Renewable versus Conventional Energy Technologies - … · Gt/y Oil Gas Coal/Gas Coal/Gas ... Crude Oil. 15.06.2010 ... Turbine And Power Island: Siemens Pg Coppice Wood Supply: Greenergy

15.06.2010

STYRIAN ACADEMY for Sustainable Energies

Renewable versus Conventional Energy Technologies

Prof. ir Jan Harmsen

Harmsen Consultancy B.V.


15.06.2010


Renewable vs Conventional Energy Technologies

- Conventional Energy Technologies

- Sustainability Business Drivers

- Industrial Innovation

- Renewables into markets

- Workshop

Prof. J HarmsenHarmsen Consultancy B.V.

15.06.2010


Global Antropogenic Carbon flow:

Gt/y

Oil Gas Coal/Gas Coal/Gas

Atmosphere22 % 32 % 46 %

Transport Housing Power Industry

1.3

1.00.7

1.2 1.7 1.8

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Global CO2 emissions (2004)Gton/year

C = 12/44 CO2

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Improvement Options:

- Closing Material Cycles- Avoid Toxic Trace Compoments

FossilHC

Ore

Steel

Cement

Biomass

IntermediateChemicals

PS

PVelectricity

BF

R

C

BC

Ore

Process Industry: Upstream Life Cycle Steps

Tran

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Industrial Symbiosis Park KalundburgHarmsen, 2010

Harmsen Consultancy

Refinery

Power station

NovozymersPharma

Lake

W Water Tr

Town

Wall-board

Cement

Soilrem

Farms

Fish Farm

Fertiliser

S

Gas

Heat

Ash

Heat

Sludge

ScrubberSludge

Yeast

Sludge

Transport liquid fuels

Crude Oil

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Process and Utilities Integration

Utilities: electricity, steam, hot oil cooling media

Heat exch. Reaction Separation

FuelCO2

Product

Waste

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Energy / utilities importSTEAM ELECTRICITY FUEL CW OTHER HX

All fuel streams (gas/liquid) generated in the process

Raffinate

Heavy pygas

System boundary

STEAM/CONDENSATE/... HX OTHER CW = cooling water

Energy / utilities export HX = heat exchange

Feed

sto

ck

Pro

du

cts

Hydrogenatedpygas

Pre-separation

Productseparation

Aromatics extraction orextractive distillation

Cracker and Utilitiessource PDC, Breda

1

2a

2b

2c

3a

3b

A B C D E F

G H

2d

Benzene

Toluene

Xylenes

BT(X) mixture

I

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Business Motives for Sustainable Development

South African Breweries: Market growth developing world

Social : Local fit by education workersEconomic: Lowest cost, lowest water use: 54.5 3 l/l beerEcological: Waste water treatment

Dupont: EfficiencyShell: SurvivalP&G: Green ImageNuon Market differentiatorUnilever: Accepted by local societies for market growth

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Industrial Innovation

Innovation = Invention to Market

Innovation Method

Open Innovation

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Industrial Development Paradox

- Knowledge- Cost- Freedom

- Effect on Cost- Risk to Implement

0 Development Time Start-up

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Innovation Stages and Gates4-D method

Development

Comm. DesignScaled-down DesignPilot PlantProto typeComm. Re-DesignScale-up knowledge

Demonstration

First comm scaleLearning points

Deployment

Optimised

Fit Strategy? Stop/Go Stop/Go Stop/GoCan do?Safe?Environment? Increasing Detail Social acceptance?Rewards/Cost?Risks?

Discovery

- ConceptDesign

- Exp.Proof

- Chemistry- Thermo- Phys.Prop.

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Scale-up phenomenae

Residence Time Distribution

Mixing

Mass transfer

Heat Transfer

Flow Friction

Pressure drop

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Open Innovation

UniversitiesConcepts

Theory

Engineering contractor Detailed

DesignProcurementConstructionDismantling

Technology providersExperimental tests

Pilot PlantCritical Engineering aspects

End User

Process Development ProcessDesign Start-up

Operation

Knowledgecompanies

Test

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Open Innovation FunnelStages and Gates

Development

Comm. DesignScaled-down DesignPilot PlantProto typeComm. Re-DesignScale-up knowledge

Demonstration

First comm scaleLearning pointDesign next

Deployment

Optimised

Decision Stop/Go

Discovery

ConceptDesign

Exp. Proof

Chemistry

Thermo

Phys. Prop.

Decision Stop/Go Decision Stop/Go Decision Stop/Go

University

TechnologyProvider

KnowledgeInstitute

Engineering Contractor

15.06.2010

STYRIAN ACADEMY for Sustainable EnergiesHarmsen Consultancy

Renewables into Markets

-Technology providers and their products

- Transport fuels from biomass & Oil companies

-Business Value Creation

-Summary

- Workshop outline

15.06.2010


Title II brings fast pyrolysis demonstrations to Douglas CountyPhil Badger, president of Renewable Oil International, fields questions during thefast pyrolysis demonstration at Lemolo Sandshed 2009

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15.06.2010


HR BioPetroleumwebsite 2010

HR BioPetroluem’s core technology is a photosyntheticproduction system that economically grows proprietaryalgae strains at a commercial-scale.

The production system couples closed-culturephotobioreactors with open ponds in a two-stage process.

With the development of this hybrid production system, HRBioPetroleum has achieved significant breakthroughs forthe commercialization of algae production.

Our system: Combines low cost and the high productivity ofalgae ponds with the protection of culture-closed photobioreactors

Allows contamination-free monocultures of the most productivealgae to be cultivated

Minimizes capital investment as a cost factor

15.06.2010


HR Biopetroleum pilot plantwebsite 2010

PILOT FACILITY

HR BioPetroleum’s technology has beenvalidated in production of algae oil andantioxidants / carotenoids such asastaxanthan, at a five-acre (2 ha), large-scale pilot operation located in Kona on theBig Island of Hawaii. Over a period ofseveral years,

The pilot facility consists of 25,000-liter“production” photobioreactors (PBRs) and50,000-liter open ponds, with a total capacityof greater than 600,000 liters, equallydivided between photobioreactors and openponds.

Shell expects that microalgae will produceconservatively 60 tons of oil per hectare peryear,

15.06.2010


Gussing combined heat and power plantfrom wood start-up < 2004

15.06.2010


Gussing combined heat and power plantfrom wood

Table 1: Characteristic data of the plant.

Fuel Power 8000 kWElectrical output 2000 kWThermal output 4500 kWElectrical efficiency 25,0 %Thermal efficiency 56,3 %Electrical/thermal output 0,44 -Total efficiency 81,3 %

15.06.2010


Wood Burning Power Stationat Wilton 10, United Kingdom

Start Of Operation: November 2007 Output: 30 Mwe and 10 MwtPlant Type: Biomass Location: Teeside, UKEstimated Investment: £60m, around £10m from Bio-Energy Capital GrantsScheme.Employment: 15 Permanent jobs and around 400 during construction.

Key Players:Plant Owner And Operator Sembsolutions Boiler Island: Foster WheelerTurbine And Power Island: Siemens PgCoppice Wood Supply: Greenergy

Plant Details:Boiler type: Bubbling fluidised bedSteam Units: Sst 400 steam turbine/generator set, condenser, flender gearbox,oil system, and pcs7 control systemFuel: 300,000 tonnes of wood a year. around 40% recycled wood, 20%offcuts from saw mills, 20% from tree-felling, and 20% sprt rotationcoppice willow

15.06.2010


Petrochemical companies and biofuels

Shell Business:

Shell R&D :

Exxon: Research:

BP Research:

Dupont R&D:

Largest ethanol seller in EUBrasil COSAN MOU sugar cane to ethanol

Iogen ethanol, Hawai HR BioPetroleum algae

Algae oil excretion Research 500 M$

Berkely 500 M$ biomass fuel, chemicals 10years

> 100M$ Pilot plant cornstover to ethanol

15.06.2010


Shell and COSAN

01/02/2010

Shell and Cosan signeda non-binding memorandum ofunderstanding (MoU)

Intention: $12 billion joint venture (JV) inBrazil

Production of ethanol, sugar and power,and theSupply, distribution and retail oftransportation fuels.

Approach: Business; Single supplier large scale;

15.06.2010


Exxon and Algae

2 July 2009

Exxon is joining biotech company, Synthetic Genomics Inc.,R&D next-generation biofuelsproduced from sunlight, water and waste carbon dioxideby photosynthetic pond scum.Test facility algae-growing methods and oil extraction techniques.Budget 600 M$Timing 5-6 years

After that, the company could invest billions of dollars moreto scale up the technology and bring it to commercial production.

Approach: Open innovation; Well-to-Wheel

15.06.2010


MOL Hungarian oil company and biofuels

MOL’s aim: Produce both second generation biofuels andquality biocomponent in a more economic and energyefficient way, from a wider range of feedstock.

MOL established a consortium Jedlik Ányos Project.consortium members: Domestic agriculture, region andscience: Olajterv Zrt., KITE Zrt., Biodiesel Kft., PannonUniversity, Chemical Research Centre of HungarianAcademy of Sciences, Hungarian Institute of AgriculturalEngineering of the Ministry of Agriculture and RuralDevelopment, and the Regional Centre of InnovationVeszprém.

Pilot scale new generation biodiesel technology end of 2009.

Approach: Regional Multi-stakeholder Innovation

15.06.2010


Business and biofuelsSummary

Sustainable Development fits with BusinessMotives

Open Innovation everywhere

Stage-Gate for biofuels useful

Big Oil Companies: single supplier approach

Other companies regional optimisation

Long term value creation a challenge and anopportunity

15.06.2010


Business =Value Creation

What is the long term earning power of biofuels?

How robust to changes in government policies?

Global policies, roller coaster

How robust to innovation in related branches?Electric: car, LKW, airoplane?

How secure is supply of feedstocks?

Farmers are flexible

15.06.2010


Transport Products from Fossil or BiomassPetrol, Diesel, Kerosene, Marine, Asphalt

Fossil Biomass

Supply andsize

Few, Large Million,Small

Type Liquid,Dense

Solid, Fluffy

Control Well-to-Wheel

? – Wheel

Future Price Up Down

15.06.2010


PV experience curve based on world module price (2006–2060).R. Bhandari, Solar energy 83 (2009) 1634-1644

Experience Curve PV Solar Cells

15.06.2010


SummaryConventional vs Renewable Energies

Harmsen Consultancy

Product Fossil source Renewablesource

Electricity Gas , Coal Biomass, Hydro,Wind, Solar

Transport Fuels Crude Oil Biomass. Edriven?

Building heating Gas Solar,Geothermal?

Industry Heating Gas, Coal, CrudeOil

Biomass?

15.06.2010

STYRIAN ACADEMY for Sustainable EnergiesHarmsen Consultancy

Dow Chemicals Municipal Waste water to Boiler Feed WDupont Biorefinery demo plantDSM Melamine Process RevampShell BiofuelsSME Clean TechnologiesAustrian Region Biomass to Chemicals and FuelsMany others

Companies:- Policies- Methods- Metrics- Cases

Systemlevels:Region value chainIndustrial ParkProcessEquipmentOperation

15.06.2010


Workshop

a) Define present innovation stage for eachpresented cases biofuel technologies

b) Define all R&D key info to be generated forcommercial implementation of one selectedcase

c) Present results a and b

Documents

Renewable versus Conventional Energy Technologies - … · Gt/y Oil Gas Coal/Gas Coal/Gas ... Crude Oil. 15.06.2010 ... Turbine And Power Island: Siemens Pg Coppice Wood Supply: Greenergy