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Regional impacts of new manufacturing technologies on the forest estate of Northland, New Zealand Juan J. Monge, Steve J. Wakelin and Leslie J. Dowling New Zealand Forest Research Institute, Scion IBFRA18 Cool Forests Conference, Laxenburg, Austria

Regional impacts of new manufacturing technologies on the

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Page 1: Regional impacts of new manufacturing technologies on the

Regional impacts of new manufacturing technologies on the forest estate of Northland, New Zealand

Juan J. Monge, Steve J. Wakelin and Leslie J. Dowling

New Zealand Forest Research Institute, Scion

IBFRA18 Cool Forests Conference, Laxenburg, Austria

Page 2: Regional impacts of new manufacturing technologies on the

Introduction to New Zealand Forestry

Page 3: Regional impacts of new manufacturing technologies on the

Introduction to New Zealand Forestry

Total area of forests in NZ is 9.5 million hectares

• Natural: 7.8 million (82%)

• Plantation: 1.7 million (18%)

Plantation forests:

• 92% is privately owned

• 90% planted with Pinus radiata

• Intensive commercial forests: fertilized and clearfell

• 28-year rotation in average

Predominant forest ownership structure:

• Māori (native people of NZ) own the land

• TIMOs own the forests

• Recent trend: forests are being returned to Māori

Page 4: Regional impacts of new manufacturing technologies on the

Introduction to New Zealand Forestry

New Zealand is the 2nd largest log exporter in the world after Russia

Destination of annual harvest in 2017

• 57% exported as raw logs

• 43% domestically processed

Value of exports in 2017 was NZ$5.5 billion

• Raw logs: NZ$2.7 billion (49%)

• Wood products: NZ$2.8 billion (51%)

Opportunity to add value to current forest estate with new domestic processing technologies

m3 m3

m3

m3 m3

57% 43%

49% 51%

Page 5: Regional impacts of new manufacturing technologies on the

Policies incentivising afforestation

New Zealand Emissions Trading Scheme (NZ-ETS)

“One Billion Trees” (1BT) initiative

Page 6: Regional impacts of new manufacturing technologies on the

Opportunities to Increase Value of Forests

Case study: Northland Region of New Zealand

Area of forests: ~186,000 hectares

Forests are predominantly owned by Māori• Māori are permanently attached to the land

• Interested in investing in vertically-integrated, high-value chains

Government policies incentivizing afforestation: ETS & 1BT

Underinvestment in processing - only 7 small plants using traditional sawmilling technologies

Two shipping ports

No model linking the spatially distributed forest estate to potential manufacturing plants and markets

Page 7: Regional impacts of new manufacturing technologies on the

Methodology and Case Study

Page 8: Regional impacts of new manufacturing technologies on the

Primary Value Chains (PVC) Model

Dynamic, geographically-explicit partial-equilibrium model representing various value chains

in a specific region

Maximises the net present value of a regional sector welfare, which is composed of

producers’ and consumers’ surplus to identify equilibrium price

The model is well suited to identify optimal harvest timings, manufacturing plant locations

and transportation routes conditioned on resource limitations/locations and demand

forecasts

As opposed to currently aggregated models, the detailed spatial representation of the model

is well suited to analyse the impacts from location-specific characteristics on entire value

chains

Page 9: Regional impacts of new manufacturing technologies on the

Spatial representation

Discrete representation of space• Squared cells: 25x25km• Rectangular cells: 25x50km or 50x25km

Every cell is further subdivided into:• Land use• Terrain impediments• Crop maturity for perennial crops• Land ownership• Categories for product quality

Cells are useful to represent:• Separation of geo-climatic regions• Transport distances• Location of current plant capacity• Optimal location of new capacity• Location of ports

Page 10: Regional impacts of new manufacturing technologies on the

Transportation

Road transport is characterized by:

• Movement among adjacent cells (i.e. cell-to-cell)

• Constrained to a Von Neumann neighborhood

(i.e. N-E-S-W)

Model tractability: Reduces potential

combinations

Euclidean distance between cells due to uniform

shape

Hindrance factor to consider geographical

obstacles

Cell-to-cell

Von Neumann neighborhood

Page 11: Regional impacts of new manufacturing technologies on the

Temporal representation

Discrete representation of time

• 5-year intervals

The intervals are useful to:

• Track existing crop inventories

• Identify optimal harvest and plantings

• Track existing processing capacities

• Identify optimal timings to invest in new capacity

• Forecast national and international demands

25 years in 5-yr intervals

Existing

New

Page 12: Regional impacts of new manufacturing technologies on the

Characteristics and scenarios of case study region

The productive forests have been divided by:

• Existing forestry divided in 5-year age categories

• Land classes conditioned on slope, which will affect harvest costs

• Productivity divided in various log grades (i.e. quality)

Traditional and new manufacturing technologies:

• Traditional: Sawmills, LVL, plywood and particle board

• Efficient: Sawmill with higher conversion rate

• New: Optimized Engineered Lumber (OEL)

Scenarios Harvest age Technologies Capacity Retire existing plants

Baseline 25-35 Traditional Current Base w/ retirements 25-35 Traditional Current Except one

New cap w/ efficiency 25-35 Traditional and efficient New New Tech 25-35 Traditional, efficient and new New New Tech w/ early hrv 20-35 Traditional, efficient and new New

OEL

Page 13: Regional impacts of new manufacturing technologies on the

Transversal representation of potential value chains

Page 14: Regional impacts of new manufacturing technologies on the

Results from Case Study

Page 15: Regional impacts of new manufacturing technologies on the

Producers' surplus and costs separated by value chain activity for different scenarios

1st and 2nd scenarios are no different and with less plants → inefficiency in baseline

3rd scenario’s producers surplus increases → gain in efficiencies

4th scenario with New OEL technology → higher value add

• Highest producer surplus

• Higher manufacturing costs, i.e. higher investment and employment

Early harvests affect the 5th scenario’s value chain and respective costs

0.66 0.66 0.66 0.68 0.66

0.26 0.26 0.26 0.24 0.26

0.81 0.821.12

1.611.40

0.81 0.81

0.82

0.820.82

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

Baseline Basew/retirement

New capacityw/efficiency

New OEL tech New OEL techw/early harvest

Bill

ion $

Growing cost Transport cost Manufacturing cost Producer Surplus

Page 16: Regional impacts of new manufacturing technologies on the

Share of logs destined to the domestic and international markets for different log grades and scenarios

0%

20%

40%

60%

80%

100%

Base

line

Base

w/r

etire

ment

New

cap

w/e

ff

New

OE

L t

ech

Ne

w O

EL

tech

w/e

arly

Base

line

Base

w/r

etire

ment

New

cap

w/e

ff

New

OE

L t

ech

Ne

w O

EL

tech

w/e

arly

Base

line

Base

w/r

etire

ment

New

cap

w/e

ff

New

OE

L t

ech

Ne

w O

EL

tech

w/e

arly

Base

line

Base

w/r

etire

ment

New

cap

w/e

ff

New

OE

L t

ech

Ne

w O

EL

tech

w/e

arly

S1S2 L1L2 S3L3 Pulp log

Domestic Export

Scenarios

Log grades

Destination %s

Page 17: Regional impacts of new manufacturing technologies on the

Regional optimized harvest schedules

Baseline New OEL technology

Page 18: Regional impacts of new manufacturing technologies on the

Transport routes for different log grades and periods for the New OEL tech scenario

2015-2019 2025-2029 2035-2039

Page 19: Regional impacts of new manufacturing technologies on the

Optimal technologies and plant locations

Baseline New OEL technology

Page 20: Regional impacts of new manufacturing technologies on the

Conclusions and future research

Page 21: Regional impacts of new manufacturing technologies on the

Conclusions and future research

Potential gains from investments in higher value add technologies

The forest resource would not increase but would gain value

Take advantage of existing infrastructure: Roads and ports

Take advantage of potential rise in demand for engineered lumber products

Higher opex and capex mean higher employment and capital invested

Future extensions:

• Land-use change capability;

• Consideration of carbon emissions and sequestration;

• Consideration of ecosystem services;

• Consideration of other pollutants such as nutrients and sediment from erosion;

• Vertically-integrated value chains owned by different collectives such as Māori in New Zealand

Page 22: Regional impacts of new manufacturing technologies on the

Focus of Research

We assessed the regional impacts of investing in high value-add technologies as opposed

to exporting low value raw logs. The research is important to the New Zealand economy as

it opens the possibility of new employment in the community (people) and GDP increments

based on a renewable resource (bio-economy).

Key Challenges

Our research identified a few critical factors that preclude investments in value-add

technologies such as separation of the land and forest ownership and lack of government

incentives recognizing the benefits of using wood products.

Suggestion to Address these Challenges

Investing in high value-add technologies with promising international markets and making a

more efficient use of the forest estate by creating additional jobs and increasing the regional

GDP.

Page 23: Regional impacts of new manufacturing technologies on the

www.scionresearch.com

Prosperity from trees Mai i te ngahere oranga

Scion is the trading name of the New Zealand Forest Research Institute Limited