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Risk Management at NASA and Its Applicability to the Oil & Gas Industry OPERATIONAL EXCELLENCE IN OIL AND GAS November 7, 2017 David Kaplan NASA/Johnson Space Center [email protected] https://ntrs.nasa.gov/search.jsp?R=20170010135 2018-05-14T20:21:30+00:00Z

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Page 1: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Risk Management at

NASA and

Its Applicability to the

Oil & Gas Industry

OPERATIONAL EXCELLENCE

IN OIL AND GAS

November 7, 2017

David Kaplan

NASA/Johnson Space Center

[email protected]

https://ntrs.nasa.gov/search.jsp?R=20170010135 2018-05-14T20:21:30+00:00Z

Page 2: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

1. Why is NASA’s experience relevant to offshore oil

and gas?

2. What is Probabilistic Risk Assessment (PRA)?

3. What is the relationship between NASA and

BSEE Headquarters?

4. What is NASA presently doing with Anadarko

Petroleum Corporation and with Shell

International Exploration and Production?

Page 3: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

International Space Station

Page 4: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Speakers Bureau 4

International Space Station

Page 5: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Speakers Bureau 5

International Space Station

Page 6: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

International Space Station

Page 7: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Complex Operations Dependent on Human Involvement

Page 8: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Repair and Maintenance Operations in a Hostile Environment

Page 9: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Ongoing Resupply Operations

Page 10: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

ISS Mission Control Center

Page 11: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Isolated and Not Easily Accessible

Page 12: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

1. Why is NASA’s experience relevant to offshore oil

and gas?

2. What is Probabilistic Risk Assessment (PRA)?

3. What is the relationship between NASA and

BSEE Headquarters?

4. What is NASA presently doing with Anadarko

Petroleum Corporation and with Shell

International Exploration and Production?

Page 13: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

QUALITATIVE risk assessment is commonly based on experience or expertise and results in categorical estimates of risk.

QUANTITATIVE risk assessment leverages empirical data to determine and assign numerical values to risk.

Probabilistic Risk Assessment (PRA)

Qualitative versus Quantitative Risk Assessment

Page 14: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

First, Define the “End States” of the PRA Analysis

Page 15: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Major Steps to Perform a PRA

Page 16: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Notional Master Logic Diagram for a Well Kick While Drilling

Page 17: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Example Event Tree for Response to an

Unexpected Overpressure Zone While Drilling

Page 18: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Notional Example of End State Probabilities with Uncertainty

Lowest Probability Highest Probability

Page 19: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Notional Initiating Event Ranking Leading to a Well Kick

Data in this figure does not represent any particular facility. Rankings may be

different for slightly different designs or operational procedures/practices.

Page 20: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from
Page 21: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

1. Why is NASA’s experience relevant to offshore oil

and gas?

2. What is Probabilistic Risk Assessment (PRA)?

3. What is the relationship between NASA and

BSEE Headquarters?

4. What is NASA presently doing with Anadarko

Petroleum Corporation and with Shell

International Exploration and Production?

Page 22: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Mission Statement: The Bureau of Safety and

Environmental Enforcement (BSEE) works to

promote safety, protect the environment, and

conserve resources offshore through vigorous

regulatory oversight and enforcement.

U.S. Bureau of Safety and Environmental Enforcement

Page 23: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

NASA – BSEE Interagency Agreement

March 17, 2016

5 Year Agreement

NASA’s probabilistic

risk assessment

technique

U.S. Bureau of Safety and Environmental Enforcement

Page 24: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

PRA Procedures Guide for Offshore Applications (DRAFT)https://www.bsee.gov/what-we-do/offshore-regulatory-programs/risk-

assessment-analysis/probabilistic-risk-assessment-analysis

Deep water Drilling PRA Subsea Production

Hardware PRA

PRA Data Needs

NASA Tasks for 2017

Page 25: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

1. Why is NASA’s experience relevant to offshore oil

and gas?

2. What is Probabilistic Risk Assessment (PRA)?

3. What is the relationship between NASA and

BSEE Headquarters?

4. What is NASA presently doing with Anadarko

Petroleum Corporation and with Shell

International Exploration and Production?

Page 26: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Generic BOP Modeled

Riser Adapter

Flex Joint

Upper Annular

Riser Connector

Mandrel

Lower Annular

Shear Rams

Casing Shear Rams

Upper Pipe Rams

Middle Pipe Rams

Lower Pipe Rams

Test Rams

Wellhead Connector

WellheadPresented with the permission of

Generic 20,000 psi Blowout Preventer (BOP) Model

End State:

Loss of Containment

Initiating Events:

• Well Kick Occurs

• Loss of Position

Page 27: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

27

“Well Kick” Initiating Event:

Human Error Dominates over Failure of Equipment

“Loss Of Position” Initiating Event:

Failure of Blind Shear Ram and Shuttle Valves were

Important Contributors

Data used in this study are generic in nature. The current

model results are viewed as preliminary at this time.

Key Insights from Generic Blowout Preventer (BOP) Model

Presented with the permission of

Page 28: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Dynamic Positioning System (DPS) Model

Presented with the permission of

Class 3 Drilling Vessel

End State:

Loss of Location

Initiating Events:

• Drift-off

• Drive-off

• Push-off

Page 29: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Next Activities with Anadarko Petroleum Corporation

29

Presented with the permission of

Expand the PRA Model to Include:

• BOP Surface Control Systems & Control System

Sensors

• Emergency Disconnect Sequence

• Dead Man & Auto-Shear Sequences

• Hydraulic Lines and MUX Cables

• Mud System Sensors, Mud Logger Sensors;

Driller Shack Sensors

• Tool Pusher Monitoring; Company Man

Monitoring; Real Time Shore-Based Monitoring

Page 30: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from

Shell – NASA Space Act Agreement “Kick-Off” Meeting: July 6, 2017

New Well Control Rule from BSEE [30 CFR 250.734 (a)(3)] will require

additional subsea accumulator volume for hydraulic fluids.

Page 31: Risk Management at NASA and Its Applicability to the Oil ... · PDF fileRisk Management at NASA and Its Applicability to the ... Driller Shack Sensors ... New Well Control Rule from