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Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 1 Purwiyatno Hariyadi [email protected] ITP530, Tahun 2015 Pendahuluan Rekayasa Proses Pangan (Food Process Engineering) ITP530 Purwiyatno Hariyadi [email protected] ITP530, Tahun 2015 Hunter-Gatherer Agricultural Industrial 4 million Years ago 10 000 Years ago 1800 2000 1900 1 2 3 4 5 World’s Population (billions) 1850 1930 1960 1976 Ref.: Original C.J.K. Henry, Proc. Nutrition Soc 56:855-863, 1997; 2011 IFIC Communication Summit – Dave Schmidt, “Alliance to Feed the Future, 24 May 2011 ww www.ift.org TEKNOLOGIPANGAN ? 6

Rekayasa Proses Pangan (Food Process Engineering) · Jasmani Faktor Mutu Aman rohani Ukuran DLL Gizi Pilihan Sensori Fungsionalitas Etika Lingkungan Kinerja Rasa Harga “Waktu”

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Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 1

Purwiyatno [email protected], Tahun 2015

PendahuluanRekayasa Proses Pangan

(Food Process Engineering)

ITP530

Purwiyatno [email protected], Tahun 2015

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Ref.: Original C.J.K. Henry, Proc. Nutrition Soc 56:855-863, 1997; 2011 IFIC Communication Summit – Dave Schmidt, “Alliance to Feed the Future, 24 May 2011

ww www.ift.org

TEKNOLOGIPANGAN ?

6

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 2

Purwiyatno [email protected], Tahun 2015

Napoleon Bonaparte:

Sayembara berhadiah untuk mengatasi permasalahan kekurangan gizi dan keracunan pangan yang melanda tentara Perancis saat itu

1795

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno [email protected], Tahun 2015

Nicholas Francois Appert (i) Botol gelas diisi makanan, (ii) Ditutup rapat, (iii) Dipanaskan dalam air

mendidih beberapa saat, lalu

(iv) Didinginkan

Appertization1804

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 3

Purwiyatno [email protected], Tahun 2015

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

Introduction ofFood technology

1864

6

Purwiyatno [email protected], Tahun 2015

• Fiber crates• Cellulose packaging• Gable-top, waxed milk cartons• Sliced bread

• Regulations e.g. Food, Drug, and Cosmetic Act

1930s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

Introduction ofFood technology

6

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 4

Purwiyatno [email protected], Tahun 2015

• Automation

• Mass production

• Frozen foods

• Vending machines

1940s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno [email protected], Tahun 2015

• Frozen dinners

• Food for bomb shelters

• Frozen, ready-to-eat bakery

goods

• Controlled-atmosphere

packaging1950s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 5

Purwiyatno [email protected], Tahun 2015

• Diet foods

• Process control computers

• Clean-in-place

• Aseptic canning

• Drying improvements 1960s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno [email protected], Tahun 2015

• Energy efficiency

• Water/waste utilization

• Membrane processing

• Health/organic foods

• Computers 1970s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 6

Purwiyatno [email protected], Tahun 2015

• Dechemicalization

• Automation

• Aseptic processing

• Irradiation

• Packaging

1980s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno [email protected], Tahun 2015

• Intelligent Packaging

• Low Carb

• Sachet Packaging

• Functional Foods

1990s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 7

Purwiyatno [email protected], Tahun 2015

• Aseptic Processing/UHT • Non-thermal Processes• RFID• Nano-Technology• Packaging• Chef-Like

2000s

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

Introduction ofFood technology

TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman

6

Purwiyatno [email protected], Tahun 2015

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 8

Purwiyatno [email protected], Tahun 2015

Hunter-Gatherer Agricultural Industrial

4 millionYears ago

10 000Years ago 1800 20001900

1

2

3

4

5

Wor

ld’s

Pop

ulat

ion

(bill

ions

)

1850

1930

1960

1976

6

PENDUDUK DUNIA SEKARANG ?http://www.worldometers.info/world-population/

?

Purwiyatno [email protected], Tahun 2015

Feb 10, 0015AM

PENDUDUK DUNIA SEKARANG ?http://www.worldometers.info/world-population/

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 9

Purwiyatno [email protected], Tahun 2015

REKAYASA PROSES PANGAN ?

Food process engineering

• is a broad field that is concerned with the application of engineering principles and concepts to the handling, manufacturing, processing and distribution of foods.

(R P Singh, R.P. And Heldman, D.R. 2008. Introduction to Food Engineering. Academic Press)

Purwiyatno [email protected], Tahun 2015

REKAYASA PROSES PANGAN ?

• is concerned with feasibility and practicality, that is, will something work and how much will it cost?

• Food engineers are educated to analyze, synthesize, design, and operate complex

systems that manipulate mass, energy, and information to transform material and energy

into more useful form

Valentas, K.J., Levine, L and Clark, J.P. 1991. Food Processing Operation & Scale-up.

Marcel Dekker Incorporated).

Food process engineering

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 10

Purwiyatno [email protected], Tahun 2015

REKAYASA PROSES PANGAN ?

• is concerned with feasibility and practicality, that is, will something work and how much will it cost?

• Food engineers are educated to analyze, synthesize, design, and operate complex

systems that manipulate mass, energy, and information to transform material and energy

into more useful form

Food process engineering

Purwiyatno [email protected], Tahun 2015

REKAYASA PROSES PANGAN ?

• is concerned with feasibility and practicality, that is, will something work and how much will it cost?

• Food engineers are educated to analyze, synthesize, design, and operate complex

systems that manipulate mass, energy, and information to transform material and energy

into more useful form

Provide better value of foods

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 11

Purwiyatno [email protected], Tahun 2015

X

YNilai Pangan = x

REKAYASA PROSES PANGAN ?Provide better value of foods

A B

Purwiyatno [email protected], Tahun 2015

Nilai Pangan = x

FaktorKeamanan

AmanJasmani

FaktorMutu

Amanrohani

DLLUkuran

Gizi

Pilihan

FungsionalitasSensori

Etika

Lingkungan

Kinerja

Rasa

Harga “Waktu” Persiapan

REKAYASA PROSES PANGAN ?Provide better value of foods

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 12

Purwiyatno [email protected], Tahun 2015

Amanrohani

FaktorKeamanan

AmanJasmani

AMAN ROHANI• kepercayaan

•AGAMA

•Dll?• Budaya/Gaya Hidup

REKAYASA PROSES PANGAN ?Provide better value of foods

Purwiyatno [email protected], Tahun 2015

Provide better value of foods

Amanrohani

FaktorKeamanan

AmanJasmani

AMAN JASMANI :Aman dari bahaya

• Kimia• Fisik

• Mikrobiologi

REKAYASA PROSES PANGAN ?

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 13

Purwiyatno [email protected], Tahun 2015

Amanrohani

FaktorKeamanan

AmanJasmani

REKAYASA PROSES PANGAN ?Provide better value of foods

AMAN JASMANI :Aman dari bahaya

• Kimia• Fisik

• Mikrobiologi

Purwiyatno [email protected], Tahun 2015

Nilai Pangan = x

FaktorMutu

REKAYASA PROSES PANGAN ?

DLLUkuran

Gizi

Pilihan

FungsionalitasSensori

Etika

Lingkungan

Kinerja

Rasa

Harga “Waktu” PersiapanAmanrohani

FaktorKeamanan

AmanJasmani

Provide better value of foods

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 14

Purwiyatno [email protected], Tahun 2015

“MAKE”

REKAYASA PROSES PANGAN ? –Perkembangan 25 tahun terakhir .............

1970 ~1980 ~1990 ~2000

Efisiensi. - Batch continuous processing- Improving process reliability- Reducing waste products, and - Effective energy utilization

KEAMANAN PANGAN

~2010

“bet

ter

valu

e o

f fo

od

s”

Purwiyatno [email protected], Tahun 2015

“SERVICE”

“MAKE”

1970 ~1980 ~1990 ~2000 ~2010

“MAKE”

+ Melayani kebutuhan masyarakat;

Convinience, food service

KEAMANAN PANGAN

REKAYASA PROSES PANGAN ? –Perkembangan 25 tahun terakhir .............

“bet

ter

valu

e o

f fo

od

s”

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 15

Purwiyatno [email protected], Tahun 2015

“CARE”

“SERVICE”

“MAKE”

1970 ~1980 ~1990 ~2000 ~2010

“MAKE”

“SERVICE”

“MAKE”

KEAMANAN PANGAN

+ ‘Care’ food business :

Perawatan kesehatan, kebugaranPerawatan lingkungan

Perawatan thd “sosial” fair trade

REKAYASA PROSES PANGAN ? –Perkembangan 25 tahun terakhir .............

“bet

ter

valu

e o

f fo

od

s”

Purwiyatno [email protected], Tahun 2015

berlanjut,

lebihpersonal,

perscribedfood andnutrition

“CARE”

“SERVICE”

“MAKE”

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

1970 ~1980 ~1990 ~2000 ~2010

“MAKE”

“SERVICE”

“MAKE”

KEAMANAN PANGAN

“bet

ter

valu

e o

f fo

od

s”

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 16

Purwiyatno [email protected], Tahun 2015

berlanjut,

lebihpersonal,

perscribedfood andnutrition

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

• Pemastian : mempertahankan/meningkatkan keamanan pangan

Purwiyatno [email protected], Tahun 2015

berlanjut,

lebihpersonal,

perscribedfood andnutrition

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

• Pemastian : mempertahankan/meningkatkan keamanan pangan

• Mempertahankan kesegaran• Mempertahankan/meningkatkan kualitas sensori• Mempertahankan/meningkatkan kualitas gizi• Mempertahankan/meningkatkan masa simpan

mengurangi kehilangan & kemubaziran• Meningkatkan keramahan thd lingkungan

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 17

Purwiyatno [email protected], Tahun 2015

berlanjut,

lebihpersonal,

perscribedfood andnutrition

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

• Pemastian : mempertahankan/meningkatkan keamanan pangan

• Mempertahankan kesegaran• Mempertahankan/meningkatkan kualitas sensori• Mempertahankan/meningkatkan kualitas gizi• Mempertahankan/meningkatkan masa simpan

mengurangi kehilangan & kemubaziran• Meningkatkan keramahan thd lingkungan

• Meningkatkan fungsionalitas• Meningkatkan peran pangan strategi

“preventative health care”

Purwiyatno [email protected], Tahun 2015

berlanjut,

lebihpersonal,

perscribedfood andnutrition

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

• Pemastian : mempertahankan/meningkatkan keamanan pangan

• Mempertahankan kesegaran• Mempertahankan/meningkatkan kualitas sensori• Mempertahankan/meningkatkan kualitas gizi• Mempertahankan/meningkatkan masa simpan

mengurangi kehilangan & kemubaziran• Meningkatkan keramahan thd lingkungan

• Meningkatkan fungsionalitas• Meningkatkan peran pangan strategi

“preventative health care ”

• Meningkatkan efisiensi proses produksi/pengolahan

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 18

Purwiyatno [email protected], Tahun 2015

Rekayasa proses pangan mempunyai peranan penting:

Dengan memberikan “better value of foods”

Meningkatkan jumlah individu yang bisa hidup sehat, aktif dan produktif

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

Purwiyatno [email protected], Tahun 2015

Jum

lah

pe

nd

ud

uk

Status Kesehatan

Umum

Status Kesehatan

Individu yang sehat, aktif dan produktif

StatusKurang/

tidaksehat

StatusSehat &Bugar

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 19

Purwiyatno [email protected], Tahun 2015

Jum

lah

pe

nd

ud

uk

Status Kesehatan

UmumStatusSehat &Bugar

StatusKurang/

tidaksehat

Status Kesehatan

Individu yang sehat, aktif dan produktif

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

Purwiyatno [email protected], Tahun 2015

Jum

lah

pe

nd

ud

uk

Status Kesehatan

Umum

Status Kesehatan

Individu yang sehat, aktif dan produktif

StatusKurang/

tidaksehat

StatusSehat &Bugar

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 20

Purwiyatno [email protected], Tahun 2015

ITP530

Jum

lah

pe

nd

ud

uk

Status Kesehatan

Umum

Status Kesehatan

Individu yang sehat, aktif dan produktif

StatusKurang/

tidaksehat

StatusSehat &Bugar

REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............

Purwiyatno [email protected], Tahun 2015

ITP530Rekayasa Proses Pangan (Food Process Engineering)• 2 (2-0)• Selasa 800-940am• Dosen:

Purwiyatno Hariyadi ([email protected])Eko Hari Purnomo ([email protected])Nur Wulandari([email protected])Elvira Syamsir ([email protected])

Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 21

Purwiyatno [email protected], Tahun 2015

Purwiyatno [email protected], Tahun 2015

TERIMAKASIH

[email protected]