8
Radiation Physics and Chemistry 71 (2004) 8–15 Opening lecture Reflections on the evolution and current status of the radiation industry John Masefield* Steris Isomedix Services Inc., 5960 Heisley Road, Mentor, OH 44060, USA Ladies and gentlemen, as Co-Chairman of this meet- ing, may I extend my very warm welcome to all of you, your spouses, family members and friends to Chicago, and to the 13th International Meeting on Radiation Processing! We have with us today over 400 distinguished delegates from over 30 countries around the world. You represent Government, Academia, and various industries and are gathered here to share, yet again, the most recent developments that have taken place in our industry. Chicago was selected as the venue for this Conference, because of its exciting and dynamic reputation as one of the world’s leading conference cities and the fact that it hosts the headquarters of a number of the multi-national companies that utilize ionizing radiation technology. When it was suggested that I give this keynote address, I must confess, it was a challenge to decide what I could talk about of value that had not already been addressed on prior occasions. I then reflected on recent events that are impacting the way we think and live, including acts of terror, concern over dirty bombs, and security issues, all of which have led to renewed discussion these days, about the use of nuclear energy, in the generation of electrical power. This was reinforced by the recent electrical blackout in the North East corridor of North America the consequences of which I’m sure some of you experienced first hand! Though in this instance not caused by a shortage of the electrical power, it emphasized in my mind the total disruption that occurs when we are suddenly without electricity, and reminded me of the wise and visionary statement made ‘‘over 30 years’’ ago by one of the world’s most renowned theoretical physicists, Edward Teller, in his book, called ‘‘Energy from Heaven and Earth’’: No single prescription exists for a solution to the energy problem. Petroleum is not enough, Coal is not enough, Nuclear energy is not enough, Solar energy and geothermal energy are not enough, New ideas and developments will not be enough by themselves, Only the proper contribution of all of these will suffice. Being mindful of the fact that a small number of certain types of nuclear power reactors as an adjunct to producing electricity are used to produce Co-60 that is the backbone of a major part of the radiation processing industry, and that particle accelerators also depend heavily upon the availability of an economical and plentiful supply of electricity, I decided that it is appropriate to commence by reflecting upon the origins, merits, and current status of nuclear power. You will hear more about the future of nuclear power during the course of this conference. I will also touch briefly upon developments that are taking place in various sectors of the radiation proces- sing industry. You know, it is truly symbolic that this meeting is being held in Chicago in that it was here some 61 years ago that the world entered the ‘‘nuclear age’’! It was on the floor of a squash court beneath the University of Chicago’s athletic stadium on December 2nd 1942, that a group of scientists led by Italian physicist Enrico Fermi witnessed the first sustained ARTICLE IN PRESS *Fax: +1-908-387-7078. E-mail address: john masefi[email protected] (J. Masefield). 0969-806X/$ - see front matter r 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.radphyschem.2004.05.031

Reflections on the evolution and current status of the radiation industry

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Radiation Physics and Chemistry 71 (2004) 8–15

ARTICLE IN PRESS

*Fax: +1-90

E-mail addr

0969-806X/$ - s

doi:10.1016/j.ra

Opening lecture

Reflections on the evolution and current status of theradiation industry

John Masefield*

Steris Isomedix Services Inc., 5960 Heisley Road, Mentor, OH 44060, USA

Ladies and gentlemen, as Co-Chairman of this meet-

ing, may I extend my very warm welcome to all of you,

your spouses, family members and friends to Chicago,

and to the 13th International Meeting on Radiation

Processing!

We have with us today over 400 distinguished

delegates from over 30 countries around the world.

You represent Government, Academia, and various

industries and are gathered here to share, yet again, the

most recent developments that have taken place in our

industry.

Chicago was selected as the venue for this Conference,

because of its exciting and dynamic reputation as one of

the world’s leading conference cities and the fact that it

hosts the headquarters of a number of the multi-national

companies that utilize ionizing radiation technology.

When it was suggested that I give this keynote

address, I must confess, it was a challenge to decide

what I could talk about of value that had not already

been addressed on prior occasions.

I then reflected on recent events that are impacting the

way we think and live, including acts of terror, concern

over dirty bombs, and security issues, all of which have

led to renewed discussion these days, about the use of

nuclear energy, in the generation of electrical power.

This was reinforced by the recent electrical blackout in

the North East corridor of North America the

consequences of which I’m sure some of you experienced

first hand! Though in this instance not caused by a

shortage of the electrical power, it emphasized in my

mind the total disruption that occurs when we are

suddenly without electricity, and reminded me of the

wise and visionary statement made ‘‘over 30 years’’ ago

by one of the world’s most renowned theoretical

8-387-7078.

ess: john [email protected] (J. Masefield).

ee front matter r 2004 Elsevier Ltd. All rights reserv

dphyschem.2004.05.031

physicists, Edward Teller, in his book, called ‘‘Energy

from Heaven and Earth’’:

No single prescription exists for a solution to the

energy problem.

Petroleum is not enough,

Coal is not enough,

Nuclear energy is not enough,

Solar energy and geothermal energy are not enough,

New ideas and developments will not be enough by

themselves,

Only the proper contribution of all of these will

suffice.

Being mindful of the fact that a small number of

certain types of nuclear power reactors as an adjunct to

producing electricity are used to produce Co-60 that is

the backbone of a major part of the radiation processing

industry, and that particle accelerators also depend

heavily upon the availability of an economical and

plentiful supply of electricity, I decided that it is

appropriate to commence by reflecting upon the origins,

merits, and current status of nuclear power. You will

hear more about the future of nuclear power during the

course of this conference.

I will also touch briefly upon developments that are

taking place in various sectors of the radiation proces-

sing industry.

You know, it is truly symbolic that this meeting is

being held in Chicago in that it was here some 61 years

ago that the world entered the ‘‘nuclear age’’!

It was on the floor of a squash court beneath the

University of Chicago’s athletic stadium on December

2nd 1942, that a group of scientists led by Italian

physicist Enrico Fermi witnessed the first sustained

ed.

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–15 9

nuclear chain reaction involving the fissioning of

uranium in the world’s first nuclear reactor which

became known as ‘‘Chicago Pile-1’’, which I’m sure

that many of you know about and which is depicted in a

well known painting.

This reactor was made up of a cubic matrix of

uranium, graphite to moderate the speed of the

neutrons, and neutron absorbing control rods that

could be withdrawn or inserted to start, or arrest, the

chain reaction.

So, how did this come about? Well, by 1900 physicists

knew the atom contained large quantities of energy.

British physicist ‘‘Ernest Rutherford’’ who was called

the father of nuclear science because of his considerable

contributions to the theory of atomic structure wrote in

1904:

If it were possible to control, at will, the rate of

disintegration of the radio elements, an enormous

amount of energy could be obtained from a small

amount of matter.

As you undoubtedly know, one year later Albert

Einstein developed his theory on the relationship

between mass and energy, contained in the mathematical

formula, E=mc2, or, energy equals mass times the speed

of light squared.

It was in 1934 that Enrico Fermi together with his

associates conducted experiments in Rome showing that

neutrons could split many kinds of atoms, a process

which became known as ‘‘fission’’.

When neutrons were fired into uranium it was found

that the uranium atoms split and that the atomic mass of

the left over fission products did not total the original

uranium’s atomic mass! Einstein’s by then famous

theory was used to show that the mass lost in the

fissioning process had been converted into energy which

is then released in the form of ‘‘heat’’. Two or three

neutrons are also released along with the heat with every

fission reaction. These neutrons may hit other atoms

causing further fissioning.

A series of fissions is called ‘‘a chain reaction’’. If

enough uranium is brought together, under the right

conditions a continuous chain reaction occurs. This self-

sustaining chain reaction produces a great deal of heat

energy which can then be used in the generation of

electricity.

How? Let us now talk about how nuclear plants work.

They generate electricity, just like any other steam-

electric power generating plant. Water is heated and

steam from the boiling water turns turbines and

generates electricity. The main difference between the

various types of steam-electric plants is the ‘‘heat’’

source. Heat from a self-sustaining chain reaction boils

the water in a nuclear power plant as opposed to

burning coal, oil, or gas in other plants to heat water.

Here is the compelling basic energy fact which makes

atomic energy so attractive:

The fission of an atom of uranium produces 10

million times the energy produced by the combustion

of an atom of carbon from coal.

After the end of the Second World War under US

President Eisenhower’s ‘‘Atoms for Peace Program’’ a

major goal of atomic research was to show that nuclear

energy could be used as a safe and environmentally

friendly means of producing electricity. This led to the

first commercial nuclear power plant in Shippinport,

Pennsylvania which reached full operating power in 1957.

During the same period research also proceeded on

the development of nuclear reactors to power submar-

ines and, it is worthy of note, that in 1955 the US Navy

submarine ‘‘Nautilus’’ traveled over 62,000 miles pow-

ered by a single lump of uranium the size of a golf ball!

So, you can imagine how powerful and useful this type

of energy can be! Currently, some 150 ships are now

propelled by more than 200 nuclear reactors. The US

Navy alone has to date some 5400 reactor years of

accident-free experience.

The nuclear power industry grew rapidly in the 1960s.

Utility companies saw this new form of electricity

production as economical environmentally clean and

safe. Electricity was going to be so cheap and plentiful

that we would not need electric meters in our homes!

In the 1970s and 1980s however, growth in the

construction of new reactors slowed due to (a) growing

concerns over reactor safety partly triggered by the

Three Mile Island incident, which was more of a

perceived than real disaster, (b) the question of the

disposal of radioactive waste, and (c) other public

perception issues which concerns are still in the process

of being debated and hopefully, resolved.

Nevertheless, today in the USA nuclear power plants

produce around 20% of the nation’s electricity, second

only to coal which produces around 51%, followed by

natural gas at around 17%, hydro at around 5.6%,

petroleum at around 3.4%, and solar wind and other

renewable sources at around 2.1%. In fact, in the year

2000 US nuclear power plants generated a record 753.9

billion KWh of electricity. That is to say on average the

electricity in one out of every five homes and businesses,

in the US, comes from a nuclear power plant!

At the present time some 31 countries world wide are

operating some 441 nuclear power plants generating

electricity which in the year 2000 produced about 16%

of the entire world’s electrical energy! Today 17 of these

31 countries rely on nuclear energy to supply at least one

quarter of their total electricity needs. In 10 countries

some 29 new nuclear reactors are currently under

construction and 6 new plants began producing elec-

tricity in 2002.

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–1510

Let us now consider the growing global need for

electrical power.

Do you know in the year 2000 the world population

reached some 6.1 billion? And it is estimated that

population could climb as high as 10 billion by the year

2050 according to ‘‘World Population Prospects: The

year 2000 Revision’’. In fact, children born in the 1950s

are the first generation to see the world’s population

double in their lifetime.

Can you imagine that of the world’s population there

are still approximately 1.6 billion people who have no

access to electricity?

As the world population continues to grow at around

1.3%, that is to say around 220,000 people per day

mostly in countries that have limited access to electricity

it is estimated that by the year 2020 an additional 2

billion people, will need electricity!

However, in view of the fact that in the minds of some

people the concept of nuclear power plants still

generates concerns and misguided fear as to their safety

and environmental impact let us consider some of the

real facts:

* Nuclear power in comparison with traditional fossil

fuel energy sources has in fact the lowest impact on

the environment.* Nuclear power plants, produce no controlled air

pollutants, and greenhouse gases.* Over a 25 year period ending in 2001 nuclear power

plants avoided the emission of 70.3 million tons of

sulfur dioxide, 35.6 million tons of nitrogen oxide,

and nearly 3 billion tons of carbon dioxide!* In Europe, nuclear energy plays a vital role in helping

the EU meet its Kyoto protocol commitment to

significantly reduce the emission of greenhouse gases.* According to Frederik Bolkestein, who is the EU

Commissioner of the Internal Market and Taxation

Directorate:

the current use of nuclear energy avoids 312 million

tons of carbon dioxide per year, which is 7% of all

greenhouse gases emitted in the Union.

* Also, throughout the nuclear fuel cycle the relatively

small volume of waste by-products actually created is

carefully contained, packaged, and safely stored.* As a result the nuclear energy industry is, in fact, one

of the only industries established since the industrial

revolution that has accounted for all of its waste

preventing adverse impacts on the environment.* Also, contrary to the claims made by those who

criticize the safety of nuclear power plants, for years

America’s nuclear energy industry has ranked

amongst the safest places to work in the United

States. For example:

In the year 2000 its industrial safety accident rate,

which tracks the number of accidents, that resulted in

lost work time or restricted work by facility was 0.26

per 200,000 worker-hours. By comparison, the

accident rate for US private industry was 3.1 per

200,000 worker-hours, in the year 1998!

After more than 20 years and over $4 billion spent on

scientific research and construction, last summer the US

Congress approved ‘‘Yucca Mountain’’ in Nevada as

America’s first permanent repository for radioactive

waste.

The use of this site, however, is still temporarily held

up for political rather than scientific reasons. As recently

stated by President Bush:

The use of Yucca Mountain as a disposal site is based

on sound science and compelling national interest.

Also, Vice President Cheney recently stated that:

If you’re really concerned about global warming and

carbon dioxide emissions then we need to aggres-

sively pursue the use of nuclear power which we can

do safely and sanely, but for some 20 years now has

been a big no-no politically. Some of the same people

who yell the loudest about global warming are also

the first ones to scream when somebody says: ‘Gee,

we ought to use nuclear power’.

Both President Bush, and Vice President Cheney’s

views were confirmed by the findings of researchers with

the Massachusetts Institute of Technology (MIT),

and Harvard University in July of this year in what

is recognized as ‘‘the most comprehensive interdisciplin-

ary study ever conducted on the future of nuclear

energy’’.

The Study concluded that nuclear power should be

pursued as a long term option along with other options

and in it, Dr. John Deutch, an MIT Chemistry Professor

stated:

Taking nuclear power off the table will prevent the

global community from achieving long term gains in

the control of carbon dioxide emissions.

In fact, the carbon dioxide emissions avoided by US

nuclear power plants alone are equivalent to carbon

dioxide emissions from approximately 130,000,000 cars

which is an astounding 94% of the total number of cars

in the US!

However, as is often the case with so many worth-

while endeavors the nuclear industry has its fair share of

challenges. Some of these which require further resolu-

tion are:

* Issues associated with the high up front capital costs

of nuclear power reactors, reactor safety, the ques-

tion of waste disposal and proliferation.

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–15 11

In a number of countries the nuclear industry is facing

up to these challenges by investing in the design of

advanced reactors with higher efficiency, lower cost, and

further improved safety.

Also, the US Congress is currently considering a

sweeping energy bill that includes construction loan

guarantees for up to 50% of the cost for six or seven new

nuclear plants coupled with power purchase guarantees.

The intent is to add 8400 megawatts of electricity

production capacity.

Thus, it would seem that Edward Teller’s visionary

statement made three decades ago is as true today as it

was then, namely that in order to meet mankind’s

growing need for energy we must utilize appropriately

all of the vital energy sources provided from ‘‘Heaven

and Earth’’, as suggested by the title of his book, from

fossil fuels and nuclear to hydro, solar, geothermal and

wind! We need to fine tune and further refine each

technology so that our energy producing technologies

are kinder to our environment as well as plentiful and

cost effective.

With these thoughts in mind, I would now like to

move on to our own industry—Ionizing Radiation

Processing!

To briefly review how we have come to where we are

today, in July of 1947 the Canadian government’s

nuclear research establishment commissioned its own

Nuclear Research Experimental Reactor, NRX, which

was a heavy water natural uranium reactor located at

Chalk River, Ontario. Aside from its planned nuclear

research activities whose primary function was to

support the design and development of electricity

generating nuclear power plants, NRX, began produ-

cing small quantities of the radio-isotope Co-60 for use

in the treatment of cancer by exposing the non radio-

active element Co-59 to neutron bombardment in the

flux flattening adjuster rod positions in the reactor.

It just so happened that the neutron flux that resulted

from this heavy water natural uranium reactor design

meant that NRX could produce high specific activity

Co-60 more efficiently and a lower cost than any other

reactor in existence at the time.

Indeed, one of the routine activities at NRX became

the production of high specific activity Co-60 for cancer

treatment.

Subsequently, in 1952 the Canadian government

created a new Crown Corporation, ‘‘Atomic Energy of

Canada Ltd. (AECL)’’, to take charge of the develop-

ment of electricity generating power reactors and to

manage its nuclear research.

Additionally, a commercial products division of

AECL was formed now known as MDS Nordion,

dedicated to finding and developing medical and

industrial applications for radio isotopes.

Over the ensuing years the AECL’s Commercial

Products Division, developed, manufactured, and mar-

keted a successful line of Co-60 cancer therapy machines

before going on to develop industrial Co-60 sources and

industrial gamma irradiators.

During 1954, AECL commissioned the more powerful

NRU reactor which had seven times the Co-60

production capacity of NRX and by 1960, the combined

annual production capacity of NRX and NRU was

900,000 curies of Co-60 per year.

Those of us that joined AECL Commercial Produc-

tion Division at that time were pretty excited by this

seemingly large amount of Co-60 and were enthusiasti-

cally engaged in exploring potential useful radiation

processing applications.

In order to stimulate interest in the merits of radiation

processing and to better understand and demonstrate

possible applications of gamma radiation particularly

for the irradiation of food for shelf life extension and

sprout inhibition, AECL Commercial Products Division

built in 1960 a truck mounted mobile Co-60 gamma

irradiator with a 40,000 curie Co-60 source to tour the

provinces of Canada irradiating a variety of food and

other products.

I recall that it was in the Maritime Provinces, New

Brunswick to be precise, that the now oft repeated

incident occurred when a local farmer arrived at the

irradiator just as we were transitioning from the

irradiation of potatoes to the irradiation of carrots.

As a result, for a brief period carrots were going into

one end of the irradiator and potatoes were emerging

from the other end. The amazed farmer, commented

that, radiation must be ‘‘powerful stuff’’ and pointed

out that there was a shortage of lettuce that year and

could we turn those carrots into lettuce instead of

potatoes!

Well, the industry has progressed a long way since

then and today upwards of 30 million curies per year are

being produced annually in nuclear electrical power

generating reactors in several countries. The two main

suppliers being Canadian based MDS Nordion, and

UK-based REVISS (Puridec) Services.

There are now some 163 commercial Co-60 irradia-

tors operating in some 47 countries containing approxi-

mately 240 million curies of Co-60. Of these, 54

irradiators containing approximately 132 million curies,

that is to say, well over 50% of the installed base are in

operation in 18 States of the USA.

In fact, approximately 80% of the installed industrial

Co-60 base in North America is being used to sterilize

single-use medical devices amounting to some 200

million cubic feet of products per year.

Of the 240 million curies of Co-60 currently in service

replenishment for decay alone requires annual produc-

tion of 29 million curies. Overall growth in demand for

the radiation sterilization of single-use medical devices

continues in the United States at a rate of approximately

7% per year. Assuming a modest overall growth in

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–1512

demand of 3–5%, worldwide would add another 7–12

million curies per year to the global requirement.

It is important therefore that our segment of the

industry effectively and regularly conveys to govern-

ment, management of the nuclear power utilities, and

society at large the vital role that reactor produced

isotopes, especially Co-60, play in bringing countless

benefits to our lives.

It is worthy to note that, since the 1960s, over 600

million curies of Co-60 have been safely shipped

worldwide.

With respect to applications, one of the first and what

has become one of the largest single industrial uses of

ionizing radiation is the gamma radiation sterilization of

medical products.

The drivers of this technology, which have withstood

the test of time are:

1. Firstly, the effectiveness of the process resulting from

the ability of gamma radiation to easily penetrate

relatively large thickness of dense product. This

permitted great flexibility in product and package

design.

2. Secondly, the inherent simplicity of the gamma

irradiation process.

3. Thirdly, the inherent reliability of gamma

irradiators.

4. Fourthly, the absence of residuals in irradiated

product.

5. Finally, the process is cost competitive.

Increasingly, in the case of North America, as the

network of contract Service irradiation facilities

continues to strategically expand the need for

healthcare companies to build in-house irradiators

has diminished significantly and there is a trend

towards phasing out some existing in-house irradia-

tors in favor of using contract facilities.

With respect to the design of gamma irradiators

themselves, the principles adopted in the first

industrial irradiators have stood the test of time and

are still evident in the irradiators being built today,

namely:

* Welded, double encapsulated Co-60 sources.* A water filled source storage pool (usually about 23

feet deep).* Multiple layers of product overlapping the source in

order to maximize the amount of radiation energy

absorbed in the product.* Vertical and horizontal integration of the product

around the source to achieve optimum absorbed dose

uniformity. And* A biological shield made of standard density concrete

with a labyrinth entrance, to facilitate uninterrupted

production.

Irradiator design changes that are taking place

currently focus on improving the cost effectiveness of

the irradiation process, speeding up the turn time,

improving the dose uniformity ratio within product

being sterilized, and further improving the operational

reliability of the process.

These changes include:

* An increase in the average design capacity of

irradiators from around 1 million curies in 1964 to

between 3–7 million curies per irradiator today.* Improvements in the design of irradiator product

conveyor systems to further increase energy absorp-

tion efficiency within the product, improve dose

uniformity, ease of maintenance, and machine

reliability.* Further automation of product handling systems in

warehouse product staging areas to reduce labor

costs.* Further computerization of irradiator controls in-

cluding the inclusion of irradiator fault diagnostic

systems, and after 9/11/2002, further improvements

in irradiator security and irradiator safety interlock

systems.

With respect to the sterilizing process itself, I had the

privilege of co-chairing the Association for the Ad-

vancement of Medical Instrumentation (AAMI) Radia-

tion Sterilization Committee that was charged with

developing ‘‘Process Control Guidelines for the Ster-

ilization of Medical Devices’’ from its inception in 1974

until after its work was accepted in 1994 as the

International Standard, ISO11137.

This standard has in the intervening period been

further reviewed and the latest revisions will be

presented during the course of this Conference including

techniques for establishing a sterilization dose for

products with low average bio-burden.

Continuing efforts are being made firstly to optimize

the selection of sterilizing dose, secondly to more

accurately determine the dose distribution within

products using mathematical modeling of dose distribu-

tion, and thirdly to use new and more accurate

dosimetry systems. Mathematical models have been

developed for gamma, high energy electron beam and X-

ray irradiation facilities.

I hope that the next step in the evolution of dose

setting methods will include a comprehensive risk

analysis which relates Sterility Assurance Level

(SAL) to the end use of the product as it relates to

patient safety and re-examine the current practice

of tying rational dose setting methods to an arbitrary

Sterility Assurance Level (SAL) of 10–6 regardless of the

end use of the product. By so doing we would expect in

many cases to see sterilizing doses lowered significantly

without any compromise in patient safety which can

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–15 13

further expand the range of products that can be

radiation sterilized and improve process cost effective-

ness.

Now, I would like to briefly discuss the status of High

and Low Energy Electron Beam Accelerators.

Over the last 50 years advances made in particle

accelerator technology have resulted in the wide scale

global industrial use of both high and low energy

electron beam accelerators and more recently to the

limited industrial use of X-rays.

Indeed, there are now over 1000 high-energy e-beam

machines installed around the world for industrial

applications.

The range of uses encompass:

1.

First, the cross linking of polymeric materials to

enhance their Physical properties. Some examples of

radiation cross linking include:

The cross linking of the PVC Jacketing of wire

and cable to enhance thermal stability, increase

tensile strength, and other physical properties.

The cross linking of tubing to impart heat shrink

memory, increase tensile strength, and service

temperature.

The cross linking of rubber compound compo-

nents to improve their mechanical properties, and,

The cross linking of plastic parts and pellets to

improve their physical properties and convert

thermo plastics to thermo sets.

2.

Second, in the area of curing some examples include

the e-beam radiation curing of advanced composites

for use in the aircraft, aerospace, sporting goods,

and, transportation industries.

Another significant development in the past year

has been the availability of approved e-beam curable

laminating adhesives for flexible packaging applica-

tions. This opens up a potentially large application in

the packaging of food products where conventional

ultra violet (UV) cured adhesives cannot be used

because of the potential for product adulteration

from any un-reacted photo initiator associated with

the UV curing process.

Similarly, the development of Food and Drug

Administration (FDA) complying flexographic inks

and coatings has opened up new opportunities for

high speed converting processes where a single e-

beam curing station for example, may cure inks,

topcoats, and laminating adhesive at the same time

with great economic advantage and energy economy.

Other growing electron beam applications include:

The terminal sterilization of heat-sensitive low-

density medical products.

The irradiation of up to 3-inch thick packaged

selected fresh and frozen meat products to

eliminate pathogenic organisms and the irradia-

tion disinfestations of certain tropical fruits.

A major application for low-energy e-beam is the

treatment of flue gases for controlling air pollu-

tion. This process developed in Japan, Germany,

and Poland allows simultaneous removal of

nitrogen and sulfur oxides (NOx and SOx) with

high efficiency and the byproducts generated can

then be applied as fertilizer. Two industrial

installations using this technology have been

constructed one in China and the second in

Poland.

In the area of electron beam equipment, there are 3

major types, namely:

1. Direct current (DC) accelerators: Energy range from

0.1 to 5.0Mev and power up to 300 kW.

2. Microwave linear accelerators (S and L band): With

energies ranging from 2.0 to 25Mev, and beam

power up to 150 kW.

3. Radio frequency accelerators: With energies ranging

from 1.0 to 10Mev and beam power up to 700 kW.

The industrial market for accelerators is being driven

by the need for:

* Smaller more compact self-contained irradiation

systems.* Lower up front equipment capital costs.* Machines with higher beam power levels for high

throughput cross linking and for high penetration X-

ray applications.

Further development of X-ray targets is ongoing in

the US and Europe for use with 5–10MeV high-power

electron accelerators with the goal of enabling the

sterilization of higher-density medical products and the

processing of pallet quantities of food products.

High electron beam powers at low voltage have been

successfully developed to provide 10,000 kGy meters per

minute (mpm) from single units at product widths of up

to two meters. These systems support the 300–400mpm

speeds sought in most ‘‘converting’’ applications.

Continuing progress is being made in the utilization of

low-voltage self-shielded processors for the disinfesta-

tion and sterilization of particulates. These units have

been used to disinfect seed while retaining germ vitality

and several papers to be presented at this Conference

address this application which is important to plant

pathogen control.

Additionally, progress is being made in the develop-

ment of modular sealed electron beam tubes working at

voltages around 100KV which show promise for low

power use particularly in the surface sterilization of

medical devices and pharmaceutical packaging materials

used in conjunction with aseptic filling operations.

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–1514

Now, let us briefly review the status of the long

debated subject of Food Irradiation.

Until recently, the only food product that has been

routinely irradiated in larger quantities has been spices

of which an estimated 100 million pounds are being

irradiated annually to eliminate harmful pathogens. The

majority of spices, however, are still being fumigated

with ethylene oxide.

Irradiation is starting to be used commercially as a

phytosanitary treatment on imported tropical fruits and

some vegetables to replace methyl bromide and reduce

the use of vapor heat treatment as well as hot water dip

which adversely affects product quality.

With small quantities of certain irradiated meats and

fruits now in several thousand stores across the USA it is

perhaps fair to ask the question: Food Irradiation, Why

Now?

Though it is generally recognized that the USA has

the safest food supply in the world the number of food-

borne diseases yearly remains staggeringly high.

Though estimates vary one authoritative estimate is

that annually there are 76 million illnesses, 325,000

hospitalizations, and 5000 deaths from food

poisoning.

US Government agencies have identified the primary

preventable food safety hazards as microbial infections

from a growing emergence of antibiotic resistant

pathogens, food allergens, and certain pesticides and

chemical additives.

Today, centralized food production has in addition

created even more favorable conditions for the dis-

semination of bacteria.

Another contributing factor in the increase in food-

borne illnesses is that we live in a global economy with a

global food supply and porous borders. Additionally,

we have become accustomed to enjoying fresh produce

year round imported from around the world.

In the year 2000 alone the USA imported nearly $49

billion worth of food products including about $8 billion

worth of fruits, vegetables, and juices many from places

with compromised standards of water quality and

sanitation. The level of imports has expanded way

beyond any reasonable inspection capacity. It is not

surprising, therefore that imported foods have caused

notable food-borne disease outbreaks.

As you may know in 1994 Isomedix petitioned the

FDA to authorize the irradiation of fresh and frozen red

meat to enable its selected use were needed to improve

food safety.

Shortly, after a massive recall of E.coli 0157H7

contaminated ground beef in 1997, which put the

billion dollars a year Hudsons Food Company out of

business, almost overnight the Isomedix Petition was

approved.

In issuing their ruling after rigorous scientific review

the FDA explained that the process:

Will not present toxicological hazards, will not

present microbiological hazards, and will not affect

the nutritional adequacy of such products.

Since it is generally accepted however, that by testing

alone it is not possible to prove that any food process is

perfectly safe, public willingness to accept a new food

process depends on how well it meets the value and fear

concerns of the consumer whether such concerns are real

or perceived. In essence, some claim that science should

take a back seat to fear whether that fear is justified or

not.

Well, history has witnessed that this situation is not

new. As you know, amongst many other fear-driven

challenges that we have had to overcome in advancing

technology over the decades, it took 50 years for

pasteurized milk to be accepted. And, when electricity

was first introduced it was considered to be very

dangerous and something that should be avoided at all

cost by many people!

Thus, even though it is generally recognized that the

estimation of safety and nutritional adequacy is a

scientific question and therefore a legitimate activity of

scientific agencies, the acceptability of any new food

process becomes a consumer and political question.

Amongst many encouraging reports by credible

authorities one recent report quoted the President of

the Food Marketing Institute as stating:

Food irradiation is one safety tool whose time has

come!y . As industry, we must also have the courage

to support irradiated food products in the market

placey . We must not let those who are afraid to let

consumers make their own judgments use misinfor-

mation and scare tactics to win arguments they

would lose on the scientific merits of the argument.

Certainly, the use of food irradiation technology is

not the panacea for all food-borne illnesses! However,

there are certain selected food safety problems that can

most effectively be resolved by the use of this valuable

technology.

Food irradiation has been meticulously studied by

scientists around the world for more than half a century

and surely it is high time that food irradiation takes its

place amongst the panoply of accepted food safety

processes.

Accordingly, recognizing the sophistication of today’s

consumers we should be given the choice of being able to

purchase irradiated food products in those instances

where it is clear that irradiation improves food safety.

This is happening slowly in the US where consumers

now have the choice of buying certain irradiated meat

and fruit products in several thousand stores across the

country.

In addition, the Food and Agriculture Organization

(FAO) of the United Nations (UN) estimated that

ARTICLE IN PRESSJ. Masefield / Radiation Physics and Chemistry 71 (2004) 8–15 15

worldwide over 25% of all food production is lost after

harvesting to insects, bacteria, rodents, and sprouting.

Food irradiation promises to play a role in cutting these

losses at the same time reducing the world’s dependence

upon pesticides and other chemical treatments.

Other growing applications of the technology include

the radiation processing of a wide range of consumer

products from personal hygiene products and children’s

toys to the microbial reduction of cosmetic ingredients

to mention just a few. In addition, there is phytosanitary

treatment for fresh imported tropical fruits and vege-

tables from Hawaii and other tropical fruit growing

countries, and insect pest control and insect eradication

using the sterile male technique.

Ladies and gentlemen, in summary it is apparent that

ionizing radiation applications have grown vastly over

the past decades to where they are playing an increas-

ingly important role and impact a substantial part of our

every day lives!

In the area of healthcare ionizing radiation is put to

use on a daily basis in the diagnosis of illnesses (radio-

pharmaceuticals), in the treatment of cancer, and in the

sterilization of billions of medical devices annually to

render them safe for their intended use.

It is also used to sanitize and reduce the microbial

bioburden on a wide range of consumer products

from food packaging and baby products to neutraceu-

ticals.

It is being used to improve the physical properties of a

wide range of materials used by the auto-

motive, aerospace, telephone, and consumer products

industries.

In the agricultural sector, it is being used, as a

phytosanitary treatment. Now, it is beginning to be used

on a selective basis to make our food supply safer extend

its fresh shelf life and reduce food spoilage losses.

This is a dynamic industry! At this Conference we can

inspire each other by exchanging ideas and sharing in

the results of ongoing research and information about

the commercial application of the technology so that we

can return to our homes refreshed with renewed

enthusiasm new ideas and with the ‘‘will’’ to further

expand the technology around the world!

This is an industry that many of you gathered here

have helped to shape and expand for the benefit of

mankind, to improve the quality of our daily lives, and it

is an industry that each and every one of us should be

proud to be a part of!!!