ustrezati razliènim direktivam. V takšnih primerih je specifikacija zasnove takegastroja potrjena kot skladna z direktivo EC. Kakršnakoli sprememba kateregakoli dela je absolutno prepovedana in vodi k neveljavnosti CEcertifikata in oznake. Izjava o skladnosti sledi:

Jelen utasításban feltüntetett géptípusok különbözõ helyeken lehetnek használatban világszerte. Az Európai Unió területére szállított,illetve ott értékesített gépeknél a gépen fel kell tüntetni a CE jelölést és azoknak különbözõ irányelveknek kell megfelelniük. Ilyen esetben a géptervezési adatai igazoltan megfelelnek az Európai Közösség irányelveinek. Bármilyen alkatrész bárminemû módosítása kifejezetten tilos és eza CE minõsítés, valamint jelölés érvényességének elvesztését eredményezi. Következik az ide vágó megfelelõségi nyilatkozat:

PREHLÁSENIE O ZHODE SO SMERNICAMI EÚPROHLÁŠENÍ O SHODÌ SE SMÌRNICEMI EU

EC IZJAVA O SKLADNOSTI Z DIREKTIVAMI EC EURÓPAI KÖZÖSSÉG MEGFELELÕSÉGI NYILATKOZATA A KÖVETKEZÕ EGK IRÁNYELVEKKEL KAPCSOLATOSAN

97/23/EC, 98/37/ECmy, / My, / Mi, / Alulírottak,

INGERSOLL-RAND COMPANY LIMITEDSWAN LANE

HINDLEY GREENWIGAN WN2 4EZ

UNITED KINGDOMprehlasujeme na našu výhradnú zodpovednost’ za výrobu a dodávku, že výrobok (výrobky)

na svou plnou odpovìdnost za výrobu a dodávku prohlašujeme, že výrobekizjavljamo, da je (so) pod našo izkljuèno odgovornostjo za proizvodnjo in dobavo proizvod(i)

felelõsségünk teljes tudatában kijelentjük, hogy az irányelvek által érintett termék(ek), az

PNLDII-28ku ktorému sa táto smernica vzt’ahuje je (sú) v súlade s ustanoveniami horeuvedených smerníc a že dodržiava nasledovné základné normy.

na který se vztahují tyto smìrnice, je ve shodì s ustanoveními výše uvedených smìrnic podle následujících hlavních norem:na katere se nanaša ta direktiva, je (so) skladni z doloèbami zgornjih direktiv ob uporabi naslednjih glavnih standardov.

és annak gyártása, valamint szállítása a következõ mérvadó szabványok alkalmazásával teljes mértékben megfelel a következõ irányelvek elõírásainak:

ENISO9001, ENISO12100Vydané v Hindley Green, dòa 1. 1. 2006 H Seddonom, manažérom pre zabezpeèenie kvality.

Vydáno v Hindley Green dne 1. 1. 2006, H. Seddon, manažér zabezpeèování jakosti.Izdal H. Seddon, vodja oddelka za zagotavljanje kakovosti, Hindley Green, 1/ 01/ 2006.

Kiadta H. Seddon, minõségbiztosítási menedzser Hindley Greenben, 01/01/2006.

H. SEDDONEC smernica a doplòujúce predpisy pre tlakové zariadenia

Prehlasujeme, že tento výrobok bol posudzovaný v súlade so smernicou o tlakových zariadeniach (97/23/EC) a že, v súlade s toutosmernicou, nespadá pod úèinnost’ tejto smernice.

Môže byt’ oznaèený skratkou „CE“ v súlade s inými smernicami EC.Smìrnice EC pro tlaková zaøízení a související pøedpisy

Prohlašujeme, že tento výrobek byl vyhodnocen podle smìrnice pro tlaková zaøízení (97/23/EC) a v souladu s podmínkami této smìrnicebyl vyjmut z pùsobnosti této smìrnice.

Tento výrobek mùže nést oznaèení „CE“ v souladu s ostatními pøíslušnými smìrnicemi EC.Direktiva ES o tlaèni opremi in sorodni predpisi

Izjavljamo, da je ta izdelek ocenjen po Direktivi ES o tlaèni opremi (97/23/EC) in je v skladu z njo izvzet iz obsega te Direktive. V skladu z drugimi ustreznimi Direktivami ES lahko nosi oznako »CE«.Az Európai Közösség túlnyomásos berendezésekre vonatkozó irányelvei és az azokhoz kapcsolódó

szabályozásokKijelentjük, hogy a termék a túlnyomásos rendszerekre vonatkozó irányelv (97/23/EC) szerinti bevizsgálása megtörtént. Az említett

irányelvben foglaltak értelmében az eszköz nem tartozik az irányelv hatálya alá. Az ide vonatkozó egyéb európai közösségi irányelvek értelmében az eszköz hordozhatja a „CE” jelet.

mt

http://air.irco.com

Il-mudelli tal-magni rrappre\entati f'dan il-manwal jistg]u jintu\aw f'diversi postijiet madwar id-dinja. Il-magni mibjug]a u mibg]uta fit-Territorjita' l-Unjoni Ewropeja je]tie[u li l-magni juru l-marka ta' l-EU u li jkunu konformi mad-diversi direttivi. F'ka\ijiet b]al dawn, l-ispecifikazzjonijiettad-disinn ta' din il-magna kienu ccertifikati li jikkonformu mad-direttivi ta' l-EC. Kull tibdil ta' xi parti huwa assolutament ipprojbit u jirri\ulta lic-Certifikazzjoni u l-marka tas-CE ma jibqg]ux validi. Din li [ejja hija dikjarazzjoni ta' konformit`:

DIKJARAZZJONI TA' KONFORMITÁ TA' L-EC MAD-DIRETTIVI TA' L-EC

97/23/EC, 98/37/ECa]na,

INGERSOLL-RAND COMPANY LIMITEDSWAN LANE

HINDLEY GREENWIGAN WN2 4EZ

UNITED KINGDOMniddikjaraw li, ta]t ir-responsabbilt` tag]na biss g]all-manifattura u l-provvista, il-prodott/i

PNLDII-28li g]alih/om din id-direttiva tapplika, hu (huma) konformi mal-provvedimenti tad-direttivi li jidhru hawn fuq

bl-u\u ta' l-istandards principali li [ejjin.

ENISO9001, ENISO12100Ma]ru[ f’Hindley Green fl-01/01/2006 minn H. Seddon, Mani[er fuq l-A``ertament tal-Kwalità.

H. SEDDONDirettiva KE dwar Tag]mir bi Pressjoni u Regolamenti Relatati

A]na niddikjaraw li dan il-prodott kien assessjat skond id-Direttiva dwar Tag]mir bi Pressjoni (97/23/KE) u, skond it-termini ta’ din l-istessDirettiva, kien esklu\ mill-iskop tad-Direttiva.

Jista’ j[orr il-marka “CE” b'konformità ma’ Direttivi KE applikabbli o]rajn.

X 1 = CCN 22810568

X 1 = CCN 22699706

1

http://air.irco.com

X 1 = CCN 22810568

X 1 = CCN 38444592

X 1 = CCN 38444584

X 1 = CCN 38444345

22699706 38444345

2<7,7 bar 0 bar

3

4

OFF ON

http://air.irco.com

5

http://air.irco.com

3844

0905

3844

4584

- B

SP

3844

4592

- B

SP

3844

0889

3844

0897

3844

0905

3844

0913

- N

PT

3844

4667

- B

SP

3844

0913

- N

PT

3844

4667

- B

SP

3844

0913

- N

PT

3844

4667

- B

SP

3844

0921

3844

0921

3844

0939

3844

0947

3844

0954

3844

0962

6

http://air.irco.com

7

http://air.irco.com

>= 10mm

>= 10mm

8

http://air.irco.com

22.5°

22.5°

94 - 8 ft (1.2 - 2.4 m)

=< 20.5 bar/300 psi

http://air.irco.com

=< 20.5 bar/300 psi

10

bar / psi > bar / psiAB

A

bar / psiA

B

http://air.irco.com

= 168 x

11

CCN 38440913 - NPT38444667 - BSP

http://air.irco.com

3.5 - 8.8 barg/55 - 130 psig

8

CCN 22810568 REV A

8

Industrial Technologies Davidson, NC 28036

Ref: Date: 15 August 2008

Cancels: FIRST EDITION

General Description

H Filter Series

Ingersoll Rand Air Filtration

The high efficiency filter is designed to remove liquids and solids from compressed air. The filter removes particles down to 0.01 micron-liquids down to 0.01 mg/m3 W at 21°C (0.01 ppm W at 70ºF). The initial dry pressure drop at rated inlet air pressure and rated flow will not exceed 1 psig, where as the initial wet pressure drop will not exceed 3 psig. These filters should be preceded by a G pre-filter. The H series is especially suited for applications such as protecting instrumentation systems and gauging equipment, air bearings, advanced pneumatic and in sophisticated process and electronic plants.

The filter utilizes the coalescing method for removing contaminants. The filter elements are easy to replace with a no-touch process. They are constructed of multi-layered borosilicate microfiber media; glass filled nylon end caps, and perforated stainless steel inner and outer support cores. The housing is constructed of either pressure die-cast aluminum, extruded aluminum or pressure vessel quality steel. The filter has an automatic drainage system for constant removal of contaminants.

The no-touch process makes element replacement a quick & easy task. The durable stainless steel element inner and outer core will withstand sudden pressure surges up to 100 psig. The element top end cap has an over molded seal and patented tapered location that ensures a perfect seal.

Industrial Technologies Davidson, NC 28036

Ref: Date: 1 February 2010

Cancels: ALL PREVIOUS

Materials of Construction

H Filter Series

Ingersoll Rand Air Filtration

TITLE

78 6 5 4 3 2 1

78 6 5 4 3 2 1

A

B

C

D

A

B

C

D

DRAWING NO.

SCALE: UNIT: SHEET

SIZE ESTIMATED WEIGHT REVISION

DRAWN

CHECKED

APPROVED

DATE

THIRD ANGLE PROJECTION

NOUN CODEPROPRIETARY NOTICE

THIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND IS GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY RECEPTION AND RETENTION OF THE DRAWING ACCEPTS THE DRAWING IN CONFIDENCE AND AGREES THAT, EXCEPT AS AU-THORIZED IN WRITING BY INGERSOLL-RAND CO. IT WILL (1) NOT USE THE DRAWING OR ANY COPY THEREOF OR THE CONFIDEN-TIAL OR TRADE SECRET INFORMATION THEREIN; (2) NOT COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS EITHER THE DRAW-ING OR THE CONFIDENTIAL OF TRADE SECRET INFORMATION THEREIN; AND (4) UPON COMPLETION OF THE NEED TO RETAIN THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM.

REMOVE ALL BURRSAND SHARP CORNERS

CAD GENERATED DRAWING,NO MANUAL REVISIONS ALLOWED

COPYRIGHT @ 2006INGERSOLL-RAND COMPANY

ALL RIGHTS RESERVED

UNLESS OTHERWISE SPECIFIED,ALL DIMENSIONS ARE IN INCHES,

TOLERANCES ARE:FRACTIONS DECIMALS ANGLE

± X/XX ± .XX ± X.X° ± .XXX

B ANONE 1 OF 1

SAJ

DMG

11/17/09

DO NOT SCALE

580457

GENERAL ARRANGEMENT

REVISIONS

ZONE DWNECNREV DESCRIPTION DATE APPVD

A

FILTER ELEMENT DIFFERENTIAL PRESSURE GAUGE

1/2'' NPT DRAIN PORT

CEILING 22.00'' MIN. FILTER REMOVAL CLEARANCE

(SEE NOTE 2)

B

C

D

VESSEL DATA PLATE

E

O 1.50

FILTER REMOVAL CLEARANCE(SEE NOTE 3)

FILTER ARRANGEMET.62

*NOTES:

1- MAXIMUM WORKING PRESSURE 150 PSI2- MINIMUM CLEARANCE DIMENSION OF 22.00" ABOVE VESSEL HOUSING IS REQUIRED FOR SERVICING ELEMENTS. ADDITIONAL CLEARANCE MAYBE NECESSARY FOR LIFTING DEVICE.3- SUFFICENT CLEARANCE MUST BE PROVIDED AROUND VESSEL TO ALLOW FOR ELEMENT REPLACEMENT AND CLEARANCE FOR LIFTING DEVICE TO REMOVE BLIND FLANGE.

FIELD INSTALLATION ORIENTATION(VIEWED FROM GAUGE SIDE)

1800 - 13200 SCFM FILTERS

INLET

*ELEMENT GRADE;

"D" = 5.0 MICRON PARTICULATE"G" = 1.0 MICRON COALESCING"H" = 0.01 MICRON COALESCING"A" = ACTIVATED CARBON

MODEL

SCFM

INLET / OUTLET SIZE

(150

# FLANGE)

DRA

IN

(NPT)

WEIGHT

(LBS/KG)

FILTER

ASSEM

BLY

FILTER

ELEM

ENT

ELEM

ENT

QTY.

ELEM

ENT

MICRO

N

A B C D E

F3000IA 23552920 23553373 0.01

F3000IG 23552953 23553357 1

F3000IH 38446589 38446357 0.01

F3000ID 23552946 23553365 5

F4000IA 23552987 23553373 0.01

F4000IG 23552961 23553357 1

F4000IH 38446597 38446357 0.01

F4000ID 23552979 23553365 5

F5000IA 23552995 23553373 0.01

F5000IG 23553019 23553357 1

F5000IH 38446605 38446357 0.01

F5000ID 23553001 23553365 5

F6100IA 23553043 23553373 0.01

F6100IG 23553027 23553357 1

F6100IH 23536428 38446357 0.01

F6100ID 23553035 23553365 5

F7100IA 23553050 23553373 0.01

F7100IG 23553076 23553357 1

F7100IH 38446613 38446357 0.01

F7100ID 23553068 23553365 5

F8100IA 23553118 23553373 0.01

F8100IG 23553084 23553357 1

F8100IH 23553126 38446357 0.01

F8100ID 23553100 23553365 5

F10100IA 23553167 23553373 0.01

F10100IG 23553183 23553357 1

F10100IH 38446621 38446357 0.01

F10100ID 23553175 23553365 5

F15200IA 23553266 23553373 0.01

F15200IG 23553241 23553357 1

F15200IH 38446639 38446357 0.01

F15200ID 23553258 23553365 5

F22400IA 23553274 23553373 0.01

F22400IG 23553308 23553357 1

F22400IH 23553159 38446357 0.01

F22400ID 23553282 23553365 5

318 144.24

2400

208 94.35

5

3600

CCN

3

6

4200

3000

DIMENSIONS (INCH/MM)

1800

316 143.34

4

19.00 482.60

38.31 973.07

27.06 687.32

7.44 188.72

4.19 106.40

168 76.20

4"

22.00 558.80

42.31 1074.67

28.88 733.30

9.00 228.60

4.19 106.40

170 77.11

4800320

145.158

8"48.00 1219.20

35.19 893.57

11.00 279.40

4.88 123.80

6000

9000586

265.8015

13200600

272.1622

39.00 990.60

324 146.96

10

6"27.50 698.50

42.31 1074.67

28.88 733.30

9.00 228.60

4.19 106.40

1/2" 7

OUTLET

A ADDED INLET AND OUTLET FLOW DIRECTION 03/23/10 DMGSAJ

This specification describes a filter designed to remove oil and water liquid/mists and solid particles from compressed air. It shall have filtering capability which exceeds the “Quality Standard for Instrument Air” as defined by the Instrument Society of America. Filter must be capable of removing oil and water liquid/mist down to 0.5 ppm by weight.

Filters shall use both mechanical and centrifugal action to remove up to 99% of all solid particles and droplets of water or oil before the air reaches the filter element.

The separated contaminates will drop to the bottom of the filter housing for discharge through a drain valve.

A separate prefilter and moisture separator shall not be required for the removal of solids and condensate moisture.

The filter pressure drop at rated flow shall not be more than 0.5 psig when element is new and the maximum pressure drop throughout element life will not exceed 2 psi.

The expected element life at rated performance conditions should be at least 10 years.

Filter to be equipped with a pressure gauge to measure pressure drop across the filter element, and a drain ports for connecting optional automatic drain valves. Vessels for 500, 800 and 3000 scfm only, shall have Canadian Registration Number (CRN) when ordered as standard configuration.

Filter shall be Ingersoll Rand model F-_________NG, or equal.

NL MODULE Filter Series Date: May 1, 2009

West Chester, PA 19380

NL MODULE FILTER SERIES

Standard Construction

General The NL module is a coalescing type, self-cleaning filter separator designed to remove oil and water aerosols from a compressed air system with a minimum of pressure drop. The NL Module removes oil and water aerosols from the compressed air system down to 0.5 PPM by weight. Coalescing filters are often rated in filtration efficiency by micron size. This measures the effectiveness in removing dirt, rust and scale from the air. The NL Module can be expected to remove 99.9% of all particles 0.1 micron and larger.

Filter Element The element is a unique deep bed design made up of special glass fibers that are wrapped and layered between two carbon steel screens. This design provides a large filtration surface area resulting in high coalescing efficiency, very low pressure drop, and superior filtration even at low flow conditions.

Filter Tank The filter housing is a specially designed tank that facilitates both proper air filtration and drainage while maintaining a minimum of pressure drop.

Operation As air flows through the filter, from inside to out, the oil and water aerosols coalesce forming a liquid film, which drains from the surface of the filter to the bottom of the tank where it is removed through the optional automatic drain valve. This continual coalescence and drainage provides sufficient self-cleaning of the element.

All NL modules are supplied with a filter maintenance indicator and safety relief valve.

The NL Module element is time proven to have a lifespan of over 10 years and a pressure drop of less than 0.5 PSI during normal operation.

MATERIALS OF CONSTRUCTION

Component NLM 125 - 10000 Filter Housing Cover ASTM SA105 Filter Housing Shell ASTM SA414 Grade G Filter Housing Head ASTM SA 414 Grade G Bolts SAEJ 449 Grade 5 Nuts SA194, Grade 5 Surface Finish Painted Gasket Pressed Fiber Support Core Steel Element: Filter media Fiberglass

Maximum recommended operating temperature: 125°F (Maximum allowable temperature of 220°F). Efficiency decreases with increased temperatures. Maximum operating pressure: 150 psig. CRN is available for 500, 800 and 3000 scfm design. All models are ASME stamped. U1A / U3 forms are available. Automatic Timed Drain available 250 psig construction available.

Air Solutions West Chester, PA 19380

Date: 1 May 2009 Cancels: New

DETAILED SPECIFICATION (50Hz / 60Hz)

Nirvana Cycling REFRIGERATED AIR DRYERS

1000 to 2400 SCFM Point of Manufacture – West Chester, PA, USA

Industrial Technologies Date: Sept 17, 2013

Davidson, NC 28036 Cancels: All Previous

NIRVANA CYCLING PRODUCT SPECIFICATION

SCOPE

This specification describes a complete

mechanical refrigerated drying system

for the removal of moisture, oil aerosols

and other contaminants from a

compressed air or gas stream. This is

accomplished by cooling the gas with a

refrigeration unit to a temperature at

which the contaminants condense and

are separated from the gas stream. The

dryer shall be complete in all respects,

including integral component

equipment, inter-connecting piping,

wiring and controls. The dryer shall

only require connection to utilities

furnished by others.

OPERATING CONDITIONS &

PERFORMANCE DATA

The nominal flow rating of the dryer

(SCFM) shall be rated for the following

conditions:

Inlet Air Pressure: 100 psig

Inlet Air Temperature: 100 °F

Ambient Temperature: 100 °F

Outlet Pressure Dew Point: 38 °F

COMPONENTS AND

CONSTRUCTION

Each dryer shall be complete with the

following items:

1. Precooler/Reheater exchanger.

2. Cycling refrigerated chiller sections.

3. Refrigeration system equipped with

independent fully-hermetic compressor

and air-cooled or water-cooled

condensers.

4. Centrifugal air/moisture separator.

5. Condensate drain to automatically

discharges condensate.

6. Microprocessor based control system

to regulate and monitor system

operation.

7. Full cabinet enclosure to protect

internal components.

PRECOOLER/REHEATER

Stainless steel heat exchangers precool

the incoming compressed air using the

exiting chilled, dry air allowing

efficient heat exchange in the air to

refrigerant circuit. The outgoing air,

chilled to 38F, cools this incoming air

and, while doing so, warms the exiting

air to prevent condensation formation in

the compressed air stream.

Air-to-air heat exchangers shall be

designed to provide smooth, non-

fouling exchange surfaces with minimal

associated pressure drop.

The maximum design pressure shall be

220 psig.

AIR SIDE CONNECTIONS

All airside connections are made with

150# ANSI FLG, NPT for 60Hz and

50Hz design. The inlet and outlet pipe

is made from carbon steel pipe.

CYCLING REFRIGERATED

CHILLER

Compressed air from the

precooler/reheater shall be delivered to

the refrigerated chiller which consists

of stainless steel heat exchangers,

where heat from the compressed air is

exchanged with the thermal mass fluid.

Continuous circulation of the glycol

mass permits consistent and reliable

heat exchange allowing constant

temperature and pressure dew point.

The thermostatically controlled

refrigerant mass allows the refrigeration

compressor to cycle on and off

depending on the heat load to the dryer.

The temperature controlled operation

conserves energy, reduce wear and tear

on the refrigerant compressor, and

minimize freeze-up potential.

REFRIGERATION SYSTEM

The refrigeration system shall be

designed to dry a set amount of

compressed air and will consist of one

fully-hermetic compressor, thermal

mass circulation system, air-cooled or

water-cooled condenser and refrigerant

evaporator. Modulating device such as

a hot-gas-bypass shall not be used.

Refrigerant R404A shall be used to

minimize environmental hazard.

COMPRESSOR

A hermetically sealed compressor shall

be utilized throughout the Ingersoll

Rand Nirvana Cycling design range.

All compressors have an oil sump

heater with primary external motor

temperature protection and internal,

secondary motor temperature

protection. A primary, external sensor

with secondary, internal protection

monitors compressor discharge

temperature. The compressor is

installed on isolation mounts to reduce

noise and vibration.

DETAILED SPECIFICATION (50Hz / 60Hz)

PIPING

ASTM B75 or ASTM B743

refrigeration gauge piping shall be

utilized throughout the design. To

ensure proper oil return to the

compressor, all velocities through

refrigeration piping meet or exceed the

required specification.

Stress relievers shall be used

throughout the design to increase the

refrigeration circuit’s structural

integrity by minimizing vibration

transmissions and allowing for thermal

expansion.

THERMAL MASS COOLLING

SYSTEM

The thermal mass cooling system shall

consist of a centralized thermal mass

reservoir, thermal mass fluid and

stainless steel evaporators. Refrigerant

from each Refrigeration System shall

be circulated within the evaporator of

each module, liberating heat from the

thermal mass fluid. The thermal mass

shall thus allow the refrigerant

compressor to cycle on and off

automatically depending on the heat

load to the dryer. Evaporators shall

exchange heat between the refrigerant

and thermal mass fluid. The storage

container and exchanger system shall

be designed to deliver a 38°F PDP.

THERMAL MASS CIRCULATING

SYSTEM

Thermal mass fluid is transferred to the

air heat exchanger via the thermal mass

fluid pump. Pump shall be

maintenance-free, cartridge circulator

pump. Pump shall run continuously to

maintain flow through the air chiller at

all times.

CENTRIFUGAL AIR/MOISTURE

SEPARATOR

A vertical air/moisture separator shall

be located adjacent to the chiller

section. Compressed air and water

condensed in the chiller section shall be

delivered to the separator for the

separation and subsequent removal of

the water from the compressed air.

Separation shall be performed at the

coldest point in the system by means of

centrifugal acceleration, expansion into

an area of low velocity with sump area

and change of air flow direction. These

separation mechanisms shall provide

for separation efficiency in excess of

99%.

TIMED SOLENOID DRAIN

Condensate shall be removed from

separator by a timed solenoid drain

valve which is controlled by the

Microprocessor Controller.

MICROPROCESSOR CONTROLS

AND INSTRUMENTATION

The chiller section and associated

refrigeration system for each module

shall be controlled and monitored by a

fully integrated microprocessor. The

standard microprocessor shall

incorporate the following features:

1. Percent Energy Savings Digital

Readout

2. Chiller Temperature Digital

Readout

3. Suction Temperature Digital

Readout

4. Suction Pressure Digital Readout

5. Discharge Pressure Digital

Readout

6. Dryer Running Time

7. Diagnostic memory

8. Automatic Dryer Restart

9. Remote Start/Stop

10. Remote Communication Ready

11. High Discharge Pressure Cutout

Alarm

12. High Chiller Temperature Alarm

13. Low Chiller Temperature Alarm

14. Compressor Heater Delay

ENCLOSURE AND BASEPLATE

The fans, fan guards and cabinet shall

form a NEMA 1 / IP 21 rated enclosure.

The cabinet shall be designed to safely

contain components yet offer an

aesthetically pleasing appearance and

ergonomically planned maintenance

access. The sheet metal enclosure is 16

or 18 gauge steel and is painted with

electro-statically applied powder coat

paint.

Paint specification:

Flexibility: ASTM D522

Adhesion: ASTM D3369 Method B

Hardness: 2H pencil hardness test to

ASTM D3363

Impact Resistance: ASTM D2794

Salt spray and humidity resistance:

ASTM B117, ASTM D2247

Surface Prep: SSPC-SP8

Dry Film Thickness (DFT): 2.0 - 3.0

MILS (typical)

CONTROL SYSTEM

The electrical enclosure shall include

both a solid-state compressor overload

and fan motor overload protection

(thermal and short circuit). The entire

electrical panel and conforms to UL

508A.

TESTING

Final package and functional testing is

performed on all dryers:

100% electrical functionality test

100% tracer gas leak test to the

refrigeration side

100% refrigeration leak test at

designed system pressure and

vacuum rate of rise leak test.

100% Airside pressure leak test at

125Psig /8.6 barg

All heat exchangers are trace gas leak

tested at 550 psig / 37 barg.

All heat exchanger assemblies are leak

tested at 275 psig / 19 barg and pressure

tested under water for air leaks. All

heat exchanger assemblies are tested

under water at 400 psig / 27 barg for

refrigerant leaks.

CONFORMANCE COMPLIANCE

(60Hz)

The following codes shall apply:

Performance Testing: ISO

Guidelines, CAGI ADF-100

Pressure Vessels: ASME Sec. 8,

Div. 1 CRN/CSA (Canada)

Electrical: UL 508A

US/Canada/Mexico Free Trade:

General Rule 2, Article 301-

NAFTA

Nirvana Cycling Refrigerated DryerEngineering Data

7-Jun-12

Cancels: All Previous

Model Name NVC1600A NVC1600W

Performance Data

Rated Flow (cfm)

Pressure Drop (Psig)

Condensate Produced (Gal/Hr)

Electrical Data

Full Load Package Power (kW) 13.10 7.70

Electrical Supply (V/ph/Hz)

Minimum Circuit Ampacity (amps) 29.40 20.20

Maximum Fuse Size (amps) 45.00 35.00

Electrical Protection Class

Weights & Dimensions

Package Dimensions(in) W

Package Dimensions(in) D

Package Dimensions(in) H

Weight (lbs) 2785 2615

General Data

Air Inlet/Outlet Connections (in)

Air Connection Type

Condenser Airflow (cfm) 5,800Heat Rejection (Btu/hr) 99,172 102,366

Max Operating Ambient Temp (°F)

Max Operating Inlet Air Temp (°F)

Min Operating Ambient Temp (°F)

Max Operating Pressure (Psig)

Sound Level (dBA) <85 <75

Condensate Drain Connection

Refrigerant Type

Refrigerant Charge (lb-oz) 13-0 11-0

Water Flow (GPM) N/A 20

Water Pressure Drop (psig) N/A 25-30Design Inlet Cooling Water

Temperature ( °F) N/A 85Max/Min Inlet Cooling Water

Temperature ( °F) N/A 85 / 55

Condensing Temperature ( °F) N/A 105

Inlet/Outlet Water Connection (NPT) N/A 1"

**Product improvement is an ongoing process at IR. Data is subject to change without notice.**

Conditions

Specified In accordance with ISO 7183, Table 2, Option A2

100 PSIG/100

⁰

F Inlet/100

⁰

F Ambient/100% Relative Humidity

460/3/60

NEMA 1 (Optional NEMA 4)

1600

3.30

4.04

FLG

120

115

Water Cooled Data (Minimum Water Pressure 30 psig)

32

72

69

R404A

35220

1/4" OD Nylon Tube

4

Nirvana Cycling Refrigerated DryerEngineering Data

7-Jun-12

Cancels: All Previous

Model Name NVC2400A NVC2400W

Performance Data

Rated Flow (cfm)

Pressure Drop (Psig)

Condensate Produced (Gal/Hr)

Electrical Data

Full Load Package Power (kW) 15.80 11.40

Electrical Supply (V/ph/Hz)

Minimum Circuit Ampacity (amps) 36.60 25.80

Maximum Fuse Size (amps) 60.00 45.00

Electrical Protection Class

Weights & Dimensions

Package Dimensions(in) W 32 32

Package Dimensions(in) D 91 91

Package Dimensions(in) H 91 76

Weight (lbs) 4150 4015

General Data

Air Inlet/Outlet Connections (in)

Air Connection Type

Condenser Airflow (cfm) 6,450Heat Rejection (Btu/hr) 139,610 139,587Max Operating Ambient Temp (°F)

Max Operating Inlet Air Temp (°F)

Min Operating Ambient Temp (°F)

Max Operating Pressure (Psig)

Sound Level (dBA) <85 <75

Condensate Drain Connection

Refrigerant Type

Refrigerant Charge (lb-oz) 19-0 11-0

Water Flow (GPM) N/A 28

Water Pressure Drop (psig) N/A 25-35Design Inlet Cooling Water

Temperature ( °F) N/A 85Max/Min Inlet Cooling Water

Temperature ( °F) N/A 85 / 55

Condensing Temperature ( °F) N/A 105

Inlet/Outlet Water Connection (NPT) N/A 1 1/2"

NEMA 1 (Optional NEMA 4)

Conditions

6

FLG

120

115

Specified In accordance with ISO 7183, Table 2, Option A2

100 PSIG/100

⁰

F Inlet/100

⁰

F Ambient/100% Relative Humidity2400

3.50

6.06

460/3/60

35220

1/4" OD Nylon Tube

Water Cooled Data (Minimum Water Pressure 30 psig)

**Product improvement is an ongoing process at IR. Data is subject to change without notice.**

R404A

TITLE

6 5 4 3 2 1

78 6 5 4 3 2 1

A

B

C

D

A

B

C

D

DRAWING NO.

SCALE: UNIT: SHEET

SIZE ESTIMATED WEIGHT REVISION

DRAWN

CHECKED

APPROVED

DATE

THIRD ANGLE PROJECTION

NOUN CODEPROPRIETARY NOTICE

THIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND IS GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY RECEPTION AND RETENTION OF THE DRAWING ACCEPTS THE DRAWING IN CONFIDENCE AND AGREES THAT, EXCEPT AS AU-THORIZED IN WRITING BY INGERSOLL-RAND CO. IT WILL (1) NOT USE THE DRAWING OR ANY COPY THEREOF OR THE CONFIDEN-TIAL OR TRADE SECRET INFORMATION THEREIN; (2) NOT COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS EITHER THE DRAW-ING OR THE CONFIDENTIAL OF TRADE SECRET INFORMATION THEREIN; AND (4) UPON COMPLETION OF THE NEED TO RETAIN THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM.

REMOVE ALL BURRSAND SHARP CORNERS

CAD GENERATED DRAWING,NO MANUAL REVISIONS ALLOWED

COPYRIGHT @ 2006INGERSOLL-RAND COMPANY

ALL RIGHTS RESERVED

UNLESS OTHERWISE SPECIFIED,ALL DIMENSIONS ARE IN INCHES,

TOLERANCES ARE:FRACTIONS DECIMALS ANGLE

± X/XX ± .25 ± X.X° ± .XXX

REVISIONS

ZONE DWNECNREV DESCRIPTION DATE APPVD

BNONE 1 OF 1DO NOT SCALE

E

JFF

TL

TL

10/18/06

10/26/06

10/26/06550000

GENERAL ARRANGEMENTNVC2000-2400

AIR AND WATERCOOLED, NEMA-1

FRONT VIEW AIRCOOLED AIR AND WATERCOOLED RIGHT SIDE VIEW REAR VIEW STANDARD DRAIN

TOP VIEW

1.00TYP

3.09TYP

6.3173.50

6.75

16.50

34.00

O .56 MTG HOLES4 PLCS

CUSTOMER MAIN POWERELECTRICAL CONNECTION BOX

6"-150# R.F.S.O. FLANGEAIR INLET CONNECTION

6"-150# R.F.S.O. FLANGEAIR OUTLET CONNECTION

STANDARD SOLENOID DRAIN VALVE1/4" O.D. NYLON TUBE

72.00

75.12

FRONT VIEW WATERCOOLED

76.00

2.00TYP

32.00

90.69

3.00

10.50

4.75

5.00 86.00

COVER FORWATERCOOLED

HEADERS

90.00

24.0031.00

3.00

FORK POCKETS6.00 X 2.50 CONDENSER FOR

WATERCOOLED UNITS(REF)

A

DETAIL A (TYP)

AIR TREATMENTCONTROL SYSTEM

LCD DISPLAY 1) CHILLER TEMP 2) COMPRESSOR ON/OFF 3) DRAIN INTERVAL 4) DRAIN ON 5) PERCENT SAVINGS 6) CUMULATIVE DRYER HOURS 7) CUMULATIVE COMPRESSOR HOURS 8) CUSTOMER SET POINTS A) CHILLER TEMP B) DRAIN INTERVAL C) DRAIN ON

PUSHBUTTONS 1) ON 2) OFF 3) RESET 4) TEST 5) SET 6) SELECT DISPLAY 7) ENTER 8) +/-

1.38

1-1/2" MPT WATEROUTLET CUSTOMERCONN.

1-1/2" MPT WATERINLET CUSTOMERCONN.

CONDENSER FORAIRCOOLED UNITS(REF)

SHOWN FORREFERENCE

A REMOVED OPTIONAL DRAIN VIEW 11/06/06

B UPDATED DRAIN CONFIGURATION 01/17/04

C AIR FLOW DIRECTION ARROWS ADDED 07/20/07

D ADDED OPTIONAL AMBIENT FILTER CALLOUT 11/18/08

E CHANGED STANDARD DRAIN FROM CONDENSATE DRAIN TO SOLENOID VALVE DRAIN 01/11/10 SAJ KJ

CONDENSER AIRDISCHARGE

CONDENSER AIRDISCHARGE

CONDENSER AIRDISCHARGE

CONDENSER AIRINLET

CONDENSER AIRINLET

CONDENSER AIRINLET

CONDENSER AIRINLET

CONDENSER AIRINLET

AMBIENT FILTER(OPTIONAL)

REAR VIEW OPTIONAL DRAIN

OPTIONAL CONDENSATE DRAIN3/8" I.D. NYLON TUBE

CONDENSER AIRINLET

CONDENSER AIRINLET

CONDENSER FORWATERCOOLED UNITS(REF)

CONDENSER FORAIRCOOLED UNITS(REF)

39.00

14.00

APPROX. CENTEROF MASS(AIRCOOLED)

79.94

40.50

APPROX. CENTER OF MASS(AIRCOOLED)