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MOCRO Manually Operated Compact Reflow Oven
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REFLOW OVEN
MOCRO(Manually Operated
Compact Reflow Oven)
Team Members
Palmer BurksTemperature Control,
Power,General Hardware
Joey WardTeam Leader, User Interface,
Memory Management, Website Maintenance
Samuel CaveUser Interface, Memory Management,
Website Maintenance, General Software
Darnisha JohnsonTemperature Control, Documentation Coordinator
and General Hardware Design
Dr. J.W. BruceFaculty Advisor
MOCRO Manually Operated Compact Reflow
Oven
OVERVIEW Introduction Problem Statement Solution Technical Design Constraints Practical Design Constraints Approach and Trade Offs User Interface Timeline References
What is MOCRO? Manually Operated Compact Reflow Oven
What’s the point?
Who would buy this thing, anyway?
So, what’s the catch?
What else is out there?
If cost is an issue, you can get this oven for
under $20,000!
This series of ovens start at $23,500!
Problems with Reflow Ovens that are on the market:
Expensive
Not Space Efficient
MOCRO is the answer! Cost is a mere $500.
Size of whatever toaster oven you want.
User profiles can be saved.
Last profile used can be recalled.
Perfect for prototyping.
CONSTRAINTS
Technical/Practical
Technical Constraints• Temperature Range
MOCRO must operate from 25°C-260°C• Temperature Accuracy
MOCRO must maintain the temperature set point within a 25°C process band.
• Heating Rate MOCRO must not allow the heating rate to exceed 4°C/sec.
• Wetting Time MOCRO must ensure that adequate wetting time is maintained.
• Interface MOCRO must use a stand-alone user interface.
Practical Constraints Health and Safety
Manufacturability
TRADEOFF
Relay vs. Triac
MECHANICAL RELAY
Advantages: High power
Disadvantages: Expensive Coil draws high current Large size
TRIAC
Advantages: Low cost Small size High switching frequency
(compared to relay)
Disadvantages: Requires heat sink
Design Progress – AC Schematic
Design Process – AC Board
Design Progress - Logic/Software Accepting user input
via hyper terminal Checking
temperature and controlling output
Functional keypad
USER INTERFACE
Liquid Crystal Display / 12 Button Numeric Keypad
Liquid Crystal Display (LCD)
12x2 Digital Readout Displays:
• Current Temperature • Reflow Phase • Phase Time Remaining• Bar Graph of Total Progress
12 Button Numeric Keypad Temperature Select Profile Select
Design Timeline
Questions?
MOCRO
Manually Operated Compact Reflow Oven
REFERENCES Research International, A division of CUD
Equipment Corporation, “Reflow Technology Handbook," December 2006, http://www.research-intl.com/reflowhandbook/
Manncorp. Manncorp. 2007. https://www.manncorp.com/smt_reflow_ovens.php