Renewable Energy - HellermannTyton · We aspire, through global leadership and quality products that add value to electrical and communication networks, ... Reflective Renewable Energy

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Renewable Energy

Our MissionHellermannTyton’s mission is to provide innovative solutions,

with customer satisfaction as our first priority.

We aspire, through global leadership and quality products that

add value to electrical and communication networks,

to be the customers’ partner of choice.

We aim to achieve world class operational excellence for the

benefit of our customers,

our employees and the inter-action of our business with the

environment.

Our Values• Total commitment to providing customer satisfaction.

• Conducting our business with integrity.

• Excellence in quality, efficiency, innovation and reliability.

• Our employees are our most valuable assets. We are commit-

ted to their empowerment in an environment of openness and

mutual trust.

• Caring for the environment.

• Providing safe and healthy working conditions.

Our CompanyGlobally HellermannTyton is one of the world’s major manufactur-ers and distributors of cable accessories, test instruments, connec-tors and components for use in the electronic, telecommunications, aerospace and electrical industries.

Through our overseas affiliations HellermannTyton South Africa is able to offer not only a wide range of products to meet a broad spectrum of applications, but in addition can call on the invaluable experience and expertise gained by our associatedcompanies over many years of operation.

HellermannTyton South Africa is strategically located with the head office and factory in Johannesburg and stocking branch offices in Durban, Port Elizabeth and Cape Town.

Our sales personnel and distributors throughout Southern Africa will be only too pleased to assist you with the right choice of product and make available to you, our vast experience in finding a solution to your specific need.

H e l l e r m a n n Ty t o n S o u t h A f r i c a

Pro

du

ct i

nd

ex1.0 Identification Systems Ovalgrip Cable Markers ...................................... 1/2

Helafix Carriers HC and HCR .............................. 1/3

HFX Helafix Labels .............................................. 1/4

Helafix HCT Tool and Accessories ....................... 1/4

Labeling Codes .................................................. 1/5

Labeling Requirements ....................................... 1/6

Reflective Renewable Energy Labels ................... 1/7

Reflective Renewable Energy Circuit Markers ..... 1/7

NEC 2014 Labels ................................................ 1/7

NEC 2011 Labels ................................................ 1/8

Printable Renewable Energy Labels ..................... 1/8

2.0 Bundling and SecuringUV Stabilised Renewable Energy Ties ............... 2/10

Cable Tie Application Tools .............................. 2/10

Stainless Steel Renewable Energy Ties .............. 2/11

Convoluted Tubing .......................................... 2/12

Edge Clip and UV Stabilised Cable Tie

Assemblies ....................................................... 2/14

Edge Cable Clips .............................................. 2/15

Cable Tie with Fir Tree Mount .......................... 2/15

C Clip with Fir Tree ........................................... 2/16

C Clips ............................................................. 2/16

Metal Edge Clip ............................................... 2/17

UV Stabilised Mounting Base with

Special Adhesive .............................................. 2/17

Cable Glands ................................................... 2/18

Gland Selection Guide ..................................... 2/18

BWR Rotary Cone Glands ................................. 2/19

A2 Compression Glands ................................... 2/19

BWR Exe Rotary Cone Glands .......................... 2/20

A2 Exe Compression Glands ............................ 2/20

Utility Junction Box .......................................... 2/21

PVC Electrical Insulation Tape ........................... 2/22

SGP Grade Flame-retardant Polyolefin General

Purpose Heat Shrink Tubing ............................. 2/23

3.0 Protection SystemsHEK Cable End Caps ........................................ 3/24

HEV Cable Breakout Boots ............................... 3/25

4.0 AccessoriesDin Rail ............................................................ 4/26

5.0 Crimping TerminalsPre-Insulated Terminals ..................................... 5/27

Insulated Ring Terminals ................................... 5/28

Insulated Spade Terminals ................................ 5/28

Insulated Pin Terminals ..................................... 5/28

Insulated Butt Connectors ................................ 5/29

Insulated Blade Terminals ................................. 5/29

Insulated Hook Blade Terminals ........................ 5/29

Insulated Male Disconnects .............................. 5/29

Insulated Female Disconnects ........................... 5/30

Fully Insulated Female Disconnects ................... 5/30

Insulated Piggy Back Disconnects ..................... 5/30

Insulated Male Bullet Disconnects .................... 5/30

Insulated Female Bullet Disconnects ................. 5/30

Quick Splice ..................................................... 5/31

T-Splice Connectors .......................................... 5/31

Closed End Connectors .................................... 5/31

HT Heavy Duty Lugs ......................................... 5/32

HT Heavy Duty Lugs ......................................... 5/33

HT Heavy Duty Ferrules .................................... 5/33

T Ferrules ......................................................... 5/34

HT Pin Terminals ............................................... 5/34

6.0 ToolsPV Stripping Tool .............................................. 6/35

YAC5 - Bootlace Ferrule Crimper ...................... 6/35

HYCP400KT - Hand Hydraulic Crimper Kit ........ 6/35

PV Crimping Tool ............................................. 6/35

HYCP185KT - Hand Hydraulic Crimper Kit ........ 6/35

Tungsten Holesaws .......................................... 6/36

INSSET - 1000V Insulated ................................. 6/36

Electrician’s Pliers ............................................. 6/37

Long Nose Pliers ............................................... 6/37

Diagonal Cutters - Heavy Duty ......................... 6/37

PC230W - 1000V Electrical Plier and Crimper ... 6/37

7.0 InstrumentsPhotovoltaic Installations .................................. 7/38

PVCHECK ........................................................ 7/39

PVCHECK Accessories ...................................... 7/40

SOLAR300N ..................................................... 7/41

IV400 ............................................................... 7/43

SOLARIV .......................................................... 7/45

MPP300 ........................................................... 7/47

TBM197 2000A AC/DC .................................... 7/49

TBM812 / TBM812XEX General

Purpose DMM .................................................. 7/49

TDDGT 7 Day Digital Geyser

Timer (Internal relay) ........................................ 7/49

T416 Earth Resistance and Resistivity ................ 7/50

PT-D200 ........................................................... 7/51

DYMO M11 Embossing Tool ............................ 7/51

8.0 Renewable EnergyPhotovoltaic DB Systems .................................. 8/52

PV Generator Junction Boxes ........................... 8/53

Battery Distributors .......................................... 8/54

Solar Invertor Collectors ................................... 8/55

Solar Invertor Collectors Solutions .................... 8/56

9.0 PV ComponentsPV Cable Solutions .......................................... 9/57

PV Cable Connectors ....................................... 9/58

10.0 PV System ControlsGantner ....................................................... 10/59

Levels to control systems ................................ 10/60

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1.0Identification Systems

Cable Markers

Ovalgrip Cable Markers

Features and Benefits

Ovalgrip markers have been specifically designed to mark cable and wire both before and after termination.Their oval shape means that these markers are easy to fit by hand directly onto the cable pre-termination or they can be attached as an identification flag post-termination using special marker Arrowtags. Arrowtags fitted with Ovalgrip are fastened using cable ties and can very easily be modified or removed without the need to uninstall the cable.

Sizes 50 and 85 can be used with Arrowtags for identifying larger cable bundles.

Application

Ideally suited to panel building, mass transit, utilities, telecommunications and electrical contracting.

• FlexiblePVC(Hightemperature85°C).

• CodingA-Zand0-9.

• Custommarkingonrequest.

• HOmarkersavailable,blackonyelloworwhite.

• Internationalcolourcoding.

• Standardpacketsof:H085=100,HO50=500

• Maybefileddirectlyonthecableoralternatively

onto “Arrow Tags”.

Examples

Packet:HO50,LetterA,BlackonYellow=HO50MAYLPacket:HO85,LetterA,BlackonYellow=HO85MAYLPacket:ColourKit0-9HO50=HO50MCC09Packet:KitA-Z,HO85,BlackonYellow=H854MYLAZArrowTag1,Black=AT1BK(OnlyavailableinBlack)ArrowTag2,Natural=AT2NT

AT1Arrowtagswillfit7size50markers.AT2Arrowtagswillfit9size85markers.AT3Arrowtagswillfit17size85markers.

A simple idea for complex marking needs.

*ArrowTagswillacceptInsulokCableTiesfrom2,5-5mm(T18-T50Series).

HO50

HO85

Cable Dimensions

1,5

2,5

OD (mm) (mm)2

3,6

5,9

62,5

63

100

Length (mm)

9

11

19

Characters

Packaging

Package

500

100

AT1

AT2

AT3

Tag

Arrow TagCode

Ordering Information

Material

Colour

Operating

Temperature

Flammability

Specification

Flexible Polyvinyl Chloride, cadmium free (PVC)

White, yellow, international resistor colour code

-65°C to +85°C, Intermittent +135°C

Self extinguishing

BS 2782-540B, BS 6746C, UL224, IEC 304, IEC 757

Material Data

HO50M*$

ColourLegendM-Packet

0 1 2 3 4 5 6 +07 -98 /A9 Z

1/3


Cable Markers

Helafix Carriers HC and HCR


TheversatileHelafixHCandHCRcharactercarriersaresuitable for temporary or permanent marking. They are fixedinplaceusingseriesT18cableties,screwsorrivets.They are also easy to attach for temporary marking.

Material andprofile reliablyprotect the inserted labelagainstdamp,dirt,damageandUVradiation.

HelafixHCissuppliedascutlengthsinbags,pre-cutandpre-punched.HelafixHCRissuppliedinreelformatandcanbecuttosizewiththeappropriateHCTtools.

We recommend HFX labels printed on an office laserprinterusingourTagprintProlabellingsoftware.

Application

Markingofcablelooms,cables,pipes,transportsystems,valves, sensors, for inventory marking on machines or other parts.

Multi-purpose identification potential: Helafix HC and HCR.

All dimensions in mm. Subject to technical changes.

HC06

HC06

HC09

HC09

HC09

HC12

HC12

HC12

HC12

HC18

HC18

HC18

HC24

HC24

HCR06

HCR09

HCR12

HCR18

HCR24

Code

17.5

35.0

17.5

35.0

52.0

17.5

35.0

52.0

70.0

35.0

52.0

70.0

52.0

70.0

–

–

–

–

–

50

50

50

50

50

50

50

50

50

50

50

50

50

50

–

–

–

–

–

Technical Table

Application

Tool

7.0

7.0

10.0

10.0

10.0

13.0

13.0

13.0

13.0

19.0

19.0

19.0

25.0

25.0

7.0

10.0

13.0

19.0

25.0

–

–

HFX9-17P

HFX9-35P

HFX9-52P

–

HFX12-35P

HFX12-52P

–

–

–

–

–

–

–

HFX9

HFX12

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

25 m

25 m

25 m

25 m

25 m

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

HCT1

HCT2

–

–

Height

(H)

Length

(L)

Recommended

LabelsQuantity

Reel

Length

Helafix HC

Helafix HCR

Material

Colour

Chem. Material

Properties

Operating

Temperature

Flammability

Polyethelene, UV Resistant (PEUV)

Transparent (CL)

Excellent resistance to UV light, oils,

Water and a variety of solvents.

-60°C to +65°C

UL94 HB

Material Data

1/4


Cable Markers

HFX Helafix Labels


The HFX labels have been specially developed forapplication with the Helafix carrier strip. They aresuppliedintheDINA4formatandcanbeprintedwitha laser printer or marked manually using the T82S series of indelible marker pens. Every sheet of HFXP labelsis supplied in two colours (front yellow, reverse pagewhite).Furthercoloursareavailableonrequest.

Forproblem-freeprinting,werecommendthesoftwareTagprintPRO.

A precise match for Helafix, for permanent identification coding.

Any length can be used...

...just cut to suit.

HFX9-17P

HFX9-35P

HFX12-35P

HFX9-52P

HFX12-52P

HFX12-105P

HFX24-105P

HFX48-105P

HFX12-210P

HFX24-210P

HFX48-210P

Code

17.5

35.0

35.0

52.5

52.5

105.0

105.0

105.0

210.0

210.0

210.0

Technical Table

9.0

9.0

12.0

9.0

12.0

12.0

24.0

48.0

12.0

24.0

48.0

319

145

110

124

92

44

22

10

22

11

5

6380

2900

2200

2480

1840

880

440

200

440

220

100

Height

(H)

Width

(W)

Labels per

sheet

Sheets per

Pack

Carton

Quality

20

20

20

20

20

20

20

20

20

20

20All Dimensions in mm. Subject to technical changes.

Helafix HCT Tool and Accessories

HCT1andHCT2toolsareidealforcleanlycuttingHelafixHCRcarrierstripsaswellaspunchingoutthesecuringholes.

ThepunchingdeviceisdesignedforHCR09andHCR12types of character carriers.

ForHelafixHCR06,HCR18andHCR24character carriertypes, individual holes can be punched with both tools.Bothtoolspunchholeswithadiameterof2.5mm.TofixthecarrierholderssimplyusetheT18rangeofcableties,fixingsorrivets.

HCT1

HCT2

Code

HCR09

HCR12

Technical Table

10.0

13.0All dimensions in mm. Subject to technical changes.

For Carrier Width

2.5

2.5

For Size Ø D

Material

Chem. Material

Properties

Colour

Operating Temperature

Polyester

Excellent resistance to alcohol, gasoline, cleaning

solvents, butanol, ethyl and butylcellosolve solvent,

battery acid. UV light resistant and suitable for

outdoor usage when marked with marking pen

T82S or printed with laser printer.

Yellow (YE), White (WH)

-70°C to +160°C

HFX-P

1/5


Labelling

Perception can confuse reality.

We’re working to clarify future labelling code statements to minimize confusion.

Take the perception of using engraved phenolic plates versus labels…

The Guideline

Solar installation labels, when properly designed, warnoperatorsandotherexposedpersonstotherisksassociatedwithequipmentoperation.

Proper code compliant labelling matters to industryleaders involved in the design, manufacture and maintenance of Photovoltaic installations, whobelieve equipment safety is essential for successfulindustry growth. This may also affect those providing maintenance and repair, including third party organizations charged with ongoing service.

The Reality

Manylocalmunicipalitiesstillrequiretheuseofengravedplates, but the market is changing to better protect first responders and emergency personnel. Adhesive vinyl labelsthatareredwithwhitetext,reflective,andmeetUL969standardsaredesignedtobemorevisible,moredurable, and work on more applications.

The Perception

Many local inspectors believe that only engravedphenolic plates are acceptable, but most local districts do not specify the use of engraved markers. Installers are nowabletouse(codeacceptable)adhesivelabeloptionsthat are in accordance with the dimensional, functional, andverbiagerequirementsneededtoensureasafeandinformative installation. As always, the installer must always check local codes before deciding the best and most cost effective way to label the installation.

The Situation

The primary concern with engraved or etched signage, phenolic plates, is the lack of flexibility, high cost,and lead times which can delay inspections. Typical phenolics, froma trophy shop,arenotmadewithUVstable materials. Printing labels on site, as needed, orpurchasing pre-printed inventory saves time and reduceslabourcostswithoutsacrificingUVstabilityandoutdoordurability.

The Option

HellermannTyton’s solar installation labels are UVdurable and feature an ultra-bond adhesive for both powder coat and baked enamel surfaces. Pre-printed with the most common legends to meet the requirements of the local Authorities, the labels aremanufactured using ultraviolet resistant ink, permanent acrylic adhesive, and a base material to withstand environmental elements.

The Benefit

HellermannTyton offers a line of the most commonlyused regulatory solar identification labels on large utilityandscaledPVinstallations.•Significantcost&timesavings•TestedtoUL969standard•Made with UV stable inks & materials for durability

and weather resistance•Adhere to baked enamel & powder coat painted

surfaces•Suppliedwithanaggressiveadhesivetoensure long

life

1/6


Labelling

This diagram is an illustration of one photovoltaic labeling scenario. The number and type of labels needed will vary based on the project scope and its related specifications.

Combiner Box, Circuits / Con-duit Combiner Box / Enclosures / EMT Enclosures

1

3

NEC 690.17(E) l Part No. 596-00497

DC Disconnect / Breaker / Recombiner Box

2

NEC 690.35(F) l Part No. 596-00588

NEC 690.17(E) l Part No. 596-00496

IFC 605.11.3, NEC 690.15 & NEC 690.13(B) Part No. 596-00238

Inverter4

NEC 705.12(D)(3) & NEC 690.64 l Part No. 596-00495

WARNING DUAL POWER SOURCESECOND SOURCE IS PHOTOVOLTAIC SYSTEM

IFC 605.11.3, NEC.690.15, NEC 690.13(B)Part No. 596-00237

AC Disconnect / Breaker / Points of Connection

6

NEC 690.52 l Part No. 596-00252

Production / Net Meter (Bi-directional)

5

NEC 690.17(E) l Part No. 596-00497 NEC 690.17(E) l Part No. 596-00497

NEC 690.35(F) l Part No. 596-00588

NEC 690.5(C) l Part No. 596-00499

NEC 690.54 l Part No. 596-00239

NEC 690.15 & NEC 690.13(B) l Part No. 596-00243

Breaker Panel / Pull Boxes7 Main Service Disconnect8

NEC 690.35(F) l Part No. 596-00588

NEC 110.27(C) & OSHA 1910.145(f)(7)Part No. 596-00499

NEC 690.53 l Part No. 596-00253

EMT / Conduit Raceways *(Reflective Material Required)

NEC 690.31(G)(3)(4) l Part No. 596-00206

NEC 690.54 l Part No. 596-00239

NEC 690.17(E) l Part No. 596-00497

NEC 705.15(D)(3) & NEC 690.64 Part No. 596-00587

NEC 705.12(D)(3) & NEC 690.64 l Part No. 596-00495

WARNING DUAL POWER SOURCESECOND SOURCE IS PHOTOVOLTAIC SYSTEM

Main Service Disconnect9

NEC 690.15 & NEC 690.13(B) l Part No. 596-00243

Photovoltaic System

Labeling Requirements

NEC 2014 Article 690 and IFC 2012

CODE DESCRIPTION PACK

59600495 (X)* WARNING DUAL POWER SOURCE 50

59600496 (X)* WARNING ELECTRIC SHOCK HAZARD DC VOLT 50

59600497 (X)* WARNING ELECTRIC SHOCK HAZARD 50

59600588 (X)* WARNING DC CONDUCTORS ENERGIZED 50

59600499 (X)* WARNING TURN OFF PHOTOVOLTAIC 50

59600587 (X)* CAUTION PHOTOVOLTAIC SYSTEM IS BACKFED 50

59600237 (X)* PHOTOVOLTAIC AC DISCONNECT 50

59600238 (X)* PHOTOVOLTAIC DC DISCONNECT 50

59600239 (X)* PV AC DISCONNECT RATING 50

59600252 (X)* AC MODULE RATING LABEL FROM NEC 2011 50

59600253 (X)* DC MODULE RATING LABEL FROM NEC 2011 50

59600255 (X)* MAIN PV SYSTEM AC DISCONNECT 50

59600246 (X)* SOLAR DISCONNECT 50

59600206 (X)* WARNING PHOTOVOLTAIC POWER SOURCE 50

59600615 (X)* CAUTION SOLAR CIRCUIT 50

59600243 (X)* MAIN PHOTOVOLTAIC SYSTEM DISCONNECT 50

59600208 (V)** WARNING PHOTOVOLTAIC POWER SOURCE 7.25X5 25* Available in packs of 10 ** Available in pack of 5

1/7


HellermannTyton offers the most comprehensive and innovativeline of identification products for the renewable energy industry. Inordertomeettheneedsofourcustomers,HellermannTytonhasdevelopedavarietyofflexiblelabelingandprintingsolutions.

Flexibility to label and print the way you want, when you want.

Renewable Energy Labels HellermannTytonprovidesyouwithallthelabeloptionsyouneedforcodecompliantphotovoltaiclabeling.Choosefromacompleteline of pre-printed NEC 2014 and NEC 2011 labels. For voltageand current labeling, we offer variable print label options with a partially printed template.

NEC 2014 Labels

HellermannTytonpre-printedrenewableenergyinstallationlabelshave a special adhesive for use on both enamel and powder coat paintsurfaces.LabelsareprintedwithUVstableinkthatiscoveredbyaUVstablelaminate.LabelsmeettherequirementsofUL969.NEC 2014 labels can be used to meet NEC 2014 code and arebackwardcompatibletoNEC2011.

Material Data

Material. 443/552 UV Stable Flexible White Vinyl w/ Acrylic Laminate

Operating Temperature -40 °F (-40 °C) to 175 °F (79 °C)

Min. Application Temp. 50 °F (10 °C)

Liner 78# White Bleached Paper

Certifications UL969

Reflective Renewable Energy Labels

ReflectiveRenewableEnergyLabelsaredesignedtobeeasytoseebyfirstresponderswhoarelookingtoidentifyandisolatethePVsystem.Reflectivelabelscanbeseenthroughsmokeandindarknessusing reflected light. HellermannTyton pre-printed ReflectiveRenewableEnergyLabelsmeetfiresafetyandNECregulations.

596-00255

596-00615

596-00206

596-00246

Reflective Renewable Energy Circuit Markers

These photovoltaic caution and power source markers are pre-printed, non-adhesive, coiled markers that can be opened and snapped over cables for long-term, reflective, permanent identification.MadeofaUVstablevinyl,thecoiledmarkerscome25perbagandwillfitonallstandardPVcablesorelectricalmetallictubing(EMT)conduits.

596-00208

Material Vinyl

Operating Temperature 18 °F to +200 °F (-29 °C to +93 °C)


Material Data

Material Data

Material 242/552 UV Stable Reflective Vinyl w/ Acrylic Laminate



Liner Polyethylene Coated Paper


Labelling

1/8


Labelling

NEC 2011 Labels

HellermannTytonpre-printedsolarinstallationlabelshaveaspecialadhesive for use on both enamel and powder coat paint surfaces. Labels are printed with UV stable ink that is covered by a UVstablelaminate.LabelsmeettherequirementsofUL969.NEC2011labelscanbeusedtomeettheNEC2011codeandarebackwardcompatibletoNEC2008.

596-00233

596-00258596-00234

596-00232

596-00235

596-00231

596-00236

Article No. Part No. Code DescriptionWidth

in. (mm)Height

in. (mm)Pkg. Qty. (Per Roll)

Pkg. Type

596-00233 596-00233 WESHLBL WARNING - ELECTRICAL SHOCK HAZARD 3.75 (95.25) 2.0 (50.8) 50 RL

596-00232 596-00232 WESHLBLDC WARNING - ELECTRICAL SHOCK HAZARD W/DC 3.75 (95.25) 2.5 (63.5) 50 RL

596-00234 596-00234 WGCME WARNING - GROUNDED CONDUCTORS MAY BE ENERGISED 4.12 (104.6) 2 (50.8) 50 RL

596-00258 596-00258 WDCCU WARNING - DC CONDUCTORS MAY BE ENERGISED 4.12 (104.6) 2 (50.8) 50 RL

596-00235 596-00235 WTOPVLBL WARNING - TURN OFF PV AC PRIOR TO WORKING INSIDE PANEL 4.12 (104.6) 2 (50.8) 50 RL

596-00231 596-00231 WDPSLBL WARNING - DUAL POWER SOURCE 4.12 (104.6) .75 (19.05) 50 RL

596-00236 596-00236 CBACKFED CAUTION - PV SYSTEM CIRCUIT BREAKER IS BACKFED 4.12 (104.6) .75 (19.05) 50 RLUse Part No. for ordering and Code for specification.Available on request: MOQ applies

Product Selection

Material Data

Material. 443/552 UV Stable Flexible White Vinyl w/ Acrylic Laminate



Liner 78# White Bleached Paper


Printable Renewable Energy Labels

Designedwithcross-laminatedUVstablematerials,thesevariableprintable solar installation labels are designed to accept printing from any standard thermal transfer printer using a resin-based inkribbonforthebestdurability.Printyourvoltageinformationdirectly on the label and then laminate with an optional clear polyester laminate material for added protection. These labels can be used to print disconnecting means and breaker series directly on the labels for a more professional result and a smoother inspection process.

596-00239

596-00252

596-00253

596-00237

Material Data

Material. 840/926 UV Stable White Polyester w/ Clear Polyester Laminate



Liner 55# Paper


2/9

2.0Cable Securing Systems

Bundling and Securing

?Solar Ties can be used to secure one or multiple PV cables throughout an installation.

Stainless Steel Solar Ties provide maximum tensile strength while also being the most resistant to temperature, humidity, corrosion and chemicals.

HellermannTyton offers a wide selection of high quality cable ties manufactured in materials suited for solar applications. Renewable Energy Ties are offered in a variety of environmentally matched materials based on your region and climate conditions.

Some things to consider when choosing a Renewable Energy Tie:

• Substrate material

• Humidity level

• Temperature

• Exposure to salt spray

Water Content in Polyamide (PA6.6,

PA11, PA12)

Polyamide is a hygroscopic material, which means that it absorbs and releases water. The mechanical properties of polyamide are significantly affected by its water content – especially flexibility and minimum tensile strength. Polyamide is most stable at optimum atmospheric conditions of 73° F (23° C) and 50% relative humidity. Under these conditions, the degree of water saturation of PA6.6 is around 2.5%. For PA11 and PA12, the water saturation rate under these conditions is 1.0% and 0.7%, respectively.

Did you know?

2/10


Cable Ties

UV Stabilised Renewable Energy Ties (PA66UV)

Used in the renewable energy industry and other applications, HellermannTyton offers cable ties made of UV stabilised PA6.6 material. This material provides additional protection against UV radiation for long-term outdoor use and is available in various styles, tensile strengths and bundle diameters.

Product Selection

Material Polyamide 6.6 UV-stabilised (PA66UV)

Operating Temperature -40 °F to +185 °F (-40 °C to +85 °C)

Flammability UL94 V2

Material Data

L

W

Dimensional and Tensile Strength Specification

Part Number $-denotes colour

BK=blackNT=natural

Length (mm)

Width (mm)

Thickness (mm)

Minimum Bundle Diameter

(mm)

Maximum Bundle Diameter

(mm)

Minimum Tensile Strength

(kg)

T18S$ 83 2.3 1.0 1.5 16 8

T18R$ 104 2.5 1.0 1.5 18 8

T30R$ 148 3.7 1.2 1.5 35 14

T50R$ 198 4.6 1.3 1.5 50 23

T50I$ 305 4.7 1.2 1.5 73 23

T50l$ 392 4.7 1.3 1.5 109 23

T120GS$ 223 7.5 1.6 5 51 55

T120S$ 278 7.8 2.0 5 51 55

T120R$ 388 7.6 1.6 5 108 55

LK5$ 540 13.0 2.0 20 152 165

Cable Tie Application Tools

HellermannTyton’s cable tie application tools are designed to save time and increase productivity while minimising the risk of repetitive-stress injuries. With superior performance and an advanced ergonomic design, the EVO7 features patent-pending Tension/Lock/Cut (TLC) technology that creates a true flush cut with a smooth, comfortable application process. HellermannTyton MK9 and MK9SST tools also offer reliable cable tie installation. The MK9SST accommodates all HellermannTyton stainless steel ties and comes standard with padded foam grips for comfort and control.

2/11


Cable Ties

316 Material

Grade 316 stainless steel material is highly resistant to corrosion and

widely used in marine environments where chemicals, salts, acids

and temperature extremes may affect the bundling application.

Material Stainless Steel (SS304)


-112 °F to +1000 °F (-80 °C to +538 °C)

Flammability Non-burning

Material Data

Material Stainless Steel (SS316)


-112 °F to +1000 °F (-80 °C to +538 °C)


Material Data

304 Material

Grade 304 stainless steel cable ties are designed for general

purpose bundling requirements.

Article No. Part No. Type

Min. TensileStrength Length Width

Max Bundle

ColorPkg. Qty Drawinglbs. (N) in. (mm) in. (mm) in. (mm)

111-93088 MBT8S-S MBT8SS 202 (900) 7.9 (201.0) 0.18 (4.6) 2.0 (50.0) Metal 100




Installation tool – MK9SST. Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.

Product Selection



Max Bundle

ColorPkg. Qty Drawinglbs. (N) in. (mm) in. (mm) in. (mm)

111-93089 MBT8S MBT8S 202 (900) 7.9 (201.0) 0.18 (4.6) 2.0 (50.0) Metal 100

111-93149 MBT14S MBT14S 202 (900) 14.3 (362.0) 0.18 (4.6) 4.0 (102.0) Metal 100

111-93209 MBT20S MBT20S 202 (900) 20.5 (521.0) 0.18 (4.6) 6.0 (152.0) Metal 100

111-93279 MBT27S MBT27S 202 (900) 27.0 (685.0) 0.18 (4.6) 8.0 (203.0) Metal 100

Installation tool – MK9SST. Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.

Product Selection

Stainless Steel Renewable Energy Ties

HellermannTyton’s stainless steel cable ties are designed for use in applications where corrosion, vibration, weathering, radiation and temperature extremes are a concern. Stainless Steel Solar Ties secure cables, poles and pipes in harsh environments and are appropriate for indoor, outdoor and underground uses.

2/12


Tubing

Convoluted Tubing

The tubing is manufactured from a grade of Polypropelene that contains no heavy metals (lead) and is halogen free. This ensures a high quality, very flexible, environmentally acceptable product that meets the stringent requirements of sheathing for wiring harnesses.

The tubing is available in slit or un-slit form. Standard colour - black, but is available on request in mid-grey, white and orange. Operating temperature range is -40°C to 150°C continuously rated.

The Polypropelene tubing has been tested and complies with various specifications. Copies of test certificates are available on request.

d

cf

e

B A

CT ** $ $ $ * PACK QTY (IF BLANK THEN QTY = 100 m, 1 = 10 m, 2 = 25 m & 5 = 50 m) SLIT OR UNSLIT (S = SLIT BLANK = UNSLIT) NW / HW = WAVE HEIGHT SIZE (OD) MATERIAL PRODUCT

MATERIAL KEY: Polypropylene (P), Polyamide (A), PVC (V).

Available in Flame Retardant and Heat Resistant. Standard Colour - Black or Grey, others on request.

Technical Table

CodeNominal Size

I.D. x O.D.

Dimensions (mm) Angle

Tolerence - A B C D E F

$=S for slit (mm) ±0.4 ±0.3 ±0.1 ±0.15 ±0.1 ±5º

CTP7NW$ 7 x 10 6.9 9.6 1.8 2.6 0.15 11º

CTP10NW$ 10 x 13 10.1 12.7 1.8 2.7 0.2 20º

CTP13NW$ 13 x 16 12.9 15.8 1.8 2.7 0.2 11º

CTP17NW$ 17 x 21 16.8 21.0 2.2 3.2 0.2 11º

CTP22NW$ 22 x 26 21.8 25.5 2.2 3.1 0.2 11º

CTP5HW$ 5 x 7 5.0 7.1 1.2 2.2 0.15 30º

CTP9HW$ 9 x 13 8.5 12.9 2.1 3.14 0.2 18º

CTP11HW$ 11 x 16 11.1 15.7 2.1 3.14 0.2 18º

CTP15HW$ 15 x 21 15.0 21.2 2.7 3.9 0.2 12º

CTP19HW$ 19 x 26 19.1 25.7 2.9 4.3 0.25 12º

2/13


Fixing Ties

Edge Clip Assemblies can be used to secure PV cable bundles of varying widths.

Depending on wire routing needs, Edge

Clip Assemblies are available to route cables

parallel or perpendicular (as seen above) to

frame rails.

Edge Cable Clips route single or multiple

cable bundles to frame rail edges. The

reclosable clip allows cables to be removed

and reinserted as needed.

Renewable Energy E-Clips include a wide selection of Edge Clips, C Clips and mounts to wfor bundling and routing applications. Made of materials that stand up to the harshest of environments, Renewable Energy E-Clips are designed for easy placement and removal for faster installations and reduced labor costs.

Renewable Energy E-Clips Applications:

• Renewable Energy farms

• Municipal projects

• Commercial rooftops

• Residential systems

Metal Edge Clips feature a large thumb surface to allow for quick and easy installation.

The Cable Tie with Fir Tree Mount easily

inserts into pre-drilled holes and adjusts

to secure PV cable bundles up to 1.4” in

diameter.

C Clip with Fir Tree inserts easily into pre-

drilled holes and holds one PV cable. Cable

can be removed and reinserted as needed.

While all Renewable Energy E-Clips products are made of UV stable material, HellermannTyton has the ability to customise these products for your specific preferences and applications.

2/14


Fixing Ties

Edge Clip and UV Stabilised Cable Tie Assemblies

Designed specifically to route cables by securing them to a metal or plastic frame rail edge, Edge Clips and UV Stabilised Cable Tie Assemblies eliminate the need for mounting holes and mechanical fasteners. Edge Clips are easy to secure and the extraction force is high due to the integrated metal clamp that holds the Edge Clip in place. This allows cable ties to firmly hold the cable, preventing chafing of the cable and ensuring long-term reliability.

Code

Min. TensileStrength

Length Max Bundle

Panel Thickness Minimum

Panel Thickness Maximum

ColorPkg. Qty Drawinglbs. (N) in. (mm) in. (mm) in. (mm) in. (mm)

1-3 mm Edge Thickness

T50REC5A 50 (225) 8.0 (202.0) 2.0 (45.0) 0.04 (1.0) 0.12 (3.0) Black 100

T50REC4A 50 (225) 8.0 (202.0) 2.0 (45.0) 0.04 (1.0) 0.12 (3.0) Black 100

3-6 mm Edge Thickness

T50REC23 50 (225) 8.0 (202.0) 2.0 (45.0) 0.12 (3.0) 0.24 (6.0) Black 100

T50REC20 50 (225) 8.0 (202.0) 2.0 (45.0) 0.12 (3.0) 0.24 (6.0) Black 100

Product Selection

Use Part No. for ordering and Code for specification.

Material Polyamide 6.6 heat stabilised (PA66UV)

Operating Temperature --40 °F to +185 °F (-40 °C to +85 °C)

Flammability UL94V-2

Cable Tie Material Data

Material Polyamide 6.6 high impact modified, heat stabilised, UV stablilised (PA66HIRHSUV)


Flammability UL94 HB

Edge Clip Material Data

2/15


Fixing Ties

Edge Cable Clips

HellermannTyton’s Edge Cable Clips allow for versatile routing of cables. A reclosable locking feature allows the renewable energy cable to be inserted and removed from the clip. Edge Cable Clips attach to metal or plastic edges without the need for mounting holes.

CodePanel

ThicknessMin

Panel Thickness

Max

Max Bundle Color Pkg.

QtyDrawing

in. (mm) in. (mm) in. (mm)

EC41 0.12 (3.0) 0.24 (6.0) 0.87 (22.0) Black 750

EC39 0.04 (1.0) 0.12 (3.0) 0.63 (15.9) Black 250

Material Polyamide 6.6 high impact modified (PA66HIR)


-40 °F to +176 °F (-40 °C to +80 °C)


Material Data

Product Selection

Cable Tie with Fir Tree MountThe Cable Tie with Fir Tree Mount provides a low insertion force and a high extraction force. This tie is designed with outside serrations and a smooth inside surface to protect cable insulation. A unique head design allows for a firm hold on bundles as small as .06” in diameter. An integrated disc covers mounting holes for added water protection. Manufactured of impact-modified Polyamide 6.6 material, this cable tie with fir tree mount offers increased flexibility, heat resistance and UV stabilisation.

Code

Tensile Strength Length L Width W

Max Bundle

Diameter

Panel Thickness Minimum

Panel Thickness Maximum

Mounting Hole

Diameter

ColorPkg. Qty Drawing

lbs. (N)

in.(mm)

in.(mm)

in.(mm)

in. (mm)

in.(mm)

in.(mm)

T50SOS-FT6LG-E50

(225)6.3 (165.0)

0.18 (4.6)

1.4 (35.0)

0.03 (0.7)

0.28(7.0)

0.25 - 0.28 (6.3 - 7.0)

Black 1000L

Material Polyamide 6.6 high impact modified, heat and UV stabilised (PA66HIRHSUV)


-40 °F to +230 °F (-40 °C to +110 °C)


Material Data

E n g i n e e r e d F a s t e n i n g S o l u t i o n s

F a s t e n e r s

43w w w . h e l l e r m a n n . t y t o n . c o m | 1 - 8 0 0 - 5 3 7 - 1 5 1 2



MountingHole Ø

PanelThickness

Length (L)

Max. ØBundle

Width(W)

ColorPkg.Qty.lbs. (N)

in. (mm)

in. (mm) in. (mm) in. (mm) in. (mm)

155-05800 155-05800 T50SOSFT6E 50 lbs (225).26″ - .28″(6.5-7.0)

.03″ - .12″(0.75 - 3.0)

6.30″ (160) 1.38″ (35) .18″ (4.6) Black 500

Installation tools - MK7, MK7HT, MK7P, MK9, MK9HT, MK9P. Dimensions are approximate and subject to technical changes. Use Part No. forordering and Type for specification purposes.



MountingHole Ø

PanelThickness Length (L)

Max. ØBundle Width (W)

ColorPkg.Qty.lbs. (N)

in. (mm)

in. (mm) in. (mm) in. (mm) in. (mm)

126-03501 T50RTM250HSM4 T50RTM25 50 lbs (225).25″ - .26″(6.5 - 6.6)

.052″ - .28″(1.32 - 7.0)

8.27″ (210) 1.97″ (50.0) .19″ (4.7) Black 1000

126-03504 T50RTM25E8HM4 T50RTM25E 50 lbs (225).25″ - .26″(6.5 - 6.6)

.09″ - .55″(2.3 - 13.94)

8.43″ (214) 1.97″ (50.0) .19″ (4.7) Gray 1000

Installation tools - MK7, MK7HT, MK7P, MK9, MK9HT, MK9P. Dimensions are approximate and subject to technical changes. Use Part No. for orderingand Type for specification purposes.

Fir Tree Push Mount Ties

Fir tree design grips to the inside of a hole. They canbe used on sheet metal, wood, and cast iron. TypeT50RTM25E has a longer fir tree for larger panelthicknesses.

Material Polyamide 6.6 heat stabilized (PA66HS)

Operating

Temperature

-40 °F to +221 °F (-40 °C to +105 °C) continuous


Fir Tree Mount with Disc Tie

This fir tree mount tie provides a low insertion force with a high extraction force. The outside serrations present a smoothsurface to the cables preventing damage to the insulation. The unique head design allows the cable tie to firmly holdbundles as small as .06” diameter and the disc offers added water protection.

Material Polyamide 6.6 impact modified, heat

stabilized, UV Resistant (PA66HIRHS)

Operating

Temperature

-40 °F to +230 °F (-40 °C to +110 °C) continuous


Material Data

Product Selection

Material Data

Product Selection

Heat Stabilized Material

Impact Modified Heat Stabilized, UV Resistant Material

Material Polyamide 6.6 impact modified, heat

stabilized, UV resistant (PA66HIRHS)

Operating

Temperature

-40 °F to +230 °F (-40 °C to +110 °C)

continuous


Material Data

02_fasteners_alternate.qxp 4/16/2007 1:36 PM Page 43

L

2/16


Fixing Ties

C Clips

C Clips secure renewable energy cables to tubular frame rails. The renewable energy cable simply snaps into the open C-shaped clip while a cable tie is fastened to the tubular frame rail. Cable can be removed from the clip and reinserted without additional fasteners.

Code


Max Bundle

Hose Clip Diameter

ColorPkg. Qty Drawinglbs. (N) in. (mm) in. (mm) in. (mm) in. (mm)

T50SVC65 50 (225) 6.0 (155.0) 0.19 (4.7) 1.4 (35.0)0.26 - 0.32 (6.5 - 8.0)

Black 500

T50ROC1B 50 (225) 7.9 (200.0) 0.18 (4.6) 1.8 (45.0)0.16 - 0.4

(4.0 - 10.0)Black 500

* Clip and cable tie are PA66HS. **Clip is PA66HIRHS and cable tie is PA66HS. ***Clip is PA66HIRHS and cable tie is PA66UV.

Material Polyamide 6.6 heat stabilised (PA66HS)Polyamide 6.6 high impact modified, heat stabilised, UV resistant (PA66HIRHS)


-40 °F to +221 °F (-40 °C to +105 °C)


Material Data



-40 °F to +185 °F (-40 °C to +85 °C)


Material Data

C Clip with Fir Tree

The C Clip with Fir Tree mount is ideal for panels with pre-drilled holes and is manufactured of an impact-modified Polyamide 6.6 material for increased flexibility, heat resistance and UV stabilisation. This assembly is easy to install and does not require a mechanical fastener, saving time and labor costs.

Material Polyamide 6.6 high impact modified, heat and UV stabilised (PA66HIRHSUV)


-40 °F to +230 °F (-40 °C to +110 °C)


Material Data

Product Selection

2/17


Fixing Ties

Use Part No. for ordering and Code for specification.

UV Stabilised Mounting Base with Special Adhesive

Made from UV stabilised material, this mounting base is used in conjunction with Renewable energy Ties to secure cables and wire bundles. This mounting base can be used directly on a renewable energy panel, frame or a converter box. Specifically designed for extreme environments, the VHB acrylic adhesive resists UV light and seals against moisture and environmental conditions, while providing a strong bond to the surface.

Code

Cable Tie Width Max Length Width Height

ColorPkg. Qty Drawingin. (mm) in. (mm) in. (mm) in. (mm)

MB4A 0.18 (4.6) 1.12 (28.5) 1.12 (28.5) 0.23 (5.8) Black 500

Product Selection

Metal Edge Clip

Developed for renewable energy applications, our corrosion-resistant 304 stainless steel Metal Edge Clip features smooth, rounded edges that will not abrade wire or cable. The Metal Edge Clip accommodates one or two PV cables and works with frames 1 to 3 mm thick. A large thumb surface provides easy insertion.

Material Stainless Steel (SS)



Material Data



Flammability UL94 V2 (excluding adhesive)

Material Data

2/18


Cable Glands

Please Note

Owing to the varying dimensions of cable manufactured by different cable manufacturers, we cannot guarantee the above chart to be accurate for every make of cable. Two integers appearing in one square ‘1/2’ indicates that the cable size is borderline and either gland size shown may be used.

Cable Glands

Cable Acceptance Range

Gland Selection Guide

(For PVC, PVSC SWA Cables SABS 1507 600-1000V)

All dimensions in mm. Subject to technical changes. Gland Size 8 is only available in BWLE

00012345678

12.515.720.626.535.044.056.068.074.0

Technical Table

Gland Size

20202025324050637582

14.818.724.430.039.549.062.274.081.0

Max Bedding

Diameter (mm)

Max Cable

Diameter (mm)

Min Cable

Diameter (mm)

Max Cable

Diameter (mm)

8.012.016.021.027.036.045.057.069.0

3.07.0

12.016.021.027.036.045.057.0

Entry (mm)

Standard Cable Glands A2 Compression Glands

All dimensions in mm. Subject to technical changes.** Check the bedding diameter of the cable.

Technical Table

Gland

Size

mm2 37

445

Recommended Gland Size For Cable Size/Number Of Cores

30

34

4/5

27

344

24

344

21

334

20

334

19

334

15

233

14

233

12

233

10

223

8

122

7

1222

6

1222

5

0/11

1/22

4

00/11

1/2233

3/44

4/555

5/66

6/77

3

001122

2/33

3/44

4/555

5/666

2

00

0/11

1/22

2/32/33

3/444

4/55668

1.52.54.06.010.016.025.035.050.070.095.0

120.0150.0185.0240.0300.0

**

Number of Cores

2/19


Cable Glands

BWR Rotary Cone Glands

Nickel-plated brass gland for use with all types of SWA cable. To provide clamping of the armour wire for earth continuity and mechanical retention of the cable. May be used both indoors and outdoors.

Benefits

• Easy to install (rotary cone)

• Protects armour wire

Sizes

• 0-7

Features

• Rotary cone

• High quality nickel plating

Accessories

• PVC or rubber shrouds

• Earth Tags

Approvals

• SABS1213 approval

• Test report available on request

A2 Compression Glands

Nickel-plated brass gland for use with all types of ‘unarmoured’ cable. May be used both indoors and outdoors.

Benefits

• Easy to install

• Displacement seal concept ensures effective seal to the outer

sheath.

Sizes

• 0-7

Features

• Novel seal design accomodates wide cable range

• High quality NickeL pLATiNg

Approvals

• SABS1213 approval


2/20


EXE Glands

BWR Exe Rotary Cone Glands

Nickel-plated brass gland for use with all types of SWA cable in hazardous areas. To provide clamping of the armour wire for earth continuity and mechanical retention of the cable. May be used both indoors and outdoors.

Benefits

• Easy to install (rotary cone)

• Protects armour wire

• IP68 rated

Sizes

• 0-7

Features

• Rotary cone


Accessories

• PVC or rubber shrouds

• Earth tags

Approvals

• SANS 60079

Part 0: 2005

Part 7: 2003


A2 Exe Compression Glands

Nickel-plated brass gland for use with all types of ‘unarmoured’ cable in hazardous areas. May be used both indoors and outdoors.

Benefits

• Easy to install

• Displacement seal concept ensures effective seal to the outer

sheath.

• IP68 rated

Sizes

• 0-7

Features

• Novel seal design accomodates wide cable range


Approvals

• SANS 60079

Part 0: 2005

Part 7: 2003


2/21


Utility Junction Boxes

Technical Table

UJB1UJB2UJB1EXUJB2EX

Code Dimensions (mm)

109135109135

Total

Width(A)

7585.575

85.5

Outside

Height(B)

5759.557

59.5

Inside

Height(C)

M20M25M20M25

Gland

Size(D)

9412494124

Inside

Width(E)

122150122150

9610696

106

6.97

6.97

Fixing Hole

(F) (G) (H)

Selection Chart

Utility Junction Box

Features• Manufactured from high impact, corrosion and UV

resistant material

• For use in general and industrial installations

• SABS 1222 IP66/68. (Dust and water tight)

• Allows for 1, 2, 3 and 4 way connections

• Blanking plugs, O-rings and lock nuts provided

• No need for drilling and tapping

• Internal earth plate provided (no exposed metal

parts)

• Din rail mounting studs provided

• UJB1/2T - Special locking key to prevent

unauthorised entry (optional)

• UBJ1/2C - UJB1 with clear lid

Certifications• SABS 1222 IP66/68

• IEC529

• UJB1EX / UJB2EX - IEC 60529, SANS 60529, SANS

60079 - 0/7, SANS 60079 - 15, SANS 61241-1-1,

IP66/68, IP68 (2 m cont), Ex e II T6, Ex Na II T6,

DIP B21 Tb T6

2/22


Tape

Nitto (No. 21)

A21$208 - Is a cold and weather resistant electrical tape, coated with an aggressive rubber resin adhesive with good ageing characteristics. Extremely flexible, even in cold weather and unaffected by moisture and most chemicals. No flagging or deterioration even under temperatures from -18 to 80ºC.

PVC Electrical Insulation Tape

Self adhesive PVC tapes are made of non-rigid polyvinyl chloride, are accepted as a best quality general use vinyl tape and widely used in wiring works. They provide excellent electrical insulation and adhesion. Another plus is the tapes’ high resistance to temperature extremes.

Hellertape

HT1 and HT2 - are both a cold and weather resistant electrical tape, coated with an aggressive rubber resin adhesive with good ageing characteristics. Extremely flexible, even in cold weather and unaffected by moisture and most chemicals. No flagging or deterioration even under temperature as high as 80ºC.

$ = Colour• HT2/HT3 – Black, Red, Green, White, Yellow, Blue• HT4 – Black

Technical Table

Thickness (mm)Length (m)Width (mm)Adhesion (N/cm)Tensile strength (N/cm)Elongation (%)Breakdown Voltage (kv)Temperature (ºC)

0.1820181.8262008.0

-10 to + 80

HT2$ HT3$ HT4BK

0.1310191.6171605.5

-10 to + 80

0.1320191.6171605.5

-10 to + 80

PVC Electrical Insulation TapeDescription

Technical Table

Thickness (mm)Length (m)Adhesion (kg/1”)Tensile strength (kg/”)Elongation (%)Breakdown voltage (kv)Insulation Class (ºC)

0.2204109.52009

9.0

A21$208

PVC Electrical Insulation TapeDescription

$ = Colour – Black, Red, Green, White, Yellow, Blue, Green/Yellow

3/23

3.0Protection Systems

Heat Shrinkable Tubing

SGP Grade Flame-retardant Polyolefin General Purpose Heat Shrink Tubing


SGP general purpose heatshrink tubing is a cost effective product for numerous commercial insulation applications. It provides effective electrical insulation and protection for in-line components, disconnect terminals and splices. It also bundles wires and cables for very flexible light-duty harnesses, use as strain-relieves for electrical wire connections and colour-codes wires, cables, terminals and components.

SGP grade is a range of cost-effectively made flame retarded, chemically cross linked polyolefin heatshrink tubing with a 2:1 shrink ratio and a temperature rating of 125ºC. SGP tubing is very flexible and does not easily wrinkle when bent. It withstands higher temperature rating, provides better thermal stability and higher resistance to physical abuses than non-crosslinked materials. The product has an operating temperature range from -55ºC to +125ºC.

The product comes in blue, yellow, black, white, red and transparent. Other colours are also available upon request. All colour tubings are flame retarded except for transparent tubing. The product can be supplied in continuous reels or in pre-cut sleeves.

Material Data

Shrink Ratio

Shrink Temperature Degree Cel

Operating temperature test mehod IEC26

Tensile strength test method

ASTM-D-638 N/mm2

Elongation test method ASTM-D-638%

Low temp flexibility test method

ASTM-D-2671 degree Cel

Specific gravity test method ASTM-D-792

Longitudinal change test method

ASTM-D-638%

Dielectric strength test method

ASTM-D-2671 KV/MM

Dielectric constant test method ASTM-D-150

Flammability test method ASTM-D-2671

Water absortion test method ASTM-D-570

Chemical resistance

Copper Corrorsion test method

ASTM-D-2671B

Fungus resistance test method MIL-7444

Volume resistance test method

ASTM-D-257 ohm.cm

Specifications

approx 2:1

>90ºC

-55ºC to 125ºC

14 N/mm2

300%

-55ºC

1.30 Max

-10% Max

20 KV/mm

3.0 Max

2-flame retarded

0.15 Max

Good

Good

Insert

1014 ohm.cm

UL-224 - 125ºC:

MIL-1-23053/5 Class 1

SGP16

SGP24

SGP32

SGP48

SGP64

SGP95

SGP127

SGP190

SGP254

SGP381

SGP508

SGP762

SGP1016

Technical Table

Shrunk Wall

mm (nominal)

1.6

2.4

3.2

4.8

6.4

9.5

12.7

19.0

25.4

38.1

50.8

76.2

101.6

Supplied

O.D.Code

Recov.

O.D.

0.430

0.508

0.508

0.508

0.635

0.635

0.635

0.762

0.889

1.020

1.140

1.27

1.40

0.8

1.2

1.6

2.4

3.2

4.8

6.4

9.5

12.7

19.1

25.4

38.1

50.8

Reel Length

(m)

300

250

150

125

65

75

75

75

50

25

25

25

25

Heat shrink tubing SGP.

All dimensions in mm. Subject to technical changes.

Colours available: Black, Red, Blue, White, Yellow, Green/Yellow

http://ohm.cm/

http://ohm.cm/

3/24


Power Cable Accessories

The appropriate end cap for every cable diameter, and cable type.

HEK Cable End Caps


End caps are used to seal cables during storage or transportation. HEK end caps can be used as an insulating cap for live LV cables (0.6/1kV), and the cap is marked with a lightning flash to indicate a live circuit. The adhesive lining provides an excellent environmental seal.

End caps can be fitted with air valves for certain pressurised cable applications.

The high shrink ratio minimises the number of end cap sizes needed.

Application

End caps are suitable for use on both polymeric and paper insulated, lead jacketed cables which may include aluminium or steel armouring.

All dimensions in mm. Subject to technical changes. a As suppliedb Recovered

1612-1-B8W

1613-1-B8W

1614-1-B8W2

1615-1-B8W2

1615-2-B8W2

1617-1-B8W2

1616-1-B8W2

1616-7-B8W

1618-1-B8W

1601-1-B8W

1620-1-B8W

1608-1-B8W

Technical Table

Recomm. applicationCode

4.0

8.0

16.0

26.0

26.0

32.0

48.0

48.0

6.0

10.0

13.0

70.0

8.0

16.0

32.0

51.0

44.0

61.0

80.0

100.0

11.0

19.0

28.0

130.0

10.0

20.0

40.0

63.0

55.0

76.0

100.0

125.0

14.0

23.8

35.0

159.0

4.0

7.5

15.0

25.0

25.0

30.0

45.0

45.0

6.0

9.4

12.7

63.5

H min

a ±10%

33.5

55.3

90.0

143.0

143.0

158.0

162.0

162.0

55.3

89.0

184.0

127.0

2.0

2.3

3.0

3.3

3.3

4.0

4.0

4.0

2.3

2.0

3.3

3.3

From To

H max

b ±10%

Fully recovered

P ± 10% HW ± 20%

Standard Range Cable Cap

Special Range Cable Cap

Material Data

Material

Colour

Shrink Ratio

Minimum Shrink

Temperature (Metric)


Dielectric Strength (metric)

Flammability

Polyolefin, Chemically cross linked (POX)

Black (BK)

up to 3:1

+135°C

-55°C to +70°C

15 kV/mm

ASTM D635

3/25


Power Cable Accessories

HEV breakout boot for two-core cable.

HEV Cable Breakout Boots


Cable breakout boots are designed for insulating and sealing a cable crotch, or conduit system, and provide excellent resistance to abrasion and weathering.

Application

Cable breakouts are manufactured from a tough cross linked polyolefin containing a flame retardant. This allows the breakouts to be used for both interior and exterior applications. They offer excellent electrical and mechanical protection.

Cable breakouts are supplied with an adhesive inner coating for reliable environmental sealing, and are available for 2, 3, 4, 5 and 6 core cables.

Material Data

Material

Colour

Shrink Ratio

Dielectric Strength (metric)

Minimum Shrink

Temperature (Metric)


Flammability

Specification

Polyolefin, Chemically cross linked (POX)

Black (BK)

up to 3:1

15 kV/mm

+135°C

-55°C to +70°C

ASTM D635

Det Norske Veritas

HEV breakout boot

Please Note for Product Specific Approvals please refer to Appendix

All dimensions in mm, except for “mm2”. Subject to technical changes. a As suppliedb Recovered

216-1-B8W

223-2-B8W

218-1-B8W

219-1-B8W

318-1-B8W

319-1-B8W

320-2-B8W2

324-1-B8W2

342-1-B8W2

341-1-B8W2

442-1-B8W

408-2-B8W2

409-2-B8W2

418-4-B8W2

444-1-B8W2

Technical Table

Recomm. application (mm2)Code

2.5

4

50

185

4

16

50

150

185

400

2.5

4

35

70

150

10

35

150

400

16

35

150

300

400

400

10

35

70

150

300

H min

a ±10%From To

Recovered

P ± 10%

2 Finger Breakout Boot



H max

b ±10%

J a

±10%

J b

±10% R ± 10% S nom HW ± 20% JW ± 20%

21.0

33.0

50.0

87.0

25.0

31.0

63.0

90.0

110.0

125.0

28.0

35.0

47.4

60.0

78.7

9.4

9.4

22.9

38.1

9.1

17.5

22.5

34.0

35.0

59.0

9.0

12.0

22.9

22.9

35.6

9.0

17.5

21.0

43.0

9.0

15.0

26.0

35.0

40.0

50.8

9.0

15.0

21.5

30.0

38.1

2.8

4.1

7.6

12.7

3.0

4.6

9.0

14.0

17.5

25.4

1.8

3.0

6.4

6.4

12.5

76.5

94.0

119.0

141.5

76.5

93.5

180.0

200.0

230.0

283.0

78.0

95.0

165.0

202.0

240.0

20.0

30.0

34.0

42.5

20.0

28.5

44.0

50.0

45.0

71.0

17.0

24.0

38.1

38.1

55.0

15.0

20.0

30.0

44.0

16.0

23.0

37.0

54.0

55.0

75.0

20.0

22.0

38.1

38.0

55.0

1.6

1.5

3.2

3.8

2.5

2.9

3.0

3.0

4.0

3.8

2.7

2.5

4.1

4.1

4.0

1.6

1.2

3.2

3.8

2.5

2.9

2.0

2.0

3.5

3.8

2.0

2.0

3.3

3.3

3.5

4/26

4.0Accessories

Din Rail

Din Rail

TS 35

Carrier rail 35 x 7.5 mm0.039 in (1 mm) thickacc. to EN 50 022Steel, zinc-plated and yellow chromated 1N 82 A(length of 2 m)

TS 35S (slotted)

Carrier rail 35 x 7.5 mmperforated length(length of 2 m)

TS 35S SS (slotted) - Stainless Steel

Carrier rail 35 x 7.5 mmperforated length(length of 2 m)Material - Stainless Steel Type 316

TS 32

Carrier rail 32 mm0.059 in (1,5 mm) thickacc to DIN 46 277, sheet 1Steel, zinc-plated and yellow chromated 1N 135 A(length of 2 m)

TS 35 AL

Aluminium carrier rail 35 x 8.0 mm1.5mm thick(length of 2 m)

5/27

5.0Crimping Terminals

Pre-Insulated Terminals

PRE-

INSU

LATE

D T

ERM

INA

LS

Web

site

: ww

w.h

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T7

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(mm

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2,5 - 6,00(Size 3)

1,17 - 3,24(Size 2)

Wire Rangemm2

STUD (mm)

,34 - 1,57(Size 1)

RIN

GR

(E)

SPA

DE

S(E)

BU

TTU

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LED

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FEM

ALE

(F-D

F)

10

1R10

1FB

10

1HB

1D

M

1DF

TF

1DF

(1

0 x

2,3m

m)

(4,6

mm

) (6

,4m

m)

(6,4

mm

)

(6

,4m

m)

6

1R6

1S

6A

1P10

1U

T 1U

LM4

1ULF

4 1F

B11

1H

B3

1DM

4 1D

F4

1PB

TF1D

F4

1TSR

D

1QS

CE1

(1

0mm

)

(4m

m)

(4m

m)

(11

x 3,

0mm

) (3

mm

) (4

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m)

(4,8

mm

) (6

,4m

m)

(4

,8m

m)

8

1R8

10

2R10

8

3R8

5

3R5

3S5

4

3R4

3S4A

3,5

3R35

10

3R10

F3

DM

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F3D

FY

(6

,4m

m N

ylon

) (6

,4m

m N

ylon

)

5

2R5

2S5

A

3,5

2R

35

2S3

5

2DF9

( 9,4

mm

)

4

2R4(

A)

2S4

A

2FB

18

2HB

3 2D

M4

2DF4

F2D

MY

F2

DFY

(1

8 x

2,2m

m)

(3m

m)

(4,8

mm

) (4

,8m

m)

(6

,4m

m N

ylon

) (6

,4m

m N

ylon

)

6

2R6

2S

6A

2P12

2ULM

5 2U

LF5

2FB

13

TF

2DF4

(1

2mm

)

(5m

m)

(5m

m)

(13

x 2,

4mm

)

(4,8

mm

)

6

3R6

3S

6A

3P13

3U

T 3U

LM5

3ULF

5 3F

B14

3H

B3

3D

F9

(13m

m)

(5

mm

) (5

mm

) (1

4 x

4,5m

m)

(3m

m)

(9

,4m

m)

8

2R8

2P

10

2UT

2ULM

4 2U

LF4

2FB

9 2H

B

2DM

2D

F 2P

B

TF

2DF

2TSB

L 2Q

S C

E2

(1

0mm

)

(4m

m)

(4m

m)

(9 x

2,8

mm

) (4

,6m

m)

(6,4

mm

) (6

,4m

m)

(6,4

mm

)

(6,4

mm

)

12

3R12

3FB

10

3HB

3D

M

3DF

3PB

TF2D

F 1T

SYL

3QS

CE5

(10

x 2,

8mm

) (4

,6m

m)

(6,4

mm

) (6

,4m

m)

(6,4

mm

)

(6,4

mm

)

5

1R5

1S

5A

3,5

1S

35

3 1

R3

1S3

1FB

18

F1D

MY

F1

DFY

(1

8 x

2,3m

m)

(6,4

mm

Nyl

on)

(6,4

mm

Nyl

on)

4 1R

4

1S4A

1F

B14

1DM

2 1D

F2

TF1D

F2

(14

x 3,

0mm

)

(2,8

mm

) (2

,8m

m)

(2,8

mm

)

http://www.hellermanntyton.co.za/

mailto:[email protected]

5/28



W

F

L

Insulated Ring Terminals

Insulated Spade Terminals

Insulated Pin Terminals

W

F

L

W

F

L

Technical Table

ColourWire Range

(mm2)

Stud Size

(mm)Code

Dimensions

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64

3,24,35,36,48,4

10,53,74,35,36,48,4

10,53,74,35,36,48,4

10,512,0

1R31R41R51R61R81R102R352R42R52R62R82R103R353R43R53R63R83R103R12

5,58,08,0

11,611,613,66,68,59,5

12,012,013,67,29,59,5

12,015,015,019,2

17,520,520,526,826,830,517,821,821,826,826,830,522,726,626,629,534,034,038,6

W L F

5,07,07,011,011,013,96,68,59,511,011,013,96,19,19,110,513,513,516,0

Technical Table

ColourWire Range

(mm2)

Stud Size

(mm)Code

Dimensions

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64

3,73,24,35,36,43,74,35,36,44,35,36,4

1S351S31S4A1S5A1S6A2S352S4A2S5A2S6A3S4A3S53S6A

6,45,76,48,19,56,06,47,99,38,39,09,0

21,021,021,021,021,021,021,021,021,025,525,525,5

W L F

6,56,56,56,56,56,56,56,56,57,07,07,0

Technical Table

Wire Range

(mm2)ColourCode

Dimensions

0,25 - 1,651,04 - 2,63

2,63 - 6,64

1P102P102P123P13

1,91,91,92,8

19,819,821,827,0

W L F

10,010,012,013,0

For Inner Copper Tube (TwinGrip) use Prefix “T”



0.5 - 1,5mm2 - 19Amp 600V 1.5 - 2,5mm2 - 27Amp 600V 4 - 6mm2 - 48Amp 600V

5/29



Insulated Blade Terminals

Insulated Butt Connectors

Insulated Hook Blade Terminals

Insulated Male Disconnects

C

L

D

L

W

F

L

W

F

W

F

L

Technical Table

Wire Range

(mm2)ColourCode Dimensions

0,25 - 1,651,04 - 2,632,63 - 6,64

1UT2UT3UT

4,04,56,3

1,72,33,4

D C L

24,624,626,5

Technical Table

Wire Range

(mm2)ColourCode

Dimensions

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64

1FB101FB111FB141FB182FB92FB132FB183FB103FB14

2,33,03,02,22,82,42,22,84,5

19,820,823,827,818,822,827,823,027,0

W L F

10,011,014,018,09,013,018,010,014,0

Technical Table

Wire Range

(mm2)ColourCode

Dimensions

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64

1HB31HB2HB32HB3HB33HB

3,04,63,04,63,04,6

27,227,227,227,230,230,2

W L F

16,816,816,816,817,217,2

Technical Table

ColourWire Range

(mm2)Code

Dimensions

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64

1DM41DM2DM42DM3DM

4,86,354,8

6,356,35

6,57,76,57,77,7

W L F

19,021,010,021,024,0





5/30



Insulated Female Disconnects

Fully Insulated Female Disconnects

Insulated Piggy Back Disconnects

W

F

L

W

F

L

W

L

F

Insulated Male Bullet Disconnects

W

L

F

Technical Table

ColourWire Range

(mm2)Code

Dimensions

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64

1DF21DF41DF2DF42DF2DF93DF3DF9

3,25,06,65,06,6

10,06,6

10,0

6,56,47,36,47,312,07,312,0

W L F

18,619,020,519,020,525,523,528,5

Technical Table

Wire Range

(mm2)ColourCode

Dimensions

0,25 - 1,65

1,04 - 2,63

1PB

2PB

6,6

6,6

22,0

22,0

W L F

8,0

8,0

Technical Table

Wire Range

(mm2)ColourCode

Dimensions

0,25 - 1,651,04 - 2,632,63 - 6,64

1ULM42ULM43ULM43ULM5

4,04,04,05,0

21,521,524,024,0

W L F

8,58,58,58,5

Technical Table

ColourWire Range

(mm2)Code

Dimensions

F1DF2F1DF4F1DFF2DF4F2DFF3DFF3DF9

3,85,06,65,06,66,6

10,0

6,46,47,36,47,37,312,0

W L F

19,019,322,019,322,024,028,5

0,25 - 1,65

1,04 - 2,63

2,63 - 6,64






Insulated Female Bullet Disconnects

W

L

F

Technical Table

ColourWire Range

(mm2)Code

Dimensions

0,25 - 1,651,04 - 2,63

2,63 - 6,64

1ULF42ULF42ULF53ULF5

3,93,95,94,9

21,525,525,524,5

7,37,37,07,0

W L F


5/31



Quick Splice Connectors

T-Splice Connectors

WL

Technical Table

ColourWire Range

(mm2)Code

Dimensions

0,252,05,5

1TSRD2TSBL3TSYL

9,49,49,4

35,035,035,0

W L

Technical Table

ColourWire Range

(mm2)Code

Dimensions

0,252,05,5

1QS2QS3QS

20,020,020,5

27,027,034,5

W L

W

L

F

D

Technical Table

CE1CE2

Code (mm2)Dimensions

1,252

21,021,0

8,09,0

5,36,0

L

9,810,0

F DW

Closed End Connectors

5/32


Ferrules & Terminals

HT Heavy Duty Lugs

Technical Table

1.5

2.5

4

6

10

16

25

35

50

CableStud

(mm)Code

A

ID

345634568345681045681056810125681012166810121668101216681012141620

HT13HT14HT15HT16HT23HT24HT25HT26HT28HT43HT44HT45HT46HT48HT410HT64HT65HT66HT68HT610HT105HT106HT108HT1010HT1012HT165HT166HT168HT1610HT1612HT1616HT256HT258HT2510HT2512HT2516HT356HT358HT3510HT3512HT3516HT506HT508HT5010HT5012HT5014HT5016HT5020

1.9

2.4

2.8

3.4

4.4

5.5

6.9

8.2

10.0

3.8

4.2

4.7

5.3

6.3

7.6

9.0

10.7

12.8

0.95

0.90

0.95

0.95

0.95

1.05

1.05

1.25

1.40

7

8

8

119

1111

1212

15

15

1616161718

91212139

121213159

121213171912121317201213171920131318202527161718212718181922301818242430

5

65

685

678556785688

106688

1113688

1113899

101389

101013

7789779

1012779

10131489

1013159

10131519111113151824141416182416

18241818202026

Size

(mm2)

Dimensions (mm)

Barrel Spade

B

OD

t

Thickness

C

Length

D

Length

E

Hole to End

W

Width

5/33


Heavy Duty Lugs & Ferrules

Technical Table

70

95

120

150

185

240

CableStud

(mm)Code

A

ID

810121620810121620101216201012162010121620101216

HT708HT7010HT7012HT7016HT7020HT958HT9510HT9512HT9516HT9520HT12010HT12012HT12016HT12020HT15010HT15012HT15016HT15020HT18510HT18512HT18516HT18520HT24010HT24012HT24016

11.7

13.5

15.5

17.0

19.0

21.5

15.0

17.4

19.8

22.0

24.4

27.7

1.65

1.95

2.15

2.50

2.70

3.10

21

222223

26

27

29

33

2026283234242628323626283236313335362931344038

10111214151013131416121214161216

1316161916

21222228302526262830272830323132

3434363640

Size

(mm2)

Dimensions (mm)

Barrel Spade

B

OD

t

Thickness

C

Length

D

Length

E

Hole to End

W

Width

HT Heavy Duty Ferrules

Random samples submitted to the SABS complied with SABS IEC1238-1:1993 and the relevant test report is freely available upon request.

The test report relates only to the items submitted for the actual test and it furnishes or implies no guarantee whatsoever in respect of similar items that have not been tested. The performance of the test and the issue of the test report do not imply approval by the SABS of the quality and/or performance of the items that have been tested but signifies that the items tested met the requirements of: SABS IEC1238-1:1993 / RCC NO: 0902175.

HT Heavy Duty Lugs

Technical Table

Cable

HT1FHT2FHT4FHT6F

HT10FHT16FHT25FHT35FHT50FHT70FHT95F

HT120FHT150FHT185FHT240F

1.92.42.83.44.45.56.98.2

10.011.713.515.517.019.021.5

3.83.94.75.36.37.69.0

10.712.815.017.419.822.024.427.7

A

I.D

B

OD

L

Length

121515152222242730343842485360

1.52.54610162535507095120150185240

Dimensions

CodeSize

(mm2)

5/34


Ferrules & Terminals

T Ferrules

HT Pin Terminals

Code

Code

A

Size (mm)

B

A D

Dimensions (mm)

Dimensions (mm)

C

B L

D

C W

HT2TF 18.5 9.5 2.4 3.9

HT4TF 21.0 10.0 2.8 4.7

HT6TF 32.0 15.0 3.4 5.3

HT10TF 44.0 20.0 4.4 6.3

HT16TF 56.0 25.0 5.5 7.6

HT25TF 70.0 30.0 6.9 9.0

HT35TF 74.0 32.0 8.2 10.7

HT50TF 78.0 34.0 10.0 12.8

HT70TF 86.0 36.0 11.7 15.0

HT95TF 94.0 38.0 13.5 17.4

HT120TF 105.0 40.0 15.5 19.8

Random samples submitted to the SABS complied with SABS IEC61238-1:1993 and the relevant test report is freely available upon request.

The test report relates only to the items submitted for the actual test and it furnishes or implies no guarantee whatsoever in respect of similar items that have not been tested. The performance of the test and the issue of the test report do not imply approval by the SABS of the quality and/or performance of the items that have been tested but signifies that the items tested met the requirements of SABS IEC61238-1:1993.RCC NO: 0902175

BRAZED JOINT

A

B

D

C

HTPTNB513 6 3.4 5.6 6.0 14.0 20.0 2.8

HTPTNB10121 10 4.5 6.9 8.0 14.0 22.0 4.3

HTPTNB1613 16 5.8 8.4 10.0 16.0 26.0 5.5

HTPTNB2515 25 7.0 9.5 13.5 20.0 33.5 6.8

HTPTNB3520 35 8.4 11.8 16.0 24.5 40.5 8.0

HTPTNB5012 50 9.6 13.6 19.0 26.0 45.0 9.5

HTPTNB7025 70 11.4 15.8 24.0 31.0 55.0 11.0

HTPTNB9525 95 13.5 18.9 24.0 31.0 55.0 12.5

Important Crimping Points

A compression terminal with little material can be crimped with a crimp die designed for this geometry. The same terminal crimped with another die from a different system, where the die is designed for a terminal with a larger barrel, would result in lower crimp reduction which would cause overheating due to poor electrical contact.

Assembly Instructions for Cable Lugs and Ferrules

• Strip conductor according to insertion depth (+ 10% because of length changing of crimp sleeve)

• Conductor ends must be cleaned before termination• Insert conductor fully into cable lug or ferrule• Observing the crimping direction (see pic below), crimp the

cable lug or ferrule using the appropriate crimping tool

Area of conductor before compression

Area of conductor after compression 1st compression

crimping direction

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6.0Tools

Crimping and Stripping Tools

YAC5 - Bootlace Ferrule Crimper• Ratchet release and pressure adjustment feature• Size: 203mm (L) x 76mm (W)• Range: 0,5mm2 - 0,75mm2

1,0mm2 - 1,5mm2 2,5mm2 4,0mm2

6,0mm2

HYCP185KT - Hand Hydraulic Crimper Kit• Refer to HYCP185 for tool specifications• Dies included

Die Code Crimp SizesH1851016D 10mm2 and 16mm2 (dual die)H1852535D 25mm2 and 35mm2 (dual die) H1855070D 50mm2 and 70mm2 (dual die)H1859512D 95mm2 and 120mm2 (dual die)H185150D 150mm2 (single die)H185185D 185mm2 (single die)

HYCP400KT - Hand Hydraulic Crimper Kit• Automatic low/high - pressure conversion with rapid/slow

operating motion• Heavy duty case included• Pressure relief valve for overload protection• Head rotates 180˚ • Range: 16mm2 - 400mm2

• Dimensions: 590 x 170mm • Force at die face: 12 metric ton (700 bar)• C-head opening: 32mm• Dies sold separately (Refer to HYCP400KT table for Die part

numbers)

SPECIFICATIONDIE Code DIE No. A B C

CP40016D Cu-16 7.20 3.12 14.00CP40025D Cu-25 8.43 3.67 14.00CP40035D Cu-35 10.00 4.33 16.00CP40050D Cu-50 11.60 5.02 16.00CP40070D Cu-70 13.70 5.95 15.60CP40095D Cu-95 15.90 6.85 15.70

CP400120D Cu-120 17.98 7.79 16.00CP400150D Cu-150 20.10 8.70 15.00CP400185D Cu-185 22.33 9.67 14.00CP400240D Cu-240 25.43 11.01 13.00CP400300D Cu-300 28.44 12.32 11.20CP400400D Cu-400 30.00 14.55 11.50

PV Stripping Tool

• Standard die for2, 5/4/6mm (AWG14/12/10) solar PVC cable• Insulation stripping distance guide• Automatic spring release actiion• Non-slip grip

PV Crimping Tool

• Standard de for 2, 5/4/6m (AWG14/12/10) solar PV cable• Interchangeable die ith thumbscrew• Crimping pressure adjutment• Right angle head design- Prevent wrist bending during

operation• Double elatomeric resin fitting, non-slip• Pull force on crimping pins - 45 kg

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6.0Tools

Holesaws & Screwdriver Set

Tungsten Holesaws• Holesaws designed for drilling through aluminium,

stainless steel, mild steel and fibre cement ceiling board.• Hardened tungsten tips • Complete with Arbor • Lasts up to 80% longer than standard Holesaws• Deep cutting depth• Two cutting edges

HT Code DimensionTCT20 20mm TCT22 22mm TCT25 25mm TCT32 32mm TCT40 40mmTCT51 51mm TCT64 64mm TCT73 73mmTCT76 76mmTCT83 83mm

Example of stainless steel plate (316) 1,5mm where up to 170 holes can be drilled compared to a low cost holesaw where

a maximum of 3 holes can be drilled before it has to be replaced

TCTBITS Optional spare bits

INSSET - 1000V Insulated• 7 Piece including Neon Tester• Flat blade and Phillips set • VDE • Made in Germany

INS1565

INS1255

INSP2

INS1040

INSP1

INS7525

T45000 (120-240VAC)

HT CodeLength (mm) Tip (mm)

Overall Head Width Thick StyleINS7525 150 75 2,5 0,4INS1040 180 100 4,0 0,6INS1255 220 125 5,5 0,8INS1565 255 150 6,5 1,0INSP1 165 80 5,0 No 1INSP2 195 100 6,0 No 2

T45000 140 65 3,0 0,5 NeonAll screwdrivers sold separately / INSSET made-up of table above

INS1780 290 175 8,0 1,2

INSP0 150 60 3,0 No 0

INSPV1 170 85 2,5 No 1

Lifetime WarrantyHellermannTyton carries a Lifetime Warranty on all tools and selected instruments (TBM811, TBM812, T1832). If any product is found to be defective, HellermannTyton will, at their sole discretion, repair or replace the defective product. This warranty does not cover batteries, fuses, neglect or misuse within abnormal conditions of operation.

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6.0Tools

Holesaws & Screwdriver Sets

Electrician’s Pliers• 1000V – SABS approved• Chrome molybdenum steel / Hardness 38 - 44 HRC• Cutting edges – induction hardness 58-62 HRC• General uses – mild steel wire• HCP205H-Piano wire

HT CodeLength (mm) Weight

(Grams)Overall Head

HCP180 180 62 261HCP200 200 67 336

HCP200H 200 65 365

HCP180

HCP200H

Long Nose Pliers• 1000V – SABS approved• Chrome molybdenum steel / Hardness 38 - 44 HRC• Cutting edges – induction hardness 58-62 HRC• General uses – mild steel wire


(Grams)Overall Head

HLN160 160 68 155HLN200 200 93 214

HLN200

HLN160

PC230W - 1000V Electrical Plier and Crimper• High grade carbon steel• With indent crimper• Cutting edge for soft and hard wire

HT CodeLength

WeightOverall Head

PC230W 225mm 80mm 380g

Diagonal Cutters - Heavy Duty• 1000V – SABS approved• Chrome molybdenum steel / Hardness 38 - 44 HRC• Cutting edges – induction hardness 58-62 HRC• General uses – mild steel wire• HDC205H-Piano wire


(Grams)Overall Head

HDC160 160 42 230HDC180 180 44 302

HDC160H 160 43 251HDC180H 180 49 269HDC205H 205 54 361

HDC160

HDC180

HDC205H

1000V - IEC60900

1000V - IEC60900 1000V - IEC60900

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7.0Instruments

Photovoltaic Systems

INSTRUMENTS FOR TESTING AND VERIFYING PHOTOVOLTAIC INSTALLATIONSModel PV

CHECKSOLAR 300N I-V400 SOLAR I-V MPP300

Continuity of protective conductors with 200mA

Insulation with test voltages of 50, 100, 250, 500, 1000V DC • (250, 500, 1000)

String mode and field mode insulationTripping time and current of RCDs type A, AC up to 500mAImpedance Line/Loop, also with high resolution (0.1mΩ), and Ipsc calculationTotal earth resistance with no RCD trippingPhase sequence •DC/AC TRMS voltage/current on single-phase systems • (DC only) • • •DC/AC TRMS voltage/current on three-phase systems • (DC only) • •DC/AC powers on single-phase systems • (DC only) • • •DC/AC powers on three-phase systems • (DC only) • •Power factor (cos ) on single-/three-phase systems •Energies on single-phase and three-phase systems •Recording of mains parameters with programmable IP • (5s-60m) • (1s-60m) • (5s-60m)Maximum number of quantities contemporarily selectable 5 251 9Harmonic analysis of voltages/currents up to the 49th order •Detection of voltage anomalies (dips, peaks) in 10ms •Complete analysis according to EN50160 •Inrush current of electric motors •Voltage fast transients (spikes) with a resolution of 5µs (200kHz) •Voltage unbalance (NEG%, ZERO%) and Flicker (Pst, Plt) •

Display of vector diagrams and waveforms of voltages/currents •

Indication of recording autonomy •Default and customizable recordings •TFT touch-screen colour display •LCD custom backlit display • • •

Power supply by rechargeable battery and by means of external power supplier • •

Use of remote unit • • • • •Efficiency measurement/recording of single-string system • (DC only) • • •

Efficiency measurement/recording of multi-string system up to 3 MPPTs

• (with MPP 300)

• (with MPP 300) •

Efficiency measurement/recording of single-phase system • • •

Efficiency measurement/recording of three-phase system • • (with MPP 300) •

Irradiation measurement with reference solar cell • • • •Temperature measurement of modules and environment • • • •Detection of I-V curve of modules and strings • (1000V, 10A) • (1000V, 10A)

Quick test mode • (1000V, 10A) • (1000V, 10A) • (1000V, 10A)

Internal database of PV modules • • •Measurement of modules and strings data (Voc, Vmpp, Impp, Isc, Pmax, FF, Dpmax) • • •

Auto power off • • • • •

Memory capacity 999 locations 1 month @ PI=15min, 251 par > 200 curves > 200 curves 8 days @

PI=10min 2 Mbyte

Extension of internal memory with external Compact Flash •USB port for connection of external memory sticks •PC interface with software for Windows • (optical/USB) • (USB) • (optical/USB) • (optical/USB)Context-sensitive help on the display • • • •Saving of recordings and instant values • • • •Dimensions (LxWxH) (mm) 235x165x75 235x165x75 235x165x75 235x165x75 300x265x140Weight (batteries included) 1,2 Kg 1 Kg 1,2 Kg 1,3 Kg 2,3 KgSafety in compliance with IEC/EN61010-1 • • • • •

Page 62-63 64-65 66-67 68-69 70-71

NEW

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7.0Instruments


PVCHECK MULTIFUNCTION INSTRUMENT TO CHECK SAFETY, PARAMETERS AND PERFORMANCE OF A PV PLANT

The multifunction instrument PVCHECK allows prompt and safe electrical checks required for a PV system (section DC) as well as controls on working of modules / strings in accordance with IEC/EN62446 guidelines. PVCHECK verifies the continuity of the protective conductors (and the associated connections) and executes insulation resistance measurement of the active conductors on a module, a string or a photovoltaic field in accordance with the requirements of IEC/EN62446, without the need of short-circuiting the positive and negative terminals. PVCHECK allows verification of a PV string’s working in accordance with the requirements of IEC/EN62446 by measuring the open circuit voltage and short-circuit current under operating conditions and reporting the results to STC (by means of radiation measure-ment). It provides an immediate outcome for both absolute measurements and for measurements compared with the previously tested PV strings. PVCHECK also allows carrying out performance analysis of PV array (DC) under operating conditions (connected to the inverter) providing an indication of the power generated and the efficiency of the field as specified by IEC/EN62446.

FUNCTIONSSafety test on PV installation• Continuity test on protective conductors with 200mA• Insulation test with test voltage of 250, 500, 1000VDC

DC efficiency of PV installation

• DC voltage, DC current, DC Power• Solar irradiation [W/m2] with reference cell• Environmental and module temperature by means of PT1000 probe• SOLAR-02: remote unit for irradiance and temperature measurements• Recording of PV plant parameters (DC side) with programmable IP

(5s – 60m)• Use of PDC compensation ratios according to environmental and

module temperature• Use of relationship to maximise the DC efficiency• Outcome OK/NO

Performance of PV modules / strings• Measurement of open circuit voltage up to 1000V DC• Measurement of short circuit current up to 10A DC• Measurement of temperature, automatic or by means of

PT1000 probe• Measurement of solar radiation [W/m2] with reference cell• Mechanical inclinometer for the detection of solar radiation

incidence angle• Data extrapolation to standard test conditions (1000W/m2, 25°C)• Outcome: OK / NO• Database to manage up to 30 types of photovoltaic modules

MODEL SPECIFICATIONSDisplay: LCD Custom, 128x128pxl, backlightPower supply: 6x1.5V alkaline bat. type AA LR06Auto power off: After 5 minutes in stand-byInternal memory: 256kBytesPC interface: 0ptoisolated optical/USB portSafety: IEC/EN61010-1Meas. accessory safety: IEC/EN61010-031Measures: IEC/EN 62446Insulation: Double insulationPollution degree: 2Measurement category: CAT III 300V (to earth) Max 1000V

between inputsDimensions: 235x165x75mmWeight (with batteries): 1.2kg

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7.0Instruments


PVCHECK

ACCESSORIESKit of 4 cables with 4mm banana plugs + 4 alligator clips

Kit of 2 adapters with MC3 compatible connectors


Trasducer for DC currents 0÷10 - 0÷100A

diameter 30 mm

TOPVIEW2006 - Windows software + optical/USB cable C2006

Transport bag

Calibration certificate ISO9000

Auto Test: Voc, Isc+ insulation resistance + continuity test

LOW : 200mA continuity test

M : string mode insulation resistance measurement

M : field mode insulation resistance measurement

Optional Accessories: TOPVIEW2006 - C2006 USB Cable and Software

HT4003 KITGSC4 KITPCMC3(2 PCS)

Some standard accessories

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7.0Instruments


SOLAR300N MULTIFUNCTION INSTRUMENT FOR TESTING SINGLE-PHASE AND THREE-PHASE PHOTOVOLTAIC SYSTEMS AND ANALYSING MAINS QUALITY IN COMPLIANCE WITH STANDARD EN50160

SOLAR300N allows carrying out all tests required for the verification of the efficiency of single-phase and three-phase photovoltaic systems. Testing photovoltaic systems requires contemporarily measuring environmental parameters (incident irradiation of modules, temperature of environment and modules) and electric parameters (continuous power, alternating power, etc.). Typically, modules and in-verter can be positioned even at several tens of meters of distance, thus forcing the operator to carry out measurements in different places far from each other at the same time. To carry out these operations, connections by means of long cables or (wireless) radio connections could be necessary, but both these solutions are not acceptable. Cables could hamper the operator’s movements or be a hindrance, while radio waves would be attenuated by floors, reinforced concrete or metal structures, thus making communication impossible. In order to avoid the above-mentioned problems and to carry out measurements with the necessary contemporaneity, SOLAR300N is provided with a remote unit, synchronised with the main unit. The remote unit is positioned next to the photovoltaic modules and it is connected to the probes for measuring environmental parameters (irradiation and temperature). SOLAR300N is connected upstream and downstream of the inverter in order to acquire the electric parameters (continuous power and alternating power). The synchronisation between the two units guarantees the necessary contemporaneity of measurements, the two separate and independent units make measurements comfortable and safe. The instrument can be interfaced with accessory MPP300, which extends the characteristics of SOLAR300N by en-abling recordings on single-phase and three-phase, single-string and multi-string (up to three strings), single-inverter and multi-inverter photovoltaic systems (therefore also in three-phase systems provided with three single-phase inverters). SOLAR300N is also a powerful instrument for the complete analysis of mains quality in compliance with standard EN50160 (harmonic analysis, analysis of voltage anom-alies, flicker, unbalance, etc.). The management software TopView also provides the possibility of creating professional reports, which can be customised by adding the company’s logo, the customer’s data, comments, etc.

FUNCTIONS• DC/AC TRMS (single/three-phase) voltage measurement• DC/AC TRMS (single/three-phase) current measurement• DC/AC (single/three-phase) power measurement• AC (single/three-phase) energy measurement• Measurement of power factor (single/three-phase)• Measurement of solar irradiation [W/m2]• Measurement of environmental and module temperature• Three-phase up to three strings PV systems (with MPP300)• Recording of voltage and current harmonics up to the 49th• Recording of voltage anomalies (dips, peaks)• Flicker analysis in compliance with standard EN50160• Recording of starting currents with a resolution of 10ms• Recording voltage fast transients (spikes) with a resolution of 5μs• Analysis of mains quality in compliance with EN50160• Numerical and graphical display of each quantity• Recalling results on the display• TFT colour display with touch screen• Power supply with rechargeable Li-ION battery• Memory extension by means of CF card• Data transfer to external USB memory (memory stick)• USB port for PC connection• Help on line on the display

MODEL SPECIFICATIONSDisplay: TFT, 65536 colours, (320x240pxl), high

contrast, touch screenPower supply: 1x3.7V rechargeable Li-Ion battery with

external power supply, duration > 6h, auto power off after 5 min in stand-by

Internal memory: 15Mbyte (duration approximately 3 months @ IP = 15min and 251 parameters selected)Memory extension: compact flash (CF card)PC interface: USB 2.0Safety: IEC/EN61010-1Insulation: double insulationPollution degree: 2Measurement category: CAT IV 600V (to earth) CAT III 1000V (between inputs)Unbalance: IEC/EN61000-4-7Power quality: IEC/EN50160Flicker: IEC/EN61000-4-15Electric power quality: IEC/EN61000-4-30 Class BDimensions: 235x165x75mmWeight (batteries incl.) Approx. 1kg

Professional transport suitcasehttp://www.hellermanntyton.co.za/downloads.html

Application video

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http://www.hellermanntyton.co.za/downloads.html

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7.0Instruments


SOLAR300N

ACCESSORIESRemote unit to record irradiation and temperature SOLAR-02

Kit of 5 cables + alligator clips for voltage measurement

Transducer for AC 0÷200A, diameter 40mm, 3 pcs HT4005K

Transducer for AC/DC currents 0÷10 - 0÷100A, diameter 32mm HT4004N

Sensor for irradiation measurement HT304N

Probe PT1000 for panel temperature PT300N

AC/DC power supply

Rechargeable 3.7V Li-Ion battery

Touch-screen pen

TOPVIEW2007 - Widows software + USB cable

Rigid transport suitcase



HT4004N HT4005K (3 pcs) SOLAR02 HT304N

SOLAR300N

W/m2 °C

1 Acquiring

SOLAR-02

SOLAR-02

kWh kWh

AC DC

INVERTER

USB

Receiving2

MAINS

LOADS

SOLAR300N Connection scheme (three-phase)

Testing result on the display of SOLAR300N Testing result on TopView software

Graphical touch-screen display

Includes: TOPVIEW2007 - C2007 USB Cable and Software

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7.0Instruments


66

IV400 MULTIFUNCTION INSTRUMENT FOR VERIFICATION OF I-V CHARACTERISTIC OF PHOTOVOLTAICSTRINGS AND MODULES

I-V 400 is the ideal solution for the ordinary and scheduled maintenance of photovoltaic systems. With I-V 400, searching for possible fail-ures and problems in systems is extremely rapid, efficient and intuitive. I-V 400 carries out the field measurement of the I-V characteristic and of the main characteristic parameters both of a single module and of module strings. The instrument measures, together with the I-V characteristic of the device being tested, also the values of its temperature and incident irradiation. The acquired data is then processed to extrapolate the I-V characteristic at standard test conditions (STC) in order to proceed with the comparison with the nominal data de-clared by the modules’ manufacturer, thus immediately determining whether or not the string or the module being tested respects the characteristics declared by the manufacturer. In some PV installations, such as roof-top installations, it may be difficult to access the mod-ule output cables. Access to the cables at the combiner box or at the inverter’s inputs may be the only chance. In this case the measurement of I-V characteristics can be achieved by measuring the environmental parameters (irradiation and temperature) through the remote op-tional unit SOLAR-02. The remote unit is positioned next to the photovoltaic modules and it is connected to the probes for measuring en-vironmental parameters. The synchronisation between the two units guarantees the necessary contemporaneity of measurements making possible the extrapolation of the I-V curve at STC without using long extension cords cable. Output current or voltage from the module or string is measured with the 4-terminal method, which allows extending the measurement cables without requiring any compensation for their resistance, thus always providing accurate and precise measurements. In its internal memory, I-V 400 manages a database of photovoltaic modules, which can be updated at any time both via the management software and directly on the instrument. Together with the measurement of the I-V characteristic and the extrapolation of the characteristic at standard test conditions, I-V 400 compares the obtained values with the values declared by the manufacturer, immediately providing the OK / NO result of the test. The operator does not have to do any calculation, nor any difficult operation. The instrument carries out the comparison rapidly and automatically.

FUNCTIONS• Measurement of output voltage from module/string up to 1000V DC• Measurement of output current from module/string up to 10A DC• Measurement of solar irradiation [W/m2] with reference cell• Measurement of module temperature, automatic or by means of

external probe• Measurement of output DC and nominal power of module/string• Synchronisation with remote unit SOLAR-02• Numerical and graphical display of I-V characteristic• Quick test mode• Measurement of the resistance of photovoltaic module series• Mechanical inclinometer for the detection of the incidence angle of

solar irradiation• 4-terminal measuring method• Extrapolation to standard test conditions (STC)• Evaluation of testing result: OK / NO• Management of up to 30 types of photovoltaic modules in the internal

database• Internal memory for data saving• Recalling results on the display• Optical/USB port for PC connection• Help online on the display

MODEL SPECIFICATIONSDisplay: LCD Custom, 128x128pxl, backlitPower supply: 6x1.5V alkaline bat. type AA LR06Auto power off: After 5 minutes in stand-byInternal memory: 256kBytesCurves which can saved: > 200PC interface: Optoisolated optical/USB portSafety: IEC/EN61010-1Meas. accessory safety: IEC/EN61010-031, IEC/EN10-032Measures: IEC/EN 60891, IEC/EN 62446Insulation: Double insulationPollution degree: 2Measurement category: CAT II 1000V, CAT III 300V (to earth)

Max 1000V between inputsDimensions: 235x165x75mmWeight (batteries included): 1.2kg


Application video

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7.0Instruments


67

IV400

ACCESSORIESKit of 4 cables with 4mm banana plugs + 4 alligator clips



Reference cell for irradiation measurement

Mechanical inclinometer

TOPVIEW2006 - Windows software + optical/USB cable



HT304N M304


Numerical measurement with OK result

Addition of a PV module to the database

Graph of a NOT-OK curve

Graph of an I-V curve with OK result

Simple and intuitive user interface

I-V400

I-V400

INVERTER

SOLAR-02

°C

°C

W/m2

W/m2

Direct measurement of I-V curve on a string of PV modules

Detection of I-V curve on a string of PV modules with remote irradiance/temperature measurements


KITGSC4

KITPCVMC3(2 PCS)

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7.0Instruments


SOLARIV MULTIFUNCTION INSTRUMENT FOR TESTING AND VERYFYING SINGLE-PHASE PHOTOVOLTAIC INSTALLATIONS

SOLAR I-V has been designed to meet any requirement of photovoltaic installation specialists. Further to providing the possibility of mea-suring and recording the efficiency of single-string and single-phase photovoltaic systems, SOLAR I-V also measures the I-V characteristic both of a single module and of module strings.Thanks to SOLAR I-V, the operator can test the photovoltaic system and, should it give a negative result, immediately identify the problems of the system in order to promptly solve them. SOLAR I-V is provided with the remote unit SOLAR-02 which permits the remote measuring of irradiation and temperature with preliminary automatic synchronisation between main unit and remote unit. SOLAR-02 is positioned next to the photovoltaic modules and it is connected to the probes for measuring environmental parameters. The synchronisation between the two units guarantees the necessary contemporaneity of measurements. In the case of PV efficiency recordings, this grants the right efficiency calculation. For I-V curve measurements, the synchronisation permits to extrapolate the I-V curve at STC without using long extension cord cables. SOLAR I-V allows the carrying out of efficiency recordings over time with programmable integration period from 5 seconds to 60 minutes. Each value is automatically saved in the internal memory and can be downloaded onto the PC for subsequent analyses. The measured I-V characteristic is not affected by the resistance of the measurement cables, as the measurement is carried out with the 4-terminal measuring method. SOLAR I-V also manages a database of photovoltaic modules, which can be updated at any time. The measured values, correctly reported at standard test conditions, are im-mediately compared with the values declared by the manufacturer to give the OK / NO result of the test. The operator must not do any calculation, the instrument carries out the comparison rapidly and automatically. The instrument can be interfaced with accessory MPP 300, which extends the characteristics of SOLAR I-V by enabling recordings on single-phase and three-phase, single-string and multi-string (up to three strings), single-inverter and multi-inverter photovoltaic systems (therefore also in three-phase systems provided with three single-phase inverters).

FUNCTIONSPhotovoltaic efficiency recording• Measurement of DC/AC TRMS voltage and current• Measurement of DC/AC powers on single-phase systems• Measurement of solar irradiation [W/m2] with reference cell• Measurement of environmental and module temperature

by means of external probe• Synchronisation with remote unit SOLAR-02• Display of real-time irradiation and temperature• Use of PDC compensation ratios according to environmental

and module temperature• Three-phase up to three strings PV systems (with MPP300)• Recording of parameters with programmable IP (5s – 60min)

I-V curve measurement• Measurement of output voltage from module/string up to 1000V DC• Measurement of output current from module/string up to 10A DC• Measurement of solar irradiation [W/m2] with reference cell• Measurement of module temperature, automatic or

by means of external probe• Measurement of output DC and nominal power from module/string• Synchronisation with remote unit SOLAR-02• Numerical and graphical display of I-V characteristic• Quick test mode• Measurement of the resistance of photovoltaic module series• Mechanical inclinometer for the detection of the incidence angle

of solar irradiation• 4-terminal measuring method• Extrapolation to standard test conditions (STC)• Evaluation of testing result: OK / NO• Management of up to 30 types of photovoltaic modules

in the internal database

Common characteristics• Internal memory for data saving• Recalling results on the display• Optical/USB port for PC connection• Help online on the display

MODEL SPECIFICATIONSDisplay: LCD custom,128x128pxl, backlitPower supply: 6x1.5V alkaline bat. type AA LR06Auto power off: After 5 minutes in stand-byPV testing duration: 1.5 hours (@IP=5s); 8 days (@IP=10min)Curves which can be saved: > 200 curvesPC interface: Optoisolated optical/USB portSafety: IEC/EN61010-1Measuring accessory safety: IEC/EN61010-031, IEC/EN61010-032Measures on PV modules: IEC/EN60891, IEC/EN62446Insulation: Double insulationPollution degree: 2Measurement category: CAT II 1000V DC, CAT III 300V (to earth) Max 1000V between inputsDimensions: 235x165x75mmWeight (batteries included): 1.3kg

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7.0Instruments


SOLARIV

ACCESSORIESRemote unit to record irradiation and temperature SOLAR-02

Kit of 4 cables with 4mm banana plugs + 4 alligator clips



Transducer for AC 0÷200A, diameter 40mm HT4005K

Transducer for AC/DC currents 0÷10 - 0÷100A, diameter 32mm HT4004N

Reference cell for irradiation measurement HT304N

Probe PT1000 for environmental and module temperature PT300N

Mechanical inclinometer

TOPVIEW2006 - Windows software + optical/USB cable



SOLAR-02HT4004N HT4005K HT304N M304


SOLAR I-VSOLAR I-V

INVERTER

SOLAR-02

°C°C

W/m2W/m2

Direct measurement of I-V curve on a string of PV modules

Detection of I-V curve on a string of PV modules with remote irradiance/temperature measurements

SOLAR I-V Connection scheme (single-phase plant)

Testing / Recording in progress Testing result of photovoltaic system

Numerical display of results with OK result

Graphical display of an I-V curve with OK result


KITGSC4KITPCVMC3(2 PCS)

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7.0Instruments


MPP300 ACCESSORY FOR MEASURING AND RECORDING THE EFFICIENCY OF SINGLE-PHASE AND THREE-PHASE MULTI-STRING SYSTEMS

The innovative accessory MPP 300, used together with SOLAR 300N or SOLAR I-V, allows measuring and recording the main parameters which characterise single-phase and three-phase, single-string and multi-string (up to three strings) photovoltaic systems. MPP 300 is perfect for use in systems with three-MPPT three-phase inverter and in three-phase systems provided with three single-phase inverters.

MPP 300 is provided with a practical anti-shock “field” case, lightweight and small in size. The front panel carries the LEDs for operating information and the DC and AC inputs for upstream and downstream connection of the inverter(s). MPP 300 interfaces with SOLAR 300N via USB connection and SOLAR I-V via wireless connection. SOLAR 300N and SOLAR I-V are used for MPP 300 settings, to start/stop record-ing electrical and environmental parameters and to enable the download of the recorded values. The distance between the photovoltaic modules and the inverter is often considerable, and this forces the operator to carry out measurements in different places at the same time. Therefore, it would be necessary to lay long connection cables between the environmental probes and the instrument. These cables could hamper the operator’s movements, be a hindrance, etc. This kind of connection is therefore not acceptable. In case of photovoltaic installations on buildings, the so-called photovoltaic roofs, in addition to the problem of the distance between modules and inverter, the presence of floors, of reinforced concrete or metal structures, etc. must be taken into consideration. These structures would make a possible (wireless) radio connection between the environmental probes and the instrument impossible, because of signal attenuation. In order to avoid the above-mentioned problems and to carry out measurements with the necessary contemporaneity, MPP 300 is syn-chronised with the remote unit SOLAR-02 (provided as standard accessory of master instrument SOLAR 300N or SOLAR I-V). The remote unit SOLAR-02 is positioned next to the photovoltaic modules and it is connected to the probes for measuring environmental parameters (irradiation and temperature). MPP 300 is connected upstream and downstream of the inverter in order to acquire the electric parameters (continuous power and alternating power). The synchronisation between the two units guarantees the necessary contemporaneity of measurements, the two separate and independent units make measurements comfortable and safe.

The master instrument SOLAR 300N or SOLAR I-V is only used in the initial and final phase of recording, and it does not play any active role while recording electrical and environmental parameters. Therefore, while MPP300 and SOLAR-02 respectively record the electrical and environmental parameters of the system being measured, it is possible to use the master instrument SOLAR300N or SOLAR I-V for carrying out other measurements. For example, with SOLAR I-V it is possible to measure the I-V characteristics of strings and modules.

FUNCTIONS• DC/AC TRMS voltage meas. (single-phase and three-phase)• DC/AC TRMS current meas. (single-phase and three-phase)• DC/AC power measurement (single-phase and three-phase)• Power factor measurement (single-phase and three-phase)• Simultaneous measurements up to 3 strings (max 3 MPPT)• Connection with master unit SOLAR 300N and SOLAR I-V• Power supply with rechargeable Li-ION battery• LED operating indications• USB port for connection to unit SOLAR 300N• RF connection for connection to SOLAR-02 and SOLAR I-V• Internal memory for saving recordings

MODEL SPECIFICATIONSInputs: 3 DC voltage channels (CH1, CH2, CH3), 3 DC current inputs (CH1, CH2, CH3), 4 AC voltage inputs (L1, L2, L3, N), 3 AC current inputs (L1, L2, L3)Front panel: 4 two-colour LEDs (green, red)Power supply: Rechargeable Li-Ion battery.

Duration > 3 hoursInternal memory: 2 MBytesExternal interface: USB + RFSafety: IEC/EN61010-1Insulation: double insulationPollution degree: 2Mechanical protection: IP40 (open), IP65 (closed)Measurement category: CAT IV 300 V AC (to earth),

600 V AC (between inputs) CAT III 1000 V DC (to earth),

1000 V DC (between inputs)Dimensions: 300 x 265 x 140 mmWeight (batteries included): 2.3 kg

Useful carrying case for transport

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7.0Instruments


MPP300

ACCESSORIESSet of 2 cables, 2m, for DC voltage measurement, 3pcs

Set of 2 alligator clips for DC voltage measurement, 3pcs

Set of 4 cables, 2m, for AC voltage measurement

Set of 4 alligator clips for AC voltage measurement

Rechargeable Li-Ion battery

AC/DC battery charger power supply TA0055

USB cable C2007

Carrying bag for accessories


ACCESSORIES FOR SOLAR TESTERS

Connection diagramMPP300 - SOLAR300N via USB connection

MPP300 - SOLAR I-V via RF connection

Multi-string PV plant tested by means of MPP300

SOLAR-02

SOLAR-02

SOLAR I-V

AcquiringIRR + TEMP

StartStop Settings

StartStop Settings

Download

Download

°C W/m2

STRING 1(MPPT1)

STRING 2(MPPT2)

STRING 3(MPPT3)

DC Side AC Side

SOLAR300N

Inverter

RFConnection

MAINS

RFConnection

USBConnection

HP30C2 AC standard clampsRanges: 0 ÷ 200A; 0 ÷ 2000A (HP30C2)Range: 0 ÷ 3000A (HP30C3)Basic accuracy: ±0.5%rdgOutput signal: 1V ACMeasurement category: CAT III 600VMax clamping cable diameter: 70mmOutput connector: Hypertac

HP30D1 DC standard clampRanges: 10 ÷ 1000ABasic accuracy: ±1.5%÷2mVOutput signal: 1V ACMeasurement category: CAT III 600VMax clamping cable diameter: 83mmOutput connector: Hypertac.

HT4004P DC unbatteried standard clampRanges: 0 ÷ 10A; 0 ÷ 100ABasic accuracy:±(1.0%rdg+3mA) – Range 10A±(1.0%rdg+30mA) – Range 100AOutput signal: 1V DCMeasurement category: CAT III 300VMax clamping cable diameter: 32mmOutput connector: Hypertac 4 poles

SP0400Hands-free kit

KITMPPACW KITMPPDCW (3 PCS)

HT4005K AC standard clamp

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7.0Instruments

Meters & Timers

TBM197 2000A AC/DC(CAT IV)• Jaw Size 55mm• Large display• Back light• Dual display• Non contact EF detection• VFD (Variable frequency

drives)• Relative zero• Autocheck• Diode

Accessories Carry PouchDimensions (mm) 264(L) x 97(W) x 43(H)Power Source 2 x 1.5V AAA BatteriesWeight 608g

Model Specification

AC/DC Current 100, 200,500,1000,2000AAC Voltage 6,60,600,1000VDC Voltage 6,60,600,1000VResistance 600,6K,60K,6M,40MΩCapacitance 60n,6µ,60µ,600µ,2000µFTemperature -50°C to 1000°CAccuracyAC/DC Current ± 2 % + 5 DigitAC Voltage ± 1.4 % + 7 DigitDC Voltage ± 1.4 % + 7 DigitResistance ± 0.5 % + 5 DigitCapacitance ± 2.0 % + 5 DigitTemperature ± 0.3 % + 4 Digit

TrueRMS

3 -5/6 Digits6000 Counts

TBM812 / TBM812XEX General Purpose DMM• Splash/Drop Proof• 1000V AC/DC• USB Interface• Dual display• Back light

TBM812XEX

Intrinsically Safe1A/1kV (IR10kA) for μA andmA (1000V HRC Fuse)11A/1kV (IR20kA) for A (1000V HRC Fuse)

These meters comply to IEC SANS 60079-0:2000 and IEC SANS 60079-11:1999, which is an electrical apparatus for explosive gas atmospheres. Part 0 (general requirements) and Part 1 (intrinsic). The approved explosive protection rating of this equipment is suitable for use in Zone 1 hazadous area. Group I (coal mines) underground and Group II (surface). Markings on meter: Ex ib I MbEx ib IIC Gb SAEx MS/09-291X. Ex ib falls under Zone 1 which is an area where flammable gas can occur in normal operating conditions.

DC/AC Voltage 60m,600m,6,600,1000VDC/AC Current 600µ,6000µ,60m,600m, 6,10AResistance 0.1Ω - 60MΩFrequency 5Hz - 1MHzCapacitance 60n,600n,6µ,60µ,600µ,20mFAccuracyDC Voltage 0.08% + 2 DigitAC Voltage 2.0% + 3 DigitDC Current 0.2% + 4 Digit AC Current 1.0% + 4 DigitResistance 1.5% + 5 DigitFrequency 0.004% + 4 DigitCapacitance 5.0% + 5 DigitProtectionDC/AC Voltage 1050Vrms,1450V peak

AC/DC Current 0.44A/1000V Fuse (IR10kA)11A/1000V Fuse (IR20kA)

Resistance 1.2V DC open circuit

Input Warning ✓

Transient 12kV surge

Protection (1.2/50 µs) surge

Technical Specification

Optional Accessories

USB Cable & Software TBU86XSee PG 7 for USB AdaptorMagnetic Hanger (TBMH01)

Dimensions (mm) 208(L) x 103(W) x 64.5(H)Power Source 9V BatteryWeight 635g

Model Specification

TBM812XEX

TBMH01Magnetic Hanger(Optional Accessory)

TrueRMS

Meter

Supplied With

Certificate of

Conformance

OPTIONALUSB Connection

3 -9/10 Digits6000 Counts

Meter

Supplied With

Certificate of

Conformance

IncludesTemp Probe

NEW

GeyserCircuit Breaker

Timer

Line In

LiveLoad Out

NeutralLive In

TDDGT 7 Day Digital Geyser Timer (Internal relay)• Rated Voltage: 220 - 240V AC (50 - 60 Hz)• Max 20A (3500 Watts) - Resistive load (Geysers, underfloor

heating, lights)• Max 10A - Inductive load (Pool pump, aircon)• Day/Weekly 16 Programmable Settings• Din Rail Mounting• 3 Year Backup Battery• LCD Displays Real Time

Hour/Minute - On/Auto/Off

APPROVALS• IEC 60669-1

IEC 60669-2-2 IEC 60730-2-7 IEC 60730-1

• RCC Certificate

Wiring diagram

DINADAPT (Optional Accessory)• Circuit breaker Din rail adaptor

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7.0Instruments

Earth Resistance Tester

Insulation Testers

T416 Earth Resistance and Resistivity• 350 Memory locations• RS232 interface• Resistivity

GEOTEST T416 can carry out two and three-wire earth resistance measurements, as well as ground resistivity measurements on which the ground quality evaluation is based. This instrument permits the user to check both earth resistance of electrical installations and ground resistivity normally used when designing the earth installation.

USEThe T416 can be employed both in TT and TN systems for earth resistance measurement of installations as well as resistance of external masses. It can be used to determine the ground resistivity value which is an essential parameter for the designing of an earth installation.

FUNCTIONS- Two-wire earth resistance measurements (2 WIRES).- Three-wire earth resistance measurements (3 WIRES).- Calculation of earth resistance average value with both two and three wires (RAVG).- Calculation of resistivity average value (ρAVG).

Earth Resistance MeasurementRange Re (Ω) 0.0 - 19.99 20.0 - 199.9 200 - 1999Resolution (Ω) 0.01 0.1 1Accuracy ± (2% Reading + 3 digits)Measuring Frequency

125Hz / 75Hz/41.66Hz ± 1Hz

Test Current ≤ 10mAOpen Circuit Voltage

≤ 30V

Wave form of testvoltage

Sinusoidal

GROUND RESISTIVITY MeasurementRange p 0.6 -

19.99Ωm

0.125 -

1.256kΩm

1.25 -

19.99kΩm

20.0 -

199.9kΩmResolution 0.1Ωm 0.001kΩm 0.01kΩm 0.1kΩmAccuracy ± (2% Reading + 3 digits)Measuring Frequency

125Hz / 75Hz / 41.66Hz ± 1Hz

Test Current ≤ 10mAOpen Circuit Voltage

≤ 30V

Wave form of testvoltage

Sinusoidal

Measurement of DISTURBANCE voltageRange (V) 500Resolution (V) 1Accuracy ± (2% Reading + 3 digits)

Technical Specification

Blue - 26metersRed - 13metersGreen - 6metersBlack - 6meters

Test Leads Lengths

Optional Accessories

Software & USB cable (TOPVIEW)

Standard Accessories

Cables & 4 rodsCarry caseEnglish instruction manualCalibration certificate ISO9000

Dimensions (mm) 225(L) x 165(W) x 58(H)Power Source 6 x 1,5 AA BatteriesWeight 800g

Model Specification

Meter

Supplied With

Calibration

Certificate

Optional Accessories: TOPVIEW - C2006 USB Cable and Software

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7.0Instruments

Handheld Printers

DYMO M11 Embossing Tool

• Sleek, robust and ready to take on any heavy-duty

embossing job in the factory, warehouse, outdoors

or even an oilrig.

• Heavy-duty machine, prints on 12 mm wide metal as

well as on plastic tapes.

• Metal tapes are available in self-adhesive or plain

aluminium or steel.

• Built-in hole punch so that labels can be affixed by

wire ties, nails or screws through the hole.

PT-D200• One-touch keys - quickly access fonts, symbols, frames and

patterns

• Graphical Display - see how your label will look!

• 8 professional fonts for label variety

• Uses laminated, “TZe” tapes up to 12mm wide - great for

indoor or outdoor use

• Easy-access memory, store up to 30 “Favourite” labels

• Includes more than 600 symbols and 95 frames

• 12 Deco Mode patterns, plus 6 name badge designs

• Print 1 or 2 lines of text

• Split-back labels for easy peel and stick

• Operates on 6 x “AAA” batteries or AC adapter (both sold

seperately)

Technical Table

Code Description Dimensions (W x L)

DYMOM11

DYTM11AA

DYTM11AL

DYTM11SS

Embossing ToolAluminium Tape - Adhesive

Aluminium Tape

Stainless Steel Tape

12mm x 3.6m

12mm x 4.8m

12mm x 6.4m

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8.0Renewable Energy

Photovoltaic DB Systems

ENYSUN are safe and standard-conforming product solutions for

photovoltaic power plants. All systems are pre-fabricated and tested

making them quick and easy to connect. High quality materials

and the thorough fulfillment of the IEC 60 364-7-712 standard

guarantees long-lasting and perfect functionality. ENYSUN are

safe in every weather condition, protected against UV radiation,

corrosion and resistant to impact, dust and water.

• Material - PC (Polycarbonate)

• Impact resistant

• UV Resistant

• DC and AC Interfaces for PV

• PV Generator Junction Boxes

• Renewable Energy Inverter Collectors

• Standard - IEC 60364-7-712

• Totally Insulated

• Dust proof and water tight

• Resistant to corrosion from rain, ice and snow

• PV Generator junction boxes with string overload

• Protection or blocking diodes available

• Degree of Protection – IP 65

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8.0Photovoltaic Generator Junction BoxesRenewable Energy

PV Generator Junction Boxes

Connection:• Ready for connection with plug-in connectors

Electrical data: • Rated voltage: DC 1,000 V

• Rated current: up to 400 A

• Protective measure: Total insulation

Ambient conditions:• UV resistant

• Degree of protection: IP 65

• Stainless steel external brackets

• Optional: Combi climate glands to reduce condensation

formation in outdoor installation.

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Solar inverter

Solar inverter collector

Distribution board

Solar modules

PV Generatorjunction box

Grid AC 230/400V

8.0Renewable Energy

Photovoltaic Battery Distributors

8//54

Battery Distributors

Off-grid systems (stand-alone grid)with AC-coupling

3.aInverter(DC / AC)

3.bInverter for Off-grid systems (DC / AC)

4. Inverter collector

5.bAC main distribution box with control system

1.aPV Generator

1.bBattery

2.aPV Generator junction box

2.bBattery distributor

DC

AC

DC

AC

DC

AC

DC

AC

DC

AC

DC

AC

DC

AC

DC

AC

AC 230/400 V

< DC 1000 V < DC 120 V

5.aAC distribution board

4. Inverter collector

consumer circuits

8.0Renewable Energy

Photovoltaic Solar Invertor Collectors

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Solar Invertor Collectors

Complete Set:• Pre-fabricated and tested solar inverter collector solutions

Derating: • Assessing simultaneity and load capacity of the installed

protective devices in connection with power generating plants

Electrical Data:• Rated voltage: AC 230/400 V

• Rated capacity: up to 220 kVA

• Degree of protection: up to IP 65 optional with surge arrester

Solar inverter

Solar inverter collector

Distribution board

Solar modules

PV Generatorjunction box

Grid AC 230/400V

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8.0Renewable Energy

Photovoltaic Solar Invertor Collectors as Individual Solutions

Solar Invertor Collectors as Individual Solutions

Photovoltaic:• Solar inverter collectors up to 560 kVA made of insulation

material, protection class II, degree of protection up to IP 65

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9.0PV Components

PV Accessories

PV Cable Solutions

Our cable solutions are tailored specifically for Photovoltaic Modules, to meet the rapidly growing demands of renewable energy generation and conservation. Designed for high mechanical requirements, extreme weather conditions and permanent installations.

We have three types of cables: TUV Cable, UL Cable and Dual Cable.

Features and benefits

• Robust design

• Electro beam cross-linked

• Resistance against UV, water, ozone, fluids,

oil, salt and general weathering

• Flame retarded.

• Low smoke emissions.

• Three colours: Red, Blue and Black.

• RoHS compliant.

• TÜV certified.

• UL certified.

• NEC 2008 Article 690 Compliant.

Junction Boxes

We offer a complete set of junction boxes for crystalline modules (standard modules) that use between 3 to 6 rails.

There are two sizes for the junction box:

• 4-Rail can be used for both 3-Rail and 4-Rail

module connections.

• 6-Rail unit can be used for both 4-Rail and 6-Rail

module connections.

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PV Cable Connectors

PV connectors are very rugged and can withstand harsh weather as well as tough utilisation. They have a robust snap-in and lock function that prevent them from disconnecting under load, all in compliance with current safety guide lines. These connectors can easily be mounted on our cables or on our junction boxes by using a multifunctional tool specifically developed for these connectors in usage with our junction boxes and cables. Our connectors are IP68.

DC Branch Cable Series is designed to simplify in-field module installations involving parallel-series configurations. Our low-resistant, IP67 branch cables take the labour out of stripping and crimping normally associated with making branch connections, thus reducing your labour cost and improving your workmanship. The DC Branch Cables range are available in 4 types with extensive customisation covering all the branch connections you might need

during the installations:

• 1 to 2

• 1 to 3

• 2 to 2

• 3 to 3

9.0PV Components

PV Cable Connectors

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10.0PV System Controls

String Combiner Boxes

GANTNER - PV System Controls

HellermannTyton represents Gantner Instruments from Germany. Gantner is an international manufacturer of high performance measurement and control instruments engineered specifically for the high-demand test and data acquisition markets. Our full range of universal measurement modules (up to 100 kHz per channel @ 24-bit resolution), programmable automation controllers, and flexible software solutions provide a scalable and open approach to solving the most demanding automation requirements. Founded in 1982, Gantner Instruments products are industry proven in more than 250,000 installations in engine and component test beds, industrial data acquisition installations, and critical measurement applications in a wide array of industries. Our equipment just works. All Gantner Instruments products are designed and built to provide high precision and reliable operation in the most extreme industrial environments. High temperatures and EMI conditions are no problem for us. Our products are manufactured to exacting ISO-9001 standards and have an average MTBF (Mean Time Between Failure) of over 20 years.

The U.S. Department of Energy has granted Gantner Instruments a contract for an R&D project in the solar field. Gantner modules will be used in tests for string monitoring in solar parks and photovoltaic systems.

The new string.CC generator connection column was developed for large photovoltaic plans with outputs in the kW to MW range. Free-field facilities are one example of their application. With the string.bloxx product, the individual solar module strings in a photovoltaic power plant can be connected in parallel before sending the power on to a central inverter using cable with a large cross section. Standards are:

• 8, 16, and 24 PV strings.

• 24 Channel versions.

http://string.cc/

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10.0PV System Controls

String Combiner Boxes

Three levels to control the system

The string level – Also the Photovoltaic DC generator. Here the

power is generated and taken to various Hensel combiner boxes

for control purposes.

• A few panels or modules are connected in series and is called a

string.

• A few strings are then connected in parallel and combined in a

Hensel generator junction box.

• Inside these Hensel combiner boxes, ‘string-bloxx’ controllers

are installed to monitor the finest of detail throughout the

full circuit.

• These combiner boxes are used for medium to large PV

systems. Any design and production errors will already be

recognised on the DC side for each PV string, regardless of the

inverter, damages, contaminations and burglary.

The Data level – At this level you need to make sure you can

accurately forecast, schedule and monitor the energy you have

generated. Data loggers will record the measured data of

the string monitoring. Furthermore, meteorological data and

other state variables are added. Signal conditioning, storing,

compressing, and communication in many ways are the strengths

of flexible data solution.

The Scada Level – In short, this is where our system reports the

exact condition of your PV Plant. You might be at home, at the

office or Timbuktu; if you are able to connect to the web, or

even use your cell phone, you can remotely log in and request

status reports. If something happens to go wrong, the system

will automatically do a status report to any pre-programmed

destination.

SCADALEVEL

STRINGLEVEL

DATALEVEL

Website: www.hellermanntyton.co.zaE-mail: [email protected]

Port ElizabethWilson StreetKorstenPort Elizabeth 3001P.O. Box 12715Centrahill 6006

Tel: (041) 408-2400Fax: (041) 453-0336

DurbanUnit 1 2 Corobrick RoadRiverhorse ValleyP.O. Box 20639Durban North4016

Tel: (031) 569-9900Fax: (031) 569-9909

Cape TownUnit 11A Maitland ParkVoortrekker RoadMaitland Cape TownP.O. Box 453Goodwood7459

Tel: (021) 594-7100Fax: (021) 594-7130

Johannesburg34-36 Milky Way AvenueLinbro Business Park2065Private Bag X158Rivonia2128

Tel: (011) 879-6620Fax: (011) 879-6603

082 824 5625 082 824 5626 082 824 5627 082 829 9643

In the event that our landline number is not in operation please use the emergency numbers provided below:

These emergency numbers are only applicable to our Johannesburg office, and not countrywide.

http://www.hellermanntyton.co.za/

mailto:[email protected]

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