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Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 1
Purwiyatno [email protected], Tahun 2015
PendahuluanRekayasa Proses Pangan
(Food Process Engineering)
ITP530
Purwiyatno [email protected], Tahun 2015
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Ref.: Original C.J.K. Henry, Proc. Nutrition Soc 56:855-863, 1997; 2011 IFIC Communication Summit – Dave Schmidt, “Alliance to Feed the Future, 24 May 2011
ww www.ift.org
TEKNOLOGIPANGAN ?
6
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 2
Purwiyatno [email protected], Tahun 2015
Napoleon Bonaparte:
Sayembara berhadiah untuk mengatasi permasalahan kekurangan gizi dan keracunan pangan yang melanda tentara Perancis saat itu
1795
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno [email protected], Tahun 2015
Nicholas Francois Appert (i) Botol gelas diisi makanan, (ii) Ditutup rapat, (iii) Dipanaskan dalam air
mendidih beberapa saat, lalu
(iv) Didinginkan
Appertization1804
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 3
Purwiyatno [email protected], Tahun 2015
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
Introduction ofFood technology
1864
6
Purwiyatno [email protected], Tahun 2015
• Fiber crates• Cellulose packaging• Gable-top, waxed milk cartons• Sliced bread
• Regulations e.g. Food, Drug, and Cosmetic Act
1930s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
Introduction ofFood technology
6
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 4
Purwiyatno [email protected], Tahun 2015
• Automation
• Mass production
• Frozen foods
• Vending machines
1940s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno [email protected], Tahun 2015
• Frozen dinners
• Food for bomb shelters
• Frozen, ready-to-eat bakery
goods
• Controlled-atmosphere
packaging1950s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 5
Purwiyatno [email protected], Tahun 2015
• Diet foods
• Process control computers
• Clean-in-place
• Aseptic canning
• Drying improvements 1960s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno [email protected], Tahun 2015
• Energy efficiency
• Water/waste utilization
• Membrane processing
• Health/organic foods
• Computers 1970s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 6
Purwiyatno [email protected], Tahun 2015
• Dechemicalization
• Automation
• Aseptic processing
• Irradiation
• Packaging
1980s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno [email protected], Tahun 2015
• Intelligent Packaging
• Low Carb
• Sachet Packaging
• Functional Foods
1990s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 7
Purwiyatno [email protected], Tahun 2015
• Aseptic Processing/UHT • Non-thermal Processes• RFID• Nano-Technology• Packaging• Chef-Like
2000s
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
Introduction ofFood technology
TEKNOLOGIPANGAN ? –menjawab berbagai tantangan jaman
6
Purwiyatno [email protected], Tahun 2015
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 8
Purwiyatno [email protected], Tahun 2015
Hunter-Gatherer Agricultural Industrial
4 millionYears ago
10 000Years ago 1800 20001900
1
2
3
4
5
Wor
ld’s
Pop
ulat
ion
(bill
ions
)
1850
1930
1960
1976
6
PENDUDUK DUNIA SEKARANG ?http://www.worldometers.info/world-population/
?
Purwiyatno [email protected], Tahun 2015
Feb 10, 0015AM
PENDUDUK DUNIA SEKARANG ?http://www.worldometers.info/world-population/
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 9
Purwiyatno [email protected], Tahun 2015
REKAYASA PROSES PANGAN ?
Food process engineering
• is a broad field that is concerned with the application of engineering principles and concepts to the handling, manufacturing, processing and distribution of foods.
(R P Singh, R.P. And Heldman, D.R. 2008. Introduction to Food Engineering. Academic Press)
Purwiyatno [email protected], Tahun 2015
REKAYASA PROSES PANGAN ?
• is concerned with feasibility and practicality, that is, will something work and how much will it cost?
• Food engineers are educated to analyze, synthesize, design, and operate complex
systems that manipulate mass, energy, and information to transform material and energy
into more useful form
Valentas, K.J., Levine, L and Clark, J.P. 1991. Food Processing Operation & Scale-up.
Marcel Dekker Incorporated).
Food process engineering
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 10
Purwiyatno [email protected], Tahun 2015
REKAYASA PROSES PANGAN ?
• is concerned with feasibility and practicality, that is, will something work and how much will it cost?
• Food engineers are educated to analyze, synthesize, design, and operate complex
systems that manipulate mass, energy, and information to transform material and energy
into more useful form
Food process engineering
Purwiyatno [email protected], Tahun 2015
REKAYASA PROSES PANGAN ?
• is concerned with feasibility and practicality, that is, will something work and how much will it cost?
• Food engineers are educated to analyze, synthesize, design, and operate complex
systems that manipulate mass, energy, and information to transform material and energy
into more useful form
Provide better value of foods
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 11
Purwiyatno [email protected], Tahun 2015
X
YNilai Pangan = x
REKAYASA PROSES PANGAN ?Provide better value of foods
A B
Purwiyatno [email protected], Tahun 2015
Nilai Pangan = x
FaktorKeamanan
AmanJasmani
FaktorMutu
Amanrohani
DLLUkuran
Gizi
Pilihan
FungsionalitasSensori
Etika
Lingkungan
Kinerja
Rasa
Harga “Waktu” Persiapan
REKAYASA PROSES PANGAN ?Provide better value of foods
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 12
Purwiyatno [email protected], Tahun 2015
Amanrohani
FaktorKeamanan
AmanJasmani
AMAN ROHANI• kepercayaan
•AGAMA
•Dll?• Budaya/Gaya Hidup
REKAYASA PROSES PANGAN ?Provide better value of foods
Purwiyatno [email protected], Tahun 2015
Provide better value of foods
Amanrohani
FaktorKeamanan
AmanJasmani
AMAN JASMANI :Aman dari bahaya
• Kimia• Fisik
• Mikrobiologi
REKAYASA PROSES PANGAN ?
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 13
Purwiyatno [email protected], Tahun 2015
Amanrohani
FaktorKeamanan
AmanJasmani
REKAYASA PROSES PANGAN ?Provide better value of foods
AMAN JASMANI :Aman dari bahaya
• Kimia• Fisik
• Mikrobiologi
Purwiyatno [email protected], Tahun 2015
Nilai Pangan = x
FaktorMutu
REKAYASA PROSES PANGAN ?
DLLUkuran
Gizi
Pilihan
FungsionalitasSensori
Etika
Lingkungan
Kinerja
Rasa
Harga “Waktu” PersiapanAmanrohani
FaktorKeamanan
AmanJasmani
Provide better value of foods
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 14
Purwiyatno [email protected], Tahun 2015
“MAKE”
REKAYASA PROSES PANGAN ? –Perkembangan 25 tahun terakhir .............
1970 ~1980 ~1990 ~2000
Efisiensi. - Batch continuous processing- Improving process reliability- Reducing waste products, and - Effective energy utilization
KEAMANAN PANGAN
~2010
“bet
ter
valu
e o
f fo
od
s”
Purwiyatno [email protected], Tahun 2015
“SERVICE”
“MAKE”
1970 ~1980 ~1990 ~2000 ~2010
“MAKE”
+ Melayani kebutuhan masyarakat;
Convinience, food service
KEAMANAN PANGAN
REKAYASA PROSES PANGAN ? –Perkembangan 25 tahun terakhir .............
“bet
ter
valu
e o
f fo
od
s”
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 15
Purwiyatno [email protected], Tahun 2015
“CARE”
“SERVICE”
“MAKE”
1970 ~1980 ~1990 ~2000 ~2010
“MAKE”
“SERVICE”
“MAKE”
KEAMANAN PANGAN
+ ‘Care’ food business :
Perawatan kesehatan, kebugaranPerawatan lingkungan
Perawatan thd “sosial” fair trade
REKAYASA PROSES PANGAN ? –Perkembangan 25 tahun terakhir .............
“bet
ter
valu
e o
f fo
od
s”
Purwiyatno [email protected], Tahun 2015
berlanjut,
lebihpersonal,
perscribedfood andnutrition
“CARE”
“SERVICE”
“MAKE”
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
1970 ~1980 ~1990 ~2000 ~2010
“MAKE”
“SERVICE”
“MAKE”
KEAMANAN PANGAN
“bet
ter
valu
e o
f fo
od
s”
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 16
Purwiyatno [email protected], Tahun 2015
berlanjut,
lebihpersonal,
perscribedfood andnutrition
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
• Pemastian : mempertahankan/meningkatkan keamanan pangan
Purwiyatno [email protected], Tahun 2015
berlanjut,
lebihpersonal,
perscribedfood andnutrition
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
• Pemastian : mempertahankan/meningkatkan keamanan pangan
• Mempertahankan kesegaran• Mempertahankan/meningkatkan kualitas sensori• Mempertahankan/meningkatkan kualitas gizi• Mempertahankan/meningkatkan masa simpan
mengurangi kehilangan & kemubaziran• Meningkatkan keramahan thd lingkungan
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 17
Purwiyatno [email protected], Tahun 2015
berlanjut,
lebihpersonal,
perscribedfood andnutrition
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
• Pemastian : mempertahankan/meningkatkan keamanan pangan
• Mempertahankan kesegaran• Mempertahankan/meningkatkan kualitas sensori• Mempertahankan/meningkatkan kualitas gizi• Mempertahankan/meningkatkan masa simpan
mengurangi kehilangan & kemubaziran• Meningkatkan keramahan thd lingkungan
• Meningkatkan fungsionalitas• Meningkatkan peran pangan strategi
“preventative health care”
Purwiyatno [email protected], Tahun 2015
berlanjut,
lebihpersonal,
perscribedfood andnutrition
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
• Pemastian : mempertahankan/meningkatkan keamanan pangan
• Mempertahankan kesegaran• Mempertahankan/meningkatkan kualitas sensori• Mempertahankan/meningkatkan kualitas gizi• Mempertahankan/meningkatkan masa simpan
mengurangi kehilangan & kemubaziran• Meningkatkan keramahan thd lingkungan
• Meningkatkan fungsionalitas• Meningkatkan peran pangan strategi
“preventative health care ”
• Meningkatkan efisiensi proses produksi/pengolahan
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 18
Purwiyatno [email protected], Tahun 2015
Rekayasa proses pangan mempunyai peranan penting:
Dengan memberikan “better value of foods”
Meningkatkan jumlah individu yang bisa hidup sehat, aktif dan produktif
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
Purwiyatno [email protected], Tahun 2015
Jum
lah
pe
nd
ud
uk
Status Kesehatan
Umum
Status Kesehatan
Individu yang sehat, aktif dan produktif
StatusKurang/
tidaksehat
StatusSehat &Bugar
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 19
Purwiyatno [email protected], Tahun 2015
Jum
lah
pe
nd
ud
uk
Status Kesehatan
UmumStatusSehat &Bugar
StatusKurang/
tidaksehat
Status Kesehatan
Individu yang sehat, aktif dan produktif
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
Purwiyatno [email protected], Tahun 2015
Jum
lah
pe
nd
ud
uk
Status Kesehatan
Umum
Status Kesehatan
Individu yang sehat, aktif dan produktif
StatusKurang/
tidaksehat
StatusSehat &Bugar
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 20
Purwiyatno [email protected], Tahun 2015
ITP530
Jum
lah
pe
nd
ud
uk
Status Kesehatan
Umum
Status Kesehatan
Individu yang sehat, aktif dan produktif
StatusKurang/
tidaksehat
StatusSehat &Bugar
REKAYASA PROSES PANGAN ? –.................. KEDEPAN ? ...............
Purwiyatno [email protected], Tahun 2015
ITP530Rekayasa Proses Pangan (Food Process Engineering)• 2 (2-0)• Selasa 800-940am• Dosen:
Purwiyatno Hariyadi ([email protected])Eko Hari Purnomo ([email protected])Nur Wulandari([email protected])Elvira Syamsir ([email protected])
Purwiyatno Hariyadi /SEAFAST Center/LPPM/IPB ... www.seafast.ipb.ac.id 21
Purwiyatno [email protected], Tahun 2015
Purwiyatno [email protected], Tahun 2015
TERIMAKASIH