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1
Refinery Update
John C. FelmyChief Economist
American Petroleum [email protected]
www.api.orgOctober 2006
2
3
Diesel, gasoline & crude oil prices
$0.00
$0.64
$1.29
$1.93
$2.58
$3.22
$3.87
Oct
-01
Oct
-02
Oct
-03
Oct
-04
Oct
-05
Oct
-06
pric
e pe
r ga
llon
10/16/2006
Diesel (EIA) $2.50 Retail Gasoline (EIA) $2.23 Crude Oil (NYMEX) $1.43
4
EIA Crude Oil Price Forecast (Base Case and 95% Confidence Interval) – October 2006
5
EIA Natural Gas Price Forecast (Base Case and 95% Confidence Interval) – October 2006
6
EIA Price Forecast October 2006
a West Texas Intermediate. b Average regular pump price.c On-highway retail. d Residential average.
-4.54.919.212.83 13.43 12.81 10.75 Natural Gasd
($/mcf)
-0.314.632.52.33 2.34 2.04 1.54 Heating Oild ($/gal)
-2.413.233.02.66 2.73 2.41 1.81 Dieselc ($/gal)
-2.413.622.72.51 2.582.27 1.85 Gasolineb ($/gal)
-1.418.336.365.92 66.86 56.49 41.44 WTI Crudea
($/barrel)
06-07 05-06 04-05 2007 2006 2005 2004
Percent Change Year
7
8
Heating Bills 2006-2007EIA October 2006
826
1,522
1,265
839902
0
200
400
600
800
1,000
1,200
1,400
1,600
00-01 01-02 02-03 03-04 04-05 05-06 06-07
Heating Oil
All Fuels
Propane
ElectricityNatural Gas
9
Apparent 321 Spread
Apparent 321 Spread - NYMEX
0.0000
0.1000
0.2000
0.3000
0.4000
0.5000
0.6000
0.7000
0.8000
0.9000
4/6/
2001
7/6/
2001
10/6
/200
1
1/6/
2002
4/6/
2002
7/6/
2002
10/6
/200
2
1/6/
2003
4/6/
2003
7/6/
2003
10/6
/200
3
1/6/
2004
4/6/
2004
7/6/
2004
10/6
/200
4
1/6/
2005
4/6/
2005
7/6/
2005
10/6
/200
5
1/6/
2006
4/6/
2006
7/6/
2006
10/6
/200
6
Cen
ts p
er g
allo
n
10
Refiner Profit Rate
Crack 321 - Refiner Profit Rate
0.000
0.050
0.100
0.150
0.200
0.250
0.300
0.350
0.400
Q102
Q202
Q302
Q402
Q103
Q203
Q303
Q403
Q104
Q204
Q304
Q404
Q105
Q205
Q305
Q405
Q106
Q206
Cent
s pe
r ga
llon
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
Cent
s pe
r dol
lar
CR321 Refiner Profit Rate
11
Refiner/Marketer Profits - EIA
Refiner/Marketer Net Income
-2,000
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
Q101 Q201 Q301 Q401 Q102 Q202 Q302 Q402 Q103 Q203 Q303 Q403 Q104 Q204 Q304 Q404 Q105 Q205 Q305 Q405 Q106 Q206
Mill
ion
$
12
Fuels Timeline (Since 1990)
1991 Phase II Low volatility gasoline1992 Winter Oxygenated gasoline1993 Low Sulfur Diesel1993 CARB Diesel1995 RFG Phase I1995 CARB 22000 RFG Phase II2004 CARB 32004 – 06 Low sulfur gasoline2006 RFS2006 Removal of RFG Oxygenate Mandate2006 Ultra Low Sulfur Diesel – On-Road
13
2006: ‘The Year of the Fuel Spec - EIA’
- Full Tier 2 low-sulfur gasoline requirements
- Major turnarounds due to hurricane delays and fuel changes
- Elimination of oxygenate requirement and MTBE bans
- Renewable Fuels Standard
- Northern, Southern region equalization of RFG VOC standards
- Ultra low-sulfur diesel
14
Highway and Non-road Diesel Timelines
* 2006: Refinery – June 1; Terminal – September 1; Retail – October 15
2006 2007 2008 2009 2010 2011 2012 2013 2014
Highway
Part 89 Non-road Diesel (NR) (Farm/Construction)
Locomotive and Marine (L&M)
With Credits NR (not in NE or AK)
15 ppm
Small Refiner Non-road Diesel (not in NE; with approval in AK)
15 ppm
Transmix/In-Use NR (not in NE or AK)
15 ppm
Transmix/In-use L&M (not in NE or AK)
15 ppm
500 ppm 15 ppm
500 ppm
15 ppm (80%)* 15 ppm (100%)
500 ppm
500 ppm
500 ppm
500 ppm
5000 ppm
5000 ppm
5000 ppm
5000 ppm
15
0
20
40
60
80
100
120
1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
(bill
ions
$)
New Investments Net Income
Source: Ernst & Young
Oil & Natural Gas New Investments and Net Income
16
Refining Capacity - Overview
US demand growth has increased significantly in recent yearsUS refining capacity continues to expandExpansions can help meet demand more quickly & cost-effectively than building a new refinery
– 10 years for new; 3 years for expansion– ~$17K per daily barrel for new; ~$9-12K for expansion
Refineries operate in a global market; the market place is efficient and provides best means of supply/demand balanceRefineries expand and upgrade units while spending billions to meet clean fuels and environmental regulationsFor domestic expansion:
– Improve permitting process – Provide regulatory certainty– Ensure reasonableness in regulations
17
Refining Capacity: Global Market
Industry operates in global market
There is spare global refining capacity
Gaps filled by imports since WWII
Most US product imports from Canada, Europe & Virgin Islands
Response of global market to hurricanes shows that markets work
As global economies expand, there will be increased competition for imports
18
Number of refineries declines but capacity expands
0
50
100
150
200
250
1985 1988 1991 1994 1999 2002 200512,500,00013,000,00013,500,00014,000,00014,500,00015,000,00015,500,00016,000,00016,500,00017,000,00017,500,000
Number of refineries
Refining capacity
barrels per day
19Source: EIA
Producing more gasoline with fewer refineries
50
100
150
200
250
1985 1988 1991 1994 1999 2002 200560
80
100
120
140
Number of refineries
Gasoline production
Billions gallons
20
Refining Capacity: Expansions
Equivalent of 12 new 200,000 BD refineries built last decadeExpansions can help meet demand more quickly & cost-effectively than building new Refineries expand and upgrade units, while:
– spending billions to meet clean fuels and environmental regulations
– $47.5 billion from 1995-2004 (largely due to sulfur reduction in gasoline & diesel)
Future plans– Based on publicly available data, nearly 1.3 million barrels/day
of additional refinery capacity projects are either planned or under strong consideration for the years 2006-2011
– Such expansions will boost domestic refining capacity to over 18.5 million barrels per day - near the all-time high for U.S. operable refinery capacity
21
Considerations for Building New Refineries
Federal, State and local permit process Crude supply and product pipeline accessElectrical, water, natural gas, etc. accessCommunity acceptance Cost ~ $2.5 to $3 billion for 150,000 B/DAverage rate of return ~ 6.2% (1994-2003)Will not help meet demand in near term (3 to 10 years)Policies are needed to create a climate conducive to investments to expand domestic refining capacity:– Improve permit process– Complete NSR reforms– Align Ozone NAAQS deadlines
22
World Capacity & Consumption Changes Result in Utilization Increases
-5,000-4,000-3,000-2,000-1,000
01,0002,0003,0004,0005,000
1966
1968
1970
1972
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
Thou
sand
Bar
rels
Per
Day
0%10%20%30%40%50%60%70%80%90%100%
Util
izat
ion
Capacity Consumption Utilization
Notes: World Excluding FSUSource: BP World Statistical Review 2005
23
World Distillates Growing More than Gasoline & Fuel Oil Declining
-2,000
0
2,000
4,000
6,000
8,000
10,000
12,000
1985
1987
1989
1991
1993
1995
1997
1999
2001
2003
Thou
sand
Bar
rels
Per
Day
Cumulative Consumption Changes 1985-2004
Middle Distillate
Gasoline
Residual Fuel Oil
Notes: World excluding FSU; middle distillate is jet, kerosene, diesel and heating oil (No. 2) Source: BP World Statistical Review 2005
24
Imports Supplied About Half Gasoline Demand Growth in Recent Years
0
200
400
600
800
1000
120019
93
1995
1997
1999
2001
2003
2005
Thou
sand
Bar
rels
Per
Day Other
Other Latin America
Brazil
E Europe
VenezuelaW Europe
Virgin Islands
Canada
U.S. Total Gasoline Imports
Note: Total gasoline is finished product plus blending components.Source: EIA, Form EIA-814
Low-Sulfur Years
25
E.U. Hydrocracking Growing, But Not as Fast as Diesel Demand Shift
02468
1012141618
1990
1992
1994
1996
1998
2000
2002
2004
Perc
ent o
f Dis
tilla
tion
Cap
acity
FCC (Mainly Gasoline)
Hydrocracking (More Distillate)
EU-11 Capacity As Percent of Distillation
Note: FCC - Fluid Catalytic Cracking Source: EIA, Oil and Gas Journal
26
Europe’s Growing Product Imbalance
-1000-800-600
-400-200
0200
400600800
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
Thou
sand
Bar
rels
Per
Day
EU-15 Product Net Imports
Gasoline Net Exports
Middle Distillate Net Imports
Source: IEA
27
Summary of European and U.S. Balances
-1000
-500
0
500
1000
1500
U.S.Gasoline
U.S. Dist + K/J
EU-15Gasoline
EU-15 Dist + K/J
Thou
sand
Bar
rels
Per
Day
Net ImportsChange
YieldChange
ThroughputChange
How Added Demand Was Met: 1995-2004
Source: EIA, IEA
United States European Union 15
28
Light-Heavy Crude Price Differential & Crude Oil Price Move Together
$0
$4
$8
$12
$16
$20Ja
n-95
Jan-
96
Jan-
97
Jan-
98
Jan-
99
Jan-
00
Jan-
01
Jan-
02
Jan-
03
Jan-
04
Jan-
05
Jan-
06
Ligh
t-Hea
vy D
iffer
entia
l
$0
$14
$28
$42
$56
$70
Cru
de P
rice
WTI-Maya
WTI Crude Price
Crude Price & Price Differential ($/Barrel)
Source: Bloomberg spot price
29
Light-Heavy Price Differentials Move Together
$0$6
$12$18$24$30$36$42$48$54
Jan-
95
Jan-
96
Jan-
97
Jan-
98
Jan-
99
Jan-
00
Jan-
01
Jan-
02
Jan-
03
Jan-
04
Jan-
05
Jan-
06
Prod
uct P
rice
Diff
eren
tial
$0$2$4$6$8$10$12$14$16$18
Cru
de P
rice
Diff
eren
tial
Crude and Product Price Differentials
GC No. 2 - 3% Resid
WTI - Maya
Source: Bloomberg spot price
30
Current Regional Downstream Capacity Reflects Different Needs
US
EU-6
Asi
a-6
Mid
dle
East
0%
10%
20%
30%
40%
50%
60%
70%
80%
Coking FCC Hydrocracking Hydrotreating
2004 Downstream Capacity Percent of Distillation
Note: Asia-6: China, India, Indonesia, Japan, Singapore, South Korea; EU-6:France, Germany Italym, Netherlands, Spain, and U.K., Middle East: Bahrain, Kuwait, Saudi Arabia, and UAE.Source: Oil and Gas Journal
31
Regional Distillation Capacity Changes 2005-2010 - EIA
0
500
1000
1500
2000
2500
3000
3500
4000
U.S. Europe Middle East Asia Pacific
Thou
sand
Bar
rels
Per
Day
Sources: Oil and Gas Journal, FACTS, Company Presentations
32
U.S. Capacity Changes 2005-2010 (KB/D) - EIA
100BP
312
-
85
107
-
60
60
-
-
-
HDC
90 5571,749TOTAL
--250 Creep-Closings
3115270Others
19 30406 Valero
? -100 Sunoco
-90 325 Motiva
4070193 Marathon
--10 Frontier
-105 230 ConocoPhillips
15 Coffeyville
? ? 150 AZ Clean Fuels
FCC/RCCCokingCDU
Note: “?” denotes plans that mention a type of unit, but no capacity volumes. CDU: Crude distillation unit; FCC: Fluid catalytic cracking; RCC: Residual catalytic cracking; HDC: Hydrocracking. Sources: Oil & Gas Journal, company presentations, Industrial Information Resources
33
Europe’s Capacity Changes 2005-2010 (KB/D) - EIA
274 2 70 -30 TOTAL
50 -20 -30 Spain
25 ----Romania
-----Lithuania
25 ----Italy
37 -50 --Greece
48 2 ---France
47 ----Finland
42 ----Croatia
HDCFCC/RCC
CokingVDUCDU
Note: “?” denotes plans that mention a type of unit, but no capacity volumes. CDU: Crude distillation unit; VDU: Vacuum distillation unit; FCC: Fluid catalytic cracking; RCC: Residual catalytic cracking; HDC: Hydrocracking.Sources: Oil and Gas Journal, company presentations.
34
Asian Capacity Changes 2005-2010 (KB/D) - EIA
560 524 218 1,015 3,614 TOTAL
40 184 33 -233 Other
50 --60 150 Pakistan
----250 Indonesia
228 198 50 275 1,015 India
242 142 135 680 1,966 China
HDCFCC/RCC
CokingVDUCDU
Note: “?” denotes plans that mention a type of unit, but no capacity volumes. CDU: Crude distillation unit; VDU: Vacuum distillation unit; FCC: Fluid catalytic cracking; RCC: Residual catalytic cracking; HDC: HydrocrackingSources: Oil and Gas Journal, FACTS, industry media reports.
35
Middle East Capacity Changes 2005-2010 (KB/D)-EIA
60 ---Bahrain
? ? ? 410 Kuwait
-75 -131 Oman
? ? ? 145 Qatar
20 --185 Yemen
---2,537 TOTAL
----UAE
200 100 80 400 Saudi Arabia
35 90 -370 Iraq 2 171 -896 Iran
HDCFCC/ RCCCokingCDU
Note: “?” denotes plans that mention a type of unit, but no capacity volumes. CDU: Crude distillation unit; VDU: Vacuum distillation unit; FCC: Fluid catalytic cracking; RCC: Residual catalytic cracking; HDC: HydrocrackingSources: Oil and Gas Journal, FACTS, industry media reports.
36
Who Will Expand: Outlooks/Plans Vary - EIA
Expand distillation & conversion
"Golden Age of Refining"U.S.Independent
Refiners
Rapid expansion existing & grassroots
High demand growth, better marginsIndia & ChinaState & Private
Expand for export, add bottoms
upgrading
Tight capacity & high light-heavyMiddle East Export
Refiners
Heavy crude projects & cautious expansion
Improved margins with cyclesU.S. & Europe
Majors with Large Downstream
Maintain top-quartile performance , little
expansion need
Margins revert to historicAllSuper Majors
Refinery Investment Strategy
Future Market ExpectationsRegionsGroup
Sources: Trade press articles, company presentations and press releases.
37
Capacity and Consumption Changes2005-2010 - EIA
0
500
1000
1500
2000
2500
3000
3500
4000
U.S. Europe Middle East Asia Pacific
Distillation Capacity Demand
Thou
sand
Bar
rels
Per
Day
Sources: Capacity see previous slides; Demand: EIA, BP World Statistical World Review 2005, FACTS, IEA
38
National Weather Service Temperature October -December
39
National Weather Service Precipitation October -December
40
National Weather Service Temperature January -March
41
National Weather Service Precipitation January -March
42
Old Farmers Almanac
43
Wooly Bears - 2005
44
What can government do?Rely on market forces to allocate productsDo not impose new taxes that:– Will reduce investment in expanded oil and natural gas
production and refining expansion– Will ultimately harm consumers and shareholders
Reduce barriers to supply– Open onshore areas to responsible energy development and
reduce permitting delays– Lift constraints on key offshore areas with high-resource
potential– Expand access to world natural gas supplies (LNG)
Increase refiners’ flexibility to facilitate expansion– Provide timely response to waiver requests in emergencies– Streamline existing permit processes to expedite capacity
expansions– Clarify environmental requirements to streamline operations