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Oil &
Gas P
rocessin
g
Reliable Pumps for Oil and Gas Processing with No Seals or Packing to Leak or Replace
Pressure Injecting and Mixing • Transfer • Spraying • Metering and Dosing
With more than 40 years of experience serving the industry, in-cluding many of the major global companies, Hydra-Cell pumps are performance-proved for continuous use in a wide range of oil and gas applications.
• Canpumpcorrosiveandabrasivefluids,evenathigh temperatures.
• Abletorundrywithoutdamage(oradditionalmaintenance) to the pump in case of accident or operator error.
• Minimizesmaintenancebecausetherearenoseals,packing, orcupstoleakorreplace.
Field Production and Transport Applications • HotGlycolInjection
• ProducedWaterInjection,Disposal&Transfer
• CondensateTransfer&Injection
• SourService
• ChemicalInjection
Refinery Applications • CatalyticInjection
• CrudeOilSampling
• HighPressureWater
• CausticSodaWashDown
• SourGasInjection
• EmissionControl
• PumpingSlurryforSO2Removal/AcidicNeutralization
Hydra-Cell pumps are used for many oil and gas process-ing applications.
Offshore (Chemical Injection & Reverse Osmosis)
GasExtraction (Water Reinjection, Well Dewatering & NGL Transfer)
GasProcessing&Distribution(Glycol Injection and Odorizing)
OilRefining (Steam, Stripping, Additive Injec-tion, Stack Cooling & Chemical Metering)
JetPumps (Power Fluid Pressurization)
PressureTesting (Pipes and Well Testing)
OilExtraction (Well Simulation, Water Reinjec-tion, Chemical Injection)
CrudeOil (Transfer & Sampling)
2 • www.Hydra-Cell.com
Hyd
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Hydra-Cell Standard Pumps, Hydra-Cell Metering Pumps and Hydra-Cell T80 Series Pumps
Hydra-Cell positive displace-ment pumps are available in 16 pump models covering awiderangeofflowsandpressures.
Eight(8)standardHydra-Cellmodels are ideal for transfer, spraying, and pressure inject-ing and mixing.
Six(6)meteringpumpmod-els are ideal for metering and dosing, spraying, and pressure injecting and mixing.
Two(2)Hydra-CellT80Se-ries high-pressure pumps.
Compact, Seal-less Pumps for Reliable Operation and Long Service Life
“Before we installed our Hydra-Cell pump, we were using a plunger pump. And, anytime you run a plunger pump you’re going to get some leakage in the packing or they end up burning out. At the speed we needed to run them at, they were burning up packing quite regularly. So we replaced our old plunger pumps with D04 Hydra-Cell pumps and since then we haven’t had an issue. Their durability and seal-less design have helped us reduce costly maintenance.” DenisBoucher ProductionForeman TridentExplorationGroupInc.
www.Hydra-Cell.com • 3
Hyd
ra-Cell ® P
um
ps fo
r Oil &
Gas P
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Produced Water & Sour Water(Injection,Disposal,Transfer)
Corrosive – can contain H2S,salt,CO2 plus other impurities forming acidic solutions that can damage a pump.
Abrasive–watercontainssandandothercontaminants(e.g.)barium,cadmium,sulfur,chromium,copper,iron,lead,nickel,silver,zinc.
H2Sgasmaynotbefullycontainedbypackingorseals.
• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.
• Corrosion-resistantliquidendmaterialsavailable.
• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800microns(dependingonpumpmodel)tobepumped reliably without damage to the pump.
• Nodynamicsealstowear.
• Nocups,packingorsealstoleakgas.• Seal-lesspumpchamberprovides100%
containment.
Hot Triethylene Glycol (TEG)Diethylene Glycol (DEG)(GasDrying)
Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.
Handlinghightemperatureofliquidpumped.
ControllabilityofinjectedTEG/DEG.
• Pumpingactiondoesnotrequirelubrication.
• Nodynamicsealstobedamaged.
• Flowratedirectlyproportionaltopumpspeed.• Shaftspeedadjustablerangefrom10to1800rpm
(1200rpmforsomemodels).
Methanol(WellIcingPrevention)
Non-lubricating,especiallypumpingatpressure. • Pumpingactiondoesnotrequirelubrication.
Natural Gas Liquids(MixturesofMethane,Propane,Ethane)
Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.
• Pumpingactiondoesnotrequirelubrication.
Amines(Monoethanolamine,Diethanolamine,Methyldiethanolamine,Diglycolamine)
DifficulttocontainanyH2Ssaturatedinanamine.
Controlofflowratemustberesponsiveandaccurate.
• Seal-lesspumpchamberprovides100%containment.
• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity
(speed/flowraterelationship).
Caustics(SodiumHydroxide,PotassiumHydroxide)
Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals and otherpumpcomponentsthatrequirealubricatingfilm.
• Seal-lessdesignmeansnorotaryshaftsealstowear or replace, preventing air and moisture contamination.
• Spring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800micronsinsize(dependingonpumpmodel)tobepumpedreliablywithout damage to the pump.
Acids(Sulfuric,Hydrochloric,Nitric)
Corrosive – can damage pump.
Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals and otherpumpcomponentsthatrequirealubricatingfilm.
• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.
• Corrosion-resistantliquidendmaterialsavailable.
• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800microns(dependingonpumpmodel)tobepumped reliably without damage to the pump.
Condensates(Field,Lease)
Non-lubricating–requiresinternalgearingorreservoir with added maintenance concerns.
Mustbe100%containedtocomplywithVOCemissions legislation.
• Pumpingactiondoesnotrequirelubrication.
• Nocups,packingorsealstoleakgas.• Seal-lesspumpchamberprovides100%
containment.
Polymers(WellSimulation)
Shear-sensitivegelstructurescanbebrokendowneasily.
Difficultlyinpumpinghigh-viscosityfluids.
Abrasive–containssodaash.
Controlofflowratemustberesponsiveandaccurate.
• Provideslow-shearpumpingactionandvirtuallypulse-lessflowthatprotectpolymers.
• Low-shearpumpingactionalsohandleshigher-viscosityfluids.
• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800microns(dependingonpumpmodel)tobepumped reliably without damage to the pump.
• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity
(speed/flowraterelationship).
Crude Oil(Transfer,Sampling)
Rangeofviscositiesmakesitdifficulttopump. • Seal-lessdesignandlow-shearpumpingactionenablehandlingofliquidswithviscositiesfrom0.01to5000cPsormoreaswellasliquidscontainingamixture of viscosities.
Typical Chemicals and Liquids Pumped
Challenges in Pumping
The Hydra-Cell Advantage
Lower Initial Investment and Lower Energy Costs
Uses lower hp motors• Althoughbothmeteringpumpshavethesamepressurerating,thelighter,morecompactHydra-Cellhasahigherflowratingwhilerequiringalessexpensive,lowerhpmotor.ThismeansHydra-Cellsavesapproximately30%to55%oninitialcosts.
4 • www.Hydra-Cell.com
Hyd
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The multiple-diaphragm liquid head of Hydra-Cell also allows a less expensive, energy-saving motor to be used.
Hydra-Cell metering pump
Weight:51lbs.
Rated:2500psiat35gph
Motor:1-1/2hp
Conventional metering pump
Weight: 220 lbs.
Rated:2500psiat29gph
Motor:5hp
Low power consumption - 85% to 90% energy efficiency • ThelowerhprequirementoftheHydra-Cellpumpachievesthesameperformancebutwithgreaterenergyefficiencyandlesspower consumption.
• Hydra-Cellpositivedisplacementpumpsshowsignificantenergysavings when compared to screw pumps and multi-stage cen-trifugal pumps.
Small footprint for savings• Compactdesigncanmeanupto30%lowerinitialcostcompared
to other pumps.
• Space-savingdesigncreatesasmallerfootprintformoreefficientuse of plant space.
• Easiertoaccessforroutinemaintenanceorservicing.
This Hydra-Cell pump shown to scale has the same flow capacity and pressure rating as this conventional triplex metering pump system.
“We’ve had our pump for three years – four years this fall and it’s been great. There’s very little maintenance and it’s cost effective to run.” PatHollman SeniorOperator MacklinFacility•HuskyEnergy
Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat290psi.
Flow(ft3/hr)
EnergyUsed(kW)EnergySaving
PotentialAnnualSavings*Centrifugal Hydra-Cell
21 1.54 0.50 67% $250
53 2.0 1.44 28% $134
Flow(ft3/hr)
EnergyUsed(kW)EnergySaving
PotentialAnnualSavings*Centrifugal Hydra-Cell
148 9.34 6.10 35% $778
268 15.40 11.00 28% $1,056
Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat580psi.
* Based on pumps running 2,000 hr/yr @ USA average of 12¢/kWh.
Pumps Shown to Scale
www.Hydra-Cell.com • 5
Hyd
ra-Cell ® D
esign &
Perfo
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Handles abrasives and particulates• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalves
provide superior handling of abrasives and particulates.
• Efficientpumpingofliquidswithsolidparticlessuchaslimeslurries and sour water containing sand. Can handle abrasive fillersandparticulatesupto800micronsinsize(dependingonpumpmodel)andupto9hardnessontheMohsscale.
Runs dry without damage• Hydraulically-balanceddiaphragmswithKel-Cell® technology enableHydra-Cellpumpstorundryorinablockedsuctionlineor valve closure without damage.
Handles low-to-high viscosity fluids• Pumpsnon-viscousaswellasviscousliquidsupto5000cPs(ormore,dependingonpumpmodel)throughouttheentirepressure range.
• Low-shearpumpingactionmakesHydra-Cellidealforpumpingand protecting shear-sensitive polymers.
• Non-lubricatingliquidscanbepumpedreliably.
Reduced filtration maintenance and management• Nomechanicalsealsortighttolerancesthatneedprotectionbyfinefiltration.
• Pumpsparticulatesandabrasivesupto800micronsinsize(dependingonpumpmodel)whichcaneliminatetheneedforfinefiltration.
• Canpumpliquidswithnon-dissolvedsolidsupto40%,dependingon particle distribution.
• Unaffectedbylapsesinfiltration,reducingcostlypumprepairs.
Pumps Abrasives and Runs Dry without Damage
Hydra-Cell’s horizontal check valves operate in a horizontal liquid flow and will handle abrasives and particulates without clogging or damage to the pump.
“The longevity of the pump is what makes it such a great tool. With the Hydra-Cell, we just don’t have any of the packing or leaking issues that most normal pumps do.” TrevorClay FieldOperator TalismanEnergy
No seals or packing to leak, wear or replace, and no harmful emissions• Sincetherearenodynamicsealstowearorreplace,Hydra-Cell
pumps need little maintenance and will operate reliably under continuous duty at high pressure.
• Liquidsare100%sealedfromtheatmosphere,andthereisnoleakpathfortoxicvapors.
• ContainmentofVolatileOrganicCompounds(VOC)andpotentially harmful gases such as H2S.
• Notighttolerancesthatcouldbesusceptibletocorrosionordamaged by solid particles.
• Nodrop-offinperformancecommontosealedpumpsastheseals wear.
Built for continuous duty and long service life• Onedesignforallapplicationsminimizestheneedforstandbypumpsandspareparts,whichoptimizestrainingandserviceexpertiseandreducesinventorysizeandexpense.
• Typicallyrunsupto6,000hoursbetweenlubricatingoilchanges(comparedto1,500hoursrecommendedbymanypistonpumpmanufacturers).
Simple pump head design• Liquidheadmaterials
can be changed readily, enabling Hydra-Cell to be used for many different chemicals and liquidspumped.
• Minimalmaintenancerequired.
• Lowcostofspareparts.
Adaptable to many applications• OneHydra-Cellseal-lessdesignwith16models(8standard;6metering;2high-pressure)coversawiderangeofoperatingflowsandpressures.
• CanbefittedwithANSI,SAEorDINflanges,IECorNEMAmotormounts,orprovidedwithATEXcertificationtoadapttospecificapplicationsormeetinternationalstandards.
• Provenrecordofreplacingdifferentpumptechnologieswithimprovedabrasiveshandling,lessmaintenance,andotherbenefits(asdetailedonpages8-9).
Reliable Pump Design for Low Maintenance
Accurate Metering and Dosing with Pulse-free, Linear Flow
6 • www.Hydra-Cell.com
Hyd
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Accurate electronic flow control• Comparedtopumpsthatrelyonmanualstrokeadjustmentorexpensiveactuatorstochangeflow,Hydra-Cellmeteringpumpsutilizespeedcontrolforgreateraccuracythroughouttheturndown range.
• Canbeequippedwithsolid-stateelectronicflowcontrolwherethevolumepereverystrokeisconstantandaknownvalue.
• Electronicflowalsoprovideseasycalibrationofthedesiredfeedrate and a near instantaneous rateofchange(0tomaximumrpmin0.3seconds).
Virtually pulse-free flow• Multiple-diaphragmdesignminimizespulsations,eliminating the need for expensive pulsation dampeners for most Hydra-Cell models.
• Reducespipestrain.
• Enhancesoperatingsafety.
• Minimizesmaintenance.
• Reducesacceleration/frictionlosses in the suction line.
• Providesaccuratemeteringwithlinear,constantflow.
• Lowerssystemacquisitioncosts.
Standard Models Metering Pumps
SteadyStateAccuracy
>±1% >±0.5%
Repeatability >±3% >±1%
Linearity >±3% >±1%
0
0 5
0 0 1
0 5 1
5 . 1 5 2 . 1 1 5 7 . 0 5 . 0 5 2 . 0 0
Hydra-CellP400
Conventional Metering Pump
Time: seconds
Pre
ssur
e: p
siPulsation Graph Comparison
Metering Pumps Operating without Pulsation DampenersFlow Rate: 182 gph • Pressure: 100 psi
Versatility for Field and Refinery Applications
Typical results for recommended speed range
Variety of pipe connections
ANSI flange connectionsSAE flange connections
NPT or BPST threaded connections
Variety of liquid end materialsAchoiceofliquidendmaterialsisavailabletosuitthefluidbeingpumped:
• HastelloyC • DuplexAlloy2205SST
• 316LSST • Brass
• CastIron • Polypropylene
• PVDF
Variety of diaphragm materialsDiaphragmsareavailableinachoiceofmaterialstooperateoverawide range of processing and performance conditions:
• EPDM • FKM
• PTFE • Neoprene
• Buna-N • Aflas
www.Hydra-Cell.com • 7
Hyd
ra-Cell ® T
80 Series High
-Pressu
re Pu
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sHydra-Cell High-pressure Pumps for Economical and Environmentally-sound Operation
• Seal-lessdesignseparatesthepowerendfromtheprocessfluidend,eliminatingleaks,hazardsandtheexpenseassociatedwithsealsandpacking.
• LowNPSHrequirementsallowforoperationwithavacuumcondition on the suction - positive inlet pressure is not necessary.
• Canoperatewithaclosedorblockedsuctionlineandrundryindefinitelywithoutdamage,eliminatingdowntimeandrepaircosts.
• Uniquediaphragmdesignhandlesmoreabrasiveswithlesswearthan gear, screw or plunger pumps.
• Hydraulicallybalanceddiaphragmstohandlehighpressureswithlow stress.
• Provideslow-pulse,linearflowduetoitsmultiple-diaphragmdesign.
• Lowerenergycoststhancentrifugalpumpsandotherpumptechnologies.
• Ruggedconstructionforlonglifewithminimalmaintenance.
• Compactdesignanddouble-endedshaftprovidesavarietyofinstallation options.
• Hydra-CellT80SeriespumpscanbeconfiguredtomeetAPI674standards - consult factory for details.
For complete specifications, consult the Hydra-Cell T8045 and T8030 product bulletins.
Model T8045FlowRatesto: 45gpm(1543bpd)
MaximumInletPressure: 500psi
MaximumDischargePressure: 3000psi
OperatingTemperatureRange: 40˚Fto180˚F
ManifoldMaterialOptions: NickelAluminumBronze(NAB) 316LStainlessSteel
Model T8030FlowRatesto: 26gpm(891bpd)
MaximumInletPressure: 500psi
MaximumDischargePressure: 5000psi
OperatingTemperatureRange: 40˚Fto180˚F
ManifoldMaterial: NickelAluminumBronze(NAB)
Seal-less Pumps
Hydra-Cell model T8030 was a finalist in the Pumps & Systems “Product Innovation” awards, and the T80 Series earned a “Spotlight on New Technology” award from the Offshore Technology Conference.
Available to Meet API 674!
8 • www.Hydra-Cell.com
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• Packingrequiresfrequentadjustmentsandthenreplacement as it wears.
• Seal-lessdesignusesnopacking,reducingdowntimeandmaintenance costs.
• Packingmustleaktoprovidelubrication–creating maintenance, containment, disposal, safety, and housekeepingissueswiththeirassociatedcosts.
• Nopackingmeansnosecondarycontainmentrequirements,no clean-up or disposal issues, improved safety, and reduced maintenance costs.
• Packingallowsemissionsthatrequireexpensive “vapor-less” alternatives or vapor recovery systems.
• Seal-lessdesigneliminatesemissionsandcostlyassociatedfines.
• Packingcausesplungerwear,whichismadeworsebyabrasivemedia;theplunger,stuffingbox,andpackingmust be compatible with the product being pumped.
• Diaphragmdesignallowspumpingofabrasiveandcorrosive media without concern for wear, compatibility orreplacementofpackingorplunger/piston.
• Mayrequireexternallubricationsystemsatanadditionalcost of up to $3,000 – another maintenance and repair factor.
• Nolubricationnecessary,resultinginlessmaintenanceand lower cost of ownership expenses.
Hydra-Cell® Performance Advantages Compared to Other Types of Pumps
Hydra-Cell Advantages:Plunger/PistonPumpDisadvantages:
• Usemanualstrokeadjustersorexpensiveactuatorstocontrolflow,whichcanresultinpumpinginaccuracies,lost motion, operator error, and a greater chance of leakage.
• Hydra-CellemploysoptionalVariableFrequencyDrive(VFD)electronicflowcontrolforgreateraccuracyandrepeatability, eliminating lost motion, reducing the chance ofoperatorerror,andremovingapotentialleakpath.
• Requireexpensivepulsationdampenerstominimizepulsations.
• Multiple-diaphragmdesignprovidesvirtuallypulse-freeflow,soexpensivepulsationdampenersmaynotberequired.
• MayonlyofferPTFEdiaphragms,requiringfrequentreplacement due to stress and poor elastomeric memory.
• Availablewithawidechoiceofcost-effective,elastomericdiaphragm materials.
• Largefootprinttoachieverequiredmaximumflowandpressure.
• Canmeetthesameflowandpressurerequirementswitha much smaller footprint, saving space and costs.
• Differentplungerandliquidendsizesneededtoaccommodate changes in operating pressures.
• Operatesoverawiderangeofpressureswithoutchangestotheplungerorliquidendsize.
• Integralgearing(necessarytopreventcross-contaminationofactuatingoil)isdifficultandexpensiveto maintain.
• Thesimplicityofdesignmeanslowerpartsandmaintenance costs.
• Separategearboxpreventscross-contaminationoftheactuating oil.
Hydra-Cell Advantages:ConventionalMeteringPumpDisadvantages:
Plunger pumps (shown) have maintenance, wear, lubrication, and environmental issues that Hydra-Cell pumps avoid because of the seal-less, multiple-diaphragm design of Hydra-Cell.
www.Hydra-Cell.com • 9
Hyd
ra-Cell®
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vantages
• Mechanicalsealsandpackingrequiremaintenance,andreplacement or adjustment.
• Theseal-lessdesignofHydra-Cellmeansthattherearenosealsorpackingtoleakorreplace.
• Doesnottoleratethin/non-lubricatingliquids,anddoesnot handle solids, abrasives or particulates well.
• Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulateswhilehandlingliquidsthickorthin.
• Designedforoperatingatlowspeedsandlowpressureratings.
• Lowvolumetricefficiency.
• Operatesatlow-to-highspeedsandathigherpressureswithhighervolumetricefficiency.
• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsothereislessmaintenanceand spare part replacement.
• Accuracyandefficiencyaremorestable.
• Onebearingrunsinthepumpedfluid. • Nobearingsinthepumpedfluid.
• Unbalanced-overhungloadontheshaftbearing. • Hydraulicallybalanceddesignsothereisnooverhungload.
Hydra-Cell Advantages:InternalGearPumpDisadvantages:
• Mechanicalsealsandpackingrequiremaintenance,andreplacement or adjustment.
• Theseal-lessdesignofHydra-Cellmeansthattherearenosealsorpackingtoleakorreplace.
• Doesnottoleratesolids,abrasives,orparticulates. • Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulates.
• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsothereislessmaintenanceand spare part replacement.
• Containsfourbushings/bearingsinthefluidarea. • Nobushings/bearingsinthepumpedfluid.
• Fixedendclearances. • Designdoesnotrelyonclearances.
• Efficiencydropsasoutletpressureincreases. • Efficiencyremainsrelativelyconstantoveritsrangeofoperating pressures.
• Dependsonpumpedliquidforlubrication. • Seal-lessdesigndoesnotrequirepumpedliquidforlubrication.
Hydra-Cell Advantages:ExternalGearPumpDisadvantages:
Compared to other pumps, Hydra-Cell requires minimal maintenance for oil and gas processing. Hydra-Cell has no packing or seals that leak or need to be replaced and no internal gears to wear.
10 • www.Hydra-Cell.com
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Hydra-Cell Positive Displacement Diaphragm Pumps are Ideal for Handling Abrasives and Particulates
• Unmatchedversatilityforawiderangeofpumpingapplicationsrequiredinoilandgasprocessing.
• Featuresaseal-lessdesignandhorizontaldiskcheckvalvesthatenable the pump to handle abrasives and particulates that might damage or destroy other types of pumps.
• Simple,compactdesignreducesinitialinvestmentandlowersmaintenance costs.
• Varietyofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500psi.
• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.
• Varietyofoptionsandaccessoriestooptimizeperformance.
1 Ratings are for X-cam design.2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.3 Consult factory for correct component selection from 160˚F (71˚C) to 250˚F (121˚C).4 D10 @790 rpm maximum.5 D35 @700 rpm maximum.
For complete specifications and ordering information, consult the Hydra-Cell catalog.
Flow Capacities (barrels per day) and Pressure Ratings MaximumCapacity MaximumDischargePressurepsi(bar) MaximumOperatingTemperatureF(C)3 MaximumInlet Model1 bpd(gpm-l/min) Non-metallic2 Metallic Non-metallic Metallic Pressurepsi(bar)
F20 34.3(1.0-3.8) 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)M03 106.3(3.1-11.7) 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)D04 99.4(2.9-11.2) N/A 2500(172) N/A 250˚(121˚) 500(34)D104 147.4(4.3-15.1) N/A 1500(103) N/A 250˚(121˚) 250(17)D10 277.7(8.1-30.6) 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)D12 277.7(8.1-30.6) N/A 1000(69) N/A 250˚(121˚) 250(17)D15 & D17 473.1(13.8-52.3) N/A 2500(172) N/A 250˚(121˚) 500(34)H25 685.7(20.0-75.7) 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)D355 792.0(23.1-87.5) N/A 1500(103) N/A 250˚(121˚) 250(17)D35 1251.4(36.5-138) N/A 1200(83) N/A 250˚(121˚) 500(34)
InhisworkthroughoutSouthernandCentralCalifornia,SteveBurksofOilFieldSolutions,hasfounditchallengingattimes to get customers to change the way they operate.
“But once I get them using a Hydra-Cell and they see the difference it can make in reducing maintenance headaches and operating costs for their well operations, they are all for it.” SteveBurks Owner OilFieldSolutions
Seal-less Pumps
40+ Years of Designing & Building Pumps
in the USA
www.Hydra-Cell.com • 11
Hyd
ra-Cell ® M
etering P
um
p Selectio
n G
uid
eHydra-Cell Metering Pumps Exceed API 675 Standards and Provide “Pulse-free” Linear Flow
• DesignedforusewithVariableFrequencyDrive(VFD)electronicflowcontroltomaintaingreateraccuracythroughouttheturndown range.
• Multiple-diaphragmdesign(excepttheP100)providesvirtuallypulse-freeflow,eliminatingtheneedtopurchaseexpensivepulsation dampeners.
• OffersallthefeaturesandbenefitsofstandardHydra-Cellpumps(F/M/D/HSeriespumps)includingseal-lessdesign,horizontaldiskcheckvalves,andspace-saving,compactdesign.
• Varietyofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500psi.
• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.
• Everymodelisavailablewithavarietyofgearboxratiostomeetyour application needs.
• Varietyofoptionsandaccessoriestooptimizeperformance.
“We use our Hydra-Cell to pump ethanol glycol for dehydrating natural gas and it’s been working well. We’ve had it for over two years and it’s easy to use and there’s minimal maintenance, which makes for a longer lasting pump.” BudBessler WorlandPlantManager HilandPartners
30-Day Shelf-Life!
IChemE 2007Honorable Mention
IChemE 2007
Honorable Mention
IChemE 2007
Honorable Mention
IChemE 2007
Honourable Mention
The IChemE Awards recognize innovation and excellence in making outstanding contributions to safety, the environment, and sustainable development in the chemical and bioprocess industries.
For complete specifications and ordering information, consult the Hydra-Cell metering pumps catalog.
Flow Capacities and Pressure Ratings
1 Ratings are for X-cam design.2 Consult factory for ratings in liters per hour (lph). 3 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.4 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)4 InletPressure Model1 gph2 Non-metallic3 Metallic Non-metallic Metallic psi(bar)
P100 26.5 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
P200 80.8 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
P300 82.3 N/A 2500(172) N/A 250˚(121˚) 500(34)
P400 243.0 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
P500 426.0 N/A 2500(172) N/A 250˚(121˚) 250(17)
P600 894.6 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 500(34)
Printed in USA ©Wanner Engineering, Inc. HC/O&GB04.14
Seal-less Pumps
World Headquarters & ManufacturingWannerEngineering,Inc.1204ChestnutAvenue,Minneapolis,MN55403USAPhone:612-332-5681•Fax:612-332-6937Toll-FreeFax(USA):800-332-6812Email:[email protected]
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Wanner Pumps Ltd.
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