Refrigerator - de- · PDF fileCOMP MODEL X HBL25YG-3 X X HPL26YH-5 X HPL26YH-5 HPL26YH-5 ... Freezer and Refrigerator Icons are On and Off 3 times, then it starts middle mode

Refrigerator

Model : FR-860NA

http : //svc.dwe.co.kr Nov. 1999

DAEWOO ELECTRONICS CO., LTD.

S/M No. : FR860NA010

1

TABLE OF CONTENTSEXTERNAL VIEWS ............................................................................................................................. 2

1. EXTERNAL SIZE........................................................................................................................... 22. NAME OF PARTS ......................................................................................................................... 2

SPECIFICATIONS ............................................................................................................................... 31. OUTLINE ....................................................................................................................................... 32. ELECTRIC PARTS........................................................................................................................ 33. POWER CORD ............................................................................................................................. 84. DOOR COLOR.............................................................................................................................. 9

OPERATION AND FUCTIOLNS.......................................................................................................... 10DIAGRAM ............................................................................................................................................ 17

1. CIRCUIT DIAGRAM ...................................................................................................................... 172. AIR FLOW DIAGRAM ................................................................................................................... 183. REFRIGRANT CYCLE DIAGRAM ................................................................................................ 19

EXCHANGE OF MAJOR PARTS........................................................................................................ 21EXPLODED VIEW AND PARTS LIST................................................................................................. 38

1. EXPLODED VIEW......................................................................................................................... 382. TOTAL PARTS LIST ..................................................................................................................... 393. MACHINE ROOM ECPLODED VIEW AND PARTS LIST............................................................. 43

1) For starters, be sure to check any chances of the leakage of electricity.

2) You could handle a part in the vicinity of electricity after unplugging.

3) You should put on rubber glovers to prevent an electric shock on operation test.

4) Make sure the rated current, voltage, capacity before using an instrument.

5) Keep your wet hands away from the metal goods in the freezer compartment not to be frostbitten.

6) Be careful not to let water to permeate the electric part in the machine room.

7) With the door open during your working, you might be damaged by that door.

8) You should give a title to the refrigerator for your safe after removing the breakable goods inside the refrigerator.

9) You'd better use cotton gloves if you fix it up around the evaporator.

SAFETY AND PRECAUTIONS

2

EXTERNAL VIEWS

1. EXTERNAL SIZE

2. NAME OF PARTS

Freezer Compartment LampShelf FfreezerCase Iec MakerCover Iec MakerIce MakerIce BoxDeodorantDoor Water SupplyCase Water SupplyDoor Chilled CaseCase ChilledFreshfood Compartment LampShelf RefrigeratorCover VegetableCase VegetableAdjustable FootFreezer Pocket TopFreezer Pocket UnderEgg PocketEgg TrayBottle PocketMulti PocketMulti Pocket

12

34

5

15

78

91011121314

6

16

17

18

19

20

21

22

23

3

SPECIFICATIONS

1. OUTLINE

2. ELECTRIC PARTS1) COMPRESSOR

DIVISION CONTENTS

MODEL NAME FR-860NA

USABLE CAPACITY FREEZER 189 lREFRIGERATOR 457 lTOTAL 646 l

EXTERNAL DIMENSION( mm) WIDTH 884 mm

DEPTH 831 mm

HEIGHT 1831 mm

REFRIGENT R12 190 g

R134a 150 g

COOLING &CONTROL SYSTEM COOLING SYSTEM Fan Cooling System

DEFROST SYSTEM Fin Evaporator Forced

DEFORST CONTROL Automatic Start & Stop

NET WEIGHT (kg) 107 kg

REFRIGERANT R12

VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 50 240 / 50

COMP MODEL X X X BL25YG-2 SL30YG-5 PL25YH-4 SL30YG-5 SL30YG-5

PART CODE 3952125R20 3954130R51 3956125P40 3954130R51 3954130R51

STARTING TYPE RSIR RSCR RSIR RSIR

MAIN COIL RESISTANCE

AUX. COIL RESISTANCE

REFRIGERANT R134a

VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 50 240 / 50

COMP MODEL X HBL25YG-3 X X HPL26YH-5 X HPL26YH-5 HPL26YH-5

PART CODE 3952125R30 3956126S50 3956126S50 3956126S50

STARTING TYPE CSR RSCR RSCR RSCR

MAIN COIL RESISTANCE

AUX. COIL RESISTANCE

4

SPECIFICATIONS

2) RELAY

3) STARTING CAPACITOR

REFRIGERANT R12

VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

ASSY TYPE NAME X X X 414THBYY-52 276THBYY-52 197SHBYY-52 276THBYY-52 276THBYY-52

PART CODE 3018119460 3018119350 3018118100 3018119350 3018119350

C-RELAY RESIS-TANCE

PART CODE

PTC RESIS-TANCE S220 S220 S330 S220 S220

PART CODE

OVER LOAD PART CODE 414THB 276THB 197SHB 276THB 276THB

REFRIGERANT R134a

VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

ASSY TYPE NAME X 783NHBZZ-52 X X 197NHBYY-52 X 197NHBYY-52 197NHBYY-52

PART CODE 3018119390 3018119920 3018119920 3018119920

C-RELAY RESIS-TANCE

PART CODE

PTC RESIS-TANCE S220 S330 S330 S330

PART CODE

OVER LOAD PART CODE 783NHB 197NHB 197NHB 197NHB

REFRIGERANT R12

VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

PART CODE X X X 3016400100 X X X X X

RATED VOLTAGE 200V

RATED CAPACITANCE 100

REFRIGERANT R134a

VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

PL KL

PART CODE X 3016400100 X X X X X X X

RATED VOLTAGE 200V

RATED CAPACITANCE 100

5

SPECIFICATIONS

4) RUNNING CAPACITOR

5) F-FAN MOTOR

6) R-FAN MOTOR

7) C- FAN MOTOR

REFRIGERANT R12

VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

PART CODE X X X 3816800400 X X 400EL15110 X X

RATED VOLTAGE 300V 350V

RATED CAPACITANCE 7 5

REFRIGERANT R134a

VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

PL KL

PART CODE X 3816800400 X X 3016401900 X X 3016401900 3016401900

RATED VOLTAGE 300V 400V 400V 400V

RATED CAPACITANCE 7 4 4 4

REFRIGERANT R12,R134a

VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

TYPE NAME DL-2213DWFA DL-2213DWFA DL-2213DWFA DL-2213DWFA DL-2213DWFA DL-2213DWFA DL-2213DWFA DL-2213DWFA

PART CODE 3015905310 3015905310 3015905310 3015905310 3015905310 3015905310 3015905310 3015905310

REVOLUTION 2200RPM 2200RPM 2200RPM 2200RPM 2200RPM 2200RPM 2200RPM 2200RPM


VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

TYPE NAME DL-2213DWRA DL-2213DWRA DL-2213DWRA DL-2213DWRA DL-2213DWRA DL-2213DWRA DL-2213DWRA DL-2213DWRA

PART CODE 3015906910 3015906910 3015906910 3015906910 3015906910 3015906910 3015906910 3015906910



VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

TYPE NAME DL-2213DWCA DL-2213DWCA DL-2213DWCA DL-2213DWCA DL-2213DWCA DL-2213DWCA DL-2213DWCA DL-2213DWCA

PART CODE 3015906800 3015906800 3015906800 3015906800 3015906800 3015906800 3015906800 3015906800


6

SPECIFICATIONS

8) DEFROST HEATER

10) LAMP ASSEMBLY

12) PCB TRANSFORMER(FR-860NA)

13) MAIN PCB ASSEMBLY(FR-860NA)

14) DRYER


VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

SPEC (W) 250W 250W 250W 250W 250W 250W 250W

PART CODE 3012800301 3012800301 3012800301 3012800310 3012800310 3012800310 3012800310


VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

SPEC (W) 15W 15W 15W 15W 15W 15W 15W 15W

PART CODE 3013600010 3013600010 3013600010 3013600010 3013600080 3013600080 3013600080 3016800080

COLOR


VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

TYPE NAME FRB-6575NA FRB-6575NA FRB-6575NA FRB-6575NA FRB-6575NA FRB-6575NA FRB-6575NA

PART CODE 5EPK057009 X 5EPK057008 5EPK057007 5EPK057007 5EPK057007 5EPK057007


VOLTAGE ( V/HZ) 100 /50,60 110 / 60 115,120/60 127/60 220/50 220 / 60 230 / 60 240 / 50

SL KL

TYPE NAME N105 N105 N105 N105 N105 N105 N105 N105

PART CODE 3014391100 3014391100 3014391100 301439100 301439100 3014391020 3014391010

REFRIGERANT R12 R134a

SPEC (g) 10g 15g

PART CODE 3016805400 3016801030

7

SPECIFICATIONS

15) FUSE (PCB)

16) THERMO FUSE

17) DOOR S/W

18) F-SENSER

19) R-SENSER


VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

RATED CURRENT 250V/1.6A 250V/1.6A 250V/1.6A 250V/1.6A 250V/1.6A 250V/1.6A 250V/1.6A

PART CODE 5F3GB1682R 5F3GB1682R 5F3GB1682R 5F3GB1682R 5F3GB1682R 5F3GB1682R 5F3GB1682R


VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

OPERATING TEMPERATURE 77 77 77 77 77 77 77 77

PART CODE 3017200500 3017200500 3017200500 3017200500 3017200500 3017200500 3017200500 3017200500


VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

TYPE NAME

PART CODE 3018100010 3018100010 3018100010 3018100010 3018100010 3018100010 3018100010


VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

TYPE NAME

PART CODE 3014801501 3014801501 3014801501 3014801501 3014801501 3014801501 3014801501 3014801501


VOLTAGE ( V/HZ)100 /50,60 110 / 60 115,120/60 127/60

220/50220 / 60 230 / 60 240 / 50

SL KL

TYPE NAME

PART CODE 3014801601 3014801601 3014801601 3014801601 3014801601 3014801601 3014801601 3014801601

8

SPECIFICATIONS

3. POWER CORD

NO SHAPE OF POWER CORD PART CODE DESCRIPTION REMARK

1 3011315000 CP-2PIN For european country

2 401RA17200 CP-2PIN For other country

3 4006D17101 KP-30 For America & El Salvador

4 401PD17101 KP-211 For Japan & Taiwan

5 3011300801 BP-3PIN

6 3011303010 # 267 For Chile

7 3011315310 For Israel

8 3011303050 BS-1363A For U.K, Middle Asia Singapore & Malaysia

9 3011301200 KP-551/550 For China & Australia

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SPECIFICATIONS

4. DOOR COLOR 1) ASSEMBLY URETHAN FREEZER DOOR

NON-KEY TYPE

KEY TYPE

2) ASSEMBLY URETHAN REFRIGERATOR DOOR NON-KEY TYPE

KEY TYPE

Refrigerant R12 R134a

COLOR TYPE Dull lamiasheet High-glossy Laminasheet

Normal PCM High-glossy Bright PCM

Dull lamiasheet High-glossy Laminasheet


PART CODE 3010074040 3010074050


COLORTYPE Dull laminasheet High-glossy Laminasheet


Dull laminasheet High-glossy Laminasheet


PARTCODE X X






PARTCODE 3010072510 3010072520






PARTCODE X X

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OPERATION AND FUCTIOLNS

NO CONTROL FUNCTION CONTROL OBJECTS CONTENTS REMARK

1 DISPLAY CUSTOM LED

1. Normal State 1) SILENT Icon(AMBER) and Fuzzy Icon are lit. 2) SURROUND Icon are lit in two colors(AMBER,GREEN). 3) SURROUND, FRZ. ,REF. LEDs are lit. 4) Initial Mode ; “1” and ”2” of Freezer Icons and Refrigerator Icons are lit.

2. FRZ.SET Button 1) Temperature regulation of Freezer (compartment) 2) Temperature indicators change by pressing the button.

3) When Q.F is chosen, Freezer Icons (middle left) are On and Off 3 times, then only Q.F Icon is lit. 3. REF.SET Button 1) Temperature regulation of Refrigerator(Freshfood Compartment) 2) Temperature indicators change by pressing the button.

3) When Q.R is chosen, Refrigerator Icons (middle right) are On and Off 3 times, then only Q.R Icon is lit.

4. Fuzzy Button 1) Fuzzy Led is lit. 2) Freezer and Refrigerator Icons are On and Off 3 times, then it starts middle mode. (1 and 2 are On.) 3) Fuzzy Mode is finished by pressing the button once again.

5. SILENT Control 1) SILENT LED is lit and SILENT Icon turns into green. 2) The other LEDs are all Off. 3) When the button is pressed once again, SILENT LED is Off and SILENT Icon turns into amber. The other LEDS return to normal [previous[ state. 4) SILENT Mode continues for 130 minutes.

ECONO 1 2 3 Q.F

ECONO 1 2 3 Q.R

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2 Temperature Regulationof Freezer Compartment

1. COM2. F-Fan

1. Temperature Indicators are lit one by one from ECONO to Q.F.

2. COMP and F-Fan are controlled by On/Off point of each mode.

3. Freezer On/Off DIFF. : 5 (Freezer Middle(“2”) Off-point : -23.5 )

4. Freezer “3”/”1” DIFF. : 1 (2/3 DIFF. : 2 )

5.

6. If temperature regulation is done during Fuzzy Mode, the mode is finished and temperature regulation is executed.7. During Q.F Mode, COMP and F-Fan are On for 150 minutes regardless of F-Sensor.

DIFF. of On/Off and “3”/”1” is fixed by Micom.

3 Temperature Regulation of Refrigerator(Freshfood Compartmnet)

1. Temperature indicators are lit one by one from ECONO to Q.R.

2. R-Fan is controlled by On/Off-point of each mode.

3. Refrigerator On/Off DIFF. : 0.35 (Refrigerator Middle(2) Off-point : -1.0 )

4. Refrigerator “3”/”1” DIFF. : 1 (“2”/”1” DIFF. : 2 )

5.

6. Weak Refrigeration 1) When Weak-refrigeration is sensed, COMP is On regardless of F-Sensor. 2) When R-Sensor reaches to R-Fan Off-point, COMP is controlled by F-Sensor and R-Fan becomes Off. 3) Weak-refrigeration point : R-S Off-point + 7 7. If temperature regulation is done during Fuzzy Mode, the mode is finished and temperature regulation is executed.

8. Q.R Mode continues for 40minutes.

On/Off DIFF. and “3”/”1” DIFF. are fixed by MICOM.R-Fan turns Off if D-S -3 and COMP Off.

Weak-refrigerationPoint :R-S Off-point + 7

End of Weak-refriger-ation : same as R-Fan Off-point



-16.5-17.5

-18.5-20.5

-25.5-23.5

-22.5-21.5

ECONO 1 2 3 Q.F

ECONO 1 2 3 Q.F

12

9. When Q.R starts during 1 mode of refrigerator;

1) R-Fan and COMP are On until R-Sensor reaches to Over-refrigeration Off-point. 2) “3” continues until Q.R ends after Over-refrigeration Off-point. 3) It returns to normal state after Q.R(40minutes).

4 Fuzzy Mode 1. COMP On/Off Temperature2. R-Fan On/Off Temperature3. COMP4. R-Fan5. F-Fan

1. Fuzzy Mode starts by pressing the button.

2. The mode is finished by pressing the button once again and it returns to previous mode.

3. Application of Predictive refrigeration to Freezer and Refrigerator 1) Checking total time of door-opening by 2hours interval

Door-opening is checked as the followings. Over 30seconds : much opening ( 1 ) Under 30seconds : little opening ( 0 )

Collecting data for 8 days 2) Checking 8 days data

If door-openings over 30 seconds are more than 6 times, it runs in 3 mode during that time.

If door-openings under 30 seconds are less than 5 times, it runs in 2 mode during that time.

It runs in “2”mode if RT 14 .

It runs in only “2”, “3” mode during Fuzzy Mode.

“2”/”3” DIFF. of Refrigerator in

Fuzzy Mode : 1

5 Defrosting Period 1. Defrosting Mode 1. What to be considered in determining defrosting period 1) Total COMP run-time 2) COMP running-rate 3) Total door opened-time 4) Total Time (COMP On + COMP Off) 5) Each Error

D-Sensor Error F-Sensor ErrorRT-Sensor Error Door S/W Error

2. Terms to start Defrosting Period

1) Defrosting mode starts at 6, 8, 10 hours. 2) The mode starts when COMP running-rate is over 80% at 2hours interval. 3) The mode starts when total door opened time is more than 10 minutes. 4) The mode starts when total run-time is more than 60 hours. 5) The mode starts when each Error occurs in case total COMP run-time is more than 6 hours. 6) The mode starts unconditionally when COMP run-time is more than 10 hours.



START 2 4 1086

(Total COMP run-time)

13

6 Defrosting Mode 1. COMP2. F-Fan3. R-Fan4. Heater

1. Defrosting Mode 1) Time = 50 minutes 2) COMP and F-Fan ; ON 3) If F-Sensor - 27 , Pre-cool becomes Off, though time does not pass 50 minutes.

1) Heater turns Off when D-Sensor 10 . 2) Limit time = 80minutes 3) Heater continues to be On for 40 minutes in case of D-Sensor Error.

1) Time = 4minutes 2) COMP, F-Fan, R-Fan ; Off

1) Time = 5minutes 2) Only COMP is On.

2. Output Control and Limit Time of each Mode C-Fan and COMP are co-working.

7 Error Display(Displayed at C-LED on F-PCB)

1. Press SILENT Button 3 times while pressing FRZ.SET Button and REF.SET Button at the same time.

2. All LED of C-LED turn Off if there is no error.

3. If Error occurs, letters of LED are lit.

4. Press SILENT Button 3 times again while pressing FRZ.SET Button and REF.SET Button at the same time, then the mode is finished.

Limit time = 8min.

Checking Error with-out using JIG


Pre-cool

Heater Defrostiong

Pause

Fan-delay

Pre-cool HTR Defrosting Pause Fan-delay

COMP ON OFF OFF ON

F-Fan ON OFF OFF OFF

R-Fan Control OFF OFF OFF

Heater OFF ON OFF OFF

Limit Time 50 min.

80 min. 40 min.

( D-Sensor error)

4 min.

5 min.


14

Automatic Icemaker Error Code ; refer to 19) If R-Sensor is defective, R-Fan runs at 20 minutes interval by RT;

- RT 14 : On for 3 min., Off for 17min. - 14 < RT 26 : On for 6min., Off for 14min. - 26 < RT : On for 9min., Off for 11min.

All the Error Code is reset by itself when it returns to normal state.

8 Run-time, SensorTemperature, Error CodeDisplay(JIG Display)

1. Function of A/S JIG 1) Run-time, Sensor Temperature and Error Code are displayed on 88 LED of JIG. 2) How to use JIG JIG Display Mode starts about 3 seconds after JIG connection. 88 LED of JIG displays running time. The following is displayed as pressing JIG Switch ;

3) JIG Display Mode stops by disconnecting it and returns to normal[previous] state. 4) Prevention of COMP-restart (6min.) and Fan-delay of 1min. are omitted during JIG connection.

Run-time (from initial power supply till now) is displayed by the minute.(00:00 ~ 23:59)

When it returns to Jig Display Mode, not to Normal State, 3 seconds are skipped.


ERROR CODE C-LED CONTENTS OPERATION STATE

F 1 FreezerF-S Short-circuit/Disconnection

COMP and F-Fan are Onfor 40min., Off for 20min. (Period : 60min.)

r 1Ref. R-S Short-circuit/

DisconnectionIt runs at 20minutes’ intervalaccording to RT

d 1 Q.F of Freezer

D-S Short-circuit /Disconnection

D-S 3.5When COMP is Off.

R-Fan On/Off control possibleonly when COMP is On.

Heater is On for 40min. incase of Defrosting.

r tECONO of

Ref.RT-S Short-circuit/Disconnection

Deletion of function by RT-Sensor

d0 “1” of Ref.

Door S/W is defective.(In case door-opening is sensed as ‘over 1hour’)

Deletion of Fan-control by Door S/W

Defrosting Period : 6hours of total COMP run-time.

C 1 “2” of Ref.

Abnormal Cycle(Continuous COMP running for over 3hours at D-S 5 .)

Normal Running

F 3 “3” of Ref.

When it returns to Time(80min.), not to D-Sensor in HTR Defrosting of Defrosting Mode

Normal Running


unning- R- D- F- Error Code

ime Sensor Sensor Sensor (When it occurs)

15

9 Forced Defrosting Defrosting Mode A/S Forced Defrosting 1. How to start ; press both buttons 5 times. 2. How to proceed ; 1) Let Heater On for 30 seconds. 2) Delete Pre-cool of Normal Defrosting Mode.

3) Heater turns Off when D-Sensor temperature(30 seconds after Heater-On) is more than 10 4) Heater turns Off when Heater time passes 80 minutes. (F3 ERROR) 5) SILENT Icon lights On and Off when it starts A / S Forced Defrosting.

10 Time Delay of Electric Devices

1. COMP2. F-Fan3. R-Fan

1. F-Fan Time Delay in COMP On/Off

2. F-Fan, R-Fan Time Delay by Door Switch Input

Available from MICOM CODE 13GSNA04-1

11 Initial Defrosting 1. Defrosting Mode 1. Defrosting Mode starts when D-Sensor 3.5 at initial power supply. (It starts from Pre-cool Mode.)

COMP Delay for 6minutes at initial Defrosting

12 Explanation afterDelivery

1. Electric Devices 1. It starts by pressing FRZ.SET and REF.SET buttons for 3 seconds right after initial power supply.2. Electric devices turn Off for 3 hours.3. Display works in normal way.

13 Prevention of COMP Restart

1. COMP 1. COMP does not restart within 6 minutes after COMP Off, though F-Sensor turns On.

6 minute delay

14 Buzzer 1. Buzzer 1. Buzzer rings when any F-PCB button is pressed.2. Buzzer rings within 3 seconds at initial power supply.3. Fuzzy Button and Buzzer do not work during temperature regulation.4. Buzzer rings at 1 minutes interval when either door is opened. (It works for 5 minutes.)5. Buzzer rings on by pressing JIG Switch.


HTR Defrosting Pause Fan Delay Normal Running


OFF

OFF

ON

ON

COMP

F-FAN

1min. 1min.

0.5sec.20sec.

CLOSE

ON

ON

OPEN

OFF

OFF

DOOR S/W

F-FAN

R-FAN

16

1. Demonstration Mode starts by pressing REF.SET Button 5 times while pressing SILENT Button.

All the electric devices turn Off except for F-Fan and R-Fan.

2. Fan Control

3. The mode is finished by doing 1. Again.

Display works in normal way.

Fuzzy and Normal are displayed one by one at 15 seconds interval.

16 Silent Mode 1. COMP2. F-Fan3. R-Fan4. C-LED

1. SILENT Mode starts by pressing the button.

2. Terms to start SILENT Mode 1) F-Sensor temperature -15 2) Not restart within 40 minutes after the mode 3) Not F-Sensor Error 4) Not Door Switch Error 5) Not in the Defrosting Mode (Heater Defrosting, Pause, Fan Delay)

When the above terms are satisfied, SILENT Mode starts.

3. When the mode starts, all the devices(COMP, F-Fan, R-Fan) turn Off and only SILENT LED/Icon are lit.

4. Terms to finish SILENT Mode 1) F-Sensor Temperature - 9 2) When it passes Limit Time of 130min. 3) Pressing the SILENT Button again during the mode 4) Total time of door-opening is more than 30 seconds during the mode.

In case SILENT Mode is finished by 1) or 2), F/R-Fan Delay time(5 minutes) and Restart prevention time (40 minutes) are set.

5. When it is finished, all the devices and C-LED return to normal[previous] state.

6. When SILENT Mode starts during the Pre-cool Mode, the Pre-cool mode restarts after the SILENT Mode.

7. When SILENT Mode starts during Fuzzy, Q.F and Q.R, those modes restart and continue for the rest time after SILENT Mode.

1. In case of Weak-refrigeration (though R-Fan and COMP work on and on) ;

2. Resistance R32 : Resistance of R-Sensor middle(“2”) Off-point (- 1.0 , 31.4 )

3. Resistance R50 : Reduce the point by 1.5 in case of Weak-refrigeration. (-2.5 , 2.15 )

4. SW1 : Let SW1 OPEN, then the point is reduced by 1.5 .

5. Switch and R-Sensor middle(“2” Off-point)


Door Open Door Close

F-FAN ON OFF

R-FAN ON OFF

Switch Status R-Sensor Middle Off-point

Normal / Using Jig -1.0

In Weak-refrigeration -2.5


17

DIAGRAM

1. CIRCUIT DIAGRAM

18

DIAGRAM

2. AIR FLOW DIAGRAM

Freezer pocketPlease don

’t put long term storing

items such as ice cream etc.

It might be melted because of

opening the door freguently.

Inlet fo cooling airit should not be blocied with

food etc. as it is he inlet where

cooling air returns.

Refrigerator pocketIt is good for the storage of beer

and beverage etc.

Multiple outlet of cooling airPlease don’t put in begetable etc,

which contain moisture. It might be

frozen because of low tempeature.

CrisperIt is suitable to store vegeta-

ble and fruit. The moisture panel

which is attached to the cover

maintains the humidity properly.

Vegetable and fruit would be better

to be packed with clean wrap foils.

FreezerPleas don’t put bottles such as

beer, beverage etc.

It might be broken because of

freezing.

Refrigerator pocketIt is good for the storage of beer

and beverage etc.

19

DIAGRAM

3. REFRIGRANT CYCLE DIAGRAM

COMPRESSOR

WI-CON

HOT

PIPE

DRYER

CAPILLARY

TUBE

EVAPORATOR

ACCUMULATOR

SUC

PIPE

PIPE

CON

S

20

EXCHANGE OF MAJOR PARTS

1. FREEZER & REFRIGERATOR DOORS

1) Insert flat type (-) screw driver between Hinge Cover

and Cabinet surface to remove the Cover.

(Be careful not to break the hooks of Cover and not to

damage the Cabinet surface.)

2) Remove 4 bolts with 10mm wrench.

3) Disconnect Connector Housing.

4) Lift F-Door a little to remove it.

5) Unfasten Hinge Pin with 6mm wrench.

6) Lift R-Door up a little to remove it.

21


2. DOOR HANDLES

1) Insert tiny screw driver into the gap between handle

and decorator to remove the decorator.

Freezer Handle : bottom gap

Refrigerator Handle : top gap

2) Pull out Handle Decorator from up to down.

Be careful not to damage the surface of Handle.

Once it is peeled or damaged, corrosion may occur

from metal parts beneath the handle.

3) Remove the 2 Handle screws.

4) See to it that the screws are fastened well when

reassembling the handle.

3. F LIGHT BULB

1) Remove cover by pushing the hook.

22


2) Remove the light bulb by turning it counterclockwise.

(Lamp : 15W)

3) Pull Light-bulb Base down forward with snap, if necessary

In assembling, push it upward with snap.

Be careful not to damage the Liner surface.

4. F LOUVER

1) Remove F-lamp cover.

2) Insert both fingers into the rectangular holes and pull

out louver forward smoothly.

3) In reassembling the louver, insert the bottom of louver

first and press smppthly the triangle-marked parts until

they are clicked well.

23


5. F LOUVER INSULATOR

1) Remove F-louver.

2) Peel out the aluminum tape on the sensor plate to

remove it.

3) Pull the louver insulator forward smoothly .

Be careful not to damage the sealing sponges on the

insulator, for they affect cold-air circulation.

6. F SENSOR EXCHANGE

1) Cut down sensor wires and insert 2 pieces of heat

shrinkage tube to each wire.

2) Connect new sensor wires and old ones, and put sol

dering on the connecting part.

3) Move shrinkage tubes to hide the connecting part

and give mild heat around them to shrink.

7. Fan Motor

1) Remove louver and louver insulator.

2) Remove the motor housing.

Be careful !

F fan / housing and R fan / housing are different.

3) F motor is for DC (direct- current).

Soldering F-Sensor

F-Louver Instilator

Wire

24


3) Remove 2 screws of fan motor base.

8-1. Exchange of Defrosting Sensor

1) Remove defrosting sensor on the top left of evaporator.

8-2. DEFROST SENSOR EXCHANGE

1) Cut down sensor wires and insert 2 pieces of heat

shrinkage tube to each wire.

2) Connect new sensor wires and old ones, and put sol

dering on the connecting part.

3) Move shrinkage tubes to hide the connecting part and

give mild heat around them to shrink.

9. Exchange of Temperature Fuse

1) Remove fuse fixing clip down left of evaporator

2) Separate temperature fuse out of fixing clip.

Soldering

Sensor-Israket

Shrinkage Tubrr

D-Sensor

EVN

25


3) Pull out temperature fuse connector.

10. EVAPORATOR

1) Place any sheet on freezer compartment floor to

protect it.

2) Remove 2 screws left right of evaporator.

3) Lift up the left of evaporator and pull forward until

welding work space is enough.

4) Pull the welded part of pipe (right of evaporator) for

ward about 50mm.

5) Place steel plate or wet cloth in order not to damage

the liner when welding.

6) Disconnect the welded pipes with torch fire.

26


11. Exchange of Defrost Heater

1) Remove the temperature fuse and defrosting sensor.

2) Remove the 2 evaporator fixing screws.

3) Hold the left of evaporator and turn it toward 90 degrees.

Be careful not to damage the connecting pipe of evaporator.

4) Remove the heater fixing aluminum tapes

(left and right of heater).

5) Lift up the heater with care.

Be careful not to hurt your hands by hot/cold burn.

Always wear gloves in handling heater and evaporator.

6) Cut the left and right lead-wires of heater.

7) Straighten the 4 corners of heater glass tube protecting

aluminum plate with flat type driver..

8) Remove the aluminum heater cover.

27


9) Remove the bottom cover.

(Check the direction of heater rubber cap.)

10) Exchange the heater assembly and connect both lead wires.

(Heat shrinkage tube is recommended in connecting wires.)

Follow the reverse order of disassembling.)

In reassembling, be sure to cover liner surface, lead wires

and insulators with aluminum tapes not to be damaged

by heater heat.

Be careful not to lose screws in dissembling and assembling.

They may block the drain circulation.

12. R Light Bulb(R LAMP)

1) Hold light bulb cover (R-duct cover) to pull it down.

2) Remove R-duct.

2) Remove R-light bulb cover.

Be careful not to break hooks while removing the cover.

Tapes

Glass Tube-Heat

Wire

28


3) Remove the light bulb by turning it counterclockwise.

13. FRESH CASE DUCT 1) Remove R-window.

2) Disconnect the 2 housings.

3) Remove 3 screws.

4) Press the left and right locker with flat type driver.

29


5) Pull it forward.

14. SIDE DUCT

1) Remove the R-duct.

2) In removing the left side-duct, remove the R-sensor first.

3) Insert flat type driver into the triangle marked gap ( ),

holding and pulling forward it.

15. Check Valve

1) Insert screw driver into the gap to pull out.

2) Pull it out.

The number of check valves ;

) Behind the R-duct : 1 EA

) Behind left and right side-louver : 2 EA

30


16. R SENSOR

1) Remove the sensor cover with tiny screw driver.

2) Cut out the sensor lead wire and insert heat shrinkage

tubes on a wire.

3) Connect the wires and place the tube onto the connected

part. Give heat on the tube.

17. CUBIC DUCT

1) Insert screw driver into the gap to pull out

Be careful not to broken hook.

18. RETURN DUCT DEODORANT COVER

1) Insert tiny screw driver into the gap between the case and liner. 2) Remove the case by pulling it downward.

Soldering

31


19. FRONT CONTROL PANEL

1) Place any sheet right of panel to protect surface of it.

2) Insert small screw driver into the gap to lift panel

window up.

3) Insert another driver into the gap and move it left

loosen 2 hooks.

4) Pull window out smoothly.

20. FRONT CONTROL PANEL

1) Remove 2 screws.

2) Lift up panel to remove

32


3) Remove connector.

4) Remove screws on the back of panel.

21. AUTO ICE MAKER

1) Remove the icemaker cover by pulling it down

forward smoothly.

2) Pull out the housing by pressing the housing locker.

33


3) Remove the screw by the housing.

4) Remove the icemaker body by pulling it forward

and upward.

5) Lift up the water-supply case cover and pull out water tank,

water tank shelf and water box.

6) Remove the guide fixing screw and case door.

34


7) Remove the guide by pulling it forward.

8) Remove the 2 case fixing screws.

9) Remove the case by pulling it forward, holding the guide.

10) Remove the water-supply hose.

11) Remove water-supply pump, water sensing sensor and

housing.

35


12) Remove the heater housing on the left liner.

13) Remove the pipe cover by pressing it with flat type

screw driver.

14) Remove the pipe fastened by cable tie to the louver

after removing the louver.

15) Remove the pump case with screw driver.

36


22. Compressor

1) Remove Machine-room Cover screws.

2) Pull the cover up to remove.

3) Remove P-Relay Band by pressing it up toward the

Compressor.

4) Remove Relay Assembly from Compressor.

5) Cut out Service Pipe and tiny pipe of Dryer.

6) Remove Compressor Pipes using soldering torch.

7) Remove 4 Compressor Washers.

23. WIRE-CONDENSOR & C-FAN

1) Remove the 2 Case screws using cross type screw driver.

2) Remove Wire-condenser pipes using soldering torch.

3) Cut out Dryer fixing cable.

37


4) Turn the Drain Hose by 90degrees to remove.

5) Press the Housing Locker down to remove it.

6) Pull out Wire-condenser.

Be careful not to damage pipes when pulling out

the Condenser.

7) Press the Fan-cover fixing Hook using flat type driver.

8) Remove the Bell-mouth fixing screw.

9) Remove Bell-mouth by pulling them aside.

10) Press the Motor Band down to remove it.

11) Lift the Motor up to remove.

38

EXPLODED VIEW AND PARTS LIST

1. TOTAL EXPLODED VIEW

99

101

103

104

83

82

84

33

30

48

67

8

49

51

50

74

75 76

13

14-1

13

14

15

16

1718

20

23

22

27

125

126

127

67

71

73

70

68

72

61

66

58

56

52

44

128

110

129

85

124124-1

31

29

34-2

34-3

34-4

34-1

62

132

133

134

135136

137

139

138

13

27-127-327-2

28

140

142

5

7-1

13

55

54

13

53

57

141 13

59-1

59

3

F ROOM

R ROOM

86-1

88

87

95

89

87

8990

91

92

102

98

97

9694

86

92-1

MECH ROOM

25

26

114

NEO TANK

60

131

130

115-1

123

122

122-1

123

121

120

119118

117116

115

108

107

106

105

DOOR

11

10

113

109

111

112

65

64

63

42

41

69

93

7877 79

80

921

35

32

40

43

38

39

FR-860NA

1

39


2. TOTAL PARTS LIST is a commendable part for essential stock.

NO PART CODE PART NAME SPEC QT’Y REMARK

1 3010032910 ASSY CAB URT CFC 1

3010078710 ASSY CAB URT HCFC 1

3 3015302100 SUPPORTER G SHELF *L *R SBHG T1.8 2

5 3015301810 SUPPORTER G SHELF *M SBHG T1.8 1

7-1 7112403008 SCREW TAPPING T1 TRS 4x30 6

8 3018100040 SWITCH DOOR 2 BUTTON / 4 PIN 1

9 3010903200 CAP SCREW LDPE 1

10 3017900840 SOCKET *F LAMP AS 1

11 3013600030 LAMP AS 1

13 7122401611 SCREW TAPPING T2S TRS 4x16 MFZN 7

14 3011800400 FAN ABS 1

14-1 3015903010 MOTOR R AS DC 12V 1

15 3018500100 MOUSE BELL HIPS 1

16 4017Z32233 COVER MOTOR C HIPS 1

17 4017Z08430 ABSORBER MOTOR EPR-B3(H40) 1

18 3018902510 MOTOR F DC 12V 1

20 4017Z32244 COVER MOTOR B HIPS 1

21 3013323700 INSULATOR F LOUVER B F-PS 1

22 3013321310 INSULATOR F LOUVER A F-PS 1

23 4017Z29010 BRACKET F SENS SPCC 1

24 2TA40050WH TAPE ALUMINUM T0.4x50mm 0.08

25 3012003800 FIXTURE F LAMP 1

26 3015502600 WINDOW F GP 1

27 3018903910 LOUVER F AS 1

27-1 CABLE TIE 1

27-2 3011410800 COVER W/F PIPE AS PP 1

27-3 3013200600 HOSE W/F AS 220V~240V/50,60Hz 1

3013200610 HOSE W/F AS 110V~127V/60Hz

28 3016901800 DUCT RETURN ABS 1

29 3013332600 INSU R *S *R F-PS 1

30 3018906600 COVER R *S *R PP 1

31 3013332700 INSU R *S *L F-PS 1

32 3010905100 CAP SIDE M/F COVER ABS 2

33 3018906700 LOUVER R *S *L PP 1

34 3011441300 COVER CUBIC AS 4

3011101810 CASE DEO AS 1

R

R

R

R

R

R

40

34-1 3011102501 CASE DEO A PP 1

34-2 3018700700 DEODORANT SHEET 1

34-3 3018700600 DEODORANT 1

34-4 3017714600 SEALING DEO F-US 1

35 3011441100 COVER CUBIC DUCT HIPS 4

38 3012505400 GUIDE *L AS 1



41 3012505100 GUIDE *R HIPS 1

42 3014700300 ROLLER A POM 1

43 3016003700 SPECIAL WARS OD20xT2 1

44 3011432500 COVER V/CASE SAN 1

48 3016903500 COVER C-C DUCT AS 1

49 LAMP AS 240 [V] / 15[W] 2

50 3017902310 SOCKET R LAMP AS 1

51 3015501600 WINDOW R GPPS 1

52 3017802100 SHELF F SAN 1

53 3014504600 BOX WATER FEED HIPS 1

54 3012501580 GUIDE CHILD DOOR *M SAN 1

55 3012502000 GUIDE CHILD DOOR *R HIPS 1

56 3011104200 CASE CHILD SAN 1

57 30173205400 SHELF W/F TANK PP 1

58 3010017200 SHELF GLASS AS 4

59 3011703400 DOOR CHILD CASE SAN 1

59-1 3011701500 DOOR W/F CASE SAN 1

60 3015504400 WINDOW FCP AS 1

61 3011113800 CASE VEGETB A SAN 1

62 3011114200 CASE VEGETB B HIPS 1

63 3014700300 ROLLER A POM 2

64 3011432800 COVER ROLLER A ABS 2

65 3014700400 ROLLER B POM 1

66 3012504900 GUIDE *M ABS 1

67 3010511700 BOX M-PCB PP 1

68 400EL15110 CAPACITOR RUN AC 350[V] / 5 [ ] 1

69 3012715800 HARNESS RUN CON 1

70 SEPK041008 TRANS POWER 1


72 PCB MAIN AS N105 1



R

R

R

41

73 3011425300 COVER M-PCB BOX PP 1

74 3012904500 HINGE *M T3.2 SCP-1 1

75 3016001220 SPECIAL BOLT *M 6x20 SWCH 22A 3

76 3011424700 COVER *M HI ABS 1

77 3010310900 BASE COMP SBHG1-R 1

78 3016500000 CASTER *B PP 2

79 4018S48121 SHAFT CASTER SWRM-10 2

80 3016003300 SPECIAL BOLT T2 6.5x20 4

82 3016500700 CASTER F *L AS 1

83 3016500800 CASTER F *R AS 1

84 3016000700 SPECIAL SCREW 2

85 3012101500 FOOT ADJ AS 2

86 3014413710 PIPE WI-CON AS OD4.76xT0.7xL28280 1

86-1 DRYER AS OD16xT0.8xL135 1

87 3011113500 CASE VAPORI PP+CTALC 1

89 3011200500 CLAMP FAN SUS304 1

90 3011800400 FAN OD 110 (ABS) 1

91 3011801060 MOTOR C 220 [V] / 60 [ß‘] 1

92 3012004400 FIXTURE C MOTOR SUC 1

92-1 3010102100 ABSORBER C MOTOR NR 1

93 7112401211 SCREW TAPPING T1 TRS 4x12 MFZN 2

94 COMPRESSOR 1

95 3010101440 ABSORBER COMP AS 4

96 3016002500 SPECIAL WASR T0.8 SK-5 4

97 SWITCH P-RELAY AS 1

98 3012610000 CLAMP BAND RELAY T0.7 SK-4 1

99 CORD POWER AS 1

100 FUSE GLASS TUBE KS NR9A 250 [V] MF51 1

101 7001400865 SCREW MACHINE T1 PAN 4x12 BSNI 1

102 3013201900 HOSE DRAIN B PP 1

103 3012400400 GRILL SBGH-1 1

104 7112401211 SCREW TAPPING T1 TRS 4x12 MFZN 6

105 3010072400 ASSY F DR URT 1

106 3012603200 HANDLE F DR ABS +CR 1

107 7002501211 SCREW MACHINE TRS 5x12 MFZN 3

108 3011601500 DECO F DR HNDL ABS 1

109 3014203100 PANEL F CONTROL ABS 1

110 3016000100 SPECIAL WASR T1.5 STS304 1



R

R

R

R

R

R

42

111 3014374110 PCB F AS N806 1

112 7173301011 SCREW TAPPING TT2 BIN 3x10 MFZN 2

113 7125301013 SCREW TAPPING T2S FLT 3x12 MFCR 2

114 3014530300 PLATE TANK 1

115 3019003600 POCKET F *T SAN 1

115-1 3019003610 POCKET F *U SAN 1

116 3010073400 ASSY R DR URT 1

117 3012603300 HANDLE R DR ABS +CR 1

118 7002501211 SCREW MACHINE TRS 5x12 MFZN 3

119 3011601600 DECO R DR HNDL ABS + CURL FIT 1

120 3019002301 POCKET SM/EGG SAN 2

121 3011107900 CASE EGG SAN 2

122 3019000500 POCKET JUMBO SAN 1

122-1 3012503700 GUIDE POCKET SAN 1

123 3019000901 POCKET MULT SAN 1

124 3011420900 COVER CAB BRACKET PP 1

124-1 7112401211 SCREW TAPPING T1 TRS 4x12 MFZN 2

125 3012904700 HINGE *T AS 1

126 3016001230 SPECIAL BOLT T/U SWCH22A(WH) 4

127 3013514900 COVER *T HI T1.5 PP 1

128 3012910000 HINGE *U AS 1

129 3016001230 SPECIAL BOLT T/U SWCH22A(WH) 4

130 3012307300 GASKET F DR AS 1

131 3012307400 GASKET R DR AS 1

132 3011411200 COVER I/M CASE ABS 1

133 3011104000 CASE ICE MAKER HIPS 1

134 3010068500 ASSY I/M 1

135 4010H30970 FIXTURE I/M ABS 1

136 3011411300 COVER ICE MAKER ABS 1

137 3010100400 ABSORBER ICE MAKER F-PE(S) 1

138 4010H30970 SCOOP ICE ABS 1

139 3010502800 BOX ICE SAN 1

140 3012502300 GUIDE WATER FEED PP 1

141 3019100000 PUMP CASE AS 1

142 3018200000 TANK WATER AS 1



R

43


3. MACHINE ROOM EXPLODED VIEW AND PARTS LIST

NO PART NAME NO PART NAME

1 BASE CAB *B 13 DRYER AS

2 SCREW TAPPING 14 PIPE HOT

3 CORD POWER AS 15 PIPE CONN A

4 SCREW MACHINE 16 PIPE SUC CONN

5 ABSORBER COMP 17 PIPE SUCTION AS

6 COMPRESSOR 18 BAND RELAY

7 ABSORBER COMP AS 19 SWITCH P-RELAY AS

8 WASHER SPECIAL 20 FIXTURE C FAN

9 BASE COMP AS 21 SCREW MACHINE

10 CASE VAPORI 22 MOTOR C AS

11 SCREW TAPPING 23 C FAN

12 HOSE DRN AS24 PIPE WICON AS

25 COVER C FAN

DAEWOO ELECTRONICS CO., LTD

686, AHYEON-DONG MAPO-GUSEOUL, KOREAC.P.O. BOX 8003 SEOUL, KOREATELEX : DWELEC K28177-8CABLE : “DAEWOOELEC”E-mail : [email protected] : 032) 510-7630TEL : 032) 510-7622

PRINTED DATE : SEP. 1999

Documents

Refrigerator - de- · PDF fileCOMP MODEL X HBL25YG-3 X X HPL26YH-5 X HPL26YH-5 HPL26YH-5 ... Freezer and Refrigerator Icons are On and Off 3 times, then it starts middle mode