Velmurugan.D E 9 yrs, Mobile: +96899890354 E- Mail: velmurugand@rediffmail.com

Job ObjectiveSeeking assignments in Process& engineering / Maintenance/ project Execution with reputed

organisations.ABILITY:

• Capable of learning task – force towards company’s goal by motivation, training & improving multiskills.Self – starter & strong believer in hard work, able to work & maintain good relations among all level of management & workmen.

• Able to get work done from peoples in required task with required quality, by adhering to the company’s policy & system. A good learner.

Professional ProfileFrom June 2005 to OCT 2013 onwards, worked in M/s Carborundam universal Ltd at Murugappa

Group Company located in Tamilnadu, south India. Manufactures of Abrasives. (MNC) as a executive-Plant Maintenance - 8 yrs.

From SEP 2013 to till date, worked with M/S National heaters industrial co.L.L.C at Oman. Maintenance executive – plant machine & utilities maintenance. Manufactures of Electrical water heaters and Cable management system and steel plant.

• Exposure in handling maintenance operations to reduce downtime and optimise efficiency of machines, equipment & utilities with quality improvement.

• Proven abilities in enhancing production process operations, optimising resource & capacity utilisation, enhancing productivity and operational efficiencies.

• Excellent analytical, problem solving and organisational skills.

• Preparing Process Planning sheets, Process flow diagrams, Control plan, Methods engineering,, line balancing, productivity improvement.

Organisational ExperienceFrom June 2005 to July 2013 worked in Ms Carborundum universal Ltd at Murugappa group as

executive – Manufacturing –Plant engineering & maintenance (8 yrs.) Key Functional Areas.

• Responsible for Erection & Commissioning of the machines. • Responsible for breakdown and preventive maintenance of utilities, hydraulics & pneumatic

pumps on the floor. • Responsible for preparing and maintaining the annual preventive maintenance schedule and

predictive maintenance schedule. • To ensure systematic and proper running of equipments for full targeted output. • Responsible for maintaining safety standards in Utility area. • Handling and maintain the ISO/TS documents. • Implementation of 6s activities on the production floor. • Ensuring adherence to quality standards, implementing stringent quality control systems and

reduce rejection level & rework. • Analysis of various break down and find out root cause for same helping in reducing

breakdown time.• EOT cranes ( 15 tons to 45 tons make ; electro) , hoist (1 ton to 5 tons make : INDEF) ,Fork

lift (2 ton to 5 tons make; godraj) , hand pallet truck ,stacker ( 2 ton to 4 ton) all material handling good servicing and machine life increase , MTTR reduction MTBF increase.

Plant engineering

Managing the functions of troubleshooting & preventive/ breakdown maintenance of Machines & Equipment so as to reduce downtime to minimum.

Lead & Monitor Engineering Change Orders (ECO’s) implementation by co-ordination with Souring, Engineering, Materials and Manufacturing. These also include proper documentation and timely implementation in a quality & cost conscious manner.

Implemented 5s, kaizen, TPM, TQM, Involved in ISO 9000, preparation, record.

Responsible for the total plant availability.

Carrying out PM as per the schedule.

Responsible for the spares management.

PM pillar leader in TPM implementation.

Responsible for setting and achieving targets for down time and planning maintenance schedules.

Responsible for shut down jobs.

To take care of all material handling (Fork lift, Stacker, hand pallet truck, lift platform, hoist)

Machine & Equipment Designing: -

Mechanical maintenance activities in terms of day-to-day breakdown & mechanical hydraulic & pneumatic system improvement and machine OEE Improved.

New machine design in process industries.Maintenance Management System: -

Plan & implement preventive & predictive maintenance.

Track cost of maintenance activity. New Product Development

Spares planning. Spares cost reduction.

Energy saving project in every year implement.

Noise level reduction, every year environment parentage improves.

Ensure that all maintenance work is carried out in accordance with the safety procedures and plant operational requirement.

Monitoring the repeated breakdowns and take proper modification to resolve such problems do not repeat.

Attend Mech.breakdown maintenance and its root cause analysis.

Reduction in Mean Time to Repair of machineries and Improvement in Productivity.

Machining Process & Quality Systems Management: -

Maintain the Quality standards.

Study existing machining process & make improvements.

Calibration of electronic equipment used for the process.

Study & evolutes P&ID diagrams

Achievement of Business Unit Measures: -

Preventive & breakdown maintenance of process machine, utility machine & grinding machines.

Vendor developments, BOM for all activities.

The total plant availability to improve.

Loss reduction in 10 percentages.

Reduction MTTR AND increase MTBF.Significant Achievements. A team player in increasing the total plant availability from 58% to 69%.

Prepared total PM schedule for the new plant and stabilized the plant maintenance activities.

Loss reduction 13 percentage of last year. ( stoppage loss)

Designs of Conveyors, Elevators & material handling Equipments

Design Of Hydraulics & Pneumatics Actuators for machines, Process Study analysis

Plant engineering

Furnace, Compressors (screw, reciprocating centrifugal), grinding & polishing machines, Boiler, Belt conveyor, Elevators, Materials Handling Equipment (Fork lifts, Front end loaders), Heat exchangers, Pneumatic & hydraulic system, Fire hydrant system, Blowers, Centrifugal Fan, Pumps, Special Equipment like, Roller conveyors, EOT, , Spray Applicators,gearboxs, heavydutyblowers,Aod pumps, automixbatchsystems, pressure vessels,Special purpose Hydraulic and Pneumatic machine ,MNC disc punching machine, MNC spiral flexing m/c, Mnc sheet cutter machine ,maker plant, STP AND ETP and DG and TIG ,MIG welding work.

NATIONAL HEATERS INDUSTRIAL CO.L.L.C AT OMZEST GROUP AT OMAN.

Maintenance executive – mechanical & electrical maintenance, utility maintenance

• Maintenance of hydraulic press 20 ton to 250 ton hydraulic press.• Maintenance of 250 CFM, 196 CFM Screw compressors and drier.• Maintenance of PLC control PUF machine.• Maintenance of electro power coating machine, electrical oven, blower.• Maintenance of 400A MIG welding machine (LINCON make).• Maintenance of automatic MIG welding machine.• Maintenance of CNC euromac punching machine

• Maintenance of CNC bending machine, hydraulic pending machine, hydraulic NC sheet cutting

machine (make –Korea), automatic shearing machine (Korea –make), manual sharing machine,

manual bending machine.

• Maintenance material handling equipment for diesel forklift 5ton, 10ton, 3 ton,1.5 ton (make

hyster,dailan ),hand pallet truck.

• Maintenance of overhead cranes 16 tons (ABDUS- Germany).

• Utility maintenance of Cooling warehouse, Curing chamber, Dust Collector, Chillers, Air

Compressors, Fire Frightening System.

• Operation & Maintenance of 110kV/11 kV Main Receiving station.

• Scheduling and conducting preventive maintenance activities.

• Breakdown maintenance / Root cause analysis and corrective actions

• Daily inspection and cleaning as part of maintenance.

• Monitoring equipment parameters / Energy consumption.

• Maintaining log books / History cards / records with respect to maintenance.

• Frequently participate in and lead continuous improvement workshop [Kaizen] with team members to improve quality, delivery, productivity and cost.

MY KEY SKILLS: To coordinate all equipment’s breakdown and to plan maintenance works with minimum direction and

supervision. Ensure that all maintenance work is carried out in accordance with the safety procedures and plant

operational requirement. Monitoring the repeated breakdowns and take proper modification to resolve such problems do not

repeat.

Implementation of Mech.Preventive and Predictive Maintenance.

Attend Mech.breakdown maintenance and its root cause analysis.

Reduction in Mean Time to Repair of machineries and Improvement in Productivity

TYPES OF EQUIPMENT HANDLED:

Maintenance and Overhauling of Centrifugal Pumps of Horizontal and Vertical types.

Maintenance and overhauling all type type gear box and exhaust blower.

Operation and Maintenance Chilling plant, stirrer, reactor, vacuum pump and delivery pump.

Operation and Maintenance of Steam Boiler, Thermic Fluid Heater, Air Compressor

UTILITIES

30 KL per day Effluent Treatment Plant.

30 Kl per day Sewage Treatment Plant.

Reverse osmosis plant. (RO plant).

4 Ton steam boiler (Fire tube).

Thermax’s Largest Thermic fluid heater of size 60 Lac kcal /hr.

Centralized air condition system.

750 KVA, Cummins DG sets.500 KVA CATERPILLAR

Up to 100 TR and 100 TR size cooling towers.

HVAC [ Heat Ventilation and Air conditioning] AHU [Air Handling Unit](13450 CFM ] ASU [Air Supplying Unit] Air Cooled ChIller[ Up to 270 T/HR

Air Compressors(Up to 250 HP-1125 CFM) Air Driers(1500 nm3/h to 4000 nm3/h] Water cooled chillier 600 TR ( MAEK ;YORK)

‘’TAMILNADU BOILER LICENSE HOLDER ‘

IT Skills

Auto Cad 2000, Pro E , MS Office, (Windows 95, 98 2000).

Ram co with maintenance & project activities.

ERP Tools : SAP R/3 Material Management ModuleAcademic qualifications

Diploma (Mechanical Engg.) D.M.E, from S.R.I Polytechnic, BIRUTHUR, vandavsai. - , 2005 with 79%.

S.S.L.C with Govt Higher Sec. School, kayapakkam, Chennai, 2002 with 73.5%. =Personal Details

Address: # 224, Middle Street, periyakayapakkam village & post, cheyyur (T.K.) KANCHIPURAM (D.T), 603301.Telephone: 9381533657

Passport No: K223036

PERSONAL DETAILS:

Name : D.Velmurugan

Father’s Name : A.Dhashnamoorthy

Age : 27Years

Date of Birth : 25.06.1987

Nationality : Indian

Religion : Hindu

Sex : Male

Hobbies : Hearing Music, Playing cricket.

Mother Tongue : Tamil

Language Known : English, Tamil

Marital Status : Single.

DECLARATION; I hereby declare that the information furnished above is true to best of my knowledge& belief and I know that it will form the basic of selection .i will work the best of all my will & enthusiasm for the betterment of the concern.

Yours truly,

Place; Oman (d.velmurugan)Date;

Place; Oman (d.velmurugan)Date;