RIMMER PALM OIL MILL - intranet.klk.com.my · 71.2% Comments : - Replaced 1 lgth P15 Digester Shaft - Repair clarifier tank no.2 - Major service oil purifier westfalia - Repair sludge

Date 17/10/2012

RIMMER PALM OIL MILL

Progress Report

For the month ofSEPTEMBER 2012

.(SAMSUDIN BENNU)

Acting Manager

KL-KEPONG (SABAH) SDN BHD(No. Syarikat: 42262-A)


HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

PRODUCTION

RAINFALL RECORD (mm) Year 2012

Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 228.00 387.00 274.00 468.00 160.00 463.00 264.00 117.00 102.00 65.00 133.00 47.00This FY 197.00 205.00 394.00 346.00 297.00 274.50 229.00 124.50 91.00 77.00 67.00 204.30

OTHER HIGHLIGHTS

DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

5.33 5.90

20.86

5.125.39

21.9222.51

PROGRESS REPORT ON

(12TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF SEPTEMBER 2012


Todate Current Financial Year Same Period Last Year

8.1%7.8%

Last Month TodateThis Month This Month

ITEM

O.E.R %

K.E.R %

23.44

5.37

22.03

OER for the month has dropped 0.48% due to poor weather condition.

1 PRODUCTION REPORT

1.1. FFB STATEMENT

1.1.1. FFB CONTRIBUTION

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

KLK Estates MT MT MT MT MT MT193.280 1,859.500 - - - -131.500 1,077.430 - - - -

6,285.300 52,787.690 7,612.000 76,168.000 -17.43% -30.70%7,292.760 66,605.420 7,788.000 81,987.000 -6.36% -18.76%

221.030 2,110.260 - - - -- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total 14,123.870 124,440.300 15,400.000 158,155.000 -8.29% -21.32%

Non-KLK Estates- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Outsiders320.100 2,138.280 - -

22.960 258.150 - -21.950 190.200 - -

- -- -- -- -- -- -- -- -- -

Sub Total 365.010 2,586.630 - - - -

Grand Total 14,488.880 127,026.930 15,400.000 158,155.000 -5.92% -19.68%

Comment :

Bukit TabinLungmanisRimmerSg. SilabukanTungku

Total crop received for the month has dropped -17.43% and -6.36% from Rimmer estate and Sg. Silabukan Estate.

Landoke LapokoruSuriani Sanudin

C N S Plantations

1.2. FFB COMPOSITION

Composition of crop from various years of planting are :-

MT % MT %90 1,976.92 13.64 17,469.39 13.75 91 1,867.41 12.89 16,415.10 12.92 92 67.83 0.47 527.97 0.42 93 82.19 0.57 999.01 0.79 94 2,583.48 17.83 25,738.92 20.26 95 2,652.70 18.31 20,717.96 16.31 96 9.51 0.07 437.39 0.34 97 569.48 3.93 5,980.66 4.71 98 4,359.26 30.09 36,601.54 28.81 2003 320.10 2.21 2,138.28 1.68 2004 - - 0.71 0.00

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Total 14,488.88 100.00 127,026.93 100.00

Append below the classification of Palms According to Age :-

Category Palm Age (years) %Immature 1st - 3rd 0%Young 4th - 9th 2%Prime 10th - 18th 0%Old 19th and above 98%

Comments :

This Month TodateYear of Planting

Remarks

1.1.3. FFB QUALITY

CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthBukit Tabin 0.00 0.00 0.00 0.00 0.00 0.00 14.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Lungmanis 0.00 0.00 0.00 0.00 0.00 0.00 7.90 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Rimmer 10617.00 7991.00 0.00 0.00 2.50 2.50 5.90 1.90 0.50 1.40 0.00 0.00 0.00 0.00 0.20 0.60Sg. Silabukan 14007.00 9441.00 0.00 0.00 3.20 3.00 18.10 4.50 0.60 0.90 0.00 0.00 0.00 0.00 0.20 0.60Tungku 0.00 0.00 0.00 0.00 0.00 0.00 23.90 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

C N S Plantations 31.00 16.00 0.00 0.00 19.30 21.30 17.60 26.80 0.00 0.00 4.30 2.50 2.90 3.70 0.00 0.00Suriani Sanudin 1.00 4.00 0.00 0.00 5.00 28.50 6.90 15.60 0.00 0.00 2.00 10.00 4.00 4.30 0.00 0.00Landoke Lapokoru 5.00 3.00 0.00 0.00 8.60 9.70 67.60 0.00 0.00 0.00 0.60 2.00 2.60 3.30 0.00 0.00

Total/Average 24661 17455 - - 2.92 2.79 12.86 3.33 0.56 1.13 0.01 0.00 0.00 0.00 0.20 0.60

1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

FFB INTAKE (MT) % %92.24 7.76

Comments :

PAGE 4

No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten

14,489 WEIGHT (MT)

LOADING RAMPWEIGHT (MT)

FFB GRADING

13,365 1,124

Outsider crop remain at poor condition has it has been stopped from Oct'12 onwards as reminder for them. Overall quality is good butovernight remain high at 12.86%.

1.1.5. LOOSE FRUIT & TRASH CONTENT

This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

123456789

101112

Average 0 0

NO Outsider Estate123

Average 0 0

1.1.6. LOOSE FRUITS TO FFB RATIO

NO ESTATES1 Bukit Tabin2 Lungmanis3 Rimmer4 Sg.Silabukan5 Tungku678

1.1.7. STONES & TRASH IN FFB

NO ESTATES1 Rimmer2 Sg. Silabukan345678

Comments :

Trash Content inFruit in Load Loose Fruit (%) FFB %

PAGE 4.1

This Month Last MonthTotal Tonnage

This Month

No. of Grading % Loose Trash Content in

- -

Last Month% to FFB

- -

1,105.67 411.35 17.87 8.36 786.45 354.57 14.30 9.56

- -

Trash

- -15.11 15.11

Tonnage (mt) % to FFBStones (kgs) per 100 tn FFB- -

There is a significant increased in LF despatch to mill.

1.2. PRODUCTION QUALITY

1.2.1. PRODUCTION OIL / DESPATCH OIL

X S.D. X S.D. X S.D. X S.D.

FFA %

Moisture (VM) %

Dirt %

Peroxide Value %

DOBI

ANALYSIS RESULT BY (KDC/TQCC)

TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 614.50 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL

Comments :

Marketing DESPATCHThis Month

4.05

Last Month PRODUCTION

This Month Last Month

4th Week

0.15

0.018

0.00

< 5.0

Specification

4.21 3.62

< 0.25

> 2.31

1st Week 2nd Week 3rd Week

0.00

0.017

0.14

3.02

608.00616.00 613.00 621.00

Production oil quality remain at high quality standard.

0.00

4.06

0.020

0.17

0.019

0.18

0.00

0.000.003.19

2.2. PRODUCTION / DESPATCH KERNEL

MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

6.22 6.72 5.90 5.95 6%4.81 5.11 5.04 5.14 7%1.09 1.02 1.12 1.050.00 0.00 0.00 0.000.52 0.67 0.54 0.56

1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

tn tn tn1- 1655.820 1680.710 24.890

2- 343.070 345.770 2.700

3- 1149.360 1163.270 13.910

4- 0.000

5- 0.000

6- 0.000

7- 0.000 3148.250 3189.750 41.500

1.2.4. PK DESPATCHBUYER MILL

NETWEIGHT

tn1- 673.0402- 3- 4-5-6-7-

Total : 673.040

1.2.5. CXC REPORT

Comments :

791515

Total number of CPO tankers

DESPATCHTHIS MONTH LAST MONTH

Generally fair.

No. of Loads with high differences +/- 80kg)

THIS MONTH LAST MONTH

MOISTURE %

THIS MONTH

DIRT %FFA %

PRODUCTIONLAST MONTH

129

KLK Premier Oils Sdn. Bhd.

KLK Premier Oils Sdn. Bhd.Lahad Datu Edible Oil Sdn. Bhd.Felda Bulkers Sdn. Bhd.

TOTAL BROKEN KERNEL %STONE CONTENT %

1

LOADS FROM MONTH: September 2012

Ticket No Driver Vehicle Date Mill Buyer G / Loss BuyerA235931 Roslee Bin Tanjong ST5276F 07.09.2012 22.530 23.220 -0.690A235933 Muktar Bin Bakkareng ST3741F '' 22.220 22.860 -0.640A235938 Nasrul Bin Basri ST4771E '' 21.700 22.420 -0.720A237347 Mustapha Bin Bago ST4216K 20.09.2012 29.740 30.190 -0.450A237350 Yamrin Bin Arshad ST4340M '' 29.580 30.070 -0.490A237861 Mohd Nazri Bin Ibrahim ST1472H 25.09.2012 23.320 23.460 -0.140A237862 Muktar Bin Bakkareng ST3741F '' 22.690 22.810 -0.120A237882 Guntur Bin Batawari ST4395H '' 23.250 23.440 -0.190A237936 Mustapha Bin Bago ST4216K '' 29.710 30.140 -0.430A237943 Sabri Bin Singkeru ST6384F '' 23.030 23.170 -0.140A238023 Roslee Bin Tanjong ST5276F 26.09.2012 23.010 23.170 -0.160A238062 Alpha Bin Ami ST4659K '' 28.680 29.060 -0.380A238067 Muhammad Bin Omar ST2827L '' 29.820 30.330 -0.510A238074 Zamri Bin Yunus ST2848L '' 29.620 30.080 -0.460A238387 Mohd Nazri Bin Ibrahim ST1472H 29.09.2012 23.350 23.450 -0.100

Total -5.620Comments

Weight Details (MT)

CPO Despatch Loads With High DifferencesEXTRACTED FROM CXC REPORT

2

No. Tanker No. *Total

UsageMill Weight

+/-Other Mill Weight +/-

Total Weight +/-

No Go Zone

Excessive Idling

Power Disconnect

Zone Grid Exit Action Taken / Remarks

Total 0 0 0 0

* Represent (TMS) Outside Tankers

GPS PROGRESS REPORT FOR RIMMER PALM OIL MILL ON September 2012

Violation Report

3. COST OF PRODUCTION

(Basis : Cost per tonne CPO)

ThisMonth Todate Year ' s

September 2012 12 mths EstimateRM / tn RM / tn RM / tn

Indirect Cost 65.01 55.29 50.83

Depreciation -11.32 35.70 31.82

Manufacturing Cost 258.62 146.71 123.06

Ex-Mill Cost 312.31 237.70 205.71

Cooking Oil Cess 0.00 0.00 0.00

Palm Oil Stabilisation Cess 2.00 2.00 2.00

CPO (Sabah) Sales Tax 201.75 225.20 199.00

Despatch & Selling 14.00 12.52 15.11

TOTAL EXPENDITURE 530.06 477.42 421.82

A/c This Month Estimate

Code RM/ton CPO RM/ton CPO Diff. (%)IC13 11.17 2.16 80.7%IC20 13.79 11.84 14.1%PK44 62.68 31.61 49.6%

PK51 43.20 5.62 87.0%

PK53 15.71 1.76 88.8%

PK55 8.68 7.51 13.5%PK57 28.31 8.15 71.2%

Comments :

- Replaced 1 lgth P15 Digester Shaft- Repair clarifier tank no.2- Major service oil purifier westfalia- Repair sludge centrifuge- Replace S/Steel angle 6m x 2 1/2'' x 20''

Comments

- Replaced Sterilizer Liner No.1- Replaced Steam pipe SCH80 12'' X 20'

High RSPO Audit expenses.High CPO Sales Tax- Boiler Instrument Servicing- Servicing Boiler No.1- Replace fuel Conveyor Chain 6''- Replace AVR for turbine no.2

- Replaced conveyor chain 4'' 660 ft- Remove all corroded ms plate at EFB Hopper

PROCESS PERFORMANCE

2.1. STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

Function X (min) S.D.Deaeration 51st. Peak (1.41 Bar / 20 psi) 151st. Peak exhaust 132nd. Peak (1.7 Bar / 25 psi) 182nd. Peak exhaust 33rd. Peak (1.7 Bar / 25 psi) 153rd. Peak exhaust 04th. Peak (1.7 Bar / 25 psi) 0Holding Time 43Final exhaust 4Steaming cycle 106 0Door Open to Door Shut Time 5

X S.D. X S.D.USB after 1st Threshing (%) 5.10 5.94USB after 2nd Threshing (%) 1.88 2.71Threshing Efficiency (%) 63.14 54.38

STERILIZER CONDENSATE

This Month Last MonthX S.D. X S.D.

0.74 0.70

Condensate / FFB Ratio 0 0

Absolute oil loss (kg/tn FFB) 0 0

Comments :

Last MonthThis Month

Steriliser condensate (Oil Content in Wet Basis)

All USB recycled and oil losses in steriliser condensate is within the in house standard.

02.2. DIGESTING & PRESSING STATION

2.2.1. DIGESTER TEMPERATURE OC

This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95.00 96.00 Digester No. 2 95.00 95.00 Digester No. 3 94.00 94.00 Digester No. 4 94.00 94.00 Digester No. 5 0.00 95.00 Digester No. 6 0.00 0.00 Digester No. 7 0.00 0.00 Digester No. 8 0.00 95.00 Digester No. 9 0.00 0.00

2.2.2. PRESSING

Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9

X 4.08 3.97 3.93 4.14 4.03S.D.

X 4.26 3.90 4.06 4.23 4.32 4.45 4.20S.D.

X 6.99 6.54 6.58 7.21 6.83S.D.

X 6.84 6.20 6.51 6.89 7.12 0.00 7.44 5.86S.D.

X 22.34 21.77 21.65 21.51 21.82S.D.

X 22.68 22.31 22.92 20.28 20.58 0.00 19.80 18.37S.D.

X 388.00 392.00 390.00 395.00 391.25S.D.

X 275.00 250.00 253.00 275.00 20.00 0.00 20.00 156.14S.D.

Comments :

OIL LOSS ON DRY BASIS (OLDB)

NUT BREAKAGE (%)

PRESS RUNNING HOURS

This Month

Last Month

This Month

Last Month

OIL LOSS ON WET BASIS (OLWB)

This Month

Last Month

This Month

Last Month

Average OLDB and Nut breakage were recorded at 5.08% and 21.82%.

12.2.3.

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

X 38.45 38.59 16.50 15.29 67.91 64.91 0.00 0.00 5.61 5.98 3.16 3.35 22.20 21.71 14.08 15.08S.D.N

True Nut TrashTrue Mesocarp (ripe) True Mesocarp (unripe)

Oil in Mesocarp OLWB Normal Parthenocarp

Abnormal Partnenocarp

2

2.2.4. EFB PRESSING

Press Press Press PressNo. 1 No. 2 No. 3 No. 4

PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month

Last Month

2.2.5. OIL RECOVERED

This Month F F A (%) DOBI

VM (%)OLWB (%)

Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)

2.2.6. SPLITTER

RUNNING HOURSThis Month Last Month

No. 1 No. 2

Comments : NIL

Last Month

2.3. CLARIFICATION STATION

2.3.1. CLARIFICATION TANK

This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3

X 93.00 92.00 93.00 92.00 92.00 92.00S.D

% Oil in underflow X 6.23 6.04 6.02 6.62 6.98 5.37 (% OLWB) S.D

2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1 S2 S3 S4 S5 C3 C4 C5 C6 C7 C8X 0.00 0.61 0.67 0.65 0.64

S.DX 0.00 0.61 0.62 0.62 0.63

S.D.T Mth X 0.00 249.00 368.00 394.00 394.00L Mth X 0.00 215.00 264.00 287.00 280.00T Mth X 0.00 1.70 1.70 1.70 1.70L Mth X 0.00 1.70 1.70 1.70 1.70T Mth XL Mth XT Mth XL Mth X

Comments :

Nozzle size (mm)

Temperature OC

This MonthLast

Month

% Oil loss on wet basis (x)

Operating Hours (hrs)

Separate Waste Basculator (mt)

Oil losses on Absolute Terms (Kg/tn FFB)

Average oil content in underflow is 6.09% which is lower compare to last month.Average oil losses in sludge separator at 0.65%. All losses is within the in- house standard.

2.3.2. DECANTER (D)

Inlet

D1 D2 D1 D2 D1 D2X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.T Mth XL Mth X

Comments :

Last Month

Solid Phase

VM % (x)

Light Phase

Oil % (x)

Operating Hours

NOS % (x)

Last Month

NIL

Temperature (oC)Heavy Phase

This MonthLast

Month

This Month

This Month

This MonthLast

Month

2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

X S.D. X S.DDILUTION RATE % 19.00 19.00Separator Waste to FFB ratio 0.42 0.43Decanter cake to FFB ratio 0.00 0.00Absolute Oil loss in Separator/Centrifuge kg/mt FFB 2.69 2.67Absolute Oil loss in Decanter Cake kg/mt FFB 0.00 0.00Total Oil loss kg/MT FFB 2.69 0.00 2.67 0.00

2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionAfter Deoiling tank (OLWB)After Cooling pond

Comments :



Satisfactory.

0.79 0.75

2.3.5. PURIFIER & VACUUM DRYER

No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.57 0.34

S.DX 0.56 0.33

S.D.X 0.57 0.20

S.DX 0.06 0.02

S.D.X 40.35

S.DX 41.07

S.D.X 64.91

S.DX 64.41

S.D.

2.3.6. VACUUM DRYER

X S.D X S.D X S.DThis Month 635.00 0.34 0.15 55.88Last Month 635.00 0.33 0.14 57.58This MonthLast MonthThis MonthLast Month

Comments :

VM. Removal

Eff.

No: 1

No: 2

No: 3

VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer

Purifier and vacuum dryer are performing well.

VM Rem. Eff

This MonthLast

Month

Dirt Rem. Eff

This MonthLast

Month

After PurifierBefore Purifier

% VM

This MonthLast

Month

% Dirt

This MonthLast

Month

PURIFIER

2.4. NUT & KERNEL STATION PAGE 13.1

2.4.1. NUT SILO & KERNEL SILOS

DESCRIPTION No: 1 No: 2 No: 3 No: 4X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.

2.4.2. KERNEL SILO

1 2 3 4 5 1 2 3 4 5Top

Middle 73.00 71.00 69.00 70.00 67.00 71.00 67.00 64.00Bottom

% VM Fresh Kernel X 21.76 21.75 22.40 22.58 21.47 20.51 21.31 21.21S.DX 5.73 5.94 6.10 5.85 5.83 6.19 5.53 5.44

S.D% Drying Efficiency 73.67 72.69 72.77 74.09 72.85 69.82 74.05 74.35

Comments :

% VM Fresh Nut

This MonthLast

Month

% Dried Nut

This MonthLast

Month

% Dried Kernel

Temperature oC

This MonthLast

Month

Kernel Silo heating system in satisfactory condition.


% Drying Efficiency

2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 63.87Broken Nut (%) 22.59Whole Kernel (%) 6.50Brokern Kernel (%) 3.22

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 32.40 33.69Broken Kernel (%) 17.05 18.60Uncracked Nut (%) 0.26 0.13Half cracked Nut (%) 1.58 1.73

X SD X SDRipple Mill No: 1 97.95 97.17Ripple Mill No: 2 97.94 97.80Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9

Comments :

No: 6 No: 7 No: 8 No: 9R I P P L E M I L L

R I P P L E M I L L

No: 1 No: 2 No: 3Nut Composition before Cracker (INPUT)

No: 4 No: 5

No: 8 No: 9Mixture Composition after Cracker

No: 1 No: 2 No: 3 No: 6 No: 7No: 4 No: 5

Nut Cracking Eff.

Kernel Recovery Eff.

NCE and KRE is well maintain.

4.4. KERNEL LOSSES / COST

X SD X SD X SD X SD X SD X SD

0.85 0.91 0.79 0.00

1st Stage2nd

Stage 1st Stage2nd

Stage 1st Stage2nd

Stage 1st Stage2nd

Stage 1st Stage2nd

Stage 1st Stage2nd

Stage

0.60 0.68 0.57

0.00 0.00 0.00

Claybath 0.82 0.79 0.80 0.84

2.4.5. RUNNING COST

Comments :

0.000

0.170

Kernel losses is maintain the in-house standard. Running cost for claybath has dropped.

Kernel Produced (mt) 780.780 513.580 6816.270

2.930 3.230

Total Kaolin or Calcium Carbonate Cost (RM) 222.840 1504.010 22045.920

Last MonthThis Month

Cyclone Fibre

LTDS

This Month Last Month Todate

Hydrocyclone (PK in wet shell)

Line 3Line 1 Line 2 Line 3 Line 1 Line 2

Cost / MT of PK (RM)

Cost / MT of FFB (RM)

Other Cost e.g Sodium Silicate (RM) 0.000 0.000

0.150 0.160

2.850

5. BOILER / POWER HOUSE

2.5.1. BOILER HOUSE

Description This Month Last Month TodateBoiler Chemical Cost (RM) 3187.55 2121.38 27945.92 Cost / MT FFB (RM) 0.22 0.22 0.22

2.5.2. POWER HOUSE

DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

Turbines > ShinkoNo. 1 (1200 KW) 358.6 157.0 303600.0 135800.0 0.0 0.0 0.0 0.0 0.00 0.00No. 2 (1200 KW) 70.3 130.5 57700.0 112000.0 0.0 0.0 0.0 0.0 0.00 0.00Diesel Gen Set > CaterpillarNo. 1 (400 KW) 0.0 240.0 0.0 44300.0 0.0 12364.0 0.0 0.0 0.00 3.58No. 2 (400 KW) 272.0 251.0 55500.0 50300.0 16517.0 12589.0 0.0 0.0 3.36 3.99No. 3 (640 KW) 0.0 - - - - - - -KwHr / mt FFB (Turbine + Genset)

2.5.3. TNB POWER SUPPLY

KwHr RM KwHr RM KwHr RMPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00

Comments :

Steam Consumption per KwHr (Turbine)

Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption

(Litres)

Satisfactory

This Month Last Month Todate

2.6. WATER TREATMENT PLANT

2.6.1. WATER CONSUMPTION

Description This Month Last Month This Month Last Month m3/mt FFBOwn 6777.00 7121.00 16.92 20.55 0.47Estate 10310.00 9312.00 25.74 26.87 0.71

Mill 22970.00 18220.00 57.34 52.58 1.59 FC 0.00 0.00 0.00 0.00 0.00TOTAL 40057.00 34653.00 100.00 100.00 2.77

2.6.2. WATER TREATMENT COST

This Month Last Month TodateChemical Cost (RM) 1304.00 867.84 11432.42Cost /m3 water (cts / m3) 0.03 0.03 0.02Cost /mt FFB (cts / mt FFB) 0.09 0.09 0.09Water Consumption (m3 / mt FFB) 1.59 1.89 1.73

2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

This Month Last Month TodateTotal Volume of water (m3) consumed - -Total Cost (RM) - -

Comments :

Domestic

Water consumed%

Processing hours has increased and affected the water usage.

2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1. Visitation

Date18.09.2012

2.7.2. Training

Date01.09.201206.09.201220.09.2012

2.7.3. Security

DateSept'12

2.7.4. OSH Matter

DateSept'12Sept'12Sept'12

2.7.5. RSPO Matter

Date05.09.201222.09.2012

2.7.6. Amenities

Date

2.7.7. Water Supply

Date02.09.201203.09.2012

2.7.8. EFB DISPOSAL

2.7.9. DECANTER CAKE DISPOSAL

Wild Life Awareness

RemarksPersonMr. ir Richard VEE Visit

Monthly Security Meeting

Remarks

Remarks

RemarksFire Drill Training & ERP BriefingJoint Grading Outsider

Confined Space Training

Remarks

Road Block with the Estate.Motorbike Safety Helmet

Cleaning of concrete tank and water tank.

RemarksDance Performance ( Sosial )Ms. Lee Kuan Yee ( RSPO Audit )

Remarks

Maintenance check have been done.

3,423.11 24.87 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

550.20 2,897.78

- - - -Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

1

2.8.0. Effluent Treatment


2.8.1 Mill Downtime

Date Hours Date Hours12.09.2012 2 12.09.2012 2

Total 2 2

2.8.2 Housekeeping / Beautification / Linesite / Compound


2.8.3. Others

DateSept'12Sept'12

Comments

Storage notify painted with red oxide.Painting touch up around the mill.

Horizontal empty bunch conv.breakdown. Horizontal empty bunch conv. breadown.

Fullswing running chung kong pump to break the solid at anerobic no. 1 & 2 (Effluent) Grass cutting & upkeep follow as per scheduled. (Effluent)

RemarksSignages has put up around the mill.

Remarks

Details DetailsLine 1 Line 2

RemarksFlowmeter has been installed at Belt Press.Trenches upkeep by removing palm trees leaves.Cleaning water lily.

2

2.8.4. Effluent Result For September 2012

abcdefgh

2.8.5 Trailing Report

Buyer Weight : 22.41 mtDiff : +0.72

Date : 11.09.2012Executive In- Charge : Samsudin BennuTanker/Lorry & Trailer No. : ST4771E/ST5329EDrivers Name : Nasrul BasriDestination Buyer : KLKPOSBRoute Used : Jalan Tungku - Lahad DatuLocation : From RPOM to KLKPOTime : From 11.37 am to 01.47 pmTime taken in Hrs/Min : 130minDistance in km : 30kmRemarks : Satisfactory

Buyer Weight : 23.17 mtDiff : +0.67

Time : From 08.31 am to 11.11 am

Tanker/Lorry & Trailer No. : ST4395H/ST1476H

2,392

Destination Buyer : KLKPOSB

Suspended Solids (mg / l)

Drivers Name : Guntur Batawari

38Total Solids (mg / l)

BOD (mg / l) < 100

Route Used : Jalan Tungku - Lahad DatuLocation : From RPOM to KLKPO

Date : 11.09.2012Executive In- Charge : Samsudin Bennu

Distance in km : 30km

Mill Weight : 21.69 mt

Time taken in Hrs/Min : 160min

TQCC Result7.957

55885< 200

Ammonical Nitrogen (mg / l)

< 400

< 150


-127

7

DOE LimitpH 5.0 - 9.0

Remarks : Satisfactory

COD (mg / l) -Total Nitrogen (mg / l)

Oil & Grease (mg / l) < 50

0 MANPOWER

3.1. EMPLOYEES

MALAYS CHINESE INDIANS OTHERS TOTAL Executives 0 2 0 2 4 Subordinate Staff 0 1 0 12 13 TOTAL 0 3 0 14 17

3.2. SUBORDINATE STAFF LEAVE STATUS

Leave Leave Leave B/F From Entitlement Taken Leave Year '10 for Year '11 This Taken

No. Position (Days) (Days) Total Month Todate Bal1 Acs. Clerk 0 21 21 0 15 62 Foreman 0 21 21 0 13 83 Fitter -5 21 16 0 19 -34 Supervisor 0 21 21 1 11 105 Asst. Foreman 0 21 21 0 10 116 Asst. Foreman -5 21 16 1 12 47 Boilerman 0 21 21 4 14 78 Chargeman -4 21 17 0 10 79 Boilerman 0 18 18 0 13 5

10 Supervisor 0 21 21 0 9 1211 Lab Asst. -10 21 11 0 10 112 Engine Driver 0 21 21 0 16 513141516171819202122232425262728

Comments :

NAME

Tomi Itin Sirus

Mohd. Ajirul Buena

Ahmad BadillahUjih Darus @ HajiKwan Wai Tong

Saban Panggagah

Rusmah Anton

Rustan KaharanIdris AmiruddinAl- Gazali JamilJamal BaduIkap Omar

13.3 EMPLOYEE (MILL WORKERS)

(A) CHECKROLL

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 22 8 30 - - - 30 Chinese - - - - - - - Indian - - - - - - - Grand Total 22 8 30 - - - 30

(2) NON-MALAYSIAN Sri Lanka - - - - - - - India - - - - - - - Indonesia 46 23 69 - - - 69 Bangladeshi - - - - - - - Thai - - - - - - - Filipino - - - - - - - Grand Total 46 23 69 - - - 69 Total Checkroll 68 31 99 - - - 99

(B) CONTRACT / TEMPORARY

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera - - - - - - - Chinese - - - - - - - Indian - - - - - - - Grand Total - - - - - - -

Employees Dependants (Resident)Total

Employees Dependants (Resident)Total

Appendix 1

Unit This Month Last Month Todate1.0 FFB

1.1.1 Weight of FFB processed MT 14,488.880 9,642.630 127,026.930 1.1.2 Estimate MT 15,605.000 14,082.000 160,555.000 1.1.3 Shift Hours Hrs - - -

2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 3,191.420 2,170.750 27,847.410 2.1.2 Estimate MT 3,433.000 3,098.000 35,322.000 2.1.3 Oil Extraction Rate % 22.03 22.51 21.92 2.1.4 Estimate % 22.00 22.00 22.00 2.1.5 Press Running Hours Hrs. 1,565.00 1,073.00 7,600.56 2.1.6 Production Hours Hrs. 378.10 251.00 3,318.60 2.1.7 Downtime (Line 1) Hrs. 2.00 3.00 31.00 2.1.8 Downtime (Line 2) Hrs. 2.00 3.00 31.00 2.1.9 Press Capacity per unit MT / hr 9.26 8.99 16.71 2.2.0 F.F.B. Manufactured / Hours MT / hr 38.32 38.42 38.28 2.2.1 Oil Recovered / Hours MT / hr 8.44 8.64 8.44

3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 780.780 513.580 6,816.270 3.1.2 Estimate MT 818.000 732.000 8,349.000 3.1.3 Kernel Extraction Rate % 5.39 5.33 5.37

;3.1.4 Estimate % 5.24 5.20 5.20 3.1.5 Production Hours Hrs. 378.10 251.25 3,318.85 3.1.6 Kernel Recovered / Hr MT / hr 2.07 2.04 2.05

4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 3,189.750 1,822.020 27,668.710 4.1.2 Oil in Stock MT 1,234.710 1,233.040 3,352.060 4.1.3 Kernels Despatched MT 683.030 427.080 6,714.340 4.1.4 Kernels in stock MT 320.500 - 320.500

- Packed / Bulk Silo MT 320.500 320.500 - Kernel in Bag MT -

Remarks :

PROGRESS REPORT FOR THE MONTHOF SEPTEMBER 2012

MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2012

(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

Main

KKS Progress Report version 1.3 for September 2012

Please select your desire section by a mouse click

Section ASection B

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3

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Information for the Progress Report

Co NameKL-KEPONG (SABAH) SDN BHD

Co Reg No.42262-ASetup

OC Code179

OC NameRIMMER PALM OIL MILL

Co Start of Fin Mth10

Current Year2012Reset

Current Month9September

Current Month, YrSeptember 2012

Current Fin Mth #12th

Current Fin Mth12th

Current Fin Yr2012

Current Period2011/12

Asst/Manager NameSAMSUDIN BENNUTitleActing Manager

By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.3

Sys last updated:30-Mar-2012Set:11-Jul-2012

Title ListYearMonthYesNo

Assistant20111No

Senior Assistant20122Yes

Acting Manager20133

Manager20144

Senior Manager20155

20166

20177

20188

20199

202010

202111

202212

Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

++ means click tab for more pages

11. Process Performance

1. Highlights

2. Production Report

4. FFB Quality

5. LF and Trash Content

6. Production Quality

7. Production and Despatch Kernel

8. High Differences CPO Despatch Loads

9. GPS Progress Report

10. Cost of Production

12. Digesting & Pressing Station ++

13. EFB Pressing

1. Clarification Station

2. Decanter

3. Dilution Rate & Absolute Oil Loss

4. Purifier & Vacuum Dryer

5. Nut & Kernel Station

6. Nut Cracking Efficiency

7. Kernel Losses / Cost

8. Boiler / Power House

9. Water Treatment Plant

10. General (Visitors/Security/Breakdown, etc.) ++

11. Man Power

12. Appendix 1

3. FFB Composition

13. Major Maintenance Report ++

CoverPage


Progress Report

For the month of

SEPTEMBER 2012

Date10/17/12KL-KEPONG (SABAH) SDN BHD

(No. Syarikat: 42262-A)


.

(SAMSUDIN BENNU)

Acting Manager

Highlights

PROGRESS REPORT ONPAGE 1


FOR THE MONTH OF SEPTEMBER 2012

(12TH MONTH OF FINANCIAL YEAR)

HIGHLIGHTS

Estimated percentage of FFB pushed by shovel8.1%

Percentage FFB pushed due to grading7.8%

PRODUCTION

Current Financial YearSame Period Last Year

This MonthLast MonthTodateThis MonthTodate

O.E.R %22.0322.5121.9223.4420.86

K.E.R %5.395.335.375.905.12

RAINFALL RECORD (mm)Year2012

Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

Last FY228.00387.00274.00468.00160.00463.00264.00117.00102.0065.00133.0047.00

This FY197.00205.00394.00346.00297.00274.50229.00124.5091.0077.0067.00204.30

OTHER HIGHLIGHTS

ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

OER for the month has dropped 0.48% due to poor weather condition.

Main Menu

ProductionReport

PAGE 2

1PRODUCTION REPORT

1.1.FFB STATEMENT

1.1.1.FFB CONTRIBUTION

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

KLK EstatesMTMTMTMTMTMT

Bukit Tabin193.2801,859.500- 0- 0--

Lungmanis131.5001,077.430- 0- 0

Rimmer6,285.30052,787.6907,612.00076,168.000-17.43%-30.70%

Sg. Silabukan7,292.76066,605.4207,788.00081,987.000-6.36%-18.76%

Tungku221.0302,110.260- 0- 0--

--

--

--

--

--

--

--

--

--

--

--

--

Sub Total14,123.870124,440.30015,400.000158,155.000-8.29%-21.32%

Non-KLK Estates

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Outsiders

C N S Plantations320.1002,138.280

Landoke Lapokoru22.960258.150--

Suriani Sanudin21.950190.200

--

--

--

--

--

--

--

--

--

Sub Total365.0102,586.630- 0- 0--

Grand Total14,488.880127,026.93015,400.000158,155.000-5.92%-19.68%

Comment :

Total crop received for the month has dropped -17.43% and -6.36% from Rimmer estate and Sg. Silabukan Estate.

Main Menu

FFBComposition

PAGE 3

1.1.2.FFB COMPOSITION

Composition of crop from various years of planting are :-

Year of PlantingThis MonthTodate

MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

901,976.9213.6417,469.3913.7519220320.100

911,867.4112.8916,415.1012.921921

9267.830.47527.970.421920

9382.190.57999.010.791919

942,583.4817.8325,738.9220.261918

952,652.7018.3120,717.9616.311917

969.510.07437.390.341916

97569.483.935,980.664.711915

984,359.2630.0936,601.5428.811914

2003320.102.212,138.281.689

2004- 0- 00.710.008

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

Total14,488.88100.00127,026.93100.00

Append below the classification of Palms According to Age :-

CategoryPalm Age (years)%Remarks

Immature1st - 3rd0%

Young4th - 9th2%

Prime10th - 18th0%

Old19th and above98%

Comments :

Main Menu

FFBQuality

PAGE 4

1.1.3.FFB QUALITY

No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Bukit Tabin0.000.000.000.000.000.0014.500.000.000.000.000.000.000.000.000.00

Lungmanis0.000.000.000.000.000.007.900.000.000.000.000.000.000.000.000.00

Rimmer10617.007991.000.000.002.502.505.901.900.501.400.000.000.000.000.200.60

Sg. Silabukan14007.009441.000.000.003.203.0018.104.500.600.900.000.000.000.000.200.60

Tungku0.000.000.000.000.000.0023.900.000.000.000.000.000.000.000.000.00

C N S Plantations31.0016.000.000.0019.3021.3017.6026.800.000.004.302.502.903.700.000.00

Suriani Sanudin1.004.000.000.005.0028.506.9015.600.000.002.0010.004.004.300.000.00

Landoke Lapokoru5.003.000.000.008.609.7067.600.000.000.000.602.002.603.300.000.00

Total/Average2466117455- 0- 02.922.7912.863.330.561.130.010.000.000.000.200.60

1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

LOADING RAMPFFB GRADING

FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

14,48913,36592.241,1247.76

Comments :

Outsider crop remain at poor condition has it has been stopped from Oct'12 onwards as reminder for them. Overall quality is good but

overnight remain high at 12.86%.

Main Menu

LF_TrashContent

PAGE 4.1

1.1.5.LOOSE FRUIT & TRASH CONTENT

No. of Grading% LooseTrash Content inTrash Content in

Fruit in LoadLoose Fruit (%)FFB %

ThisLastThisLastThisLastThisLast

NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

1

2

3

4

5

6

7

8

9

10

11

12

Average00- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1

2

3

Average00- 0- 0- 0- 0- 0- 0

1.1.6.LOOSE FRUITS TO FFB RATIO

Total Tonnage% to FFB

NOESTATESThis MonthLast MonthThis MonthLast Month

1Bukit Tabin- 0- 0

2Lungmanis- 0- 0

3Rimmer786.45354.5714.309.56

4Sg.Silabukan1,105.67411.3517.878.36

5Tungku- 0- 0

6

7

8

1.1.7.STONES & TRASH IN FFB

Trash

NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

1Rimmer15.11--

2Sg. Silabukan15.11--

3

4

5

6

7

8

Comments :

There is a significant increased in LF despatch to mill.

Main Menu

ProductionQuality

PAGE 5

1.2.PRODUCTION QUALITY

1.2.1.PRODUCTION OIL / DESPATCH OIL

PRODUCTIONDESPATCHMarketing

This MonthLast MonthThis MonthLast MonthSpecification

XS.D.XS.D.XS.D.XS.D.

4.213.624.064.05

FFA %< 5.0

0.150.140.170.18< 0.25

Moisture (VM) %

0.0180.0170.0200.019

Dirt %

0.000.000.000.00

Peroxide Value %

3.023.190.000.00

DOBI> 2.31

ANALYSIS RESULT BY (KDC/TQCC)

1st Week2nd Week3rd Week4th WeekTaiko

SAMPLEAverageStandard

FFA0.003.0 Max

VM0.000.13 Max

DIRT0.000.03 Max

PEROXIDE VALUE0.000.60 Max

IODINE VALUE0.0050 - 54

DOBI VALUE0.003.0 Min

CAROTENE616.00608.00613.00621.00614.50600 Min

E233 (1% CORR.)0.001.20 Max

E269 (1% CORR.)0.000.20 Max

IRON0.005.0 - 3.0

PHOSPHORUS0.008.0 - 5.0

D.F. (Delta Y)0.0020.0 Min

QUALITY RATING0.00NIL

Comments :

Production oil quality remain at high quality standard.

Main Menu

ProdDesKernel

PAGE 6

1.2.2.PRODUCTION / DESPATCH KERNEL

PRODUCTIONDESPATCH

THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

XS.D.XS.D.XS.D.XS.D.SPECIFICATION

MOISTURE %6.226.725.905.956%

DIRT %4.815.115.045.147%

FFA %1.091.021.121.05

TOTAL BROKEN KERNEL %0.000.000.000.00

STONE CONTENT %0.520.670.540.56

1.2.3.CPO DESPATCH

BUYERMILLBUYER'S+ / -

NETNETON MILL

WEIGHTWEIGHTNET WEIGHT

tntntn

1-KLK Premier Oils Sdn. Bhd.1655.8201680.71024.890

2-Lahad Datu Edible Oil Sdn. Bhd.343.070345.7702.700

3-Felda Bulkers Sdn. Bhd.1149.3601163.27013.910

4-0.000

5-0.000

6-0.000

7-0.000

3148.2503189.75041.500

1.2.4.PK DESPATCH

BUYERMILL

NET

WEIGHT

tn

1-KLK Premier Oils Sdn. Bhd.673.040

2-

3-

4-

5-

6-

7-

Total :673.040

1.2.5.CXC REPORT

THIS MONTHLAST MONTH

Total number of CPO tankers12979

No. of Loads with high differences +/- 80kg)1515

Comments :

Generally fair.

Main Menu

CPODes

PAGE 6.1

EXTRACTED FROM CXC REPORT

CPO Despatch Loads With High Differences

LOADS FROM MONTH: September 2012

Weight Details (MT)

Ticket NoDriverVehicleDateMillBuyerG / LossBuyer

A235931Roslee Bin TanjongST5276F07.09.201222.53023.220-0.690

A235933Muktar Bin BakkarengST3741F''22.22022.860-0.640

A235938Nasrul Bin BasriST4771E''21.70022.420-0.720

A237347Mustapha Bin BagoST4216K20.09.201229.74030.190-0.450

A237350Yamrin Bin ArshadST4340M''29.58030.070-0.490

A237861Mohd Nazri Bin IbrahimST1472H25.09.201223.32023.460-0.140

A237862Muktar Bin BakkarengST3741F''22.69022.810-0.120

A237882Guntur Bin BatawariST4395H''23.25023.440-0.190

A237936Mustapha Bin BagoST4216K''29.71030.140-0.430

A237943Sabri Bin SingkeruST6384F''23.03023.170-0.140

A238023Roslee Bin TanjongST5276F26.09.201223.01023.170-0.160

A238062Alpha Bin AmiST4659K''28.68029.060-0.380

A238067Muhammad Bin OmarST2827L''29.82030.330-0.510

A238074Zamri Bin YunusST2848L''29.62030.080-0.460

A238387Mohd Nazri Bin IbrahimST1472H29.09.201223.35023.450-0.100

Total-5.620

Comments

Main Menu

GPSRep

PAGE 6.2

GPS PROGRESS REPORT FOR RIMMER PALM OIL MILL ON September 2012

Violation Report

No.Tanker No.*Total UsageMill Weight +/-Other Mill Weight +/-Total Weight +/-No Go ZoneExcessive IdlingPower DisconnectZone Grid ExitAction Taken / Remarks

Total0000

* Represent (TMS) Outside Tankers

Main Menu

COP

PAGE 7

1.3.COST OF PRODUCTION

(Basis : Cost per tonne CPO)

This

MonthTodateYear ' s

September 201212 mthsEstimate

RM / tnRM / tnRM / tn

Indirect Cost65.0155.2950.83

Depreciation-11.3235.7031.82

Manufacturing Cost258.62146.71123.06

Ex-Mill Cost312.31237.70205.71

Cooking Oil Cess0.000.000.00

Palm Oil Stabilisation Cess2.002.002.00

CPO (Sabah) Sales Tax201.75225.20199.00

Despatch & Selling14.0012.5215.11

TOTAL EXPENDITURE530.06477.42421.82

A/cThis MonthEstimateComments

CodeRM/ton CPORM/ton CPODiff. (%)

IC1311.172.1680.7%High RSPO Audit expenses.

IC2013.7911.8414.1%High CPO Sales Tax

PK4462.6831.6149.6%- Boiler Instrument Servicing- Servicing Boiler No.1- Replace fuel Conveyor Chain 6''- Replace AVR for turbine no.2

PK5143.205.6287.0%- Replaced Sterilizer Liner No.1- Replaced Steam pipe SCH80 12'' X 20'

PK5315.711.7688.8%- Replaced conveyor chain 4'' 660 ft- Remove all corroded ms plate at EFB Hopper

PK558.687.5113.5%- Replaced 1 lgth P15 Digester Shaft

PK5728.318.1571.2%- Repair clarifier tank no.2- Major service oil purifier westfalia- Repair sludge centrifuge- Replace S/Steel angle 6m x 2 1/2'' x 20''

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

Comments :

Main Menu

ProcPerf

PAGE 8

2PROCESS PERFORMANCE

2.1.STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

FunctionX (min)S.D.

Deaeration5BarPsi

1st. Peak(1.41 Bar / 20 psi)151.4120

1st. Peak exhaust13

2nd. Peak(1.7 Bar / 25 psi)181.725

2nd. Peak exhaust3

3rd. Peak(1.7 Bar / 25 psi)151.725

3rd. Peak exhaust0

4th. Peak(1.7 Bar / 25 psi)01.725

Holding Time43

Final exhaust4

Steaming cycle1060

Door Open to Door Shut Time5

This MonthLast Month

XS.D.XS.D.

USB after 1st Threshing (%)5.105.94

USB after 2nd Threshing (%)1.882.71

Threshing Efficiency (%)63.1454.38

STERILIZER CONDENSATE


XS.D.XS.D.

Steriliser condensate (Oil Content in Wet Basis)0.740.70

Condensate / FFB Ratio00

Absolute oil loss (kg/tn FFB)00

Comments :

All USB recycled and oil losses in steriliser condensate is within the in house standard.

Main Menu

DigPressStation

PAGE 9.0

2.2.DIGESTING & PRESSING STATION

2.2.1.DIGESTER TEMPERATURE OC

ThisMonthLastMonth

DIGESTERXS.D.XS.D.

Digester No. 195.0096.00









2.2.2.PRESSING

PressPressPressPressPressPressPressPressPressAverage

No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9

OIL LOSS ON WET BASIS (OLWB)This MonthX4.083.973.934.144.03

S.D.0.00

Last MonthX4.263.904.064.234.324.454.20

S.D.0.00

OIL LOSS ON DRY BASIS (OLDB)This MonthX6.996.546.587.216.83

S.D.0.00

Last MonthX6.846.206.516.897.120.007.445.86

S.D.0.00

NUT BREAKAGE (%)This MonthX22.3421.7721.6521.5121.82

S.D.0.00

Last MonthX22.6822.3122.9220.2820.580.0019.8018.37

S.D.0.00

PRESS RUNNING HOURSThis MonthX388.00392.00390.00395.00391.25

S.D.0.00

Last MonthX275.00250.00253.00275.0020.000.0020.00156.14

S.D.0.00

Comments :

Average OLDB and Nut breakage were recorded at 5.08% and 21.82%.

Main Menu

DigPressStation2

PAGE 9.1

2.2.3.

True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

X38.4538.5916.5015.2967.9164.910.000.005.615.983.163.3522.2021.7114.0815.08

S.D.

N

Main Menu

EFBPressing

PAGE 9.2

2.2.4.EFB PRESSING

PressPressPressPress

No. 1No. 2No. 3No. 4

PRESS RUNNINGThis Month

HOURSLast Month

DOWN TIMEThis Month

Last Month

2.2.5.

OIL RECOVERED


F F A(%)

DOBI

VM(%)

OLWB(%)

Press Fibre (OLDB)

Ratio EFB Liquor to FFB (%)

2.2.6.SPLITTER

Running HoursRUNNING HOURS


No. 1

No. 2

Comments :

NIL

Main Menu

ClarificationStation

PAGE 10

2.3.CLARIFICATION STATION

2.3.1.CLARIFICATION TANK


Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3

Temperature OCX93.0092.0093.0092.0092.0092.00

S.D

% Oil in underflowX6.236.046.026.626.985.37

(% OLWB)S.D

2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1S2S3S4S5C3C4C5C6C7C8

% Oil loss on wet basis (x)This MonthX0.000.610.670.650.64

S.D

Last MonthX0.000.610.620.620.63

S.D.

Operating Hours (hrs)T MthX0.00249.00368.00394.00394.00

L MthX0.00215.00264.00287.00280.00

Nozzle size (mm)T MthX0.001.701.701.701.70

L MthX0.001.701.701.701.70

Separate Waste Basculator (mt)T MthX

L MthX

Oil losses on Absolute Terms (Kg/tn FFB)T MthX

L MthX

Comments :

Average oil content in underflow is 6.09% which is lower compare to last month.

Average oil losses in sludge separator at 0.65%. All losses is within the in- house standard.

Main Menu

Decanter

PAGE 11

2.3.2.DECANTER (D)

InletSolid PhaseLight PhaseHeavy Phase

Temperature (oC)This Month

Last MonthD1D2D1D2D1D2

Oil % (x)This MonthX

S.D

Last MonthX

S.D.

VM % (x)This MonthX

S.D

Last MonthX

S.D.

NOS % (x)This MonthX

S.D

Last MonthX

S.D.

Operating HoursT MthX

L MthX

Comments :

NIL

Main Menu

Dilution

PAGE 12

2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS


XS.D.XS.D

DILUTION RATE %19.0019.00

Separator Waste to FFB ratio0.420.43

Decanter cake to FFB ratio0.000.00

Absolute Oil loss in Separator/Centrifuge kg/mt FFB2.692.67

Absolute Oil loss in Decanter Cake kg/mt FFB0.000.00

Total Oil loss kg/MT FFB2.690.002.670.00

2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionThis MonthLast Month

After Deoiling tank (OLWB)0.790.75

After Cooling pond

Comments :

Satisfactory.

Main Menu

Purifier

PAGE 13

2.3.5.PURIFIER & VACUUM DRYER

PURIFIERBefore PurifierAfter Purifier

No: 1No: 2No: 1No: 2No: 3No: 4No: 5

% VMThis MonthX0.570.34

S.D

Last MonthX0.560.33

S.D.

% DirtThis MonthX0.570.20

S.D

Last MonthX0.060.02

S.D.

VM Rem. EffThis MonthX40.35

S.D

Last MonthX41.07

S.D.

Dirt Rem. EffThis MonthX64.91

S.D

Last MonthX64.41

S.D.

2.3.6.VACUUM DRYER

VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

XS.DXS.DXS.D

No: 1This Month635.000.340.1555.88

Last Month635.000.330.1457.58

No: 2This Month

Last Month

No: 3This Month

Last Month

Comments :

Purifier and vacuum dryer are performing well.

Main Menu

NutKernelStation

2.4.NUT & KERNEL STATIONPAGE 13.1

2.4.1.NUT SILO & KERNEL SILOS

DESCRIPTIONNo: 1No: 2No: 3No: 4

% VM Fresh NutThis MonthX

S.D

Last MonthX

S.D.

% Dried NutThis MonthX

S.D

Last MonthX

S.D.

% Drying EfficiencyThis MonthX

S.D

Last MonthX

S.D.

2.4.2.KERNEL SILO


1234512345

Temperature oCTop

Middle73.0071.0069.0070.0067.0071.0067.0064.00

Bottom

% VM Fresh KernelX21.7621.7522.4022.5821.4720.5121.3121.21

S.D

% Dried KernelX5.735.946.105.855.836.195.535.44

S.D

% Drying Efficiency73.6772.6972.7774.0972.8569.8274.0574.35

Comments :

Kernel Silo heating system in satisfactory condition.

Main Menu

NutCrackingEff

2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

R I P P L E M I L L

Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Nut (%)63.87

Broken Nut (%)22.59

Whole Kernel (%)6.50

Brokern Kernel (%)3.22

R I P P L E M I L L

Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Kernel (%)32.4033.69

Broken Kernel (%)17.0518.60

Uncracked Nut (%)0.260.13

Half cracked Nut (%)1.581.73

Nut Cracking Eff.Kernel Recovery Eff.

XSDXSD

Ripple Mill No: 197.9597.17

Ripple Mill No: 297.9497.80

Ripple Mill No: 3

Ripple Mill No: 4

Ripple Mill No: 5

Ripple Mill No: 6

Ripple Mill No: 7

Ripple Mill No: 8

Ripple Mill No: 9

Comments :

NCE and KRE is well maintain.

Main Menu

KernelLosses

PAGE 14

2.4.4.KERNEL LOSSES / COST


Line 1Line 2Line 3Line 1Line 2Line 3

XSDXSDXSDXSDXSDXSD

Cyclone Fibre0.850.910.790.00

LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

0.600.680.57

Hydrocyclone (PK in wet shell)0.000.000.00

Claybath0.820.790.800.84

2.4.5.RUNNING COST

This MonthLast MonthTodate

Kernel Produced (mt)780.780513.5806816.270

Total Kaolin or Calcium Carbonate Cost (RM)222.8401504.01022045.920

Other Cost e.g Sodium Silicate (RM)0.0000.0000.000

Cost / MT of PK (RM)2.8502.9303.230

Cost / MT of FFB (RM)0.1500.1600.170

Comments :

Kernel losses is maintain the in-house standard. Running cost for claybath has dropped.

Main Menu

BoilerPowerHouse

PAGE 15

2.5.BOILER / POWER HOUSE

2.5.1.BOILER HOUSE

DescriptionThis MonthLast MonthTodate

Boiler Chemical Cost (RM)3187.552121.3827945.92

Cost / MT FFB (RM)0.220.220.22

2.5.2.POWER HOUSE

DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

Turbines>ShinkoAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

No. 1 (1200 KW)358.6157.0303600.0135800.00.00.00.00.00.000.001200

No. 2 (1200 KW)70.3130.557700.0112000.00.00.00.00.00.000.001200

Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers

No. 1 (400 KW)0.0240.00.044300.00.012364.00.00.00.003.58400

No. 2 (400 KW)272.0251.055500.050300.016517.012589.00.00.03.363.99400

No. 3 (640 KW)0.0-------640

KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)

2.5.3.TNB POWER SUPPLY


KwHrRMKwHrRMKwHrRM

Palm Oil Mill

Rubber Factory

Ecomat Plant

Total0.000.000.000.000.000.00

Comments :

Satisfactory

Main Menu

WaterTreatment

PAGE 16

2.6.WATER TREATMENT PLANT

2.6.1.WATER CONSUMPTION

Water consumed

%

DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

DomesticOwn6777.007121.0016.9220.550.47

Estate10310.009312.0025.7426.870.71

Mill22970.0018220.0057.3452.581.59

FC0.000.000.000.000.00

TOTAL40057.0034653.00100.00100.002.77

2.6.2.WATER TREATMENT COST


Chemical Cost (RM)1304.00867.8411432.42

Cost /m3 water (cts / m3)0.030.030.02

Cost /mt FFB (cts / mt FFB)0.090.090.09

Water Consumption (m3 / mt FFB)1.591.891.73

2.6.3.MONTHLY LICENCE COST

PUMPING RAW WATER FROM RIVER


Total Volume of water (m3) consumed--

Total Cost (RM)--

Comments :

Processing hours has increased and affected the water usage.

Main Menu

General

PAGE 17

2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1.Visitation

DatePersonRemarks

18.09.2012Mr. ir RichardVEE Visit

2.7.2.Training

DateRemarks

01.09.2012Fire Drill Training & ERP Briefing

06.09.2012Joint Grading Outsider

20.09.2012Wild Life Awareness

2.7.3.Security

DateRemarks

Sept'12Monthly Security Meeting

2.7.4.OSH Matter

DateRemarks

Sept'12Confined Space Training

Sept'12Motorbike Safety Helmet

Sept'12Road Block with the Estate.

2.7.5.RSPO Matter

DateRemarks

05.09.2012Dance Performance ( Sosial )

22.09.2012Ms. Lee Kuan Yee ( RSPO Audit )

2.7.6.Amenities

DateRemarks

2.7.7.Water Supply

DateRemarks

02.09.2012Cleaning of concrete tank and water tank.

03.09.2012Maintenance check have been done.

2.7.8.EFB DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

550.202,897.783,423.1124.87

2.7.9.DECANTER CAKE DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

----

Main Menu

General2

PAGE 17.1

2.8.0.Effluent Treatment

DateRemarks

Sept'12Flowmeter has been installed at Belt Press.

Sept'12Trenches upkeep by removing palm trees leaves.

Sept'12Cleaning water lily.

2.8.1Mill Downtime

Line 1Line 2

DateHoursDetailsDateHoursDetails

12.09.20122Horizontal empty bunch conv.breakdown.12.09.20122Horizontal empty bunch conv. breadown.

Total22

2.8.2Housekeeping / Beautification / Linesite / Compound

DateRemarks

Sept'12Signages has put up around the mill.

Sept'12Storage notify painted with red oxide.

Sept'12Painting touch up around the mill.

2.8.3.Others

DateRemarks

Sept'12Fullswing running chung kong pump to break the solid at anerobic no. 1 & 2 (Effluent)

Sept'12Grass cutting & upkeep follow as per scheduled. (Effluent)

Comments

Main Menu

General3

PAGE 17.2

2.8.4.Effluent Result For September 2012

DOE LimitTQCC Result

apH5.0 - 9.07.9

bBOD (mg / l)< 10057

cCOD (mg / l)-558

dTotal Nitrogen (mg / l)< 20085

eAmmonical Nitrogen (mg / l)< 15038

fTotal Solids (mg / l)-2,392

gSuspended Solids (mg / l)< 400127

hOil & Grease (mg / l)< 507

2.8.5Trailing Report

Date : 11.09.2012

Executive In- Charge : Samsudin Bennu

Tanker/Lorry & Trailer No. : ST4395H/ST1476H

Drivers Name : Guntur Batawari


Route Used : Jalan Tungku - Lahad Datu

Location : From RPOM to KLKPO

Time : From 08.31 am to 11.11 am





Buyer Weight : 22.41 mt

Diff : +0.72

Date : 11.09.2012

Executive In- Charge : Samsudin Bennu

Tanker/Lorry & Trailer No. : ST4771E/ST5329E

Drivers Name : Nasrul Basri


Route Used : Jalan Tungku - Lahad Datu

Location : From RPOM to KLKPO

Time : From 11.37 am to 01.47 pm





Buyer Weight : 23.17 mt

Diff : +0.67

Main Menu

ManPower

PAGE 18

3.0MANPOWER

3.1.EMPLOYEES

MALAYSCHINESEINDIANSOTHERSTOTAL

Executives02024

Subordinate Staff0101213

TOTAL0301417

3.2.SUBORDINATE STAFF LEAVE STATUS

LeaveLeaveLeave

B/F FromEntitlementTakenLeave

Year '10for Year '11ThisTaken

No.NAMEPosition(Days)(Days)TotalMonthTodateBal

1Rusmah AntonAcs. Clerk021210156

2Kwan Wai TongForeman021210138

3Ujih Darus @ HajiFitter-52116019-3

4Ahmad BadillahSupervisor0212111110

5Tomi Itin SirusAsst. Foreman0212101011

6Ikap OmarAsst. Foreman-521161124

7Jamal BaduBoilerman021214147

8Al- Gazali JamilChargeman-421170107

9Idris AmiruddinBoilerman018180135

10Rustan KaharanSupervisor021210912

11Mohd. Ajirul BuenaLab Asst.-1021110101

12Saban PanggagahEngine Driver021210165

1300

1400

1500

1600

1700

1800

1900

2000

2100

2200

2300

2400

2500

2600

2700

2800

Comments :

Main Menu

Employee

PAGE 18.1

3.3EMPLOYEE (MILL WORKERS)

(A)CHECKROLL

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera22830- 0- 0- 030

Chinese- 0- 0- 0- 0- 0- 0- 0

Indian- 0- 0- 0- 0- 0- 0- 0

Grand Total22830- 0- 0- 030

(2) NON-MALAYSIAN

Sri Lanka- 0- 0- 0- 0- 0- 0- 0

India- 0- 0- 0- 0- 0- 0- 0

Indonesia462369- 0- 0- 069

Bangladeshi- 0- 0- 0- 0- 0- 0- 0

Thai- 0- 0- 0- 0- 0- 0- 0

Filipino- 0- 0- 0- 0- 0- 0- 0

Grand Total462369- 0- 0- 069

Total Checkroll683199- 0- 0- 099

(B)CONTRACT / TEMPORARY

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera- 0- 0- 0- 0- 0- 0- 0

Chinese- 0- 0- 0- 0- 0- 0- 0

Indian- 0- 0- 0- 0- 0- 0- 0

Grand Total- 0- 0- 0- 0- 0- 0- 0

Main Menu

Appendix1

PAGE 19

Appendix 1

PROGRESS REPORT FOR THE MONTH

OF SEPTEMBER 2012

UnitThis MonthLast MonthTodatePrevious Todate

1.0FFB

1.1.1Weight of FFB processedMT14,488.8809,642.630127,026.930112,538.050

1.1.2EstimateMT15,605.00014,082.000160,555.000144,950.000

1.1.3Shift HoursHrs- 0- 0- 0- 0

2.0OIL MANUFACTURE

2.1.1Weight of Oil ProducedMT3,191.4202,170.75027,847.41024,655.990

2.1.2EstimateMT3,433.0003,098.00035,322.00031,889.000

2.1.3Oil Extraction Rate%22.0322.5121.92

2.1.4Estimate%22.0022.0022.00

2.1.5Press Running HoursHrs.1,565.001,073.007,600.566,035.56

2.1.6Production HoursHrs.378.10251.003,318.602,940.50

2.1.7Downtime (Line 1)Hrs.2.003.0031.0029.00

2.1.8Downtime (Line 2)Hrs.2.003.0031.0029.00

2.1.9Press Capacity per unitMT / hr9.268.9916.71

2.2.0F.F.B. Manufactured / HoursMT / hr38.3238.4238.28

2.2.1Oil Recovered / HoursMT / hr8.448.648.44- 0

3.0KERNEL MANUFACTURE

3.1.1Weight of kernel ProducedMT780.780513.5806,816.2706,035.490

3.1.2EstimateMT818.000732.0008,349.0007,531.000

3.1.3Kernel Extraction Rate%5.395.335.37

;3.1.4Estimate%5.245.205.20

3.1.5Production HoursHrs.378.10251.253,318.852,940.75

3.1.6Kernel Recovered / HrMT / hr2.072.042.05

4.0DESPATCH AND STOCK

4.1.1Oil DespatchedMT3,189.7501,822.02027,668.71024,478.960

4.1.2Oil in StockMT1,234.7101,233.0403,352.0602,117.350

4.1.3Kernels DespatchedMT683.030427.0806,714.3406,031.310

4.1.4Kernels in stockMT320.500- 0320.500- 0

- Packed / Bulk SiloMT320.500320.500- 0

- Kernel in BagMT- 0- 0

Remarks :

Main Menu

MajorMaintRep1

PAGE 20


(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION

(4) HOISTING / TIPPER AND THRESHING STATION

Main Menu

MajorMaintRep2

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION

(8) CLARIFICATION STATION

Main Menu

MajorMaintRep3

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION

(12) EFFLUENT STATION

Main Menu

MajorMaintRep4

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

Main Menu

Sheet1

Documents

RIMMER PALM OIL MILL - intranet.klk.com.my · 71.2% Comments : - Replaced 1 lgth P15 Digester Shaft - Repair clarifier tank no.2 - Major service oil purifier westfalia - Repair sludge