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Revolution II Stage 4 Installation Instruction Technical Manual 006945 Revision 0.01 ORIGINAL MANUAL

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Page 1: Revolution II Stage 4 Installation Instructiontestpacko.businesscatalyst.com/assets/006945... · Revolution II Stage 4 Installation Instruction Revision: 0.01 Date: 6-Sep-12 006945.doc

Revolution II Stage 4 Installation Instruction

Technical Manual 006945 Revision 0.01

ORIGINAL MANUAL

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Contents

Revolution II Stage 4 Installation Instruction ......................................... 1

Contents ................................................................................................... 2

Important information - read this first .................................................... 4

Icons ......................................................................................................... 4

1. Milk Receiver Mounting Bracket .................................................. 5

2. Assembly and Installation of Receiver Vessel ............................ 8

3. Milk/Air Line Bracket .................................................................... 9

3.1 Install the milk line ............................................................................................ 11

4. Connecting Milk Receiver to Sanitary trap................................ 12

5. Connecting the Sanitary Trap to the Megavac .......................... 14

5.1 Vacuum Pipe Kit ............................................................................................... 16

6. Rotary Abreast Lines .................................................................. 19

6.1 Connecting the lines ......................................................................................... 21

7. Pulsation and Dry Line Installation............................................ 22

7.1 Installation Kit ................................................................................................... 22

8. Ancillary and Dry Air Line .......................................................... 25

8.1 Installation Kit ................................................................................................... 25

8.2 Dry Air Line ....................................................................................................... 27

9. Wash Line .................................................................................... 28

9.1 FullClean Wash System ................................................................................... 29

10. Milk Delivery Line ........................................................................ 31

10.1 Milk Slip Ring Installation .................................................................................. 33

10.2 Milk Filter installation ........................................................................................ 35

10.3 Plate Cooler Installation .................................................................................... 37

11. Electronics and Enclosure ......................................................... 38

11.1 Enclosure Electronic ......................................................................................... 40

11.2 Slipring – F5502B ............................................................................................. 41

11.3 Wiring ............................................................................................................... 43

12. Safety Signage ............................................................................ 45

13. Disclaimers .................................................................................. 47

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Copyright © 2007, Fullwood Limited reserves the right to change the contents of this manual if necessary, without warning. Fullwood Limited has taken every precaution to avoid errors and omissions on the manual and equipment but does not accept any responsibility or liability for damage of any kind arising from the use of this manual or Fullwood equipment; whether this damage is direct or indirect. If you discover any inaccuracies please inform Fullwood Limited or one of its agents and we will make corrections for the next release.

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Important information - read this first

Before installing or operating the equipment, this manual and the appropriate operating instructions must be read carefully.

The equipment must be used only for the application described.

Installation of the equipment must be carried out by skilled and authorized technicians only.

Proper handling of the equipment is the basis for correct functioning.

Never remove any covers or parts off the system before the electrical power is disconnected and isolated.

Do not wash the electronic equipment with volume washers or high pressure hoses.

It is the responsibility of the farmer to check his animals and the performance of the equipment. If, for any reason, the system is not operational or individual animals refuse to use the system, it is the responsibility of the farmer to make alternative arrangements to feed and milk the animals.

To avoid injury to animals and equipment, check there are no projections (pipes or anything similar) protruding in the parlour on which transponder neck bands or leg bands can get caught.

Calibration of milk meters/monitors and feed dispensers are of utmost importance in obtaining accurate milking and feeding results. If calibration is incorrect, or the wrong values have been programmed, milking results and feed distribution will remain adversely affected until calibration has been corrected.

The manufacturers guarantee does not cover direct or subsequent damage caused by incorrect installation, incorrect usage, improper treatment, inadequate cleaning or servicing, or incorrect software parameter inputs or hardware settings.

Incorrect operation of the milking or management system may seriously affect the animals in an adverse way. It is therefore necessary to double check all inputs and outputs of the system.

Icons

Icons are used in this manual to draw the reader’s attention to specific information. These icons have the following meaning:

Failure to follow the instructions can result in severe injury to engineers, users, bystanders or livestock.

Indicates special precautions that must be taken to avoid damage to equipment.

Gives important information to prevent potential problems.

Gives advice or suggestions to make procedures easier or clearer.

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1. Safety

A risk assessment is an important step in protecting your workers and your business, as well as complying with the law. It helps you focus on the risks that really matter in your workplace – the ones with the potential to cause real harm. In many instances, straightforward measures can readily control risks, for example ensuring spillages are cleaned up promptly so people do not slip, or cupboard drawers are kept closed to ensure people do not trip. For most, that means simple, cheap and effective measures to ensure your most valuable asset – your workforce – is protected. The law does not expect you to eliminate all risk, but you are required to protect people as far as ‘reasonably practicable’.

There are many work situations which add to the hazards of welding. Each must be assessed carefully, since there may be added hazards such as falls or asphyxiation. This is particularly true of work in confined spaces, where there is a very real risk of death, and the employer should make a critical assessment of the work to be done, and how it may be carried out safely. There may be statutory requirements in these situations.

Lifting and manual handling is one of the highest risks in work environments. It is essential to inform your staff about safe lifting and manual handling basics.

Some form of dust extraction is also beneficial with heavy use as exposure to airborne particles can cause respiratory complaints.

The main requirement of the PPE at Work Regulations 2002 is that personal protective equipment is to be supplied and used at work wherever there are risks to health and safety that cannot be adequately controlled in other ways.

Power tools can be extremely dangerous if not used correctly. The correct techniques and personal protective equipment must be worn at all times.

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2. Milk Receiver Mounting Bracket

187129 Recv Mntg Brkt Kit

1 x 187123 Recv Mntg Plate

1 x 187127 RH Recv Leg Assy

1 x 187128 LH Recv Leg Assy

16 x 001522 M10 Plain Washer BZP

8 x 001271 M10 Nyloc Nut-BZP

8 x 000525 M10x30mm Hex Hd S/Screw BZP

4 x 000597 M10x30mm Hex Hd S/Screw SS

4 x 001153 M10 SS Nyloc Nut

8 x 001676 M10x2 Thk(21od)SS Washer

1 x 100003 M6x80 SS Hex Hd Bolt

1 x 001282 M6 Nyloc Nut

1 x 036002 Poly Bag 7"x10"x400 SWG

187127

187128

187123

001153

001676

000597

001676

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Attach the receiver bracket to the underside of the wedges. The bracket is placed between two

wedges and is fixed in four places.

000597

001271

001522

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3. Assembly and Installation of Receiver Vessel

Attach the milk receiver to the bracket using the fixings from kit 187192

000525

001153

001676

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4. Milk/Air Line Bracket

186524 MK3 Rot 3" SS Mlk Ln Brkt Kit

1 x 089495 3" SS Mounting Clamp

2 x 001676 M10x2 Thk(21od)SS Washer

1 x 001150 M10 Hex Nut SS

1 x 001153 M10 SS Nyloc Nut

1 x 100529 M10x25 Hex Hd BZP Setscrew

1 x 001271 M10 Nyloc Nut-BZP

2 x 001522 M10 Plain Washer BZP

The rotary Milk/Wash Line Bracket is to be slotted into the gap on the underside of the wedge.

187057 – MK3

Rotary Milk/Wash

Line Bracket

Bracket Location

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Position the bracket through the gap and secrure in place with the supplied fixings.

Attach the SS Clamp (089495) to the bracket at the correct height for the milk reciver. Repeat this process on each point on the rotary.

100529

001271

001522

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4.1 Install the milk line

Secure the two ends of the milk line using the union attached to each pipe. The pipe assemblies

will change depending on the rotary.

Attach the Milk Line into the SS clamp at each point of the rotary ( A ) Secure the Milk Line to the Milk Reciever using the the Unions attached ( B )

B

A

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5. Connecting Milk Receiver to Sanitary trap

186535 MK3 Rot Mlk Recv Conn to S/T

1 x 045200 3/8"BSP Stall Tap

1 x 003702 88.9odSS Weld-on Bend-1.5d Rad

5 x 003701 3 1/2" Clamp Coupling

2 x 089509 89mm Receiver Bend

4 x 003645 80mm Clic Bracket

4 x 000518 M8x40mm Hex Hd HT S/Screw BZP

4 x 001143 M8 Nyloc Nut-BZP

4 x 001517 M8 Washer(Type C) BZP

10 x 005110 Cable Tie Nylon Black300x4.8mm

Above shows the overall layout of how to connect the milk receiver to the sanitary trap.

Ensure 045412 PVC Adhesive Kit is used to secure lengths of pipe together

003701

003702

045200

003645

000518

001143

001517

089509

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Firstly attach the receiver tube to the top of the reciever and clamp with coupling. Feed the tube under the wedge but leaving cleanance of the Mono rail.

To enable the pipe to fit level to the tie bar, a small cut out will have to be made in the drainage sheet. Attach the weld on bend and sedure the sanitary trap with a coupling.

003701

089509

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6. Connecting the Sanitary Trap to the Megavac

186534 MK3 Rot Milk Receiver 4" PVC Kit

1 x 004966 3" O-Ring Socket Assy

1 x 089444 4"PVC-U Valterra Slide Gate Vl

2 x 004986 4" O-Ring Socket Assy

3 x 004987 4" PVC White Socket-Plain

2 x 004989 4" White PVC Swept Bend 90deg

1 x 004982 4"-3" PVC Reducing Bush

2 x 004991 4" White PVC 45deg Elbow

1 x 045412 PVC Adhesive Kit

4 x 003653 113-127mm Clic Bracket

4 x 000518 M8x40mm Hex Hd HT S/Screw BZP

4 x 001143 M8 Nyloc Nut-BZP

4 x 001516 M8 Washer(Type A) BZP

2 x 089473 Formed 40x20 Channel

8 x 000398 M5x20 Teks Self Drill Screw

The 4” Kit is shown above- Kit 186533 is the 3” Pvc Kit

Above shows the overall layout of how to connect the sanitary trap to the Megavac.

004986

Use

004961 &

045412 to

join

lengths if

required

089444

004989

003653

000518

001143

001517

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A metal framework may have to be constructed using the supplied box section for the megavac and sanitary trap to be attached too.

004986

004986

089444

003394

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6.1 Vacuum Pipe Kit

186543 24to44pt 4"PVC Vac Pipe Kit

1 x 089499 4"-110mm PVC-U Vac Swivel Tee

3 x 099069 4"x110mm Inch/Metric Skt Redur

1 x 045240 Drip Valve Assy

2 x 045412 PVC Adhesive Kit

1 x 089428 4"x90Deg PVC-U Equal Tee

2 x 089444 4"PVC-U Valterra Slide Gate Vl

10 x 004978 4"PVC Class E 90Deg Bend

2 x 004979 4"PVC Class E 45Deg Bend

6 x 004977 4"PVC "O" Ring Socket

7 x 089431 4"x1" Sngl Outlet Clamp Saddle

2 x 089432 4"-2" Clamp Saddle

2 x 089433 2"BSP Plug

10 x 000181 M10x70mm Rawlbolt

5 x 089399 1"BSP 2 Hole Flange

5 x 004538 1" BSPx3" Barrel Nipple

2 x 004982 4"-3" PVC Reducing Bush

2 x 089490 3" PVC Non-Return Shut-Off

1 x 089425 90id Latex Reinforced Tube

8 x 089426 90-110 SS Jubilee Clip

2 x 004908 1 1/4" Plastic Equal Bend

2 x 004955 1 1/4" "O"Ring Socket Assy

2 x 045750 Drain Valve Assy

1 x 045219 Servac 7000 Assy(Universal)

8 x 000692 M10x80mm Hex S/Screw BZP

8 x 001271 M10 Nyloc Nut-BZP

8 x 001522 M10 Plain Washer BZP

2 x 004993 4" White PVC End Cap There are various Vacuum pipe Kits available depending on the size of the rotary, see the table

below to ensure you have the correct vacuum kit.

Vacuum Pipe Kit Part Number

24 to 44 pt 4"PVC Vac Pipe Kit 186543

50 to 60 pt 4"PVC Vac Pipe Kit 186544

72 to 80 pt 4"PVC Vac Pipe Kit 186545

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The Vacuum line from the Megavaccan be taken to a T-Piece in the middle and then connected to the Vacuum line installed under the concrete.

00692

001271

001522

004908

004955

045750

089428

004978

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This is a preferred layout for the blower pump and interceptor. It contains location for the servac, test points, Site Sensor and pressure Gauge,

Reference Description Reference Description

1 Blower Pump (kaeser) 9 2” Nipple 76mm long

2 Interceptor 10 2” PVC End Cap

3 PVC Swept 90 Degrees Bend 11 Vacuum Gauge 100mm

4 PVC T-Piece 14 PVC-U Valterra slide Gate

5 PVC Plain Socket 15 Servac 7000 Assy

6 4”-3” PVC Reducer 16 White PVC Tube

7 3”-2” PVC Reducer 23 ABB Drive

8 2”- 1” Plain BSP Reducer

Link the descriptions above with the descriptions in the Vac pipe Kit on Pg 14

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7. Rotary Abreast Lines

For each Line there is a Kit available to attach it the bracket underneath each wedge.

Outer Lines

Connect the inside bracket as shown in Section 3

Ancillary Line

Milk Line

Dry Air Line

Wash Line

Dry Air Line

Pulsation Line

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The Clamp is installed at each point in the same way as shown below

Type of Line Kit Required

Wash Line 186573

Dry Air Line 186541

Ancillary Line 186541

Pulsation 186538

Milk Line 186524

Each kit will contain the correct size clamp for the line that it is being used on.

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7.1 Connecting the lines

Some of the lines will need connecting to the centre of the rotary. The following sections describe how to do so. Each kit contains a formed channel 089473 which can be used to

attach the clips and pips to as shown below

These channels can be placed horizontally or vertically depending on the rotary setup

Each Kit will contain Cobra Clips and the correct fixings to attach the pipework to

the channel.

Formed

Channel

000398 M5x20

Teks Self Drill

Screw to

connect to

spokes

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8. Pulsation and Dry Line Installation

8.1 Installation Kit

186539 3"Puls & Dry Air Ln Inst Kit

4 x 089417 90Deg Tee+3"BSP(F)Off Take

4 x 089422 3"PVC-U Plain/Thread Spigot

6 x 004966 3" O-Ring Socket Assy

6 x 004961 3"PVC Socket-Plain

22 x 004962 3"PVC Bend 90deg

2 x 004968 3"PVC Cap

6 x 004963 3"PVC Elbow 45deg

20 x 003645 80mm Clic Bracket

20 x 000518 M8x40mm Hex Hd HT S/Screw BZP

20 x 001143 M8 Nyloc Nut-BZP

20 x 001516 M8 Washer(Type A) BZP

5 x 089473 Formed 40x20 Channel

4 x 003180 1"BSP Clamp On Vac Nip[80-100]

4 x 004985 1"BSP PVC U Hex Nipple

4 x 072768 1" PVC Plain Barrel NipxThread

4 x 004889 1"BSP Ball Valve(Plated)

4 x 030111 29nb Rbr Elbow+22mm SS Nipple

4 x 045409 3" Slide Gate Valve Abs

4 x 045240 Drip Valve Assy

4 x 045412 PVC Adhesive Kit

4 x 004986 4" O-Ring Socket Assy

4 x 004982 4"-3" PVC Reducing Bush

40 x 000398 M5x20 Teks Self Drill Screw

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Connect the Pulsation line to the Megavac as shown. Using the fittings from 186539

Pulsation Line

089417

2 x 004922

089422

004986

004982

003180

004985

072768

004889

030111

045409

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The illustration above shows a preferred layout of the pulsation line to the Megavac.

004963

004962

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9. Ancillary and Dry Air Line

9.1 Installation Kit

186542 Ancillary & Dry Air Ln Inst Kit

1 x 089751 63mm x 2"BSP Tee

2 x 089752 2"x63mm Compression Adpt

2 x 089753 2"BSP Hex Nipple

1 x 089754 63mm Connector

1 x 089755 63mm PVC Ball Valve

2 x 045240 Drip Valve Assy

1 x 089492 2"BSP x Plain Nipple

1 x 004967 3"-2"Reduc Bush-Plain

1 x 004986 4" O-Ring Socket Assy

1 x 004982 4"-3" PVC Reducing Bush

3 x 004961 3"PVC Socket-Plain

4 x 004962 3"PVC Bend 90deg

1 x 004963 3"PVC Elbow 45deg

1 x 045409 3" Slide Gate Valve Abs

1 x 045412 PVC Adhesive Kit

1 x 004985 1"BSP PVC U Hex Nipple

1 x 072768 1" PVC Plain Barrel NipxThread

1 x 030111 29nb Rbr Elbow+22mm SS Nipple

1 x 004889 1"BSP Ball Valve(Plated)

1 x 003181 1"BSP Clamp On Vac Nip(60-80)

6 x 003645 80mm Clic Bracket

6 x 000518 M8x40mm Hex Hd HT S/Screw BZP@

6 x 001143 M8 Nyloc Nut-BZP @

6 x 001516 M8 Washer(Type A) BZP @

2 x 089473 Formed 40x20 Channel

12 x 000398 M5x20 Teks Self Drill Screw

2 x 045240 Drip Valve Assy

2 x 089751 63mm x 2"BSP Tee

4 x 089752 2"x63mm Compression Adpt

2 x 089492 2"BSP x Plain Nipple

2 x 004967 3"-2"Reduc Bush-Plain

2 x 004961 3"PVC Socket-Plain

2 x 004962 3"PVC Bend 90deg

2 x 070694 3" Clean Air Filter Kit

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Above shows the preffered layout for connecting the anncillary line to the MegaVac

9.2 Dry Air Line

At the end of the dry airline the clean air filter kit 070694 can be fitted as shown above.

2 x 004963

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10. Wash Line

Once the wash line is attached to the bracket a section of the line needs to be removed to add

in the connection points. These points are to be placed where suits the customer best.

Once Cut add the 90 degrees bend 084181 and the Butterfly valve 032940 to each end of the pipe. A union then needs to be attached to the butterfly valve which will

then allow the user to attach to the wash line Use 089409 Wash Line Blank Assembly when the

rotary is not is wash mode

032940

Wash Line

Flexible hose

Connects to

SS line

089475

003330

084181

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10.1 FullClean Wash System

There are two kits available depending on the size of the rotary

Rotary Size Kit Part Number

24pt-40pt 189270

44pt-80pt 188868

Please refer to manual 006614 for the setup of the fullclean system

Above is a typical installation on the Fullclean wash box system

Hot Inlet Cold Inlet

To Wash Line

Delivery Line

Drain

Flexible

hose

connects

to SS Line

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Attach the Flexible wash hoses to the SS tube using the pipe clip

Fasten the As-I Wash mount Assembly to the wall using 000181 Rawlbolts and place the wash

lines on the bracket.

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11. Milk Delivery Line

186515 32 to 40pt Rot 50mm Mlk Del Ln

4 x 030437 36nb(Blue Sil)Rbr Elbow

12 x 003194 40mm Expansion Union DIN 11851

8 x 001861 50mm-70mm Hoseclip SS

12 x 003642 40mm Clic Bracket

12 x 000380 M6x25 Pan Hd Sltd Screw BZP

12 x 001275 M6 Hex Nut-BZP

12 x 001521 M6 Plain Washer BZP

2 x 031082 Parallel Clip Kit

1 x 089488 50x40x40 SS Swept Tee Assy

3 x 003233 2"SS 90deg Bend[1.25mtx0.75mt]

5 x 003199 51mm SS Bend 3d Rad T304

10 x 003192 2"RJT Expansion Union BS4825

4 x 066508 Tube Strap

12 x 000995 M5x30mm Hex S/Screw SS

12 x 001283 M5 Nyloc Nut BZP

24 x 001634 M5 Penny Washer SS

4 x 031500 Wall Brkt Assy

4 x 031554 Plastic Plug

8 x 000181 M10x70mm Rawlbolt

4 x 031509 Clamp Assy For 1.5" Galv Tube

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Connect the Milk Pump to the Stainless tube using the flexible milk tube. Connect sections of the Stainless tube together using the expansion unions 003194.

ENSURE: the 50x40x40 Swept Tee is in the very centre of the rotary.

089488

003235

003194

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11.1 Milk Slip Ring Installation

Construct a platform ready for the slip rings out of the supplied box section. Place 089103 Slipring Plate on this platform

189161 Rotary-50mm Mlk Slip Ring Kit

1 x 089960 50mm SS Swivel Seal Assy

1 x 089978 Slip Ring Cover Kit 63mm Line

1 x 089979 50mm Sleeve(Slip Ring Cover)

4 x 003720 2" Ferrule

2 x 003721 2" Tri-Clover Clamp Seal EPDM

2 x 003722 2" Clamp for Tri Clover

1.5M from Spokes

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SlipRing Plate

089103

089990

Milk Slip Ring

Assembly

DO NOT

INSTALL UNTILL

ELECTRIC

SLIPRING IS IN

PLACE

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Using verious 90 &135 Degrees bend and Straight 2” Stainless Steel tube follow the delivery line into the tank room. The Delivery line will be supported on the buildings support rails.

11.2 Milk Filter installation

186518 – Magnum Milk Filter

1 x 188890 Magnum III Milk Filter

1 x 089672 920x85 Cotton Filter Pk 100.

2 x 089348 Milk Filter Brkt Assy

4 x 000181 M10x70mm Rawlbolt

4 x 000435 M10x65 Hex Hd SS Setscrew

4 x 001676 M10x2 Thk(21od)SS Washer

2 x 089410 75x1"Sngl Outlet Clamp Saddle

2 x 032940 2" SS Butterfly Valve Assy

1 x 003199 51mm SS Bend 3d Rad T304

5 x 003192 2"RJT Expansion Union BS4825

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Continue the devilery line into the milk room and install the Magnum 3 milk filter

003199

4 x 000181

4 x 000435

2 x 089348 089410

032940

003192 To Plate

Cooler

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11.3 Plate Cooler Installation

Attach the Plate cooler to the wall. This may require a stand to be manufactured and bolted to the wall at the correct size

Connect the opposite end of the plate cooler to the tank. This will vary depending on the tank being installed. Ensure that the warm milk is inserted at the furthest distance from the retrieval

TO MILK TANK

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12. Electronics and Enclosure

186550 - 24/28pt Rot Elec Trunk Fix Kit;

8 x 000397 M8x35 Hex Hd Setscrew BZP

8 x 001529 M8 SS Plain Washer(Form A)

4 x 007200 Cold Galv Spray Paint

4 x 007070 1/4 Litre Tin Aluminium Paint

8 x 089473 Formed 40x20 Channel

60 x 000398 M5x20 Teks Self Drill Screw

215 x 001799 4diax10 Lg Alum Pop Rivet

4 x 005842 Flat Tee(75sq Trunking)

20 x 005844 Flat Bend(75sq Trunking)

18 x 005847 Coupling(75sq Trunking)

4 x 005848 Stop End(75sq Trunking)

2 x 089473 Formed 40x20 Channel

20 x 000398 M5x20 Teks Self Drill Screw

8 x 000590 M5x12 SS Hex Hd Setscrew

32 x 001292 M5 Nyloc Nut SS

40 x 001635 M5 Plain Washer SS (Type C)

40 x 000343 M8x25 Hex Hd SS Setscrew

32 x 001159 M8 SS Nyloc Nut

32 x 001657 M8x30mmx1.5mm thk S/S Washer

32 x 001631 M8 SS Washer Form C

28 x 188899 165mm x 70mm R/A Label

Rotary Size Kit Needed

24/28pt 186550

32/36pt 186551

40/44pt 186552

50/60pt 186553

72/80pt 186554

Secure the trunking to the highest point on the line bracket.

000343

001159

001657

001631

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Install the trunking as shown above. Ensure there is clearance between the wash line

Attach 097181 Electrics Enclosure to the framework.

Use the remaining of the trunking and secure it to the formed channel to get the required electrics to the enclosure

8 x 000397

8 x 001529

089427

Trunking

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12.1 Enclosure Electronic

Above shows a typical layout of an electrical enclosure, the components can be spaced out between the two or four electrical cabinets.

The Quantities of these components will vary depending on the rotary size and specification

RCD (not by

Fullwood)

Universal Milk

Meter

Controller

Milk Meter

Power Supply

Relay Box or

Air injector

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12.2 Slipring – F5502B

186549 - Slipring-F5502B Fixing Kit;

2 off 089105 8mm Long D Shackle+Shake Pin

1 off 089159 2.5mt Length of Chain

The slipring is accahed using the fittings supplied and connect to the slipring plate 089103

089100

Slip ring

089978

Milk Slip Ring

Cover Kit

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Construct a T-Piece from the centre RSJ

WARNING: The Slipring must be sectured to a NON-MOVING PART (T-Piece Section)

Slip ring

Chain

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12.3 Wiring

NOTES

Output goes to Electrician’s Distribution Enclosure – 5 Metres cables already connected to centre communication and low voltage cables to be supplied & wired In by Fullwood/Dealer to outer contact ring.

Mains and earth cables to be supplied & wired in by Electrician to outer contact ring

Screen plate (Rings) is to be earthed to ring 1

Screen plate (Brushgear) is to be earthed to ring 1 brushgear

Always ensure earth is in place from the earth ring to the cover

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13. Safety Signage

This document gives details of the placement of safety signage on Revolution parlours. We have added 4 new signs;

093880 - Prohibited Access Warning Label 093881 - Moving Structure Warning Label 093878 - Slippery Surface Warning Label 093879 - No Unauthorised Persons to Operator

POSITION SIGNAGE AS SHOWN, 4 X SIGNS EQUALLY SPACED AROUND THE REVOLUTION PLATFORM

Fix the above signs to the concrete platform using 2 x self-tapping screws per sign. POSITION THE SLIPPERY SURFACE SIGN ON THE DOOR TO THE CENTRE OF THE

PARLOUR

DANGER: MOVING STRUCTURE

DANGER: MOVING STRUCTURE

PROHIBITED ACCESS PROHIBITED ACCESS

Ensure that the signage is centred on concrete platform

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This is a self-adhesive sign.

POSITION THE ‘NO UNAUTHORISED PERSON MAY OPERATE THIS MACHINE’ IN A VISIBLE LOCATION NEAR TO THE FULLCLEAN OR CONTROLLER.

The above safety sign will need to be fixed to the wall above the Fullclean using 2 x self-tapping screws.

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14. Disclaimers

Fullwood Ltd assumes no liability for damage to any products resulting from disregard of information contained in this manual. All mains electrical work should be performed by a suitably qualified electrician in accordance with the relevant national and/or local regulations, any other relevant regulations and any relevant local bylaws. Fullwood Ltd will not accept responsibility for loss or damage caused by a force majeure e.g. lightning strikes. Fullwood Ltd will not accept responsibility for milk contaminated by antibiotics. Purchasers are advised to take out suitable insurance to cover electronic equipment such as equipment covered in this manual against lightning strikes. Compressed air is extremely dangerous. Installers and Users of compressed air equipment should be

familiar with any relevant safety regulations. Standards and recommendations are available from BSI or

HMSO. BS EN 1012-2:1996+A1:2009- Compressors and vacuum pump.

All owners or occupiers of premises are responsible for the water systems within the premises. The extent of these responsibilities is described in detail in section 73 of the Water Industry Act, 1991 or such other equivalent legislation. An appropriate guide for agricultural premises is available from the Water Bylaws Scheme (Tel. 01495 248454 UK only) Fullwood Ltd reserves the right to change the contents of this manual without notice. Whilst every precaution has been taken to ensure the information is correct, Fullwood Ltd does not except responsibility or liability for damage of any kind arising from the use of this