25
2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 1/25 2011 Kia Truck Sorento 2WD L4-2.4L Vehicle > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Service and Repair > Remova and Replacement REPAIR PROCEDURES Replacement Panel Replacement Cluster Fascia NOTE: - When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage. - Put on gloves to protect your hands. 1. Using a screwdriver, remove the crash pad side cover (A). 2. After loosening the mounting screws, then remove the crash pad lower panel (A). 3. Disconnect the diagnosis connector (B).

REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

  • Upload
    buidat

  • View
    229

  • Download
    2

Embed Size (px)

Citation preview

Page 1: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 1/25

2011 Kia Truck Sorento 2WD L4-2.4LVehicle > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Service and Repair > Removaand Replacement

REPAIR PROCEDURES

Replacement

Panel ReplacementCluster Fascia

NOTE: -  When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the relatedparts, to prevent damage. -  Put on gloves to protect your hands.

 1. Using a screwdriver, remove the crash pad side cover (A).

 2. After loosening the mounting screws, then remove the crash pad lower panel (A). 3. Disconnect the diagnosis connector (B).

Page 2: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 2/25

 4. After loosening the mounting screws, then remove the side garnish (A).

 5. Push the lock pin (A), disconnect the connectors.

Page 3: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 3/25

 6. After loosening the mounting screw, then remove the cluster fascia panel (A).

Page 4: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 4/25

 7. After loosening the mounting screws, then remove the cluster (A).

 8. Push the lock pin (A), disconnect the connectors (B).

Page 5: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 5/25

    

 9. Installation is the reverse of removal.

NOTE:    -  Make sure the connector is plugged in properly.    -  Replace any damage clips.

Center Fascia Panel Replacement

NOTE: -  When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the relatedparts, to prevent damage. -  Put on gloves to protect your hands.

 1. Remove the floor console upper cover (A).

Page 6: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 6/25

 2. Remove the center fascia lower panel (A).

 3. Push the lock pin (A), disconnect the connectors.

Page 7: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 7/25

 4. After loosening the mounting screws, then remove the center fascia panel (A).

 5. Push the lock pin, disconnect the connector (A).

Page 8: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 8/25

    

 6. Installation is the reverse the removal.

NOTE:    -  Make sure the connector is plugged in properly.

Lower Panel Replacement 1. Remove the crash pad side cover (A).

 2. After loosening the crash pad lower panel mounting screws, remove the lower panel (A). 3. Push the lock pin (B), disconnect the diagnosis connector (C).

Page 9: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 9/25

 4. After loosening the mounting bolts, then remove the reinforce panel (A).

Page 10: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 10/25

 5. Installation is the reverse the removal.

Audio Assembly Replacement 1. Remove the floor console upper cover (A).

 2. Remove the center fascia lower panel (A).

 3. Push the lock pin (A), disconnect the connectors.

Page 11: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 11/25

 4. After loosening the mounting screws, then remove the center fascia panel (A).

 5. Push the lock pin, disconnect the connector (A).

Page 12: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 12/25

 6. After loosening the mounting screws, then remove the heater control unit (A).

 7. After loosening the mounting screws, then remove the audio assembly (A).

Page 13: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 13/25

 8. Push the lock pin (A), disconnect the connectors.

 9. Installation is the reverse the removal.

ReplacementGlove Box 1. Using a screwdriver or remover, remove the crash pad side cover (A).

Page 14: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 14/25

 2. Disconnect the guide (B), from the glove box (A).

 3. Disconnect the damper (B), from the glove box (A).

Page 15: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 15/25

 4. Disconnect the pin (A), then remove the glove box (B).

 5. After loosening the mounting screws, then remove the crash pad side garnish (A).

Page 16: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 16/25

 6. After loosening the mounting screws, then remove the crash pad lower cover (A).

 7. After loosening the mounting screws, then remove the glove box housing (A).

Page 17: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 17/25

 8. Installation is the reverse of removal.

Shroud Replacement 1. After loosening the mounting screws, then remove the shroud assembly (A).

 2. Installation is the reverse of removal.

Crash Pad Side Cover Replacement

NOTE: -  When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the relatedparts, to prevent damage. -  Put on gloves to protect your hands.

 1. Using a screwdriver, remove the crash pad side cover (A).

Page 18: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 18/25

 2. Installation is the reverse of removal.

Main Crash Pad Replacement

CAUTION: -  When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the relatedparts, to prevent damage. -  Put on gloves to protect your hands.

 1. Remove the following items.    A. Front seat.    B. Cluster.    C. Audio assembly.    D. Glove box.    E. Crash pad side cover.

Page 19: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 19/25

    F. Front pillar trim. 2. Disconnect the lock pin, disconnect the passenger`s air bag connector (A). 3. Loosen the mounting bolts.

 4. After loosening the mounting bolts and nuts, then remove the crash pad (A). 5. Disconnect the photo sensor connector mounting clip. 6. Disconnect the auto light sensor connector mounting clip (B).

Page 20: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 20/25

    

 7. Installation is the reverse of removal.

NOTE:    -  Make sure the crash pad fits onto the guide pins correctly.    -  Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.    -  Make sure the connectors are plugged in properly, and the antenna lead is connected properly.    -  Enter the anti- theft code for the radio, then enter the customer`s radio station presets.

Cross Bar Assembly ReplacementCowl 1. Remove the following items.    A. Floor console.    B. Crash pad.    C. A/C hose.     D. Heater hose.

Page 21: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 21/25

    E. Cowl top cover. 2. Push the lock pin (A), disconnect the driver`s wiring connectors.

 3. Disconnect the passenger's wiring connectors.

Page 22: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 22/25

 4. Disconnect the cap, loosen the mounting bolt. 5. Remove the pedal (A).

 6. Remove the floor mat, then disconnect the air bag connector (A). 7. Loosen the mounting bolt (B).

Page 23: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 23/25

 8. After loosening the mounting screws, then remove the air duct (A).

 9. After loosening the mounting screws, then remove the duct (A).

Page 24: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 24/25

10. After loosening the mounting screws, then remove the air duct (A).

11. After loosening the mounting bolts, then remove the cowl cross bar (A).

Page 25: REPAIR PROCEDURES - f01.justanswer.com file2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

2/24/2019 Repair Procedures (Dashboard / Instrument Panel) - ALLDATA Collision

https://my.alldata.com/repair/#/repair/article/48236/component/2103/itype/401/nonstandard/1123586/selfRefLink/false 25/25

    

12. Installation is the reverse of removal.

NOTE:    -  Put on gloves to protect your hands.    -  Make sure the connectors are plugged in properly.