Reference Guide Reference Guide Reference Guide

ReferenceGuide

Alro PlasticsYour Source for Engineering PlasticsSheet Rod Tube Film Profiles Machined Parts

alroplastics.com

Your CompletePlastic Materials

Source

ReferenceGuide

Fourth Edition

IS YOUR SOURCE FOR ENGINEERING PLASTICS...®

Focus:In 1987, the Alro Steel Corporation created the Plastics division to sell plastic sheet, rod, tube and film to Alro's existing customer base. Alro customers can now purchase steel, plastics and industrial supplies from one fully integrated supplier and receive the same superior service while lowering their total procurement costs.Alro Plastics is committed to providing the best overall value and service the industry has to offer. Our focus is on helping you to select the proper materials for your industrial applica-tions, stocking the appropriate engineering materials, cutting and/or shipping the same day you place the order, and offering value added processing to meet your most demanding fabrication requirements.Whether your business is large or small, we will provide you with competitive prices, techni-cal support, and superior service. The Alro Steel Corporation has established an internal quality program guaranteeing continuous improvement in our people and systems. Alro is committed to being a primary supplier of plastics by assuring quality, service, support, and by listening to the needs of our customers.

Alro Plastics

Alro Plastics2218 Enterprise

Jackson, MI 49204Ph: (517) 787-5500Fx: (517) 787-6380

Toll Free: 1-800 877-2576email: [email protected]

Alro Plastics4150 Broadmoor SE

Grand Rapids, MI 49512Ph: (616) 656-2820Fx: (616) 656-2828


Alro Plastics34401 Schoolcraft Rd

Livonia, MI 48150Fx: (517) 787-6380


alroplastics.com

Alro Plastics10585 47th Street N.Clearwater, FL 33762Ph: (727) 573-1480Fx: (727) 573-1632


Alro Plastics5620 Shepherdsville Rd

Louisville, KY 40228Ph: (502) 968-9980Fx: (502) 968-5530


Alro Plastics279 Madsen Drive

Bloomingdale, IL 60108Fx: (616) 656-2828


Alro Plastics Locations

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alroplastics.com 800-877-ALRO2 5 7 6

We exceed our customers' expectations through:

Our Philosophy:Our business philosophy can best be represented by our Mission Statement and our commitment to continuous improvement.

On-Time Delivery

Vast Inventory

Processing Services

Superior Technology

MISSION STATEMENTTo ensure the long term success of

Alro and its people by exceedingour customers' expectations.

SERVICE EXPECTATIONSTender Loving Care for all Customers

Everyone is your customerNext Day Delivery

Most customers rely on itZero Errors

What good is great delivery if it's wrong?Heroic Recoveries

Turn a problem into an opportunity. If something goes wrong, fix it now!Figure out what happened later and learn from it.

FOUNDATIONSPEOPLE SYSTEMS INVENTORY FACILITIES EQUIPMENT

http://www.alro.com/plastics/

http://www.alro.com/

http://www.alro.com/divgeneral/processingservices.aspx

http://www.alro.com/divplastics/plasticsproductquery.aspx

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alroplastics.com800-877-ALRO2 5 7 6

Terms and Conditions: Returned GoodsOrders may not be returned without prior authorization from Alro. If the responsibil-ity is ours or the manufacturer's, we will replace the material promptly. In all other cases, we will attempt to minimize the customer's expense or loss. If we authorize a return, we reserve the right to make reasonable handling charges for returned goods.

CancellationsSpecial orders (goods not normally carried in stock) may not be cancelled without our prior authorization. Such authorization will depend on terms we receive from the manufacturers. Orders for stock material that have already been processed may not be cancellable. This determination will be made at Alro’s sole discretion.

ClaimsClaims for shortages in shipment, defective goods, or errors must be made within 10 days after receipt of order. Claims for shortages or damage caused by deliver-ing carrier should be made directly with them. Claims for defective material may need to be inspected and approved by the manufacturer before credit can be issued.

ResponsibilityAlro’s liability is limited to replacement of defective material. We are not respon-sible for and assume no liability for labor, incidental or consequential damages or other expenses. Statistical information contained in this catalog (pertaining to speeds, strength, specifications, proper working load of materials, tools, machines) was derived from manufacturer’s tables and reprinted by us for our customer’s convenience. We assume no responsibility by this reprint.

Alro Plastics2218 EnterpriseJackson, MI 49204-0927Ph: 800-877-ALRO (2576)Copyright 2013

Alro Plastics' corporate headquarters in Jackson, Michigan.




http://www.alro.com/divgeneral/quality.aspx

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This catalog has been compiled to provide information on a wide variety of plastic products and to assist in selecting the proper materials for your application. This catalog begins with a Mate-rial Selection Guide, a perfect starting place if you are unsure of what material to select for your application. Once you have made your selection, refer to the detailed product sections to provide more specific information on applications, typical properties, size availability, fabrication, and machining. Please keep in mind that all the information listed in this catalog is there for your reference. The information listed should not be the final determination on the choosing of a new material for your specific application. Alro Plastics highly recommends that you test out any new material be-fore making a full commitment to it. There is no substitute for the testing of a possible solution in the real life application.

The product sections are followed by additional plastics reference information. At the back of the catalog you will find additional in-formation regarding product compliance, chemical resistance and some machining guidelines. These are also there for your refer-ence and should provide a good starting point for you.

Here at Alro Plastics we believe in adding value to anything we do, wether that means cutting to size, machining to print, or simply packaging your material in a way that you the customer prefers. In the Value-Added section we have listed some of our equipment to hopefully give you a better understanding of what we can do. We are also ISO 9001:2008 certified, so you can count on receiving a quality product from us everytime you order. If this section is not clear enough, feel free to contact us and schedule a tour of one of our facilities in your area.

We hope you will find this catalog a helpful tool. You will also find many references to our website, please feel free to visit our site as often as you would like. We are making a committment to our website and it will have the most up-to-date information regarding new products and applications. We also welcome any suggestions you may have to make your experience with Alro even better. Be-cause here at Alro, continuous improvement is not just a saying, but a way of life for us.

alroplastics.com




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Material Selection Guide .........................................11-26 Advantages of Stock Shapes ..................................11 General Selection Criteria ..................................11-12 Product Descriptions ........................................ 13-16 Origin of Plastics .....................................................17 Product Selection Chart .................................... 18-21 Property Comparison Charts............................. 22-26

ABS .......................................................................... 27-30 Product Description ................................................. Physical Properties .................................................. Specialty Grades .....................................................Acetals ..................................................................... 31-37 Acetron®, Delrin® ...................................................... Product Description ................................................. Physical Properties ..................................................Acrylics .................................................................... 38-53 Product Description ................................................. Physical Properties .................................................. Plexiglas® Grades .................................................... Optix® Grades ..........................................................Armor-XTM ................................................................. 54-55 Product Description ................................................. Physical Properties ..................................................Borated PE ............................................................... 56-61 Product Description ................................................. Physical Properties ..................................................Clear Rigid PVC ....................................................... 62-63 Product Description ................................................. Physical Properties ..................................................Corrugated Plastic Sheet ....................................... 64-65 Product Description ................................................. Typical Properties .................................................... Specifications ..........................................................CPVC ........................................................................ 66-68 Product Description ................................................. Typical Properties .................................................... Fabrication Tips .......................................................

Material Selection Guide

Table of ContentsIf you cannot locate the material you require, contact Alro Plastics at 800-877-ALRO (2576).

Continued on next page

Plastic Products



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Plastic ProductsDelrin® ...................................................................... 69-71 Product Description ................................................. Specialty Grades ..................................................... Physical Properties ..................................................Densetec® Grades .................................................... 72-73 Product Description ................................................. Specialty Grades .....................................................Duratron CU60 PBI .................................................. 74-75 Product Description ................................................. Physical Properties ..................................................Ertalyte® ................................................................... 76-77 Product Description ................................................. Physical Properties ..................................................Fiberglass ................................................................ 78-91 Product Descriptions ............................................... Various Products ..................................................... Typical Properties .................................................... Misc Fiberglass Items ..............................................Fluorosint® Grades .................................................. 92-97 Product Description ................................................. Physical Properties ..................................................HDPE ........................................................................ 98-99 Product Description ................................................. Physical Properties ..................................................Hydex® 202 & 301 ................................................ 100-101 Product Description ................................................. Physical Properties ..................................................Hydex® 4101 & 4101L (PBT) ................................ 102-107 Product Description ................................................. Physical Properties ..................................................Hy-Pact® VH (VHMW)........................................... 108-109 Product Description ................................................. Physical Properties ..................................................Industrial Laminates ............................................110-115 Product Descriptions ............................................... Various Products ..................................................... Typical Properties ....................................................King ColorBoard® .................................................116-117 Product Description ................................................. Physical Properties ..................................................




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King ColorCore® ...................................................118-119 Product Description ................................................. Physical Properties ..................................................King CuttingBoard® ............................................. 120-121 Product Description ................................................. Physical Properties ..................................................King CuttingColors® ............................................ 122-123 Product Description ................................................. Physical Properties ..................................................KomaAlu® .....................................................................124 Product Description .................................................KomaTex® .....................................................................125 Product Description .................................................KYDEX® ............................................................... 126-130 Product Description ................................................. Various Grades ........................................................Life Science / Medical Grades ............................ 144-153 Product Descriptions ...............................................LubX® .................................................................... 132-133 Product Description .................................................Machinable Blue Wax ..................................................134 Product Description ................................................. Typical Properties ....................................................Makrolon® ............................................................. 135-143 Product Description ................................................. Specialty Grades ..................................................... Physical Properties ..................................................Medical / Life Science Grades ............................ 144-153 Sustarin® C MG ....................................................... SustaPPO MG ......................................................... SustaPEI MG ........................................................... Sustason PSU MG .................................................. Sustason PPSU MG ................................................ SustaPEEK MG ....................................................... Ketron® PEEK LSG ..................................................Noryl® (PPO) ......................................................... 154-157 Product Description ................................................. Specialty Grades ..................................................... Physical Properties ..................................................Nyla-Glide GRTM Profile Shapes ......................... 158-159 Product Description .................................................


Plastic Products



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Nylatron® ............................................................ 160-163 Product Description ................................................. Specialty Grades ..................................................... Physical Properties ..................................................Nylon .................................................................... 164-169 Product Description ................................................. Cast and Extruded ................................................... Specialty Grades ..................................................... Physical Properties ..................................................Nylon, Oil-Filled .................................................. 170-173 Product Description ................................................. Physical Properties ..................................................Nylon MD ............................................................. 174-175 Product Description ................................................. Physical Properties ..................................................PEEK (Polyetheretherketone) ............................ 176-185 Product Description ................................................. Specialty Grades ..................................................... Physical Properties ..................................................PET (Polyethylene Terephtalate)........................ 186-187 Product Description ................................................. Physical Properties ..................................................PETG .................................................................... 188-191 Product Description ................................................. Physical Properties ..................................................Polycarbonate ..................................................... 192-200 Product Description ................................................. Physical Properties .................................................. Makrolon® Grades ................................................... Abrasion Resistant ..................................................Polyethylene (PE) ................................................ 201-205 Product Description ................................................. LDPE, HDPE, VHMW, UHMW ................................ Physical Properties ..................................................Polypropylene ..................................................... 206-209 Product Description ................................................. Physical Properties ..................................................Polystone M, MDT & XDT ................................... 210-213 Product Description ................................................. Typical Properties ....................................................


Plastic Products



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Polystyrene (High Impact) .................................. 214-216 Product Description ................................................. Physical Properties ..................................................Polysulfone .......................................................... 217-218 Product Description ................................................. Physical Properties ..................................................PPS (Polyphenylene Sulfide) ............................. 219-221 Product Description ................................................. Physical Properties ..................................................Precision Board ................................................... 222-223 Product Description .................................................PTFE / TFE ........................................................... 224-229 Product Description ................................................. Physical Properties .................................................. Specialty Grades .....................................................PVC Type I & II ..................................................... 230-235 Product Description ................................................. Physical Properties ..................................................PVC Foam Sheet ................................................. 236-237 Product Description ................................................. Physical Properties ..................................................PVDF (Polyvinylidene Fluoride) ......................... 238-239 Product Description ................................................. Physical Properties ..................................................Radel® R ............................................................... 240-241 Product Description ................................................. Physical Properties ..................................................StarBoard® Products .......................................... 242-249 Product Description ................................................. Physical Properties .................................................. Specialty Grades .....................................................Tecasint® Grades ................................................ 250-251 Product Description ................................................. Specialty Grades .....................................................Techtron® PPS & HPV .......................................... 252-253 Product Description ................................................. Physical Properties ..................................................Tooling Board ...................................................... 254-259 Product Description ................................................. Physical Properties ..................................................


Plastic Products



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Getting Started ..............................................................295Drilling, Threading & Tapping ........................................296Reaming & Milling .........................................................297Sawing & Turning ..........................................................298Post Annealing & Adhesive Bonding .............................299Machinability Comparison Chart ...................................300Machining Guidelines ....................................................301Trouble Shooting ................................................... 302-303Miscellaneous Formulas ....................................... 304-305Standard Edge Finishes ................................................306

Processing Overview ....................................................308CNC Precision Saw Cutting ..........................................308Rod & Tube Cutting .......................................................309Waterjet Cutting .............................................................309CAD / CAM Programming .............................................310CNC Routing .................................................................310CNC Milling & Machining ..............................................311

Fabrication Guidelines

Torlon® 4203, 4301 ............................................... 261-265 Product Description ................................................. Physical Properties ..................................................UHMW Polyethylene ........................................... 266-279 Product Description ................................................. Physical Properties .................................................. Specialty Grades .....................................................Ultem® PEI ............................................................ 280-284 Product Description ................................................. Physical Properties .................................................Urethane .............................................................. 285-289 Product Description ................................................. Physical Properties ..................................................Vivak® ................................................................... 290-292 Product Description ................................................. Physical Properties ..................................................WallTUF® ......................................................................293 Product Description .................................................WearGEHR ...................................................................294 Product Description .................................................

Plastic Products

Processing Services



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Reference SectionAlro Plastics Key Suppliers ...........................................313Material Tradenames ............................................ 314-317Product Compliance .............................................. 318-322Chemical Resistance 1 ......................................... 323-333 Chemical Resistance 2 ......................................... 334-339Plastic Weight Charts ............................................ 340-341Terminology .......................................................... 342-346

Established in 1948 the Alro Steel Corporation has grown to over 60 locations in 12 states.

Steel Products and Services ................................. 347-351Industrial Supply .................................................... 352-356Alro Smart CellTM ...........................................................357Alro Metals Plus .................................................... 358-359Alro Locations ...............................................................360

Alro Steel Corporation

Alro SteelMetals Industrial Supplies Plastics

Processing (Continued)Plastic Welding ..............................................................311Drilling & Tapping ..........................................................311Bending & Gluing ..........................................................312




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Advantages of Stock Shape PlasticsPlastics can provide many advantages over other materials.Some benefits include:

Light WeightHigh Wear ResistanceHigh Impact ResistanceNoise ReductionSelf LubricatingEasily MachinedCorrosion ResistanceAesthetics

LEADSTO

Increased ProductivityLonger Part LifeIncreased Product ReliabilityOSHA ComplianceNo Lubrication RequiredCost SavingsLess Down TimeAppearance

General Selection CriteriaThe selection of a material for an application is a very difficult task. Usually one is only able to narrow the selection down to two or three candidates and the final selection is then determined by testing.The first and most important step in selecting a material from the broad spectrum (steel, aluminum, brass, UHMW, Delrin®, nylon, etc.) is to carefully define the prop-erties required and the environment in which the material will need to perform.

It may be necessary to ask some or all of the following questions to define the application. The more completely the application is defined, the better the chance of selecting the best material for the job.

What load will the part have to carry?Will the design carry high loads? What will the highest load be? What is the maximum stress in the part? What kind of stress is it (tensile, flexural, etc.)? How long will the load be applied? What is the projected life of the part or design?

What temperatures will the part see and for how long?What is the maximum temperature the material must sustain? What is the minimum temperature the material will sustain? How long will the material be at these temperatures? Will the material have to withstand impact at the low temperature?

Will the material be exposed to chemicals or moisture?Will the material be exposed to normal relative humidity? Will the material be submerged in water? If so, at what temperature? Will the material be exposed to steam? Will the material be painted? Will the material be submerged or wiped with solvents or other chemicals? If so, which ones? Will the material be exposed to chemical or solvent vapors? If so, which ones? Will the material be exposed to other materials that can outgas or leach detrimental materials, such as plasticizers?




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Will the material be used as a bearing or need to resist wear? Will the material be expected to perform as a bearing? If so, what will the load, shaft diameter, shaft material, shaft finish, and rpm be? What wear or abrasion condition will the material see? Note: Materials with friction reducers added, such as TFE, molybdenum disulfide, or graphite, generally exhibit less wear in rubbing applications. Does the part have to retain its dimensional shape? What kind of dimensional stability is required?

Will the part have to meet any regulatory requirements? Is an FDA approved material required (taste/odor)? Is for a Medical application?

Should the material have a special color and/or appearance? What color material is desired? Does it have to match anything else? Is a textured surface needed?

Will the part be used outdoors? Is material cost an important factor?

HDPE (High Density Polyethylene)PolypropylenePVC Type 1 (PolyVinyl Chloride)VHMW (Very High Molecular Weight Polyethylene)Acrylic (Clear sheet)Polycarbonate (Thin Gage sheet)UHMW-PE (Ultra High Molecular Weight Polyethylene)TIVAR® 88Nylon 6 (Cast)Nylon 6/6 or Nylon 101® (Extruded)Nylatron® GS, Nylatron® GSMAcetron® GP (Acetal Copolymer) Delrin® (Acetal Homopolymer)Noryl® (PPO)Nylon Supertough ST801PET (Polyethylene Terephthalate)Hydex® 4101 and 4101LPolycarbonate (Machine Grade)PTFE / TFEPolysulfoneUltem® (Duratron® 1000 / Polyetherimide)Polyethersulfone (PES)Kynar® (PVDF)Delrin® AFPEEK (Polyetheretherketone)Techtron® PPS & HPVTorlon® (Polyamide - imide)TecasintTM

MOST EXPENSIVE

LEAST EXPENSIVE

*Note: Comparative pricing based on price per square foot for 1 inch thick slab.

General Selection Criteria



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Material Selection GuideProduct DescriptionsThe following descriptions are designed to offer a brief reference of each products' typical properties. These descriptions have been arranged in order of least ex-pensive to highest cost/performance. For additional information regarding product descriptions, applications, physical properties, and available shapes/sizes, please contact Alro Plastics at 1-800-877-ALRO.

HDPE: HDPE is a high impact strength and high density polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion resistance and resistance to stress cracks. High-density polyethylene, unlike polypropylene, cannot withstand normally-required autoclaving conditions. HDPE is not dimensionally stable so it can not hold tight tolerances when machined. This product is FDA compliant, in Natrual color only.LDPE: HDPE is a corrosion resistant, extruded material that sustains low moisture permeability. It also has a relatively low working temperature, soft surface and low tensile strength. LDPE is more flexible than HDPE, which makes it a good choice for prosthetic devices, most of which are either drape formed or vacuum formed. Its impact resistance makes it a natural for impact pads, while its easy machinability makes it a good choice for fabricated parts where chemical and corrosion resistance is demanded.POLYPROPYLENE: Polypropylene is an economical material that offers a combina-tion of outstanding physical, chemical, mechanical, thermal and electrical properties not found in any other thermoplastic. Polypropylene is a high corrosion resistant material that has high temperature resistance and tensile strength. Compared to LDPE or HDPE, polypropylene has a lower impact strength but superior working temperatures and tensile strength.PVC: PVC Type II is a uniquely adaptable polyvinyl chloride displaying excellent thermoforming capabilities, contour definition and surface texture. Available finishes include matte and glossy. Type II is fashioned in the form of homogeneous sheets. This product has great corrosion and chemical resistance, however it is not FDA compliant. VHMW: There are many cases in which UHMW is specified for installations where its ultimate abrasion and impact resistance are not necessary. VHMW is a unique product designed to be a perfect complement to UHMW and to bridge the wide per-formance gap between HDPE and UHMW. This material is FDA and USDA approved in the white opaque color. ACRYLIC: Acrylic plastic sheet is completely transparent, flexible and has great re-sistance to breakage. It is an excellent material which can replace glass for windows, doors, partitions and skylights. It is lightweight, with only half the weight of glass, and it is virtually unaffected by nature. An FDA approved grade is available by request.POLYCARBONATE: Polycarbonate is a unique engineering thermoplastic which has an excellent balance of clarity and toughness while displaying a wide range of high-heat deflection temperatures. Toughness is the most outstanding feature of polycarbonate; for applications such as safety shields and sports equipment this durable material is without equal.UHMW-PE: Provides outstanding abrasion resistance and a low coefficient of friction. Impact strength is high and chemical resistance is excellent. UHMW-PE also exhibits a high coefficient of thermal expansion (meaning that the material will expand or swell under increased temperatures). This product is also FDA compliant, however; it will not handle heavy loads or hold tight tolerances.TIVAR® 88: Uniquely formulated UHMW, TIVAR® 88 engineering polymer has a very low coefficient of friction, excellent abrasion resistance. Lightweight (1/8 the weigth of steel), it is easily machined and installed. TIVAR® 88 can be fabricated and welded to provide a solution for nearly any application, Available in an anti-static formulation.




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Material Selection GuideProduct DescriptionsNYLON 6 (Cast): This nylon exhibits all the properties which generally make NYLON a superior engineering material; high strength, low friction and wear resistance, how-ever, because of the casting process, part size and thickness are almost unlimited without degradation of the material's internal structure. Cast NYLON is available in a wide variety of FDA approved shapes. It is also available in blue, glass-filled and molybdenum-disulfide filled grades.NYLON 101® (Extruded): This industry standard for machined plastic is characterized as having an excellent combination of physical properties including; high strength, a high melting point, resistance to repeated impact, low coefficient of friction and resistance to abrasion. It has good resistance to fuels, lubricants and most chemicals, but is at-tacked by phenols, strong acids and oxidizing agents. This material is FDA compliant.NYLATRON® GS: Molybdenum disulphide (MoS2) filled nylon offering improved strength and rigidity. With a lower coefficient of linear thermal expansion than Nylon 101®, Nylatron® GS parts maintain better fit and clearances, and have less tendency to seize as bearings. NYLATRON® GSM: Nylatron® GSM contains finely divided particles of molybdenum disulphide (MoS2) to enhance its load bearing capabilities while maintaining the impact resistance inherent to nylon. It is the most commonly used grade for gears, sheaves, sprockets and custom parts. NYLOIL® FG and MDX: Cast Nylon 6 with built-in oil lubrication gives this material a lubricated surface at all times. In addition to excellent lubricity, other characteristics include excellent wear resistance, improved dimensional stability and machinability. Grade FG is FDA compliant.ACETRON® GP: Acetron® GP is Quadrant's general purpose copolymer acetal and is the only porosity-free acetal product available today. Quadrant's in-line photomet-ric quality procedure assures every plate and rod is porosity-free as measured by Quadrant's dye penetrant test making it the preferred acetal for food contact and medical applications. Acetron® GP natural (white) is FDA, USDA, NSF, Canada AG and 3A-Dairy compliant.DELRIN®: Delrin®, a homopolymer acetal, is also manufactured and stocked in rod and plate. It offers slightly higher mechanical properties than Acetron® GP acetal, but may contain a low-density center, especially in larger cross-sections. Delrin® is ideal for small diameter, thin-walled bushings that benefit from the additional strength and rigidity of homopolymer acetal. Delrin® natural grade is made from a resin that is FDA, NSF and USDA compliant. NORYL®: NORYL® modified PPO is a strong, tough engineering plastic with out-standing mechanical, thermal and electrical properties. Low moisture absorption and low thermal expansion make NORYL® one of the most dimensionally stable thermoplastics available. NORYL's hydrolytic stability makes it a good choice for many applications where fluids are present. It's FDA compliancy makes it suitable in food-based applications.NYLON Supertough ST801: Nylon ST801 is an unreinforced, super tough polyamide 6/6 for injection molding and extrusion. It offers outstanding break resistance over a wide temperature and humidity range and high productivity. This grade of nylon offers the same characteristics of standard NYLON with the addition of greater impact strength.PET: An unreinforced, semi-crystalline thermoplastic polyester. Its excellent wear resistance, low coefficient of friction, high flexural modulus and superior dimensional stability make it a versatile material for designing mechanical and electromechanical parts. Because PET has no centerline porosity, the possibility of fluid absorption and leakage is virtually eliminated. PET is somewhat brittle and FDA compliant.




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HYDEX® 4101 (PBT): HYDEX® 4101 is a PBT polyester. In addition to the physical properties of PET, PBT has better impact, lubricity, lower moisture absorption and improved machinability. PBT does not exhibit porosity in the extruded form. This product is offered in many popular standard rod and slab sizes and is FDA compliant.HYDEX® 4101L: HYDEX® 4101L (Lubricated) is an enhanced version with improved wear, PV range and lubricity over HYDEX® 4101. This products is offered in many popular standard rod and slab sizes and is FDA compliant.POLYCARBONATE (Machine Grade): A transparent thermoplastic with high impact strength, high modulus of elasticity and good high voltage insulating properties. Some practical limitations of POLYCARBONATE sheet include exposure to high temperatures and humidity over long periods of time. This material is not FDA compliant.HYDEX® 202 and 301 (Rigid Polyurethane): HYDEX® 202 and 301 are a family of rigid thermoplastic polyurethane products. These resins are unique in that they are amorphous and provide properties such as good impact resistance, good dimensional stability and clarity. These materials are extremely dimensionally stable and are fre-quently the material of choice when close tolerance and/or difficult geometrical parts are being machined.They also exhibit properties of crystalline polymers by having excellent chemical resistance and low moisture absorption. While HYDEX® 202 is opaque, HYDEX® 301 is transparent, and would replace polycarbonate in applica-tions requiring clarity and chemical resistance. These materials are FDA compliant.PTFE / TFE (Polytetrafluoroethylene): PTFE is a member of the fluorocarbon family and very well known for its chemical and heat resistance. It is insoluble in almost all organics. PTFE also resists attack by most corrosive chemicals, retains its strength in extreme temperatures and because it absorbs little energy, excels as electrical insulation. Impact strength is high, but its resistance to wear, tensile strength and creep resistance are low in comparison to other engineering materials. This material is FDA compliant.POLYSULFONE: A semi-transparent, heat resistant, ultra-stable high performance engineering thermoplastic. This material offers excellent mechanical, electrical and chemical resistance properties which remain unchanged over a broad temperature range. It is FDA compliant and has excellent electrical properties and can withstand multiple autoclave cycles.ULTEM® (DURATRON® PEI): ULTEM® is an amorphous thermoplastic polyetherim-ide (PEI) material which combines exceptional mechanical, thermal, and electrical properties. Its continuous use temperature of 332oF is higher than that of commodity plastics such as NYLON and DELRIN®. It is used widely in the electronic market because of its good arc resistance and dielectric constant. It is also a prime material for medical applications because of its ability to withstand multiple autoclave steam sterilizations. This material is FDA compliant.PES (Polyethersulfone): This polymer exhibits high resistance to heat and combus-tion, low smoke emission, low moisture absorption, and generally good mechanical properties. Heat resistance of 398oF at 264 psi can be expected. This material is FDA compliant.KYNAR® PVDF (Polyvinylidene Flouride): This high molecular weight polymer is a member of the fluorocarbon family. PVDF provides greater strength, wear and creep resistance than PTFE. PVDF will not handle the high temperatures of PTFE, however; this material will operate in the -100oC to 150oC range. This material is FDA compliant.HYDLAR® Z (Nylon/Kevlar): The KEVLAR® filler enhances the physical properties but is not abrasive like glass fillers. KEVLAR® increases the tensile and flexural strength and also increases the impact resistance. This material offers outstanding machinability and is non-abrasive to mating surfaces and tooling. Ideal for structural, high PV and wear resistant applications.

Material Selection GuideProduct Descriptions




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DELRIN® AF: A combination of oriented PTFE/TFE fluorocarbon fibers uniformlydispersed in DELRIN® acetal resin. This combination produces a material that has strength, toughness, dimensional stability and fabrication economy which approaches that of DELRIN®, plus the surface characteristics of unlubricated PTFE. Not FDA compliant.PEEK (Polyetheretherketone): This crystalline, high temperature engineering ther-moplastic, offers excellent thermal and chemical resistance properties and outstanding resistance to abrasion and dynamic fatigue. PEEK is ideal for electrical components exposed to heat over 464oF. This material is FDA compliant. TECHTRON® PPS: Techtron® PPS (polyphenylene sulfide) products offer the broadest resistance to chemicals of any advanced engineering plastic. They have no known solvents below 392°F (200°C) and offer inertness to steam, strong bases, fuels and acids. Minimal moisture absorption and a very low coefficient of linear thermal expan-sion, combined with Quadrant EPP's proprietary stress relieving process, make these PPS products ideally suited for precise tolerance machined components.TORLON® Poly(amide/imide): This resin exhibits exceptional physical and chemical properties with superior resistance to elevated temperatures (from 400oF to 500oF continuously). It is available in 3 grades: electrical, bearing and 30% glass reinforced. Torlon® 4301 and 4203 resins provide better compressive strength and higher deflection temperature than most other high performance thermoplastics. Their low coefficient of thermal expansion and high creep resistance provide excellent dimensional stability over a wide range of temperatures. This material is not FDA compliant.TECASINTTM: TecasintTM materials are high termperature polyimides for special ap-plications. Semi-finished products and direct formed finished parts made of TecasintTM have excellent long-term stability. The broad temperature application spectrum of these materials range from -270oC to +300oC. Even when heated briefly to 350oC, TecasintTM materials will not melt or soften. Strength, dimensional stability and creep strength remain high under mechanical stress even during long-term usage.

Material Selection GuideProduct Descriptions




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Origin of PlasticsC

RU

DE

OIL

NA

PHTH

AA

RO

MAT

ICS

XYLENE

TOLUENE

PARAXYLENE

CYCLOHEXANE

OLE

FIN

ES

ETHYLENE

VCM

ETHYLENEOXIDE

PROPYLENE

CUMENEBENZENE

BUTADIENE

PROPYLENEOXIDE

PLASTICISERALCOHOLS

POLYESTER FILM

PURE TEREPHTHALICACID

NYLON

NYLON SALT

ALKYLAMINES

LOW DENSITYPOLYETHYLENE

POLYVINYLCHLORIDE

POLYTETRAFLUORO-ETHYLENE

ETHYLENE OXIDEDERIVATIVES

ADIPIC ACID

ACRYLICS

PLASTICISERS

POLYPROPYLENE

POLYURETHANES

RESINS

ACETONE

PHENOLICDERIVATIVES

PHENOL

PETROL



18


D570

.25/2.9

.25

.05

.07

1.2

.04

.06

.3-.4

.3

1.2

.5

2.0

.12

.01

.01/.03

N/A

.03

.05

None

.40

.33

.01

.25

.01

.02/1.5

.24

---

Product Selection Chart

ASTMTest MethodDELRIN® AF

DELRIN®

HYDEX® 4101

HYDEX® 4101L

HYDLAR Z®

PVDF (KYNAR®)

NORYL®

NYLOIL®

NYLOIL® MDX

NYLON

PEEK 450G

PHENOLIC CE

POLYCARBONATE

POLYETHYLENEHIGH DENSITY

POLYETHYLENEUHMW

POLYPROPYLENE

POLYSULFONEUDEL® P1700

PPS

PVC T1G1

TECASINTTM

PTFE / TFE

TIVAR® 88

TORLON® 4203L

UHMW-PE

ULTEM® 1000

URETHANE

VHMW

D785

M75-90

M94R120M120

M119

121R

D80(Shore)

R115-119

R95-105

R95

R95-120

126

M100

M70-78R115-125D60-70(Shore)D60-70(Shore)M10-80R30-100

M93

D82(Shore)R118

D50-65(Shore)M120

M119

D67

M109

D66

10A-90D(Shore)

M92-102

65D(Shore)

S R T F

MATERIALGRADE

TYPICALAPPLICATIONS

TYPICALPROPERTIES

HARDNESSROCKWELL

WATER ABSORB.

24 hr 1/8 thk %

FORMS AVAILABLE

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

High strength and load,dim. stability, wear resist.High strength, dimensional stability, resilientHigh chem. wear resistance,dim. stable, no porosityExcellent lubricity, dim.stable, chemical resistanceSuperior wear, and machine.prop., FDA compliantHigh wear resistance and lubricity, good shock resist.Elec./thermal properties,dim. stablility, machinableExcellent lubricity, machineand high wear resistanceExcellent lubricity, highwear resist., machinableGood wear resistance,low friction, light weightHigh heat resist., excellentmech. prop., low smokeStrong, tough, high impact,machinableHigh impact, low creep,wide temp. limits, stableHigh abrasion resistance,high impact, low frictionHigh wear resist,tough engineering materialLow cost, good impact,chemical resistantTough, rigid, high temp.,resistant to mineral acidsCorrosion and temp. resist.,high strength-to-weightExcellent corrosion and chemical resistanceExcellent electrical values,high temperature usageExtreme corrosion resist.,high dielectric strengthHigh wear resistance, lowfriction, toughGood impact resistance and electrical propertiesCorrosion, chem, wear - resistant, FDA, USDA, 3AExcellent mech. strength,good heat resistanceGood wear, tough, highcoefficient of friction, flexibleLow friction, resistant to caking, extremely flat

Self lube bearings,gears, camsGears, bushings,bearings, pulleysGears, cams, valves,food piston pumpsBearings, filler valve,impellers, nozzlesBushings, bearingsand wear platesFluid handling, and food processingElectrical comp.,auto partsGears, bearings,bushings,Bearings, bushings,gears, wear padsBearings, bushings,gears, guidesElectronics, aircraft,pump, valve partsPulleys, sheaves,gears, bushingsLenses, high tempwindows, electricalWashers, rollers,thermoformed partsGuides, wear plates,bushings, rollersAppliances, spacers,washersFood processing, screw injectionAuto., electrical,consumer goodsApps. with high acid,alkali concentrationsCompressor bearing,Pump bushingsGaskets, seal rings,spacers, bearingsBin liners, chutelinersConnectors, relays, insulatorsAugers, bushings, bearings, guidesElectrical, industrial,medical applicationsRollers, wear pads,gears, shock asorb.Washers, gaskets, chutes, liners.

S = Sheet R = Rod T = Tube F = FilmContinued on next page



19


Test Method

DELRIN® AF

DELRIN®

HYDEX® 4101

HYDEX® 4101L

HYDLAR Z®

PVDF (KYNAR®)

NORYL®

NYLOIL®

NYLOIL® MDX

NYLON

PEEK 450G

PHENOLIC CE

POLYCARBONATE


POLYETHYLENEUHMW

POLYPROPYLENE


PPS

PVC T1G1

TECASINTTM

PTFE / TFE

TIVAR® 88

TORLON® 4203L

UHMW-PE

ULTEM® 1000

URETHANE

VHMW

Product Selection ChartMATERIAL

GRADECOMPRESSIVESTRENGTH PSI

D695

N/A

N/A

12800

N/A

19,300

8680

16,000/16,400

N/A

N/A

See catalog

17,100

36,000

10,500-12,500

2,700/3,600

N/A

5,600/8,000

N/A

N/A

7,750/11,700

30,000

1,700

N/A

32,100

3,000

21,900

20,000

---

ELONGA-TION %

D638

2/7

25/75

200/300

40

N/A

50/250

50/60

45/55

N/A

30/320

50

N/A

8-125

20/1000

300/500

200/700

50-100

3-6

100-140

9

200/400

140

5-18

300

60

100/1000

>800

FLEXURAL YIELDSTRENGTH/PSI

D790

15,000

14,100

N/A

N/A

23,000

N/A

12,800/13,500

13,000/13,500

13,000

7,000/17,500

12,500

18,000

13,500

N/A

N/A

6,000/8,000

15,400

21,000

11,000

N/A

N/A

N/A

34,000

3,500

22,000

700/4,500

---

D638

8,500/11,000

10,000

9,400

7,200

16,000

5,500/7,400

7,800/9,600

8,800/9,800

8,800/9,800

11,000/14,000

12,000

14,000

8,900-10,500

3,100/5,500

2,500-3,500

4,300/5,500

10,200

12,500

7,600

16,000

2,000/5,000

4,000

16,000-21,500

5,800

15,200

175/10,000

>3,800

TENSILESTRENGTH/PSI

DIELECTRIC STRENGTH

1/8" THK VPM

D149

N/A

320

N/A

N/A

N/A

N/A

40/550

N/A

N/A

N/A

190

300

380

400/600

680

450/650

425

450

335/380

395

430

680

580

2,300

830

400/500

---




20


69

69

102

102

n/a

238

154

170

174

164

176

110

192

98

201

206

217

219

230

250

224

276

262

266

280

285

108


GRADE

ASTM Test MethodDELRIN® AF

DELRIN®

HYDEX® 4101

HYDEX® 4101L

HYDLAR Z®

PVDF (KYNAR®)

NORYL®

NYLOIL®

NYLOIL® MDX

NYLON

PEEK 450G

PHENOLIC CE

POLYCARBONATE


POLYETHYLENEUHMW

POLYPROPYLENE


PPS

PVC T1G1

TECASINTTM

PTFE / TFE

TIVAR® 88

TORLON® 4203L

UHMW-PE

ULTEM® 1000

URETHANE

VHMW

REFER TO

PAGE:

ARCRESISTANCE

SEC.D495

136

129 on15 Mil. Spec.

N/A

N/A

N/A

50/70

75

N/A

N/A

N/A

120/180

N/A

10/120

N/A

N/A

136/185

122

124

N/A

N/A

300

N/A

N/A

N/A

N/A

1/.6

N/A

---

94HB

94HB

94HB

94HB

94HB

94VO

94V1

N/A

N/A

94V2

94VO

94HB

94VO

94HB

94HB

94HB

94V2

94VO

94VO

N/A

N/A

94HB

94VO

94HB

94VO

N/A

N/A

ULRATING

BURN RATE (IN./MIN.)

D635

N/A

N/A

N/A

N/A

Self extinguish.

Self extinguish.

Self extinguish.

Self extinguish.

Self extinguish.

Self extinguish.

N/A

N/A

<1

.5

.5

N/A

N/A

N/A

Self extinguish.

N/A

N/A

0.5

N/A

N/A

N/A

N/A

N/A

MAX TEMPCONTINUOUS oF

---

185/220

195

221

221

210

300

175/220

230

230

180/250

480

250

200

180

180

225/300

300

400

160

Up to 572

500

180

450/500

180

338

190/225

---

MACHIN-ABILITY

---

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Excellent

Good

Good

Excellent

Excellent

Excellent

Good

Good

Good

Good

Good

Excellent

Excellent

Good

Excellent

Good

Fair toexcellentExcellent

The suggestions and data in this chart are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of materials and suggestions before adopting them on a commercial scale.




21


ASTMTest MethodDELRIN® AF

DELRIN®

HYDEX® 4101

HYDEX® 4101L

HYDLAR Z®

PVDF (KYNAR®)

NORYL®

NYLOIL®

NYLOIL® MDX

NYLON

PEEK 450G

PHENOLIC CE

POLYCARBONATE


POLYETHYLENEUHMW

POLYPROPYLENE


PPS

PVC T1G1

TECASINTTM

PTFE / TFE

TIVAR® 88

TORLON® 4203L

UHMW-PE

ULTEM® 1000

URETHANE

VHMW


GRADEEFFECT OF

WEAK ACIDSD543

Resistantto some

Resistantto some

A

A

Resistant

None

E

M

M

Resistant

Resistant

A

E

Veryresistant

Fair to good

N/A

A

E

E

E

None

A

E

A

E

M

---

EFFECT OFORGANIC SOLVENTS

D543

Excellent resistanceto practically all solvents

Excellent resistanceto practically all solvents

Fair

Fair

Fair

Attacked by someesters and ketones

N/R

E

E

Resistant tocommon solvents

Outstanding hydrolysisresistance

M

N/R

Resistant(below 80oC)

A

N/A

M

E

N/R

E

None

A

E

A

A

M

---

EFFECT OFSTRONG

ALKALIESD543

Attacked

Attacked

Resistant

Resistant

Attacked

None

E

N/R

N/R

Attacked

Resistant (except100% H2SO4, HNO)

N/R

E

Attacked slowly byoxidizing acids

Poor

N/A

A

A

E

A

None

Poor

A

Poor

A

N/R

---

EFFECT OFSTRONG

ACIDS

EFFECT OF WEAK

ALKALIESD543

Resistantto some

Resistantto some

E

E

None

None

E

A

A

None

Resistant

N/R

E

Veryresistant

A

N/A

A

E

E

M

None

A

M

A

E

A

---

D543

Attacked

Attacked

E

E

None

None

E

N/R

N/R

None

Resistant

N/R

M

Veryresistant

M

N/A

M

A

E

N/R

None

M

N/R

A

N/R

M

---

E = Excellent A = Acceptable M = Marginal N/R = Not Recommended N/A = Not Available



22


Relative Cost of Material Using UHMW as a Base with a Cost Factor of 1

644.

0

58.6

2.24

2.00

7.80

9.10

9.30

13.0

3.30

3.64

2.421

0

58.6

87.0

4.17

60

50

40

30

20

10

Lim

iting

PV

(Val

ue x

1,0

00 p

si-fp

m)

UH

MW

-PE

(2.0

)

Ace

tal C

opol

ymer

(2.

7)

PBT,

Hyd

ex 4

101

(2.8

)

PET

(3.0

)

Hyd

lar Z

(5.

0)

Erta

lyte

TX

(6.0

)

Del

rin A

F B

lend

(11

.5)

Del

rin 5

00cl

(12

.0)

Nyl

on, s

olid

lubr

ican

t (1

5.0)

Oil-

Fille

d N

ylon

(16

.0)

Ket

ron

PEEK

(20

.0)

Ork

ot T

LG (

25.0

)

Cas

t Bro

nze

660

(75.

0)

PEEK

HPV

(45

.0)

PAI,

Torlo

n 43

01 (

45.0

)


13.0

2.02

3.64

3.30

9.10

9.30

7.85

58.6

2.02

87.0

2.240

1 58.6

2.42

250

200

150

100

50

Wea

r Fac

tor,

“K”

(in -

min

ft-lb

-hr)

Oil-

Fille

d N

ylon

(4)

PAI,

Torlo

n 43

01 (

8)

Nyl

on, s

olid

lubr

ican

t (9

)

Ket

ron

PEEK

HPV

(10

)

Del

rin 5

00cl

(22

)

Erta

lyte

TX

(35)

Del

rin A

F B

lend

(65

)

PET

(67)

PBT,

Hyd

ex 4

101

(68)

Nyl

on T

ype

6/6

(72)

UH

MW

-PE

(111

)

Ace

tal C

opol

ymer

(21

6)

Hyd

lar Z

(12

8)

Ket

ron

PEEK

(20

0)

Property Comparison Charts

The suggestions and data in these charts are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of materials and suggestions before adopting them on a commercial scale.

Comparison of Slide Wear and Relative CostSlide Wear is the amount of material that is worn away in a controlled test. The lower the amount (or number) the longer the life of the product.

Comparison of Rotational Wear and Relative CostRotational Wear is measured as a Limiting PV value. The Limiting PV value is the amount of pressure and velocity a material can experience before melting. The higher the value the greater ability to withstand tougher conditions and lengthen the life of the product.

BetterWear Life

BetterWear Life



23



2.42

31.6

9.30

3.30

8.70

3.64

6.69

2.00

4.00111.60

2.20

9.10

7.80

0.71

58.6

2.00

0.40

0.35

0.30

0.25

0.20

0.15

0.10

0.05

Coe

ffici

ent o

f Fric

tion,

Dyn

amic

(N

o U

nits

)

PTFE

(.0

5) UH

MW

-PE

(.12

)

Oil-

Fille

d (.

12)

TIVA

R 8

8 B

lue

(.13

)

Nyl

on, S

olid

Lub

rican

t (.1

3)

Del

rin A

F B

lend

(.1

4)

Stai

nles

s St

eel

(.19)

PBT,

Hyd

ex 4

101

(.19

)

Torlo

n PA

I 430

1 (.

20)

Del

rin 5

00cl

(.2

0)

PET

(.20

)

Erta

lyte

TX

(.20

)

Car

bon

Stee

l (.2

5)

Ace

tal C

opol

ymer

(.2

5)

Vesp

el S

P-1

(.29

)

FEP

Fluo

roca

rbon

(.3

3)

Ket

ron

PEEK

(.3

4)

PSU

- Po

lysu

lfone

(.3

7)

Nyl

on T

ype

6/6

(.35

)

505.

7

8.30


49.3

29.8

87.1

8.30

21.3

11.3

2.24

3.64

3.30

3.47

2.4210.99

2.500

0.58

9.30

5.00

11.1

58.6

11.6

505.

7

800

700

600

500

400

300

200

100

Con

tinuo

us U

se T

empe

ratu

re, o F

Acr

ylic

, ext

rude

d (1

60)

PVC

Typ

e 1

(180

)

HD

PE (

180)

UH

MW

-PE

(180

)

Ace

tal C

opol

ymer

(18

0)

CPV

C (

200)

Erta

lyte

TX

(210

)

PET

(212

)

PBT,

Hyd

ex 4

101

(221

)

Oil-

Fille

d N

ylon

(23

0)

Poly

carb

onat

e (2

50)

G10

Lam

inat

e (2

84)

PVD

F (3

00)

Poly

sulfo

ne (

300)

Ulte

m P

EI (

338)

Tech

tron

PPS

(42

5)

G7

Lam

inat

e (4

28)

Torlo

n PA

I (4

75)

Ket

ron

PEEK

(48

0)

PTFE

(50

0)

Vesp

el (

550

- 900

)

Property Comparison ChartsComparison of Temperature and Relative CostTemperature (Continuous Use) gives an assesment of the maximum temperature at which a product can be considered for continuous use in a given application.

Comparison of Friction and Relative CostFriction is the resistance of motion on surfaces that touch. The lower the number in this chart, the easier the material will move.


BetterTemperatureResistance

LeastAmount of

Friction



24



Erta

lyte

TX

(0.4

)

Del

rin A

F B

lend

(0.

7)

Nyl

on T

ype

6/6

(1.2

)

Poly

sulfo

ne (

1.3)

Del

rin 5

00cl

(1.

4)

Ace

tal C

opol

ymer

(1.

5)

Ket

ron

PEEK

(1.

6)

Oil-

Fille

d N

ylon

(1.

8)

Poly

prop

ylen

e (1

.9)

Hyd

ex 3

01 (

2.0)

Phen

olic

C (

2.3)

HD

PE (

3.0)

Hyd

ex 2

02 (

10.0

)

Poly

carb

onat

e (1

4.0)

Nyl

on S

T801

(17

.0)

UH

MW

-PE

(No

Bre

ak)

0.60

6.77

5.00

7.22

7.68

0.80

2.24

58.6

2.42

7.80

8.30

2.00

9.10

9.30

Impa

ct S

tren

gth,

Not

ched

Izod

(ft-

lb/in

)

20

18

16

14

12

10

8

6

4

2

0

5.00 1


13.0

1.50

8.00

49.3

2.00

3.30

5.00

2.40

2.58

21.3

0.80111.6

0.600

0.60

3.60

9.30

59.0

11.3

0.93

3.52

90

80

70

60

50

40

30

20

10Tens

ile S

tren

gth

(Val

ue x

1,0

00 p

si)

LDPE

(2.

2)

PTFE

(3.

4)

HD

PE (

4.6)

UH

MW

-PE

(4.8

)

Poly

prop

ylen

e (4

.8)

PVD

F (8

.0)

PBT,

Hyd

ex 4

101

(8.7

)

Acr

ylic

(9.

0)

Ace

tal N

atur

al (

10.0

)

Poly

carb

onat

e (1

0.5)

Erta

lyte

TX

(10.

5)

PET

(12.

4)

Nyl

on T

ype

6/6

(12.

4)

Tech

tron

PPS

(14

.0)

Ket

ron

PEEK

(14

.5)

Hyd

lar Z

(16

.0)

Alu

min

um 6

061-

0 (1

8.0)

Nyl

on 3

0% G

lass

Fill

ed (

27.0

)

G10

Lam

inat

e (5

0.0)

Car

bon

Stee

l (5

5.0)

Stai

nles

s St

eel

(85.

0)

Comparison of Impact Resistance and Relative CostImpact is the amount of force needed to break a material. The higher the number the better the impact resistance.

Comparison of Tensile Strength and Relative CostTensile Strength is related to flexibility. The higher the number the stiffer the material becomes.



BetterTensileStrength

BetterImpactResistance



25



87.0

2.24

2.42

5.00

7.60

6.70

3.64

3.30

11.3

1.23

0.60

49.3

0.800

1 9.30

59.0

7.85

13.0

2.00

7.22

1.8

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2Moi

stur

e A

bsor

ptio

n, 2

4 ho

urs

(%)

Poly

prop

ylen

e (.

01)

Tech

tron

PPS

(.0

1)

UH

MW

-PE

(.01

)

HD

PE (

.01)

PVC

Typ

e 1

(.01

)

G10

Lam

inat

e (.

05)

Erta

lyte

TX

(.06

)

PET

(.07

)

PBT,

Hyd

ex 4

101

(.07

)

Hyd

ex 2

02 (

.15)

Ket

ron

PEEK

(.1

5)

Hyd

ex 3

01 (

.19)

Poly

carb

onat

e (.

20)

Ace

tal C

opol

ymer

(.2

5)

Del

rin 5

00 (

.27)

Torlo

n 43

01 (

.28)

Oil-

Fille

d N

ylon

(.3

0 - .

40)

Phen

olic

C (

1.8)

Hyd

lar Z

(.8

0)

Nyl

on T

ype

6/6

(1.2

)


0.80

1.23

2.42

3.60

9.30

2.58

5.00

3.30

4.00

7.70

49.30

0.60

0.60

20

Coe

ffici

ent o

f Lin

ear T

herm

al E

xpan

sion

Tech

tron

PPS

(2.

8)

Hyd

ex 3

01 (

3.2)

PPO

- N

oryl

(3.

3)

PET

(3.3

)

Poly

carb

onat

e (3

.9)

Acr

ylic

- Pl

exig

las

(4.5

)

Erta

lyte

TX

(4.5

)

PBT,

Hyd

ex 4

101

(4.5

)

PTFE

(6.

5)

PVC

Typ

e II

(7.0

)

UH

MW

-PE

(7.2

)

Poly

prop

ylen

e (1

2.0)

HD

PE (

12.5

)

18

16

14

12

10

8

6

4

2

(Val

ue x

10-5

in/in

/deg

rees

o F)

2.00

11.6

21.3 1

LDPE

(12

.5)

PVD

F (7

.1)

Ace

tal C

opol

ymer

(5.

0)

Nyl

on T

ype

6/6

(4.0

)

Comparison of Thermal Dimensional Stability and Relative CostThermal Dimensional Stability is related to the "consistency of size" (dimensions) of a part undergoing a change in temperature. The lower number represents material better thermal dimensional stability.

Comparison of Moisture Dimensional Stability and Relative CostMoisture Dimensional Stability is related to the "consistency of size" (dimensions) of a part in high moisture applications.The lower number represents better resistance to moisture.



BetterDimensional

Stability

BetterDimensional

Stability



26



9.30

11.3

11.6

87.0

2.40

3.30

59.0

3.60

8.00

5.00

2.58

2.0010.800

4.64

11.0

49.0

0.99

1.50

3.52

0.93

0.40

0.35

0.30

0.25

0.20

0.15

0.10

0.05

Mat

eria

l Den

sity

(lb

s/in

ch)

Poly

prop

ylen

e (.

032)

UH

MW

-PE

(.03

4)

AB

S (.

037)

Nyl

on T

ype

6/6

(.04

1)

Acr

ylic

(.0

43)

Poly

carb

onat

e (.

043)

Ulte

m 1

000

(.04

5)

Nyl

on 3

0% G

lass

Fill

ed (

.045

)

PBT,

Hyd

ex 4

101

(.04

6)

Ket

ron

PEEK

(.0

47)

Tech

tron

PPS

(.0

48)

PET

(.05

0)

Ace

tal C

opol

ymer

(.0

51)

Torlo

n PA

I (.0

52)

PVC

Typ

e 1

(.05

3)

Erta

lyte

TX

(.05

5)

G10

Lam

inat

e (.

069)

PTFE

/ TF

E (.

079)

Alu

min

um 6

061-

0 (.

098)

Car

bon

Stee

l (.2

83)

Stai

nles

s St

eel

(.286

)Relative Cost of Material Using UHMW as a Base with a Cost Factor of 1

3.30

11.1

11.3

2.58

59.0

9.30

3.64

2.00

5.00

4.64

21.3

1.40111.60

2.50

1.23

2.42

49.3

1.50

3.52

0.93

180

160

140

120

100

80

60

40

20Har

dnes

s (A

ssor

ted

Uni

ts o

f Mea

sure

)

PTFE

(R

15)

UH

MW

-PE

(R64

)

TIVA

R 8

8 U

HM

W (

R70

)

Poly

prop

ylen

e (R

92)

PVD

F (R

95)

AB

S (R

105)

PVC

Typ

e 1

(R10

7)

Poly

carb

onat

e (R

118)

Nyl

on T

ype

6/6

(R12

0)

PBT,

Hyd

ex 4

101

(R12

0)

Ace

tal C

opol

ymer

(R

120)

Erta

lyte

TX

(R12

6)

Ket

ron

PEEK

(R

126)

Acr

ylic

(M90

)

Tech

tron

PPS

(M

93)

PET

(M95

)

Ulte

m P

EI (

M10

9)

Stai

nles

s St

eel

(B80

)

Car

bon

Stee

l (B

111)

Alu

min

um 6

061-

0 (B

30)

G10

Lam

inat

e (M

115)

Comparison of Hardness and Relative CostThe values to the right of the chart represent harder materials.

Comparison of Weight and Relative CostWeight is measured as a ratio of density (mass/volume). The lower the number the lighter the material.



LighterMaterials

HarderMaterials



27


FRPHYSICALCompressive StrengthFlexural ModulusFlexural Strength @ yieldHardness, RockwellIzod Impact Strength Notched @ -40oF Notched @ 78oFTensile ModulusTensile Strength @ yield

ASTM UNITS

7,650330,000

9,500R97

1.04.0

320,0005,500

psipsipsi---

ft•lbs/inft•lbs/in

psipsi

D695D790D790D785

D256D256D638D638

V-05V-A

190162

------

oFoF

------

D648D648

400V/milD149

ABS (Acrylonitrile, Butadiene, Styrene)The ABS thermoplastic family bridges the gap between standard plastics and high-performance engineering thermoplastics. The versatility of ABS is found within its basic 3 monomer system, acrylonitrile, butadiene and stryrene. Acrylonitrile enhances heat stability and chemical resistance, butadiene gives impact strength and tough-ness, while styrene allows for good formability and rigidity. ABS is defined typically by a good cost/performance balance, colorability, toughness, high gloss and good processability. ABS can be processed by a variety of methods, including, injection molding, thermoforming, blow molding, extrusion and structural foam. ABS also adapts well to bonding, fastening, painting, plating and machining.

PRODUCT APPLICATIONSArchitectural Models, Automotive Components, Construction Applications, Engi-neering Prototypes, Machine Housings/Parts, Rollers, Splash Guard, Wall Cover-ings, Tote bins & trays, Aircraft interior trim, and Industrial enclosures.

TYPICAL PROPERTIES• High impact strength & rigidity • Creep resistance • Excellent ductility • Excellent electrical properties • Excellent formability • Excellent high and low temperature performance• Abrasion resistance

PROPERTY TESTED

THERMALFlammability Rating-UL94 @ .058" @ .108"Heat Deflection Temp @ 66 psi @ 264 psiELECTRICALDielectric Strength

• Easy to paint and glue• High tensile strength and stiffness• Resistant to inorganic salts, alkalies and acids• Resistant to several chemicals and plasticizers• Good Machinability

UNFILLED

---340,00010,500R105

2.77.7

310,0006,100

400

HB---

214203

1.21---D792OTHERSpecific Gravity 1.04



28


STANDARD WIDTH AND LENGTH (inches) 48 x 96

FINISH Haircell one side or smooth both sides

STANDARD COLORS Black White

Thickness ........................ +10%Length/Width ................... +3/8, -0.00

ABS EXTRUDED SHEET

STANDARD COLORS Natural Black

ROD CAN BE GROUND TO ANY INTERMEDIATE DIAMETER

1/4 through 1 .......................... 4 and 8 ft ...........................supplied as1-1/8 through 2 ....................... 4 and 8 ft ...........................extruded,2-1/8 through 6 ....................... 2 and 4 ft ...........................not finished

STANDARD DIAMETER LENGTH (feet)

ROD

3/47/811-1/8

1-1/41-1/21-3/42

1/43/81/25/8

3/8...............2.101/2...............2.805/8...............3.493/4...............4.191..................5.59

1-1/4 ...........6.991-1/2 ...........8.391-3/4 ...........9.782..................11.182-1/4 ...........12.58

STANDARD COLORS Natural Black

1/2 through 1-1/4 ..........+/-10%

TOLERANCES (inches)

.062

.093.125.187

THICKNESS (inches)

THICKNESS (inches) AND WEIGHT (lbs/square feet)

STANDARD WIDTHS AND LENGTHS (inches)24 x 48 48 x 96

THICKNESS TOLERANCES (inches)

DIAMETER (inches)

TOLERANCES (inches)DIAMETER TOLERANCE

2-1/42-1/234

5678

2-1/2 ...........13.983..................16.774..................22.365..................27.966..................33.54

.250

48 x 120

SPECIAL ALLOYS, PLATEABLE GRADES, FLAME RETARDANTAND COLORS QUOTED ON REQUEST

1-1/2 and over ..............+only

COMPRESSION MOLDED SHEET

DID YOU KNOW THAT BOTH NATURAL (BEIGE) AND BLACKABSYLUX ARE FDA COMPLIANT FOR USE IN FOOD PROCESSING?



29


ABS SPECIALTY GRADES

ABSYLUX® CN-F (Conductive Acrylonitrile-Butadiene-Styrene)Non-sloughing, carbon-fiberfilled material with high strength and stiffness; easily machined.

PRODUCT APPLICATIONSDisk drive assembly fixtures, Semiconductor / electronic components, Electronic component transfer trays, Telecommunications hardware and Automotive equip-ment.

PRODUCT AVAILABILITYColor(s) : Black, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick

ABSYLUX® CN-P (Black)(Conductive Acrylonitrile-Butadiene-Styrene)Carbon-powder-filled conductive material with high strength and stiffness, and rela-tively high impact strength. This material is easily machined and fabricated into close tolerance finished parts.


PRODUCT AVAILABILITYColor(s) : Black, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick

ABSYLUX® SD-A (Natural / Beige or Black)(Static-dissipative Acrylonitrile-Butadiene-Styrene)Non-Carbon filled anti-static material which has high impact strength, good tensile and flexural strength, and is easily machined. Available in natrual or black, it can be easily thermoformed in thinner gauges, and is bondable with WELD-ON 1707.


PRODUCT AVAILABILITYColor(s) : Black & Beige, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick

Visit Alro Plastics Onlinealroplastics.com

alro.com alro.com




30


SD-A

MECHANICAL PROPERTIESTensile Strength @yeildTensile Elongation @breakFlexural StrengthFlexural ModulusIzod Impact Strength Notched Un-notchedHardness - Shore D

ASTM UNITS

psi

%psipsi

ft•lbs/inft•lbs/in

---

D638

D638D790D790

D256D256

D2240

190160HB

oFoF---

D648D648

---

D257D257Mil-B-

81705-B

PROPERTY TESTED

THERMAL PROPERTIESHeat Deflection Temp @ 66 psi @ 264 psiFlame Rating - UL94ELECTRICAL PROPERTIESSurface Resistivity dryVolume Resistivity dryStatic Decay 15% RH

CN-P

102 - 105

102 - 105

<0.1

---185HB

1.03

1.70

---

%

D792

D570

OTHER PROPERTIESSpecific GravityWater Absorption @24 Hours

1.03

.30

ABS SPECIALTY ABSYLUX® ABS GRADES

CN-F

17,250

2.523,500

1,450,000

1.03.5---

4,000

11.07,200

280,000

1.013.5---

5,000

13.08,000

260,000

6.0no break

68 D

---215HB

ohm/sqohm/cmseconds

102 - 106

102 - 106

<0.1

109 - 1011

109 - 1011

<0.3

1.14

.25

As part of our in-process QC, Alro Plastics employees are required to check the first, last and various pieces throughout the QC process to ensure the pieces are correct.



31


ACETALS Acetron® GP Acetal (Copolymer) is Quadrant's general purpose copolymer acetal and is the only porosity-free acetal product available today. Acetron® is a tough, stable thermoplastic offering a unique combination of properties. Key properties include high modulus of elasticity, high strength, rigidity and dimensional stability. The material also exhibits a high natural lubricity, a wide useful temperature range and good electricals. Acetron® has excellent resistance to moisture, gasolines, solvents and many other neutral chemicals. Acetron® properties include low coefficient of friction, good bearing properties and a high resistance to repeated impacts. Acetron® GP natural is FDA, USDA, NSF, Canada AG and 3A-Dairy compliant.Delrin® Acetal (Homopolymer) is an acetal homopolymer made by DuPont®. It is characterized as having an excellent combination of physical properties that make it suitable for numerous applications. With low moisture absorption and a low coefficient of friction, Delrin® is uniquely tailored for wear applications in high humidity or moisture environments. Delrin® will maintain constant physical properties under high moisture conditions and out-perform nylon in bearings under these conditions.Delrin® AF Blend is a combination of oriented PTFE/TFE fluorocarbon fibers uni-formly dispersed in Delrin® acetal resin. This combination produces a material that has strength, toughness, dimensional stability and fabrication economy which ap-proaches that of Derlin®, plus the surface characteristics of unlubricated PTFE, the world's most slippery solid material.Delrin® Glass-Filled stock shapes exhibit the basic Delrin® properties plus high strength. Overall mechanical properties and dimensional stability are enhanced in this tough material. Specific property advantages include increased stiffness, better creep resistance and a higher dimensional stability. Parts designed using glass-filled will exhibit high fatigue endurance, low deformation under load and good impact resistance.

TYPICAL PROPERTIESAcetron® GP Acetal (Copolymer):• Easily machined • High mechanical strength• Excellent dimensional stability • High rigidity• Good abrasion resistance • Low moisture absorption• High natural lubricity • No center line porosity

Delrin® Acetal (Homopolymer):• Excellent dimensional stability • Low coefficient of friction• Excellent machinability • Low moisture absorption• FDA approved (natural) • Stiffness• Good wear and abrasion resistance • Strength

Delrin® AF Blend: • Excellent dimensional stability • No lubrication required• Good wear and abrasion resistance • No slip or stick• Low coefficient of friction

Delrin® Glass-Filled: • Excellent dimensional stability • Improved creep resistance• Greater stiffness • Light weight• High tensile strength



32


ACETALS PRODUCT APPLICATIONSDELRIN® (Homopolymer): Bearings, Bushings, Electrical Insulators, Gears, Ma-chine Guides, Rollers, Seals, Timing Screws, Valves and Washers.DELRIN® AF: Anti-friction Parts, Bearings, Bushings, Sliding Applications, Valve Seals and Wire Guides.DELRIN® Glass-Filled: Bearings, Close Tolerance/Precision Parts, Gears and Parts requiring greater stiffness.ACETRON® GP (Copolymer): Anti-friction Parts, Bearings, Electrical Compo-nents, Fuel System Parts, Gears and Pulleys.

TYPICAL PROPERTIES:ACETRON®

(Copolymer)DELRIN®

(Homopolymer)UNITS DELRIN®AF (PTFE Blend) PROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oF.Tensile Strength, 73oF.Tensile Modulus of Elasticity, 73oF.Tensile Elongation (at break), 73oF.Flexural Strength, 73oF.Flexural Modulus of Elasticity, 73oF.Shear Strength, 73oF.Compressive Strength, 10% Deformation, 73oF.Compressive Modulus of Elasticity, 73oF.Hardness, Rockwell, Scale as noted, 73oF.Hardness, Durometer, Shore "D", 73oF.Izod Impact (Notched), 73oF.Coefficient of Friction (Dry vs. Steel) DynamicLimiting PV (with 4:1 safety factor applied)Wear Factor "k" x 10-10

Relative MachinabilityFDA Compliant

D792D638

D638

D638D790

D790D732

D695

D695

D785

D2240D256,Type "A"

QTM55007QTM

55007QTM

55010--- ---

1.4111,000

45,000

3013,000

450,0009,000

16,000

450,000

M89 (122)

86D

1

.25

2,700

2001

Yes

---psi

psi

%psi

psi psi

psi

psi

M (R)

---ft.-lb./in.of notch

---

psi-fpm10-10in3-min/

lb-ft-hr

1 = easy---

1.419,500

40,000

3012,000

400,0008,000

15,000

400,000

M88 (120)

85D

1

.25

2,700

2001

Yes

1.508,000

43,500

1512,000

445,0007,600

16,000

350,000

M85 (115)

83D

0.7

.19

8,300

601

No



33


ACETALS TYPICAL PROPERTIES:

PROPERTY TESTED

D149EOS/ESD

S11.11

D150D150UL 94

ELECTRICAL PROPERTIESDielectric Strength, Short TermSurface Resistivity

Dielectric Constant,106HzDissipation Factor,106HzFlammability @ 3.1mm (1/8 in.) (5)

ASTM UNITS

Volts/milOhm/Sq

---------

420>1013

3.80.005

HB

450>1013

3.70.005

HB

400>1013

3.10.01HB

CHEMICAL PROPERTIESWater Absorption Immersion - 24 hoursWater Absorption Immersion - Saturation

D570(2)

D570(2)

% by

weight

% by

weight

0.2

0.9

0.2

0.9

0.2

1.0

DELRIN®AF (PTFE Blend)

DELRIN®

(Homopolymer)ACETRON®

(Copolymer)

THERMAL PROPERTIESCoefficient of Linear Thermal Expansion Heat Deflection Temperature 264 psiMelting Point (Crystal- line) PeakContinuous Service Temp in Air (Max.)(1)Thermal Conductivity

E831(TMA)

D648

D3418

---F433

5.4 x 10-5

220

335

1801.6

in./in./oF

oF

oF

oFBTU-in/hr-ft2-oF

4.7 x 10-5

250

347

1802.5

5 x 10-5

244

347

180---

Alro Plastics employee preparing to cut a large production job on our Schelling CNC Saw. This production CNC saw can cut material up to 8"thick and 14 ft long.



34


1/45/163/8

ACETALS ACETRON® GP SHEET / SLAB

1/83/161/45/163/8

STANDARD COLORS Natural (white) Black

ACETRON® GP ROD

THICKNESS (inches)

STANDARD COLORS Natural (white) & Black

SHEET TOLERANCES (inches)


OD TOLERANCES (inches)

AVAILABLE DIAMETERS (inches)

1/161/83/16

1/25/83/4

2-1/42-1/22-3/4

1-1/21-3/42

7/811-1/4

33-1/24

LENGTH+1.00/-.000 .........+1.50/-.000 .........

1/8 to 4..........Limited*.........

12 x 48 and 24 x 48 ................48 x 120 ..................................

WIDTH+.500/-0+.500/-0

SLAB / SIZES (inches) TOLERANCES

>1/8 to 2 ............................................................................>2 to 3 ...............................................................................>3 and up...........................................................................

1/32 to 1/8............................................................................

COPOLYMERAS EXTRUDED

+/-.005+.025/-.000+.050/-.000+.125/-.000

1/8 and 1.................................>1 to 2 ....................................>2 to 2-3/4 ..............................>2-3/4 to 8 ............................>8 to 10 .................................

8 ft.....................................8 ft.....................................8 ft.....................................4 ft. ..................................3 ft.....................................

+.003/-.000+.005/-.000+.015/-.000+.250/-.000+.300/-.100

Longer and intermediate lengths available on request.

TOLERANCESTD LENGTH (feet)DIAMETER

5-1/266-1/277-1/2

44-1/44-1/24-3/45

2-3/433-1/43-1/23-3/4

2-1/82-1/42-3/82-1/22-5/8

1-1/21-5/81-3/41-7/82

7/811-1/81-1/41-3/8

7/161/29/165/83/4

Acetal Copolymer is also produced up to 8" thick (non stock item)

8910

THICK SHEET SIZE

THICK

ACETRON® GP is produced from resin certified to ASTM D 4181, POM 211. ACETRON® GP natural, meets ASTM D 6100 S-POM 0211, LP (Low Porosity), FDA CFR 21, Section 177.2470 (a), (b), (c) and (d)(2) and is 3-A Dairy approved.

56

Acetal Copolymer rod is available up to 19-1/2" diameter (non stock item)



35



alro.com alro.com

ACETALS DELRIN® SHEET

1/25/83/4

STANDARD THICKNESS (inches)




1/81/43/8

11-1/41-1/2

1-3/422-1/4

WIDTH+.500/-.000 .........+.500/-.000 .........

1/4 to 1-1/2 .............1-3/4 to 3 ................

24 x 48 and 24 x 96 .......... 24 x 48 ........................

LENGTH+1.00/-.000+1.00/-.000

SHEET SIZES (inches) TOLERANCES

1/4 to 2............................................>2 to 3 ............................................

+.025/-.000+.050/-.000

1/45/163/87/161/2


DELRIN® ROD



1/4 and 1.................................>1 to 2 ....................................>2 to 2-3/4 ..............................3 and above ............................

8 ft.....................................8 ft.....................................8 ft.....................................4 ft. ..................................

+.003/-.000+.005/-.000+.015/-.000+.250/-.000



5-1/2678

3-3/444-1/44-1/25

2-1/22-3/433-1/43-1/2

1-3/41-7/822-1/82-1/4

1-1/81-1/41-3/81-1/21-5/8

9/165/83/47/81

DELRIN® 150 natural, plate and rod, is produced from resin certified to ASTM D 4181,

POM 111 and meets ASTM D 6100 S-POM 0111, FDA CFR 21, Section 177.2480.

SHEETTHICK

THICK TOLERANCE

Other thicknesses can be run if quantity is large enough to meet mill minimum

2-1/22-3/43

Some thicknesses may be available in 48" x 120" sheet size, please call for sizes




36


ACETALS - FDA BLUEFDA COMPLIANT BLUE ACETAL COPOLYMERThe foremost goal in the food and beverage production & packaging industry is to deliver high quality, healthy and safe products. With that goal in mind, Alro Plastics is now stocking FDA compliant Blue Acetal in both sheet and rod stock. The FDA compliance makes it safe to use in the food and beverage industry, while the blue color makes it easier to identify should the part ever chip or break off and fall into the product being made.

Because acetal absorbs minimal amounts of moisture, its physical properties remain constant in a variety of environments. Low moisture absorption results in excellent dimensional stability for close-tolerance machined parts. In high moisture or submerged applications, acetal bearings outperform nylon 4 to 1. Acetal is ideally suited for close tolerance mechanical parts and electrical insulators which require strength and stiff-ness. It also offers resistance to a wide range of chemicals including many solvents.

Alro Plastics is now stocking FDA Compliant Blue Acetal in a select few sizes, please see below for specific sizes in both sheet and round rod.

TYPICAL PROPERTIES• Low moisture absorption• Excellent dimensional stability• High strength, stiffness• Easy to machine• No centerline porosity• FDA compliant

SHEET THICKNESS3/4" 1" 1-1/2"

CURRENT STOCK AT ALRO PLASTICS

SHEET SIZES24" x 48" (standard)

ROUND ROD SIZES2"dia and 3"dia

ROUND ROD LENGTHS8 foot long



37



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ACETALS - SUSTARIN® C XDTX-RAY DETECTABLE ACETAL COPOLYMERRochling Engineering Plastics is the first manufacturer to offer extruded X-ray detect-able Acetal Copolymer sheets and rod for machined parts and components in the food processing industry.With new regulations in place, the FDA now mandates that all food processors have comprehensive preventive controls and safety programs in place. They have the complete authority to recall food due to contamination, and it is well known to food processors that a recall can kill a brand.

Repeated handling, cleaning and normal wear and tear of plastic component parts on processing machinery increases the risk of a fragment breaking off and con-taminating the product, especially with the ongoing pressure to increase produc-tion line speeds. Quality checks are performed at process control points typically with either metal or X-ray detection systems. In many cases, X-ray systems are required or preferred due to the food (such as meat products) and the fact that the system can effectively detect contamination post-packaging.

Sustarin C XDT has been proven to be detected in a particle as small as 3mm cube on production lines running as fast as 250 feet-per-minute.

TYPICAL PROPERTIES• Easily machined • High mechanical strength• Excellent dimensional stability • High rigidity• Good abrasion resistance • Low moisture absorption• High natural lubricity • No center line porosity

SHEET THICKNESS3/8" to 4" thick

SUSTARIN® C XDT AVAILABILITY

SHEET SIZES48" x 120"

ROUND ROD SIZES1/2" Dia to 6" Dia

ROUND ROD LENGTHS10 foot long




38


ACRYLICAcrylic plastic sheet is completely transparent, flexible and has great resistance to breakage. It is an excellent material which can replace glass for windows, doors, partitions and skylights. It is lightweight, with only half the weight of glass, and it is virtually unaffected by nature. Acrylic sheet is supplied in general purpose grades and in many special grades formulated to meet specific physical requirements. Most formulations are supplied in a variety of transparent, translucent, and opaque colors as well as colorless transparents. The material is also supplied in a number of surface patterns. Acrylic plastic can be thermoformed or molded economically to create shapes suitable for a variety of applications.

PRODUCT APPLICATIONSConveyor Shields, Doors (entry/garage/patio/shower/sliding/storm), Electronic Game Faces, Equipment Enclosures, Food Sneeze Guards, Forklift Shields, Guides, Graphics, Museum Cases, Printer Covers, Security Barriers, Signs, Skylights, Sunscreens, Tape Drive Windows, Vending Machine Glazing, Viewing Ports and Windows (basement/home).

ADVANTAGES OF ACRYLIC• Ease of Fabrication

When Acrylic is heated to its forming temperature (approximately 325oF) it becomes soft and pliable and can be formed into a variety of shapes. As the material cools in its formed state, it solidifies and holds the shape to which it has been formed. Because the material is formed at low pressure, molds can be made from plastic and low-cost wood. Acrylic can also be machined, drilled and sawed like wood or soft metals.

• Excellent Electrical PropertiesAcrylic has certain unmatched electrical properties which are affected slightly by weathering or moisture. Its surface resistivity is higher than most plastic materials and its power factor decreases with increased frequency.

• LightweightAcrylic is less than 50% as heavy as glass, is 43% as heavy as aluminum and 70% as heavy as magnesium.

• Impact ResistantAlthough it weighs less than half as much as glass, Acrylic has from 6 to 17 times greater impact resistance than ordinary glass in thicknesses of .125" to .250".

• Weather ResistantAcrylic sheet withstands weather and sun exposure with almost no loss of light transmittance, clarity and strength in over a quarter century of usage.

TYPICAL PROPERTIES• Dimensional stability • Impact resistant• Excellent fabrication characteristics • Light weight• Excellent clarity • Tough and durable• Good UV factor • Weather resistant• Heat resistant



39


ACRYLIC

PROPERTY TESTED ACRYLIC

PHYSICAL Tensile Strength Flexural Strength Modulus of Elasticity Compressive Strength @ yield Izod Impact Strength (notch) Hardness: Rockwell Barcol Light Transmission Specific Gravity Water Absorption/Saturation

ASTM UNITS

10,00017,000

480,00017,000

0.4934892

1.190.2

psipsipsipsi

ft•lbs/inM

%1 = water

%

D638D790D790D695D256D785

D2583D1003D792D570

TYPICAL PROPERTIES

THERMAL Deflection Temperature Under Load, 264 psi Thermal Expansion Flammability/Burning Rate 0.125" Self Ignition Temperature

195

.0000401.0

830

D648

D696D635

D1929

oF

in/in/oFin/min

oF

430

3.63.3

0.060.04

ELECTRICAL Dielectric Strength (short time) 0.125" Dielectric Constant 60 Hz 1000 Hz Dissipation Factor 60 Hz 1000 Hz

D149

D150D150D150D150

V/mil

Note: Values listed are typical and are meant only as a guide to aid in design. Values shown are for 0.250" thickness. Some values will change with thickness.

Are you having difficulty cutting Acrylic without it chipping on you? Eliminate the headache and let Alro Plastics cut it to whatever size you desire. With our numerous CNC Saws we are able to quickly turn around any cut to size job to meet your due date.



40


ACRYLICSHEET

3/161/43/8

1/163/321/8

1/8 3/16 1/4

72 x 9660 x 9648 x 96

STANDARD THICKNESS (inches) for CLEAR

STANDARD WIDTHS AND LENGTHS (inches)

STANDARD THICKNESS (inches) for WHITES AND SOLAR TINTS

1/23/4 1

1-1/2*1-3/4* 2*

Extruded Acrylic ends at 1"(.944) thick, Cast Acrylic* over 1"

All of our Alro Plastics facilities are well stocked with multiple types of plastics in various forms, colors, shapes and sizes to best suit your individual needs.



41



alro.com alro.com

*2447*7328

whitewhite

3116

21462662-S21572415228321192016203720302108211420502051

ivoryredredredred

orangeyellowyellowgreengreenblueblueblue

*2064*2074*2404*24122370220821112092208220692424

greygrey

bronzebronzebronzeyellowgreengreengreenblueblue

% REFLECTED FOR THICKNESSES:

1/8" 3/16" 1/4"COLOR

NUMBERCOLORNAME

LIGHT TRANSMISSION OF WHITE TRANSLUCENT SHEET

LIGHT TRANSMISSION OF COLORED TRANSLUCENT SHEET

*Most readily available colors.

5030

3721

33329

126

19268221

19

33329

126

19268221

19

33329

126

19268221

19

271349271079782670568

271349271079782670568

271349271079782670568

LIGHT TRANSMISSION OF COLORED TRANSPARENT SHEET

ACRYLIC LIGHT TRANSMISSION:TRANSLUCENT AND TRANSPARENT COLORSThe light transmission of each white color decreases with an increase in the thickness of the material. Nominal thicknesses of a given translucent or transparent color have the same percentage of light transmission. This is apparent through the adjustment of the color concentration according to sheet thickness. If colors listed below are used for a sign application, check all samples under a reflective light for color clarity and light transmission. Some colors may appear analogous under reflected light but transmit light at different rates.




42


ACRYLIC PLEXIGLAS® ACRYLIC SHEET GRADESPLEXIGLAS® G CELL-CAST ACRYLIC SHEETPremium architectual-grade Plexiglas® G satisfies the requirements for all high per-formance acrylic sheet applications. Plexiglas® G is made by a cell-casting process which provides the following characteristics: best optical-quality, highest long-term design stress, superior weatherability, ease of fabrication, and the highest degree of chemical resistance available in an acrylic sheet.

Plexiglas® G sheet is available in colorless, white translucent and many transparent colors, as well as in a P4 one-sided pattern. Plexiglas® G is sold in a variety of thick-nesses, and it is available in sheet sizes of 4', 5' and 6’x8'.

PLEXIGLAS® G P95 ACRYLIC SHEETAcrylic sheet can easily be Plexiglas® G standard acrylic P95 is patterned on one side of the sheet; this is an added texture that provides decorative effects and diffuses annoying surface reflections. The matte finish is available on one side only.P-95 is manufactured via a cell-cast process that satisfies the requirements of nearly all high-performance applications. The matte finish is available in a number of colors with sheet sizes ranging from 48" x 96" to 72" x 96". Thicknesses include 0.118", 0.177" and 0.236".

PLEXIGLAS® MC ACRYLIC SHEETPlexiglas® MC is an economical sheet produced via a property process known as melt calendering. It offers many of the same high quality features as Plexiglas® G. In addition, it has exceptional thickness tolerance and can be thermoformed to greater detail. Plexiglas® MC sheet is available in sign white, black, and more than 30 trans-lucent and transparent colors. MC is available in a wide variety of sheet sizes and patterns, with thicknesses from .060" to .354".

PLEXIGLAS® MC MATTE FINISH An industry standard, Plexiglas® MC is a continuous process acrylic sheet that of-fers exceptional thickness tolerance. Now available in a Matte Finish, this versatile sheet offers more design possibilities. An alternative to P95, MC Matte Finish of-fers fabricators a wider range of sizes to improve yield and reduce costs. It is ideal for displays, point-of-purchase items, building applications and general fabricated parts. Available in standard widths of 48", 51", 60", 63", 72", and 75" and standard lengths of 96" and 100" with thicknesses from 0.060" to 0.354".

PLEXIGLAS® FROSTED ACRYLIC SHEETDesigned for use in point-of-purchase displays, illuminated signage, and as a lighting diffuser, Plexiglas® Frosted sheet is made from an acrylic resin that incorporates a frosting mechanism that is integrated throughout the sheet structure. This mechanism provides a textured finish on all surfaces, requiring no secondary finishing.

In point-of-purchase displays, the frosted effect hides scratches and fingerprints, and requires less cleaning to maintain an attractive surface. Since the scattering mechanism is integral to the structure, surface scratches and processing have no noticeable effect on optical properties. Unlike surface embossed textures, Plexi-glas® Frosted sheet will retain its frosted look after thermoforming. Designers will find the new frosted sheet attractive for lighting, shelving, tabletops, backdrops and visual displays.




43


ACRYLICPLEXIGLAS® ACRYLIC SHEET GRADESPLEXIGLAS® FROSTED ACRYLIC SHEET

Standard Product Offering: Colorless and 3167 Light Green Gauges Sheet Dimensions 0.080" (2mm) 48"X96" 0.118" (3mm) 60"X96" 0.177" (4.5mm) 63"X100" 0.220" (5.5mm) 72"X96" 0.236" (6mm) 72"X100" 0.354" (9mm) 75"X100" 0.472" (12mm) Additionally, Plexiglas® Frosted sheet is now available in a standard thickness of 0.118"(3mm) and a sheet size of 51" x 100" in the following colors: 3160 Light Gray, 3161 Light Bronze, 3162 Dark Blue, 3163 Light Blue, 3164 Dark Red, 3165 Black Opaque, 3166 Medium Blue, W3172 White Translucent

PLEXIGLAS® CLEAR-EDGED FROSTED ACRYLIC SHEETPlexiglas® Clear-Edge Frosted was designed using the same resin technology as Plexiglas® Frosted sheet. An added benefit is the application of a new process technology featuring a frosted effect on both sheet surfaces, highlighting the clar-ity of the colorless or colored “clear” edge. Designed in response to the growing demand for “matte” finish looks, the sheet’s middle clear layer is sandwiched between thin top and bottom frosted layers. Clear-Edge Frosted is the ideal choice for designers looking to create attractive lighting, shelving, tabletop, backdrop and point of purchase displays. The Frosted surface maintains all the attributes associated with our current Frosted sheet material: · Effectively diffuses the light · Hides fingerprints and scratches · Requires less cleaning and maintenance

Plexiglas® Clear-Edge Frosted is sold in standard widths of 48", 51", 60", 63", 72" and 75" and standard lengths of 96" and 100". Plexiglas® Clear-Edge Frosted is available in a thickness range of 0.177" to 0.472". Colorless, Glass Green 3030 and Blue Edge 3120 are offered. Additional colors are also available.

PLEXIGLAS® EdgeFXTM ACRYLIC SHEETPlexiglas® EdgeFXTM acrylic sheet exhibits a stunning color changing effect that will catch the consumer's eye. Dramatically blending dynamic colors into a subtle, uni-form hue. Currently available in two striking color combinations, this unique acrylic sheet will attract attention to your display without detracting from your product.

Plexiglas® EdgeFXTM acrylic sheet brings you all that you have come to expect from the most recognizable name in acrylic. It cuts, routs, drills, cements, polishes and thermoforms as easily as the orignal Plexiglas® MC acrylic sheet. No special tools or new techniques are needed to create a display that will energize your retail image.




44


ACRYLIC PLEXIGLAS® ACRYLIC SHEET GRADESPLEXIGLAS® T ACRYLIC SHEET IMPACT SERIESPlexiglas® T high-clarity impact-resistant acrylic sheet is now available in three grades - T, T2 and T3. Each one offers outstanding aesthetics, rigidity and weatherability in POP and display environments.

Plexiglas® T acrylic sheet grades are available in colorless, white and black. Sheet sizes vary; thicknesses range from 0.080" to 0.354".

All grades provide designers with flexibility, surface hardness and versatile fabrica-tion techniques. Aesthetic appeal is retained even with displays placed in high traffic areas.

PLEXIGLAS® TPlexiglas® T combines the beauty of Plexiglas® MC with added toughness. At the level of toughness afforded by Plexiglas® T, you no longer have to sacrifice clarity, design flexibility, or fabrication techniques to get additional toughness.

PLEXIGLAS® T2Plexiglas® T2, the second level of impact resistance in the Plexiglas® T family, gives the designer the freedom to explore new designs that may not have been possible with a standard acrylic. It can be used for displays in environments where durability is needed.

PLEXIGLAS® T3For your most highly demanding POP applications, we offer the greatest level of impact resistance available with Plexiglas® T3. All three levels offer excellent clarity, rigidity and resistance to the effects of HID lighting in POP and display environments.

PLEXIGLAS® Q ACRYLIC SHEETPlexiglas® Q acrylic sheet offers enhanced craze resistance and durability. Im-proved crazing performance combined with light-weight, optical clarity, excellent weatherability make Plexiglas® Q an excellent choice for retail, cosmetic counter top and point-of-purchase displays. Plexiglas® Q comes in standard widths of 48", 51", 60", 63", 72", and 75" and stan-dard lengths of 96" and 100".

Plexiglas® Q is available in a thickness range of 0.80" to 0.236". Clear and 3030 Green color are offered.

Plexiglas® Q offers improved shape retention in high heat environments (e.g. lighted displays) and exhibits better machining properties than standard extruded sheet.

PLEXIGLAS® SQ ACRYLIC SHEET (Sign Quality Grade)Designed exclusively for use in the sign market, SQ sheet is made by the same proprietary continuous process used to make original Plexiglas® MC. This process ensures exceptional surface finish, optical quality and thickness uniformity in addi-tion to enhanced solvent craze resistance.




45


ACRYLICPLEXIGLAS® ACRYLIC SHEET GRADESPLEXIGLAS® UF-3, UF-4, and UF-5 ACRYLICSome applications, such as document and fine art preservation, call for a material that absorbs more ultraviolet (UV) energy than ordinary glass with absorbing vis-ible light.

Plexiglas® G UF-3 and Plexiglas® MC UF-5 standard and non-glare acrylic sheet finishes filter out up to 99% of all UV rays, as well as some visible light while main-taining the full range of physical properties associated with standard Plexiglas® sheet. Both offer spectrophotometric characteristics that enable them to filter out harmful UV energy.

Plexiglas® G UF-4, developed for mercury vapor lighting applications, can also be used as a protective shield. Plexiglas® G UF-4 does transmit slightly more UV energy than Plexiglas® G UF-3 and Plexiglas® MC UF-5 sheets.

Plexiglas® G UF-3 and UF-4 options are available in sheet sizes of 48", 60", and 72" by 96", and in thickness ranging from 0.118" to 0.472". Plexiglas® MC UF-5 is available in a standard sheet size of 48" by 96", and in thicknesses of 0.060", 0.118" (1.5, 2.0 and 3.0 mm).

PLEXIGLAS® STANDARD and NON-GLARE FINISHES FORPICTURE FRAMINGAltuglas International offers a complete line of Plexiglas® acrylic sheet products designed to meet the needs of picture framers, museums and galleries. Standard and non-glare finishes offer outstanding optical quality that is 17 times stronger and 50% lighter than an equivalent piece of glass. Offered in a 48" x 96" sheet size with thickness ranging from 0.060" to 0.236".

PLEXIGLAS® SB BULLET RESISTANT ACRYLIC SHEETSPlexiglas® SB sheet meets UL 752-Level I for use in bullet-resisting applications involving small arms. It carries US Patent No. 4,505,972. The material is available in sizes of 4', 5' and 6' x 8' sheets. Plexiglas® SB offers a lightweight, crystal clear alternative vs. bullet-resisting glass or polycarbonate of the same UL class rating.

PLEXIGLAS® ELiT2 (Edge Lit Technology) ACRYLIC SHEETPlexiglas® ELiT2 (Edge-Lit Technology) acrylic sheet is designed for use in point-of-purchase displays, illuminated signage and light boxes. It offers the technologi-cal advantage where light focused on the edge of the sheet is transmitted and evenly diffused to both faces of the sheet. This allows the light box manufacturer to conceal the fluorescent tubes in the profile trim, rather than place them behind the sheet. It eliminates the need for bulky display boxes used for illuminated designs and replaces them with slimmer designs.

Plexiglas® ELiT2 is available in pallets of four or 12 sheets in a 0.400" (10mm) thickness. The sheet dimension is 79½” by 120".

Plexiglas® ELiT2 has all the mechanical, thermal, fabrication, and weathering properties of original Plexiglas® G cell cast sheet.




46


ACRYLICOPTIX® ACRYLIC SHEET GRADESOPTIX® (PMMA) ACRYLIC SHEETOptix® is continuously processed acrylic sheet offered in thicknesses of .040" to 1.0" (1mm-25mm), in clear, colors and widths up to 104". Optix® combines high optical clarity with superior impact and weather resistance. The high molecular weight of Optix® acrylic sheet allows for ease in thermoforming, bending and flame polishing.

OPTIX® FROST ACRYLIC SHEETOptix® Frost has a frosting additive incorporated throughout the sheet, providing an elegant textured surface on both sides. Optix® Frost is the ideal choice for POP and store fixtures as it resists fingerprints, scratches and is virtually maintenance free.

OPTIX® DP IMPACT MODIFIED SHEETOptix® DP is ideal for those applications calling for high optical clarity with en-hanced impact strength and outstanding light transmission properties.

DURAPLEX® IMPACT MODIFIED ACRYLIC SHEETDuraplex® offers superior impact strength for many applications including signage, displays, skylights, windows, doors and any interior or exterior application where durability is a requirement. It’s an economical alternative to polycarbonate sheet providing superior weatherability and thermoforming capabilities. Available in thick-nesses of .040" to 500", and widths up to 104". Impact blend percentages include 10, 15, 25, 35, 40, 50, 75 and 100, with custom blends available.

SIGN MARKET ACRYLIC SHEETPlaskolite, Inc. offers Sign Grade Optix® Acrylic and Duraplex® impact modified acrylic in roll stock and oversized flat sheet sizes for the sign fabricating industry.

Roll Stock provides unlimited lengths, reducing the number of seams and joints in a large sign face. It also provides efficient inventory space utilization and better total sheet usage.

Plaskolite’s acrylic sheet is offered in a wide range of sheet sizes, including “over-sized”, to best fit your production specifications.

FABBACK® ACRYLIC MIRROR SHEETFabback® acrylic mirror is made from Optix continuously processed acrylic sheet. Fabback® has the industry’s toughest protective back-coating, which protects against scratching during fabrication.

Available in clear, textures and in over 17 vibrant colors, this durable acrylic mirror is ideal for slatwalls, point-of-purchase displays, casinos, children’s toys, cosmetic displays and for applications in the food service industry.

The standard sheet size is 48" X 96", but Fabback® acrylic mirror sheet is also available in non-stock sizes of 36" X 60" to 80" X 120", in thicknesses of .060" to .236". Fabback® acrylic colored mirror sheet is supplied with a 3mil laser cuttable film and produced with a 1" overage for maximum yield in laser cutting.



47


ACRYLICOPTIX® ACRYLIC SHEET GRADESABRASION RESISTANT ACRYLIC SHEETThe performance, durability and clarity of Plaskolite’s OPTIX® Abrasion Resistant Acrylic Sheets come shining through in everyday use—and even in the most rug-ged of conditions. Each sheet style offers maximum protection and resists wear and tear, maintaining its “like new” look that will hold up under all types of use, whether indoor or outdoor. The sheets are available with the OPTIX® AR coating on one or both sides. Plaskolite, Inc. is a leading supplier of acrylic sheets, and its products are known for their innovation and high quality.

LIGHTING PANELSPlaskolite, Inc. offers a variety of acrylic and styrene lighting panels for residential and commercial environments. Available in cracked ice, prismatic, prisma square, flat white mist and egg crate louver patterns.

RUN-TO-SIZEOptix® acrylic, Duraplex® impact-modified acrylic, Fabback® acrylic mirror or poly-styrene sheet can be ordered to meet the specific size requirements of each appli-cation, reducing waste, cost and prolonging the life of your equipment. Plaskolite, Inc. is the only acrylic sheet manufacturer offering the flexibility of buying acrylic sheet literally run-to-size.

Saw cut and slitter/hot knife edges available. Sheet edges may vary, please specify preferred edge cut at the time of order. The turnaround time for Plaskolite’s run-to-size program is the shortest in the industry.

.040"

.060"

.080"

.100"

.125"

.177"

.187"

.236"

.250"

.375"

.500"

.750"1.00"

14"16"16"16"16"16"16"16"16"24"48"96"96"

5"5"5"5"5"

11"11"16"16"24"24"48"48"

THICKNESS WIDTH LENGTHMINIMUM SHEET WIDTHS & LENGTHS (Run to Size)



48


ACRYLICSPARTECH POLYCAST - CELL CAST ACRYLICSpartech Polycast is the world's largest manufacturer of specialty cell cast acrylic sheet and a leading supplier of aircraft transparencies, marine doors, tanning bed shields, optical & biomedical components, furniture, aquariums and transparent bal-listic enclosures. Spartech Polycast offers a variety of specialty acrylic products for specific applications. Listed below are some of the grades they offer.

GENERAL PURPOSE ACRYLIC SHEETPolycast general purpose acrylic sheet is a cost effective material used in the construction of a wide variety of products. These standard sheet products are used for constructing aquariums, P.O.P. displays, signs, furniture and more.

SUPER ABRASION RESISTANT SHEETPolycast® SARTM has a durable coating that provides 45 times the abrasion resis-tance of uncoated acrylic. Polycast® SARTM is produced by applying a very hard, highly crosslinked polysilicate coating to an acrylic substrate. For more information on Polycast® SARTM please refer to the following page.

AEROSPACE PRODUCTSSpartech Polycast is known, the world over, as a leading producer of cast acrylic sheet for aircraft cabin windows, fighter canopies, windscreens, wing-tip lenses, outer laminates and instrument panels for general aviation and military aircraft. Having been manufacturing cast acrylic sheet for over 30 years, Spartech Polycast is presently the principal supplier meeting U.S. Military Specifications MIL-P-5425, MIL-P-8184 and MIL-P-25690 to the United States aerospace industry.

LIGHT TRANSMITTING and FILTERING SHEETPolycast manufactures a number of different specialty acrylic sheet products for transmitting and filtering UV light. Ultraviolet Transmitting Sheet (UVT) provides in-creased transmission of ultraviolet wavelengths between 280 and 360 nanometers.• Solacryl® SUVT - A crystal clear acrylic sheet product that provides for the transmission of ultraviolet radiation needed in the construction of applications like suntanning beds and animal habitats. • Solacryl® Silk SUVT - Designed specifically for the tanning bed industry, Solacryl Silk SUVT features a high UV transmission with exceptional hiding power.• Ultraviolet Filtering Acrylics - Polycast offers a full line of UV filtering acrylics to help defend previous artwork and documents against the degradation caused by exposure to UV light.

BULLET RESISTANT SHEETDespite all of the improvements in security technology, bullet resistant barriers have been proven to be the only measure that deters crime before it happens. Polycast offers a solution to these problems when one considers the four most important characteristics in choosing bullet resistant sheet (adequate protection, weight, optical clarity and value) the choice is obvious. Spartech Polycast offers three grades of acrylic security glazing for banks, convenience stores and other high risk areas.

SPECIALTY ACRYLIC SHEETINGPolycast offers one of the largest selections of specialty cast acrylic sheeting in the industry. Their engineers are experienced in modifying acrylic sheet to change certain physical, chemical or optical properties to meet the specific requirement of their customers. If you have a unquie application that requires something beyond standard acrylic offerings, give Alro Plastics and Spartech Polycast a chance to help find a solution.



49


ACRYLICSPARTECH POLYCAST - SUPER ABRASION RESISTANTSpartech Polycast® SARTM (super abrasion resistant) acrylic sheet is produced by applying a very hard, highly crosslinked polysilicate (a silicon polymer or polysiloxane) coating to an acrylic substrate. This coating provides Polycast® SARTM sheet with a surface that has 45 times the abrasion resistance of uncoated acrylic, making it an attractive material for applications requiring the safety, optical and aesthetic qualities of acrylic along with a highly abrasion resistant surface.

Light weight and fabrication flexibility cut installation costs.At half the weight of glass, Polycast® SARTM makes handling easier and safer, and installation less costly and time consuming. It can be cut and fabricated at the installation site using power tools. In fact, Polycast® SARTM is ideal for replacement installations; because it is readily fitted into existing frames.

Colors, formulations and finishesPolycast® SARTM is available in a wide variety of transparent, translucent and opaque colors including industry standards such as black, gray and bronze. Ultra-violet transmitting, ultra-violet filtering formulations (including Polycast UF96, UF3 and UF4) and coated one-side sheets are also available.

Spartech Polycast® SARTM is tough, lightweight, weatherable, cleanable and offers excellent thermal insulation. It has an impact resistance that is five times that of glass and half the weight.

Optical clarity outshines other materials.Polycast® SARTM in 1.250" thickness transmits 93% white light, compared to 66% for an all polycarbonate sheet and 55% for bullet-resistant glass. Also, its edges are clear, avoiding the massive appearance of thick glass with its greenish tinted edge. That adds up to the sparkling clear, open look that is more appealing to customers. Tough coating endures years of cleaning without hazing.

SHEET THICKNESS: 0.060" to 2.00"SHEET SIZES: 48" x 72" and 72" x 120"

Special thickness and sizes quoted upon request.

POLYCAST® SAR™ AVAILABILITY



50


ACRYLICCAST ACRYLIC RODCast Acrylic rod has uncommon optical clarity, outstanding light transmission and excellent weatherability. It is not affected by sunlight, resists aging and keeps good stability under variable conditions of cold, heat, moisture and exposure, it will not warp, crack, craze or corrode. Cast Acrylic rod may be preferred for some industrial and commercial applications because it is more optically perfect than molded or extruded types of Acrylic products. It provides good tensile strength and excellent resistance to heat distortion. This clear rod can be used for machining or cementing and will fabricate like wood, metal or other plastics with standard equipment. Cast Acrylic rod is half the weight of comparable glass and has good shatter resistance and durability.

PRODUCT APPLICATIONSDisplays, Electrical and Electronic Parts, Furniture Components, Lenses and Models.

DIA (inches) LBS/FT DIA

(inches) LBS/FT DIA(inches) LBS/FT

.250

.312

.375

.500

.625

.750

.8751.0001.1251.2501.3751.5001.6251.7501.875

.026

.039

.560

.100

.158

.227

.309

.403.511.630.762.907

1.0701.2401.420

2.0002.1252.2502.5002.7503.0003.2503.5003.7504.0004.2504.5004.7505.0005.250

1.611.822.042.523.053.634.264.945.676.457.288.209.10

10.1011.10

5.505.756.006.507.007.508.008.509.009.50

10.0010.5011.0011.5012.00

12.2013.3014.6017.2020.0022.8026.0029.3032.8036.6040.5044.7049.0053.6058.40

.250 through 2.000 ............................. 8 2.125 through 3.000 ............................. 6 3.125 through 6.000 ............................. 4 6.500 through 12.000 ............................. 2 to 4

.250 through .500 .......................................+/-.005 .625 through 1.000 .......................................+/-.010 1.125 through 2.000 .......................................+/-.015 2.125 through 3.000 .......................................+/-.030 3.250 through 6.000 .......................................+/-.045 6.500 through 9.000 .......................................+/-.050 9.500 through 12.000 .......................................+/-.060

TOLERANCES (inches)

STANDARD LENGTHS (feet)



51



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STANDARD LENGTH - 6 feet

TOLERANCEDIAMETER TOLERANCE WALLTHICKNESS

WALL THICKNESS (inches)

OUTSIDE DIAMETER (inches)

.250

.375.125.187

.500

12.00013.62514.00015.00016.00018.00024.00027.625

1.5001.6251.7501.8752.0002.2502.3752.5002.6252.7502.875

8.7509.0009.1259.2509.500

10.00010.50010.62511.00011.50011.750

6.0936.2506.5006.7507.0007.2507.5007.6258.0008.2508.500

4.3754.5004.6254.7504.8755.0005.2505.5005.6255.7506.000

3.0003.1253.2503.3753.5003.6253.7503.8754.0004.1254.250

TOLERANCES (inches)

1-1/2 through 3 ....................... +/-.020 ......................1/8...................+/-.0183-1/8 through 3-7/8 ................. +/-.025 ......................3/16.................+/-.0194 through 6-1/2 ....................... +/-.030 ......................1/4...................+/-.0257 through 8-1/2 ....................... +/-.080 ......................3/8...................+/-.0359 through 12 ........................... +/-.090 ......................1/2...................+/-.045

ACRYLICCAST/CLEAR ACRYLIC TUBEAcrylic tubing is manufactured in standard 6 foot lengths. Machining, drilling, mill-ing, routing as well as many other operations are available upon request.

TYPICAL PROPERTIES• Crystal clarity• Easily bonded• Easily machined• Transparent• Very strong• Weather resistant




52


I.D.(inches)

O.D.(inches)

1/81/83/161/41/43/83/81/21/25/85/83/43/47/811-1/81-1/81-1/41-3/81-1/21-3/422-1/42-1/22-3/43.0003.2503.5003.7504.2504.7505.750

STANDARD LENGTH - 72 inchesTOLERANCES/O.D. and I.D. (inches)

MINIMUMS MAY COME IN TO PLAY

EXTRUDED FINISH/NOT ANNEALED

SPECIAL AND LARGER SIZES, COLORS AND CUT LENGTHSQUOTED ON REQUEST

APPROXLBS/FT

.019 .051 .026 .032 .076 .044 .100 .058 .128 .070 .152 .083 .177 .095 .228 .121 .255 .280 .305 .330 .380 .430 .482 .532 .583 .633 .685 .735 .786 .885 .987 1.190

APPROXFT/BOX2,400

9301,8001,200

6601,200

360780300660336450288390222288210180162144108

84725448363654543630

6

APPROXLBS/BOX

46474738505336453846513753375135545049484136352928232540423230

7

1/161/81/161/161/81/161/81/161/81/161/81/161/81/161/81/161/81/81/81/81/81/81/81/81/81/81/81/81/81/81/81/8

1/43/85/163/81/21/25/85/83/43/47/87/8111-1/41-1/41-3/81-1/21-5/81-3/422-1/42-1/22-3/433.2503.5003.7504.0004.5005.0006.000

WALL (inches)

1/16 through 3/16 ............................................. +/- .0051/4 through 7/16 ............................................... +/- .0101/2 through 1 .................................................... +/- .0151 through 2 ....................................................... +/- .0202 through 3 ....................................................... +/- .0303-1/4 through 5 ................................................. +/- .0455-3/4 through 6 ................................................. +/- .050

ACRYLICEXTRUDED ACRYLIC TUBE



53


SHEET SIZE(inches)

THICKNESS(inches)

SHEET SIZE(inches)

THICKNESS(inches)

.060

.080

.098

.118

48 x 9660 x 9648 x 9660 x 9648 x 9660 x 9648 x 9660 x 9672 x 9648 x 12060 x 12072 x 120

48 x 9660 x 9672 x 9648 x 9660 x 9648 x 9660 x 9648 x 12072 x 96

.177

.220

.236

CUT-TO-SIZE AND SPECIAL SIZESAcrylic Mirror is available in custom sizes and cut-to-size at your request. Circles, radius corners, routed shapes and rectangles are all available with prompt delivery.

COLORSAll colors available in .118" gauge and many in .236" gauge. Standard sheet size is 48" x 96". Available colors include: Red, Gray, Pink, Blue, Bronze, and Gold.

POLYCARBONATE MIRROR SHEETSPolycarbonate Mirror is available for applications requiring high impact strength and fire rating considerations. The thickness gauges available in clear mirror are .060", .080", .093", .118", .117", and .236". Bronze color mirror is offered in gauges .118" and .236". Standard size for all polycarbonate is 48" x 96".

PETG MIRROR SHEETSPETG offers ease and economy in die cutting and slitting as its primary feature. PETG Mirror is available in thickness gauges ranging from .030" through .118" in a standard sheet size of 48" x 96".

ACRYLIC ACRYLIC MIRROR SHEETSHalf the weight of glass, Acrylic Mirror is shatter resistant with extensive design flex-ibility. It may be cut into intricate shapes, drilled, sanded, polished, machined, cold formed for curved shapes or strip heated for a sharp bend. Safer than glass during fabrication and installation, acrylic mirror at comparable thickness offers ten times the break resistance of plate glass. Acrylic Mirror is highly reflective and should not be used where precise image reflection is required. All sheets are protected on the front surface with clear polyethylene film.

TYPICAL PROPERTIES• Break resistant • Light weight• Easy fabrication • Mar-resistant• Economical • Optical image clarity• Fire resistant • Shatter resistant

ACRYLIC MIRROR SHEETS



54


ARMOR-X™ - Polymer CompositeARMOR-X™ , ARMOR-X™ w/ProKnob™

Protect equipment and surfaces with Armor-X™. Armor-X’s™ non-marring, cushioned surface shields critical surfaces and heavy, expensive parts and equipment, including stainless steel, from gouges and scratches. From work surfaces to flooring, Armor-X™ helps protect your investment.

TYPICAL PROPERTIES• Resists oils, cutting fluids and chemicals• Has excellent impact and wear resistance• Is more flexible than other polymers• Is available in two finishes, including anti-skid ProKnob™ surface.

TARGET INDUSTRIES• Machine Shops• Material Handling• Metals Finishing• Outdoor Recreation• Marine Applications• Steel Mills

PRODUCT APPLICATIONSBench Tops, Bumper Pads, Machine Shop Flooring, Storage Bins

SHEET THICKNESS1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"

ARMOR-X™ AVAILABILITY

SHEET SIZES48" x 96" 48" x 120" 60" x 120"

SHEET THICKNESS*3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"

ARMOR-X™ w/ ProKnob™ AVAILABILITY

SHEET SIZES48" x 96" 48" x 120" (5/8" to 1"thick only)

* Thickness refers to base and does not include the height of the knobs.



55


TYPICAL PROPERTIES

UNITSPROPERTY TESTED ASTM

PHYSICAL PROPERTIESDensityYield PointElongation at YieldTensile BreakElongation at BreakTensile ModulusFlexural Modulus Izod ImpactTensile ImpactSand Wheel Wear

Hardness, DurometerStatic FrictionDynamic FrictionMelt PointMaximum Operating TempVolume ResistivitySurface Resistivity

D792D638D638D638D638D638D790

D4020DIN 53448

G65

D2240D1894D1894D3417

---D257D257

lbs/ft3

psi%psi%psi psi

ft-lbs/in2

ft-lbs/in2

AR-01, Steel=100

DUnitlessUnitless

oFoF

Ohm-cmOhm

61.82,03018.9

3,190100

51,50044,225

31460265

500.2440.209

278-289180

>1015

>1015

ARMOR-X™

ARMOR-X™ - Polymer Composite

Not only can Alro Plastics cut plastic rod up to 18" diameter in house, we also offer production rod cutting to handle your large quantity cut jobs.



56


BORATED PE - BOROTRON® HD050Borotron® HD050 is based on Quadrant's high performance HDPE with 5% elemental boron. Borotron® has been used as a medical and industrial shielding material to attenuate and absorb neutron radiation. This easily fabricated polymer material also offers designers greater durability and function over a wider range of temperatures than traditional materials.

TYPICAL PROPERTIES• Easy to handle and fabricate• Durable over a wider temperature range• Consistent density and homogeneity• Superior dimensional quality and flatness

PRODUCT APPLICATIONS• Medical vaults and doors• Hot cells• Nuclear detection systems• Nuclear storage and transport containers• Particle accelerators

NOTE:Materials with a high hydrogen density are also used as a component in neutron shielding systems. If you are looking for the broadest range of sizes and shapes in unfilled hydrogen rich material, Alro Plastics can meet your needs with TIVAR® 1000. Please refer to the TIVAR® section of this reference guide.

SHEET THICKNESS1" (only)

BOROTRON® HD050 AVAILABILITY



alro.com alro.com




57


TYPICAL PROPERTIES: BOROTRON®

HD050UNITSPROPERTY TESTED ASTMUL TEST#

D792D638D638

D638

D790D790

D695

D695

D2240

D256 "A"

1.012,400

111,200

3.9

4,200126,500

3,500

97,400

71

0.9

---psipsi

%

psipsi

psi

psi ---

ft.lb./in.

BORATED PE - BOROTRON® HD050

E-831(TMA)D648

D3418

---

THERMAL PROPERTIESCoefficient of Linear Thermal Expansion (-40oF to 300oF)Heat Deflection Temperature 264 psiMelting Point (crystalline) peakContinuous Service Temp in Air (Max.) (1)

in./in./oF

oF

oF

oF

1.1 x 10-5

---

260

180

D257UL94

ELECTRICAL PROPERTIESService ResistivityFlammability @ 3.1 mm (1.8 in.) (2)

ohms/square---

>1012

HB

MECHANICAL PROPERTIESSpecific Gravity, 73oFTensil Strength, 73oFTensile Modulus of Elasticity, 73oFTensile Elongation (at break), 73oFFlexural Strength, 73oFFlexural Modulus of Elasticity, 73oFCompressive Strength, 10% Deformation, 73oFCompressive Modulus of Elasticity, 73oFHardness, Durometer, Shore "D" Scale, 73oFIzod Impact (notched), 73oF

D570 (3)

D570 (3)

MISCELLANEOUSWater Absorption Immersion, 24 hoursWater Absorption Immersion, Saturatoin

% by weight

% by weight

<0.01

<0.01

(1) Data represents Quadrant's estimated maximum long-term service temperature based on practical field experience.(2) Estimated rating based on available data. The UL94 Test is a labratory test and does not relate to actual fire hazard. Contact Quadrant for specific UL "Yellow Card" recognition number. (3) Specimens: 1/8" thick x 2" diameter or square.



58


BORATED PE - DENSETEC® SHIELDDensetec® Shield is a product specially designed for nuclear shielding applica-tions. The material employs 5% Boron by weight to shield neutrons in a variety of applications including high intensity X-rays, cancer treatment facilities, nuclear submarines, and nuclear power plants.

TYPICAL PROPERTIES• Lower cost and ligher weight than lead• Replaces lead in nuclear shielding applications• Standard is 5% boron by weight - HDPE based material• Superior dimensional quality and flatness• MIL-P-23536 certified material is inspected per MIL-I-45208 A

PRODUCT APPLICATIONS• MRI and X-Ray rooms• Containment boxes• Nuclear or radiation shielding• Nuclear submarines• Linear particle accelerators• Cancer treatment facilities

SHEET THICKNESS1/2" to 4" thick

DENSETEC® SHIELD AVAILABILITY

SHEET SIZES48" x 96" and 48" x 120"



59


TYPICAL PROPERTIES: DENSETEC®

SHIELDUNITSPROPERTY TESTED ASTMUL TEST#

D792D638

D638

D638D1894D1894

D256

D4020Method A

D2240D570

58.52,800

5,800

300%0.15 - 0.200.05 - 0.08

No Break

> 28.4 ft-lb./in2

620.01%

lbs/ft3

psi

psi

%------

ft.lb./in

ft-lb./in2

Shore D%

BORATED PE - DENSETEC® SHIELD

D648

D1525---

D696

C177C351/D150

THERMAL PROPERTIESHeat Deflection Temperature @ 66 psiVicat Softening TemperatureMelting PointCoefficient of Linear Thermal ExpansionThermal ConductivitySpecific Heat

oF

oFoF

in./in./oF

BTU-in./h-ft2-oFBTU/lb./oF

174 oF

262 oF 271 oF

8.3 x 10-5

2.8 BTU-in./h-ft2-oF0.48 BTU/lb./oF

D149D150D257D257

ELECTRICAL PROPERTIESDielectric StrengthDielectric ConstantVolume ResistivitySurface Resistivity

V/mil---

ohm-inohm

2,290 V/mil2.3

3.9 x 1013 ohm-in1 x 1012 ohm

MECHANICAL PROPERTIESDensityTensil Strength @ Yield, MPa (ksi)Tensile Strength @ Break, MPa (ksi)Elongation @ BreakCoefficient of Friction, StaticCoefficient of Friction, KineticNotched Izod Impact StrengthIzod Impact Strength

Durometer HardnessWater Absorption @ Saturation



60


BORATED PE - KING PLASTI-SHIELD®

Borated Polyethylene Neutron ShieldingWith 5% boron by weight and trademark purple color, King Plasti-Shield® 5% Borated Polyethylene is manufactured to meet all applicable applications for indus-trial use, medical applications (with regards to cancer treatment) and is effective shielding for support in all areas of security, i.e., seaports, airports, border protec-tion and other applications requiring attenuation of thermal neutrons.

King Plastic Corporation is certified by prime vendors of the U.S. government as the source for Grade II and Grade III neutron shielding material on nuclear sub-marines and naval warships. Our process, materials, quality programs, sampling, testing, tracing and packaging all meet or exceed military specifications such as MIL-P-23536A and EB2562E. We use MIL-STD-45662 for internal calibration system traceable back to NIST.

QUALITY PRODUCT• King makes material that meets MIL-P-23536A and EB2562E and have quality procedures that meet all requirements of both.• King only uses approved suppliers for all raw materials.• Test for Hydrogen Density to verify correct level.• Use a Fluorscopic X-Ray machine to check for voids and foreign materials.• Audited by the Navy Nuclear, Electric Boat and Northrup Grumman every 2 years with no findings.• Perform all marking of material for traceability in accordance with MIL-STD-792.• Supply all Lab Reports and all Certifications.• 100% visual inspections are performed on all material

PRODUCT APPLICATIONS• Medical vaults and doors for linear particle accelerators and other radiation applications.• Shielded nuclear containment chambers (hot cells)• Nuclear storage and transport containers• Nuclear detection systems• Nuclear reactors and nuclear power plants• Research and test reactors, high intensity X-rays.

SHEET THICKNESS1" thick (25.4 mm)

KING PLASTI-SHIELD® AVAILABILITY

SHEET SIZES48" x 96"

STANDARD SHEET GRADESIndustrial Grade (Purple - 5% Boron by weight)

Grade III (Red - 2% Boron by weight)Grade II (Yellow - 1% Boron by weight)



61


TYPICAL PROPERTIES:

DENSETEC®

SHIELDUNITSPROPERTY TESTED ASTMUL TEST#

D1505D638D638D790

D2240D1822D1525D648

.98> 1,400> 20%65,000

7099

192o

183o

g/ccpsi%psi

Shore Dft.lbs./in.2

oFoF

BORATED PE - KING PLASTI-SHIELD®

MECHANICAL PROPERTIESDensityTensil Strength @ YieldElongation @ BreakFlexural ModulusDurometer (Hardness)Tensile ImpactVicat SofteningHeat Deflection Temp. @ 66 PSI

Thickness required to attenuate a neutron beam by a factor of 10.m

DENSITY 1.02.43.57.911.30.92

THICKNESS 8.8"9.6"9.6"5.7"7.8"8.0"

MATERIALWaterConcreteHD ConcreteIronLeadKing Plasti-Shield


alro.com alro.com




62


CLEAR RIGID PVC Clear, Rigid Polyvinyl Chloride

Clear Rigid PVC is versatile, high clarity, transparent PVC sheeting that can easily be embossed, thermoformed and printed. Clear Rigid PVC is highly resistant to chemicals, corrosion and impact. It is an affordable alternative to PETG and ex-pensive polycarbonates. Clear PVC has inherent flame retardant properties unlike modified flame-retardant acrylics and polycarbonates that can be costly. It is rated UL94VO and UL945V, making it an excellent choice for back-lit signs and vending machine face-plates.

Additionally, Clear Rigid PVC is ideal to use for point of purchase (POP) displays, splash guards, skylights, protective headgear, glazing for pictures, display cases, bins, menu holders, and a variety of related fabricated parts. Clear Rigid PVC is available to meet high impact and UV resistant requirements. Thinner gauges of Clear Rigid PVC can be used to replace glass, acrylic, and other materials without sacrificing strength.

TYPICAL PROPERTIES• Thermoformable• Printable and paintable• Impervious to a variety of corrosive chemicals• Good impact resistance

PRODUCT APPLICATIONS• Back-lit signs• Vending machines• Point of Purchase displays• Splash guards• Skylights• Protective headgear• Display cases• Menu holders

SHEET THICKNESS1/32" thick to 1/2" thick

CLEAR RIGID PVC AVAILABILITY




63


CLEAR RIGID PVCTYPICAL PROPERTIES

CLEAR RIGID PVCUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESDensityTensile Strength at yieldTensile ModulusIzod Impact (notched)Shore HardnessCoefficient of Thermal ExpansionHeat Distortion Temp at 66 psiHeat Distortion Temperature at 264 psiTemperature RangeFlammabilityFlammabilityFDA regulations 21 Chapter 1, part 1.77.2510 for contact with food stuffs.

D792D638D638D256

ISO 868D696

D648D648

---D635UL 94

---

1.3710,600

479,0000.5284

8 x 10-5

144138

+32 to +140Self-extinguishing

94V-O---

g/ccpsipsi

ft.lbs./in.---

in./in./oC

oFoF

oF---------

Clear rigid PVC can be used to replace glass, acrylic and other materials without sacrific-ing strength. Clear rigid PVC is an ideal material for machine guarding.



64


CORRUGATED PLASTIC SHEET Corrugated Plastic Sheet is the material of choice for today's market. This twin-wall sheet plastic is opening fresh horizons of features and benefits. Corrugated Plastic Sheet explores new directions of advantages with its strength, durability, light weight and low cost. It enhances profitability and is a superior alternative to other materials such as cardboard, plywood, metal and rigid plastic.

TYPICAL PROPERTIES• Available in solid or translucent colors • Light weight• Can be made to FDA requirements • Low cost• Can be made flame retardant • More durable than cardboard• Can be made anti-static or conductive • Reusable• Can be made with ultra violet inhibitors • Stronger than cardboard• Custom sizes available per request • Resists water, tear and punctures• Easy to print on • Unaffected by most chemicals• Easily fabricated - can be die cut, sewn, sawed, scored, folded, drilled, stapled, nailed and spot or heat-welded

TYPICAL APPLICATIONS• Totes and Bins

Corrugated plastic sheet can be fabricated into custom totes and bins for your special demands.

• Protective PackagingIt can be manufactured to a wide range of specialty packaging assemblies for all types of industries. Configurations can be met to your exact specifications.

• AgriculturalAll types of produce are collected and shipped in custom corrugated plastic sheet containers. It's lightweight, mildew resistant, waterproof and long lasting.

• Graphic ArtsCorrugated plastic sheet is the ideal substrate for outdoor and indoor printing and display requirements. It is weatherproof, durable, lightweight and does not absorb water.

• ESD Packaging (Electro Static Discharge)Electronic components require special packaging to protect against rough handling and damage from static electricity. Corrugated plastic sheet is available with "anti-static" and "conductive" properties for these types of applications. Ask about engineering a product to your specifications.

• Consumer ProductsCorrugated plastic sheet can be die cut, assembled and printed into products that are attractive and easy to sell. There is unlimited potential in new product applications.

• Construction and Home UseCorrugated plastic sheet is ideal for covering a broken window and for making general repairs around the house. In general construction it is used for window protection, temporary enclosures and as a moisture barrier.



65


RESIN..................................

COLORS .............................

PRINTABILITY ....................

OUTDOOR DURABILITY ...

FLAMMABILITY ..................

WATER RESISTANCE ........

CHEMICAL RESISTANCE ..

SPECIAL ADDITIVES .........

FABRICATION ....................

Polypropylene and polyethylene are both available.

Opaque colors: White, Ivory, Yellow, Gray, Orange, Blue, Red, Green, Brown and Black.Translucent colors: Jade, Lime, Lemon, Hot Pink, Lavender, Sky Blue, Melon and Strawberry.

All corrugated polypropylene is corona treated to ac-cept printing.

All U.V. enhanced sheet is guaranteed for three years against breakdown. Corrugated plastic sheet is not affected by normal extremes of heat or cold.

Corrugated plastic sheet is a combustible material which can be easily extinguished with conventional types of fire extinguishers. Flame retardant additives can be added to the sheet to give it a V-2 rating.

Corrugated plastic sheet is not affected by water.

Polypropylene and polyethylene are chemically inert and will not react with most chemicals.

Ultra violet stabilizers • Conductive and Anti-StaticStatic-Free (corona) • Non-Skid coating

Corrugated plastic sheet can be fabricated using conventional fabrication techniques associated with corrugated fiberboard.

CORRUGATED SHEETSIZES

2mm to 10mmTHICKNESS

Sheets are available in widths (across corrugation) up to 80 inches.Length is unlimited.

CORRUGATED PLASTIC SHEETSPECIFICATIONS



66


CPVC Although CPVC is based on PVC, and shares a few of the same characteristics, it is still a unique polymer. CPVC is a high temperature grade chlorinated polyvinyl chloride that provides excellent corrosion resistance, high heat resistance, chemi-cal resistance, inherent flame resistivity, good tensile strength, weatherability and is easily fabricated. These characteristics make CPVC a useful material in a wide range of markets including the chemical processing and metal finishing industries. It can easily be machined with standard wood-working tools. In addition CPVC can be fiberglass backed, hot gas welded with rod, cemented, (solvent bonded) riveted and threaded.

PRODUCT APPLICATIONSCPVC: Chemical Processing, Fume Scrubbing, Metal Anodizing, Metal Finishing, Pickling and Waste Treatment.

TYPICAL PROPERTIES: CPVC

PHYSICALSpecific GravityTensile StrengthElongation, ultimateFlexural StrengthFlexural ModulusImpact Strength, IzodHardness, Rockwell ShoreCompression StrengthShear StrengthWeld Gas RecommendedWater Absorption (24 hrs)

1.517,60037M

11,0003.5

1.6511882

11,4009.220

Nitrogen.035

PROPERTY TESTED CPVCASTM UNITS

D792D638D638D790D790D256D785

D2240D695D732

D570

1 = waterpsi%psi

psi x 105

ft lbs/in notchR D

psipsi

%THERMAL Thermal Expansion *Heat Distortion Thermal Conductivity Specific Heat** Flammability Thermoformability

7.97 x 10-5

2120.6410.22094V-0Fair

D696D648C177C351

in/in/oCoF @ 264 psiBTU/HR/ft/

oF/inCAL/GM/oC1/8" an over

*Annealed sample. **Flammability ratings for PVC in accordance with UL94V.

The numbers supplied for the testing of this product came directly from the manufacturer of this material. These numbers should be used as a reference only, they are not to replace the actual testing of the material in your specific application. Test results may vary from application to application.



67


CPVCFABRICATION RECOMMENDATIONSCPVC: Thermoplastic preparation for assembly (welding or other fastening methods) is similar to metal fabrication procedures. Pieces are laid out, cut machined and joined with the same tools, equipment and skills utilized in the metalworking trades. However, there are special forming requirements for thermoplastics not encountered in metal work. Fabrication involves cutting, sawing, machining, forming, joining or fastening together for the complete object. Machining may include beveling, routing, grinding, turning, milling, drilling, tapping and threading.Once the different thermoplastic parts are formed into the proper shape, they may then have to be joined. The type and method of assembly depend on the function of the finished structure. The several assembly techniques include the use of adhesive bonding, self-tapping screws, threaded inserts, press fitting, cold heading, heat joined (hot-plate welding, hot wire welding, induction heating, hot flaring and spin welding) cementing and hot gas welding. Each operation requires its own tools and equipment.• THERMOFORMING

The material is adaptable to all common thermoforming techniques including vacuum snap-back, plug-assist, positive-air and billow forming. Forced air ovens and electric strip heaters may be utilized for forming and bending.

• SAWING AND DRILLINGFine pitch blades are recommended for cutting thin sheets while hollow ground blades should be used for thicker materials. Standard metal-cutting drills are utilized at slow feeds to prevent overheating and binding of the drill.

• MACHININGCPVC can be turned, threaded, grooved or milled with high-speed tools commonly used for wood or metal.

• BRAKE FORMINGThe material can be brake-formed in an ordinary cornice brake. The inside radius of the bend should be equal to or greater than the thickness. Allowance for spring- back in the material is made by overforming the part on the brake. Brake formed parts should not be subjected to high "in-service" temperatures or stress. Darker colors may show some surface whitening in highly stressed areas.

2111111

SHEETS/CASE

STANDARD SHEET SIZE - 48 inches x 96 inches

STANDARD COLORS Dark Gray

SHEET

1/321/163/321/8

3/161/43/81/2

7.515.022.430.044.959.890.0

120.0

5/83/41

1-1/41-1/21-3/4

2

150.0180.0240.0300.0360.0420.0480.0

32161185432

SHEETS/CASELBS/SHEET

THICKNESS (inches) LBS/SHEET

THICKNESS (inches)



68


1/4 3/8 7/16 1/2 5/8 3/4 1 1-1/8 1-1/4

.032

.074

.105

.131

.204

.296

.526

.663

.821

1-3/81-1/21-5/8

22-3/82-1/2

33-1/2

.9941.1831.3882.1092.9663.3754.5956.439

101010105555

101010101010101010

STANDARD COLOR Gray

STANDARDLENGTH (inches)

DIA (inches) LBS/FT DIA (inches)

LBS/FTSTANDARD

LENGTH (inches)

CPVCSOLID ROUND BAR

Sizes preceded by • are not normally carried in stock.For a listing of current tolerance information please contact Alro Plastics.NSF approved compounds are used in the manufacture of CPVC solid, round, hex, hollow, squareand rectangular bar.CPVC round bar and CPVC hollow bar meet L-P 1036(1).

HOLLOW BARThe heavy-wall hollows effect considerable savings in material when bored parts are required. In addition, some sizes are IPS O.D., and thus can be used as bushing stock or very heavy wall pipe which is not commercially available.

1.6252.1252.2502.3752.6252.7502.8753.000

.562

.7501.1251.0001.5001.0001.5001.125

3.5634.0004.2504.7505.0006.6256.625

1.5002.5001.7503.0003.0004.0002.875

5.8535.7518.3167.8899.170

16.64020.121

1.2882.2432.2602.6712.8023.6823.5254.207

STANDARD COLOR - Gray

WEIGHTPER FOOT

MIN O.D.(inches)

MAX I.D.(inches)

WEIGHTPER FOOT

MIN O.D.(inches)

MAX I.D.(inches)

All of our facilities have back up or secondary saws, in the event our primary saws are being maintained or being worked on, we can still fill orders and maintain our service.



69


DELRIN® - Acetal HomopolymerDelrin® Acetal (Homopolymer) is an acetal homopolymer made by DuPont®. It is characterized as having an excellent combination of physical properties that make it suitable for numerous applications. With low moisture absorption and a low coefficient of friction, Delrin® is uniquely tailored for wear applications in high humidity or moisture environments. Delrin® will maintain constant physical properties under high moisture conditions and out-perform nylon in bearings under these conditions.

Delrin® AF Blend is a combination of oriented PTFE/TFE fluorocarbon fibers uni-formly dispersed in Delrin® acetal resin. This combination produces a material that has strength, toughness, dimensional stability and fabrication economy which ap-proaches that of Derlin®, plus the surface characteristics of unlubricated PTFE, the world's most slippery solid material.

Delrin® Glass-Filled stock shapes exhibit the basic Delrin® properties plus high strength. Overall mechanical properties and dimensional stability are enhanced in this tough material. Specific property advantages include increased stiffness, better creep resistance and a higher dimensional stability. Parts designed using glass-filled will exhibit high fatigue endurance, low deformation under load and good impact resistance.

Note: Please refer to the "Acetal" section of this Alro Plastics reference guide to see how Acetal Copolymer compares to Delrin (Acetal Homopolymer).

TYPICAL PROPERTIESDelrin® Acetal (Homopolymer):• Excellent dimensional stability • Low coefficient of friction• Excellent machinability • Low moisture absorption• FDA approved (natural) • Stiffness• Good wear and abrasion resistance • Strength

Delrin® AF Blend: • Excellent dimensional stability • No lubrication required• Good wear and abrasion resistance • No slip or stick• Low coefficient of friction

Delrin® Glass-Filled: • Excellent dimensional stability • Improved creep resistance• Greater stiffness • Light weight• High tensile strength



70


DELRIN® - Acetal Homopolymer

PRODUCT APPLICATIONSDELRIN® (Homopolymer): Bearings, Bushings, Electrical Insulators, Gears, Ma-chine Guides, Rollers, Seals, Timing Screws, Valves and Washers.DELRIN® AF: Anti-friction Parts, Bearings, Bushings, Sliding Applications, Valve Seals and Wire Guides.DELRIN® Glass-Filled: Bearings, Close Tolerance/Precision Parts, Gears and Parts requiring greater stiffness.

TYPICAL PROPERTIES:DELRIN®

(Homopolymer)UNITS DELRIN®AF (PTFE Blend) PROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oF.Tensile Strength, 73oF.Tensile Modulus of Elasticity, 73oF.Tensile Elongation (at break), 73oF.Flexural Strength, 73oF.Flexural Modulus of Elasticity, 73oF.Shear Strength, 73oF.Compressive Strength, 10% Deformation, 73oF.Compressive Modulus of Elasticity, 73oF.Hardness, Rockwell, Scale as noted, 73oF.Hardness, Durometer, Shore "D", 73oF.Izod Impact (Notched), 73oF.Coefficient of Friction (Dry vs. Steel) DynamicLimiting PV (with 4:1 safety factor applied)Wear Factor "k" x 10-10

Relative MachinabilityFDA Compliant

D792D638

D638

D638D790

D790D732

D695

D695

D785

D2240D256,Type "A"

QTM55007QTM

55007QTM

55010--- ---

1.4111,000

45,000

3013,000

450,0009,000

16,000

450,000

M89 (122)

86D

1

.25

2,700

2001

Yes

---psi

psi

%psi

psi psi

psi

psi

M (R)

---ft.-lb./in.of notch

---

psi-fpm10-10in3-min/

lb-ft-hr

1 = easy---

1.508,000

43,500

1512,000

445,0007,600

16,000

350,000

M85 (115)

83D

0.7

.19

8,300

601

No




71


DELRIN® - Acetal Homopolymer DELRIN® SHEET

1/25/83/4





1/81/43/8

11-1/41-1/2

1-3/422-1/4

WIDTH+.500/-.000 .........+.500/-.000 .........

1/4 to 1-1/2 .............1-3/4 to 3 ................

24 x 48 and 24 x 96 .......... 24 x 48 ........................

LENGTH+1.00/-.000+1.00/-.000

SHEET SIZES (inches) TOLERANCES

1/4 to 2............................................>2 to 3 ............................................

+.025/-.000+.050/-.000

1/45/163/87/161/2


DELRIN® ROD



1/4 and 1.................................>1 to 2 ....................................>2 to 2-3/4 ..............................3 and above ............................

8 ft.....................................8 ft.....................................8 ft.....................................4 ft. ..................................

+.003/-.000+.005/-.000+.015/-.000+.250/-.000



5-1/2678

3-3/444-1/44-1/25

2-1/22-3/433-1/43-1/2

1-3/41-7/822-1/82-1/4

1-1/81-1/41-3/81-1/21-5/8

9/165/83/47/81

DELRIN® 150 natural, plate and rod, is produced from resin certified to ASTM D 4181, POM

111 and meets ASTM D 6100 S-POM 0111, FDA CFR 21, Section 177.2480.

SHEETTHICK

THICK TOLERANCE

Other thicknesses can be run if quantity is large enough to meet mill minimum

2-1/22-3/43

Some thicknesses may be available in 48" x 120" sheet size, please call for sizes



72


DENSETEC HDPE - Specialty HDPE Sheets Densetec HDPE is manufactured by Polymer Industries and comes in a variety of options designed for specific applications. Please review the following grades of Densetec HDPE and see if you can find one that fits your application.

Densetec Arena Board is ideal for hockey rink applications including dasher boards, kick plates and official rink lines. Densetec Arena Board exhibits the properties of high impact strength, abrasion-resistance and a low coefficient of friction. This unique HDPE material is also moisture, stain and abrasion-resistant. The materials durabil-ity and U.V. stabilization make it ideally suited for the rigors of a harsh hockey rink environment.

Densetec Arena Board Advantages• High impact strength• Abrasion resistant• Moisture and stain resistant• UV stabilized for outdoor environments

Densetec Marine Board is specially formulated to withstand the rigors of harsh out-door marine environments. It is UV-stabilized to resist damage and retain its beauty, even after years of direct sunlight. Increasingly, Marine Board is replacing wood and laminates in boating applications. It does not splinter, crack, delaminate, rot, swell, or absorb water like traditional materials. Even under heavy foot traffic on yacht decks, it remains virtually maintenance-free. In addition, there is no need to stain or paint Marine Board every few years. The color is integrated with the polymer and retains its vibrant appearance better than painted wood.

Densetec Marine Board Advantages• Does not splinter, crack or delaminate• Stain resistant, never needs painting• Machinable with standard woodworking tools• UV stabilized to withstand harsh marine environments

Densetec Partition Board is the ideal partition material for a wide variety of com-mercial applications such as schools, parks, stadiums, office buildings and airports. The durability of this material makes it immune to such problems as vandalism and constant traffic. In addition, Partition Board is totally unaffected by water and humidity preventing it from shrinking, expanding, bowing, warping or delaminating in any way whatsoever. It is resistant to markings by pens, pencils, most markers and paints and cleans with ordinary household detergent or solvents for more stubborn stains. Minor surface damage can easily be repaired. Finally, the material does not have to be painted and is virtually maintenance free.

Densetec Partition Board Advantages• Does not splinter, crack or delaminate• Stain, moisture and graffiti resistant• Sanitary - odor and mildew resistant• Glossy textured finish




73


DENSETEC HDPE - Specialty HDPE Sheets Densetec Playground Board is making a big splash in the playground industry. The variety of bright contrasting colors make it perfectly suited to this environment where high impact colors are required. Because the color is embedded in the sheet, it never needs painting. Especially with the rigors and abuse that children inflict upon play-ground equipment, this material lasts much longer than wood. The versatile properties of Densetec Playground Board make it virtually vandal resistant. The UV stabilizers added to the material make the colors fade-resistant and the standard properties of the HDPE used in the production of Playground Board make it weather-resistant and the perfect choice for outdoor environments.

Densetec Playground Board Advantages• Does not splinter, crack or delaminate• Stain, moisture and graffiti resistant• Sanitary - odor and mildew resistant• Durable matte, textured finish

Densetec Anti Skid is specifically designed for the playground and marine industries incorporating the latest available technologies to produce a non-skid surface ideal for all type of flooring applications. Densetec Anti Skid incorporates an embossed surface with your choice of either round or square protrusions on one side of the sheet. These protrusions actually grip the tread of the shoe of the person walking on the surface. Also, water drains on the surface of the sheet beneath the protrusions making TredSafe especially effective in wet conditions.

Densetec Anti Skid Advantages• Does not splinter, crack or delaminate• Stain, moisture and graffiti resistant• Sanitary - odor and mildew resistant• Durable matte, textured finish

Densetec Sign Board is manufactured by extruding one color on the inside and a contrasting color on the outside. The layers are combined while the material is still molten. The result is a homogenous sheet that is guaranteed not to delaminate, crack or chip. Densetec Sign Board is superior to other sign materials, which are separate layers of material laminated together. Densetec Sign Board is easily routed or engraved using current CNC router technology. As the skin of the material is removed by the router, the inside color shows through and, voila, a sign is easily fabricated with minimum finishing requirements.

Densetec Sign Board Advantages• Does not splinter, crack or delaminate• U.V. stabilized for outdoor applications• Non-stick surfaces prevent graffiti damage• Great impact resistance



74


DURATRON® CU60 PBI (POLYBENZIMIDAZOLE)Formerly known as CELAZOLE® PBIDuratron® CU60 PBI is the highest performance engineering thermoplastic avail-able today. It offers the highest heat resistance and mechanical property retention over 400°F of any unfilled plastic. It has better wear resistance and load carrying capabilities at extreme temperatures than any other reinforced or unreinforced engineering plastic. As an unreinforced material, Duratron® CU60 PBI is very “clean” in terms of ionic impurity and it does not outgas (except water). These characteristics make this material very attractive to semiconductor manufacturers for vacuum chamber applications. Duratron® CU60 PBI has excellent ultrasonic transparency which makes it an ideal choice for parts such as probe tip lenses in ultrasonic measuring equipment. Duratron® CU60 PBI is also an excellent thermal insulator. Other plastics in melt do not stick to PBI. These characteristics make it ideal for contact seals and insulator bushings in plastic production and molding equipment.

TYPICAL PROPERTIES• Highest mechanical properties of any plastic above 400°F (204°C)• Highest heat deflection temperature 800°F (427°C), with a continuous service capability of 750°F (399°C) in inert environments, or 650°F (343°C) in air with short term exposure potential to 1,000°F (538°C)• Lowest coefficient of thermal expansion and highest compressive strength of all unfilled plastics.

PRODUCT APPLICATIONS• High Heat Insulator Bushings• Electrical Connectors• Ball Valve Seats• Clamp Rings

ENGINEERING NOTESDuratron® CU60 PBI is extremely hard and can be challenging to fabricate. Poly-crystalline diamond tools are recommended when fabricating production quanti-ties. Duratron® tends to be notch sensitive. All corners should be readiused (0.040" min.) and edges chamfered to maximize part toughness. High tolerance fabricated components should be stored in sealed containers (usually polybags with desic-cant) to avoid dimensional changes due to moisture absorption. Components rapidly exposed to temperatures above 400°F (204°C) should be "dried" prior to use or kept dry to avoid deformation from thermal shock.


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75


DURATRON® CU60 PBITYPICAL PROPERTIES

DURATRON® PBIUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusElongation (at break)Flexural StrengthFlexural Modulus Compressive StrengthCompressive ModulusHardness, Rockwell Hardness, Durometer, Shore "D" ScaleIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10

Relative Machinability

D792D638D638D638D790D790D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.3020,000

850,0003

32,000950,00050,000

900,000125 (-)

940.50

0.24

37,50060

10

---psipsi%psi psipsipsi

M (R)

Dft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy,10=hard

THERMAL PROPERTIESCoefficient of Linear Thermal Expansion Deflection Temp. 264 psiCont. Service in Air (Max)Thermal Conductivity

E831D648

long term

F433

.138006002.8

10E-4/oFoFoF

BTU-in/hr-ft2-oF

D149

EOS/ESD

D150D150

ELECTRICAL PROPERTIESDielectric Strength, Short TermSurface Resistance (EOS/ESD S11.11)Dielectric Constant,106HzDissipation Factor,106Hz

Volts/mil

Ohm/Sq1 MHz1 MHz

550

1E+133.2

.003

CHEMICAL PROPERTIESWater Absorption Immersion, 24 hoursWater Absorption Immersion, Saturation

0.4

5

D570(2)

D570(2)

%

%



76


ERTALYTE® ERTALYTE® PET-PErtalyte® is an unreinforced, semi-crystalline thermoplastic polyester based on poly-ethylene terephthalate (PET-P). It is manufactured from proprietary resin grades made by Quadrant. Only Quadrant can offer Ertalyte®. It is characterized as having the best dimensional stability coupled with excellent wear resistance, a low coefficient of friction, high strength, and resistance to moderately acidic solutions. Ertalyte®’s properties make it especially suitable for the manufacture of precision mechanical parts which are capable of sustaining high loads and enduring wear conditions. Ertalyte®’s continuous service temperature is 210°F (100°C) and its melting point is almost 150°F higher than acetals. It retains significantly more of its original strength up to 180°F (85°C) than nylon or acetal.In addition, Ertalyte® PET-P offers good chemical and abrasion resistance. Its low moisture absorption enables mechanical and electrical properties to remain virtually unaffected by moisture. Ertalyte® PET-P can be machined to precise detail on stan-dard metal working equipment. Ertalyte® is FDA compliant in natural and black. Natural Ertalyte® is also USDA, 3A-Dairy and Canada AG compliant. Ertalyte® is an excellent candidate for parts used in the food processing and equipment industries.

ERTALYTE® TXErtalyte® TX is an internally lubricated thermoplastic polyester providing enhanced wear and inertness over general purpose nylon(PA) and acetal(POM) products. Containing uniformly dispersed solid lubricant, Ertalyte® TX provides a lower wear rate and coefficient of friction than unmodified polyesters like PET or PBT and even internally lubricated materials like Delrin® AF blend.Ertalyte® TX excels under both high pressure and velocity conditions. It is also ideally suited for applications involving soft metal and plastic mating surfaces.

TYPICAL PROPERTIES• Good for both wet and dry environments• High strength and rigidity - ideal for close tolerance parts• Excellent stain resistance• Good wear resistance and excellent dimensional stability• Better resistance to acids than Nylon or Acetal

PRODUCT APPLICATIONSCutting Manifolds, Food Equipment Components, Carousel, Filter Track, Locating Disk and Ring, and Distribution Valves.

ERTALYTE® PET-P ROD : .375" to 8.27" Diameter, various lengthsERTALYTE® TX ROD : .394" to 7.88" Diameter, various lengths

ERTALYTE® PET-P SHEET : .25" to 4" Thick, 24" x 48" or 24" x 39"ERTALYTE® TX SHEET : .315" to 3.94" Thick, 24" x 39"

ERTALYTE® PET-P TUBING : .787" to 7.87"OD, .472" to 6.30"IDERTALYTE® TX TUBING : .787" to 7.87"OD, .472" to 6.30"ID

PRODUCT AVAILABILITY

*Note, Black Ertalyte plate starts at 1/2" thick



77


TYPICAL PROPERTIES: ERTALYTE® PET-P vs. ERTALYTE® TX

ERTALYTE®

PET-PUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oFTensile Strength, 73oFTensile Modulus, 73oFElongation (at break), 73oFFlexural Strength, 73oFFlexural Modulus, 73oF Shear Strength, 73oFCompressive StrengthCompressive ModulusHardness, Rockwell MHardness, Rockwell RHardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732D695D695D785D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.4112,400

460,00020

18,000490,000

8,00015,000

420,000M93R125D870.5

.20

2,800

602

---psipsi%psipsi psipsipsiMRD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy

1.4410,500

500,0005

14,000360,000

8,50015,250

400,000M94------0.4

.19

6,000

352

THERMAL PROPERTIESCoefficient of Linear Thermal ExpansionDeflection Temp. 264 psiMelting Point (Crystal- line) PeakCont. Service in Air (Max)Thermal Conductivity

E831D648

D3418long term

F433

3.3 x 10-5

240

4912102.0

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

4.5 x 10-5

180

4912101.9

ERTALYTE®

TX

ERTALYTE®

D149EOS/ESDD150D150

UL 94

ELECTRICAL PROPERTIESDielectric Strength, Short TermSurface Resistance (EOS/ESD S11.11)Dielectric Constant,106HzDissipation Factor,106HzFlammability @ 3.1mm (1/8 in.) (5)

volts/mil

Ohm/Sq------

---

385

>1013

------

HB

---

>1013

3.6.02

HB



78


FIBERGLASS GRATING (PULTRUDED)DURADEK® and DURAGRID®

Duradek® and Duragrid® are high strength pultruded bar type gratings that can be designed and used like traditional metal grates but have inherent benefits of fiberglass. These problem solving products are ideal replacements for steel or aluminum gratings in corrosive environments or anywhere frequent grating and walkway replacements costs are unacceptable.

Duradek® is a standard product made by Strongwell and stocked by Alro Plastics. It is available with individual bearing bars in either 1" or 1-1/2" thick "I" shapes or a 2" thick "T" shape. Duradek® is a flame retardant product utilizing a polyester or vinyl ester resin. The bearing bars are assembled into 12 panel sizes 3-, 4-, 5- foot widths in each of 8-, 10-, 12-, and 20- foot lengths. Standard panels come with cross-rod spacings of 6" or optional 12" on center.

Duragrid® custom grid or grating systems are designed to accomodate specific applications that cannot effectively be met by standard fiberglass grating. Duragrid® offers the customer options such as selection of open space, bar shape, cross-rod replacement, custom fabrication, custom resin and color. Because Duragrid® is a custom grid, there is a lead time involved in designing and running it. Contact Alro Plastics for your custom run inquiries.

Why use Duradek® or Duragrid® grating? Duradek® and Duragrid® are lightweight, which saves on freight and makes installation easier. The unique cross-bar construc-tion of Duradek® and Duragrid® allows the grating panels to be easily cut and modified to fit almost any plant requirment.

TYPICAL FEATURES• Corrosion resistant • Easy to install • Low thermal conductivity• Structurally strong • Easy to fabricate • Low electrical conductivity• High impact strength • Lightweight • Low maintenance• High fatigue strength • Skid resistant • Cracking resistant• Aesthetically pleasing • Rigid, Non-sparking • Chipping resistant

PRODUCT APPLICATIONS• General Industry • Pollution Control • Metal Finishing• Marine / Offshore • Power Plants • Water/Wastewater• Mining / Processing • Pulp and Paper • Transportation• Chemical Plants • Railroad • Plating• Oil and Gas • Recreation • Electrical• EMI/RFI Testing • Building construction • Radar• Fire Equipment • Agricultural • Food & Beverage



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79



Duradek® and Duragrid® fiberglass gratings are a composite of fiberglass reinforce-ments (fibers and mat) and a thermosetting resin system, produced by the poltrusion process. The poltrusion manufacturing process produces many of the outstanding characteristics of the product.

The bearing bars use both longitudinal (glass roving) and multidirectional (glass mat) reinforcements as well as a synthetic surfacing veil to provide unequaled strength and corrosion resistance. The densley packed core of continuous glass rovings gives the bar strength and stiffness in the longitudinal direction while the continuous glass mat provides stength in the transverse direction and prevents chipping, cracking and lineal fracturing. The synthetic surfacing veil provides a 100% pure resin surface for added corrosion resistance and UV protection.

The patented 3-piece cross-rod assembly used in Duradek® and Duragrid® grating forms a strong, unified panel that can be cut and fabricated like a solid sheet. This unique system consists of two continuous, pultruded spacer bars and a center core wedge. The spacers are notched at each bearing bar so that the bars are both mechani-cally locked and chemically bonded to the web of each bearing bar. This seperates and affixes the bearing bars firmly in position and distributes concentrated loads to adjacent bars. The resulting panel can be easily fabricated with standard carpenters' tools with abrasive cutting edges. Ask you Alro Plastics Sales representative for the detailed Grating Field Farbication Guide for further details.

CUSTOM GRATING OPTIONSA wide variety of bearing bar shapes along with various bearing bar and cross-rod spacings are available depending on the design requirements. The traditional "I" bar shape provides maximum flexibility in design. It is available in 1", 1-1/4" and 1-1/2" depths. The "T" bar shape provides a more solid walking surface and prevents catch-ing high heels and other objects between the bars. It is available in 1", 1-1/2" and 2" depths. The Economy series offers a lighter weight bearing bar.

Strongwell's Duragrid® Heavy Duty (HD) solid bar grating has been designed to take heavy wheel traffic such as forklifts, tow motor and truck traffic. Because of a variety of wheel types and loading, please contact Alro Plastics or Stongwell's engineering department to determine the series of heavy duty grating to use. It is available in 1", 1-1/4", 1-1/2", 1-3/4", 2", 2-1/4" and 2-1/2" depths.

Fiberglass grating panels can be made to exact sizes to eliminate waste and fabri-cation costs in the field. The maximum panel weight is 500 lbs. and the maximum panel size is 60" x 240".

The bearing bars can be UV coated for added protection and color stability for outdoor applications. Grids can be ordered with or without an anti-skid grit surface. A variety of grit material and textures can be ordered.

The two standard colors are Gray and Yellow. Other colors can be quoted upon request. A small inventory is also maintained of 1" thick "I" and "T" bars in White non-fire retardant polyester resin. The standard polyester resin used in Duradek® is fire retardant and meets the requirements for a Class 1 flame rating of 25 or less per ASTM E-84 and meets the self-extinguishing requirements of ASTM D-635. The resin also contains a UV inhibitor. Duragrid® offers a wide selection of resin options including polyester, vinyl ester, phenolic, modar, etc. Other choices include fire retardant, UV inhibitors, colors and specialized additives.



80



How to Specify Duradek® and Duragrid® - Fiberglass grating shall be (select one of the following...)

Duradek® Series (I-6000 1"thk) (I-6000 1-1/2"thk) (T-5000 2" thk)

Duragrid®Grating panels shall be made of (1") (1-1/4") (1-1/2") (2") deep pultruded (T) (I) bars.

Duragrid® Heavy Duty grating panels shall be made of (1") (1-1/4") (1-1/2") (1-3/4") (2") (2-1/4") (2-1/2") deep pultruded (HD) bars.

The bearing bars shall be spaced at __________ inches on center. Resin shall be fire retardant (polyester) (vinyl ester) meeting the requirements of a Class 1 rating of 25 or less per ASTM E-84 and meets the self-extinguishing requirements of ASTM D-635. The color shall be (Gray) (Yellow). Resin shall be UV inhibited and the com-posite shall include a veil on all exposed surfaces. Panels shall be assembled into the sizes ordered using a 3-piece pultruded cross-rod system.

The cross-rods shall consist of a center core wedge and 2 spacer bars that are notched at each bearing bar so that each bearing bar is both mechanically locked and chemically bonded to the web of each bearing bar. The spacer bars shall be continu-ally bonded to the center core wedge. The cross-rods shall be spaced a maximum of (6") (12") in the panel. The top of the panels (shall) (shall not) be covered with a bonded grit anti-skid surface.

NOTE: If special options are required that are not stated in the above specification, fill in your special requirement in the appropriate section.

When ordering Duradek® or Duragrid®, make sure the bearing bars in the panel are oriented in the correct direction for the application. Bearing bars should traverse from support to support. Cross-rods are not intended to be applied in the span direction.

NOTE: Width is the measurement from end to end of the cross-rods. Length is AL-WAYS the bearing bar length.

Duradek pultruded fiberglass grating panel. Alro Plastics sells them in full sheet form, but we can also cut them right to size for you depending on your needs.



81


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83


FIBERGLASS GRATING (MOLDED)DURAGRATE®

Duragrate® molded fiberglass grating is a strong mesh grating panel that is the chemi-cal resistant flooring choice for many industrial applications. Duragrate® panels are molded in one piece and feature a concave non-slip walking surface. The cost-effective panels allow for efficient on-site cutting to minimize grating waste and load bearing bars in both directions allow for use without continuous side support.

Duragrate® molded fiberglass grating is significantly lighter in weight than metallic gratings and the high resin content (65%) provides long, virtually maintenance-free performance. A higher safety is achieved by designing in a higher glass content at the bottom of the grating for greater tensile strength.

TYPICAL FEATURES• Corrosion resistant • Fire Retardant • Low in Maintenance• Lightweight • Easy to Install • Uniform in Appearance• Easy to Fabricate • Impact Resistant • Low in Conductivity• Cost Effective • Bidirectional Load Bearing

PRODUCT APPLICATIONS• General Industry • Pollution Control • Food Processing• Marine / Offshore • Power Plants • Water/Wastewater• Mining / Processing • Pulp and Paper • Breweries• Chemical Plants • Railroad • Plating• Oil and Gas • Recreation • Fire Equipment

GLASS ROVING RESIN SYSTEM NON-SKID TOP


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FIBERGLASS GRATING (MOLDED)DURAGRATE®

Duragrate® molded fiberglass grating is composed of fiberglass rovings combined with a choice of five thermosetting resin systems. Standard Duragrate® grating has a concave profile on the upper surface for skid resistance. Grit tops are available upon request.

STANDARD RESIN SYSTEMS AVAILABLE*

Chemical ProofFire RetardantChemical ProofFire RetardantIndustrial GradeFire RetardantArchitectual GradeFire RetardantFood GradeFire Retardant

RESINCODE DESCRIPTION RESIN

BASECORROSIONRESISTANCE

Excellent

Excellent

Very Good

Good

Very Good

FLAME SPREADRATING**

Class 125 or Less

Class 110 or Less

Class 1 25 or Less

Class 125 or Less

Class 230 or Less

VE

XVE

PP

GP

FF

Vinyl Ester

Vinyl Ester

Isophthalic

Orthophthalic

Isophthalic

* Strongwell's standard colors are Dark Gray, Green, Yellow, Orange and Light Gray. Contact Customer Service for Resin System and Color Requirements. Custom colors are available upon request.** Flame Spread Rating per ASTM E-84 Tunnel Test

How to Specify - The molded fiberglass grating shall be Duragrate® as supplied by Strongwell. Grating panels shall be (pick one from chart below for thickness, mesh pat-tern, resin code) molded grid pattern. The grating shall be one-piece construction with the tops of the bearing bars and cross bars in the same plane. Color shall be (green, orange, yellow, dark gray or light gray). The surface shall be (concave top, gritted).

1-1/2" Square1" x 4" Rectangular3/4" x 3/4" Micro Mesh1-1/2" x 6" Rectangular1-1/2" Square2" Square

THICKNESS MESH PATTERN PANEL SIZES

3' x 10', 4' x 8', 4' x 12'3' x 10', 4' x 12'4' x 12'4' x 12'3' x 10', 4' x 8', 4' x 12', 5' x 10'4' x 12'

1"1"

1-1/2"1-1/2"1-1/2"

2"

SHAPES, SIZES and AVAILABILITY

NOTE: All panel sizes available in VE, XVE, PP, GP or FF resin systems. Custom panel sizes and resins available upon request.




85


FIBERGLASS GRATING (MOLDED)STANDARD DURAGRATE® GRATINGS

*Standard and Heavy Duty grades are available.

70%

70%

72%

44%

69%

67%

TOPVIEW

OPEN AREA

PATTERN MESH SIZE

1-1/2" x 1-1/2"

1-1/2" x 1-1/2"

2" x 2"

3/4" x 1-1/2"

1" x 4"

1" x 6"

APROX WT per SQ FOOT

2.6 lbs

3.8 lbs

4.0 lbs

4.4 lbs

2.8 lbs

3.5 lbs

Square Mesh

Square Mesh

Square MeshRect.MeshRect. MeshRect.Mesh

1"

1-1/2"

2"

1-1/2"

1"

1-1/2"

DEPTH

A close up photo of the Duragrate molded grating. Alro Plastics can cut the grating to size for you, save yourself some time and whole lot of mess by letting us cut it for you.



86


FIBERGLASS (EXTREN®)STANDARD STRUCTURAL SHAPESA wide variety of standard shapes and custom composite shapes can be produced in a choice of standard resin systems. Fiberglass grating products are impervious to most industrial and environmental corrosives, non-conductive, electromagneti-cally transparent, provide thermal insulation and are less costly to maintain over the life of the product. Manufactured via the pultrusion process, these structural shapes are strong, flexible, dimensionally stable, and are inexpensive to install and remove with simple hand tools. Extren® is a proprietary combination of fiberglass reinforcements and thermo-setting polyester or vinyl ester resin systems. It is produced in more than 100 standard shapes. All Extren® shapes have a surface veil to protect against glass fibers penetrating the resin surface in service and to increase corrosion and UV resistance. Extren® 500 - An all-purpose series utilizing an isophthalic polyester resin system with a UV inhibitor. Color: Olive Green Extren® 525 - An all-purpose series utilizing a fire retardant isophthalic polyester resin system with a UV inhibitor. Color: Slate Gray (plus certain handrail and fixed-ladder components in yellow.) Extren® 625 - A premium series, both fire retardant and highly corrosion resistant, utilizing a vinyl ester resin system with a UV inhibitor. Color: Beige

TYPICAL FEATURES• Corrosion resistant • High strength • Dimensional stability• Lightweight • Low maintenance • Custom colors• Low in Conductivity (Thermally and Electrically)• Nonmagnetic (Electromagnetic transparency)

PRODUCT APPLICATIONS• Transportation • Oil and Gas • Electrical/Electricaly Utility• Chemical Processing • Air Pollution Control • Water/Wastewater• Cellular Communication • Pulp and Paper • Aeronautical Defense• Building Construction • Agricultural • Appliance/Equipment• Food and Beverage • Plating • Consumer/Recreation

Extren® Product Logo - A product logo identification program has been implemented by Stron-gwell after designers and specifiers of Extren® learned that problems were occuring becuase of sellers or contractors were substituting look-alike shapes. Since July 1, 1993, Extren® fiberglass structural shapes and plate have been imprinted with the Extren® logo every 3 feet down the length of the part. Square and round tubes have the logo imprinted inside the shape. Small and unobtrusive, the logo assures customers that they are getting Extren® properties backed by corrosion, mechanical and structural testing as conducted by Strongwell.



87


MECHANICALTensile Stress, LWTensile Stess, CWTensile Modulus, LWTensile Modulus, CWCompressive Stress, LWCompressive Stress, CWCompressive Modulus, LWCompressive Modulus, CWFlexural Stress, LWFlexural Stress, CWFlexural Modulus, LWFlexural Modulus, CWModulus of Elasticity (1)Modulus of Elasticity W & I shapes > 4" W & I shapes > 102mmParallel Compressive Shear Stress, LW (2)(9)Shear Modulus, LW (3)Short Beam Shear, LW (8)(9)Bearing Stress, LWPoisson's Ratio, LW (9)Notched Izod Impact, LWNotched Izod Impact, CWPHYSICALBarcol Hardness24 hr Water Absorption (7)Density

D638D638D638D638D695D695D695D695D790D790D790D790

fullfull

D3846

---D2344

D953D3039D256D256

PROPERTY TESTED ASTM

psipsi

106 psi106 psi

psipsi

106 psi106 psi

psipsi

106 psi106 psi106 psi106 psi

psi

106 psipsi

psiin/in

ft-lbs/inft-lbs/in

UNITS Series 500/525 Shapes

Series 625Shapes

FIBERGLASS (EXTREN®)STANDARD STRUCTURAL SHAPES

30,0007,000

2.60.8

30,00016,000

2.61.0

30,00010,000

1.60.82.82.5

3,000

0.4254,500

30,0000.33254

30,0007,000

2.50.8

30,00015,000

2.51.0

30,00010,000

1.60.82.62.5

3,000

0.4254,500

30,0000.33254

---% Max-lbs/in3

(1) This value is deter mined from full section simple beam bending of Extren structural shapes.(2) The shear stress test results will change radically if notched orientation is altered. The value in this chart represents the test configuration where the notches are machined parallel to the reinforcing mat. For notches machined perpendicular to the reinforcing mat, this value would be two to three times larger.(3) The Shear Modulus value has been determined from tests with full sections of Extren structural shapes. (4) Value would be 50 if the surfacing veil were not there.(5) Plate compressive stress/modulus measured edgewise and flexural stress/modulus measured flatwise.(6) Values apply to series 525 and 625.(7) Measured as a percentage maximum by weight.(8) Span to depth ratio of 3:1; Extren angles will have a minimum value of 4000 psi and the I/W shapes are tested in the web.(9) Typical values because these are shape and composite dependent tests.

LW = Lenghtwise, CW = Crosswise, PF = Perpendicular to laminate face, N.T. = Not Tested

D2583D570D792

45 (4)0.6

.062-.070

45 (4)0.6

.062-.070



88


FIBERGLASS (EXTREN®)STANDARD STRUCTURAL SHAPES

1" x 1/8"1-1/4" x 3/16"

1-1/2"x 1/8"

1-1/2" x 3/16"

1-1/2"x 1/4" 2" x 3/16"2" x 1/4"3" x 1/4"3" x 3/8"4" x 1/4"4" x 3/8"4" x 1/2"6" x 1/2"

ANGLES CHANNELS I-BEAMS

2" x 9/16" x 1/8"3" x 7/8" x 1/4"4" x 1-3/8" x 3/16"4" x 1-1/8" x 1/4"5" x 1-3/8" x 1/4"6" x 1-5/8" x 1/4"*6" x 1-11/16" x 3/8"*8" x 2-3/16" x 1/4"8" x 2-3/16" x 3/8"10"x 2-3/4"x 1/2" (24'lg)

3" x 1-1/2" x 1/4"

4" x 2" x 1/4"8" x 4" x 3/8"

WIDE FLANGE BEAMS

3" x 1/4"4" x 1/4"6" x 1/4"6" x 3/8"8" x 3/8"10" x 3/8" (32'lg)

ROUND TUBE

1" x 1/8"

1-1/4" x 1/8"

1-1/2" x 1/8"

1-1/2" x 1/4"

2" x 1/8"

2" x 1/4"

2-1/2" x 1/4"

3" x 1/4"

FLAT SHEETS

1/8" thick3/16"thick1/4"thick3/8"thick1/2"thick3/4"thick

THERMAL CURED

CLEAR ROD

1/4"dia.3/8"dia.1/2"dia.5/8"dia.3/4"dia.13/16"dia7/8"dia.1"dia.1-1/8"dia1-1/4"dia1-1/2"dia1-7/8"dia2"dia

SQUARE TUBE

1" x 1/8"

1-1/2" x 1/8"

2" x 1/8"

2" x 1/4"

**2" x 1/4"

3" x 1/4"

4" x 1/4"

RECT. TUBE

4"x 1/8"x 2"x 1/4"

THERMAL CURED CLEAR SQUARE BAR

1/2" x 1/2"5/8" x 5/8"3/4" x 3/4"1" x 1"1-1/4" x 1-1/4"

1-1/2" x 1-1/2"

* Stock Series 525 only

** Stock, Yellow Series 525 only

NOTE: Unless otherwise noted, all dimensions are in inches and stocked lengths are 10 foot

and 20 foot long. The Flat Sheets of Extren are stocked in 48" x 96" sheets as a standard.

All Extren® Series 500 products can be produced to meet NSF potable water standards in

minimum mill run quantities. Only products bearing the NSF logo are certified.

These are just a sample of the products that Strongwell stocks and are readily available.

Other products and sizes may be available, just not stocked at this time. Please contact your

Alro Plastics representative about any custom run products or nonstocked shapes and sizes

that you are interested in.



89


FIBERGLASS (OTHER OPTIONS)Strongwell offers a broad range of fiberglass industrial products. Two other prod-ucts often used with Extren® are Safplate® and Fibrebolt®. A brief description of each is given here. Full-color literature is available for each product upon request.

SAFPLATE®

Safplate® fiberglass gritted plate is a tough, corrosion resistant floor plate. The unique combination of pultruded fiberglass plate and an anti-skid grit surface makes Safplate® a textured solid sheet flooring that is ideal for both wet and dry applications. Used in a variety of applications such as trench covers to contain va-pors and fumes or predestrian bridge walkways for sure footing, Safplate® provides a long-lasting, maintenance-free alternative to steel plate for severe and corrosive environments. Safplate® is available as solid plate or bonded to Duradek® or Duragrid® grating. The grit surface can be fine, medium or coarse. It is available in 4' x 8' panels in all standard Extren® plate thicknesses: 1/8", 3/16", 1/4", 3/8", 1/2" and 3/4". The standard Safplate® is fiberglass reinforced polyester with fire retardant in a gray color. Other resin systems and custom colors are available upon request, minimum quantities may apply.

FIBERBOLT®

Fiberbolt® fiberglass studs and nuts are ideal for applications requiring mechani-cal fasteners that must be noncorrosive, low in conductivity and/or transparent to electromagnetic waves. Fiberbolt® studs are machined from pultruded fiberglass vinyl ester rods. The hex shaped nut is thermoplastic. They are easily assembled with a standard six point socket wrench. Fiberbolt® studs and hex nuts are available in diameters of 3/8", 1/2", 5/8", 3/4" and 1" for immediate delivery. Four foot bolt lengths are standard, with custom lengths and partial length threading available upon request. Brown in the standard color. The studs and nuts have UV inhibitors to provide resistance to ultraviolet degrada-tion and corrosion.

With all the cut-to-size jobs we do, we have numerous drops available to us. By utilizing the cut offs, we are able to sell you pieces instead of charging for the entire full sheet.



90


FIBERGLASS (OTHER OPTIONS)Strongwell offers a broad range of fiberglass industrial products. A few other products that are offered by Strongwell are Composolite®, SafPlank®, SafDeck® and DuraTreadTM A brief description of each is given here. Full-color literature is available for each product upon request. Please contact your Alro Plastics repre-sentative for more information.

COMPOSOLITE®

Composolite® is an advanced composite building panel system suitable for major load bearing structural applications. The modular construction system consists of a small number of interlocking fiber reinforced polymer (FRP) structural components produced by the pultrusion process. The main building panel is an open ribbed, 3"thick x 24"wide nominal size. Panels can be connected using the 3-way connec-tors, 45 degree connectors, toggles and/or hangers.This uniquely designed system of interlocking components makes it possible to design fiberglass structures at significantly lower costs for a broad range of con-struction applications. Composolite® structures can be designed in "kit form" and shipped flat to the job site.

SAFPLANK®

Safplank® is a high strength system of fiberglass planks designed to interlock to form a continuous solid surface. Safplank® is intended to replace wood, aluminum or steel planks in environments where corrosion or rotting creates costly mainte-nance problems or unsafe conditions.Safplank® is available in 2"deep panels in both 12" and 24" widths to offer flexibility in design. All stock panels are gritted and are available in 20' and 24' lengths. Other lengths are available upon request. Safplank® may be ordered with a smooth surface for non-pedestrian applications.

The above photo shows the Composolite material as well as an interlocking corner piece to connect the two panels. Notice the hollowed out wall panels, making it very light.



91


FIBERGLASS (OTHER OPTIONS)Strongwell offers a broad range of fiberglass industrial products. A few other products that are offered by Strongwell are Composolite®, SafPlank®, SafDeck® and DuraTreadTM A brief description of each is given here. Full-color literature is available for each product upon request. Please contact your Alro Plastics repre-sentative for more information.

SAFDECK®

Safdeck® is a system of 24"wide fiberglass panels designed to overlap for a continuous solid surface. Safdeck® is intended to replace wood, aluminum or steel decking in environments where corrosion or rotting creates costly maintenance problems or unsafe conditions. Low in conductivity and nonsparking, Safdeck® provides safe walkways in applications near electrical lines.

DURATREADTM

DuratreadTM molded fiberglass stair tread covers provide an easy, cost effective way to increase the safety of stairways. The covers are intended for installation over concrete, metal or wood steps and for over fiberglass stair treads.DuratreadTM stair tread covers are ideal for use in any area where frequent use or exposure to slippery environments increases the risk of accidents. The ADA compliant covers feature a durable gritted surface and a highly visible nosing to ensure years of safe, maintenance-free service. DuratreadTM covers also improve the appearance of warped, chipped and rotten steps and are perfect for use in commercial building applications where it is important to maintain an attractive appearance.

Close-up view of a DuraTread stair tread cover applied to a concrete step. Due to its gritted surface, Duratread makes potential slip hazzards much safer to walk on.



92


FLUOROSINT® Fluorosint’s unique properties are the result of a proprietary process in which synthetically manufactured mica is chemically linked to PTFE. This bonding results in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer an excellent combination of low frictional properties and dimensional stability.

FLUOROSINT® 207Fluorosint® 207’s unmatched dimensional stability, excellent creep resistance and white color uniquely position this material to serve FDA regulated applications. It is non-permeable in steam and complies with the FDA’s regulation 21 CFR 175.300. Its relative wear rate is 1/20 the rate of PTFE below 300°F (150°C) making it an excellent choice for aggressive service bearings and bushings.Available colors: White and Light Gray.

PRODCUT APPLICATIONS• Seals• Mixers• Pumps

FLUOROSINT® 500Fluorosint® 500 has nine times greater resistance to deformation under load than unfilled PTFE. Its coefficient of linear thermal expansion approaches the expansion rate of aluminum, and is 1/5 that of PTFE - often eliminating fit and clearance prob-lems. It is 1/3 harder than PTFE, has better wear characteristics and maintains low frictional properties. Fluorosint® 500 is also non-abrasive to most mating materials.Available colors: Light Tan and Gray.

PRODUCT APPLICATIONS• Split and one-piece seals• Valve seats• Shrouds• Slide bearings

• Appliances• Bearings• Valve seats

• Wear strips• Sacrificial, abradable seals• Thrust washers

FLUOROSINT®207 & 500 ROD : 1/2"diameter to 8-3/4" diameter

length varies with diameter


FLUOROSINT®207 & 500 SHEET/PLATE : 1/4"thick (min) to 3"thick (max),

available in 12"wd x 12"lg and 12"wd x 24"lg

FLUOROSINT®207 & 500 TUBULAR BAR : 1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID

length varies with diameter and wall thickness



93


TYPICAL PROPERTIES: FLUOROSINT® 207 & FLUOROSINT® 500

FLUOROSINT®

207 (PTFE)UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oFTensile Strength, 73oFTensile Modulus, 73oFElongation (at break), 73oFFlexural Strength, 73oFFlexural Modulus, 73oF Shear Strength, 73oFCompressive Strength, 10% Deformation, 73oFCompressive ModulusHardness, Rockwell RHardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

2.301,500

250,00050

2,000350,000

1,700

3,800225,000

R50D651.0

0.10

8,000

302

---psipsi%psipsi psi

psipsiRD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy

2.321,100

300,00030

2,200500,000

2,100

4,000250,000

R55D700.9

0.15

8,000

6002


E831D648

D3418long term

F433

5.7 x 10-5

210

621500---

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

2.5 x 10-5

270

6215005.3

FLUOROSINT®

500 (PTFE)

FLUOROSINT® - 207 & 500

D149EOS/ESDD150D150

UL 94


volts/mil

Ohm/Sq------

---

200

>1012

2.650.008

V-O

275

>1013

2.850.008

V-O



94


• Commercial food equipment• High performance seals

FLUOROSINT® Fluorosint’s unique properties are the result of a proprietary process in which synthetically manufactured mica is chemically linked to PTFE. This bonding results in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer an excellent combination of low frictional properties and dimensional stability.

FLUOROSINT® HPVFDA compliant Fluorosint® HPV is a high performance bearing grade of Fluoros-int® - optimized for high PV and very low "K", or wear factor. Fluorosint® HPV was developed for bearing applications where other, low-tech PTFE formulations exhibit premature wear or simply cannot perform. FDA compliance gives food and pharmaceutical equipment manufacturers new design options and all benefit from its excellent load bearing and wear characteristics.Available colors: Light Tan and Gray.

PRODUCT APPLICATIONS• Bearings• Wear guides• Thurst washers

FLUOROSINT® MT-01Fluorosint® MT-01 is an extreme service grade developed specifically for applica-tions where the benefits of PTFE-based materials also require strength, stiffness and stability. Fluorosint® MTR-01 delivers high mechanical performance at elevated temperature and as a result is often specified in seat, seal and wear applicstions where extreme conditions are present.Available colors: Dark Gray.

PRODUCT APPLICATIONS• High temperature seals• Linear guides• Wear bands • Ovens and dryers

FLUOROSINT® HPV & MT-01 ROD : 1/2"diameter to 8-3/4" diameter



FLUOROSINT® HPV SHEET/PLATE : 1/4"thick (min) to 3"thick (max),


FLUOROSINT® HPV & MT-01 TUBULAR BAR : 1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID




95


TYPICAL PROPERTIES: FLUOROSINT® HPV & FLUOROSINT® MT-01

FLUOROSINT®

HPV (PTFE)UNITSPROPERTY TESTED ASTM



D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

2.061,450

210,00090

2,500165,000

2,500

3,000110,000

R44D641.8

0.15

20,000

382


psipsiRD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy

2.272,100

326,00040

4,000488,000

2,600

3,400250,000

R74D750.8

0.18

4,500

2005


E831D648

D3418long term

F433

4.9 x 10-5

180

621500---

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

3.0 x 10-5

200

---600---

FLUOROSINT®

MT-01 (PTFE)

FLUOROSINT® - HPV & MT-01

D149EOS/ESDD150D150

UL 94


volts/mil

Ohm/Sq------

---

---

>1013

------

V-O

---

>105

------

V-O



96


FLUOROSINT® FLUOROSINT® 135Fluorosint® 135 is a polytetrafluoroethylene (PTFE) material uniquely designed to provide the lowest coefficient of friction and deformation of seals, bearings and washer applications. Engineered for superior performance and value, Fluorosint® 135's machinability and stability offers the best protection against wear and break-down. Even at extreme temperatures and pressures, Fluorosint® 135 continues to protect and reduce the risk of malfunction due to corrosive chemicals.

Available colors: Light Tan and Gray.

KEY BENEFITSCompared to other filled PTFE compounds• Lowest wear rate• Lowest CLTE• Lowest coefficient of friction• Lowest deformation• Counter surface has little effect on performance• No excessive run in period.• Extremely chemically inert

PRODUCT APPLICATIONS• Compressor, pump and valve wear parts• Seals, bearings, thrust washers and seats• Insulating blocks and fixtures in diagnostic equipment• Compressor piston rings, rider bands & packing sets• Lubricated or non-lube dry running applications• Typical air, hydrogen nitrogen refrigerant gas service• Service temperatures of 450oF / 232oC

FLUOROSINT® 135 ROD : 1/2"diameter to 8-3/4" diameter



FLUOROSINT® 135 SHEET/PLATE : 1/4"thick (min) to 3"thick (max),


FLUOROSINT® 135 TUBULAR BAR : 1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID




97


TYPICAL PROPERTIES: FLUOROSINT® 135

FLUOROSINT®

135 (PTFE)UNITSPROPERTY TESTED ASTM



D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.911,300

370,0003%

2,500300,000

---

7,000200,000

R80------

0.15

14,30032

2


psipsiRD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-ft-hr

1 = easy

THERMAL PROPERTIESCoefficient of Linear Thermal Expansion (-40oF to 300oF)Deflection Temp. 264 psiMelting Point (Crystal- line) PeakCont. Service in Air (Max)Thermal Conductivity

E831D648

D3418long term

F433

2.5 x 10-5

---

621o

500o

---

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

FLUOROSINT® 135

D149EOS/ESD

D150D150

---UL 94


volts/mil

Ohm/Sq---------

---

>1013

------

V-O



98


HDPE - High Density PolyethyleneHigh Density Polyethylene (HDPE): is a high impact strength and high density polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion resistance and resistance to stress cracks.

HDPE has little branching, giving it stronger intermolecular forces and tensile strength than lower-density polyethylene. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120 °C/ 248 °F for short periods, 110 °C /230 °F continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally-required autoclaving conditions.

Please refer to the "Polyethylene" section of this Reference Guide for more infor-mation on the various grades of Polyethylene materials.

TYPICAL PROPERTIES• Abrasion resistance • Low coefficient of friction• Chemical resistance • Self lubricating• Excellent machinability • Stress-cracking resistance• High impact • Water/salt water resistance

PRODUCT APPLICATIONS• Machine parts • Roll stand bearings• Cams, washers, shims • Rotors and blades• Guide / wear plates • Skid / deflector plates• Laboratory vessels • Chute / bin linings• Low speed bearings • Storage containers

48 x 96 48 x 120

ROD / SOLID ROUNDS (Inches)

SHEET SIZES AVAILABLE (Inches)

HDPE Availability

STANDARD THICKNESS (Inches)1/16" thick to 5" thick (standard increments)

1/4" diameter up to 14" diameter (standard)

HDPE STANDARD COLORSNatural (White) and Black (Standard)

Custom colors available, minimums may apply

ROD LENGTHS AVAILABLE (Inches)4, 5 and 10 foot long (varies by diameter)



99


HDPE vs LDPETYPICAL PROPERTIES

PROPERTY TESTED ASTM UNITS

psi

%

105 psi

105 psi

ft•lb/in

R

in3/lb

ft•lbs

D638

D638

D638

D790

D256

D785

D792

D792

D570

600-2,300

90-800

0.14-0.38

0.08-0.60

no break

10

0.910-0.925

30.4-29.9

<0.01

3,100-5,500

20-1,000

0.6-1.8

1.0-2.0

0.5-20

65

0.941-0.965

29.4-28.7

<0.01

PHYSICALTensile StrengthElongationTensile ModulusFlexural ModulusImpact Strength, Izod notchedHardness, RockwellSpecific GravitySpecific VolumeWater Absorption @ 24 hrs, 1/8" thick

HDPE LDPE

THERMALThermal Conductivity (10-4cal-cm/sec-cm2-oC)Coef of Thermal Expansion (10-5in/in-oF)Deflection Temperature @264 psi @66 psi

C177

D696

D648

D648

oFoF

8.0

5.6-12.2

90-105

100-121

11.0-12.4

6.1-7.2

110-130

140-190

V/mil

ohm-cm

D149

D150

D150

D257

D495

450-500

2.30-2.35

0.0003

1015

ELECTRICALDielectric Strength short time, 1/8" thickDielectric Constant @1 kHzDissipation Factor @1 kHzVolume Resistivity @73oF, 50% RHArc Resistance (s)

460-700

2.25-2.35

0.0002

1015

135-160

OPTICALRefractive IndexTransmittance

D542

D1003 %

1.51

4-501.54

10-50




100


HYDEX® 202 & 301A family of amorphous polymers that exhibit many properties of crystalline resins: chemical resistance, dimensional stability, toughness and clarity. These materials are extremely dimensionally stable and are frequently the material of choice when close tolerance and/or difficult geometrical parts are being machined.

HYDEX® 202 and 301 rod and slab stock are a family of rigid thermoplastic polyurethane products. These products are produced from Isoplast® engineering thermoplastic resins. Isoplast resins are unique in the fact that they are amorphous which will yield properties such as good impact resistance, good dimensional sta-bility and clarity approaching that of polycarbonate, but they also exhibit properties of crystalline polymers by having excellent chemical resistance and low moisture absorption.

Although HYDEX® 202 and 301 have unique properties which make it a good candidate for metal, glass or ceramic replacement, it can also be used in similar applications where polycarbonate, nylon or acetal are currently used. A wide vari-ety of rod and slab sizes are available. HYDEX® 301 is transparent a grade, while HYDEX® 202 is opaque but has higher impact properties than that of HYDEX® 301.

TYPICAL PROPERTIES• Dimensionally stable • Low moisture absorption• Great chemical resistance • Good wear resistance• Good impact resistance • Clarity and toughness

PRODUCT APPLICATIONS• Bearings filter housing • Level gauges• Gears • Oil and Gas field equipment• Industrial hardware • Small engine components• Processing equipment

24 x 48 (standard)

ROD / SOLID ROUNDS (Inches)


HYDEX® 202 & 301 Availability


1/4" diameter up to 6" diameter (standard)

HYDEX® STANDARD COLORS202 (Opaque) and 301 (Clear)

ROD LENGTHS AVAILABLE (Inches)8 foot long (standard)



101


HYDEX® 202 & 301TYPICAL PROPERTIES


psi

psi

%

%

psi

psi

psi

---

%

ft-lb/in.

ft-lb/in.

in-lb.

D638

D638

D638

D638

D638

D790

D790

D792

D570

D256

D256

D3763

10,000

9,000

7

140

310,000

14,000

340,000

1.20

0.19

2.4

0.8

800

9,000

8,000

8.5

90

260,000

12,000

280,000

1.20

0.21

10

3400

PHYSICALTensile Strength at YieldTensile Strength at BreakTensile Elongation at YieldTensile Elongation at BreakTensile ModulusFlexural StrengthFlexural ModulusSpecific GravityWater Absorption, 24 hours @ 73oFIZOD Impact Notched 1/8", 73o F Notched 1/8", -40o FInstrumented Dart Impact, Total Energy @ 73oF

HYDEX® 202 HYDEX® 301

THERMALDeflection Temp. Under Load @66 psi, Annealed @264 psi, Annealed @66 psi, Unannealed @264 psi, UnannealedVicat TemperatureCoefficient of Linear Thermal Expansion

D648

D648

D648

D648

D1525

D696

oFoFoFoFoF

10-5 in/inoF

220

170

190

170

228

3.4

290

280

260

240

292

3.7

%D1003 n/aOPTICALLight TransmissionActual light transmission will vary depending on crosssectional thickness of mate-rial. 1/8" thick test specimen.

90




102


HYDEX® 4101 and HYDEX® 4101LThe next revolution in Stock Shape Plastics has just arrived...HYDEX® 4101 and HYDEX® 4101L (inter-nally lubricated) represent a family of stock shape plastics with elevated performance over PET-P, Acetal and Nylon. HYDEX® 4101 is a PBT Polyester with an outstanding set of properties that include; wear resistance, chemical resistance and toughness. HY-DEX® 4101L (Lubricated) is an enhanced version with improved wear, PV range and lubricity over HYDEX® 4101. In direct com-parison to other commonly used plastics, HYDEX® 4101 and HYDEX® 4101L have:

Improved Wear and Chemical Resis-

tance Versus Acetal • HYDEX® 4101 and 4101L are compatible with chemicals having a pH range of 2.0 - 9.0, Acetal's range is 4.0 - 9.0. • HYDEX® 4101 and 4101L can with stand repeated "CIP" chemical washdown without affecting material performance. Acetal degrades upon repeated contact with aqueous chlorine solutions. • HYDEX® 4101L has 30% higher limiting PV than DELRIN® AF. • HYDEX® 4101L has about two times better wear factor than Acetal. • HYDEX® 4101L is approved for direct food contact, DELRIN® AF is not.

Superior Dimensional Stability Over Nylon • HYDEX® 4101 and 4101L have moisture absorption of 0.07%. • Nylon has moisture absorption 15 times greater than HYDEX®, and can exhibit significant dimensional changes in use.

Best Wear and Lubricity When Compared to PET-P • HYDEX® 4101 and 4101L have 20% greater impact strength than PET-P. • HYDEX® 4101L has about 50% better wear factor than PET-P. • HYDEX® 4101L has more than twice the LPV performance than PET-P • HYDEX® 4101L has about 50% lower coefficient of friction than PET-P.



103


PROPERTY TESTED

PHYSICALSpecific GravityTensile StrengthTensile ModulusTensile ElongationFlexural ModulusNotched Impact IzodWear Factor @2000 PVDynamic Coefficientof Friction (Steel)Static Coefficient ofFrictionLPV @100 fpm

Water Absorption @ 24 hrs

ASTM UNITS HYDEX®

4101

psipsi%psi

ft•lb/inin5-min/ft-lb-hr

psi-fpm

%

D792D638D638D638D790D256LNP

EPALP-TB001LNP

EPALP-TB001LNP

EPALP-TB001LNP

EPALP-TB003D570

1.319,400

425,00050

420,0000.7

210

0.25

0.19

6,000

0.07

1.367,200

380,00040

390,0000.7

38

0.11

0.08

15,700

0.07THERMALHeat Deflection @264 psiMax Continuous Use

D696

D648

oF

oF

200

221

195

221

YesYesYes

MISCELLANEOUSFDA Compliant3A CompliantUSDA Compliant

HYDEX® 4101 and HYDEX® 4101LTYPICAL PROPERTIES*• Improved productivity - through increased line speeds due to high PV capabilities and low wear rate.• Reduce downtime - better wear rates mean less maintenance downtime to replace worn out parts.• Lower costs - through reduction or elimination of external lubricants and through using less replacement parts.

YesYesYes

HYDEX®

4101L

* Typical physical property data generated from extruded-machine test specimens.

PROPERTY COMPARISONLimiting PV@ 100 fpmHigher Limiting PV = Better Performance

Max Continuous Use TemperatureHigher Number = Better Performance

Nylon 6/6 Acetal PET-P 4101 4101L

2,5003,500

5,0006,000

15,700

Nylon 6/6 Acetal PET-P 4101 4101L

160oF185oF

212oF 212oF221oF

---------

---------



104


VS.PET, POLYESTER

The performance of HYDEX® 4101 exceeds that of PET, Polyester. It deliv-ers...

Better impact.Better elongation. Less brittleness.

These improve-ments benefit you with...

Increased cost effectiveness. Improved yields during fabrication due to less cracking. Longer part life as a result of greater durability and ductility.

HYDEX® 4101 surpasses Acetals in these impor-tant ways...

Better chemical resistance. No centerline porosity. Better wear resistance. Lower coefficient of friction. Better surface hardness.

VS.ACETALS

VS. STEEL, BRASS,BRONZE, ALUMINUM

Here's how HYDEX® 4101 outperforms metals...

No product contamination. Needs no lubrication like metals and alloys.

Noise reduction Reduces decibel levels in factories.

Increased wear life. Superb wear resistance outlasting many metals and alloys.

Reduced down time. Less machine down time due to increased product reliability. No down time needed for lubrication.

Increased productivity. Lighter parts can be moved more rapidly.

COMPARE HYDEX® 4101...

HYDEX® 4101 and HYDEX® 4101LPROPERTY COMPARISON

Wear FactorLower Number = Better Performance

Moisture AbsorptionLower Number = Better Performance

Chemical Resistance Coefficient of Friction (Dynamic)Lower Number = Better Performance

4101L Acetal PET-P Nylon 6/6 4101

3865 67

200210

4101L PET-P Acetal Nylon 6/6

.07.07

.22

15,700

4101L Delrin AF PET-P Acetal 4101

0.110.16

0.20 0.210.25

HYDEX 4101HYDEX 4101L > pH Range 2.0 - 9.0

> pH Range 2.0 - 9.0

> pH Range 4.0 - 9.0

> pH Range 2.0 - 10.0

PET-P

Acetal

Nylon 6/6



105


HYDEX® 4101 and HYDEX® 4101LPRODUCT APPLICATIONS

HYDEX® 4101 and HYDEX® 4101L can be used as components in many seg-ments of the food processing industry: • Bakery • Ice Cream • Beverages/Soft Drinks • Juices • Candy/Confectionery • Meat and Meat By-products • Canned Foods • Poultry Processing • Dairy • Processed Foods and Snack Foods • Frozen Foods

FOOD PROCESSING INDUSTRY

HYDEX® 4101 and HYDEX® 4101L are used in applications such as: • Bearings • Food Pistons • Bushings, Cams • Gears • Cam Rollers • Impellers • Conveyor Components • Manifolds • Conveyor Wheels • Pump Parts • Dispensing Components • Scraper Blades • Filler Components • Timing Screws • Fixturing Blocks • Valve Bodies and Wear Strips

APPLICATIONS

In direct comparison to other commonly used plastics, HYDEX® 4101 and HYDEX® 4101L have; improved wear and chemical resistance versus acetal, superior dimensional stability over nylon and the best wear and lubricity when compared to PET-P.




106


HYDEX® 4101 ROD

DIAMETER (inches)

TOLERANCES (inches)

HYDEX® 4101 SLAB

THICKNESS (inches)1/41/23/411-1/41-1/2

22-1/42-1/233-1/2

44-1/255-1/26

1/23/411-1/22

2-1/233-1/24

RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE

SLAB CAN BE GROUND TO ANY INTERMEDIATE SIZES

Natural BlackSTANDARD COLORS


5 and 10................................... 4 and 8.....................................2 and 4.....................................2 and 4.....................................

1/4 to 1.................................1-1/8 to 2 .............................2-1/8 to 2-1/2 .......................2-5/8 to 6 .............................

1/2 to 4..........1/2 to 2..........

12 x 24 and 12 x 48 ............24 x 24 and 24 x 48 ............

SLAB SIZES (inches)LENGTH

+.500/-.000 .........+.500/-.000 .........

WIDTH+.125/-.000+.125/-.000

TOLERANCES

+.025/-.000+.050/-.000

1/2 to 7/8.....................................1 to 4...........................................

+.002/-.000+.005/-.000+.025/-.000oversize

DIATOLERANCESLENGTH (feet)

STANDARD DIA(inches)

HYDEX® 4101FDA GRADE ROD and SLAB



107


HYDEX® 4101 ROD

DIAMETER (inches)

TOLERANCES (inches)

HYDEX® 4101 SLAB

THICKNESS (inches)1/41/23/411-1/41-1/2

22-1/42-1/233-1/2

44-1/255-1/26

1/23/411-1/22

2-1/233-1/24

RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE

SLAB CAN BE GROUND TO ANY INTERMEDIATE SIZES

Natural BlackSTANDARD COLORS


5 and 10................................... 4 and 8.....................................2 and 4.....................................2 and 4.....................................

1/4 to 1.................................1-1/8 to 2 .............................2-1/8 to 2-1/2 .......................2-5/8 to 6 .............................

1/2 to 4..........1/2 to 2..........

12 x 24 and 12 x 48 ............24 x 24 and 24 x 48 ............

SLAB SIZES (inches)LENGTH

+.500/-.000 .........+.500/-.000 .........

WIDTH+.125/-.000+.125/-.000

TOLERANCES

+.025/-.000+.050/-.000

1/2 to 7/8.....................................1 to 4...........................................

+.002/-.000+.005/-.000+.025/-.000oversize

DIATOLERANCESLENGTH (feet)

STANDARD DIA(inches)

HYDEX® 4101LFDA GRADE ROD and SLAB


alro.com alro.com




108


HY-PACT® VH (VHMW)There are many cases in which UHMW is specified for installations where its ultimate abrasion and impact resistance are not necessary. In many cases, the customer's only alternative was to use standard HDPE, which lacks the durability of UHMW in most applications.

So the King team created King Hy-Pact® VH (very high molecular weight polyeth-ylene), a unique product designed to be a perfect complement to UHMW and to bridge the wide performance gap between HDPE and UHMW. When used prop-erly, King Hy-Pact® VH allows distributors and manufacturers to reduce costs while suffering no performance loss. Naturally, good design practices dictate that new applications should always be tested before full-scale operations begin.

To see how VHMW stacks up against other polyethylenes, please refer to the "Polyethylene" section of this Alro Plastics Reference Guide.

TYPICAL PROPERTIES• Environmentally stabilized, indoor or outdoor use• FDA and USDA approved, white opaque color• Smooth, non-skived finish has low coefficient of friction• Extremely flat, low-strain sheet• Resistant to caking and bridging (build-up)• Made from recycled plastics and 100% recyclable• Not affected by most aqueous acids, alkalis or salt solutions

PRODUCT APPLICATIONS• Conveyors and chutes • Cargo hold liners for trucks / rail cars• Lubricating disks • Washer, gaskets and split bushings• Rail-car pedestals • Deep-freeze applications• Punching operations • Snow plows• Meat and poultry packing

48 x120 (standard)

CUSTOM SHEET SIZES


Hy-PACT® VH Availability


Available upon request, up to 72" wide, minimums may apply



109


HY-PACT® VH (VHMW)TYPICAL PROPERTIES


g/cc

psi

%

psi

Shore D

J/MoFoFoF

in./in./oF

D1505

D638

D638

D790

D2240

D256

D746

D1525

D648

D696

.950

>3,800

>800

155,000

65

No Break

<-36.4

255

160

7.0 x 10-5

PHYSICALDensityTensile Strength @ YieldElongation @ BreakFlexural ModulusDurometerIZOD Impact StrengthBrittleness TemperatureVicat SofteningHeat Deflection Temp, 66 psiCo-efficient of Thermal Expansion

Hy-PACT® VH

Relative Volumetric Abrasion Sand Slurry TestHy-Pact® Polymer (UHMW-PE) 12Hy-Pact® Polymer (VHMW-PE) 40High Density Polyethylene (HDPE) 110

This large tank cover was machined on our CNC Routers and welded together by Alro Plastics to create this tank cover per the customer supplied print.



110


INDUSTRIAL LAMINATESPhenolics are also known as Micarta®, Texolite® and Bakelite®. Phenolic (High Pres-sure Laminate) is a hard, dense material made by applying heat and pressure to a series of layered materials, such as paper or fabric and then impregnated with a synthetic resin. The layered material usually consists of cellulose paper, cotton fabric, synthetic yarn fabrics, glass fabrics or unwoven fabrics. Once the layers are heated and pressure is applied the layers are transformed into a high pressure thermoset-ting industrial plastic.These materials are extremely versatile because of their unusual combination of properties. All grades are light in weight (about 1/2 the weight of aluminum), dense, structurally strong, resistant to moisture, and none will soften appreciably under the reapplication of heat. No one grade can possess all the properties desirable for all applications, therefore we stock a number of grades so that the proper material may be selected for almost any application.

PRODUCT APPLICATIONSAcoustic Isolators, Antenna Bases, Arc Chutes, Bearings, Bushings, Circuitry Housings, Coil Forms, Condenser Cases, Fuse Tubes, Gaskets, Gears, Insulators (washers and components), Liners, Pulleys, Rollers, Rotor Vanes, Slip Rings, Separators, Spacers, Terminal Boards, Thrust Washers, Valve Bodies, Wear Blocks and Welding Handles.

PHENOLIC,CANVAS CEUNITSPROPERTY TESTED

MATERIAL SPECS.Specific GravityTensile Strength Comp. StrengthFlexural StrengthHardness, M scaleBond StrengthShear StrengthDissapation Factor 10-6 CyclesDielectric Constant 10-6 CyclesElectric Strength V/Mil Cond."A"Flammability RatingMax Operating TemperatureCoefficient of Thermal ExpansionWater Absorption % 24 Hours

---psipsipsi"M"lbs lbs

Cond."A"

Cond."A"

------

oCin/in/oC x10-5

%

PHENOLIC,LINEN LE

PHENOLIC,PAPER XX

1.3813,00035,00022,000

1011,200

12,800

.035

5.1

70094HB

140

1.5

.57

1.3710,00036,00017,000

1001,900

14,000

n/a

5.5

55094HB

125

2.0

2.0

1.3413,00036,00018,000

1001,900

13,500

.065

5.7

62594HB

125

1.8

1.9




111


INDUSTRIAL LAMINATESG-10, GLASSEPOXY FR4UNITSPROPERTY TESTED

MATERIAL SPECS.Specific GravityTensile Strength Comp. StrengthFlexural StrengthHardness, M scaleBond StrengthShear StrengthDissapation Factor 10-6 CyclesDielectric Constant 10-6 CyclesElectric Strength V/Mil Cond."A"Flammability RatingMax Operating TemperatureCoefficient of Thermal ExpansionWater Absorption % 24 Hours

---psipsipsi"M"lbs lbs

Cond."A"

Cond."A"

------

oCin/in/oC x10-5

%

G11, GLASSEPOXY

G-7, GLASSSILICONE

1.7818,00045,00025,000

105900

17,000

.003

4.2

40094V-0

220

1.0

.02

1.8538,00066,00060,000

1152,300

21,500

.032

4.8

80094V-0

140

1.0

.10

1.8237,00063,00075,000

1122,200

22,000

.020

5.0

90094HB

180

1.1

.20

Not big enough to ship via truck? We also utilize the UPS Worldship program so we can run all of our smaller packages thru their system and print shipping labels for them.



112


INDUSTRIAL LAMINATES PHENOLIC COMPARISONS

GRADES

A hard paper-based, reinforced laminate with a phenolic resin binder.

Grade C is a fabric reinforced laminate made from cotton cloth weighing over 4 ounces per sq yard.

Grade CE is similar to C in weight of fabric and thread count. Tough and resilient grade for uncommon electrical applications.

Grade L is a fine weave cot-ton cloth, reinforced with a phenolic binder. Made from fabric weighing not over 4 ounces/sq yard.

Grade LE is a fine weave cotton fabric grade made of the same thread count of Grade L. Recommended for fabricated parts which need smooth edges and good mechanical strength.

Grade G-7 Glass silicone is a continuous glass fabric lami-nated with a silicone resin.

Grade G-10 is a continuous filament woven glass cloth grade, permeated with an epoxy resin. FR-4 is a fire retardant G-10 glass epoxy laminate that is used primar-ily in the printed circuit board industry.

G-11 is a glass cloth based material, permeated with an epoxy resin.

PHYSICALPROPERTIESDESCRIPTION

Good machinability and mechanical properties, high dielectric strength and resistance to moisture. Appropriate for most electrical applications.

Tough, strong and provides high impact strength. Easily machined and is outstanding for a wide variety of mechanical applications.Fair electrical properties.

Greater resistance tomoisture than Grade Cand controlled electrical properties. Easily machined. Good for electrical applications where mechanical strength is needed.

Good mechanical properties and machines easily. Highly recommended for fine punch-ings or threading or close tolerance machining.

LE is similar to L, however,LE has improved moisture resistance and increased di-mensional stability. Good acid resistance.

Unequalled for high heat and arc resistance applications, and where good mechanical and electrical properties must be exhibited in humid condi-tions in excess of 500oF.

Good machining characteris-tics and good flexural, bond and impact strength. Also characterized by excellent electrical properties in a wide variety of temperatures. Low moisture absorption and low heat distortion point.

Similar characteristics to G-10 with high mechanical strength up to 300oF and is self-extinguishing.

CCanvas base / Phe-nolic resinMIL-1-24768/16, Type FBM

*CECanvas (Electric) base / Phenolic resinMIL-1-24768/14, Type FBG

LLinen base / Pheno-lic resinMIL-1-24768/15, Type FBI

*G-10 & FR-4Glass cloth / Epoxy resin MIL-1-24768/27, Type GEE-F

*Standard available grades.

*LELinen (Electric) base / Phenolic resinMIL-1-24768/13, Type FBE

*G-11Glass cloth / Epoxy resinMIL-1-24768/3, Type GEB

G-7Glass cloth /Silicone resinMIL-1-24768/17, Type GSG

*XXPaper base / Pheno-lic resinMIL-1-24768/11, Type PBG



113


INDUSTRIAL LAMINATES LAMINATED SHEET

Special sizes available per request.

CLOSE TOLERANCE SANDING • CUT TO SIZE • FABRICATION PER PRINT

THICKNESS (inches)


3/161/45/16

3/87/161/2

1/321/161/8

36 x 48 48 x 48 48 x 96

Closer tolerances quoted on request.

DIAMETER (inches)

TOLERANCES (inches)

LENGTHS (feet) 4 foot nominal. Special lengths quoted by request.

1/16 to 1-1/4 ...................1-3/8 and over ...............

+/- .001+/- .003

1/163/321/85/323/167/321/4

9/325/163/87/161/29/165/8

3-1/43-1/23-3/444-1/256

1-5/81-3/422-1/42-1/22-3/43

3/47/811-1/81-1/41-3/81-1/2

LAMINATED ROD: Type CE

LAMINATED TUBE

3/161/43/87/161/29/165/811/163/4

13/167/815/1611-1/161-1/81-3/161-1/41-5/16

1-3/81-7/161-1/21-9/161-5/81-11/161-3/41-13/161-7/8

1/163/321/8

3/167/321/4

LENGTHS (inches) 24 to 48 depending on grade

MAY BE SUBJECT TO MINIMUM QUANTITY ON SOME SIZES AND GRADES

LARGE SIZES QUOTED ON REQUEST

INSIDE DIAMETER (inches)

THICKNESS OF WALL (inches)

TOLERANCES: NEMA standard tolerances. Special tolerances available by request.

5/83/47/8

11-1/81-1/4

1-3/81-1/21-5/8

1-3/41-7/82

5/163/87/16

1/29/165/8

4-1/44-1/24-3/455-1/45-1/25-3/46

33-1/83-1/43-3/83-1/23-5/83-3/43-7/84

1-15/1622-1/82-1/42-3/82-1/22-5/82-3/42-7/8

11/163/47/8

11-1/41-1/2



114


INDUSTRIAL LAMINATES: GPO-3 GPO-3 is an electrical grade sheet laminate. All grades of our electrical grade sheet laminates are produced using polyester resin and fiberglass reinforcement. They are U.L. recognized and are available in 36" x 72" and 48" x 96" sheet sizes. The sheets are manufactured in thickness ranging from 1/32" to 1" thick, with most sizes in stock for immediate shipment.

Polyply L-50: Track resistant, flame retardant laminate which meets or exceeds NEMA GPO-3 requirements.

U.L. Recognition File Number: Polyply #L50, NEMA Grade GPO-3, Red (color), #E82624.

TYPICAL PROPERTIES• Electrical insulation• Track resistance• Self extinguishing UL94 (V-O)• Chemical resistance• Low smoke• Low conductivity• Impact and Abrasion resistant• Good mechanical strength

PRODUCT APPLICATIONS• Phase and End barriers• Insulating supports• Bus bar supports• Mounting panels in switch bars• Transformers• Antenna bases• Spacers

36 x 72 48 x 96

STANDARD COLOR Red


GPO-3 - Electrical Grade Sheet Laminates

STANDARD THICKNESS (Inches)1/32 1/16 3/32 1/8 3/16 1/4

3/8 1/2 5/8 3/4 1



115


TYPICAL PROPERTIES:

POLYPLY L50GPO-3UNITSPROPERTY TESTED ASTM

UL TEST#GENERAL INFORMATIONPolyply GradeNEMA GradeColorU.L. Recognition File #MECHANICAL PROPERTIESTensile StrengthFlexural StrengthCompressive StrengthFlexural ModulesShear StrengthIzod Impact Strength (Notched)

Water AbsorptionHardness, BarcolSpecific Gravity

------------

D638D790D695D790D732D256D570

D2583D792

L50GPO-3RED

E82624

10,00023,20032,800

1.2314,000

8.20.21501.8

------------

psipsipsi

psi x 106

psift-lb/in

% by weight

ELECTRICAL PROPERTIESDielectric StrengthDielectric Strength (parallel in oil)High Voltage Arc ResistanceDielectric Constant @ 60 HzDielectric Constant @ M HzDissipation Factor @ 60 HzDissipation Factor @ M HzComparative Tracking Index

D149D149

D495D150D150D150D150

D3638

40057

200+4.84.7

0.0130.011500+

volts/milkV

sec------------

volts

INDUSTRIAL LAMINATES: GPO-3

D696

C177UL746BUL746B

THERMAL PROPERTIESCoefficient of Thermal ExpansionThermal ConductivityUL Temp Index - ElectricalUL Temp Index - Mechanical

in/in/oC x 10-5

btu/hr/ft2/in/oFoCoC

2.0

1.9120140

UL94FLAME RESISTANCE PROPERTIESU.L. Subject 94 94VO




116


KING COLORBOARD®

King ColorBoard® is a high density polyethylene sheet that is environmentally stabilized for outdoor use. It’s bright, primary colors make it ideal for sign, indus-trial, marine, playground and recreational applications. For maximum versatility, standard colors are made to coordinate with King ColorCore®. King ColorBoard® features an attractive matte finish and is manufactured to the highest standards in the industry. Base material is FDA approved as are most pigments.

It is made with impact resistant high density polyethylene to handle more abuse than conventional sign and playground materials. ColorBoard® is environmentally stablized and will never fade or discolor in direct sunlight. And you never have to worry about delamination, rotting or warping with King ColorBoard®.

King ColorBoard® is now available with our exclusive antimicrobial additive King MicroShield®. The latest technology for protecting the product surface against a broad spectrum of damaging bacteria, algae, and fungi by reducing the amount of microbes by 99.99%.

TYPICAL PROPERTIES• Environmentally stabilized for harsh sun & outdoor applications• Will not rot, swell, splinter or delaminate when exposed to water• Durable matte-textured surface on both sides• Extremely flat and consistent sheets• Easy to fabricate with standard woodworking tools

PRODUCT APPLICATIONS• Playground equipment• Recreational • Signage

48 x 96 (standard)

SHEET COLORS AVAILABLE


KING COLORBOARD® Availability

STANDARD THICKNESS (Inches)1/4", 1/2" and 3/4" thick (standard)

Tan, Blue, Green, Red, Orange and Yellow


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117


KING COLORBOARD®

TYPICAL PROPERTIES


g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft.lbs./in.2

ft.lbs./in.2

oFoFoF

lbs.

Rating

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

UL94

.960

>4,100

225,000

9.8

>600

185,000

3,810

4,950

68

115

1.1

< -105o

253o

167o

657 & 63

HB

PHYSICALDensityTensile Strength @ YieldTensile ModulusElongation @ YieldElongation @ BreakFlexural ModulusFlexural Stress @ 5% StrainCompressive Properties 10% StrainDurometerTensile ImpactIZOD Impact ResistanceBrittleness TemperatureVicat SofteningHeat Deflection Temp, 66 psiScrew and Nail WithdrawlFlammability

COLORBOARD®

*All values are determined on specimens prepared according to ASTM Standards. Nominal values should not be interpreted as specifications.

King ColorBoard® is made entirely from FDA and USDA approved materials

King ColorBoard® meets ASTM D4976 PE235

Our twin table CNC router allows the operator to run machined parts on one table as soon as the other table finishes its run, elminating almost all down time between parts.



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KING COLORCORE®

King ColorCore® is a versatile, environmentally stabilized sheet with multiple layers of contrasting color. Its thin cap layers and bright primary colors make it ideal for signage, marine, playground and recreational applications. For maximum versatil-ity, standard colors are made to coordinate with King ColorBoard®.

The sheets are easy to engrave and machine, as the cap is approximately ten per-cent of nominal thickness for high production speeds. Base materials are FDA ap-proved as are most pigments. King ColorCore® is made with high-impact-resistant polymer to handle more abuse than conventional sign materials. King ColorCore® is a superior homogeneous sheet, made with a unique state-of-the-art continuous process called PolyFusion®, manufactured to the highest standards in the industry.

TYPICAL PROPERTIES• Environmentally stabilized for harsh sun & outdoor applications• Will not rot, swell, splinter or delaminate when exposed to water• Durable matte-textured surface on both sides• Extremely flat and consistent sheets• Easy to fabricate with standard woodworking tools

PRODUCT APPLICATIONS• Playground equipment• Recreational• Signage

48 x 96 (standard)



KING COLORCORE® Availability

STANDARD THICKNESS (Inches)1/4", 1/2" and 3/4" thick (standard)

White/Black/White White/Blue/White White/Red/White,White/Green/White Black/White/Black Blue/White/Blue,

Red/White/Red Green/White/Green Brown/White/Brown,White/Brown/White Green/Tan/Green Tan/Green/Tan

Black/Yellow/Black Yellow/Black/YellowTan/Brown/Tan Brown/Tan/Brown



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KING COLORCORE®

TYPICAL PROPERTIES


g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft. lbs./in.2

ft. lbs./in.2

oFoFoF

lbs

Rating

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

UL94

.96

>4,100

225,000

9.8

>600

185,000

3,810

4,950

68

115

1.1

< -105o

253o

167o

657 & 63

HB

PHYSICALDensityTensile Strength @ YieldTensile ModulusElongation @ YieldElongation @ BreakFlexural ModulusFlexural Modulus @ 5% StrainCompressive Properties 10% StrainDurometer (Hardness)Tensile ImpactIzod Impact ResistanceBrittleness TemperatureVicat SofteningHeat Deflection Temp, 66 psiScrew and Nail WithdrawlFlammability

COLORCORE®

*All values are determined on specimens prepared according to ASTM Standards. Nominal values should not be interpreted as specifications.King ColorCore® is made entirely from FDA and USDA approved materialsKing ColorCore® meets ASTM D4976 PE235

Due to the unique make up of King ColorCore, many different designs and signage can be made out of a single piece of material.



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KING CUTTINGBOARD®

King CuttingBoard® is an exceptionally white natural polyethylene color, creating the bright, clean, sanitary look that commercial food processing operations require. Bacteria, odors and cleaning fluids wash completely off.King CuttingBoard® won’t dull knives like wood. It is made to last in the most demanding commercial environments. It is easy to clean, easy to maintain, and will not rot or splinter and complies with FDA and NSF guidelines for a sanitary work surface.

KING CUTTING BOARD® XLKing CuttingBoard® XL is an exceptionally white natural polyethylene color, creat-ing the bright, clean, sanitary look that commercial food processing operations require. The sheets are approximately one-third lighter in weight than standard King CuttingBoard®, allowing for easy handling and cleanup. Bacteria, odors and cleaning fluids wash completely off. King CuttingBoard® XL won’t dull knives like wood. King CuttingBoard XL is tested and certified by the NSF and the material is FDA approved. It is made to last in the most demanding commercial environments. It is easy to clean, easy to maintain, and will not rot or splinter.

How to CleanScrub the material with a strong bristle brush and professional-strength detergent to remove any detritus or stains. Rinse with hot water. Sanitize with a ten percent bleach solution. Rinse thoroughly with cold water.King CuttingBoard® materials are dishwasher safe. Remove from the dishwasher before the drying cycle for the best result. Allow to air dry.

TYPICAL PROPERTIES• FDA and NSF certified for food contact• Will not rot, swell, splinter or delaminate when exposed to water• Durable matte-textured surface on both sides• Extremely flat and consistent sheets• Easy to fabricate with standard woodworking tools

PRODUCT APPLICATIONS• Cutting Boards• Restaurants• Kitchens

48 x 96 and 60 x 120 (standard)



KING CUTTINGBOARD® and XL Availability

STANDARD THICKNESS (Inches)1/4", 1/2", 3/4" and 1" thick (standard)

White (Polyethylene)



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KING CUTTINGBOARD®

TYPICAL PROPERTIES


g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft. lbs./in.2

ft. lbs./in.2

oFoFoF

lbs

Rating

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

UL94

.96

>4,100

225,000

9.8

>600

185,000

3,810

4,950

68

115

1.1

< -105o

253o

167o

657 & 63

HB


CUTTINGBOARD®

*All values are determined on specimens prepared according to ASTM standards. Nominal values should not be interpreted as specifications.King CuttingBoard® is made entirely from FDA and USDA approved materialsKing CuttingBoard® meets ASTM D4976 PE235King CuttingBoard® is NFS approved for Standards 2 & 51

King CuttingBoard and CuttingBoard XL have both been tested and certified by the NSF and the materials are both FDA approved for food contact.



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KING CUTTINGCOLORS®

King CuttingColors® is a NSF-certified family of color-coded cutting board sheets in five different industry-standard colors to help combat cross contamination. A textured matte finish and solid surface provide a stable and sanitary work area. It is available in large sheets that can be cut to fit most counter tops. Bacteria, odors and cleaning fluids wash completely off. King CuttingColors® won’t dull knives like wood. It is produced with the same FDA and NSF certification as King Cutting-Board®.

How to clean: Scrub the material with a strong bristle brush and professional strength detergent to remove any detritus or stains. Rinse with hot water. Sanitize with a ten percent bleach solution. Rinse thoroughly with cold water. King Cutting-Colors® materials are dishwasher safe. Remove from the dishwasher before the drying cycle for the best result. Allow to air dry.

TYPICAL PROPERTIES• Five different colors to help combat cross-contamination• FDA and NSF certified for food contact• Durable matte-textured surface on both sides• Extremely flat and consistent sheets• Easy to fabricate with standard woodworking tools• Will not rot, swell, splinter or delaminate when exposed to water

PRODUCT APPLICATIONS• Cutting boards• Restaurants• Kitchens

48 x 96 (standard)



KING CUTTINGCOLORS® Availability

STANDARD THICKNESS (Inches)1/2" and 3/4" thick (standard)

Red (Meat), Green (Vegetables), Blue (Seafood),Yellow (Poultry) and Tan (Cooked Meats)




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KING CUTTINGCOLORS®

TYPICAL PROPERTIESPROPERTY TESTED ASTM UNITS

g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft. lbs./in.2

ft. lbs./in.2

oFoFoF

lbs

Rating

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

UL94

.96

>4,100

225,000

9.8

>600

185,000

3,810

4,950

68

115

1.1

< -105o

253o

167o

657 & 63

HB


CUTTINGCOLORS®

*All values are determined on specimens prepared according to ASTM standards. Nominal values should not be interpreted as specifications.This product meets all requirements for the FDA for olefin polymers to be used as articlesor components of articles for contact with food as set forth in 21 CFR 177.1520.King CuttingColors® also meets NSF guidelines.

King CuttingColors are available in 5 different industry-standard colors to help combat cross contamination. Green, Red, Tan, Yellow and Blue cutting boards pictured above.



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KomaALU®

KomaAlu® is an innovative and versatile composite material that can be put to use in numerous ways – from shop fittings to exhibition stands and trade show design, from simple signage to special displays, from laminates to furnishing elements. KomaAlu® comprises two aluminum sheets sandwiching a polyethylene core – all bonded together with toughened adhesive in a continuous production process.The aluminum outer sheets are enamel-baked and coated with polyester (coil coat-ing procedure). The result is a composite sheet – lightweight but at the same time highly durable and rigid – with outstanding characteristics ideally suitable both for interior and for exterior uses.

TYPICAL PROPERTIES• Highly durable• Good flexural strength• Corrosion-resistant• Weather and UV-resistant• Easy to work with, easy to paint• Indoor and Outdoor use• 100% Recyclable

PRODUCT APPLICATIONS• Exhibition stands• Supermarkets• Shop windows• Decorative elements• DOT construction signs• Partition elements• PoS / PoP signage

KomaALU® Availability

SHEET - SKIN THICKNESS 0.25mm (film masked x2)Thickness: 1/8" thick only

Sheet sizes: 48" x 96", 48" x 120" and 60" x 120"Colors: white/white, white/silver, white/black

brushed aluminum/white, matte white/gloss white

SHEET - SKIN THICKNESS 0.2032mm (film masked x2)Thickness: 5/64" and 1/8" thick

Sheet size: 48" x 96"Color: white/white

SHEET - SKIN THICKNESS 0.06mm (film masked white side only)Thickness: 1/8" thick only

Sheet size: 48" x 96" and 48" x 120"Color: white/mill finish economy



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KomaTEX®

KomaTex® is a versatile, closed-cell, rigid foam PVC sheet for graphics, display and industrial applications. Suitable for a virtually unlimited range of applications, PVC is on of the oldest and most developed synthetic materials.

KomaTex® features a closed-cell, matte-finish surface with a fine cell structure. It will fit the requirements for a multitude of applications, from substrates for graph-ics, point-of-purchase displays and backers for channel letters to wood replace-ment. Experience has shown that KomaTex is the highest quality PVC sheet available.

TYPICAL PROPERTIES• Chemical and corrosion resistant• Moisture resistant, low water absorption• Low flammability (UL-94 VO)• Thermal and sound insulation• Matte finish that readily accepts most inks, paints and vinyls• Easy fabrication with most common tools• Bonds easily to similar and various other substrates

PRODUCT APPLICATIONS• Exhibition & trade show booths• PoP and 3D displays• Photo mounting• Arts and crafts• Dimensional lettering• Vehicle manufacturing• Theatre and stage sets

KomaTEX® Availability

SHEET SIZES - WHITEThickness: 1, 2, 3, 4, 5, 6, 8, 10, 12.7, 19 and 25 mm

Standard sheet sizes: 48" x 96", 48" x 120", 60" x 96", 60" x 120"

SHEET SIZES - BLACKThickness: 2, 3, 6, 10, 12.7 and 19 mm

Sheet size: 48" x 96", 48" x 120", 60" x 96" and 60" x 120"

Special sheet sizes: 39" x 96" (3mm) and 80" x 120" (3 & 6mm)

SHEET SIZES - COLORSThickness: 3 and 6 mmSheet size: 48" x 96"



126


KYDEX® KYDEX® sheet is an extremely durable thermoplastic alloy extruded in a range of colors, patterns, textures, thicknesses and grades to optimize long-term perfor-mance, appearance and cost effectiveness across demanding and diverse end-use applications.

Specialized grades are offered to satisfy requirements specific to thermoforming, membrane pressing, post-forming, brake-forming, miter-folding, and laminating, and to fit a broad range of specialized applications ranging from medical equip-ment housings and aircraft tray tables to retail store fixtures and commercial furniture.

IMPACT RESISTANCENo other thermoplastic sheet stands up to impact, scratches, and gouging like KYDEX® sheet. Depending on grade, it offers Notched Izod impact resistance to 18 ft-lbs/in. (960 J/m), and is available in thicknesses from .028" to .500" (0.7mm to 12.7mm) to withstand levels of abuse from moderate to extreme. Due to its high degree of toughness and resilience, KYDEX® sheet can also be stretched at room temperature to twice its original dimension without breaking. FLAME RETARDANCYDepending on grade, KYDEX® sheet is available with fire ratings of UL Std. 94 V-0, UL Std. 94 5V; FAR 25.853 (a) and (d); MVSS 302; Class I/A and others. CHEMICAL RESISTANCEFrom sulfuric acid to brake fluid to carbon tetrachloride, high performance grades of KYDEX® thermoplastic alloys are more resistant to a wider range of concentrated chemicals than any other thermoplastic. In fact, KYDEX® sheet meets the highest standards of chemical resistance of thermoplastic materials as defined in ASTM D-1784 standard for Class 12454-C rigid polyvinyl chloride.

CLEANABILITYTough stains, scuffs, and graffiti can be removed from KYDEX® surfaces using strong cleansers with no staining, fading, or surface damage.

DIMENSIONAL STABILITYLow water absorption and a relatively low coefficient of thermal expansion give parts made with KYDEX® sheet high dimensional stability.

DESIGN FREEDOMKYDEX® sheet offers unprecedented design and manufacturing flexibility since: • Numerous grades are available to provide properties and certified ratings required for specialized applications. • An uncommonly wide variety of functional and aestetic affects can be achieved since certain individual grades can be manufactured using a variety of techniques. • Many colors, patterns, textures and thicknesses are common to different grades, allowing multi-component end products to contain a wide variety of matching parts.




127


KYDEX® THERMOFORMINGFor fast setup and production of plastic parts, especially large parts in quantities from 500 to several thousand, thermoforming is commonly selected over injection molding; tooling costs can be 90% lower and parts can be completed 2-3 times more quickly. • Equipment housings, shrouds and enclosures • Vents and grilles • Commercial and Institutional furniture and seating • Hidden and exposed parts such as chutes, braces and equipment guards • Interior components of aircraft, mass transit vehicles, trucks and marine vessels

MEMBRANE PRESSINGWhere as thermoforming uses air pressure to draw heated plastic sheet into a mold, membrane pressing uses a bladder or "membrane" to physically press heated plastic sheet onto a wood or composite substrate or "core" eliminating the need for molds. • Raised panel cabinet and full-size doors • Corporate logo panels • Hospital bed headboards and footboards • Commercial and Institutional furniture and seating

LAMINATINGKYDEX® sheet can be laminated to wood, metal, gypsum, rigid foam and other flat or curved substrates using commercially available adhesives, and by hot pressing or cold pressing production methods. The result is a protective surface that resists impact, gouging and general abuse unlike any other thermoplastic or thermoset sheet material. • Store fixtures and Case goods • Exhibits and Displays • Partitions, Panels and Doors • Wood and Steel furniture • Virtually any laminated product or surface in high-traffic commercial, institutional and public building interiors

FORMING, FABRICATING and MACHININGKYDEX® sheet is easy to saw, die cut, shear, rout, drill, sand, file, mill and otherwise machine using conventional power tools. It can also be post-formed and brake- formed (with or without wire heating), as well as heat welded to create seamless, sanitary corners. • Braces, Brackets and Supports • Perforated panels • Equipment shrouds and guards • Corner guards and Crash rails • Kick plates and Push plates • Freight container linings



128


VARIOUS GRADES and DESCRIPTIONSGRADE NAME

KYDEX® 100

KYDEX® T

KYDEX® 200

KYDEX® 107

KYDEX® 101

KYDEX® 110

KYDEX® 115

KYDEX® 130

KYDEX® 150

KYDEX® 152 AR

KYDEX® 152 WG

KYDEX® 154

KYDEX®

Ultra high impact, high performance, fire rated sheet suitable for a broad range of demanding applications.High impact, high performance, fire rated sheet. Costcompetitive with flame retardant ABS, but with great impact and extensibility.General purpose sheet with good impact resistance,excellent extensibility and solvent resistance. Costcompetitve with many other thermoplastics.For National Sanitation Foundation applications. Numerous textures/sizes, limited colors. FDA approved raw materials.Cost competitive with many other thermoplastics.White #62000 or Black #52114 substrate with colored, weatherable cap for thermoforming letter backs of electricalsignage. Eliminates painting.Super tough, durable KYDEX® 110, a proprietary alloy sheet,brings new dimensions to thermoformers in: formability,rigidity, breakage resistance, chemical resistance and fireretardancy.Rigid, sag-resistant ceiling panel grade in .080" (2.03mm)thickness, available pre-cut. Class 10 rated for clean rooms. Also for food plants, computer rooms, operating rooms, etc.High performance sheet with integral granite pattern in fivecolors. Rated Class I/A for non-wallcovering applications.UL 94 V-0 and 5V fire rating.High performance sheet for building product applications. Rated Class I/A in gauges to .060" (1.52mm); Class II/B ingauges to .093" (2.36mm). UL listed.Super tough, durable KYDEX® 152AR sheet brings new dimensions to thermoformers and membrane pressers in:formability, rigidity, breakage resistance and abrasion resistance.Super tough, durable KYDEX® 152WG sheet brings new dimensions to membrane pressers in: extensibility, rigidity,abrasion resistance and fire retardancy.Decorative KYDEX® 154 thermoplastic sheet, available inmany standard and custom designs, offers a unique lookfor thermoformed parts. This durable material brings newdimensions to thermoformers in: formability, rigidity, breakageresistance, chemical resistance and fire retardance.

BRIEF DESCRIPTION



129



KYDEX® 160

KYDEX® 160A

KYDEX® 161

KYDEX® 550

KYDEX® 510

KYDEX® 1900

KYDEX® 301

KYDEX® 6185

KYDEX® 6200

KYDEX® 6565

KYDEX® GND

KYDEX® L

KYDEX® V103

KYDEX®

High performance sheet for building product and clean roomapplications. Rated Class I/A and Class 10 in gauges .125"(3.12mm). UL listed.KYDEX® 160A is a thermoplastic sheet that is used for laminating and thermoforming applications requiring a ClassI/A rating.KYDEX® 161 is a proprietary, high performance thermoplasticsheet that meets the M1 requirement for French EpiradiateurTest NFP 92-501.Weatherable, monolithic (no caps) sheet in limited light colors. Excellent impact resistance.KYDEX® sheet of any color with a clear, weatherable cap. Caps also available with black/white or rust/gray granite patterns.Mid-temperature aircraft grade with improved heat distortioncharacteristics for higher in-service temperatures 168-178oF(75-81oC). Meets FAR requirement 25.853(a).KYDEX® 301 is a proprietary Bi-layer thermoplastic sheet thatis cost competitive with fire retardant ABS (FR-ABS) formulations but with superior properties. Unlike FR-ABS,KYDEX® 301 is less hygroscopic.High-temperature aircraft grade with improved heat distortioncharacteristics for higher in-service temperatures 180-195oF(82-90.5oC). Meets FAR requirement 25.853(a).High performance grade for mass transit vehicle interiors. Meets FTA and FRA fire requirements.High performance grade for aircraft interiors. Meets FARfire requirements 25.853(a) and (d).Conductive sheet in black only, for electronic/electrical applications. Protects against ESD. Retains conductive properties after forming.Damage resistant laminating material. Ratings of Class I/A and UL 94 V-0 in gauges to .040" (1.02mm). Can also bethermoformed and membrane pressed.KYDEX® V103 sheet is a recycled grade of a proprietarythermoplastic sheet that is cost competitive with other grades of thermoplastic sheet while offering improved performance.

BRIEF DESCRIPTION




130



KYDEX® V100

KYDEX® V

KYDEX® V102

KYDEX® HD

KYDEX® WG

KYDEX® XD

KYDEX®

Recycled Black #52114 sheet. Rated UL 94 V-0. Excellentperformance-to-cost ratio. Also available: Vinyloy 103 offering shorted cycle times.Recycled grade of KYDEX® "Utility Black" #52065 sheet.Excellent performance-to-cost ratio.Recycled Beige #72401, Gray #52346 or Black #52114 KYDEX® sheet with cap in select colors. Rated UL 94 V-0and 5V.High Durability (HD), high impact, membrane pressable thermoplastic 3D laminate with integral color in .022" (.56mm)gauge.High impact, membrane pressable thermoplastic 3D laminatewith woodgrain design in .030" (.76mm) gauge.Extreme Durability (XD), superior impact, membrance press-able thermoplastic 3D laminate with integral color from .030"-.040" (.76mm - 1.02mm) gauge.

BRIEF DESCRIPTION

SHEET and ROLL SIZESThe standard KYDEX® sheet size is 96"L x 48"W (2.44m x 1.22m). Custom widths of 36" (.91m) and 60" (1.52m), as well as custom blank sizes, are also available. KYDEX® sheet in 0.028" (0.71mm) and 0.040" (1.02mm) thicknesses are also offered as roll stock in standard lengths of 120’ (36.58m) with custom lengths also available. Not all textures or grades of KYDEX® sheet are available in all sizes or in roll stock. Please contact Alro Plastics for details and availability.

STANDARD WIDTH AND LENGTH (inches) 48 x 96 (standard)

.060

.080

THICKNESS (inches).028.040

.093

.125.156.187

.250

.312.325.375

.425

.500

SHEET COLORS34 standard colros and over 2,500 custom blended

colors, as well as custom color matched colors.

MINIMUMS MAY APPLY, CUSTOM THICKNESSES AVAILABLE UPONREQUEST, CALL FOR DETAILS AND AVAILABILITY.



131


WHAT CAN BE FOUND ON ALROPLASTICS.com

• Product descriptions, colors, sizes, applications and properties. • Product brochues, flyers and photos • MSDS and Technical Data sheets for almost every product • Alro's processing capabilities for made to print orders • Information on our Quality system, ISO 9001:2008 certificate • Product Assitance form, submit questions for Alro assistance • Links to our Manufacturers websites • Links to our Steel and Industrial divisions and their products • Alro locations across America, find the one closest to you


alro.com alro.com





132


LubX® HIGH PERFORMANCE SLIDING MATERIALSWith LubX® S and LubX® C, Röchling Engineering Plastics offers two new high-per-formance materials, which have outstanding dry-running properties at their disposal. They have been especially developed for applications in materials-handling and automation technologies. Compared with conventional sliding materials, conveying systems equipped with LubX® need considerably less energy. The considerably lower coefficient of friction of LubX® eliminates the possibility of the slip-stick effect (backsliding) almost completely and thus increases process stability.

In the development of LubX® products, great care has not only been taken to minimize the coefficient of friction of the sliding materials, but also to consider the tribological system of the sliding partners in an integrated manner and especially aligned to the particular specific requirements concerned. The individual motion and transport seg-ments of different conveying systems were analysed, and the relative movements of the elements and the frictional forces arising at the points of contact examined. These frictional forces have a decisive impact on the performance of the conveying system.

With energy prices rising in the long term, lowering energy costs plays an increas-ingly more important role in the project planning of production, storage and logistic processes. When utilising components with optimized sliding properties in convey-ing processes, the conveying power required – and thus the energy applied – may be reduced to a minimum. The performance and efficiency of the plant can thus be considerably enhanced.


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133


LubX® C ESPECIALLY ALIGNED TO POM and STEELWith LubX® C, Röchling Engineering Plastics offers a new high-performance material, which has outstanding dry-running properties at its disposal. They have been espe-cially developed for applications in materials-handling and automation technologies. Compared with conventional sliding materials, conveying systems equipped with LubX® C need considerably less energy. The considerably lower coefficient of fric-tion of LubX® C eliminates the possibility of the slip-stick effect (backsliding) almost completely and thus increases process stability.

SPECIAL PROPERTIES• Energy saving• Especially aligned to POM and Steel (e.g. chain conveyors)• Coefficient of friction with POM as sliding partner up to 75% less than that of UHMW-PE• Coefficient of friction with Steel as sliding partner up to 60% less than that of UHMW-PE• Suitable for contact with foodstuffs (FDA/21, CFR 177.1520)• Noise reducing

PRODUCT AVAILABILIY• Extruded profiles• Sheets• Round rods• Fabricated components made to customer prints

LubX® C AvailabilitySlide guide, LubX® C

POM transport chain on LubX® C

48 x 120 (standard)

ROUND ROD DIAMETERS AVAILABLE


STANDARD THICKNESS (Inches)1/2" to 4" thick

1/4" Dia. to 10" Dia.

ROUND ROD LENGTH (inches)120" long (standard)

SHEET / ROD COLORBlueish-Gray



134


MACHINABLE BLUE WAX Formulated & manufactured by Freeman, this unique medium is an extremely hard synthetic wax that machines faster than polyurethane and epoxy tooling boards or metals without sacrificing quality of finish, surface detail, or dimensional accuracy.

Since it is harder and has a higher melting temperature than most other waxes, machinable wax can be machined, cut, or shaped using standard metalworking or woodworking equipment. High quality surface detail and dimensional accuracy are possible. Freeman Machinable Wax is ideal for verifying CNC machining pro-grams. It can also be used to produce accurate molds and prototypes.

TYPICAL PROPERTIES• Non-abrasive - unlike metal and tooling boards that can cause significant wear on cutting tools.• User-friendly - machining produces chips instead of dust, for a cleaner work environment.• Self-lubricating - enables all machining operations to be performed without the need for coolants and cutting fluids.• Able to be glued - to produce large or irregularly shaped pieces for machining with the use of 3M #90 Hi-Strength spray adhesive.• Available in a wide variety of sizes - eliminating the waste associated with using large tooling boards for smaller projects.• Self-releasing/Self sealing - liquid tooling plastics, including epoxy, urethane and silicone rubber may be poured into Machinable Wax without requiring the use of sealers or release agents.

PRODUCT APPLICATIONS• Education as a training aid material• CNC systems set-up and demonstrations• Proofing CNC machining programs• Producing accurate molds and prototypes

STANDARD SLAB WIDTHS and LENGTHS (inches) Widths: 6" 12" 18" 24"

Lengths: 6" 12" 18" 24" 30" 36" 42" 48"

SHEET / SLAB THICKNESS (inches)2" 3" 4" 5" 6" 7" 8"

CYLINDER DIAMETERS (lengths)1"dia (12"lg) 1.5"dia (12"lg) 2"dia (12"lg) 3"dia (12"lg)4"dia (14"lg) 5"dia (16"lg) 6"dia (18"lg) 7"dia (18"lg)

MINIMUMS MAY APPLY, CUSTOM THICKNESSES MAY BE AVAILABLEUPON REQUEST, CALL FOR DETAILS AND AVAILABILITY.

MACHINABLE WAX Availability



135


MAKROLON® POLYCARBONATE SHEET BY BAYERBayer MaterialScience LLC produces consistent, high-quality polycarbonate sheet under the MAKROLON® polycarbonate sheet trade name. Forming and fabrication characteristics and techniques are comparable to those of other commercial polycarbonate sheet products.

MAKROLON® GP (General Purpose Polycarbonate Sheet)Makrolon® GP general purpose polycarbonate sheet is a polished surface, UV stabilized polycarbonate product for use in glazing and industrial applications, and features outstanding impact strength and superior dimensional stability. Makrolon® GP polycarbonate sheet's five year warranty against breakage, along with its UL 94 VO rating on gauges .220" and greater, make it cost effective in a wide range of industrial glazing, design, and structural applications, and thermoformed and fabri-cated components.

TYPICAL PROPERTIES• Outstanding impact strength• Superior dimensional stability• High temperature resistance• High optical clarity• Lightweight and thermoformable

PRODUCT APPLICATIONS• Industrial glazing• Machine guards• Structural parts• Fabricated parts• Thermoformed parts

48 x 96 48 x 120 60 x 96 60 x 120 72 x 96 72 x 120



MAKROLON® GP Availability

STANDARD THICKNESS (Inches).060" to .500" thick

Clear A00 Bronze K09 Gray I30 Dark Gray I35 Black L10

THIN GAUGE THICKNESS (Inches).030" to .040" thick

THIN GAUGE SHEET SIZE (Inches)48" x 48" 24" x 98" 48" x 96"

THIN GAUGE COLORS AVAILABLEClear A00 (only color)



136


MAKROLON® POLYCARBONATE SHEET BY BAYERMAKROLON® UV (Enhanced UV Polycarbonate Sheet)Makrolon® UV polycarbonate sheet is an enhanced UV-resistant sheet with exceptional weatherability and superior impact strength. Available in clear as well as a variety of colors, UV is the perfect choice for for architectural applications where extended service life and resistance to color shift is required. Makrolon® UV polycarbonate sheet is easily thermoformed, fabricated, and decorated. This performance is backed by a 10-year comprehensive warranty against breakage, excessive yellowing, and loss of light transmission.

TYPICAL PROPERTIES• High impact strength• Superior dimensional stability• Extended weathering life• High optical clarity• Limited 10 year warranty

PRODUCT APPLICATIONS• Entryway canopies• Skylights• Covered pedestrian walkways

48 x 96 60 x 96 72 x 96



MAKROLON® UV Availability

STANDARD THICKNESS (Inches).118" to .500" thick

Clear A00 Bronze K09 Gray I30 Dark Gray I35 Green H35


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137


MAKROLON®

TYPICAL PROPERTIES


psi

psi

psi

%

psi

psi

psi

psi

ft-lbs./in.

ft-lbs./in.

psi

psi

psi

---

D638

D638

D638

D638

D790

D790

D695

D695

D256

D256

D732

D732

D732

D785

9,500

9,000

340,00

110%

13,500

345,000

12,500

345,000

18

60 (no failure)

10,000

6,000

114,00

M70 / R118

9,500

9,000

340,000

110%

13,500

345,000

12,500

345,000

18

60 (no failure)

10,000

6,000

114,000

M70 / R118

MECHANICALTensile Strength, UltimateTensile Strength, YieldTensile ModulusElongationFlexural StrengthFlexural ModulusCompressive StrengthCompressive ModulusIZOD Impact Strength, Notched @ 1/8" Unnotched @ 1/8"Shear Strength, UltimateShear Strength, YieldShear ModulusRockwell Hardness

MAKROLON®GP

PHYSICALSpecific GravityLight Transmission, Clear A00 @ 0.118" Gray I30 @ 0.118" Bronze K09 @ 0.118"Water Absorption, 24 hours

D792

D1003D1003D1003D570

---

%

%

%

%

1.2

86%

50%

50%

0.15%

1.2

86%

50%

50%

0.15%

in/in/oF

BTU-in/hr-

ft2-oF

oFoFoF

D696

C177

D648

D648

D746

3.75 x10-5

1.35

270

280

-200

THERMALCoefficient of Thermal ExpansionCoefficient of Thermal ConductivityHeat Deflection Temperature @ 264 psi @ 66 psiBrittleness Temperature

MAKROLON®UV

------

Ohm-cm---

D150

D150

D257

D150

2.96

3.17

8.2 x 1016

0.0009

ELECTRICALDielectric Constant @ 10HzDielectric Constant @ 60 HzVolume ResistivityDissipation Factor @ 60 Hz

3.75 x10-5

1.35

270

280

-200

2.96

3.17

8.2 x 1016

0.0009




138


MAKROLON® ABRASION RESISTANT POLYCARBONATE SHEETMAKROLON® AR (Abrasion Resistant Polycarbonate Sheet)Makrolon® AR abrasion resistant polycarbonate sheet offers superior abrasion resis-tance and glasslike surface hardness, along with the impact strength of polycarbonate. Backed by a limited seven year warranty against breakage and loss of light transmis-sion, Makrolon® AR abrasion resistant polycarbonate sheet features a proprietary hardcoat technology that offers protection against chemical and UV attack. Over its lifecycle, this results in a significant reduction in maintenance cost and liability risk versus that of other glazing materials.

MAKROLON® 15 (Abrasion Resistant Polycarbonate Sheet)Makrolon® 15 abrasion resistant polycarbonate sheet offers superior long-term weatherability, optical clarity, and vandalism protection. Backed by a limited 15 year warranty, this product incorporates MAKSHIELD innovative technology to achieve enhanced performance. Its improved glazing durability and unsurpassed impact re-sistance, along with enhanced insulating properties and significant weight reduction, makes Makrolon® 15 clearly the right choice for your glazing applications. Makrolon® 15 polycarbonate sheet also offers a significant reduction in maintenance cost over its life cycle versus that of other glazing materials.

TYPICAL PROPERTIES• High impact strength• Superior abrasion resistant• Superior long-term weatherability• High optical clarity• Limited 7 and 15 year warranty respectively

PRODUCT APPLICATIONS• Bus and Transportation shelters• Glazing in schools• Public buildings• Medical and Correctional facilities


MAKROLON® AR and 15 Availability

MAKROLON® AR - STANDARD THICKNESS.118" to .500" thick

Clear A00 Bronze K09 Gray I30 Dark Gray I35 Green H35

48 x 96 60 x 96 72 x 96SHEET SIZES AVAILABLE (Inches)

MAKROLON® 15 - STANDARD THICKNESS.236" to .500" thick



139


MAKROLON®

TYPICAL PROPERTIES


psi

psi

psi

%

psi

psi

psi

psi

ft-lbs./in.

ft-lbs./in.

psi

psi

psi

---

D638

D638

D638

D638

D790

D790

D695

D695

D256

D256

D732

D732

D732

D785

9,500

---

340,00

---

13,500

---

12,500

345,000

16

No Break

---

---

---

---

9,500

9,000

340,000

110%

13,500

345,000

12,500

345,000

18

60 (no failure)

10,000

6,000

114,000

M70 / R118


MAKROLON®AR

PHYSICALSpecific GravityLight Transmission, Clear A00 @ 0.118" Gray I30 @ 0.118" Bronze K09 @ 0.118" Dark Gray @ 0.118"Water Absorption, 24 hours

D792

D1003D1003D1003D1003D570

---

%

%

%

%

%

1.2

86%

---

---

---

---

1.2

86%

50%

50%

18%

0.15%

in/in/oF

BTU-in/hr-

ft2-oF

oFoFoF

D696

C177

D648

D648

D746

3.75 x10-5

1.35

270

280

-200


MAKROLON®15

------

Ohm-cm---

D150

D150

D257

D150

2.96

3.17

8.2 x 1016

0.0009


3.75 x10-5

---

270

280

---

---

---

---

---



140


MAKROLON® THICK GAUGE POLYCARBONATE SHEETMAKROLON® MG (Machine Grade Polycarbonate Sheet)Makrolon® MG machine grade polycarbonate engineering plate is a low stress polycarbonate ideally suited for heavily fabricated, tight tolerance parts. It features extremely high impact strength, high modulus of elasticity, outstanding dimensional stability, and good electrical properties. Makrolon® MG machine grade polycarbonate plate has a heat deflection temperature of 270°F (132°C) at 264 psi.

MAKROLON® WG (Window Grade Polycarbonate Sheet)Makrolon® WG window grade polycarbonate engineering plate is an optically clear, low stress polycarbonate plate ideally suited for heavily fabricated, tight tolerance parts. It features extremely high impact strength, high modulus of elasticity, outstanding dimensional stability, and good electrical properties. Makrolon® WG window grade engineering plate has a heat deflection temperature 270°F (132°C) at 264 psi, and demonstrates low levels of black specks and other impurities.

TYPICAL PROPERTIES• Extremely high impact strength• High modulus of elasticity• Outstanding dimensional stability• High optical clarity (Window Grade)• Good mechanical and electrical properties

PRODUCT APPLICATIONS• Manifolds• Insulators• Diaphragms• Semiconductor

MAKROLON® WG - SHEET COLORS

MAKROLON® MG and WG Availability

STANDARD THICKNESS (inches).750" 1.00" 1.25" 1.50" 1.75" 2.00"

Clear A00

48 x 96SHEET SIZES AVAILABLE (Inches)

MAKROLON® MG - SHEET COLORSClear A00 Matte Black L10

• Sight windows for tanks/vessels• Viewport windows• Medical parts• Military applications



141


MAKROLON®

TYPICAL PROPERTIES


psi

psi

psi

%

psi

psi

psi

psi

ft-lbs./in.

ft-lbs./in.

psi

psi

psi

---

D638

D638

D638

D638

D790

D790

D695

D695

D256

D256

D732

D732

D732

D785

9,500

9,000

340,000

110%

13,500

345,000

12,500

345,000

18

60 (no failure)

10,000

6,000

114,000

M70 / R118


MAKROLON®MG

PHYSICALSpecific GravityWater Absorption, 24 hours

D792D570

---%

1.2

0.15%

in/in/oF

BTU-in/hr-

ft2-oF

oFoFoF

D696

C177

D648

D648

D746

3.75 x10-5

1.35

270

280

-200


MAKROLON®WG

------

Ohm-cm---

D150

D150

D257

D150

2.96

3.17

8.2 x 1016

0.0009


9,500

9,000

340,000

110%

13,500

345,000

12,500

345,000

18

60 (no failure)

10,000

6,000

114,000

M70 / R118

1.2

0.15%

3.75 x10-5

1.35

270

280

-200

2.96

3.17

8.2 x 1016

0.0009




142


MAKROLON® VARIOUS MAKROLON® SPECIALTY SHEET GRADESBayer MaterialScience LLC produces consistent, high-quality polycarbonate sheet under the MAKROLON® polycarbonate sheet trade name. Forming and fabrication characteristics and techniques are comparable to those of other commercial polycarbonate sheet products. Browse our line of polycarbonate products and see what Bayer MaterialScience LLC has to offer!

MAKROLON® OP (Optical Grade)Makrolon® OP polycarbonate sheet is an optically clear, polished surface, UV sta-bilized material for use in premium visual applications. Makrolon® OP is backed by a five year warranty against breakage. Applications include aftermarket automotive parts, recreational vehicular glazing, military vehicular glazing and laminated security glazing.

MAKROLON® FD (Food Grade)Makrolon® FD polycarbonate sheet complies with FDA requirements for food contact. This non-UV stable sheet offers excellent optical clarity, good heat resistance, and high impact strength. Makrolon® FD polycarbonate sheet is covered by a five year warranty against breakage. Applications include food processing equipment guards, bulk food bins, candy molds, sneeze guards, autoclave packaging, hospital trays, bassinets, incubators, and medical device storage containers.

MAKROLON® BG (Bus Window Grade)Makrolon® BG sheet is a hard-coated polycarbonate product designed for exceptional durability. Manufactured to meet demanding bus glazing requirements, this product features abrasion resistance, chemical resistance, and long lasting outdoor weathering performance. The high impact strength of this product provides excellent protection against vandalism, reducing unplanned maintenance and repair. Makrolon® BG meets DOT/FMVSS 205/ANSI Z26.1 Item AS-4 and is available in clear as well as a variety of standard and custom tints.

MAKROLON® TG (Transportation Grade)Makrolon® TG Sheet is a hard-coated polycarbonate product designed for exceptional durability. This product is designed to meet the stringent Federal Railroad Administra-tion requirements for impact and ballistic performance, abrasion, chemical and UV resistance. Makrolon® TG colors include clear and tints.

MAKROLON® UC (High Visible Light)Makrolon® UC is a polycarbonate product characterized by high visible light trans-mission in comparison to other polycarbonate products. This product is suitable for lamination with glass using conventional lamination techniques.

MAKROLON® LF (Low Flammability Grade)Makrolon® LF low flammability polycarbonate sheet is a flame inhibiting UV stable polycarbonate sheet. It meets the stringent UL 94 V-0 rating at 0.080" thickness, and conforms to FAR 25.853 (a), 1, (i) and (a), 1, (ii). Applications include interior aircraft components, switchgear covers, electrical devices, thermoformed equipment hous-ings, and other current-carrying components.

MAKROLON® FI (High Flame Resistant Grade)Makrolon® FI polycarbonate Sheet meets UL 94 V-0 at .060" and UL 94 5V-A at .125" thicknesses. This non UV stable product also conforms to FAR 25.853 paragraph a & b. Applications include switchgear covers, electrical devices, thermoformed equipment housings, and other current-carrying and interior aircraft components.



143


MAKROLON® VARIOUS MAKROLON® SPECIALTY SHEET GRADES

Alro Plastics is one of the largest distributors of engineered plastic materials in the Midwest. With a wide variety of sheet sizes and grades, Alro Plastics has a lot of choices to obtain the optimum yield on your production cut-to-size jobs.

MAKROLON® LD (Light Diffusing Grade)Makrolon® LD sheet is a highly UV stable polycarbonate product designed to provide superior light diffusion characteristics while maintaining high light transmission. The proprietary diffuser technology eliminates visible hot spots from pinpoint LED lights in typical flat and formed sign applications. The sheet is easy to form, fabricate and decorate and has excellent impact strength and dimensional stability.

MAKROLON® Lumen XT (Light Diffusing Grade)Makrolon® Lumen XT sheet is a translucent polycarbonate product with a textured surface on one side specifically designed for lighting lenses. It features a unique combination of high light diffusion and high light transmission through a combination of optimized surface texture and advanced diffuser technologies.

When compared to other light diffusing products such as glass and acrylic, Makrolon® Lumen XT Sheet has superior impact strength and toughness. Its higher flammability resistance and wider service temperature range provide an additional performance advantage over acrylic diffusers.

The wide range of standard diffusion levels as well as both a warm (LW) or a cool (LC) hue offers designers the flexibility to maximize light fixtures' aesthetics and performance. Other surface textures are available for additional design options.



144


MEDICAL / LIFE SCIENCE GRADE Alro Plastics now offers a full line of Medical Grade plastics designed for the diverse healthcare industry. These materials have been tested, approved and can be easily certified to meet the medical requirements. The three most common requirements are USP Class VI, ISO 10993-5 and FDA compliance. With our technology and ability to trace back any receipt of material we have purchased, Alro Plastics can provide complete lot and batch traceability as well as documented certification to exceed your needs.

And with our full commitment to quality and ISO 9001:2008 certification you can count on Alro Plastics to follow thru on every order. The following is a list of Medical Grade Plastics that Alro Plastics is now offering. This section serves as an overview to our Medical Grade plastics line. If you have any questions or concerns about an application please give us a call and let us help you in any way we can.

Polystone® P MG (Medical Grade Polypropylene) A compression molded polypropylene that is manufactured by a unique heat stabilization process. Polystone® P can be laser marked and is USP Class VI and FDA compliant.

Sustanat® PC MG (Medical Grade Polycarbonate) Sustanat® PC MG is an amorphous, transparent product that exhibits good electrical and mechanical properties along with excellent dimensional stability.

Sustarin® C MG (Medical Grade Acetal Copolymer) As a semi-crystalline material, acetal is characterized by a low coefficient of friction and good wear properties-especially in wet environments.

SustaPPO MG (Medical Grade Noryl® HNA055)SustaPPO (modified polyphenylene oxide) is manufactured from Noryl® resin. This material has very low moisture absorption and exceptional dimensional stability mak-ing it suitable for electrical insulating applications.

SustaPEI MG (Medical Grade Ultem®)SustaPEI is an amorphous polyetherimide and is one of the most commonly used high performance materials. It offers excellent thermal performance and high mechanical strength and stiffness.

Sustason PSU MG (Medical Grade Polysulfone)Sustason PSU (polysulfone) is a semi-transparent amorphous thermoplastic with an amber tint. It is a logical progression from standard transparent plastics such as poly-carbonate when improved chemical or higher temperature resistance is required.

Sustason PPSU MG (Medical Grade Radel® R)Sustason PPSU is produced from Radel® R resin. It is an amorphous product that offers improved chemical resistance and thermal stability over most amorphous thermoplastics.

SustaPEEK MG (Medical Grade PEEK)SustaPEEK MG (polyetheretherketone) offers the best balance of properties of all thermoplastic materials

Ketron® PEEK LSG (Life Science Grade PEEK)Ketron® PEEK LSG natural / black stock shapes are produced from batches of Vic-trex PEEK. This material exhibits a unique combination of mechanical properties, temperature and chemical resistance.



145


MEDICAL / LIFE SCIENCE GRADE Polystone® P MG (Medical Grade Polypropylene)Polystone® P MG is a compression molded polypropylene that is manufactured by a unique heat stabilization process. The state of the art material is easily machined and is specifically designed for surgical trays and caddies due to its excellent dimensional stability, resistance to steam autoclaving and low moisture absorption.

In addition Polystone® P MG can be laser marked and is USP Class VI and FDA compliant.

TYPICAL PROPERTIES• Excellent dimensional stability• Resistant to steam autoclaving• Laser markable• Low moisture absorption

PRODUCT APPLICATIONS• Surgical trays• Caddies• Medical devices

CERTIFICATIONS• USP Class VI certified• FDA compliant

Polystone® P MG Availability

STANDARD THICKNESS (inches)1/2" thick up to 3" thick (standard increments)

24" x 48" 40" x 48" 48" x 120"SHEET SIZES AVAILABLE (inches)

STANDARD COLORS AVAILABLEBlack and White


alro.com alro.com




146


MEDICAL / LIFE SCIENCE GRADE Sustanat PC MG (Polycarbonate) Sustanat PC MG is ideally suited for applications that demand high impact strength. It is an amorphous, transparent polycarbonate that exhibits good electrical and me-chanical properties along with excellent dimensional stability.

Amorphous thermoplastics are mostly transparent or translucent due to their poly-mer structure. Their mechanical properties remain almost unchanged over a wide temperature range, frequently right up to their continuous operating temperature. They are susceptible to stress cracking and this should be taken into account when machining them.

TYPICAL PROPERTIES• Continuous use temperature of 250oF• Easy to machine to close tolerances• High impact strength• Good electrical strength

PRODUCT APPLICATIONS• Electrical / electric components• Pump and valve parts• Analytical instrumentation• Medical devices

CERTIFICATIONS• ASTM D6098 PC 0111• ASTM D3935 PC 0111• Natural color meets FDA 21 CFR 177.1582• USP Class VI compliant

ROD LENGTHS

Sustanat PC MG Availability


Varies by diameter

24" x 48" (standard)SHEET SIZES AVAILABLE (inches)

ROD DIAMETERS (inches)3/8"diameter up to 8"diameter



147


MEDICAL / LIFE SCIENCE GRADE SUSTARIN® C MG (Acetal Copolymer) As a semi-crystalline material, acetal is characterized by a low coefficient of friction and good wear properties-especially in wet environments. Because acetal absorbs minimal amounts of moisture, its physical properties remain constant in a variety of environments. Low moisture absorption gives excellent dimensional stability for close tolerance machining.

Sustarin® C MG comes in 8 different colors, Natural, Gray, Black, Brown, Blue, Red, Yellow and Green.

TYPICAL PROPERTIES• Excellent dimensional stability• Excellent electrical properties• Easy to machine to tight tolerances• Porosity free• Very low moisture absorption• Continuous use temperature of 180oF• Consistent properties in wet or moist environments• Can be sterilized multiple times by using hot steam

PRODUCT APPLICATIONS• Sizing trials for joint implants• Instrument handles and grips• Medical device components• Bushings and bearings• Wear strips and pads• Valves and manifolds

CERTIFICATIONS• ASTM D6100• FDA21 CFR 177.2470• USP Class VI & ISO 10993-5 certified

ROD LENGTHS

SUSTARIN® C MG Availability


Varies by diameter

24" x 48" (standard) and 48" x 120" (limited thickness)SHEET SIZES AVAILABLE (inches)




148


MEDICAL / LIFE SCIENCE GRADE SustaPPO MG (Noryl®) SustaPPO (modified polyphenylene oxide) is manufactured from Noryl® resin. This material has very low moisture absorption and exceptional dimensional stability making it suitable for electrical insulating applications. SustaPPO is a lightweight engineering plastic that withstands most acids bases and has excellent flame resistance.

SustaPPO MG comes in 5 different colors, Gray, Brown, Blue, Yellow and Green.

TYPICAL PROPERTIES• Long term dimensional stability• Excellent impact strength• Good impact resistance• Low moisture absorption• Continuous use temperature of 220oF• High dielectric strength• Hydrolytic stability

PRODUCT APPLICATIONS• Electrical / electric components• Pump and valve parts• Manifolds and housings• Analytical instrumentation• Medical devices

CERTIFICATIONS• ASTM D4349• FDA compliant• ISO 10993 compliant

ROD LENGTHS

SustaPPO MG Availability


Varies by diameter





149


MEDICAL / LIFE SCIENCE GRADE SustaPEI MG (Ultem®) SustaPEI (Ultem® 1000) is an amorphous polyetherimide and is one of the most commonly used high performance materials. It offers excellent thermal performance and high mechanical strength and stiffness. It is inherently flame retardant, pos-sesses good resistance to acids and is capable of operating continuously in steam and hot water.

SustaPEI MG comes in 5 different colors, Natural (Amber), Gray, Black, Blue & Green.

TYPICAL PROPERTIES• Low thermal expansion• High dielectric strength• Inherently flame retardant• Continuous use temperature of 340oF• Hydrolysis resistant• Highly resistant to acid solutions• Capable of withstanding multiple auotclave cycles• High strength and rigidity at elevated temperatures

PRODUCT APPLICATIONS• Fluid handling manifolds & connectors• Electronic / electrical insulators• Medical devices• Analytical instrumentation• Semiconductor components• Aircraft components

CERTIFICATIONS• ASTM D5205• Meets FDA 210 CFR 177.1595• USP Class VI & ISO 10993 compliant

ROD LENGTHS

SustaPEI MG Availability


Varies by diameter





150


MEDICAL / LIFE SCIENCE GRADE Sustason PSU MG (Polysulfone) Sustason PSU (polysulfone) is a semi-transparent amorphous thermoplastic with an amber tint. It is a logical progression from standard transparent plastics such as polycarbonate when improved chemical or higher temperature resistance is required by an application. Sustason PSU can be used continuously in hot water and steam sterilization and has excellent chemical resistance to acidic salt solutions.

Sustason PSU MG comes in 2 different colors, White and Natural (Amber).

TYPICAL PROPERTIES• Excellent electrical properties• Autoclavable• Continuous use temperature of 300oF• Heat deflection temperature of 345oF• Water, food and medical compliance• Stiffness, strength and dimensional stability• Maintains its properties over a wide temp range• FDA compliant

PRODUCT APPLICATIONS• Electrical / electric components• Inspection glasses• Manifolds and valves• Medical devices

CERTIFICATIONS• ASTM D6394• FDA compliant• USP Class VI and ISO 10993 compliant

ROD LENGTHS

Sustason PSU MG Availability


Varies by diameter





151


MEDICAL / LIFE SCIENCE GRADE Sustason PPSU MG (Radel®) Sustason PPSU (polyphenolsulfone) is produced from Radel® R resin. It is an amor-phous product that offers improved chemical resistance and thermal stability over most amorphous thermoplastics. Sustason PPSU has the added advantage of su-perior impact resistance over polycarbonate. It is preferred over all other amorphous thermoplastics, including PEI (Ultem®), where added thermal performance impact resistance and a high number of steam sterilization cycles is desired.

Sustason PPSU MG comes in 4 different colors, Natural, Gray, Black and Blue.

TYPICAL PROPERTIES• Excellent thermal stability• High impact resistance• Resistance to hydrolysis• Continuous use temperature of 320oF• FDA and USP Class VI compliant• Outstanding steam autoclaving resistance• Custom colors available by request

PRODUCT APPLICATIONS• Sizing trials for joint implants• Dental handles and instruments• Medical device components• Lab animal cages

CERTIFICATIONS• ASTM D6394• FDA compliant• USP Class VI and ISO 10993 compliant

ROD LENGTHS

Sustason PPSU MG Availability


Varies by diameter





152


MEDICAL / LIFE SCIENCE GRADE SustaPEEK MG (PEEK) SustaPEEK MG (polyetheretherketone) offers the best balance of properties of all thermoplastic materials. In addition to outstanding mechanical properties, chemical resistance and thermal performance, SustaPEEK can withstand long term continuous temperatures of 480oF as well as exposure to hot water or steam with low moisture absorption.

SustaPEEK MG comes in 6 different colors, Natural, Black, Green, Red, Blue and Yellow.

TYPICAL PROPERTIES• Intrinsic flame retardancy• Outstanding rigidity at high temperatures• Continuous use temperature of 480oF• Excellent hydrolysis resistance• Excellent chemical resistance• Good dimensional stability• FDA compliant

PRODUCT APPLICATIONS• Semiconductor applications• Medical device and instruments• Surgical instruments• Analytical instruments• Aircraft interior components• Pump rotors and housings• Automotive thrust washers

CERTIFICATIONS• ASTM D6262• FDA compliant• USP Class VI and ISO 10993-5 certified

ROD LENGTHS

SustaPEEK MG Availability


Varies by diameter





153


MEDICAL / LIFE SCIENCE GRADE KETRON® PEEK LSG (Life Science Grade) Ketron® PEEK LSG natural / black stock shapes are produced from batches of Victrex PEEK. The composition of the resin used for the production of the Ketron® PEEK LSG stock shapes complies with the regulations that apply in the Member States of the European Union (Directive 2002/72/EC, as amended) and in the United States of America (FDA) for plastic materials and articles intended to come into contact with foodstuffs.

Ketron® PEEK LSG stock shapes have also been successfully type tested for their compliance with both United States Pharmacopeia (USP) and ISO 10993-1 guideline requirements for Biocompatibility Testing of Materials, and they come with full trace-ability from resin to stock shape.

These features, added to an excellent sterilizability by means of steam, dry heat, ethylene oxide, plasma and gamma irradiation, make Ketron® PEEK LSG stock shapes very suitable for applications in the medical, pharmaceutical and biotechnol-ogy markets.

TYPICAL PROPERTIES• Intrinsic flame retardancy• Outstanding rigidity at high temperatures• Excellent hydrolysis resistance• Continuous use temperature of 480oF• Excellent chemical resistance• Good dimensional stability• FDA compliant

PRODUCT APPLICATIONS• Semiconductor applications• Medical device and instruments• Surgical instruments• Analytical instruments• Aircraft interior components• Pump rotors and housings• Automotive thrust washers

ROD LENGTHS

KETRON® PEEK LSG Availability


4 foot and 8 foot long, varies by diameter





154


NORYL® - PPONORYL® (PPO/Polypheylene Dioxide) is a G.E. Plastics resin. It's hydrolytic stability makes it a good choice for many applications where fluids are present. It's FDA ap-proval makes it suitable in food-based applications.

PRODUCT APPLICATIONS• NORYL® EN185 resin combines a heat deflection temperature of 180oF at 264 psi with excellent impact resistance even in thin walls. NORYL® EN185 resin is typically used in electronics housings, beverage cases, and for transportation component applications.• NORYL® EN212 resin extends the range of extruded thermoplastic applications to high-temperature environments that require both toughness and UL approval for use in communications and electronics housings.• NORYL® EN265 resin is ideal for higher temperature electrical housing applications where flame retardance is needed. Listed UL 94V-1 with a thermal index (continuous use) temperature of 105oC, the material provides high mechanical strength, toughness and low water absorbtion.• NORYL® ENG265 resin is suitable for higher temperature applications where Ul 94V-1 flame retardance is not required.

TYPICAL PROPERTIES• Excellent machinability.• High resistance to creep.• Long term dimensional stability.• Outstanding electrical and thermal characteristics.

Our CNC Router Department, these overhead Heian CNC routers enable us to machine parts per print. Parts like machine guards, panels, conveyor tracks, arcs and more.



155


6,900

45.011,000

345,000

5.52.5195

1151.080.075-7

230210

3.895

80

95

4002.65

0.0007

-0.0600.240

6,200

50.09,500

315,000

8.03.018101131.080.07

-

200180

4.150

50

50

6302.80

0.0004

-0.058

-

psi

%psipsi

ft•lbs/inft•lbs/inft•lbsft•lbs

R1 = water

%in/in E-3

oFoF

in/in-oFoC

oC

oC

V/mil--

ininin

D638

D638D790D790

D256D256

D3029D3029D785D792D570D955D732

D648D648

E831UL 746B

UL 746B

UL 746B

D149D150D150

UL 94UL 94UL 94

* This rating is not intended to reflect hazards presented by this or any other material under actual fire conditions.

PHYSICALTensile Strength @ yield, Type I, .125"Tensile Elongation, @ break Type I, .125"Flexural Strength break, .125"Flexural Modulus, .125"Izod Impact notched 73oF notched -40oFGardner Impact 73oFGardner Impact -40oFHardness, RockwellSpecific Gravity, solidWater Absorb., 24 hrs. @73oFMold Shrinkage, flow, .125"THERMALDeflection Temp. @66 psi, .250" @264 psi, .250"Coefficient of ThermalExpansion, flow X E-5 -40oF to 200oFThermal Index, Elec. prop.Thermal Index Mech prop. w/impactThermal Index Mech prop. w/out impactELECTRICALDielectric Strength, in oilDielectric Constant, 60 HzDissipation Factor, 60 HzFLAME CLASS RATING*UL 94HB Flame Class RatingUL 94V-1 Flame Class RatingUL 94V-0 Flame Class Rating

PROPERTY TESTED ASTM UNITS NORYL®

EN185NORYL®

EN212

NORYL® - PPO (EN185 & EN212)TYPICAL PROPERTIES




156


7,500

30.012,000

320,000

3.52.5194

1191.060.065-7

279260

3.3105

90

105

5002.65

0.0004

0.058--

9,200

25.015,000

380,000

3.52.5113

1191.080.075-7

-254

3.3110

105

110

5002.69

0.0007

-0.0580.240

D638

D638D790D790

D256D256

D3029D3029D785D792D570D955D732

D648D648

E831UL 746B

UL 746B

UL 746B

D149D150D150

UL 94UL 94UL 94

psi

%psipsi

ft•lbs/inft•lbs/inft•lbsft•lbs

R1 = water

%in/in E-3

oFoF

in/in-oFoC

oC

oC

V/mil--

ininin

* This rating is not intended to reflect hazards presented by this or any other material under actual fire conditions.

PHYSICALTensile Strength @ yield, Type I, .125"Tensile Elongation @ break, Type I, .125"Flexural Strength break, .125"Flexural Modulus .125"Izod Impact notched 73oF notched -40oFGardner Impact 73oFGardner Impact -40oFHardness, RockwellSpecific Gravity, solidWater Absorb., 24 hrs. @73oFMold Shrinkage, flow, .125"THERMALDeflection Temp. @66 psi, .250" @264 psi, .250"Coefficient of ThermalExpansion, flow X E-5 -40oF to 200oFThermal Index, Elec. prop.Thermal Index Mech prop. w/impactThermal Index Mech prop. w/out impactELECTRICALDielectric Strength, in oilDielectric Constant, 60 HzDissipation Factor, 60 HzFLAME CLASS RATING*UL 94HB Flame Class RatingUL 94V-1 Flame Class RatingUL 94V-0 Flame Class Rating

PROPERTY TESTED ASTM UNITS NORYL®

EN265NORYL®

ENG265

NORYL® - PPO (EN265 & ENG265)TYPICAL PROPERTIES



157


+.005/-.000+.010/-.000+.030/-.000

TOLERANCEDIAMETER

1/16 to 1...............................1-1/4 to 2 .............................2-1/4 to 3 .............................

PLATE

2-1/23

1-3/42

1/25/83/4

1/81/43/8

11-1/41-1/2

1/83/161/4

56

33-1/24

1-3/422-1/2

1-1/41-3/81-1/2

3/47/81

3/81/25/8

DIAMETER (inches)

TOLERANCES (inches)


12 x 4824 x 48

48 x 4848 x 96


THICKNESS TOLERANCES (inches)+ - 10%

NORYL® - PPOEN265 ROD

Alro Plastics utilizes computer planning and control systems. Each order is entered into our system and tracked from the quoting stage to finished parts stage.

3 diameter and over as extruded oversized



158


NYLAGLIDE GRTM PROFILE SHAPESNyla-Glide GR channels feature advanced mechanical and thermal properties by adding Molybdenum Disulfide to unmodified Nylon 6.

PRODUCT APPLICATIONSProtect conveyor rails, beds and products from sliding surface friction with these molybdenum disulfide (MDS) filled strips. Also excellent as striker plates and liners.The strips require no lubrication, and have less surface friction.

TYPICAL PROPERTIES• SUPERIOR WEAR RESISTANCE Especially over unfilled nylon and in many cases outwears metal and, is not vulnerable to fretting and galvanic corrosion.• SUPERIOR HEAT RESISTANCE These profiles resist distortion at temperatures over 300oF.• SUPERIOR SURFACE LUBRICITY Making them ideal when lubrication is undesirable or impractical.• SUPERIOR STRENGTH AND RIGIDITY Greater tensile and compressive strengths and the elastic modulus is increased more than 40%, making them more resistant to deformation under load.• SUPERIOR DIMENSIONAL STABILITY Maintain better fits and clearances, since the linear coefficient of thermal expansion is less than that of unmodified nylon.OTHER• Greater wear resistance , strength, and heat resistance than standard grades of nylon.• Maximum continuous temperature is 225oF.• Color is Dark Gray.

DIMENSIONS

01-288-12Snap-On Protection for conveyor rails up to 1/16" thick.Standard put up = 100 ft. coil

06-287-14Snap-On Protection for conveyor rails up to 1/16" to 1/8" thick.Standard put up = 100 ft. coil

75-272-15Snap-On Protection for conveyor rails up to 1/16" to 1/4" thick.Standard put up = 100 ft. coil




159


05-306-13Sheet Metal Protection for 1/16" to 3/32" thick.Standard put up = 100 ft. coil

37-289-16For use on conveyor bed rails - fits many sizes. Excellent replacement for brass.Standard put up = 100 ft. coil

26-290-11Snap-On Wear Strip for conveyor sys-tems. Use for 1/8" to 3/16" thick.Standard put up = 100 ft. coil

42-309-22Snap-On Wear Strip for conveyor sys-tems. Use for 1/4" to 5/16" thick.Standard put up = 12 ft. strips

41-308-24For half-round rails, snap-on wear cover for 5/8" diameter rails.Standard put up = 12 ft. strips

38-307-23For Half-Round Rails, of 3/4" diam-eter rails.Standard put up = 12 ft. strips

00-310-21Interlocking Strip - 24" sections are drilled and countersunk. Also avail-able in continuous straight lengths by special order.

NYLAGLIDE GRTM PROFILE SHAPESDIMENSIONS (Continued)



160


NYLATRON® Product LineNYLATRON® GS NylonMolybdenum disulphide (MoS2) filled nylon offering improved strength and rigidity. With a lower coefficient of linear thermal expansion than Nylon 101, Nylatron® GS parts maintain better fit and clearances, and have less tendency to seize as bear-ings.

NYLATRON® GSM NylonNylatron® GSM contains finely divided particles of molybdenum disulphide (MoS2) to enhance its load bearing capabilities while maintaining the impact resistance in-herent to nylon. It is the most commonly used grade for gears, sheaves, sprockets and custom parts. It is grey-black in color.

NYLATRON® GSM Blue NylonThe first cast nylon to combine both molybdenum disulphid (MoS²) and oil for the load capacity of Nylatron® GSM nylon, plus improved frictional characteristics. It excels in higher pressures, and at low speeds-up to 40 fpm. It offers 20% lower coefficient of friction, 50% greater limiting PV, and a lower “k” factor than Nylatron® GSM, and the lowest “slip-stick” of any nylon product making it ideal for slide pads, thrust washers and trunion bearings.

NYLATRON® LFG (FDA Compliance)Nylatron® LFG takes the performance of Nylatron® LIG and adds FDA compliance for applications where food contact is possible. Food packaging and processing equipment users can now benefit from the benefits of this material.

NYLATRON® LIG (Oil-Filled)Nylatron® LIG combines the toughness of cast PA6 with an oil-based lubricant that is encapsulated within the nylon matrix. It increases the load bearing performance of the material when compared to unfilled nylons and reduces the coefficient of friction. It is an ideal material for industrial applications.

NYLATRON® MD (Metal Detectable)Nylatron® MD is a metal detectable grade of nylon offering improved strength and rigidity. With a lower coefficient of linear thermal expansion than Nylon 101, Nylatron® MD parts maintain better fit and clearances, and have less tendency to seize as bearings.

NYLATRON® NSM Nylon (Premium Grade)The best bearing and wear nylon product available today. Proprietary type 6 nylon formulation produced using Quadrant's Monocast® process. Solid lubricant addi-tives impact self lubricating, high pressure/velocity and superior wear resistance characteristics. Nylatron® NSM was developed specifically for demanding applica-tions where larger size parts are required.

NYLATRON® WP (Wear Pad Grade)Developed specifically for wear pads, Nylatron® WP outperforms its competition across a wide range of applications and in multiple industries. Nylatron® WP offers an economical solution to provide superior performance, weight and noise reduc-tion, corrosion resistance, and easy machining.

NYLATRON® 703XL PA6 (Ultra-High Performance)This ultra-high performance bearing grade of PA6 provides wear resistance near the levels of Nylatron NSM PA6 with superior load bearing capability and an indus-try first - a near zero level of "stick-slip."



161


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM 55007

QTM55010

---

1.1612,500

480,00025

17,000460,00010,500

16,000420,000

M85 (R115)

D850.5

0.2

3,000901


psipsi

M (R)D

ft-lb/in

Dynamic


1 = easy

1.1611,000

400,00030

16,000500,00010,500

14,000400,000

M80 (R110)

D850.5

0.2

3,000901

NYLATRON® GS and GSMNYLATRON®

GSUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusElongationFlexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10

Relative MachinabilityTHERMAL PROPERTIESCoefficient of Linear Thermal ExpansionDeflection Temp. 264 psiMelting Point (Crystal- line) PeakCont. Service in Air (Max)Thermal Conductivity

E831D648

D3418long term

F433

0.4200

5002201.70

10E-4/oFoF

oFoF

BTU-in/hr-ft2-oF

D149

EOS/ESD

ELECTRICAL PROPERTIESDielectric Strength, Short TermSurface Resistance (EOS/ESD S11.11)

volts/mil

Ohm/Sq

350

1E+13

------

D570D570

OTHER PROPERTIESFlammability, UL94 (5=V-0, 4=V-1, 3=V-2, 1=HB)

FDA CompliantWater Absorption, 24 hour period Saturation

UL94; 1/8"---

%%

3 (V-2)NO

0.37

NYLATRON®

GSM

0.5200

420200---

400

1E+13

1 (HB)NO

0.67



162


NYLATRON® LFG and LIGNYLATRON®

LFGUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusElongation at BreakFlexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM 55007

QTM55010

---

1.149,900

465,00050

15,000525,000

9,300

13,500330,000

M85 (R120)

D851.5

---

6,000902

g/ccpsipsi%psipsi psi

psipsi

M (R)D

ft-lb/in

Dynamic


1 = easyTHERMAL PROPERTIESCoefficient of Linear Thermal ExpansionDeflection Temp. 264 psiMelting Point (Crystal- line) PeakCont. Service in Air (Max)Thermal Conductivity

E831D648

D3418long term

F433

---200o

420o

220o

---

10E-4/oFoF

oFoF

BTU-in/hr-ft2-oF

D149

EOS/ESD


volts/mil

Ohm/Sq

---

---

------

D570D570

OTHER PROPERTIESFlammability, UL94 (5=V-0, 4=V-1, 3=V-2, 1=HB)

FDA CompliantWater Absorption, 24 hour period Saturation

UL94; 1/8"---

%%

1 (HB)YES

0.36

NYLATRON®

LIG

1.149,900

465,00050

15,000525,000

9,300

13,500330,000

M85 (R120)

D851.0

---

6,000902

---200o

420o

220o

---

---

---

1 (HB)NO

0.36



163


NYLATRON® NSMNYLATRON®

NSMUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusElongationFlexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)k (wear) Factor, 10-10


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM 55007

QTM55010

---

1.1511,000

410,00020

16,000475,00010,000

14,000400,000

M80 (R110)D850.5

.18

15,000121


psipsi

M (R)D

ft-lb/in

Dynamic


1 = easyTHERMAL PROPERTIESCoefficient of Linear Thermal Expansion, 10E-4/oFDeflection Temp. 264 psiMelting Point (Crystalline) PeakCont. Service in Air (Max)

E831D648

D3418long term

.55200420210

in/in/oFoFoFoF

D149

EOS/ESD


volts/mil

Ohm/Sq

400

1E+13

------

D570(2)D570(2)

OTHER PROPERTIESFlammability, UL94 (5=V-0, 4=V-1, 3=V-2, 1=HB)FDA CompliantWater Absorption, 24 hour period Saturation

UL94; 1/8"---

%%

1 (HB)NO

0.3 7



164


NYLON (CAST, EXTRUDED, Type 6/6, Type6, 101®)Nylon is one of the most widely used and versatile thermoplastic resins. Its combination of physical properties and reasonable price make it a favorite choice for numerous applications. Nylon's toughness, wear resistance, tensile strength and lubricity make it a good choice for many mechanical machine parts. Nylon has a consistent history of replacing other materials including: metal, brass, bronze, aluminum and rubber. In replacing metal gears in machinery, nylon can be advantageous because of its ability to reduce noise, use less lubrication and increase gear life. Nylon can be fabricated on most mills with high precision.

PRODUCT APPLICATIONSBearings, Bushings, Cams/Cam Followers, Channels, Fasteners, Forming Dies, Gears, Guides, Insulation, Liners, Rollers, Seals, Sleeves, Tooling Fixtures, Valve Seats and Wear Surfaces.

PRODUCT PROFILE

CAST NYLON (Type 6)This nylon exhibits all the properties which generally make nylon a superior engineer-ing material: high strength, low friction and wear resistance. However, because of the casting process, part size and thickness are almost unlimited without degradation of the material's internal structure. Cast nylon meets FDA standards. It is also available in blue, glass-filled and molybdenum-disulfide filled grades.

EXTRUDED NYLON (Type 6/6)This standard nylon is characterized as having an excellent combination of physical properties including: a high melting point, resistance to repeated impact, low coef-ficient of friction and resistance to abrasion. It has good resistance to fuels, lubricants and most chemicals, but is attacked by phenols, strong acids and oxidizing agents.

EXTRUDED NYLON (Nylon 101)Of all the unmodified nylons, Nylon 101 is the strongest, most rigid and has one of the highest melting points. It is commonly specified for screw machined electrical insulators and food contact parts. It is stocked in both natural and black. Other colors are available on a custom run basis. Nylon 101 natural is FDA, USDA, NSF, and 3-A Dairy compliant.

• Good Mechanical and Electrical properties• Ideal Balance of strength and toughness• Broad size range availability• Many grade options: FDA compliant, Internally lubricated, Heat stabalized• Cast as finished parts and near net shapes (Nylon 6 or Cast Nylon)


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165


NYLON (NYLON 101®, Extruded)

NYLON 101®UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oFTensile Strength, 73oFTensile Modulus, 73oFElongation (at break), 73oFFlexural Strength, 73oFFlexural Modulus, 73oF Shear Strength, 73oFCompressive Strength, 10% Deformation, 73oFCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM 55007

QTM55010

---

1.1512,000

425,00050

15,000450,00010,000

12,500420,000

M85 (R115)D800.6

.25

2,700801


psipsi

M (R)D

ft-lb/in

Dynamic


1 = easyTHERMAL PROPERTIESCoefficient of Linear Thermal ExpansionDeflection Temp. 264 psiMelting Point (Crystal- line) PeakCont. Service in Air (Max)Thermal Conductivity

E831D648

D3418long term

F433

2.6 x 10-5

200

5002101.70

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

D149

EOS/ESDD150D150

ELECTRICAL PROPERTIESDielectric Strength, Short TermSurface Resistance (EOS/ESD S11.11)Dielectric Constant,106HzDissipation Factor,106Hz

volts/mil

Ohm/Sq------

400

1E+133.6

0.02

------

OTHER PROPERTIESFlammability, UL94 (5=V-0, 4=V-1, 3=V-2, 1=HB)FDA Compliant

UL94; 1/8"---

3 (V-2)YES



166


NYLON (NYCAST®6PA Natural, Cast)

NYCAST® 6PAUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusTensile ElongationFlexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Relative Machinability

D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007---

1.15 - 1.1710,000 -13,500

400,000 - 550,00020 - 55

15,500 - 17,500420,000 - 500,000

10,000 - 11,000

13,500 - 16,000325,000 - 400,000M?? (R115-125)

D78 - D830.7 - 0.9

.221


psipsi

M (R)D

ft-lbs/in

Dynamic1 = easy

THERMAL PROPERTIESCoefficient of Linear Thermal ExpansionDeflection Temperature 264 psi 66 psiMelting PointCont. Service in Air (Max)Intermittent Service Temperature

D696E831

D648D648D789

---

---

5.0 x 10-5

(nat only) 6.1 x 10-5

200 - 400400 - 430

450 (+/-10)230

330

in/in/oFin/in/oF

oFoFoFoF

oF

D149

D150D150D150

ELECTRICAL PROPERTIESDielectric StrengthDielectric Constant 60 cycles 1000 cycles 100,000 cycles

volts/mil

---------

500 - 600

3.73.73.7

---------

OTHER PROPERTIESFDA CompliantUSDA 3AFlammability

---------

YESYES

UL 94 HBThe numbers supplied for the testing of this product came directly from the manufacturer of this material. These numbers should be used as a reference only, they are not to replace the actual testing of the material in your specific application. Test results may vary from application to application.



167


NYLONSHEET

*Available in 24" x 96"

THICKNESS (inches)

STANDARD WIDTH AND LENGTH (inches)

6/6 TOLERANCES (inches)

1/321/163/321/83/161/45/16

3/81/25/83/47/811-1/4

**

*

**

3-1/43-1/23-3/4456

1-1/21-3/422-1/42-1/22-3/43

24 x 48 and 48 x 120 (Available upon request. 36 x 49, 48 x 96)

1/32 and 1/16.......................3/32......................................1/8 to 3/16............................1/4 to 7/8..............................1 to 4....................................

+.003/-.003+.004/-.004+.010/-.000+.025/-.000+.050/-.000

NOTE: Tolerances vary from manufacturer to manufacturer,ask for tolerances at time of quote or order.

ROD

QUOTATIONS BY REQUEST

DIAMETER (inches)4-1/24-3/455-1/45-1/25-3/466-1/46-1/26-3/4

2-3/82-1/22-5/82-3/433-1/43-1/23-3/444-1/4

1-1/81-1/41-3/81-1/21-5/81-3/41-7/822-1/82-1/4

1/45/163/87/161/29/165/83/47/81

1/4 and 1..............................1-1/8 to 2 .............................2-1/8 to 2-1/2 .......................2-5/8 to 6 .............................6 to 12..................................

5 and 10 ft..................4 and 8 ft....................2 and 4 ft....................2 and 4 ft....................1 and 2 ft....................

+.002/-.000+.005/-.000+.025/-.000oversizeoversize

DIAMETER (inches) LENGTH (inches) TOLERANCE (inches)

• SIZES NOT LISTED (ENOUGH QUANTITY CAN BE CUSTOM RUN)• RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER (PRICE IS BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE)

7-1/47-1/288-1/299-1/21010-1/21112

Nylon Rod is now available up to 24"diameter (non stock item)



168


6-3/477-1/288-1/299-1/21010-1/21111-1/21213141515-1/2161718

NYLONTYPE 6 (CAST NYLON) TUBE

22-1/42-1/22-3/433-1/43-1/23-3/444-1/44-1/24-3/455-1/45-1/25-3/466-1/46-1/2

O.D. (inches) I.D. (inches)

tototototototototototototototototototo

1111-1/411-1/41-1/21-3/421-1/41-1/211-1/41-1/41-1/22 22-1/42-1/2

1-1/41-1/21-3/422-1/42-3/42-3/433-1/43-1/23-3/444-1/44-1/24-3/455-1/45-1/25-3/4

O.D. (inches) I.D. (inches)

2-3/43344-1/255-1/2665-1/29-1/266117138910

66-1/46-3/47-1/47-3/48-1/48-3/49-1/49-3/410-1/410-3/411-1/212-1/413-1/414-1/2

151516

tototototototototototototototototototo

O.D. oversize sufficiently to finish, I.D. undersize sufficiently to finish.TOLERANCES

STANDARD LENGTHS (inches)13 or 26

TYPE 6/6 or 101 EXTRUDED TUBEO.D. (inches) I.D. (inches) O.D. (inches) I.D. (inches)

1-1/41-1/41-1/21-1/21-3/41-3/4

2

1/2 5/8 3/4 7/8 7/8

11

3/83/81/25/83/83/41/2

1 3/4

1-1/41

1-1/21-1/41-1/2

TOLERANCES (inches)

1/2 to 1.................................1-1/4 to 2 .............................

O.D. I.D.+.002 -3%+.010 -3%

STANDARD LENGTH (feet)8 or 10

OTHER SIZES AVAILABLE PER REQUEST



169





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170


NYLON, GREEN OIL FILLEDNYLOIL® is the only internally lubricated nylon available in three grades tailored to specific applications: standard Green NYLOIL® for most anti-friction applica-tions. Natural color NYLOIL®-FG, the only FDA and USDA compliant lubricant filled nylon for food contact, affords de-signers of food processing and related equipment a bearing option not previ-ously available. Gray NYLOIL®-MDX, a molybdenum disulfide filled and internally lubricated cast nylon, combines lubricant properties with higher physical strength for applications demanding higher load-ings. Ordinary cast nylon significantly outlasts cast iron, brass, bronze and many other metallic and non-metallic bearing materials, however, NYLOIL® provides identical reliability to ordinary cast nylon, and offers superior notched load impact, elongation, coefficient of friction, PV capability of 16,000, and reduced water absorption.

PRODUCT APPLICATIONSBearings, Bushings, Conveyor Wheels, Feed Screws, Nozzles, Gears, Seals, Sprock-ets, Wear Pads and Wear Components.

During NYLOIL's manufacturing process, oil lubrication is completely and evenly dispersed throughout the cast nylon, making it an integral part of the material's structure. Although not evident by sight or touch, the oil lubricant in NYLOIL® is al-ways at the surface, regardless of the amount of material removed during any finish machining operations.* Oil will not spin out, dry out or drain out, even under harsh working conditions.* Lubrication results in 25% lower coefficient of friction than conventional grades of nylon.* Lower coefficient of friction means less frictional heat buildup, the major cause

NYLOIL® typically lasts 5 to 7 times longer than unlubricated or MoS2 dry lubricated cast nylon. This durability makes NYLOIL® an excellent choice for applications where traditional materials, including ordinary nylon, cannot be used.* Performs in harsh environments where lubrication is difficult or impossible, or where constant lubrication is required.* Can be run without additional lubrication.* Works efficiently in marine applications.* Does not require bearing seals.* Constant lubrication results in low heat build-up.

PROVEN TOUGH IN THE HARSHEST ENVIRONMENTS

A LUBRICATED SURFACE AT ALL TIMES


TYPICAL PROPERTIES

of plastic bearing failures.



171


AVERAGE THRUST BEARING TEST RESULTS

NYCAST®/NYLOIL®

ACETAL/PTFE FILLEDNYCAST®/6PA-MOS2 FILLEDNYCAST®/6PA - NATURALNYLON 6/6BRONZE (ASTM B-147)

COEFFICIENT OF FRICTION

DYNAMIC*MATERIALS

416

274638900

3000

WEARFACTOR K*

COMPARATIVE WEAR RATETO NYLOIL®

14

6892

225750

.12

.15

.22

.35

.43

.34

NYLON, GREEN OIL FILLEDTYPICAL PROPERTIES

*Measured on thrust washer testing machine, unlubricated @ 10fpm and 250 lb./sq. in.

With their higher crystallinity, all Nycast® products exhibit improved dimensional stability compared to their extruded nylon counterparts. But NYLOIL® provides even better dimensional stability than regular grades of cast nylon. Its oil droplets fill gaps in the amorphous structure of the polymer, allowing less room for water to be absorbed into these areas. The moisture absorption graph shows that despite a slow absorption rate, NYLOIL® stabilizes at approximately 2.5% moisture content, less than half the moisture content of other unfilled nylons.

DIMENSIONAL STABILITY

The long lasting properties of NYLOIL® come with no penalty in machinability. It can be free cut, and requires no more machining skill than ordinary nylons. Because it contains its own lubricant, NYLOIL® can be machined much more quickly and easily than unlubricated nylon. Obtain excellent surface finish by using sharp tools in turning, milling, shaping or any other machining methods. For conventional finish machine operations, use any high-speed machine tool or woodworking equipment including circular saws, planing and routing machines. Machining operations will not affect NYLOIL's self-lubricating qualities.

Adding a lubricant to the basic polymer during the manufacturing process reduces the coefficient of friction by 25% at the bearing interfaces, thereby avoiding harmful heat build-up that limits the wear life of unlubricated materials. The PV capability of NYLOIL® without lubrication is approximately 16,000.

WORKS AND MACHINES AS EASILY AS BRASS

WEAR RATE



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172


NYLOIL®(Green),NYLOIL®FG (Nat)UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ElongationTensile ModulusCompressive Strength (@ 10% offset)Compressive ModulusFlexural StrengthFlexural ModulusShear StrengthNotched IzodTensile ImpactHardness, Rockwell RHardness, DurometerMelt PointCoefficient of Linear Thermal ExpansionDeform. Under LoadDeflection Temp. 264 psi 66 psiCont. Service Temp.Inter. Service Temp.Water Absorption 24 hours SaturationCoefficient of FrictionDynamicMax PV.Unlubed @ 40 FPMWear Factor "K"

D792D638D638D638

D695D695D790D790D732D256

D1822D785D785D789

D696D621

D648D648

------

D570D570

---------------

1.14-1.159,500-11,000

45 - 55375,000 - 475,000

12,000 - 14,000275,000 - 375,000

14,000 - 16,000375,000 - 475,000

8,000 - 9,0001.4 - 1.833 - 36

100 - 115---

450 +/-10

5.0 x10-5

0.7 - 0.8

200 - 400400 - 430

230330

0.5 - 0.62.0 - 2.5

---.12---

16,0004

---psi%psi

psipsipsipsipsi

ft-lbs/inft-lbs/sq.in

RDoF

in/in/oF%

oFoFoFoF

%%---------

psi x fpm---

NYLOIL®

MDX (Grey)

NYLON, GREEN OIL FILLEDTYPICAL PROPERTIES NYLOIL FG® vs NYLOIL MDX®

1.14-1.1510,500-11,000

35 - 45425,000 - 475,000

13,500 - 14,000325,000 - 375,000

15,500 - 16,000425,000 - 475,000

8,000 - 9,0001.4 - 1.833 - 36

100 - 115---

450 +/-10

5.0 x10-5

0.7 - 0.8

200 - 400400 - 430

230330

0.5 - 0.62.0 - 2.5

---.12---

16,0004




173


NYLON, GREEN OIL FILLED ROD

DIAMETER (inches) 1 to 12

PLATE


STANDARD THICKNESS (inches)1-1/41-1/21-3/42

1/41/23/41

2-1/42-1/22-3/43

3-1/43-1/23-3/44

24 x 4828 x 5736 x 48

TUBULAR BARO.D. (inches) 2 to 40

WALL SECTIONS (inches) 1/4 to 4

13 26 39STANDARD LENGTH (inches)

DISCSDIAMETER (inches) 12-1/2 to 60

THICKNESS (inches) 2 to 4

RINGSDIAMETER (inches) up to 60

RECTANGULAR BARSQUARE (inches) over 4

CUSTOM CASTINGS ARE AVAILABLE UPON REQUEST

CUSTOM SIZES AVAILABLE UPON REQUEST

CUSTOM SIZES AVAILABLE UPON REQUEST



174


NYLON MD (Nylon MoS2)Nylon MD is a nylon and molybdenum disulfide (MoS2) composition designed to improve the mechanical, thermal and bearing properties to type 6/6 Nylon while maintaining its basic electrical and chemical characteristics.

Through compounding, finely divided particles impart extra lubricity to this nylon, permitting Nylon MD parts to operate with little or no lubrication. This makes it especially suited to applications where external lubrication is impractical, contami-nating or difficult to maintain. The added lubricity also contributes dramatically to component service life, making Nylon MD a very cost-efficient choice.

Nylon MD provides non-galling and non-scratching characteristics, sound damp-ening qualities, insulating properties, resistance to oils, greases, most alkalies, solvents, and organic acids.

TYPICAL PROPERTIES• Greater wear resistance• Lower surface friction• Higher strength and greater rigidity• Improved dimensional stability

PRODUCT APPLICATIONS• Bearings• Bushings• Valve seats• Thrust washers• Wear surfaces

24 x 24 and 24 x 48 (standard)

ROD / ROUND SIZES AVAILABLE


NYLON MD Availability

STANDARD THICKNESS (Inches)1/16" to 4" thick (standard increments)

3/16" Dia to 12" Dia (standard)

• Rollers• Gears• Sleeves• Forming dies• Tooling fixtures

ROD / ROUND LENGTHS AVAILABLE1 ft, 4 ft and 8 ft long (vary by diameter)

NYLON MD COLORS AVAILABLEDark Gray (standard)



175


NYLON MD (NYCAST®6PA MoS2)

NYCAST® MoS2UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusTensile ElongationFlexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Relative Machinability

D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007---

1.15 - 1.1710,000 -13,500

400,000 - 550,00020 - 55

15,500 - 17,500420,000 - 500,000

10,000 - 11,000

13,500 - 16,000325,000 - 400,000M?? (R115-125)

D78 - D830.7 - 0.9

.221


psipsi

M (R)D

ft-lbs/in

Dynamic1 = easy

THERMAL PROPERTIESCoefficient of Linear Thermal ExpansionDeflection Temperature 264 psi 66 psiMelting PointCont. Service in Air (Max)Intermittent Service Temperature

D696E831

D648D648D789

---

---

5.0 x 10-5

(nat only) 6.1 x 10-5

200 - 400400 - 430

450 (+/-10)230

330

in/in/oFin/in/oF

oFoFoFoF

oF

D149

D150D150D150

ELECTRICAL PROPERTIESDielectric StrengthDielectric Constant 60 cycles 1000 cycles 100,000 cycles

volts/mil

---------

500 - 600

3.73.73.7

---------

OTHER PROPERTIESFDA CompliantUSDA 3AFlammability

---------

NONO---




176


PEEK - PolyetheretherketoneKetron® PEEK grades offer chemical and hydrolysis resistance similar to PPS, but can operate at higher temperatures. PEEK 1000 offers steam and wear resistance, while carbon-reinforced PEEK provides excellent wear capabilities. Our latest grade, PEEK HPV, offers outstanding bearing performance. PEEK can be used continuously to 480°F (250°C) and hot water or steam without permanent loss in physical proper-ties. For hostile environments, PEEK is a high strength alternative to fluoropolymers. PEEK carries a V-O flammability rating and exhibits very low smoke and toxic gas emission when exposed to flame.

TYPICAL PROPERTIES • Excellent chemical resistance • Very low moisture absorption • Inherently good wear and abrasion resistance • Unaffected by continuous exposure to hot water or steam

PRODUCT APPLICATIONS • Pump Wear Rings • Structural Parts • Bushings, Bearings, Seals, Back Up Rings

KETRON® PEEK 1000This general purpose grade is unreinforced and offers the highest elongation and toughness of all PEEK grades. The newly available black PEEK 1000 is ideal for instrument components where aesthetics are important, as well as for seal compo-nents where ductility and inertness are important.

KETRON® PEEK GF30 (30% Glass Reinforced)The addition of glass fibers significantly reduces the expansion rate and increases the flexural modulus of PEEK. This grade is ideal for structural applications that require improved strength, stiffness or stability, especially at temperatures above 300°F (150°C).

KETRON® PEEK CA30 (30% Carbon-Fiber Reinforced)The addition of carbon fibers enhances the compressive strength and stiffness of PEEK, and dramatically lowers its expansion rate. It offers designers optimum wear resistance and load carrying capability in a PEEK based product. This grade provides more thermal conductivity than unreinforced PEEK - increasing heat dis-sipation from bearing surfaces improving bearing life and capability.

Did you know that unfilled Ketron® PEEK is now FDA Compliant? All unfilled PEEK grades comply with FDA regulation 21 CFR 177.2415 for repeated food contact.



177


PEEK (KETRON®)

KETRON®

PEEK 1000UNITSPROPERTY TESTED ASTM



D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.3116,000

735,00020

15,000700,000

8,000

20,000500,000

M100 (R126)D85

1

.40

8,500

3755


psipsi

M (R)D

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy

1.4411,000

850,0002

27,5001,100,000

10,000

26,7001,100,000M85 (---)

---0.7

.21

20,000

1007


E831D648

D3418long term

F433

2.6 x 10-5

400

6444801.75

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

1.7 x 10-5

383

6444821.7

KETRON®

HPV

D149EOS/ESDD150D150

UL 94


volts/mil

Ohm/Sq------

---

480

>1013

3.30.003

V-0

---

<104

------

V-0

EXTRUDED



178


PEEK - PolyetheretherketoneKETRON®

CA 30%UNITSPROPERTY TESTED ASTM



D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.4119,000

1,100,0005

25,7501,250,000

---

29,000---

M102 (---)D931.03

.20

25,000

1507


psipsi

M (R)D

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy

1.6510,000

900,0001

14,0001,000,000

14,000

20,000450,000

M103 (R126)D890.6

---

---

---7


E831D648

D3418long term

F433

1 x 10-5

518

6444826.4

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

1.2 x 10-5

450

6444802.98

KETRON®

GF 30%

D149EOS/ESDD150D150

UL 94


volts/mil

Ohm/Sq------

---

32

<105

------

V-0

500

>1013

------

V-0

EXTRUDED



179


THICKNESS (inches) for 24" x 48"1/45/16

5/83/4

3/81/2

THICKNESS (inches) for 12" x 48"2-1/42-1/2

2-3/43

SLAB SIZES (inches)

TOLERANCES (inches)

1/4 to 4....................

TOLERANCESLENGTH WIDTH

+.500/-.000+.025/-.000 ........+.025/-.000 ........THICKNESS

ROD

Other tolerances quoted on request.

DIAMETER (inches)

TOLERANCES (inches)

LENGTHS 5 foot is standard. Longer lengths available on a custom order basis.

3/161/45/163/87/161/29/16

5/83/47/811-1/81-1/41-3/8

1-1/21-5/81-3/41-7/822-1/82-1/4

3/16 to 1..................................over 1 to 2...............................over 2 to 2-7/8 ........................over 2-7/8 to 8 ........................

+.002/-.000+.005/-.000+.030/-.000+.187/-.000

2-3/82-1/22-5/82-3/42-7/833-1/4

5-1/266-1/277-1/28

3-1/23-3/444-1/44-1/24-3/45

7/81

1-1/41-1/2

1-3/42

3-1/43-1/2

3-3/44

PEEK - PolyetheretherketonePLATE

*Update: PEEK is now available in 48" x 96" sheets (1/2" to 2" thick)



180


KETRON® PEEK HPV (Bearing Grade)Carbon fiber reinforced with graphite and PTFE lubricants, our newest grade of PEEK offers the lowest coefficient of friction and the best machinability for all PEEK grades. An excellent combination of low friction, low wear, high LPV, low mating part wear and easy machining, make it ideal for aggressive service bear-ings.

PEEK-HPV (KETRON®)

PRODUCT PROFILE• Excellent Chemical resistance• Very low moistue absorption• Inherently good wear and abrasion resistance• Unaffected by continuous exposure to hot water or steam

PRODUCT APPLICATIONS• Pump wear rings• Structural parts• Bushings

• Bearings• Back up rings• Seals

Every single piece of plastic in our building is bin located in our computer system.



181


PEEK-HPV (KETRON®)

KETRON®

PEEK-HPVUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusElongation (at break)Flexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell Hardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.4411,000

850,0002

27,5001,100,000

10,000

26,7001,000,000M 85 (---)

---0.70

.21

20,000

1007


psipsi

M (R)D

ft-lb/in

Dynamic


1 = easy

THERMAL PROPERTIESCoefficient of Thermal Expansion, 10E-4/oFDeflection Temp. 264 psiMelting Point (Crystal- line) PeakCont. Service in Air (Max)Thermal Conductivity

E831D648

D3418long term

F433

0.17383

6444821.70

---oF

oFoF

BTU-in/hr-ft2-oF

EOS/ESD

UL 94

---

ELECTRICAL PROPERTIESSurface Resistance (EOS/ESD S11.11)Flammability @ 3.1mm (1/8 in.) (5=V-0, 4=V-1, 3=V-2, 1=HB)FDA Compliant

Ohm/Sq

---

---

10,000

5 (V-0)

NO




182


INJECTION MOLDED KETRON® PEEKKetron® PEEK grades offer chemical and hydrolysis resistance similar to PPS, but can operate at higher temperatures. PEEK 1000 offers steam and wear resistance, while carbon-reinforced PEEK provides excellent wear capabilities. Our latest grade, PEEK HPV, offers outstanding bearing performance. PEEK can be used continuously to 480°F (250°C) and in hot water or steam without permanent loss in physical properties. For hostile environments, PEEK is a high strength alternative to fluoropolymers. PEEK carries a V-O flammability rating and exhibits very low smoke and toxic gas emission when exposed to flame.

Injection Molded Ketron® PEEK advanced polymers shapes are ideal for machined back-up rings and v-seals. Ketron® PEEK offers excellent chemical and wear resistance across a broad range of operating temperatures. In addition to the widely used Ketron® 1000 PEEK grade, several specific grades are available that incorporate glass or carbon fibers, or wear resistant additives that increase the wear life of machined parts.

PRODUCT PROFILE• Unfilled Ketron 1000 PEEK peforms to 320oF (160oC)• Excellent Chemical resistance• Excellent combination of thermal resistance & high compressive strength• 30% glass fiber filled and 30% carbon fiber filled grades are available• Injection molded shapes for thin-wall rings, extruded rods and sheets for machined parts, compression molded tubes, rods and sheets for heavier cross section parts.

PEEK- KETRON® 1000 IM PEEK

Alro Plastics employee trimming out a batch of machined parts on a portable table router, just one of the many secondary machining equipment we have.



183


PEEK - KETRON® 1000 IM PEEKKETRON® 1000

IM PEEKUNITSPROPERTY TESTED ASTM



D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.3116,000

600,00025%

23,000600,000

---

20,000425,000

107 (127)88

0.40

0.32

8,500

3755


psipsi

M (R)D

ft-lb/in

Dynamic


1 = easy


E831D648

D3418long term

F433

2.6 x 10-5

320o

6444801.75

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

D149EOS/ESD

D150D150

UL 94


volts/mil

Ohm/Sq------

---

480

>1013

3.30.003

V-0



184


X-RAY DETECTABLE PEEK FOR FOOD PROCESSINGSustaPEEK XDT offers the best balance of properties of all thermoplastic materi-als. In addition to outstanding mechanical properties, chemical resistance and thermal performance, SustaPEEK XDT can withstand long term continuous temperatures of 480oF as well as exposure to hot water or steam with low moisture absorption which makes it the material of choice for high-temperature applications in the food processing industry.

Repeated handling, cleaning and normal wear and tear of plastic components parts on processing machinery increases the risk of a fragment breaking off and contaminating the product, especially with ongoing pressure to increase production line speeds. Quality checks are performed at process control points typically with either metal or x-ray detection systems. In many cases, x-ray systems are required or preferred due to the food (such as meat products) and the fact that the system can effectively detect contamination post-packaging.

SustaPEEK XDT has been proven to be detected in a particle as small as a 3mm cube on production lines running as fast as 250 feet-per-minute. Together with the recently developed Polystone® M XDT (UHMW-PE) and Sustarin® C XDT (Acetal), Rochling now provides three of the most commonly used engineering plastics in the food processing industry in these special x-ray detectable grades.

PEEK- SustaPEEK XDT

PRODUCT PROFILE• Continuous use temperature of 480oF• Good dimensional stability• Intrinsic flame retardancy• Outstanding rigidity at high temperatures• FDA compliant

APPLICATIONS• Scraper blades• Filler plates• Pocket fillers• Piston fillers• Mixer components• Wear plates

• Volumetric fillers• Hopper guides• Baffles• Pillow blocks• Cups & sleeves• Dividers

1/2" diameter to 6" diameter (standard)ROD/ROUND SIZES AVAILABLE (Inches)

SustaPEEK XDT Availability

STANDARD SHEET THICKNESS (Inches)3/8" thick to 4" thick (standard increments)



185


PEEK - SustaPEEK XDT

SustaPEEKUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityWater Absorption, 24 hoursWater Absorption, saturationFlammabilityTensile StrengthElongation ModulusFlexural StrengthModulusIzod Impact (Notched)Rockwell HardnessHDT @ 264 psiCoefficient of Linear Thermal ExpansionDielectric StrengthVolume ResistivityDielectric Constant

D792D570D570UL 94D638D638D638D790D790D256D785D648D696

D149D257D150

1.320.100.50V-0

16,00020

500,00025,000

600,0001.20M105320

2.6 x 10-5

4801015

3.3

---%%---psi% psipsipsi

ft-lb/inM scale

0Fin/in/0F

V/milohm-cm

---

X-RAY DETECTABLE PEEK FOR FOOD PROCESSING

SustaPEEK XDT has been proven to be detected in a particle as small as a 3mm cube on production lines running as fast as 250 feet-per-minute.



186


PET - Polyethylene TerephthalatePET is an unreinforced, semi-crystalline thermoplastic polyester derived from poly-ethylene terephthalate. Its excellent wear resistance, low coefficient of friction, high flexural modulus and superior dimensional stability make it a versatile material for designing mechanical and electromechanical parts. Because PET has no centerline porosity, the possibility of fluid absorption and leakage is virtually eliminated.

PRODUCT APPLICATIONSPET's superior performance characteristics, particularly in such areas as wear resistance and centerline porosity, give it an advantage over other materials for applications involving solvents, chemicals and food products. PET is also used in water purification systems, printing equipment, textile components, food-handling equipment and valves.

TYPICAL PROPERTIES• Compliance with FDA for use in contact with food.• Excellent chemical resistance.• Excellent hardness and stiffness.• Excellent wear resistance.• Good electrical insulator.• Good weather resistance.• High mechanical strength.• Low coefficient of friction.• Low water absorption.• No centerline porosity eliminates the possibility of fluid absorption and leakage.• Resistance to high-energy radiation.

A small sample of some machined plastic parts made per customer specifications.



187


PROPERTY TESTED PET

PHYSICALTensile StrengthTensile ModulusElongationFlexural StrengthFlexural ModulusImpact Strength, Izod (notch)Hardness, RockwellCoefficient of Friction @ 40 psi, 50 fpmDensitySpecific GravityWater Absorption 24 hrs, @ 73oF

psipsi%psipsi

ft•lbs/inR

static/dynamic

lbs/in3

g/cm3

%

D638D638D638D790D790D256D785

---

D792D792D570

UNITSASTM

11,5004.0 x 105

7015,000

4.0 x 105

0.7117

0.19/0.25

0.04991.380.10

THERMALHeat Deflection @ 264 psiMelting PointThermal ExpansionApplicable Temp. Range for Thermal ExpansionMaximum Serving Temp. for Long TermFlammability

175490

3.9 x 10-5

50-250

230

HB

oFoF

in/in/oFoF

oF

---

D648---

D696---

---

UL94ELECTRICALDielectric Constant @ 60 Hz, 73oF, 50% RHDielectric StrengthDissipation Factor @ 60 Hz, 73oFVolume Resistivity, 73oF

---

V/mil---

ohm-cm

D150

D149D150

D257

3.4

4000.002

1016

RODSDIAMETER (inches) 1/4 to 6

LENGTH (feet) 10

PROFILES, TUBES AND SPECIAL SIZES ARE CUSTOM-PRODUCED ON REQUEST

PLATES

1/4 to 2 inch thicknesses inclusive are 24 x 482-1/4 to 4 inch thicknesses inclusive are 12 x 48


PET - Polyethylene TerephthalateTYPICAL PROPERTIES



188


PETG - Polyethylene Terephthalate-GlycolPETG offers formability to complex shapes, precise details, deep draws, and com-pound curves with significant durability. PETG sheet has the impact strength and fabrication ease far superior to that of acrylic with the durability to significantly reduce your packaging and shipping costs. It gives you many advantages of polycarbonate without the high material costs.

PRODUCT APPLICATIONSElectronic Packaging, Food Packaging and Handling Trays, Graphic Devices, Interior Signs and Sign Covers, Machining Guards, Medical Lab Equipment and Storage Equipment, Merchandise Displays, Prosthetic Devices, Safety Shields, Store Fixtures and Displays, and Tote Trays/Covers.

PETG

MECHANICALTensile Strength, Ultimate, .125"Tensile Modulus, .125"Flexural Strength, .125"Flexural Modulus, .125"Izod Impact Notched, .125" at 73"Izod Impact Notched, .125" at 32"Drop Dart Impact .250" at 73"Rockwell HardnessShear StrengthCompressive StrengthSpecific GravityWater Absorption after 24 hrs

ASTM UNITS

7,700320,00011,200

310,0001.71.283115

9,0008,0001.270.2

D638D638D790D790D256D256

D3763D785D732D895D792D570

THERMALHeat Deflection Temp @ 264 psiHeat Deflection Temp @ 66 psiCoefficient of Thermal ExpansionFlammability > .080"Glass Transition TemperatureForming Temperature

D648D648D696UL 94

------

oFoF

In/in/oFx 10-5

---oFoF

1571643.8HB178

280-320

2.62.4410

ELECTRICALDielectric Constant, 1kHzDielectric, 1 mHzDielectric Strength

D150D150D149

------

v/mil

psipsipsipsi

Ft-lb/inFt-lb/inFt-lbs

R scalepsipsi---%

PROPERTY TESTED

TYPICAL PROPERTIES• Down gauging • Excellent clarity • Extremely durable• FDA approved • Virtually odorless • High impact strength• Easily forms at low temperatures• Die cuts and punches easily



189


PETG - Polyethylene Terephthalate-GlycolTYPICAL PROPERTIES

SHEE

T PR

OPE

RTY

CO

MPA

RIS

ON

(A

LL F

IGU

RE

S A

RE

BA

SE

D O

N .1

25" T

HIC

KN

ES

S M

ATE

RIA

L)

THER

MA

LC

oeffi

cien

t of T

herm

al

Expa

nsio

nD

eflec

tion

Tem

pera

ture

@

264o F

PRO

PER

TYTE

STED

PHYS

ICA

LTe

nsile

Str

engt

h (D

638)

@

frac

ture

Elon

gatio

nM

odul

us o

f Ela

stic

ityG

ardn

er Im

pact

(0

.060

")

@73

o F

@0o F

Plaq

ue Im

pact

@

73o F

@

-10o F

Spec

ific

Gra

vity

*Tes

ts u

sing

4" x

4" p

laqu

es: 1

/2" s

pher

ical

stri

king

hea

d, 4

pou

nd w

eigh

t. A

ll da

ta o

btai

ned

from

man

ufac

ture

r's p

rodu

ct in

form

atio

n bu

lletin

s.

psi

% psi

ft•in

ft•in

ft•in

*ft•

in*

-

in/in

/o F

o F

UN

ITS

PETG

6763

UVE

X®

SHEE

TPL

EX D

RSH

EET

LEXA

N®

SHEE

TPL

EXIG

LAS®

SHEE

TA

BS

IMPA

CT

STYR

ENE

7,10

018

029

0,00

0

12 >13

44 -1.

27

0.00

005

145

5,40

090

200,

000

10 10 28.5

22.5

1.2

0.00

008

140

5,40

075

210,

000

- - 4.0

2.5

1.15

0.00

0056

-

9,50

080

345,

000

>13

>13

>42

>42

1.20

0.00

008

140

10,5

005

450,

000

- - <1 <1 1.19

0.00

0033

-

6,30

016

350,

000

6 3 18 -1.

07

0.00

0048

185

2,60

040

230,

000

- - - -1.

05 -

197



190


Compare PETG sheet performance for interior fabricated and formed applications. It delivers an optimum balance of performance and economy.

260oF - 300oF

PETG - Polyethylene Terephthalate-GlycolTYPICAL PROPERTIESIMPACT RESISTANCE

FORMING AND FABRICATION GUIDELINES

PETG sheet may be fabricated using conventional thermoforming equipment. It can be used under conditions similar to acrylic sheet for both forming and secondary operations such as cutting, routing, and drilling. The material is also compatible with conventional decorating and mechanical fastening systems.

250oF - 320oFTYPICAL OPTIMUM

SHEET TEMPERATURE

(ft • lbs) STEEL DART 1" DIAMETER TIP

130oF - 140oFMOLD TEMP.


10 in/lbs100 in/lbs300 in/lbsHeat Resistance @264 psiGamma StabilityChemical Resistance

FailedFailedFailed

190oFPoorPoor

No breakNo breakNo break

260oFFairFair

No breakNo breakNo break

145oFExcellent

Good

IMPACT STRENGTHFALLING DART @73oF ACRYLIC PETGPOLYCARB

20 40 60 80 100 120 140 160 180 2000

1/4" POLYCARBONATE SHEET

1/4" PETG SHEET

1/4" ACRYLIC SHEET



191


COMPARISON

PETG - Polyethylene Terephthalate-GlycolTYPICAL PROPERTIES

STANDARD SIZE (inches)24 x 48 48 x 48 48 x 96 60 x 96

GAUGE RANGE (inches) .020" - .375"

CUSTOM SIZES AVAILABLE

DESCRIPTION Polished 2 sides

STANDARD COLORS ClearCUSTOM COLORS Tints Opaques

STERILIZATION GUIDELINES

PETG WEIGHT

PETG sheet can be sterilized by:• Subjecting the parts to a maximum of 5.0 megarads of radiation.• Treating the part with a mixture of 12% ethylene oxide and 88% freon gas.Note: PETG sheet's low softening point precludes steam sterilization.

.060

.080

.093

.100

.118

.177

.236

GAUGE.40.53.60.66.78

1.171.56

LBS/FT2

Our CNC Saw operator makes an adjustment after cutting the first piece on an order.

PETG THICKNESS AND WEIGHT



192


POLYCARBONATE Polycarbonate is a unique engineering thermoplastic which has an excellent bal-ance of clarity and toughness while displaying a wide range of high-heat deflec-tion temperatures. Toughness is the most outstanding feature of polycarbonate; for applications such as safety shields and sports equipment this durable mate-rial is without equal. Other characteristics include excellent electrical properties, dimensional stability and inherent ignition resistant properties. The close tolerance machinability and transparency of this material make it appropriate for applica-tions which require high performance characteristics. This combination of physical properties make it a useful material for the automotive, industrial/business machine and appliance markets.Polycarbonate is available in both general purpose and FDA grades. General purpose polycarbonate is enhanced by the addition of thermal stabilizers, U.V. stabilizers, mold release agents, glass fibers and ignition resistant additives. Fabrication techniques such as milling, forming or cutting can be performed using standard equipment and tools.

PRODUCT APPLICATIONSDoors, Equipment Enclosures, Greenhouses, High Voltage Switches, High Temperature Windows, Instrument Gauge Covers, Lenses/Sight Glasses, Light Shields, Machine Guards, Patio Roofs, Photo-lens Covers, Replacement for metal components of equipment, Safety Guards/Helmets/Shields, Signs, Solar Rods, Thermal Insulation, Thermometer Housings and Window Glazing.

TYPICAL PROPERTIES• Exceptional machinability. • Low water absorption.• Good impact resistance. • Non-toxic.• Good thermal properties. • Superior dimensional stability.• Heat resistant. • Transparent up to 2" in special grades.

• IMPACT RESISTANCEPolycarbonate sheet is practically unbreakable. This tough and durable material is well suited for applications where high impact is inevitable. When polycarbon-ate material is struck it will cold form rather than fragment.

• LIGHT WEIGHTPolycarbonate is 1/2 the weight of glass and 43% lighter than aluminum.

• RESISTIVE PROPERTIES OF POLYCARBONATE SHEETSome practical limitations of polycarbonate sheet include exposure to high temperatures and humidity over long periods of time. To improve upon the weather ability and resistive characteristics of polycarbonate, additives and fill-ers can be blended with the material to make up for any deficiencies. Typically, polycarbonate shows good resistance (at room temperature) to water, dilute organic and inorganic acids, neutral and acid salts and aliphatic and cyclic hydrocarbons. Polycarbonate sheet, however, does not resist attacks from alkalines, amines, ketones, esters and aromatic hydrocarbons. As a rule, any fabricated part should be tested in the environment in which it will be expected to perform prior to any final application.

• EFFECTS OF MOISTURE ON POLYCARBONATE SHEETPolycarbonate sheet displays good resistance to water and humidity up toapproximately 150oF. Due to polycarbonate's limited long-term hydrolytic stability any exposure beyond 150oF may result in hydrolytic crazing, which is character-ized by the sheet having a fogged appearance. Inherent physical strength will also be at risk.



193


POLYCARBONATE TYPICAL PROPERTIES

PROPERTY TESTED POLYCARBONATE

PHYSICALTensile Strength @ Yield UltimateFlexural StrengthCompressive StrengthPoisson's RatioIzod Impact Strength notched @ 1/8" unnotched @ 1/8"Tensile Impact Strength S-type specimenShear Strength @ Yield UltimateShear ModulusDeformation Under Load @ 73oF @ 158oFSpecific GravityRefractive Index, 77oFLight Transmission, 1/8"Hardness, RockwellAbrasion ResistanceWater Absorption (equilibrium) @ 73oF, 24 hrs @ 212oF, 24 hrs

ASTM UNITS

9,0009,500

13,50012,500

0.37

12-1660 (no failure)

225-300

6,00010,000114,000

0.20.3

1.201.586

887010

0.150.350.58

psipsipsipsi

ft•lb/inft•lb/inft•lb/in2

psipsipsi

%%

1 = water

%M

mg/1,000 cycles%%%

D638D638D790D695

D256AD256A1822

D732D732D732

D621D621D792

D542AD1003D785

D1044D570D570D570

THERMALThermal ExpansionHeat Deflection Temperature @ 264 psi @ 66 psiBrittle Temperature

3.75 x 10-5

270280-211

in/in/oF

oFoFoF

D696

D648D648D746

*Taber abrader, CS-17 wheel.

*




194


POLYCARBONATE VARIOUS MAKROLON® SHEET GRADES

Bayer MaterialScience LLC produces consistent, high-quality polycarbonate sheet under the MAKROLON® polycarbonate sheet trade name. Forming and fabrication characteristics and techniques are comparable to those of other commercial polycarbonate sheet products. Browse our line of polycarbonate products and see what Bayer MaterialScience LLC has to offer!

MAKROLON® GP (General Purpose Polycarbonate Sheet)Makrolon® GP general purpose polycarbonate sheet is a polished surface, UV stabilized polycarbonate product for use in glazing and industrial applications, and features outstanding impact strength and superior dimensional stability. Makrolon® GP polycarbonate sheet's five year warranty against breakage, along with its UL 94 VO rating on gauges .220" and greater, make it cost effective in a wide range of industrial glazing, design, and structural applications, and thermoformed and fabri-cated components.

MAKROLON® SPECIALTY GRADES :

MAKROLON® AR (Abrasion Resistant)Makrolon® AR abrasion resistant polycarbonate sheet offers superior abrasion resis-tance and glasslike surface hardness, along with the impact strength of polycarbonate. This product is designed for glazing applications requiring a combination of abrasion and high-impact resistance, such as transit glazing or school windows. The sheet is abrasion coated on both sides and available in 48", 60" and 72" x 96" sheet sizes, with thicknesses ranging from .118" to .500".

MAKROLON® 15 (Abrasion Resistant, 15 Year Warranty) Makrolon® 15 abrasion resistant polycarbonate sheet offers superior long-term weatherability, optical clarity, and vandalism protection. Backed by a limited 15 year warranty, this product incorporates MAKSHIELD innovative technology to achieve enhanced performance. Its improved glazing durability and unsurpassed impact re-sistance, along with enhanced insulating properties and significant weight reduction, makes Makrolon® 15 clearly the right choice for your glazing applications. Makrolon® 15 polycarbonate sheet also offers a significant reduction in maintenance cost over its life cycle versus that of other glazing materials.

MAKROLON® UV (UV Enhanced)Makrolon® UV polycarbonate sheet is an enhanced UV-resistant sheet with exceptional weatherability and superior impact strength. Available in clear as well as a variety of colors, UV is the perfect choice for for architectural applications where extended service life and resistance to color shift is required. Makrolon® UV polycarbonate sheet is easily thermoformed, fabricated, and decorated. This performance is backed by a 10-year comprehensive warranty against breakage, excessive yellowing, and loss of light transmission.

MAKROLON® OP (Optical Grade)Makrolon® OP polycarbonate sheet is an optically clear, polished surface, UV sta-bilized material for use in premium visual applications. Makrolon® OP is backed by a five year warranty against breakage. Applications include aftermarket automotive parts, recreational vehicular glazing, military vehicular glazing and laminated security glazing.



195


POLYCARBONATE VARIOUS MAKROLON® SHEET GRADESMAKROLON® FD (Food Grade)Makrolon® FD polycarbonate sheet complies with FDA requirements for food contact. This non-UV stable sheet offers excellent optical clarity, good heat resistance, and high impact strength. Makrolon® FD polycarbonate sheet is covered by a five year warranty against breakage. Applications include food processing equipment guards, bulk food bins, candy molds, sneeze guards, autoclave packaging, hospital trays, bassinets, incubators, and medical device storage containers.

MAKROLON® MG (Machine Grade)Makrolon® MG machine grade polycarbonate engineering plate is a low stress polycarbonate ideally suited for heavily fabricated, tight tolerance parts. It features extremely high impact strength, high modulus of elasticity, outstanding dimensional stability, and good electrical properties. Makrolon® MG machine grade polycarbonate plate has a heat deflection temperature of 270°F (132°C) at 264 psi. Applications include manifolds, insulators, diaphragms, and semiconductors, as well as medical, electrical, and other industrial applications.

MAKROLON® WG (Window Grade)Makrolon® WG window grade polycarbonate engineering plate is an optically clear, low stress polycarbonate plate ideally suited for heavily fabricated, tight tolerance parts. It features extremely high impact strength, high modulus of elasticity, outstanding dimensional stability, and good electrical properties. Makrolon® WG window grade engineering plate has a heat deflection temperature 270°F (132°C) at 264 psi, and demonstrates low levels of black specks and other impurities. Applications include sight windows, viewport windows, and medical parts.

MAKROLON® TG (Transportation Grade)Makrolon® TG sheet is a hard-coated polycarbonate product designed for exceptional durability. This product is designed to meet the stringent Federal Railroad Administra-tion requirements for impact and ballistic performance, abrasion, chemical and UV resistance. Makrolon® TG colors include clear and tints.

MAKROLON® BG (Bus Window Grade)Makrolon® BG sheet is a hard-coated polycarbonate product designed for exceptional durability. Manufactured to meet demanding bus glazing requirements, this product features abrasion resistance, chemical resistance, and long lasting outdoor weathering performance. The high impact strength of this product provides excellent protection against vandalism, reducing unplanned maintenance and repair. Makrolon® BG meets DOT/FMVSS 205/ANSI Z26.1 Item AS-4 and is available in clear as well as a variety of standard and custom tints.

MAKROLON® Lumen XT (Light Diffusing Grade)Makrolon® Lumen XT sheet is a translucent polycarbonate product with a textured surface on one side specifically designed for lighting lenses. It features a unique combination of high light diffusion and high light transmission through a combination of optimized surface texture and advanced diffuser technologies.

When compared to other light diffusing products such as glass and acrylic, Makrolon® Lumen XT Sheet has superior impact strength and toughness. Its higher flammability resistance and wider service temperature range provide an additional performance advantage over acrylic diffusers.

For more information on the Makrolon® line of polycarbonate sheets, please refer to the Makrolon® section of this Reference Guide.



196


MECHANICAL / THERMALTensile Strength, UltimateTensile Strength, YieldTensile ModulusElongationFlexural StrengthFlexural ModulusCompressive StrengthCompressive ModulusIZOD Impact Strength, Notched @ 1/8" Unnotched @ 1/8"Shear Strength, UltimateShear Strength, YieldShear ModulusRockwell HardnessCoefficient of Thermal ExpansionCoefficient of Thermal ConductivityHeat Deflection Temp @ 264 psi @ 66 psi

9,5009,000

340,000110%

13,500345,00012,500

345,000

1860 (No Fail)

10,0006,000

114,000M70 / R1183.75 x 10-5

1.35

270280

psipsipsi%psipsipsi psi

ft.-lbs./in.

ft.-lbs./in.

psipsipsi---

in/in/oF

BTU-in./hr-ft2-oF

oFoF

D638D638D638D638D790D790D695D695

D256D256D732D732D732D785D696

C177

D648D648D648

MAKROLON AR(Coated) Sheet


POLYCARBONATEAbrasion Resistant PolycarbonateAbrasion Resistant (AR) Polycarbonate offers the dual protection you need: the impact strength to withstand even the most punishing abuse coupled with a hard-coated, nonstick surface that resists abrasions and cleans so easily that even spray-paint graffiti can be readily removed. AR Polycarbonate maintains superior clarity and protection when subjected to repeated pedestrian contact, cyclical cleaning and even vandalism throughout its service life.

PRODUCT APPLICATIONSUseful in high-traffic areas such as street-level windows, school and transportation glazing, security and detention windows, and even arcade games.

TYPICAL PROPERTIES• ENHANCED WEATHERABILITY

This material has outstanding UV resistance against both yellowing and hazing.• SUPERIOR CHEMICAL RESISTANCE

AR Polycarbonate resists graffiti defacement due to the non-stick characteristics of the hard-coat. These same properties translate into enhanced chemical resis-tance against harsh cleaners and solvents that attack standard polycarbonate. Care must be taken , however, to protect the cut edges of AR Polycarbonate, which are susceptible to edge attack from solvents.

9,5009,000

340,000110%

13,500345,00012,500

345,000

1860 (No Fail)

10,0006,000

114,000M70 / R1183.75 x 10-5

1.35

270280

MAKROLON GP(Uncoated) sheet



197



POLYCARBONATE TYPICAL PROPERTIES ABRASION RESISTANT

IMPACT RESISTANCE

86%

84%

82%

79%

75%

1/8"

3/16"

1/4"

3/8"

1/2"

LightTransmittance

SheetThickness

LIGHT TRANSMITTANCE (CLEAR SHEET)

(ft • lbs) STEEL DART 1" DIAMETER TIP

20 40 60 80 100 120 140 160 180 2000

1/4" AR POLYCARBONATE SHEET

1/4" TEMPERED GLASS

1/4" ACRYLIC SHEET

>200 ft * lbs


alro.com alro.com




198


POLYCARBONATEINSTALLATION AND HANDLING• INSTALLATION

AR Polycarbonate sheet is recommended for flat glazing applications only. It may be installed using wet or dry glazing systems. The material may also be used as double glazing over existing glazing for added insulation, security and resistance to graffiti.

• CUTTINGAR Polycarbonate sheet may be cut using most types of conventional power saws. Best results are obtained with triple-chip blade designs with carbide teeth.

• EXPANSION ALLOWANCESAs a general rule, glazing should be designed to allow approximately 1/16" per foot for expansion in both long and short dimensions of the material, as well as providing for sufficient edge engagement (edge bite) in the glazing frame through proper rabbet depth.

• CLEANING AND MAINTENANCEUnder normal soiling conditions AR Polycarbonate should be washed on a regular basis with a mild solution of soap and warm water, using a soft cloth or sponge. The glazing should be gently rubbed to loosen dirt and grime, and then rinsed with clean water. To prevent water spots, thoroughly dry the glazing with a chamois or sponge. Do not use abrasive cleaners or sharp instruments that may gouge the surface.

Alro Plastics is ISO 9001:2008 certified, which means we take quality very serious. Our CNC Saw operators check the initial cut pieces on an order to make sure they are within the stated tolerance on the order before proceeding to the production cut pieces.



199


Machine grade polycarbonate (PC) is a transparent amorphous thermoplastic which offers very high impact strength and high modulus of elasticity. The material has a 290°F (145°C) heat deflection temperature at 264 psi, absorbs very little moisture and resists acidic solutions. These properties, in addition to good electri-cal characteristics, make machine grade polycarbonate stock shapes an excellent choice for electrical/electronic applications. Machine grade polycarbonate is stress relieved making it ideal for close tolerance machined parts. Our stock shapes are produced from polycarbonate resins which meet the requirements of ASTM D 3935.A food grade polycarbonate that is compliant with FDA and Canada AG regula-tions is available upon request. Please contact Alro Plastics for size availability and minimum quantities.

POLYCARBONATE - Round / Rod stockCLEAR POLYCARBONATE ROUND STOCK

Polycarbonate tubing is formulated with good dimensional stability, high impact strength, good rigidity, self-extinguishing characteristics and chemical resistance. The combination of all these properties make this material outstanding for abusive environments, where strength and clarity are important. Applications for polycar-bonate tubing include: site gauges, fuel gauges, protective enclosures, core collec-tors and medical instruments. This product is FDA approved.

POLYCARBONATE - Clear TubingCLEAR POLYCARBONATE TUBE


STANDARD INSIDE DIAMETERS (inches) 0.25" up to 3.75" ID


STANDARD DIAMETERS (inches) 1/8" up to 4" diameter

STANDARD LENGTH (inches) 48" and 96" (varies by diameter)

STANDARD WALL THICKNESSES (inches) .250" ID up to .625" ID = .063" wall thickness.750" ID up to 3.75" ID = .125" wall thickness

STANDARD TUBE LENGTHS (inches) 96" long



200


Zelux polycarbonate is an engineering plastic with excellent dimensional stability and good strength and stiffness over a wide range of service temperatures. Ze-lux is often used for structural applications when clarity and impact strength are essential including lenses, manifolds, site glasses, and machine guards. Zelux is used for a wide variety of electrical applications since it has low moisture ab-sorption, good insulating properties, and an excellent flammability rating. Zelux is easy to fabricate, paint and glue.

A food grade polycarbonate that is compliant with FDA, NSF, Canada AG and USP Class VI regulations is available upon request. Please contact Alro Plastics for size availability and minimum quantities. Glass filled grades (Black) polycar-bonate available upon request.

Zelux® M - Machine grade, stess relieved (Natural & Black)

Zelux® W - Window grade (Optically clear)

Zelux® M-GF - 10%, 20%, 30% and 40% Glass-Filled grades (Black)

POLYCARBONATE - Machine GradeZELUX® M (Machine) ZELUX® W (Window)

TYPICAL PROPERTIES• Excellent impact resistance• Excellent dimensional stability• Optical Clarity (Zelux W - Window grade)• Low moisture absorption• Fairly easy to machine• Good strength and stiffness over a wide range of service temperatures• Good electrical insulating properties

PRODUCT APPLICATIONS• Insulators, Impact shields• Sight glasses• Viewing windows• Fluid handling components• Electrical components• Manifolds, Housings and Covers

STANDARD COLOR : Natural / Black (Machine Grade)

SHEET THICKNESS (inches): 3/8"thick to 4"thick

STANDARD SHEET SIZES (inches)Generally 12 x 48 or 24 x 48

ROD SIZES (inches): 1/8"dia to 15"dia


STANDARD COLOR : Optically Clear (Window Grade)



201


POLYETHYLENE Low Density Polyethylene (LDPE): is a corrosion resistant, extruded material that sustains low moisture permeability. It also has a relatively low working tem-perature, soft surface and low tensile strength. LDPE is more flexible than HDPE, which makes it a good choice for prosthetic devices, most of which are either drape formed or vacuum formed.

LDPE - Typical Properties:• High impact resistance • Light weight• Dimensional stability • Low cost fabrications• Excellent electrical properties • Machinable• Formable, weldable • Good light stability

LDPE - Industries & Applications:• Anodizing • Chemical• Dyeing/Bleaching • Electronics• Food processing • Marines• Textile • Pharmaceutical• Transportation • Fertilizer

High Density Polyethylene (HDPE): is a high impact strength and high density polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion resistance and resistance to stress cracks. HDPE has little branching, giving it stronger intermolecular forces and tensile strength than LDPE. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength.

HDPE - Typical Properties:• Abrasion resistance • Low coefficient of friction• Chemical resistance • Self lubricating• Excellent machinability • Stress-cracking resistance• High impact • Water/salt water resistance

HDPE - Industries & Applications:• Cams/Washers/Shims • Guides/Wear plates• Laboratory vessels • Low speed bearings• Nuclear storage • Chemical applications• Containers/Tanks • Roll stand bearings• Chute/Bin linings • Skids/Deflector plates



202


POLYETHYLENE Very High Molecular Weight Polyethylene (VHMW): is a smooth, non-skived fin-ish polyethylene sheet that has a low coefficient of friction. There are many cases in which UHMW is specified for installations where its ultimate abrasion and impact resistance are not necessary. This unique product was designed to bridge the wide performance gap between HDPE and UHMW. VHMW is both FDA and USDA ap-proved.

VHMW - Typical Properties:• Environmentally stabilized, indoor or outdoor use• FDA and USDA approved, white opaque color• Smooth, non-skived finish has low coefficient of friction• Extremely flat, low-strain sheet• Resistant to caking and bridging (build-up)• Made from 100% recycled plastic and is 100% recyclable• Not affected by most aqueous acids, alkalis or salt solutions

VHMW - Industries & Applications:• Conveyors/Chutes • Lubricating discs• Washers/Gaskets • Rail-car pedestals• Punching operations • Deep-freeze applications• Meat and poultry packing • Snow plows• Transportation

Ultra High Molecular Weight Polyethylene (UHMW): is an excellent general-purpose material, UHMW (natural) is a cost-effective solution for food handling problems, and meets FDA, USDA and 3-A Dairy guidelines for food processing and handling. From food processing to packaging, bulk material handling to pharmaceutical processing...UHMW can improve your business performance. If your process ma-chinery has problems with noise, premature wear, stretched chains, unscheduled downtime or expensive replacements, UHMW solves those problems and your machinery runs longer and smoother.

UHMW - Typical Properties:• FDA and USDA approved, natural (white) color• 3-A Dairy approved (natrual color)• Chemical, corrosion and wear resistant• No moisture absorption• Non-toxic, low-friction surface• Self-lubricating, helps to reduce noise

UHMW - Industries & Applications:• Augers • Bearings & bushings• Chute & hopper liners • Chain guides & sprockets• Deboning tables • Flights & gears• Guide rails & rollers • Mixer bushings & paddles• Scraper & plow blades



203


POLYETHYLENE HIGH DENSITY POLYETHYLENE SHEET

SIZES (inches) for 48 x 96

GAUGES (inches)

WEIGHT/SHEET(lbs)

WEIGHT/SHEET(lbs)

GAUGES (inches)

1/163/321/8

3/161/43/81/25/8

3/41

1-1/41-1/21-3/4

234

120160200240280320484646

9.614.42030406080

100

48 x 120 AND 60 x 120 SHEET ALSO AVAILABLE

POLISHED FINISH BOTH SIDES

STANDARD COLORS Natural & Black

THICKER GAUGES QUOTED ON SPECIAL REQUEST

LOW DENSITY POLYETHYLENE SHEETSIZES (inches) for 48 x 96

GAUGES (inches)

WEIGHT/SHEET(lbs)

WEIGHT/SHEET (lbs)

GAUGES (inches)

1/163/321/8

3/161/43/81/2

5/83/41

1-1/41-1/21-3/4

2

96115.2153.6192230268307

9.614.319.228.738.457.676.8

48 x 120 AND 60 x 120 SHEET ALSO AVAILABLE

STANDARD COLOR Natural


LENGTH1/16 - 1/2 ......+/- 5% of nominal gauge ....... +.1/4 -.000 ...+1/4 -.0005/8 - 2 ...........+/- 10% of nominal gauge

WIDTHTOLERANCES (inches)

LENGTH1/16 - 1/2 ......+/- 5% of nominal gauge ...... +.1/4 -.000 ....+1/4 -.0005/8 - 2 ...........+/- 10% of nominal gauge

WIDTHTOLERANCES (inches)



204


POLYETHYLENETYPICAL PROPERTIES


psi

%

105 psi

105 psi

ft•lb/in

R

in3/lb

ft•lbs

D638

D638

D638

D790

D256

D785

D792

D792

D570

600-2,300

90-800

0.14-0.38

0.08-0.60

no break

10

0.910-0.925

30.4-29.9

<0.01

3,100-5,500

20-1,000

0.6-1.8

1.0-2.0

0.5-20

65

0.941-0.965

29.4-28.7

<0.01

PHYSICALTensile StrengthElongationTensile ModulusFlexural ModulusImpact Strength, Izod notchedHardness, RockwellSpecific GravitySpecific VolumeWater Absorption @ 24 hrs, 1/8" thick

LDPE HDPE


C177

D696

D648

D648

oFoF

8.0

5.6-12.2

90-105

100-121

11.0-12.4

6.1-7.2

110-130

140-190

V/mil

ohm-cm

D149

D150

D150

D257

D495

450-500

2.30-2.35

0.0003

1015


460-700

2.25-2.35

0.0002

1015

135-160


D542

D1003 %1.51

4-50

1.54

10-50




205


POLYETHYLENETYPICAL PROPERTIES


psi

%

psi

psi

ft•lb/in

D

lb/in3

lb/in3

%

D638

D638

D638

D790

D256

D785

D792

D792

D570

> 3,800

> 800%

---

155,000

no break

65

---

---

<0.01

5,800

300%

100,000

110,000

no break

62

0.0336

---

0.01%

PHYSICALTensile StrengthElongationTensile ModulusFlexural ModulusImpact Strength, Izod notchedHardness, Shore DSpecific GravitySpecific VolumeWater Absorption @ 24 hrs, 1/8" thick

VHMW UHMW-PE


C177

D696

D648

D648

BTU-in/hr-ft2-oF

oFoF

---

7.0 x 10-5

---

71

2.84

---

116

---

V/mil

ohm-cm

D149

D150

D150

D257

D495

2,300

2.30

0.0005

---

---


---

---

---

---

---


D542

D1003 %---

---

---

---




206


POLYPROPYLENE Polypropylene is an economical material that offers a combination of outstand-ing physical, chemical, mechanical, thermal and electrical properties not found in any other thermoplastic. Polypropylene is a high corrosion resistant material that has high temperature and tensile strength. Polypropylene possesses excellent resistance to organic solvents and degreasing agents as well as electrolytic attack. Compared to low or high density polyethylene, polypropylene has a lower impact strength but superior working temperatures and tensile strength. In addition, poly-propylene is lightweight, stain resistant and has a low moisture absorption rate.

PRODUCT APPLICATIONSAcid Tank/Lineup, Battery Cases, Cutting Boards, Ducts, Etching Machines and Rinse Tubs, Fume Hoods, Machined Parts, Metal Plating Barrels, Orthopedic Appliances, Plating Modules, Radio and Television Equipment, Scrubbers, Scrub Stations and Tank Covers.

INDUSTRIES SERVICEDAnodizing, Chemical, Dyeing and Bleaching, Electronics, Fertilizer, Marine, Paper, Petroleum, Pharmaceutical, Plating, Food Processing, Utilities, Steel Pickling, Tan-ning, Textile, Transportation, Waste Treatment and Water Treatment.

TYPICAL PHYSICAL PROPERTIES• Abrasion resistance • Light weight• Color availability • Low cost fabrications• Dimensional stability • Machinable• Design freedom • Maintenance free• Excellent electrical properties • Weldable• Formable • Wipes clean• High impact resistance

48 x 96 48 x 120STANDARD WIDTHS AND LENGTHS (inches)

GAUGES (inches)

WEIGHT/SQFT(lbs)

WEIGHT/SQFT(lbs)

GAUGES (inches)

1/163/321/8

3/161/43/81/25/83/4

11-1/41-1/21-3/4

22-1/2

34

4.755.947.138.329.5111.8814.2619.01

0.300.450.600.891.191.782.382.973.56





207


POLYPROPYLENE (PROTEUS®, PROPYLUX®)

For our customers with machining requirements, Alro Plastics is capable of supplying finished parts per print to meet your most demanding specifications.

PROPYLUX®UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESCompressive Strength @ YieldFlexural ModulusFlexural StrengthHardness Rockwell "R"Izod Impact Strength, NotchedTensile Elongation @ BreakTensile ModulusTensile Strength @ Yield

D695D790D790D785D256D638D638D638

6,000120,000

7,000R950.7600

240,0005,200

psipsipsi---

ft-lbs/in%psipsi

THERMAL PROPERTIESCoefficient of Thermal ExpansionHeat Deflection Temp. @66 psiHeat Deflection Temp. @264 psiFlame Rating - UL94

D696

D648

D648---

8.1 x 10-5

210

130HB

in/in/oF

oF

oF---

D792D570

OTHER PROPERTIESSpecific GravityWater Absorption @ 24 hrs

---%

.91<0.10

D150D149

ELECTRICAL PROPERTIESDielectric Constant @ 1kHzDielectric Strength

---V/mil

2.3600

PROTEUS®

---183,860

3,741D73------

152,192---

---

---

------

---slight

------



208


Polypropylene, also known as polypropene, is a thermoplastic polymer used in a wide variety of applications including packing and labeling, textiles, stationery, plastic parts and reusable containers of various types, laboratory equipment, automotive components and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.

There are three general types of polypropylene: homopolymer, random copolymer and block copolymer. The comonomer is typically used with ethylene. Ethylene-polypropylene rubber of EPDM added to polypropylene homopolymer increases its low temperature impact strength. Randomly polymerized ethylene monomer added to polypropylene homopolymer decreases the polymer crystallinity and makes the polymer more transparent.

POLYPROPYLENE

TYPICAL PROPERTIES• Excellent chemical resistance• Lot controlled and traceable• Low moisture absorption • FDA approved resin• Superior dimensional stability

PRODUCT APPLICATIONS• Tanks / tank covers• Food strainers• Hot fillers• Etching rinse tubs• Glove boxes• Clamp Welding cabinetry• Cutting board• Fan shroud & blades

STANDARD COLORS:Natural (standard) and White

SHEET THICKNESS (inches)

STANDARD SHEET SIZES (inches)24 x 48 48 x 96 48 x 120

ROD / ROUND SIZES (inches)


1/16"thick to 4"thick

1/4"diameter to 9"diameter

ROD / ROUND LENGTHS4 foot 6 foot 8 foot



209


POLYPROPYLENEPROPERTIES SHEET

PROPYLUX® MUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESCompressive Strength @ YieldFlexural ModulusFlexural StrengthHardness Rockwell "R"Izod Impact Strength, NotchedIzod Impact Strength, Un-notchedTensile Elongation @ BreakTensile Elongation @ YieldTensile ModulusTensile Strength @ BreakTensile Strength @ Yield

D695D790D790D785D256

D256D638D638D638D638D638

6,880329,000

9,370R1003.0

no break70.05.0

319,0004,2304,970

psipsipsi---

ft-lbs/in

ft-lbs/in%%psipsipsi

THERMAL PROPERTIESCoefficient of Thermal ExpansionHeat Deflection Temp. @66 psiHeat Deflection Temp. @264 psiFlame Rating - UL94

D696D648D648

---

4.37 x 10-5

309201HB

in/in/oFoFoF---

D792D570

OTHER PROPERTIESSpecific GravityWater Absorption @ 24 hrs

---%

.920.01

Alro Plastics employee easily cuts a piece of 8"dia UHMW rod on our Amada Band Saw. This horizontal band saw allows us to cut up to 18" diameter rod stock in house.



210


Ultra-high-molecular-weight polyethylene (UHMWPE or sometimes shortened to UHMW), also known as high-modulus polyethylene (HMPE) or high-performance polyethylene (HPPE), is a subset of the thermoplastic polyethylene. It has extremely long chains, with molecular weight numbering in the millions, usually between 2 and 6 million.

Polystone® M UHMW is a tough, wear resistant plastic that combines an incred-ibly low coefficient of friction with outstanding impact strength. This self-lubricating polymer has excellent chemical resistance and a broad temperature range making it the perfect choice for engineers in a variety of industries such as conveyor and bulk material handling.

POLYSTONE® M UHMW ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE

TYPICAL PROPERTIES• Meets FDA and USDA guidelines• 3-A Dairy approved (Natural color)• Helps to reduce noise• Self lubricating• Chemical, corrosion and wear resistant• No moisture absorption• Non-toxic, low-friction surface

PRODUCT APPLICATIONS• Bushings and bearings• Gears & guides• Wear strips & sprockets• Scraper blades• Pillow blocks

STANDARD COLOR : Natrual (white) and Black


STANDARD SHEET SIZES (inches)48 x 120 (1/32" to 7") 48" x96" (1/32" to 4") 96" x 240" (3/8" to 4")

ROD SIZES (inches)


1/32" thick to 7" thick

1/4" diameter to 12" diameter

ROD LENGTHS10 foot long (standard)



211


POLYSTONE® M UHMWPROPERTIES SHEET

POLYSTONE® MUHMWUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESDensityTensile Strength @ Yield (73oF)Elongation (73oF)*Relative Volumetric Abrasion lossCoefficient of Friction (73oF) on SteelIZOD Impact Strength (73oF)Hardness (73oF)Melting PointCoefficient of Linear Thermal ExpansionContinuous Service Temperature in Air (max)Volume ResistivityDielectric Constant (103 Hz)Dielectric Strength

D792D638D638

------

D4020-96D785D789D696

---

D257D150D149

.9303,100350100

Static .15-.20Dynamic .10-.20

12562-66 Shore D

275o-280o

2.0 x 10-4

180o

>1015

2.340

gm/cm3

psi%------

KJ/m2

---oF

1/K

oF

Ohm/cm---

KV/mm

*Industry standard testing method using slurry of 60% aluminum oxide and 40% water at a rotation speed of 1,750 RPM for 2 hours. Results indicate the ability of each material, in relation to Natural (=100), to resist abrasion under typical UHMW-PE applications. A lower number indicates better abrasion resistance.

The information listed herein is stated to the best of our knowledge and is intended to provide a general guidelines for Polystone M and its uses. The values given are based on laboratory testing backed with global industry experience. All properties in this table have performed equal or better in laboratory testing. However, the data should not be considered as guaranteed specific properties. Suggested applications are provided for information only and are not specific recommendations.



212


Food processors face the ever present risk of contamination finding its way into their product. The risks and potential financial losses can be significant if not de-tected early. Rochling Engineering Plastics now offers a ground breaking solution to this problem with the introduction of Polystone® M MDT.

The unique additives in this product allow it to be easily traced by standard metal detectors while continuing to provide the outstanding wear-resistance and sliding properties you would expect from Polystone® M. Designed to replace machined parts made from steel and lower performing plastics, this engineering polymer has high-impact strength, is easily machined and has no moisture absorption.

Polystone® M MDT complies with FDA regulations concerning direct contact with food. Every food processor that utilizes metal detectors in their processing or pack-aging operations can easily realize the advantages of Polystone® M MDT.

POLYSTONE® M MDT (Metal Detectable UHMW)

TYPICAL PROPERTIES• Metal detectable and FDA compliant• Outstanding wear resistance• High impact strength• No moisture absorption• Easily machined

PRODUCT APPLICATIONS• Bushings and bearings• Gears & guides• Wear strips & sprockets• Scraper blades• Pillow blocks

STANDARD COLOR : Blue


STANDARD SHEET SIZES (inches)48 x 120 (standard)

ROD SIZES (inches)



1/2" dia to 8" dia




213


The need for traceable plastics, especially machined parts for filling, sorting and packaging machinery is critical due to strict FDA regulations regarding foreign ma-terials and contaminants. Since Rochling introduced their line of Metal Detectable engineering plastics more than two years ago, these unique products continue to be an effective solution for plastics parts used in open product zone applications.

However, moving forward, Rochling quickly realized a demand for X-ray detectable plastic parts for today’s high speed machinery as processors turn to X-ray inspec-tion equipment especially for post-package inspection.

Working together with one of the world’s largest food processors and a leading manufacturer of X-ray inspection systems, Polystone M XDT has proven to be de-tected with a particle size as small as 3mm cube. Running speeds as fast as 250 feet-per-minute, this product can be detected and automatically sorted to a product hold area for further inspection. It works effectively with various types of packaging including metal cans, plastic and composite containers and glass jars.

POLYSTONE® M XDT (X-Ray Detectable UHMW)

TYPICAL PROPERTIES• Metal detectable and FDA compliant• Outstanding wear resistance• High impact strength• No moisture absorption• Easily machined

PRODUCT APPLICATIONS• Wear plates• Scraper blades• Filler plates• Pocket fillers• Piston fillers

STANDARD COLOR : Blue


STANDARD SHEET SIZES (inches)48 x 120 (standard)

ROD SIZES (inches)



1/2" dia to 6" dia


• Mixer components• Hopper guides• Dividers• Pillow blocks



214


POLYSTYRENE - High ImpactHigh impact polystyrene (or styrene) is a thermoplastic resin widely used for its easy processing characteristics and low cost. The addition of copolymers may give this material enhanced physical and thermal properties. This thermoplastic is used in disposable items, automobiles, packaging, electronics, housewares and con-struction. Polystyrene can be extruded, thermoformed and injection molded, and holds its dimensions well under normal use, however should not be used outdoors on a continual basis. Most foods, drinks and typical household acids, alcohol, vin-egar and oils have no effect on polystyrene, but most polystyrenes are attacked by citrus fruit, rind oil, turpentine, gasoline, cleaning solutions and nail polish/remover.

ADVANTAGES OF HIGH IMPACT POLYSTYRENE• Die Cuttable

High impact polystyrene is easily die cut into a variety of shapes for many dif-ferent applications. Typical applications for die cut polystyrene include point of purchase displays, counter cards and record dividers.

• ThermoformabilityThermoforming is one of the major consumers of high impact polystyrene. This diverse material can be formed into "popcorn" for packaging, fast-food contain-ers, cups, meat trays and egg cartons. Other uses include building panels and insulation.

• Offset PrintableThe surface texture and printability characteristics of high impact polystyrene make it an excellent product for many types of offset printing processes.

• Screen PrintableHigh impact polystyrene is a good material for screen printing due to its excel-lent ink adhesion properties, color quality, low cost and absence of size limita-tions. Some end uses for printing on high impact polystyrene include, display materials, posters, game boards and signs.

TYPICAL PROPERTIES• Die cut capabilities• Excellent ink drying surface• Excellent printing characteristics• Good combination of surface tension and grain• Good thermal stability• Good dimensional stability• High degree of hardness• Low moisture absorption• Superior air cushioning and static inhibiting surface• Thermoformable


alro.com alro.com




215


psi

%

105 psi

psi

105 psi

ft•lb/in

M

in3/lb

ft•lbs

D638

D638

D638

D790

D790

D256

D785

D792

D792

D570

5,000-12,000

0.5-2.0

4.0-6.0

8,000-17,000

4.0-4.7

0.2-0.45

65-80

1.04-10.9

26.0-25.6

0.03-0.10

1,500-7,000

2-60

1.4-5.0

3,000-12,000

1.5-4.6

0.5-4.0

10-90

1.03-1.10

28.1-25.2

0.05-0.6

PHYSICALTensile StrengthElongationTensile ModulusFlexural StrengthFlexural ModulusImpact Strength, Izod notchedHardness, RockwellSpecific GravitySpecific VolumeWater Absorption @ 24 hrs, 1/8" thick

THERMALThermal Conductivity (BTU-in/hr-ftoF)Coef of Thermal Expansion (10-5in/in-oF)Deflection Temperature @264 psi @66 psiFlammability Rating

C177

D696

D648

D648

UL94

oFoF

2.4-3.3

3.3-4.4

190-220

180-230

HB

1.0-3.0

1.9

160-200

180-220

HB

V/mil

ohm-cm

D149

D150

D150

D257

D495

300-600

2.4-4.5

0.0004-0.0020

1016

20-100


500-700

2.40-2.65

0.0001-0.0003

1017-1019

60-135


D542

D1003 %

1.60

87-92 35-57

*10-20% V-2, V-1, and V-0 grades are also available.

PROPERTY TESTED ASTM UNITS GENERALPURPOSE

IMPACTMODIFIED

POLYSTYRENE - High ImpactTYPICAL PROPERTIES (Continued)




216


THICKNESS (inches) SHEETS/CASE NOMINAL WEIGHT/SHEET

.015

.020

.030

.040

.060

.080

.100

.125

.156

.187

1007548372418151298

1.812.413.614.827.229.2011.4914.3717.9321.50

.010...........................................015 to .187......................................

26 x 6040 x 72, 48 x 96

Translucent available in .010 through .040, quoted by request.

.010 through .060 ............................

.080 through .187 ............................+10%+5%


WIDTH AND LENGTH TOLERANCE +18%

WHITE OPAQUE/PM FINISH

QUOTATIONS BY REQUEST

• CUSTOM COLORS• SUPER OPAQUE WHITE• IMPACT MODIFIED GRADES• ULTRAVIOLET INHIBITING GRADE

STANDARD SHEET SIZES (inches)

POLYSTYRENE - High ImpactSHEET

• PRINTING-QUALITY MATERIAL• FORMING-QUALITY MATERIAL• OTHER FINISHES

Alro Plastics CNC Operator in the middle of trimming out a machined part. By using a trim bit with a bearing on it, we are able to easily follow the contour of the part.



217



PHYSICALTensile StrengthElongation @breakTensile ModulusFlexural StrengthFlexural ModulusImpact Strength, Izod notchedHardness, RockwellSpecific GravityWater Absorption @ 24 hrs, 1/8" thick

THERMALThermal Conductivity (10-4cal-cm/sec-cm2-oC)Coef. of Thermal Expansion (10-5in/in-oF)Deflection Temperature @264 psiOxygen Index Rating

ELECTRICALDielectric Strength short time, 1/8" thickDielectric Constant @60Hz to 1MHzVolume Resistivity

POLYSULFONE

D638

D638

D638

D790

D790

D256

D785

D792

D792

D570

C177

D696

D648

D2863

D149

D150

D257

psi

%

105 psi

psi

105 psi

ft•lb/in

M

%

oF

V/mil

ohm-cm

10,20050-100

3.615,400

3.9

1.369

1.24

0.30

6.2

3.1

345

30

425

3.07-3.03

5 x 1016

POLYSULFONEPolysulfone is a transparent, heat resistant, ultra-stable high performance amorphous engineering thermoplastic. It has low flammability and smoke emission. The material also has good impact and electrical properties. Polysulfone can be processed on conventional equipment, however, the material must be dried before processing. It can be compounded with fillers like glass beads, glass fiber, or TFE.

PRODUCT APPLICATIONSMedical applications vs. stainless steel Electrical applications vs. ceramic • Cost savings. • Cost savings. • Weight savings. • Ease of machining. • Fast heat loss properties • Increased impact resistance. (for ease of handling).

TYPICAL PROPERTIES



218


POLYSULFONEROD

POLYSULFONE SLAB

3/81/23/41

1-1/41-1/21-3/42

1/45/163/87/161/29/163/41

1-1/81-1/41-3/81-1/21-5/822-1/42-1/2

2-5/82-3/4344-1/256

STANDARD DIA (inches)5 and 10........................... 4 and 8.............................2 and 4.............................2 and 4.............................

DIA TOLERANCE+.002/-.000+.005/-.000+.025/-.000supplied oversize

LENGTH (feet)1/4 to 1.....................................1-1/8 to 2 .................................2-1/8 to 2-1/2 ...........................2-5/8 to 6 .................................


ROD CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE ISBASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE


ALL MATERIAL SUPPLIED AS EXTRUDED - NOT FINISHED

DIAMETER (inches)

TOLERANCES (inches)

THICKNESS (inches)

LENGTH+.500/-.000 .............+.500/-.000 .............

3/8 to 4.............3/8 to 2.............

12 x 24 and 12 x 48 .....................24 x 24 and 24 x 48 .....................

WIDTH+/-.125+/-.125

SLAB SIZES (inches) TOLERANCESTOLERANCES (inches)



219


PPS - Polyphenylene SulfidePPS is a high-performance linear thermoplastic polymer with a desirable com-bination of properties including excellent thermal and chemical resistance, good mechanical properties and easy processability. PPS can be injection molded, extruded, and is suitable for coating. New low flash grades have been added to the product line to expand its performance window.

PRODUCT APPLICATIONSAutomotive and Related, Consumer/Appliances, Electrical/Electronic, Fibers/Monofilament, and Industrial/Mechanical.

ADVANTAGES OF PPSMetal Replacement:• Chemical resistance/corrosion resistance• Design flexibility• Opportunity for parts consolidation• Cost savings• Eliminate strength-to-weight ratio• Color-coding possible

Thermoset Replacement: • Ease of processing• Fast cycle times• Long, intricate flow paths possible• Lot-to-lot consistency• Usable regrind• Cost savings

Replacement of other Thermoplastics: • Truly superior chemical resistance at elevated temperatures.• Inherent flame resistance without additives (UL 94 V-0 grades).• Fast cycle times.• Outstanding retention of mechanical properties under continuous use up to 428oF (220oC).• Holds dimensional stability over wide variations in temperature and moisture.• Superior electrical insulation properties.• Low, consistent shrinkage.

Replacement of Branched PPS:• Less flash• Faster cycle times• Greater toughness• Better weld-line strength• Better surface appearance• Wider range of colors available• More consistent viscosity - easier to process• Less off-gassing• Better electrical insulation properties/lower ionic impurities



220


PHYSICALTensile StrengthTensile ElongationTensile ModulusFlexural StrengthFlexural ModulusCompressive StrengthImpact Strength, Izod notched unnotchedHardness Shore RockwellSpecific GravityWater Absorption (24 hrs)

PROPERTY TESTED VR-1080ASTM UNITS

THERMALHeat Distortion Temperature @264 psiCoefficient Thermal ExpansionContinuous Use Temperature

ELECTRICALDielectric ConstantDielectric Strength

D638

D638

D638

D790

D790

D695

D256

D256

D785

D570

D648

D696

D150

D149

oF

10-5 in/in oFoF

103 psi

%

105 psi

103 psi

105 psi

103 psi

ft•lbs/in

ft•lbs/in

D

R

1 = water

V/ml

7.6

3.00

3.60

11.0

4.20

16.0

0.3

3.0

86

124

1.34

0.020

278

3.0

400

3.11

595

SHEETTHICKNESSES FOR STANDARD SIZE (inches) 24 x 48

1/45/163/81/2

1-1/41-1/21-3/42

5/83/47/81

THICKNESSES FOR STANDARD SIZE (inches) 12 x 482-1/42-1/22-3/43

3-1/43-1/23-3/44

TOLERANCES (inches)

1/4 to 4................................... + .025 ...............- .000 ...............

THICKNESS WIDTH LENGTH+ .500- .000

+ .250 .............- .000 .............

PPS - Polyphenylene SulfideTYPICAL PROPERTIES

SIZE



221


PPS - Polyphenylene SulfideROD

3/161/45/163/87/161/29/165/8

3/47/811-1/81-1/41-3/81-1/21-5/8

4-3/455-1/26

1-3/422-1/82-1/42-3/82-1/22-5/82-3/4

2-7/833-1/43-1/23-3/444-1/44-1/2

DIAMETER (inches)

STANDARD LENGTH (feet) 10

TOLERANCES (inches)3/16 to 1.........................................over 1.............................................over 2.............................................over 2-7/8 ......................................

+ .002 - .000+ .005 - .000+ .030 - .000+ .187 - .000

Our Flow Waterjet can cut sheets up to 10' thick, we use this to cut our Fiberglass sheets and other challenging materials. By utilizing a different method to cut our Fiberglass we can keep it from contaminating our other FDA approved materials.



222


PRECISION BOARDPRECISION BOARD PLUS HIGH DENSITY URETHANEPBLT - Low Temperature, PBHT - High Temperature

Precision Board Plus High Density Urethane is a “closed cell” rigid polyurethane product made specifically for applications of up to 200°F continuous exposure. PBLT High Density Urethane is available in a wide range of standard sheet sizes and standard densities and can be cut or bonded into a variety of shapes for final machining or shaping.

The tighter cell structure of the new Precision Board Plus High Density Urethane has produced improved machining characteristics, resulting in more chips and less dust during cutting and machining, making for a better working environment. Higher machine feed rates are easily achieved compared to wood, epoxy or alloy substrates.

PRODUCT FEATURES• Less dust, more chips for a better working environment• Last up to 10x longer than wood• Closed cell structure, won't absorb anything• Will not crack, rot or peel• Easily cut or machined with standard HSS cutting tools• Meets flammability burn test requirements of ASTM D-1692-74, Far 25.853, Mil-P-26514 and ASTM D635

TYPICAL APPLICATIONS• Prototype machining• Thermoforming• Prepreg composite layup tooling• Vacuum form tooling• Tool proofing• Master model making

STANDARD DENSITIES*4 lb/ft3 6 lb/ft3 8 lb/ft3 10 lb/ft3 12 lb/ft3 15 lb/ft3 18 lb/ft3 20 lb/ft3

30 lb/ft3 34 lb/ft3 40 lb/ft3 48 lb/ft3 60 lb/ft3 70 lb/ft3 75 lb/ft3

STANDARD THICKNESS1/4" thick to 24" thick

SHEET SIZES AVAILABLE

20" x 60" 24" x 60" 30" x 80" 45" x 60"48" x 96" 48" x 120" 60" x 96" 60" x 120"


• Pattern making• Soft tooling, all types• Indoor & Outdoor signage• Sculptures• Carvings

* Densities are in pounds per cubic foot. Custom densities are available upon request.



223


PREC

ISIO

N B

OA

RD

- M

ater

ial S

elec

tion

Cha

rt

4 lb

.6

lb.

8 lb

.10

lb.

12 lb

.15

lb.

18 lb

.20

lb.

30 lb

.40

lb.

48 lb

.60

lb.

70 lb

.75

lb.

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBLT

PBH

TPB

HT

PBH

TPB

HT

PBH

TPB

HT

PBH

T

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LT

HT

LT

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Dim

ensi

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Sig

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Dim

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Sig

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Land

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224


PTFE/TFE - PolytetrafluoroethylenePTFE or TFE - polytetrafluoroethylene is a very dense material having a density of 2.13 - 2.19 grams/cc. TFE is well known for its chemical resistance. It is insoluble in all organics with the exception of a few exotics. Electrical properties are excel-lent. Impact strength is high but its resistance to wear, tensile strength and creep resistance are low in comparison to other engineering materials. Mechanical properties can be improved by adding fillers such as glass fibers, bronze, carbon, and graphite. TFE has an extremely low coefficient of friction. Very few materials will stick to it. It has useful properties from cryogenic temperatures up to 260oC (550oF).

PRODUCT APPLICATIONSBarrier Screens, Bearings, Bread Rollers, Bushings, Coil Separators and Termi-nals, Conductor/Layer/Ground Insulation, Conveying Rollers, Doctor Blades, Lab Splash Pans, Plugs, Ram Feed Heads, Seals (rings and faces), Seats, Skids, Solid Gaskets, Syrup Troughs, Tank Liners and Washers.

TYPICAL PROPERTIES

Glass, MoS2

TFE MATERIAL VIRGIN PTFE / TFEVIRGIN

FILLER CONTENT BY WEIGHT

0% 0% 25% 40% 10% 10%

Bronze Graphite CarbonGlass FiberFILLER none none

23%, 2%

2.16

3,000

200%

54

6.2%

2,200

2.16

1,500

75%

56

6.0%

1,500

2.22

2,500

50%

63

4.9%

11,000

3.30

2,300

60%

65

3.6%

12,000

2.13

2,700

60%

57

4.0%

15,000

2.13

2,800

50%

62

3.7%

15,000

2.25

2,500

50%

64

2.7%

12,000

RE-PROCESSED

Specific Gravity

Tensile Strength Break (psi)

Elongation @ Break

Shore Hardness

Deformation UnderLoad (% @ 1200 psi)

Limiting PV @100 FPM (psi x fpm)

PHYSICAL PROPERTIES

50-55

2.15

3500

300

<-275oF

400oF

60

2.15

4000

300

<-275oF

500oF

Note: Values listed are typical and are meant only as a guide to aid in design. Field testing should be done to find the actual values for the application.

FEP PFA

PROPERTIES COMPARISON

Hardness, Shore DSpecific GravityTensile Strength, psiElongation at Break, %Brittle TemperatureMax. Oper. Temperature

50-55

2.15

4000

250-450

<-275oF

500oF

PROPERTY TESTED PTFE



225


PTFE/TFE - PolytetrafluoroethyleneSELECTING THE RIGHT PTFE/TFE COMPOUND FILLERSTFE fluorocarbon resin performs will in many applications without fillers. In fact, fillers can lessen its outstanding electrical and chemical properties. In mechanical applications, however compounds of PTFE and inorganic fillers offer improved wear resistance, reduce creep and initial deformation and increased stiffness and conductivity. Hardness is increased and the coefficient of thermal expansion is decreased. Compounds can therefore make it possible to gain the advantages of PTFE in applications where the unfilled resin cannot be used.• GLASS FIBER

Glass in the form of short fibers is the most widely used filling material. The most popular compounds are 15% or 25% glass (by weight). It is sometimes combined with graphite of MoS2. Glass has little effect on most of the electrical properties of PTFE. It resists acids and oxidation, but it can be attacked by alkali.

• CARBONA typical carbon filler is high-purity coke powder. It is often used in combination with graphite in concentrations of 25% to 35% by weight. Compounds of PTFE and carbon have excellent wear resistance, both dry and in water. They are compatible with most chemicals and can carry heavy loads under rubbing con-tact.

• GRAPHITEThis crystalline form of carbon is used alone or in combination with glass or amorphous carbon. A typical compound is 15% graphite by weight. The addi-tion of graphite helps reduce the wear of soft metal mating parts and improves frictional and wear properties when mixed with other fillers. Like other forms of carbon, it serves well in corrosive environments.

• BRONZERound or irregularly-shaped bronze particles are often used at 60% by weight, or 55% with 5% MoS2. Compounds of bronze and PTFE are creep-resistant and easily machined. They deliver good wear performance, low friction and relatively high thermal conductivity.

• MoS2Used in concentrations of approximately 5% by weight in compounds with glass or bronze. MoS2 can increase surface hardness and lower coefficient of friction and wear rate.

PTFE/TFE SHEET

STANDARD SIZES (inches)

THICKNESS (inches) AND WEIGHT (lbs/square foot)

WIDTH TOLERANCES (inches) +.500/-.000

3/4.....................9.001......................12.001-1/4 ...............15.001-1/2 ...............18.001-3/4 ...............21.002......................24.003......................36.004......................48.00

1/16..................... .753/32...................1.141/8.....................1.503/16...................2.251/4.....................3.003/8.....................4.501/2.....................6.005/8.....................7.50

24 x 24 36 x 36 48 x 48

Note: PTFE is also available in thin gage films starting at 0.010" thick,please call for inquiries on thin gage PTFE film, fabric and tape.



226


PTFE/TFE - Polytetrafluoroethylene PTFE/TFE ROD

TOLERANCES (inches)

All 6' or 12' lengths.STANDARD LENGTHS (feet)

DIAMETER (inches) 1/8 to 5

STANDARD LENGTHS 12 inchesDIAMETER (inches O.D.) 1-1/2 to 12

MOLDED PTFE/TFE ROD

SPECIAL SIZESLarger diameter and longer lengths available upon request.

1/8 through 1 .....................+.002/-.0001-1/16 through 2 ................+.010/-.0002-1/16 and over .................+.030/-.000

HEAVY WALL PTFE/TFE TUBE Made from 100% Virgin PTFE Resin.

NOMINALWALL

(inches)

O.D.TOLERANCE

(inches)

I.D.TOLERANCE

(inches)ITEM NO.(inches)

1/161/8

5/323/161/4

5/163/8

7/161/2

9/165/83/47/8

+/-.005+/-.005+/-.005+/-.005+/-.005+/-.005+/-.005+/-.006+/-.006+/-.006+/-.006+/-.007+/-.010

+/-.005+/-.005+/-.005+/-.005+/-.005+/-.005+/-.005+/-.006+/-.006+/-.006+/-.006+/-.007+/-.010

.063

.063.047*.063.063.063.063.063.063.063.063.063.063

TFH 1/16TFH 1/8

TFH 5/32TFH 3/16TFH 1/4

TFH 5/16TFH 3/8

TFH 7/16TFH 1/2

TFH 9/16TFH 5/8TFH 3/4TFH 7/8

*NON-STANDARD WALL THICKNESSCUSTOM LENGTHS AVAILABLE UPON REQUEST

STANDARD COLOR Natural (White)

OTHER SIZES AVAILABLE UPON REQUEST - CALL FOR CUSTOM QUOTE

Random coil lengths, 25 ft or longer.STANDARD PACKAGING

I.D. O.D.SIZE (inches)

3/161/41/4

5/163/8

7/161/2

9/165/8

11/163/47/81



227


INDUSTRIAL WALL PTFE/TFE TUBE Made from 100% Virgin PTFE Resin

NOMINALWALL

(inches)

O.D.TOLERANCE

(inches)

I.D.TOLERANCE

(inches)ITEM NO.(inches)

1/32 x 3/321/16 x 1/83/32 x 5/321/8 x 3/163/16 x 1/41/4 x 5/165/16 x 3/83/8 x 7/167/16 x 1/21/2 x 9/169/16 x 5/85/8 x 11/1611/16 x 3/43/4 x .8307/8 x .9651 x 1.1001-1/8 x 1.2051-1/4 x 1.3301-1/2 x 1.580

+/-.004+/-.004+/-.005+/-.005+/-.005+/-.005+/-.005+/-.005+/-.006+/-.006+/-.006+/-.006+/-.006+/-.007+/-.007+/-.010+/-.010+/-.012+/-.012

+/-.004+/-.004+/-.005+/-.005+/-.005+/-.005+/-.005+/-.005+/-.006+/-.006+/-.006+/-.006+/-.006+/-.007+/-.007+/-.010+/-.010+/-.012+/-.012

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.030

.032

.040

.045

.050

.040

.040

.040

TFI 1/32TFI 1/16TFI 3/32TFI 1/8TFI 3/16TFI 1/4TFI 5/16TFI 3/8TFI 7/16TFI 1/2TFI 9/16TFI 5/8TFI 11/16TFI 3/4TFI 7/8TFI 1TFI 1-1/8*TFI 1-1/4*TFI 1-1/2*

*AVAILABLE IN STRAIGHT LENGTHS ONLYCUSTOM LENGTHS AVAILABLE UPON REQUEST


OTHER SIZES AVAILABLE UPON REQUEST - CALL FOR CUSTOM QUOTE

Random coil lengths, 25 ft or longer.STANDARD PACKAGING

SIZE (inches)

PTFE/TFE

MOLDED PTFE/TFE TUBE Made from 100% Virgin PTFE/TFE Resin

STANDARD LENGTHS (inches)Maximum length is 15" for diameters up to 15-3/4" O.D.

Maximum length is 8" for diameters of 16" O.D. and above.

DIAMETER (inches O.D.) 1-1/2 to 28-1/2

FILLERSThe most common fillers are glass, carbon, graphite, carbon-graphite, bronze,

moly, moly-glass, moly-bronze, ceramic and calcium-flouride.



228


PTFE/TFE

THIN WALL TUBING and SPAGHETTI TUBINGWith its high lubricant performance, high melting temperature, biocompatibility, and super precision extruded tolerances, PTFE Thin Wall Tubing is the best choice for your demanding application. It is chemically resistant to all common solvents, acids and bases, and lowest coefficient of friction of all polymers. PTFE also has excel-lent dielectricinsulation properties.

Paste extruded PTFE tubing can be used in a temperature range from -200°C (-392°F) up to 250°C(482°F) in static conditions. These can be used in an ex-tremely wide range of applications: Biomedical, Aerospace, Electrical, Electronics, Household Appliances, CPI and Automotive. Market demand of superior quality PTFE tubing is increasing more and more. GAPI production systems and control can ensure the highest quality and consistency in terms of properties and perfor-mance.

PTFE Thin Wall Tubing can be supplied in different colours and withspecial fillers. Special dimensions and tolerances can be produced on request.

THIN WALL PTFE TUBING

1/163/161/8

5/323/161/41/41/4

5/165/163/83/8

7/167/161/21/2

9/165/85/8

11/163/4

13/16

SIZE(inches)

O.D..004.008.005.005.008.008.008.008.010.010.010.010.020.010.010.010.010.010.010.020.020.020

TOLERANCE(inches)O.D. (+/-)

1/321/161/163/321/81/8

5/323/163/161/41/4

5/165/163/83/8

7/161/21/2

9/165/8

11/1611/16

SIZE(inches)

I.D..016.062.031.031.031.062.047.031.063.031.062.031.062.031.062 .031.031.062.031.031.031.062

SIZE(inches)WALL

.003

.001

.005

.005

.005

.010

.007

.005

.010

.005

.010

.005

.010

.005

.010

.005

.005

.010

.005

.005

.005

.010

TOLERANCE(inches)

WALL (+/-)1595322016101050795

1595955530

1065395800320635265530225200400176155145290

BURST PRESSUREPSI @ 75oF(*)Pounds/Foot

(*) The burst pressure values indicated in this chart art theoretical and indicated only as a guideline for the designers. For critical applications it will be strictly necessary to make appropriate tests.



229





alro.com alro.com





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PHYSICALImpact Strength, Izod (1/8")Tensile StrengthTensile ModulusAcid Resistance 93% Sulfuric Acid, 14 days @ 131oF Weight Change Flexural Yield ChangeSpecific Gravity

D256

D638

D638

D1784

D1784

D792

PROPERTY TESTED ASTM PVC Type II

TYPICAL PROPERTIES: Type I and Type IIPVC Type IUNITS

18

7,400

396,000

0.2

-2.3

1.35

1.3

7,500

411,000

0.2

-2.3

1.42

ft. lbs/in

psi

psi

%

%

1= water

THERMALHeat Deflection, 264 psiThermal Expansion

D648

D-696

165

6.1 x 10-5

167

6.1 x 10-5

oF

in/in/oC

PVC - Polyvinyl ChloridePVC Type I: is a normal impact, corrosion-resistant material offering an excellent chemical resistance. It is highly recommended for applications where acid and alkalies are in high concentration, normal working temperatures are relatively low, 140oF or below, and the application environment is not subject to excessive physi-cal abuse.PVC Type II: is a uniquely adaptable polyvinyl chloride displaying excellent ther-moforming capabilities, contour definition and surface texture. Available finishes include matte and glossy. Type II is fashioned in the form of homogeneous sheets.

PRODUCT APPLICATIONSPVC Type I: Acid Etching Machines, Acid Fume Hood and Ducts, Acid Tanks/Lin-ings, Air Circulators/Purifying Systems, Booths, Burial Vaults, Bus Equipment (in-terior), Ceiling Materials, Closures, Containers, Corrosion Control Equipment, Duct and Duct Fittings, Dust Collecting Systems, Flues and Vents, Fume Scrubbers, Housings, Industrial Surfaces, Industrial Waste Equipment, Lab Equipment, Liquor Dispensing Systems, Machined Parts/Gears/Flanges/Valves, Machine Guards, Machinery, Noise Control Devices, Nuclear Instruments, Nursery Equipment, Pan-eling for Clean Rooms, Pressure Switches, Scientific Equipment, Seating, Sheet Metal Fabricators, Shelving, Spraying Equipment, Storage Tanks, Tote Boxes/Pans/Trays, Vacuum Cleaning Systems and Waterproof Covers.PVC Type II: Anodizing, Chemical, Dyeing and Bleaching, Electronics, Fertil-izer, Food Processing, Marine, Paper, Petroleum, Pharmaceutical, Plating, Steel Pickling, Tanning, Textile, Transportation, Utilities, Waste Treatment and Water Treatment.

INDUSTRIESAircraft, automotive, battery, C.P. chemical processing, chemical etch machin-ery, chlorination equipment, coal mining, demineralizer equipment, electronics, fertilizer plants, fishing, fish hatcheries, fitting and valve, food industry, heavy and fine chemicals, industrial waste treatment, metal finishing, metal manufacturing, mining, municipal waste, nuclear, petrochemical, pharmaceutical, photo engraving, photographic processors, pollution control, plating, pulp and paper, spray nozzle manufacturers, utility companies and water softening.



231


PVC - Polyvinyl Chloride

RECOMMENDED MACHINING PRACTICESTurning, boring and other machining operations can be done to rigid PVC by using metal-cutting tools that have been modified by increasing front and side clearances. The standard sharp pointed tool with increased clearances will produce a smooth finish, provided feed is relatively low.

Round-nosed tools with modified clearances also produce polished surface finishes and, in some cases, will permit faster feed and great stock removal. Sometimes a slight changes in the setup angle of the tool will improve the surface finish. Standard carbon steel or high-speed steel tools may be used for moderate runs, if cutting edges are sharp and faces polished. For long production runs, carbide tipped or diamond tools are recommended.

Surface speeds and feeds will be determined by the finish desired, the amount of stock to be removed and the tool used. Very light finish cuts, as well as very heavy roughing cuts, can be taken easily. Cutting tool lubricants are not required if the work is not overheated. If lubricants are necessary, a mixture of equal parts of soluble oil and water or a soap solution may be used. When machining rigid PVC, it is important to keep machine vibration and way clear-ances to an absolute minimum.

Special notations:1. PVC hollow bar sizes result in appreciable savings when substituted for solid rounds where parts are bored. Only a finish internal cut is required. The largest solid round produced is 6" O.D. Use of the 6-5/8" O.D. and 8-5/8" O.D. hollow bars with solid bar cemented inside (after machining the matching surfaces) yields a large O.D. solid round bar. Use of a hollow bar eliminates porosity problems sometimes found in large O.D. solid bar.

2. PVC extruded squares are superior to squares sawed from laminated PVC sheet. Sawing rates are extremely slow with heavy gauge sheet. Extruded squares have four finished surfaces and delamination is eliminated when parts are drilled and tapped for threaded connections.

PVC Type I: Thermoplastic preparation for assembly (welding or other fastening methods) is similar to metal fabrication procedures. Pieces are laid out, cut machined and joined with the same tools, equipment and skills utilized in the metalworking trades. However, there are special forming requirements for thermoplastics not encountered in metal work. Fabrication involves cutting, sawing, machining, forming, joining or fastening together for the complete object. Machining may include beveling, routing, grinding, turning, milling, drilling, tapping and threading.

Once the different thermoplastic parts are formed into the proper shape, they may then have to be joined. The type and method of assembly depend on the function of the finished structure. The several assembly techniques include the use of adhesive bonding, self-tapping screws, threaded inserts, press fitting, cold heading, heat joined (hot-plate welding, hot wire welding, induction heating, hot flaring and spin welding) cementing and hot gas welding. Each operation requires its own tools and equipment.

PVC Type II: Type II is an excellent corrosion resistant material that is easily thermoformed for a wide range of applications.

• THERMOFORMINGThe material is adaptable to all common thermoforming techniques including vacuum snap-back, plug-assist, positive-air and billow forming. Forced air ovens and electric strip heaters may be utilized for forming and bending.

• MACHININGType II can be turned, threaded, grooved or milled with high-speed tools commonly used for wood or metal.

FABRICATION RECOMMENDATIONS




232


PVC - Polyvinyl Chloride

• VACUUM FORMINGThe ideal temperature range for vacuum forming Type II is 355oF (168oC) to 365oF (185oC). Relatively low forming forces are required in this temperature range. Forming can easily be carried out on automatic thermoforming equip-ment with "Sandwich" Heaters or on forming presses which operate separately from the heating sources.

• SAW DRILLINGAny sharp saw can be utilized to cut Type II. Fine pitch blades are recommend-ed for cutting thin sheets while hollow ground blades should be used for thicker materials. Standard metal-cutting drills are utilized at slow feeds to prevent overheating and binding of the drill.

• BRAKE FORMINGThe material can be brake-formed in an ordinary cornice brake. The inside ra-dius of the bend should be equal to or greater than the thickness. Allowance for spring-back in the material is made by overforming the part on the brake. Brake formed parts should not be subjected to high "in-service" temperatures or stress. Darker colors may show some surface whitening in highly stressed areas.

• JOINING/FASTENINGHot gas and hot blade welding techniques normally used for Type I PVC can also be used for Type II. Type II can be fastened mechanically with nails, bolts, rivets and screws. Thermal expansion variations must be allowed for between other materials to avoid buckling during temperature changes.

FABRICATION RECOMMENDATIONS

1/321/163/321/8

3/161/43/81/2

7.515.022.430.044.959.890.0

120.0

5/83/41

1-1/41-1/21-3/4

2

150.0180.0240.0300.0360.0420.0480.0

2111111

32161185432

SHEETS/CASELBS/SHEETTHICKNESS

(inches)SHEETS/

CASELBS/SHEETTHICKNESS (inches)

STANDARD SHEET SIZE (inches) 48 x 96

STANDARD COLORS Dark Gray

SHEET



233


Sizes preceded by • are not normally carried in stock.All of the above sizes are PVC Type I unless otherwise specified. PVC Type II is available in some shapes.For a listing of current tolerance information please contact Alro Plastics.NSF approved compounds are used in the manufacture of PVC solid, round, hex, hollow, squareand rectangular bar, as well as solid PVC angle.PVC round bar and PVC hollow bar meet L-P 1036(1).

PVC - Polyvinyl ChlorideSOLID ROUND BAR

1/4• 5/16 3/8 1/2• 9/16 5/8 3/4• 13/16 1 1-1/8 1-1/4• 1-5/16 1-3/8 1-1/2 1-5/8 1-3/4 1-7/8

.029

.046

.066.117.146.183.265.311.471.594.736.812.891

1.0601.2441.4401.657

22-1/82-1/42-3/82-1/22-3/433-1/244-1/255-1/26781012

1.8902.1282.3802.6582.9503.5704.2405.7707.5509.550

11.70014.30017.10023.02530.07346.99067.664

10555555555555552020

1010101010101010101010101010101010

STANDARD COLOR Gray



(inches) LBS/FTSTANDARD

LENGTH (inches)

SQUARE BAR

1/2 5/8 3/4 1

.157

.183

.360

.629

1-1/4 1-1/2 2

1.0331.4642.452

888

10101010




LENGTH (inches)

STANDARD COLOR Gray

RECTANGULAR BAR

STANDARD COLOR Gray

1/2 x 3/4 0.255DIMENSION (inches) LBS/FT

10LENGTH/FT



234


HOLLOW BARThe heavy-wall hollows effect considerable savings in material when bored parts are required. In addition, some sizes are IPS O.D., and thus can be used as bushing stock or very heavy wall pipe which is not commercially available.

1.3121.5001.6251.7501.9002.0002.1252.2502.3752.3752.5002.5002.6252.7502.8753.0003.0003.0003.0003.250

.687

.687

.562

.500

.9061.250.750

1.1251.0001.5001.0001.5001.5001.0001.5001.0001.2501.5002.0001.250

3.2503.5003.5633.5633.7504.0004.2504.2504.5004.5004.5004.7505.0005.5636.0006.0006.0006.6256.6258.625

2.0001.5001.5002.1252.1252.5001.7503.0002.0002.1253.0003.0003.0004.0002.4373.0004.0002.8754.0005.750

3.5345.0375.2454.3244.9705.1537.4524.9488.0997.8855.9787.0698.2177.954

15.20014.02011.19018.03014.91021.400

.663

.9111.1541.3771.4101.2852.0102.0252.3931.9222.6802.2092.5113.2993.1593.9763.7703.3752.7984.506

STANDARD COLOR Gray

WEIGHTPER FOOT

MIN O.D.(inches)

MAX I.D.(inches)

WEIGHTPER FOOT

MIN O.D.(inches)

MAX I.D.(inches)

All of the above sizes are PVC Type I unless otherwise specified. PVC Type II is available in some shapes.For a listing of current tolerance information please contact Alro Plastics.NSF approved compounds are used in the manufacture of PVC solid, round, hex, hollow, squareand rectangular bar, as well as solid PVC angle.PVC round bar and PVC hollow bar meet L-P 1036(1).

7/161/2

9/165/8

11/163/4

13/167/8

.108

.142

.180

.222

.296

.320

.375

.435

11-1/81-1/41-3/81-1/21-3/4

2

.569

.721

.8901.0801.2831.7462.280

10101010101010

1010101010101010

STANDARDLENGTH

(Feet)



LENGTH (Feet)

STANDARD COLOR Gray

PVC - Polyvinyl ChlorideHEXAGONAL BAR



235


STANDARD COLOR Gray

1 x 1 x 1/81-1/4 x 1-1/4 x 3/161-1/2 x 1-1/2 x 3/161-1/2 x 1-1/2 x 1/42 x 2 x 3/163 x 3/4 x 1/8

0.1410.2620.3160.4150.4690.268

DIMENSION (inches) LBS/FT101010101010

LENGTH/FT

PVC - Polyvinyl ChlorideANGLE

3/32, 1/8, 5/32, 3/16, 1/4DIMENSION (inches)

WELDING ROD

Sizes preceded by • are not normally carried in stock.All of the above sizes are PVC Type I unless otherwise specified. PVC Type II is available in some shapes.For a listing of current tolerance information please contact Alro Plastics.NSF approved compounds are used in the manufacture of PVC solid, round, hex, hollow, squareand rectangular bar, as well as solid PVC angle.PVC round bar and PVC hollow bar meet L-P 1036(1).

Alro Plastics also stocks some 24" x 48" sheets, fully bin located and easily accessible to our employees.



236


PVC Foam SheetFoam PVC Sheet (Sintra®, Celtec®, KomaTex®, Palight®, Ex-Cel®) is a light, high-strength alternative, designed to eliminate heavy, hard to handle materials. Foam PVC Sheet is half the weight of solid PVC and handles the toughest jobs. Other characteristics of Foam PVC Sheet include its non-flammability, noise control, eas-ily screened or painted, and is easily drilled, sawed, nailed, screwed or bonded.

PRODUCT APPLICATIONSAcoustical Panels, Banners, Ceilings and Walls, Displays and Exhibit Materials, Door Panels, Indoor/Outdoor Signs, Interior Design and Machine Guards, Covers, Model Making, Partitions, Photo Mounting, Point of Purchase Displays, Prototypes, Shop Window Displays, Thermoforming and Trim Panels.

Ease of Fabrication• Sawing, stamping, punching, die cutting with ordinary tools• Cutting with knives or shears• Sanding• Drilling• Bonding with adhesive• Screwing, riveting, nailing• Heat bending, folding, vacuum forming

Outstanding Properties• Lightweight• Uniform fine closed cell structure• Inherent high rigidity• Excellent impact resistance• Low flammability

Extensive Product Range• Comprehensive standard color selections: white, black, gray, red, yellow, green and blue.• Range of standard gauges: .040 inches through .984 inches (1mm through 25mm).• Standard sizes: 4' x 8' and 4' x 10'.• Custom colors, thicknesses and sizes available on request.

Design and Graphics• Suitable for most printing processes, especially screen printing; compatible with a wide range of inks.• Excellent for vinyl lettering.• Painting by spray methods, including airbrush, roller or brush.



237


PVC Foam SheetTYPICAL PROPERTIES

PROPERTY TESTED

PHYSICALDensityTensile StrengthTensile ModulusImpact Strength, IzodCoefficient of Linear Expansion

ASTM UNITS FOAM PVC

D792

D638

D638

D256

D696

0.07

2,310

147,000

0.53

7.5 x 10-5 1/oC

g/cc

psi

psi

ft•lb/in

in/in/oC

THERMALHeat Deflection Temperature, 264 psiFlame Spread IndexFlammability

oC (oF) 66

20

V-O

D648

E84

UL94

SHEET SIZE (inches) 48 x 96

THICKNESS 1 to 13 mmSTANDARD COLORS White, Black, Gray, Red, Yellow, Green and Blue

FINISH Semi-Gloss

DENSITY 0.7 gm/cc

ADDITIONAL SIZES, COLORS AND DENSITIES ON REQUEST

FOAM PVC SHEET

Each piece of plastic material is tagged with a RT # (Receipt Traceability) when it is received, it is then put intoa bin and that bin # is also loaded into the computer. This gives us the ability to trace back each piece of material to the day it was received, great for our customers requiring certificates of conformance.



238


PVDF - Polyvinylidene FluoridePolyvinylidene fluoride, or PVDF, is a high molecular weight polymer. PVDF exhib-its greater strength, wear and creep resistance then PTFE and FEP. It has good weathering properties and resists most chemicals. It has a high dielectric constant and a high loss factor. Temperature range is -100oC to 150oC. It is marketed under the trade name of Kynar®, and is available in sheets, rods, tubes, pipes, valves, and fittings.

PRODUCT APPLICATIONSPVDF's excellent chemical and physical properties and the ease with which it can be processed make it especially suitable for components in the chemical, petro-chemical, hydrometallurgical, pharmaceutical, food and nuclear industries, as well as in the paper and pulp industry.

TYPICAL PROPERTIES• Absolutely non-toxic. PVDF can be used in repeated contact with food products. Its surface, like glass, is unfavorable to the proliferation of micro-organisms.• Does not swell or alter in a wet environment.• FDA and USDA compliant.• Good mechanical properties in tension as well as in deflection, torsion and compression compared to other fluorinated polymers.• Higher density than most traditional plastics.• Outstanding aging resistance.• Remarkable fire resistant properties. In the Underwriters' test, PVDF was given the highest classification (V-O), indicating that it is non-flammable and self-extinguishing.• Superior chemical resistance. PVDF has a high chemical resistance to strong acids, aliphatics and aromatics and to numerous mineral and organic compounds.• Uses standard machining and welding techniques.• UV and gamma radiation stability.• Very high dielectric and piezo-electric constants.

These gears were produced from plastic rod stock. Many items can be made from flat or round stock, send us your blueprints and drawings and give us a try on your next farbicated project.



239


PVDF

PHYSICALTensile Strength, UltimateTensile Modulus, 1% secElongation, UltimateFlexural StrengthFlexural Modulus, TangentCompressive StrengthImpact Strength, Izod (notched)Hardness, RockwellCoefficient of Friction @68oF 1200 in/mm, 155 lbs loadDensityWater Absorption 24 hrs, @73oF

ASTM UNITS

6,650

348,000

80

10,750

391,500

11,600

1.9

100

0.3

0.064

<.04

D638

D638

D638

D790

D790

D695

D256

D785

D792

D570

THERMALDeflection Temperature @264 psi, 1/4"Melting PointThermal ExpansionThermal ConductivityFlammability

D648

D3448

D696

C177

UL94

oF

oF

in/in oC

BTU-in/hr-ft2-oF

235

352

7.1 x 10-5

1.31

V-O

9

5 x 1014

ELECTRICALDielectric Constant @ 60 Hz, 73oFVolume Resistivity

D150

D257 ohm-cm

psi

psi

%

psi

psi

psi

ft•lb/in2

R

µ

lb/in3

%

PROPERTY TESTED

PVDF - Polyvinylidene FluorideTYPICAL PROPERTIES

1/4 to 2 inch thicknesses inclusive are 24 x 482-1/4 to 4 inch thicknesses inclusive are 12 x 48

3/16 to 2-1/4 inch thicknesses inclusive are 48 x 96


PLATE

RODDIAMETER (inches) 1/4 to 6

LENGTH (feet) 10

PROFILES, TUBES AND SPECIAL SIZES ARE CUSTOM-PRODUCED ON REQUEST



240


RADEL® RStock shapes extruded from Radel® R resins offer a superior combination of high performance properties that include excellent thermal stability, outstanding tough-ness and good environmental stress cracking resistance. These properties make Radel® R stock shapes attractive for a variety of demanding applications. The standard color of Radel® R is off white, but a transparent grade is also available.

PRODUCT APPLICATIONS• Dairy connectors• Automotive fuses• Food service trays• Aircraft interior parts• Sockets and connectors

TYPICAL PROPERTIES• Outstanding impact resistance• Resistance to hydrolysis• Excellent thermal stability• Combustion resistance without additives• Transparent grades available

ROD / ROUND STOCK1/4" Dia to 8" Dia (standard)

STANDARD THICKNESS1/32" thick to 2" thick

SHEET SIZES AVAILABLE24" x 48" (standard)


STANDARD COLOROff White

ROD / ROUND LENGTHS4 ft and 8 ft, varies by Diameter


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241


RADEL® R

PHYSICALSpecific GravityWater Absorption (24 hrs)Water Absorption at Saturation

Hardness, Rockwell RHardness, Shore "D"Tensile Strength, UltimateElongation at BreakTensile ModulusFlexural ModulusFlexural Yield StrengthCompressive Strength (10% Def)Compressive ModulusShear Strength"K" (Wear) FactorIzod Impact (Notched)

ASTM UNITS

0.0466

0.37

1.1

120

80

11,000

30

340,000

345,000

15,500

13,400

280,000

9,000

Min 1000 x 10-10

2.5

D792

D570

D570

D785

D2240

D638

D638

D638

D790

D790

D695

D695

D732

QTM 55010

D256

THERMALCTE, Linear 68oFThermal ConductivityMaximum Service Temp, AirDeflection Temperature at 1.8 MPa (264 psi)Flammability

E831

F433

---

D648

UL94

µ in./in.-oF

BTU-in./hr-ft2-oFoFoF

---

31

2.4

300

405

V-O

Min 1e+013

3.44

360

0.0017

ELECTRICALSurface Resistivity per Square

Dielectric ConstantDielectric StrengthDissipation Factor

EOS/ESD

S11.11

D150

D149

D150

ohm

1 MHz

V/mil

1 MHz

lb./ in3

%

%

---

---

psi

%

psi

psi

psi

psi

psi

psi

in3 - min/ft-lb-hr

ft-lb./in.

PROPERTY TESTED

RADEL® RTYPICAL PROPERTIES




242


STARBOARD®The King StarBoard® family of products has been used by nearly every boat manufacturer and by thousands of boat owners because of its durability and nearly endless applications. Now that the products have been proven in harsh marine environments, creative individuals and fabrication companies are finding dozens of new uses for the products, from outdoor kitchens and furniture, to theme park wet areas, to industrial rigging.

King StarBoard® is easy to work with using standard woodworking tools, and de-sign changes are a snap. In addition, the installed cost of King StarBoard® is less than teak, other common marine woods, and fiberglass. Boat buyers appreciate King StarBoard’s® low-maintenance finish. Repair and refinishing due to weather-ing and decay are eliminated, and cleaning is easy. King StarBoard® has a hand-some matte finish on both sides to hide scuffs and scratches that would show on glossy textured sheets or acrylics.

TYPICAL PROPERTIES• Extremely flat and consistent sheets• Environmentally stabilized for harsh sun & tough marine environments• Will not rot, swell, splinter or delaminate when exposed to water• Easy to fabricate with standard woodworking tools• Durable matte-textured surface on both sides• Easy to clean and never needs refinishing

PRODUCT APPLICATIONS• Hatches and doors• Grab rails and handles• Step and dock boxes

King StarBoard® is the original marine-gradepolymer and the industry standard. It is theproduct of a pro-prietary process called K-Stran®, the most advanced manufacturing process available for producing consistently flat continuous sheets. King StarBoard® is environmentally stabilized to withstand the harshest marine conditions. It will not rot or discolor like teak and other solid woods, and it will not delaminate like wood laminates.

• Rod and cup holders• Countertops and tray tables• Chairs and benches

STANDARD COLORSBlack Dolphin Gray Light Gray Sanshade

Sea Pearl Seafoam Arctic White White/White

STANDARD THICKNESS1/4" 3/8" 1/2" 3/4" 1" 1-1/2"

SHEET SIZES AVAILABLE48" x 96" 54" x 96" (n/a in 1-1/2")




243


STARBOARD®

PHYSICALDensityTensile Strength @ YieldTensile ModulusElongation @ BreakElongation @ YieldFlexural ModulusFlexural Stress @ 5% StrainCompressive Properties @ 10% StrainDurometerTensile ImpactIzod Impact ResistanceBrittleness TemperatureVicat SofteningHeat Deflection Temp. 66 psiScrew & Nail Withdrawl

ASTM UNITS

.96

> 4,100

225,000

> 699

9.8

185,000

3,810

4,950

68

115

1.1

< -105o

253o

167o

657 & 63

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft-lbs./in.2

ft-lbs./in.2

oFoFoF

lbs.

PROPERTY TESTED

STARBOARD®

TYPICAL PROPERTIES




244


STARBOARD® ASKing StarBoard® AS is a sure-grip marine-grade decking material designed specifi-cally for high-traffic areas. This unique product features a special high-friction surface polymer in a Diamond or Dot pattern to prevent slipping and promote drainage. King StarBoard® AS needs no maintenance other than normal cleaning, is excellent for gangways, steps, and virtually any walk-on surface, and is available in the same colors as King StarBoard® for a perfect match.

TYPICAL PROPERTIES• Durable, sure-grip material for virtually every walk-on marine application• Environmentally stabilized for harsh sun & tough marine environments• Precise tolerances ensure consistent color, thickness and density• Diamond or dot pattern on walking surface• Single homogeneous sheet will not rot or delaminate• Easy to clean and never needs refinishing

PRODUCT APPLICATIONS• Decking• Swim platforms• Ladder treads• Stairways• Engine room grates• Showers



245



Seafoam Sea Pearl Arctic White White/White

STANDARD THICKNESS1/2" 3/4" 1"

SHEET SIZES AVAILABLE48" x 96" 54" x 96"


STARBOARD®ASPHYSICALDensityTensile Strength @ YieldTensile ModulusElongation @ BreakElongation @ YieldFlexural ModulusFlexural Stress @ 5% StrainCompressive Properties @ 10% StrainDurometerTensile ImpactIzod Impact ResistanceBrittleness TemperatureVicat SofteningHeat Deflection Temp. 66 psiScrew & Nail Withdrawl

ASTM UNITSPROPERTY TESTED

STARBOARD® ASTYPICAL PROPERTIES


.96

> 4,100

225,000

> 600

9.8

185,000

3,810

4,950

66

115

1.1

< -105o

253o

167o

657 & 63

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft-lbs./in.2

ft-lbs./in.2

oFoFoF

lbs.



246


STARBOARD® STKing StarBoard® ST is a special, high-density polyethylene sheet that provides scratch-resistant surface for many King StarBoard® applications. A unique and advanced polymer makes the material 25% stronger than the original King Star-Board®. High scratch-resistance makes it especially appropriate in the construc-tion of cabinets and furniture. Also, its high strength and stiffness make it desirable for applications where less structural support is available.

King StarBoard® ST is environmentally stabi-lized and has been developed to withstand the harshest outdoor conditions. It can be used in wet areas that need to be washed often for cleaning, or are regularly exposed to moisture. It can be fabricated using common woodwork-ing tools and techniques.King StarBoard® ST is upgradable with the exclusive antimicrobial additive King Mi-croShield®. The latest technology for protecting the product surface against a broad spectrum of damaging bacteria, algae, and fungi by reducing the amount of microbes by 99.99% and killing the microbes on contact. We also offer King StarBoard® ST XL which is a lighter, more economical version of King StarBoard® ST and is up to 30% lighter in weight. It is made with the matte gloss surface and colors for a perfect match and has a thick-ness tolerance of plus or minus 5%.

TYPICAL PROPERTIES• Extremely flat and consistent sheets• Environmentally stabilized for harsh sun & tough marine environments• Will not rot, swell, splinter or delaminate when exposed to water• Easy to fabricate with standard woodworking tools• Easy to clean and never needs refinishing

PRODUCT APPLICATIONS• Indoor & outdoor cabinets• Counter & tabletops• Furniture• Medical casegoods

• Playground equipment• Kick plates• Pool ares• Lockers, dugouts & benches



247


STANDARD COLORSBlack Dolphin Gray Mocha Brown SanshadeSeafoam Evergreen Everglade White/White

STANDARD THICKNESS1/4" 3/8" 1/2" 3/4" 1" 1-1/2"

SHEET SIZES AVAILABLE48" x 96"


STARBOARD®STPHYSICALDensityTensile Strength @ YieldTensile ModulusElongation @ BreakElongation @ YieldFlexural ModulusFlexural Stress @ 5% StrainCompressive Properties @ 10% StrainDurometerTensile ImpactIzod Impact ResistanceBrittleness TemperatureVicat SofteningHeat Deflection Temp. 66 psiScrew & Nail Withdrawl

ASTM UNITSPROPERTY TESTED

STARBOARD® STTYPICAL PROPERTIES


.96

> 4,500

---

> 600

8.8

225,000

4,480

4,790

69

99

1.4

< -105o

270o

183o

755 & 55

D1505

D638

D638

D638

D638

D790

D790

D695

D2240

D1822

D256

D746

D1525

D648

D1761

g/cc

psi

psi

%

%

psi

psi

psi

Shore D

ft-lbs./in.2

ft-lbs./in.2

oFoFoF

lbs.



248


STARBOARD® XLKing StarBoard® XL is a lighter, more economical version of the popular King StarBoard®. This 100% virgin marine-grade polymer has a high density polyethyl-ene cap and a closed cellular inner core which has an excellent surface finish that looks good enough to use in high-visibility applications where structural strength and a finished edge are not important.

King StarBoard® XL sheets are up to 30% lighter in weight than King StarBoard®, and are made with the same textured surface and colors for a perfect match. As with King StarBoard®, King StarBoard® XL is made with the exclusive K-Stran® process for superior consistency and flatness, and has a thickness tolerance of plus or minus 5% (unlike ordinary polymer sheets that use 10% as an acceptable tolerance).

TYPICAL PROPERTIES• Weighs up to 30% less with the same surface finish as King StarBoard®

• Environmentally stabilized for harsh sun & tough marine environments• Will not rot, swell, splinter or delaminate when exposed to water• Resists odor, even in wet conditions• Easy to fabricate with standard woodworking tools• Durable matte-textured finish on both sides• Holds staples and screws securely• Easy to clean and never needs refinishing

PRODUCT APPLICATIONS• Cutting boards• Deck components• Equipment mounts• Tackle centers• Recess hatches• Electronics mountings


Sea Pearl Seafoam Arctic White White/White

STANDARD THICKNESS1/4" 3/8" 1/2" 3/4"





249


STARLITE® XLKing StarLite® XL is an economical cellular (closed cell) utility sheet made from select high-grade King StarBoard® recycled polymer material. It is ideal for boat parts, as an upholstery substrate and in other behind-the-scenes applications where edges aren’t visible. King StarLite® XL is up to 35% lighter in weight than King StarBoard® and it offers the same quality textured surface on both sides. Available in Utility Black, Utility Gray and Utility White.

TYPICAL PROPERTIES• Weighs up to 35% less with the same surface finish as King StarBoard®

• Environmentally stabilized for harsh sun & tough marine environments• Will not rot, swell, splinter or delaminate when exposed to water• Perfect lightweight replacement for plywoods or MDF• Flexes without breaking, unlike plywood or PVC foam products• Perfect for upholstered parts, bends without breaking• An excellent substrate for mounting instruments• Resists odor, even in wet conditions• Easy to fabricate with standard woodworking tools• Durable matte-textured finish on both sides• Easy to clean and never needs refinishing

PRODUCT APPLICATIONS• Cutting boards• Deck components• Equipment mounts• Tackle centers• Recess hatches• Electronics mountings

STANDARD COLORSUtility Black Utility Gray Utility White*

STANDARD THICKNESS1/4" 3/8" 1/2" 3/4"





250


TECASINTTM

HIGH TEMPERATURE POLYIMIDESThe trend towards space and weight saving in modern mechanical and plant engineering applications results in higher density performance and consequently in increased thermal and wear resistance expectations in the material used. The characteristic profile of polyimides addresses these stringent demands with outstanding success.

TecasintTM from Ensinger is a range of non-melting high-temperature polyimides which are characterized by the following properties:

PRODUCT PROFILE• High strength over a wide temperature range from -454O F to +572O F• Extremely good long-term thermal stability• Glass transition temperature, depending on type, between +260O F to +400O F• Good cryogenic properties• Inherently flame retardant (UL 94 VO)• Minimimal thermal expansion• Outstanding durability• Excellent resistance to wear under high surface area pressure, high sliding speeds• High pressure and creep strength• High radiation resistance• High purity, low outgassing in vacuum• Good chemical resistance to acids, fats and solvents• Excellent electrical insulation properties• Good thermal insulation

The fields of application are many and varied: the mechanical engi-neering, automotive and gear manufacturing industries appreciate the outstanding sliding properties of the graphite/PTFE-modified TecasintTM product types. In vacuum technology, or for use in dry gas atmospheres, the unreinforced or MoS2-modified product types (for sliding applica-tions) are used. Its electrical insulating effect at high temperatures makes TecasintTM also ideally suited for applications in the electrical and electronics industry. TecasintTM has a very low ion content and is used in particular for applications in the field of ultra-clean-room technology, for example in the production of wafers.

TecasintTM is available as:• Semi-finished products (rods, plates, short tubes)• Machined parts according to print or drawing• Volume parts using the direct forming process



251


TECASINTTM 1000Extremely good dimensional stability. Good sliding properties and wear resistance as well as excellent radiation resistance.

TECASINTTM 2000Enhanced thermal resistance. Lower moisture absorption. Enhanced slid-ing friction behaviour. High creep strength. Very good machining proper-ties. Higher degree of toughness. Ideally suited for the direct forming method.

TECASINTTM 3000Extreme thermostability. High degree of toughness. Easy to machine. Low water absorption. Currently only using the direct forming method. Semi-fi nished products in the development stage.

TECASINTTM 4000Extreme toughness, minimal water absorption. Good tribological proper-ties. Maximum stability against oxidation through air exposure. Improved chemical resistance.

TECASINTTM 5000Non-melting high temperature polyamidimide (PAI). Extremely good dimensional stability and load capacity up to +300°C.

TECASINTTM 8000PTFE material reinforced with organic HT plastics (PI powder). Reduced creep under load. Excellent sliding and friction properties. High chemical resistance and very good machining properties. Suitable for matingpartners in soft materials (stainless steel, brass, aluminium, bronze).

TECASINTTM MATERIAL GRADES

SHEET / PLATE THICKNESSES5 mm thick to 100 mm thick

RODS / ROUNDS DIAMETERS6 mm dia. - 100 mm dia.

RODS / ROUNDS LENGTHS6-12 mm (395 mm) 12.7-15 mm (395, 795 mm) 16 mm (395, 795, 1000 mm)

TECASINTTM AVAILABILITY

SHEET / PLATE WIDTHS & LENGTHS5 - 55 mm (300 and 395 mm widths)

60 mm and up (300 mm width)300 mm width (1000 mm length) 395 mm width (795 mm length)



252


TECHTRON® PPS & HPVPOLYPHENYLENE SULFIDE, BEARING GRADE, EXTRUDEDPPS (polyphenylene sulfide) products offer the broadest resistance to chemicals of any advanced engineering plastic. They have no known solvents below 392°F (200°C) and offer inertness to steam, strong bases, fuels and acids. Minimal moisture absorption and a very low coefficient of linear thermal expansion, combined with Quadrant’s proprietary stress relieving processes, make these PPS products ideally suited for precise tolerance machined components. In addition, PPS products exhibit excel-lent electrical characteristics and are inherently flame retardant. TECHTRON® PPSUnlike reinforced PPS products, Techtron® PPS is easily machined to close tolerances. It is ideal for structural applications in corrosive environ-ments or as a PEEK replacement at lower temperatures. Techtron® PPS is off white in color.

TECHTRON® HPVTechtron® HPV exhibits excellent wear resistance and a low coefficient of friction. It overcomes the disadvantages of virgin PPS caused by a high coefficient of friction, and of glass fibre reinforced PPS which can cause premature wear of the counterface in moving-part applications.

PRODUCT APPLICATIONS• Pump Housings• Lantern Rings• HPLC• Chip Nests• Retaining Rings

PRODUCT PROFILE• Excellent wear and frictional behavior• Excellent chemical and hyrdolysis rsistance• Very good dimensional stability• Good electrical insulating and dielectric properties• Inherent low flammability• Excellent resistance against high energy radiation


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253


TECHTON®

PPSUNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific GravityTensile StrengthTensile ModulusElongation (at break)Flexural StrengthFlexural Modulus Shear StrengthCompressive Strength, 10% DeformationCompressive ModulusHardness, Rockwell RHardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732

D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.3513,500

500,00015

21,000575,000

9,000

21,500430,000

R125D850.60

0.40

3,000

2,4003


psipsiR/MD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy

1.4310,900

540,0005

10,500535,000

---

15,500342,000

M84---

1.40

0.20

8,750

623


E831D648

D3418long term

F433

0.28250

540425

2

10E-4/oFoF

oFoF

BTU-in/hr-ft2-oF

0.33240

5364302.10

TECHTRON®

HPV

TECHTRON® PPS & HPV

D149EOS/ESDD150D150

UL 94---

ELECTRICAL PROPERTIESDielectric Strength, Short TermSurface Resistance (EOS/ESD S11.11)Dielectric Constant,106HzDissipation Factor,106HzFlammability @ 3.1mm (1/8 in.) (5)FDA Compliant

volts/mil

Ohm/Sq------

------

540

1E+133

0.0013

5 (V-0)YES

500

1E+13------

5 (V-0) YES



254


TOOLING BOARD (Light Density)Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards are heavily used in the automotive industry as well as other industries where pro-totyping and modeling work is required. The boards are lightweight, can be glued together for larger size models and mock up easily.

LIGHT DENSITY FOAM BOARDLight Density, also referred to as Modeling or Styling board, Polyurethane foam board is available in various densities from 4 to 30 lbs. The 20 lb density has been approved by Ford Motor Company and other automotive & aircraft companies for making patterns and models. Polyurethane foam produces patterns that are light and easier to mock-up. It is possible to take duplicates from patterns without damaging the original.

PRODUCT FEATURES• Easy to machine and model• Easily bonded and repaired• Good dimensional stability• Lightweight

TYPICAL APPLICATIONS• Models and patterns• Prototypes and mock-ups• Thermoform and drape form molds• Tool proofing• Stretch form dies

STANDARD COLORSLight Tan (standard)

STANDARD THICKNESS2", 3" and 4" thick



MISC PRODUCT NOTESCustom colors/grades may be available upon request



255


TOOLING BOARD (Medium Density)Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards are heavily used in the automotive industry as well as other industries where pro-totyping and modeling work is required. The boards are lightweight, can be glued together for larger size models and mock up easily.

PROLAB 65 (CNC Tooling Board)ProLab 65, medium Density 40-42 lb, also referred to as CNC Tooling board. Medium density polyurethane CNC tooling board is a machinable slab designed for production of patterns, mock-ups, prototypes, master models, fixtures, jigs and other rapid tooling applications.

PRODUCT FEATURES• Ease of machining• Easy surface finishing• Easily bonded and repaired• Great dimensional stability• Good temperature resistance• Lightweight

TYPICAL APPLICATIONS• Patterns and molds• Prototypes and mock-ups• Precise checking fixtures• Large and small master models• Medical models• Dimensional signage

STANDARD COLORSSalmon (standard)






256


TOOLING BOARD (Medium Density)Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards are heavily used in the automotive industry as well as other industries where pro-totyping and modeling work is required. The boards are lightweight, can be glued together for larger size models and mock up easily.

LAB 1151 (Gray Die / Fixture Board)The popular Gray Die / Fixture board, Lab 1151, is a machinable slab with an alu-minum filler. Lab 1151 is a 51 – 52 lb. density sheet/slab. It’s a tough, high impact board used for CMM checking, assembly and nesting fixture applications and low-volume vacuum-form tools. The aluminum filler helps to improve the physical properties, dimensional stability and surface finish of the boards.


TYPICAL APPLICATIONS• Patterns and molds• Precise checking fixtures• Prototypes and mock-ups• Large & small master molds• Tool proofing• CMM checking• Nesting fixture

STANDARD COLORSGray (standard)






257


TOOLING BOARD (High Density)Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards are heavily used in the automotive industry as well as other industries where pro-totyping and modeling work is required. The boards are lightweight, can be glued together for larger size models and mock up easily.

LAB 850 (Red Pattern Board)Lab 850, also known as red pattern board, is a 72 – 74 lb. high density sheet/slab.Red pattern board, also called foundry board, is a proven material for medium-vol-ume foundry patterns, core boxes, grating and risers. Red Pattern board is a high density board that is also used for metal forming, stamping and stretch press dies.


TYPICAL APPLICATIONS• Patterns and molds• Prototypes and mock-ups• Precise checking fixtures• Large and small master models• Metal forming• Nesting fixtures

STANDARD COLORSDark Red (standard)


SHEET SIZES AVAILABLE20" x 60" and 24" x 60" (standard)




258


TOOLING BOARD (High Density)Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards are heavily used in the automotive industry as well as other industries where pro-totyping and modeling work is required. The boards are lightweight, can be glued together for larger size models and mock up easily.

LAB 1000 (Specialty Tooling Board)Lab 1000, designed as an aluminum-filled tooling slab, has become widely used as the perfect option for short-run metal / hammer stamping. With the costs of steel and aluminum on the rise, Lab 1000 provides a cost effective way of making your stamping tools for short-run applications. The aluminum additive helps to improve the physical properties, dimensional stability and surface finish of the Lab 1000 boards.

PRODUCT FEATURES• Easy surface finishing• Easily bonded and repaired• Great dimensional stability• Saves money, over steel and aluminum tools• Low friction cutting, less wear on tools

TYPICAL APPLICATIONS• Patterns and molds• Precise checking fixtures• Prototypes and mock-ups• Large & small master molds• Stretch press dies• Metal forming• Nesting fixture

STANDARD COLORSGray (standard)

STANDARD THICKNESS50 mm, 100 mm and 175 mm thick

SHEET SIZES AVAILABLE500 mm x 830 mm (standard)




259


TOOLING BOARD PROPERTY

Lt. Brown

31

20

1,132

33,069

854

n/a

1,052

n/a

TG-225oF

2.7 x 10-5

Excellent

Lt. Brown

47

30

2,436

75,462

1,715

n/a

2,227

n/a

TG-225oF

2.7 x 10-5

Excellent

Salmon

63

42

4,900

145,000

n/a

n/a

4,100

n/a

TG-185oF

4.2 x 10-5

Excellent

Gray

76

51

6,600

360,000

n/a

n/a

8,100

n/a

TG-158oF

2.7 x 10-5

Excellent

Red

80

74

8,300

203,000

5,100

35%

5,900

n/a

TG-176oF

5.3 x 10-5

Excellent

Gray

89

104

13,100

841,000

n/a

n/a

16,000

n/a

TG-198oF

2.8 x 10-5

Excellent

Disclaimer: The suggestions and data in the above chart is based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond are control. We highly recommend that the prospective user determine the suitability of materials and suggestions before adopting them on a commercial scale.

20 LB.Density

Lab1000

Lab850

Lab1151

ProLab65

30 LB.Density


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MATERIAL SPECS.ColorHardness (75oF) Shore "D"Density LBS./FT.3

Flexural Strength (PSI)Flexural Modulus (PSI)Tensile Strength (PSI)Elongation at Break (%)Compressive Strength (PSI)IZOD Impact FT. LBS. / IN.Heat Deflection Temp (oF) 264psiCoefficient LinearThermal Expansion IN. / IN. oFMachinability w/Carbide Cutters




260





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261


TORLON® (Duratron®) PAIWith its versatile performance capabilities and proven use in a broad range of ap-plications, Torlon® polyamide-imide (PAI) shapes are offered in extruded, injection molded, and compression molded grades.

Torlon® PAI is the highest performing, melt processable plastic. It has superior resistance to elevated temperatures. It is capable of performing under severe stress conditions at continuous temperatures to 500°F (260°C). Parts machined from Torlon® stock shapes provide greater compressive strength and higher impact resistance than most advanced engineering plastics.

Torlon® PAI's extremely low coefficient of linear thermal expansion and high creep resistance deliver excellent dimensional stability over its entire service range. Torlon® PAI is an amorphous material with a Tg (glass transition temperature) of 537°F (280°C). Torlon® PAI stock shapes are post-cured using procedures devel-oped jointly by BP Amoco and Quadrant. This eliminates the need for additional curing by the end user in most situations. A post-curing cycle is sometimes recom-mended for components fabricated from extruded shapes where optimization of chemical resistance and/or wear performance is required.

For large shapes or custom geometries like tubular bar, compression molded Tor-lon® PAI shapes offer designers the greatest economy and flexibility. Another ben-efit of selecting a compression molded grade is that resins are cured, or "imidized" prior to molding which eliminates the need to post-cure shapes or parts fabricated from compression molded shapes.

Popular extrusion and injection molding grades of Torlon® PAI are offered as com-pression molded shapes. Typically, you can identify a compression molded grade as having a second digit of "5" in the product name.

PRODUCT FEATURES• Maintains stength and stiffness to 500 oF (260 oC)• Minimal expansion rate to 500 oF (260 oC)• Excellent wear resistance in bearing grades• Able to endure harsh thermal, chemical and stress conditions

TORLON GRADES• Torlon® 4203 PAI / Duratron® T4203 PAI• Torlon® 4503 PAI / Duratron® T4503 PAI• Torlon® 4301 PAI / Duratron® T4301 PAI• Torlon® 4501 PAI / Duratron® T4501 PAI• Torlon® 4540 PAI / Duratron® T4540 PAI• Torlon® 5030 PAI / Duratron® T5030 PAI• Torlon® 5530 PAI / Duratron® T5530 PAI• Torlon® 7130 PAI / Duratron® T7130 PAI

Duratron PAI sheet, rod and tubing



262


TORLON® (DURATRON®) PAITORLON® 4203 PAI / 4503 PAITorlon® (polyamide-imide) 4203 PAI offers the best toughness and impact strength of all Torlon® PAI grades. This extruded grade is very popular for precision parts in high-tech equipment. In addition, its good electrical insulating ability provides numerous possibilities in the field of electrical components. Compression molded Torlon® 4503 PAI is similar in composition to Torlon® 4203 PAI, and is selected when larger shapes are required.

Torlon® 4503 PAI grade is commonly used for dies and patterns of formed metal parts or as thermal insulators. It is similar in composition to Duratron T2503 PAI, and selected when larger shapes are required.

PRODUCT APPLICATIONSHigh Temperature Electrical Connectors - Torlon® 4203 PAI and Torlon® 5030 PAI provide outstanding electrical performance and high temperature stability. (Prior materials: Nylon, Quadrant PPS, Duratron® PEI)Bearing Cages - Torlon® 4203 and 4301 PAI's low expansion rate and excellent wear resistance enable manufacturers to increase bearing speeds and extend part life. (Prior materials: Steel Cages, Hardened Steel Balls, Bronze Bushings)Can Mandrel - Torlon® 4203 PAI's extraordinary compressive strength and abra-sion resistance permit higher production rates, longer part life, and increased sup-port of aluminum cans during printing. (Prior materials: Nylon, UHMW, Ceramic-coated Steel)

TORLON® 4301 PAI / 4501 PAITorlon® 4301 PAI is primarily used for wear and friction parts. It offers a very low expansion rate, low coefficient of friction and exhibits little or no slip-stick in use. Torlon® 4301's flexural modulus of 1,000,000 psi, is higher than most other ad-vanced engineering plastics. This grade excels in severe service wear applications such as non-lubricated bearings, seals, bearing cages and reciprocating compres-sor parts..

Torlon® 4501 PAI is well suited for general purpose wear and friction parts. It has a higher compressive strength and can therefore carry more load than Torlon® 4540. It is similar in composition to Torlon® 4301 PAl, and selected when larger shapes are required..

PRODUCT APPLICATIONSBearing Cages - Torlon® 4203 and 4301 PAI's low expansion rate and excellent wear resistance enable manufacturers to increase bearing speeds and extend part life. (Prior materials: Steel Cages, Hardened Steel Balls, Bronze Bushings)



263


TORLON® (DURATRON®) PAITORLON® 4540 PAI / DURATRON® T4540 PAIThis seal and bearing grade offers a very low coefficient of friction and good wear properties. It was developed specifically for use in rotating equipment. Its composition is the same as the former Duratron® T4340 PAI polyamide-imide and used when larger (especially tubular) shapes are required. Typical applications for Duratron® T4540 PAI include labyrinth seals, wear rings, bushings, and bearings of all types.

PRODUCT APPLICATIONSLabyrinth Seals - Duratron® T4540 PAI's rub tolerance gives users and manufac-turers of turbocompressors efficiency gains and higher throughput capability by reducing seal clearances. (Prior material: Aluminum)

DURATRON® T5030 PAI / T5530 PAIDuratron® T5030 PAI is 30% glass-reinforced. It offers high rigidity, retention of stiffness, a low expansion rate and improved load carrying capabilities. This grade is well suited for applications in the electrical/electronic, business equipment, aircraft and aerospace industries.

PRODUCT APPLICATIONSHigh Temperature Electrical Connectors - Duratron® T4203 PAI and Duratron T5030 PAI polyamide-imides provide outstanding electrical performance and high temperature stability. (Prior materials: Nylon, Quadrant PPS, Duratron® PEI)

DURATRON® T7130Duratron® T7130 PAI is 30% carbon fiber-reinforced. It offers exceptional stiffness, nonabrasive wear performance and the lowest coefficient of thermal expansion of all materials profiled in this guide.

RODDIAMETER (inches)

3/41

1-1/22

LENGTH (feet) 8

SHEETTHICKNESS (inches)

1/2 1

WIDTH (inches) 12 LENGTH (inches) 48

BUSHING STOCK

LENGTH (feet) 4

NOMINAL OD x ID (inches)2 x 1-1/43 x 2-1/4

3/81/2

1/45/16

3/16 3/4

1-1/2 x 3/42-1/2 x 1-3/4



264


TORLON® / DURATRON® T4203 & T4503TYPICAL PROPERTIES

DURATRON®

T4203UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oFTensile Strength, 73oFTensile Modulus, 73oFElongation (at break), 73oFFlexural Strength, 73oFFlexural Modulus, 73oF Shear Strength, 73oFCompressive StrengthCompressive ModulusHardness, Rockwell MHardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.4120,000

600,00010.0%24,000

600,00016,00024,000

478,000M120

---2.0

.35

12,500

505

g/ccpsipsi%psipsi psipsipsiMD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy10 = hard

1.5114,700

1,500,0001.50%20,500

1,420,00012,00024,400

1,100,000M121

---0.40

---

---

---5


E831D648

D3418long term

F433

1.7 x 10-5

532o

n/a500o

1.80

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

1.1 x 10-5

410o

n/a480o

1.73

DURATRON®

T4503

D149EOS/ESDD150D150

UL 94


kV/in

Ohm/Sq------

---

580

>1016

4.20.026

V-0

362

>1013

3.370.007

---



265


TORLON® / DURATRON® T4301 & T4501TYPICAL PROPERTIES

DURATRON®

T4301UNITSPROPERTY TESTED ASTM

MECHANICAL PROPERTIESSpecific Gravity, 73oFTensile Strength, 73oFTensile Modulus, 73oFElongation (at break), 73oFFlexural Strength, 73oFFlexural Modulus, 73oF Shear Strength, 73oFCompressive StrengthCompressive ModulusHardness, Rockwell MHardness, DurometerIzod Impact (Notched)Coefficient of Friction (Dry vs. Steel)Limiting PV (4:1 safety factor)Wear Factor "k" x 10-10


D792D638D638D638D790D790D732D695D695D785

D2240D256AQTM

55007QTM

55007QTM

55010---

1.4515,000

900,0003.0%

23,000800,00016,40022,000

950,000M106

---0.800

.200

40,000

105

g/ccpsipsi%psipsi psipsipsiMD

ft-lb/in

Dynamic

psi-fpmin3-min/lb-

ft-hr1 = easy10 = hard

1.5114,700

1,500,0001.50%20,500

1,420,00012,00024,400

1,100,000M121

---0.40

---

---

---5


E831D648

D3418long term

F433

1.4 x 10-5

534o

n/a500o

3.70

in/in/oFoF

oFoF

BTU-in/hr-ft2-oF

1.1 x 10-5

410o

n/a480o

1.73

DURATRON®

T4501

D149EOS/ESDD150D150

UL 94


kV/in

Ohm/Sq------

---

---

>1013

6.00.037

V-0

362

>1013

3.370.007

---



266


UHMW POLYETHYLENEUHMW-PE (Ultra High Molecular Weight Polyethylene) is 1/8th the weight of mild steel, but is high in tensile strength and as simple to machine as wood. UHMW-PE is well-suited for applications where durability and low friction are of paramount im-portance. Moving parts operate quietly when made from UHMW-PE and also have good thermal and insulator properties. UHMW-PE is an inexpensive alternative to metals, ceramics and wood because it is self-lubricating, long-wearing and shatter, abrasion and corrosion resistant.

PRODUCT APPLICATIONSNon-Stick Parts: Augers, Belt Guide Rollers, Belt Idlers, Chutes, Conveyor Liners, Conveyors Pipes and Tubes, Feed Screws, Flow Guides, Hoppers, Loader Liners, Mixer Paddles, Shaker Table Surfaces, Slides and Star Wheels.Self-Lubricating Parts: Bogey Wheels, Bushings, Cams, Cam Followers, Chain Guides, Chain Wear Plates, Gears, Rack and Pinions, Rotating Bearings, Sliding Bearings, Sprockets and Telescope Rod Bearings.Wear Resistant Parts: Auger Bearings, Blower Fins, Bumper Blocks and Pads, Cable Guides, Chain-tensioning Blocks, Conveyor Flights, Cutting Surfaces, Rotating Seals and Bearings, Idler Cones, Picker Parts, Pulleys, Guide Rollers and Wiper Blades.

TYPICAL PROPERTIES• Self-lubricating. • Abrasion resistant.• High impact and abrasion resistant. • Non-stick surface.• Heat and cold resistant. • Superior noise dampening.• Moisture resistant. • Strong.• Chemical resistant. • Flexible, but returns to original shape.• Sanitary, USDA/FDA approved. • Light weight.• Low coefficient of friction. • High stress crack resistance.• Cost effective price. • Available in several different grades.• Shatter resistant.

Lubricity: Enhanced dynamic coefficient of friction formula, exuding an oil additive to lubricate mating bearing surfaces. Meets FDA guidelines for food contact operations. TIVAR Oil Filled is available in brown or gray as a custom color, in sheet, rod, molded parts and some profiles.



267


UHMW PE Food processing, packaging, bulk mate-rial handling or pharmaceutical process-ing...TIVAR® can improve your business performance. If your process machinery has problems with noise, premature wear, stretched chains, unscheduled downtime or expensive replacements, TIVAR® solves those problems, and your machinery runs longer and smoother.

TIVAR® formulations are recognized worldwide for their wear and corrosion resistance, low friction surface and impact strength. TIVAR® can outperform stainless steel; yet it weights only 1/8 as much. It can handle wide temperature ranges making it ideal for use on freezing lines or on lines with intermittent temperatures up to 212oF (100oC). From intricate wear components to large-scale installations, a TIVAR® product can fit the application.

TIVAR® PRODUCT FAMILYTIVAR® 1000 is an excellent general purpose wear material that meets FDA guidelines (Natural color only) for pharmaceutical processing and food contact applications.TIVAR® ECO (Reprocessed/Recycled) maintains an acceptable combination proper for less demanding, non-FDA applications.TIVAR® AntiStatic protects parts sensitive to build-up of static electricity. Surface resistivity is greater than 104 and less than 1011 (ohms/square).

TIVAR® Oil Filled is an enhanced dynamic coeffi-cient of friction formula, exuding an oil additive to lubricate mating surfaces. This is commonly used for applications requiring higher pres-sure velocity values. TIVAR Oil Filled meets FDA guidelines for food contact applications.TIVAR® DrySlide is modified with special dry additives for enhanced coefficient of friction and antistatic properties. DrySlide is effective in dusty environments where components need extra lubrication and anti-static properties.CERAM P is a shatter resistant alternative to ceramics. Ceram P is noted for dimensional stability. Ceram P is a proven performer in high speed, high load operations.TIVAR® 88 is a premium lining material for bulk material handling. It is noted for its high performance in promoting bulk solids flow of cohesive or non-free flowing materials.

TIVAR® H.O.T. will excel in a variety of industrial manufacturing environments where temperatures range up to 275°F (nearly 100°F higher than competing UHMW-PE formulations).



268


UHMW POLYETHYLENEPRODUCT APPLICATIONS

CHAINGUIDE

GUIDERAILS,WEAR

STRIPS

PRODUCTSOLID

TRACKS BEARINGS COLORS

CUSTOM CAPABILITIESAlro Plastics offers customized parts to fit unique specifications for either short runs or for long term projects. We can customize any TIVAR® component for your machinery...plus more, such as bow curves including 90-100o radius. Efficient custom modular components eliminate pieces, fasteners and associated maintenance problems.Our Fabrication Center features leading edge technology that quickly transforms your drawings to finished pieces. Equip-ment includes: five-axis CNC routers, multi-head profiling machinery, shapers, table saws, planers and an engine lathe for some turning operations. If you send your blueprint or sketch, Alro Plastics technicians can suggest the best ways to manufacture your components.

Prototyping engineers use CAD/CAM technologies to fabricate working models with minimum turnaround time. For longer runs, they take advantage of the software's capabilities to design cost effective molds or dies. This approach speeds custom design and ensures top quality.

TIVAR® 1000 TIVAR® 1000RecycledTIVAR® Anti-StaticTIVAR® Oil-Filled TIVAR® Dry-SlideTIVAR® Ceram P

XX

XXXX

Natural, Black & CustomBlack UniblendGreen UniblendBlackBrown & Custom Black & GrayLime Green

XX

XXXX

X

XXXX

X

XXX



269


Abrasion Wear Resistance(Sand Slurry Test: Each material was rotated 24 hours @ 1750 r.p.m. with 50/50 sand/water slurry. Carbon steel = abrasive rating of 100. Weight loss for each material is relative to 100. The lower the figure, the better the abrasion resistance.

Fric

tion

0.15

0.12

0.09

0.06

0.03

0TIVAR® 1000 Nylon 6 PTFE/TFE Delrin®

.10

.05

.15 .14

.04 .04

.15

.10Dry

Wet

Abr

asiv

e R

atin

g

600

500

400

300

200

100

0High

Carbon Steel

TIVAR® 1000

HMW-PE Phenolic Laminate

10015

44 72 84

193

571

Comparison of Dynamic Coefficient of Friction on Polished Steel

Nylon PTFE Stainless Steel

Phosphor Bronze

31

UHMW POLYETHYLENETYPICAL PROPERTIES

TIVAR® - Expansion & Contraction Simplified TIVAR® 1000 is cut to size at the factory in a temperature of about 75 degrees Far-enheit. TIVAR® will expand when subjected to higher temperatures and contract at lower temperatures. The same effect occurs after TIVAR® is installed. A change in temperature from time of installation will cause the material to expand or contract.

Always work from the installation temperature.

Multiply the number of degrees of change between the install temperature and maximum operating temperature. x the length of the piece of TIVAR® in inches x .0001 (if the temperature is going warmer like 75 to 85 degrees) OR x .000078 (if the temperature is going colder, like 75 to 65 degrees)

Expansion Example:Installing at 78 deg F, the maximum operating temperature can reach up to 150 deg F, and the TIVAR® piece is 120"long. 150 deg F - 78 deg F = 72 deg F of temperature change 72 (deg F) x 120(") x .0001 = .864" of expansion

Contraction Example:Installing at 78 deg F, the lowest opearting temperature could reach -20 deg F, and the TIVAR® piece is 120"long. 78 deg F + 20 deg F = 98 deg F of temperature change 98 (deg F) x 120(") x .000078 = .917" of contraction




270


UHMW POLYETHYLENE TYPICAL PROPERTIES

TIVAR® 1000ASTM UNITS

.928 - .940

2,900 - 3,400

4,600 - 6,800

250 - 400

No break

25-50

600 - 1,200

(1260 - 2520 KJ/m2)

100,000 - 150,000

(689 - 1033 MPa)

100,000 - 150,000

(689 - 1033 MPa)

0.20 - 0.25

0.14-0.17

D792

D638

D638

D638

D256

---D1822

D790

D638

D1894

D1894

D696

D1525

D648

D648

------

---oCoCoCoC

---

2.0 x 10-4

138 - 140

66 psi 79

264 psi 46

-30 - +82

constant

>1016

>1016

2.3

D257

D257

D150

Ohms

Ohm-cm

---

g/cc

psi

psi

%

---

ft•lb/in2

ft•lb/in2

psi

psi

---

---

PROPERTY TESTED

This chart represents typical values for TIVAR® 1000 derived from ASTM testing standards. Modifying formulations to enhance specific properties may have a negative effect on other properties.

Impact Strength: Many materials can't take it - shock from heavy or repeated blows. They crack, shatter, splinter or show stress fatigue. TIVAR® does not break when subjected to the single notch ASTM D256 Izod Impact test. It will not break at temperatures even in cryogenic ranges.

PHYSICALDensityYield StrengthTensileElongationSingle Notch IzodDouble Notch IzodTensile Impact

Flexural Modulus

Tensile Modulus

Static Friction onPolished SteelDynamic Friction

THERMALThermal ExpansionVicat Softening PointHeat Deflection

Recommended OperatingTemperature Range

ELECTRICALSurface ResistivityVolume ResistivityDielectric Constant



271


DIAMETER (inches)

ROD

1/43/81/25/83/47/8

44-1/44-1/255-1/26

7891012

11-1/41-1/21-3/422-1/4

2-1/22-3/433-1/43-1/23-3/4

TOLERANCES Oversize sufficiently to finish.

CUSTOM CENTERLESS GRINDING

CUSTOM PROFILE EXTRUSIONSStandard lengths 10 feet - special lengths available upon request.

THICKNESS (inches) for 48 x 96 and 48 x 120 sheets

THICKNESS (inches) for 48 x 144


STANDARD COLORSNatural (White) Black

Custom colors available by request. Repro grades come in black.

1/16.............................................+.030/-.0101/8 through 3/8 ...........................+/-.020 (skived)1/2 through 4 ..............................+/-10%

1/161/8

3/161/43/81/25/8

3/47/81

1-1/81-1/41-3/81-1/2

1-3/42

2-1/42-1/2

33-1/2

4

UHMW POLYETHYLENE SHEET

1/83/161/43/8

1/25/83/41

THICKNESS (inches) for 60 x 120

3/81/2

3/41

5678



272


UHMW POLYETHYLENE UHMW WEAR STRIP

AVAILABLE THICKNESSES (inches).030 .040 .050 .060 .070 .080 .090 .100 .125

AVAILABLE WIDTHS (inches)18 12 10 8 6 5 4 3 2 1

STANDARD ROLL LENGTH 50' increments

STANDARD COLOR Natural Black

TOLERANCES (inches)

SPECIAL TOLERANCES UPON REQUEST

PRESSURE SENSITIVE ADHESIVE AVAILABLE AT ADDITIONAL COST

THICKNESS+/- 10%

WIDTH+/- 1/32

UHMW PRESSURE SENSITIVE TAPE

AVAILABLE THICKNESSES (inches).003 .005 .010 .015 .020 .030 .125

AVAILABLE WIDTHS (inches)1/4, 1/2, 3/4, 1, 1-1/2, 2, 3, 4, 5, 6, 7, 8, 10, 12, 18

STANDARD ROLL LENGTH 50' or 100'

STANDARD COLOR Natural or Black

Using TIVAR® UHMW extrusions is an ideal way to cut sliding wear and friction. TIVAR® is available in a vast array of shapes and sizes.

THICKNESS TOLERANCE +/- 10%

WIDTH TOLERANCE +/- 1/32



273


HALF ROUNDS / FULL ROUNDS

AB

ABC

ABC

.625

.625

C CD

BA B

A

UHMW POLYETHYLENEEXTRUDED GUIDE RAILS AND WEAR STRIPSTIVAR® profiles are designed to cover standard steel bars and a variety of metal shapes. Custom TIVAR® shapes are available .

Using TIVAR® extrusions is an ideal way to cut sliding wear and friction. TIVAR® Dry-Slide is self-lubricating, and it works successfully in dry, dusty environments. TIVAR® Oil Filled lubricates adjacent parts, and it meets FDA guidelines for food handling. Other formulas are available for specific environmental and performance needs.

Quadrant Engineering purchased Poly Hi Solidur back in 2006, combining two of our best vendors into one. With the change over Quadrant has phased out some of the standard guide rails and wear strips. Some due to slow movement and others due to tooling being old and unusable. We have decided to keep the profile views of each option that was carried by Poly Hi Solidur prior to them being purchased by Quadrant. Please use the drawings below to see what dimensions we will need in order to get you a quote on the part you need.

U-CHANNELS RIGHT ANGLES

BC

T T1

C

A

B

SNAP-ONS

D



274


DOGBONE

UHMW POLYETHYLENEEXTRUDED GUIDE RAILS AND WEAR STRIPS

C

B

T T1

J-LEGS

EXTRUDED TUBING

PART NO. ET080 .875 x .250 ET085 .875 x .375 ET100 1.000 x .500 ET101 1.000 x .750 ET102 1.000 x .625 ET103 .750 x .375 ET111 1.000 x .563 ET125 1.250 x .625 ET126 1.250 x .563 ET127 1.250 x 1.000 ET130 1.375 x .625 ET131 1.375 x .750 ET132 1.375 x 1.000 ET151 1.500 x .500 ET152 1.500 x 1.000 ET154 1.500 x 1.125 ET160 1.625 x 1.250 ET178 1.750 x 1.000 ET180 1.875 x 1.125 ET181 1.875 x 1.250 ET200 2.000 x 1.000 ET201 2.000 x 1.500 ET202 2.000 x 1.250 ET203 2.000 x 1.750

SIZEDIMENSIONS IN INCHES

PART NO. ET204 2.000 x 1.375 ET210 2.250 x 1.750 ET220 2.250 x 1.875 ET225 2.125 x 1.750 ET230 2.375 x 1.750 ET251 2.500 x 1.500 ET252 2.500 x 2.000 ET253 2.500 x 1.000 ET260 2.625 x 2.250 ET270 2.750 x 2.000 ET300 3.000 x 2.000 ET301 3.000 x 2.500 ET310 3.125 x 2.750 ET350 3.500 x 2.500 ET351 3.500 x 3.000 ET400 4.000 x 3.000 ET401 4.000 x 3.500 ET451 4.500 x 4.000 ET500 5.000 x 4.000 ET501 5.000 x 4.500 ET549 5.500 x 4.375 ET551 5.500 x 4.750 ET625 6.250 x 5.750 ET860 8.625 x 7.875 ET950 9.500 x 8.250

SIZEDIMENSIONS IN INCHES

WT

RailGauge



275


UHMW POLYETHYLENE EXTRUDED GUIDE RAILS AND WEAR STRIPS

EPP702 EPP703 EPP704

EPP705 EPP707

EPP708 EPP706

EPP401 EPP903 EPP904

C-RAIL COVERS



276


UHMW TIVAR® 88Uniquely formulated UHMW (blue in color), TIVAR® 88 engineering polymer has a very low coefficient of friction, excellent abrasion resistance. Lightweight (1/8 the weight of steel), it is easily machined and installed. Available in an anti-static formulation. TIVAR® 88-2 is a weldable version of TIVAR® 88. Also available in anti-static formulation. Can be used to make one-piece "drop-in" liners for chutes and hoppers.

The Problem:Bulk materials don't always flow reliably. They compact, rathole and arch...results can be costly. Production shuts down. Work hours are wasted and safety is com-promised. Business comes to a standstill. But you can achieve mass flow and get your business moving again.

The SystemTivar Solution:TIVAR® 88 Performance Linings. TIVAR® 88's low surface fric-tion promotes flow of cohesive, non-free-flowing bulk materials. Its unique surface permits shallower hopper wall angles in new construction design. TIVAR® 88 improves performance of existing structures with linings on interior surfaces of chutes, hoppers and process equipment. Linings are mechanically fastened to substrates of steel, stainless steel, concrete, gunite and wood.

PRODUCT APPLICATIONSBelt Scrapers, Bins, Bucket Liners for Reclaimers, Bunkers, Chain Conveyor Flights, Chutes, Conveyor Skirting, Cyclones, Drag Conveyors, Dragline Bucket Liners, Dust Collectors, Front End Loader Bucket Liner, Hoppers, Off-Road Truck Bed Liner, Railcar Liners, Self Unloading Ships, Silos, Slider Beds, Under Chin Wear Strips, Vibrating Bin Dischargers and Vibratory Feeders.

BULK MATERIALSABS Resin, Animal Feed, Anthracite Culm, Bauxite, Bituminous Coal, Bitumi-nous Gob, Brown and Black Coal, Charcoal, Chemical Powders, Copper Con-centrate, Dust, FGD Sludge, Fly Ash, Foundry Sand, Grains, Gypsum, Iron Ore, Kaolin Clay, Lignite Coal, Lime, Limestone, Nickel Ore, Peat, Pesticides, PET Resin, Phosphate, Potash, Prilled Urea, PVC Resin, Salt, Sand, Silica Sand, Sinter, Soap Detergent, Sub-bituminous Coal, Synthetic Gypsum, Titanium Dioxide, Waste Coals, Wood Chips, Zinc Concentrate and Zinc Oxide.



277


*Values are averages and are not specifications.**ASTM test methods are under current procedures.***Maximum operating temperature may reach 121oC under no-load conditions for steam cleaning purposes.

UHMW TIVAR® 88TYPICAL PROPERTIES

TIVAR® 88ASTM UNITSPROPERTY TESTED

D792D638D638D638D638D638D790

D256-AG65

D2240D1894D1894D696

D3417D695D621D257D257D570

lbs/ft3

psi%psi%psi psi

ft-lbs/inT-1,000=100

Shore DUnitlessUnitless

oF-1

oFpsi

% at 1000 psiOhm-cm

Ohm%

PHYSICAL PROPERTIESDensityYield PointElongation at YieldTensile BreakElongation at BreakTensile ModulusFlexural Modulus Izod ImpactSand Wheel WearHardness, DurometerStatic FrictionDynamic FrictionCoefficient of Thermal ExpMelt Point Compressive ModulusCompressive Deformation Volume ResistivitySurface ResistivityWater Absorption

58.93,250

125,600330

155,900107,900No Break

9569

0.170.14

0.00011278-28969,650

6-8>1015

>1015

nil

STANDARD COLOR Dark Blue

STANDARD THICKNESS1/4" thick to 2"thick

SHEET SIZES AVAILABLE


48" x 120" (standard)



278


UHMW TIVAR® H.O.T.Formulated to maintain key performance properties in an extended temperature range, TIVAR® H.O.T.* will excel in a variety of industrial manufacturing environ-ments where temperatures range up to 275° F, nearly 100° higher than competing UHMW-PE formulations. TIVAR® H.O.T. reduces the oxidization rate of the material at higher temperatures thereby slowing material degradation and extending wear-life in chemical, elevated temperature and thermo-cycling environments. In many applications, TIVAR® H.O.T. will last up to 10 times longer in higher temperature environments and has excellent wear and release characteristics

TIVAR® H.O.T. is also a great material for use in conveyor systems or other equip-ment that is frequently exposed to chemical washdowns in such industries as poultry/meat processing and packaging. It can also be used in applications ranging from wearstrips for spiral conveyors in the baking industry to drag conveyor flights for moving bulk materials (corn) in grain elevators, or wearstrips for conveyor dry-ers in drying and dehydrating systems.

*Patent pending

PRODUCT APPLICATIONS• Chain Guides • Conveyor Components• Seals & Valves • Flights and Paddles• Guide Rails • Wearstrips, Pads and Plates• Liners

TARGET INDUSTRIES• Food Processing / Packaging • Chemical• Conveyor Manufacturing • Baking• Confectionary • Dairy• Grain Processing • Medical

TIVAR® H.O.T. (Higher Operating Temperature)Meets requirements of FDA regulation 21CFR 177.1520, item #2.1 and 2.2, for articles intended for direct and indirect food contact usage and regulation 21CFR 178.2010 governing additives and food contact usage.


STANDARD THICKNESS1/16" thick to 2"thick





279


TIVAR® HOTASTM UNITSPROPERTY TESTED

UHMW TIVAR® H.O.T.TYPICAL PROPERTIES

D792D638D638D638D638D638D790

D4020DIN 53448

G65

D2240D1894D1894D696

---D695D621D257D257D570

lbs/ft3

psi%psi%psi psi

ft-lbs/in2

ft-lbs/in2

AR-01, Steel=100

DUnitlessUnitless

oF-1

oFpsi

% at 1000 psiOhm-cm

Ohm%

58.83,58413.7

7,618242

120,000110,000

291050

90

680.150.12

0.00011275

77,7506-8

>1015

>1015

nil

PHYSICAL PROPERTIESDensityYield PointElongation at YieldTensile BreakElongation at BreakTensile ModulusFlexural Modulus Izod ImpactTensile ImpactSand Wheel Wear

Hardness, DurometerStatic FrictionDynamic FrictionCoefficient of Thermal ExpMaximum Operating TempCompressive ModulusCompressive Deformation Volume ResistivitySurface ResistivityWater Absorption

*Values are averages and are not specifications.**ASTM test methods are under current procedures.

An example of a machined TIVAR® UHMW conveyor track, made by Alro Plastics



280


ULTEM® - PolyetherimideULTEM® is an unfilled polyetherimide made by G.E. Plastics. ULTEM® is an amor-phous thermoplastic polyetherimide (PEI) material which combines exceptional mechanical, thermal, and electrical properties. Its continuous use temperature of 332oF is higher than that of commodity plastics such as Nylon and Delrin. It is used widely in the electronic's market because of its good arc resistance and dielectric constant. It is also a prime material for medical applications because of its ability to withstand multiple autoclave steam sterilization. Natural ULTEM® 1000 (unrein-forced) is a translucent amber material. The addition of glass fiber reinforcement to this basic ULTEM® gives this material all of the advantages of unfilled ULTEM® with the addition of higher tensile properties and higher thermal properties.

PRODUCT APPLICATIONSElectrical/Electronic (battery caps, circuit boards, coil bobbins, fuse box switches, light bezels, motor parts and relays).Industrial (battery caps, high temperature automotive sensors, light bezels and threaded rod).Medical Applications (flow controls, joint replacement measuring devices, pace-makers and surgical tools).

ADVANTAGES OF ULTEM®

• EXCELLENT MECHANICAL STRENGTHNot only does ULTEM® exhibit higher tensile strength at room temperature than most other engineering plastics, it also retains a significantly greater portion of this strength at elevated temperatures. The addition of glass fibers further increases the material's high-temperature strength.

• OUTSTANDING HEAT RESISTANCEULTEM® has excellent retention of physical properties at elevated temperatures. This is illustrated by its high heat deflection temperature.

• EXCEPTIONAL RESISTANCE TO ENVIRONMENTAL FORCESEnvironmental characteristics of ULTEM® include its chemical resistance which permits it to perform better in aggressive environments at higher temperatures, for longer periods of time, and under high levels of stress than most other engi-neering plastics. Also, ULTEM® has demonstrated excellent resistance to both gamma radiation and ultraviolet radiation. Further, ULTEM® can be exposed to repeated steam sterilization (autoclavability) without degradation.

• EXCELLENT MACHINABILITY AND FINISHING CHARACTERISTICSBecause of its exceptional combination of physical properties, ULTEM® can be easily machined with conventional metalworking tools. ULTEM® can be painted, hot stamped, printed, and metallized.

• STABLE DIELECTRIC CONSTANT OVER VARYING TEMPERATURESULTEM's values remain stable over the entire service temperature and/or frequency range.

• HIGH DIELECTRIC STRENGTHThe high dielectric strength of ULTEM® makes it an excellent electrical insulator.

• INHERENT FLAME RESISTANCE WITH LOW SMOKE EVOLUTION• LOW DISSIPATION FACTOR OVER A WIDE RANGE OF FREQUENCIES



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ULTEM® - PolyetherimideMACHINING RECOMMENDATIONSBecause of its exceptional combination of physical properties, ULTEM® can be readily machined with conventional metalworking tools. The resin permits high cutting speeds and feed rates for the production of precision parts with virtually no tool wear. Carbide tipped tools should be used when machining ULTEM® 2000 Series resins. The following guidelines are recommended for best results.

Standard high speed twist drills are recommended. Feed rates of 0.00 to 0.015 in/rev (0.15 to 0.40 mm/rev) at cutting speeds of 300 ft/min (90 m/in) produce no ap-preciable tool wear after drilling as many as one thousand holes. Tapping should be performed with high-speed steel spiral point plug taps of 2-flute or 3-flute design.

Conventional variable speed metal turning lathes can be used for machining Ultem® resin. Tool wear is negligible with cutting speeds in the range of 500 to 2,000 ft/min (150 to 600 m/min) and feed rates from 0.005 to 0.020 in/rev (0.15 to 0.50 mm/rev). Rake and clearance angles greater than those used for metal turn-ing will minimize surface friction.

Standard band saw and circular saw blades with ten teeth per inch and 3,000 to 5,000 ft/min (900 to 1,500 m/min) sawing rates produce the best results and ap-pearance.

TYPICAL PROPERTIESMedical Applications vs. Stainless Steel • Cost savings. • Weight savings. • Fast heat loss properties (for ease of handling).Electrical Applications vs. Ceramic • Cost savings. • Ease of machining. • Increased impact resistance.

DRILLING AND TAPPING

SAWING

TURNING

Another example of a machined part per print that was produced by Alro Plastics.



282


15,200

7-8

60

22,000

480,000

21,900

480,000

15,000

1.0

M109

1.27

0.25

1.25

psi

%

%

psi

psi

psi

psi

psi

ft•lbs/in

1 = water

%

%

D638

D638

D638

D790

D790

D695

D695

D256

D785

D792

D570

D570

ULTEM® - PolyetherimideTYPICAL PROPERTIES

UNITS ULTEM® 1000PROPERTY TESTED ASTM

PHYSICALTensile StrengthElongation, YieldElongation, UltimateFlexural StrengthFlexural Modulus, TangentCompressive StrengthCompressive ModulusShear Strength, UltimateImpact Strength, Izod (notch)Hardness, RockwellSpecific GravityWater Absorption 24 hours @ 73oF Equilibrium @ 73oF

THERMALDeflection @ 66 psi, 1/4" @ 264 psi, 1/4"Coefficient of Thermal ExpansionThermal ConductivityFlammability

410

392

3.1 x 10-5

0.85

V-O

ELECTRICALDielectric Strength In Oil In AirDielectric Constant 1kHz, 50% RHDielectric Factor 1kHz, 50% RH, 73oFVolume Resistivity, 1/16"

710

830

3.15

0.0013

6.7 x 1017

oFoF

in/in-oF

BTU-in/hr-ft2

V/mil

V/mil

ohm-cm

D648

D648

D696

D2214

UL94

D149

D149

D150

D150

D257


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no effect

no effect

no effect

partly soluble, swells


no effect


dissolves

Inorganic Acids

Alkalines

Alcohols

Ester

Ketones

Aliphatic Hydrocarbons

Aromatic Hydrocarbons

Chlorinated Hydrocarbons

ULTEM® - PolyetherimideCHEMICAL RESISTANCE DATAComplete specific information about the chemical resistance of thermoplastic poly-mers is impossible to present because of the great number of chemical media and the wide range of exposure combinations and conditions. In general ULTEM® dis-plays excellent property retention and resistance to environmental stress cracking when exposed to most commercial automotive and aircraft fluids, fully halogenated hydrocarbons, alcohols and weak aqueous solutions. Exposure to partially haloge-nated hydrocarbons and strong alkaline environments should be avoided.

CHEMICAL RESULT

CHEMICAL RESISTANCE

LENGTH WIDTH+.750/-.000 ........+.500/-.000 ........+.500/-.000 ........

+.250/-.125+.250/-.125+.250/-.125

1/32 to 3/16.......1/4 to 4..............1/4 to 2..............

24 x 48 only .....................12 x 24 and 24 x 24 .........24 x 24 and 24 x 48 .........


MATERIAL OVER 1/8" THICK SUPPLIED AS EXTRUDED - NOT FINISHED

SLAB SIZES (inches) TOLERANCESTOLERANCES (inches)

SLABTHICKNESS (inches)

1/321/163/321/83/16

1/43/81/23/41

1-1/2234



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ULTEM® - PolyetherimideROD

7/811-1/81-1/41-3/81-1/21-5/81-3/42

2-1/42-1/233-1/244-1/255-1/26

3/161/45/163/87/161/29/165/83/4


ROD CAN BE GROUND TO ANY INTERMEDIATEDIAMETER/PRICE IS BASED ON NEXT LARGER DIAMETER,

PLUS GRINDING CHARGE

DIAMETER (inches)

TOLERANCES (inches)STANDARD DIA (inches)

5 and 10................... 4 and 8.....................2 and 4.....................2 and 4.....................

DIA TOLERANCE+.002/-.000+.005/-.000+.025/-.000supplied oversize

LENGTH (feet)1/4 to 1................................1-1/8 to 2 ............................2-1/8 to 2-1/2 ......................2-5/8 to 6 ............................

Alro Plastics employee packages a piece of rod stock. We use cardboard tubes with end caps to ship the majority of our rods, to protect them from damage while in transit.



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URETHANEPolyurethane: Tough enough for the job. Polyurethane, or "urethane," is an elasto-meric material with outstanding properties and wear characteristics.• Superior cut and abrasion resistance.• Ability to "self-heal."• Can be formulated to possess specific properties (i.e. coefficient of friction, resiliency and compression set can be formulated high or low.• Excellent resistance to ozone and aging.• Can be molded and bonded to a variety of substrates.• Resistant to many oils and solvents.• Lightweight.• Outstanding low temperature properties.

PRODUCT APPLICATIONSBumper Pads, Chute & Hopper Liners, Cutting Surfaces, Drive Belts, Gaskets, Gears, Impact Absorption, Machinery Mounts, Metals Forming Pads, Rollers & Covers, Sand Blast Curtains, Sorter Blocks, Sound-dampening Pads, Spout Lin-ings, Truck Beds and Wear Pads.

TYPICAL PROPERTIES• Excellent shock absorbing properties. • Good dielectric strength.• Excellent electrical insulation properties. • Low compression setting.• High load-bearing capabilities. • Superior abrasion resistance.• High ozone and oxidation resistance. • Superior tear and cut resistance.• Most formulations offer extremely • Superior sound dampening properties high flex-life. (relative to rubber and plastic).• Oil and solvent resistance.

HARDNESS SCALES URETHANE

RUBBER

PTFE

/ TF

E

POLY

PRO

PYLE

NES

POLY

STYR

ENES

PLASTIC

4 5 5 5 6 5 7 5 8 5SHORE D DUROMETER

50 70 90 100 110 120 130 140 150ROCKWELL R

NYL

ON

AC

RYLI

C

PHEN

OLI

C

2 0 30 40 50 60 70 80 90 95SHORE A DUROMETER




286


URETHANETYPICAL PROPERTIES: POLYETHER COMPOUNDS, THERMOSET

Modulus, psi:100%300%Tensile, psiElongationTear, PLITear, Die, C, PLIBashore Rebound, %Compression Set:22 hr/158oFMethod B, %Bell Brittle Point, oF

DUROMETER ASTM 80A 90A 95A 60D 75D

OPEN CAST URETHANE SHEET OR SLABOpen cast sheet and slabs can, in most cases, be produced to exact sizes, result-ing in 0% scrap.

DIAMONDBACK LINER These liner sheets provide exceptional cut resistance and resiliency, and meet FDA standards for bulk dry food handling.

EXTRA LARGE SHEETS CAN BE CAST ON SPECIAL ORDERINSIDE THE FOLLOWING DIMENSIONS (inches)

STANDARD SHEET SIZE (inches)

AVAILABLE IN MOST FORMULATIONS

24 x 24 24 x 48 48 x 48

Thickness 1/4 to 6 .....................................Width 24 to 56 ....................................Length 48 to 144 ..................................

+ 3/32+ 1/4 -1/8+ 1/2 -1/4

STANDARD SHEET SIZEAll come in 48" x 120" sheets. Fabric-backed and non reinforced also available in standard sizes to 48" x 50" and custom sizes to 10' x 50' and 4' x unlimited length.

16 gauge expanded metal backing in thicknesses beginning at 3/16".16 gauge perfo-metal backing in thicknesses beginning at 1/4".

Fabric backing in thicknesses beginning at 1/8".Non reinforced in thicknesses beginning at 1/8".

D412D412D412D412D470D624

D2632D395-B

D2137

8001,5005,00049075

5305825

-80

1,1002,2005,50043090

6004230

-80

1,8004,3006,5003801307004036

-80

3,0006,1007,3003301208004540

-80

5,070---

7,120230117---47---

-64



287


URETHANEDIAMONDBACK CERAMIC CHIPThe development of a superior process that allows the impregnation of the top 38% of the urethane regardless of sheet thickness and produce a smooth ceramic surface. The result is outstanding wear resistance and longer life. Ceramic is 85% alumina with a hardness of 9 on MOH's scale. Urethane is 85A durometer.

BACKINGS FOR DIAMONDBACK• Non Reinforced - No backing. Most lightweight and flexible of all the Diamondbacks. Can be hand formed. A special adhesive allows gluing to metal and other materials.• Cotton Fabric - Lightweight, flexible and allows Diamondback to be glued to metal and other materials with commercial adhesives.• Expanded Metal - Flattened, expanded steel, typically 16-gauge. Makes Diamond back more rigid and flatter when installed. Decreases the amount of thermal expansion/contraction. Metal backing provides a structurally sound "stopping point" for bolt heads, so the bolt cannot pull entirely through the sheet.• Perfoback Metal - A relatively new, specialized metal with many small openings that create a perforated effect. Provides all of the advantages of expanded metal. In addition, the small openings permit use of self-tapping metal screws through the back-ing. Perfoback is a replacement for solid metal and is especially effective with Diamond-back Ceramic Chip.• Custom - Specialty fabrics and light or heavy gauge solid steel.

DIAMONDBACK SPECIFICATIONS

STANDARD DIAMONDBACK

AVAILABLE SIZES (inches)Metal-backed in thicknesses 3/16 - 1

Nonreinforced and cotton fabric-backed 1/8 - 1

Nonreinforced and cotton fabric-backed2' x 4'4' x 4'4' x 8'

4' x 10'4' x 25'

4' x 50'4' x over 50'

NONREINFORCED ONLY10' x 50' (up to 3/8" thick)

Any size between 1' x 1' and 10' x 50'

EXPANDED METAL BACK4' x 10'

Any size between 1' x 1' and 4' x 10'

PERFOBACKTM METAL BACKED4' x 10'

Available nonreinforced, with expanded metal backingand PerfobackTM metal backing in 4' x 10 sheets.

DIAMONDBACK CERAMIC CHIP URETHANE



288


I.D. O.D. LENGTH11-1/41-1/21-3/42

22-1/42-1/22-3/43 AND UP TO

DIAMETER (inches)

STANDARD LENGTH (inches) 36

DIAMETER (inches)

3636363636

I.D. O.D.2-1/42-1/22-3/43

3-1/43-1/23-3/44

6 8

LENGTH36363636

36

URETHANESOLID CAST URETHANE RODOur rod is cast in bored and honed molds to ensure the precise roundness and consistent diameter you need for rollers, bumpers, mount and other parts. Rod is available in hardnesses from 40A to 75D. We're happy to provide larger diameters and custom lengths.

DIAMETER (inches)

STANDARD LENGTH (inches) 36

1/41/25/83/47/81

2-3/43

3-1/43-1/23-3/4

4

1-1/41-1/21-3/4

22-1/42-1/2

4-1/25

5-1/26

PRECISION CAST URETHANE TUBEAvailable in a variety of I.D./O.D. combinations and length and in hardnesses from 40A to 75D.

STANDARD COLORSNatural (Amber) and Tan (standard)

Custom colors available upon request, minimums may apply



289


URETHANECUSTOM MOLDED PRODUCTSIn addition, we can provide urethane in virtu-ally any shape or size for engineering parts in grain, mining, sand and gravel, crushed stone, aggregate mixing, general bulk han-dling and other industrial applications.

ROLLER SOLUTIONSJust about any size or kind of roller cover can be formulated. Beginning with the smallest wheels and extending to rolls with diameters of up to 40 inches and lengths up to 26 feet.

All types of recovering:• Clipper Rollers• Coater Rollers• Drive Rollers• Paint Rollers• Idler Rollers• Sander Rollers• Guide Wheels• Pulley Wheels

Call for more information on these and other roller coverings.



290


VIVAK® PETGPlaskolite, Inc.'s Vivak® is a transparent, thermoplastic sheet used widely in the point of purchase industry. Vivak® is the brand and market leader for PETG prod-ucts.

Vivak® PETG sheet is a transparent co-polyester sheet product that offers a unique balance of physical properties and ease of fabrication. It is ideally suited for com-plex parts requiring fabrication, including deep thermoforming draws and precise molded-in details.

In addition, Vivak® sheet is produced using resin that complies with FDA regula-tions for food contact applications. It is easily decorated by painting, silk screening, or hot stamping. Applications include shelving, greeting card displays, revolving merchandise racks, indoor signs, point of purchase displays, menu boards, photo frames, and slat wall fixtures. Heavy gauge Vivak® sheet is also used in prosthetic applications.

PRODUCT APPLICATIONS• P.o.P. displays • Menu boards• Greeting card displays • Indoor signs• Store shelving • Photo frames• Merchandise racks • Slat wall fixtures

TYPICAL PROPERTIES• Superior impact strength, over acrylic• Cost effectiveness compared to polycarbonate• Deep draws, complex die-cuts and precise molded-in details• It die-cuts and punches easily• Can be bonded or fastened with adhesives• Easy to fabricate, form, bond and decorate

STANDARD COLORSClear (A00)

STANDARD THICKNESS.020" to .500" thick

SHEET SIZES AVAILABLE48" x 72", 48" x 96", 60" x 72" and 60" x 96"




291


VIVAK® PETG Plaskolite, Inc.'s Vivak® is a transparent, thermoplastic sheet used widely in the point of purchase industry. Vivak® is the brand and market leader for PETG products.

Among its advantages, Vivak® PETG products offer superior impact strength over acrylic and cost effectiveness compared to polycarbonate, and offers deep draws, complex die-cuts, and precise molded-in details without sacrificing structural integ-rity. It die-cuts and punches easily, and can be bonded or fastened with adhesives, ultrasonic welding, or rivets.

Vivak® is also available in a few select specialty grades designed for specific applica-tions and industries. See below for an overview of each Vivak® specialty grade.

VIVAK® SPECIALTY GRADES :

VIVAK® UV (UV Enhanced PETG)Vivak® UV is a co-polyester material with enhanced UV attributes. This material is used primarily for indoor signage that may be exposed to UV light. Vivak® UV Sheet is ideally suited for complex parts requiring fabrication, including deep thermoform-ing draws, and precise molded-in details. Vivak® UV is easily decorated by painting, silk screening or hot stamping. Applications include indoor signs, point of purchase displays, menu boards. Vivak® UV is not recommended for outdoor applications.

VIVAK® FROST (Frosted PETG)Vivak® Frost Sheet is a low gloss smooth finish translucent copolyester product. This material features improved toughness versus acrylic and maintains a reduced gloss surface after thermoforming. Vivak® Frost sheet has the appearance of etched glass and diffuses light, enhancing design options.

VIVAK® SATIN (Satin texture on one side)Vivak® Satin is a translucent copolyester sheet with a satin texture on one side. This product offers improved toughness versus acrylic, reduced gloss and enhanced scratch resistance. Vivak® Satin can be used in point of purchase displays, slatwall fixtures, interior architectural elements and interior decorative glazing.

VIVAK® GP (General Purpose PETG)Vivak® GP Sheet is a transparent copolyester product for applications that do not require compliance for food contact. It offers a unique balance of physical properties and ease of fabrication. It is often used for complex parts including deep thermoform-ing draws and precise molded-in details. It is easily decorated by painting, screen printing, or hot stamping. Vivak® GP Sheet is offered in thickness from 0.020"- 0.177" and made-to-order up to 0.500".



292


VIVAK® PETGTYPICAL PROPERTIES

UNITS VIVAK® PETGPROPERTY TESTED ASTM

PHYSICALTensile Strength, UltimateTensile ModulusFlexural StrengthFlexural ModulusShear StrengthCompressive StrengthIzod Impact Notched, 1/8" @ 73oFIzod Impact Notched, 1/8" @ 32oFDrop Dart Impact, 1/4"Hardness, RockwellSpecific GravityWater Absorption, 24 hoursLight TransmissionHaze

7,700

320,300

11,200

310,000

9,000

8,000

1.7

1.2

22

115

1.27

0.2

86

1.0

---

psi

psi

psi

psi

psi

ft-lbs/in

ft-lbs/in

ft-lbs/in

"R" scale

---

%

%

%

D638

D638

D790

D790

D732

D895

D256

D256

D3763

D785

D792

D570

D1003

D1003

THERMALHeat Deflection Temperature @ 264 psi @ 66 psiCoefficient of Thermal ExpansionGlass Transition Temperature

157

164

3.8 x 10-5

178

ELECTRICALDielectric Constant @ 1kHzDielectric Constant @ 1mHzDielectric Strength

2.62.4410

oFoF

in/in/oFoF

------

V/mil

D648

D648

D696

D3418

D150

D150

D149




293


WALLTUF®WallTuf® wall and ceiling liner panels are ideally suited for both industrial and residential interior applications. These waterproof panels are light weight, have an attractive surface texture, absorb scratches and clean up very easily. WallTuf® is a cost-effective alternative to traditional FRP panels.

Unlike competing fiberglass products like Sequentia®, WallTuf is made from re-cycled plastic resin. Using recycled/recyclable goods saves landfills and minimizes the mining of virgin materials. Economic reimbursements from more efficient build-ing result in lower operating costs from repairs and maintenance over the life of the building.

PRODUCT APPLICATIONS• Restaurant kitchens • Locker rooms• Commercial restrooms • Gyms and showers• Food processing plants • Car washes• Laundry rooms / Laundromats • Livestock enclosures

TYPICAL PROPERTIES• Non-absorbent - No swelling, rotting or water discoloration• Color goes all the way through - Dings and scratches won't show• Easy installation - Can be scored with utility knife and snapped• Will not support mold - Very hygenic, does not contribute to "sick-building"• Fiberglass free - No irritating, harmful fiberglass dust• USDA / CFIA approved for use in federally inspected food processing plants• Made from recycled plastic and 100% recyclable

STANDARD COLORSWhite and Almond

STANDARD THICKNESS.090" thick only

SHEET SIZES AVAILABLE48" x 96" and 48" x 120" (standard)



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294


WEARGEHR® Acetal FGWEARGEHR® Acetal FG is a wear resistant grade of GEHR Acetal copolymer. WEARGEHR® Acetal FG contains a solid filler for enhanced impact, friction and wear properties. WEARGEHR® Acetal FG (Food Grade) is also FDA compliant and does not contain any PTFE in it. This material is an alternative to the well know Delrin® AF material, with additional FDA compliance.

As a semi-crystalline material, Acetal is characterized by a low coefficient of friction and good wear properties-especially in wet environments. Because acetal absorbs minimal amounts of moisture, its physical properties remain constant in a variety of environments. Low moisture absorption gives excellent dimensional stability for close-tolerance machined parts. In high moisture or submerged applications, Acetal bearings outperform nylon 4 to 1.

WEARGEHR® Acetal FG is ideally suited for close tolerance mechanical parts and electrical insulators which require strength and stiffness. It also offers resistance to a wide range of chemicals including many solvents.

PRODUCT APPLICATIONS• Mixing paddles • Star wheels & Idler wheels• Conveyor wear strips • Drive sprockets• Timing screws • Piston valves

TYPICAL PROPERTIES• Low moisture absorption• High strength and stiffness• Easy to machine• Dimensionally stable, hold tight tolerances• No centerline porosity• FDA compliant

ROD / ROUND DIAMETERS3/4" Dia to 4" Dia (in metric sizes)

SHEET / PLATE THICKNESSES3/8" thk to 2" thk (in metric sizes)

SHEET SIZES AVAILABLEn/a (run on an as needed basis)


ROD / ROUND LENGTHSn/a (run on an as needed basis)

STANDARD COLORSWhite



295


Fabrication GuidelinesThe following guidelines are presented for those machinists not familiar with the machining characteristics of plastics. They are intended as guidelines only, and may not represent the most optimum conditions for all parts. The troubleshoot-ing quick reference guides in this section should be used to correct undesirable surface finishes or material responses during machining operations.

All Quadrant materials are stress relieved to ensure the highest degree of machin-ability and dimensional stability. However, the relative softness of plastics (com-pared to metals) generally results in greater difficulty maintaining tight tolerances during and after machining. A good rule of thumb for tolerances of plastic parts is +/-.001" per inch of dimension although tighter tolerances are possible with very stable, reinforced materials.

When machining Plastic stock shapes, remember...• Thermal expansion is up to 10 times greater with plastics than metals• Plastics lose heat more slowly than metals, so avoid localized overheating• Softening (and melting) temperatures of plastics are much lower than metals• Plastics are much more elastic than metals

Getting started• Positive tool geometries with ground peripheries are recommended• Plastics Carbide tooling with ground top surfaces is suggested for optimum tool life and surface finish. Polycrystalline diamond tooling provides optimum surface finish when machining Celazole® PBI.• Use adequate chip clearance to prevent clogging• Adequately support the material to restrict deflection away from the cutting tool

CoolantsCoolants are generally not required for most machining operations (not including drilling and parting off). However, for optimum surface finishes and close toler-ances, non-aromatic, water soluble coolants are suggested. Spray mists and pressurized air are very effective means of cooling and cutting interface. General purpose petroleum based cutting fluids, although suitable for many metals and plastics, may contribute to stress cracking of amorphous plastics such as PC 1000 Polycarbonate, PSU 1000 Polysulfone, Ultem® 1000 PEI, and Radel® R PPSU.

Machining tips• Coolants are strongly suggested during drilling operations, especially with notch sensitive materials such as Ertalyte® PET-P, Torlon® PAI, Celazole® PBI and glass or carbon reinforced products.• In addition to minimizing localized heat-up, coolants prolong tool life. Two (flood) coolants suitable for most plastics are Trim 9106CS (Master Chemical Corp. - Per-rysburg, OH) and Polycut (Tullco -Savannah, GA). A generally suitable mist coolant is Astro-Mist 2001A (Monroe Fluid Technology - Hilton, NY).




296


DrillingWhen drilling engineering plastics, all drills, either twist or half-round, should have deep, highly polished flutes. Very sharp, high speed drills with a slow helix angle ground to a 90-118o point, a lip clearance angle of 9-15o and a 0o rake angle produce the best results. Carbide drills are recommended when doing a production lot. Heat build-up can be avoided if drills are kept sharp and the flutes are clear of chips.Forward travel of the tools should be held at about .005-.009"/revolution. Results of both drilling and reaming are improved if a water soluble oil or mist spray is used to lubricate and cool the material. Drilling with an in-out motion can help dissipate heat into the coolant. The insulating characteristics of plastics require consideration during drilling opera-tions, especially when hole depths are greater than twice the diameter. Small Diameter Holes (1/32" to 1"diameter) High speed steel twist drills are generally sufficient for small holes. To improve swarf removal, frequent pull-out (peck drilling) is suggested. A slow spiral (low helix) drill will allow for better swarf removal.

Large Diameter Holes (1"diameter and larger)A slow spiral (low helix) drill or general purpose drill bit ground to a 118o point angle with 9o to 15o lip clearance is recommended. The lip rake should be ground (dubbed off) and the web thinned. It is generally best to drill a pilot hole (maximum 1/2"diameter) using 600 to 1,000 rpm and a postive feed of 0.005" to 0.015" per revolution. Avoid hand feeding because of the drill grabbing which can result in microcracks forming. Secondary drilling at 400 to 500 rpm at 0.008" to 0.020" per revolution is required to expand the hole to larger diameters.

A two step process using both drilling and boring can be used on notch sensitive materials such as Ertalyte® PET-P and glass reinforced materials. This minimizes heat build-up and reduces the risk of cracking.1. Drill a 1"diameter hole using an insert drill at 500 to 800 rpm with a feed rate of 0.005" to 0.015" per revolution. 2. Bore the hole to the final dimensions using a boring bar with carbide insert with 0.015" to 0.030" radii at 500 to 1,000 rpm and a feed rate of 0.0005" to 0.010" per revolution.

Threading and TappingThreading can also be completed on conventional machinery such as automatic or semi-automatic equipment, and self-opening dies with high-speed chasers. In general, lubricants or coolants are not needed but they can be of assistance on extremely high speed operations. A slightly oversized tap is recommended to overcome the tendency toward recovery, although this property may be used to produce a self-locking thread. When threading long lengths of rod stock, a follow rest or support should be used to hold the work against the tool. When threading cast nylon on a lathe using conventional single-pointed tools, several successive cuts of .005 -.01" should be made. Finished cuts should not be less than .005" because of cast nylon's resilient nature.Threading should be done by single point using a carbide insert and taking four to five 0.001" passes at the end. Coolant usage is suggested. For tapping, use the specified drill with a two flute tap. Remember to keep the tap clean of chip build-up. Use of a coolant during tapping is also suggested.





297


ReamingMost of the engineering plastics can be reamed with either hand or collar reamers to produce holes with good finish and accurate dimensions. Expansion type ream-ers and standard .001-.002" oversize stub machine reamers can also be used. Helical flute reamers are recommended if there is an interruption in the I.D.. Cuts made with a fixed reamer tend to be undersized unless at least .005" is removed by the final reaming. With a .01-.02" per revolution feed rate and a .005-.01" depth of cut, reamer speeds of 250-450 fpm are recommended.Reaming PTFE / TFE is generally not recommended. The operation causes the material to compress, especially if the reamer is not exceptionally sharp. Also, PTFE's elasticity will cause holes to "fall in" creating undersize holes. If neces-sary, special reamers with a primary relief (clearance) angle can produce accurate holes. The use of an oversized reamer can correct undersized holes. Where hole diameter permits, a single point boring tool is recommended to finish the hole to close tolerances.


MillingSufficient fixturing allows fast table travel and high spindle speeds when end mill-ing plastics. When face milling, use positive geometry cutter bodies.

With our sole focus being plastics, we have developed a strong knowledge base on what works and does not work when machining plastic stock.




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TurningA tool-geometry of 0-5o back rake angle, 15-20o end relief angle and end cutting edge, and a 2-20o side relief angle with a slight nose radius will give good turning results. Although a rake angle of 0-5o is recommended, it is sometimes necessary to vary the angle to 0-5o. Varying is done to balance the cutting tool pressure on the material and results in better finish and size control. Surface speeds from 200-500 fpm with feed rates of .002-.010"/revolution do not require flood coolants and are most appropriate for fine finish turning. Higher speeds can be used with very low feeds for rougher cuts if a coolant is used. If a finishing cut is desired from a high speed operation, the feed must be dropped to a correspondingly lower value. Directing the chips/curl away from the work is often necessary to prevent it from restricting turning and boring operations. This can be accomplished by using an air jet or some other mechanical means. When turning a large diameter cast nylon, light cuts .625-.125" deep and light feeds .003-.007" per revolution are suggested. Satisfactory results can be obtained, however, using heavy cuts up to 3/8" deep and feed of .015" per revolution.

Saw CuttingBand sawing is versatile for straight, continuous curves or irregular cuts. Table saws are convenient for straight cuts and can be used to cut multiple thicknesses and thicker cross sections up to 4" with adequate horsepower. Saw blades should be selected based upon material thickness and surface finish desired.

Engineering plastics can be cut with band and circular saws. Blades should be very sharp and have sufficient kerf to clear the cut and allow chips to evacuate. For best results, use high speed steel rip or combination type circular saw blades having a 0o rake angle and a 3-10 tooth set. A carbide blade is recommended for production sawing. Bimetaloy or skip tooth saw blades with 2-4 teeth per inch are recommended for band saws. Hook or claw tooth blades are not recommended.

• Rip and combination blades with a 0o tooth rake and 3o to 10o tooth set are best for general sawing in order to reduce frictional heat.• Hollow ground circular saw blades without set will yield smooth cuts up to 3/4" thickness.• Tungsten carbide blades wear well and provide optimum surface finishes.




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Post AnnealingIf during the machining process significant material is removed, annealing is recommended to relieve machined-in-stress and minimize possibility of premature part failure.

ACRYLIC parts should be annealed at 175oF only after fabrication and polishing are completed. Anneal 10 hours for thicknesses up to .150", an additional 30 minutes for each 1/4" up to 1-1/2", and an additional hour for each 1/4" there-after. Parts should be supported while annealing takes place in an air medium. Slow cooling is also highly recommended.DELRIN® should be air annealed at 320oF for 30 minutes plus 5 minutes per 0.04" of wall thickness. It is important that the parts be uniformly heated and the oven capable of controlling the circulating air temperature to +5oF. Oil anneal-ing in an oil circulating bath at 320oF will require 15-20 minutes to come up to temperature plus 5 minutes per 0.04" of wall thickness. Uniform heating is important, and the parts should be restrained from contact with each other and the walls of the bath.NYLON should be annealed in the absence of air, preferably by immersion in a suitable liquid. A temperature of 300oF is often used for general annealing. Annealing time is 15 minutes per 1/8" of cross-section. When removed from the bath, the material should be allowed to cool in the absence of drafts. The choice liquid to be used as the heat transfer medium should be based on the following considerations:• Heat range and stability should be adequate• Should not attack NYLON• Should not give off noxious fumes or vapors• Should not present a fire hazardHigh boiling hydrocarbons, such as oils or waxes, may be used. HYDEX® 4101 can be annealed in air and oil. Use temperature of approximately 120oF. An annealing time of one hour per 1/8" of thickness.

Adhesive BondingThe non-stick and/or solvent resistant nature of acetal, nylon, cast nylon, and PTFE requires that part surfaces be specially prepared before adhesive bond-ing can occur. The surfaces can then adhere to like substrates or others such as wood, steel, and aluminum. Roughing techniques such as "satinizing" and sanding with a 280A grit emery cloth have been successful with acetal surfaces. "Satiniz-ing" is a chemical etching process developed by DuPont® for Delrin® acetal. In the process, a mildly acidic solution produces uniform anchor points on the surface. Finishes or cements bond mechanically to these anchor points so that strong adhesion is possible.Nylon and cast nylon can be roughened with a medium grit emery cloth, but must also be cleaned before and after roughening. Carbon tetrachloride* or methyl ethyl ketone solvents are recommended for cleaning.PTFE must be thoroughly cleaned with acetone or a similar solvent to remove grease and or other contaminants. Next, a sodium acid or other etching solution is used. To eliminate these steps toward bondability, Alro Plastics can provide PTFE sheet with one or both sides already etched for bonding.Parts of cast acrylic are easily cemented together or to other materials. Solvent type adhesives are often used to bond cast acrylic because it is soluble in chlori-nated and aromatic hydrocarbons. When used properly, they produce strong and transparent cemented joints.





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MachinabilityMATERIAL

RELATIVE MACHINABILITY( 1 to 10, 1 = EASIEST )

Acetron® GPCelazole® PBICorzan® CPVCDelrin®

Delrin® AFDelrin® AF BlendErtalyte® PET-PErtalyte® TXFluorosint® 500Fluorosint® 207HDPEKetron® PEEKKetron® PEEK30%GFKetron® PEEK30%CFKetron® PEEK HPVMC® 901, MC® 907 NylonNylon 101®

Nylatron® GS, GSMNylatron® GSM BlueNylatron® NSMPC 1000 PolycarbonateProteus® PolypropylenePSU 1000 PolysulfoneRadel® (PPSU)Ryton® PPSRyton® BG PPSTechtron® PPSTechtron® HPVTorlon® 4203 PAITorlon® 4301 PAITorlon® 4501 PAITorlon® 4503 PAITorlon® 4540 PAITorlon® 5530 PAITivar® 1000 NaturalTivar® H.O.T.Tivar® Ceram PTivar® Oil FilledTivar® DryslideTivar® ReprocessedUltem® 1000Ultem® 2300

1102111221115776112233333553655666811211277



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350 to 450.0055 to .015HSS, carbide

0° to 10°(positive)

Dry, air jet,vapor250 to 400.006 to .012HSS, carbide

0° to 10°(negative)

Dry, air jet,vapor300 to 600.006 to .015HSS, carbide10° to 20°0° to 10°(negative)

Dry, air jet,vapor300 to 450.005 to .015HSS, carbide

0° to 10°(positive)

Dry, air jet,vapor280 to 600.006 t .012HSS, carbide10° to 20°0° to 10°(negative)

Dry, air jet,vapor

Machining GuidelinesMtrl

This information is designed as a guideline and is not to be construed as absolute. Because of the variety of work and diversity of finishes required, it may be necessary to depart from the suggestions in the table. A good practice to follow is to run a test workpiece before starting a production run.

Sawing(Circular)

4000 to 6000Fast, smoothHSS, carbide20° to 30°0°

Slight

Dry, air jet,vapor8000 to 12000Fast, smoothHSS, carbide10° to 20°0° to 10°(positive)Slight

Dry, air jet,vapor8000 to 12000Fast, smoothHSS, carbide20° to 30°0° to 5°(positive)Heavy

Dry, air jet,vapor4000 to 6000Fast, smoothHSS, carbide20° to 30°15°(positive)Slight

Dry, air jet,vapor1650 to 5000Fast, smoothHSS, carbide15°0° to 8°(positive)

HeavyDry, air jet,vapor

Speed (sfpm)Feed (in./rev.)ToolClearanceRake

SetPoint Angle(deg.)Cooling









Lathe(Turning)

450 to 600.0045 to .010HSS, carbide10° to 25°0° to 5°

Dry, air jet,vapor300 to 600.003 to .008HSS, carbide10° to 20°0° to 5°




Dry, air jet,vapor

Lathe(Cutoff)

600.003 to .004HSS, carbide10° to 25°0° to 15°(positive)


Dry, air jet,water mixt.425 to 475.003 to .004HSS, carbide10° to 25°3° to 15° (positive)

Dry, air jet,vapor700.002 to .016HSS, carbide7° to 15°0° to 5°(positive)

Dry, air jet,vapor425 to 475.003 to .004HSS, carbide15° to 25°3° to 15°(positive)

Dry, air jet,vapor

Drilling300 to 600.004 to .015HSS, carbide10° to 25°0° to 10°(positive)

90 to 118Dry, air jet,vapor200 to 400Slow, steadyHSS, carbide12° to 15°0° to 15°(negative)

118Dry, air jet,vapor200 to 500.002 to .010HSS, carbide20°0° to 10°(negative)

90 to 118Dry, air jet,vapor180 to 450.004 to .015HSS, carbide10° to 15°0° to 5°(positive)90 to 110under 1/2"118 over 1/2"Dry, air jet,vapor200 to 600.004 to .020HSS, carbide10° to 20°0° to 5°(positive)

90 to 118Dry, air jet,vapor

Milling1000 to 3000.004 to .016HSS, carbide10° to 20°0° to 5°(negative)

Dry, air jet,vapor300 to 600.003 to .010HSS, carbide15°0° to 5°(negative)




Dry, air jet,vapor

Reaming

AC

ETA

LSA

CRY

LIC

SFL

UO

RO

CA

RB

ON

S (P

TFE)

NYL

ON

SPO

LYO

LEFI

NS

(UH

MW

)



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Drilling (Trouble Shooting)DIFFICULTY COMMON CAUSE

1. Incorrectly sharpened drill2. Insufficient clearance3. Feed to heavy1. Wrong type drill2. Incorrectly sharpened drill3. Feed to light4. Dull drill5. Web too thick1. Feed to heavy2. Clearance too great3. Too much rake (thin web as descibed)1. Too much clearance2. Feed light3. Drill overhang too great4. Too much rake (thin web as descibed)1. Feed too heavy2. Drill not centered3. Drill ground off-center1. Drill ground off-center2. Web too thick3. Insufficient clearance4. Feed rate to heavy5. Point angle too great1. Dull drill2. Too much clearance3. Point angle too small1. Feed to heavy2. Spindle speed to slow3. Drill enters next piece too far4. Cut-off tool leaves nib, which deflects drill5. Web too thick6. Drill speed to heavy at start7. Drill not mounted on center8. Drill not sharpened correctly1. Dull cut-off tool2. Drill does not pass completely through piece1. Feed too light of drill2. Spindle speed to fast3. Insufficient lubrication from coolant

Tapered Hole

Burnt or Melted Surface

Chipping of Surfaces

Chatter

Feed marks or Spiral lines on Inside Diameter

Oversize Holes

Undersize Holes

Holes NotConcentric

Burr at Cut-off

Rapid Dullingof Drill



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Turning & Boring (Trouble Shooting)DIFFICULTY COMMON CAUSE

1. Tool dull or heel rubbing2. Insufficient side clearance3. Feed rate to slow4. Spindle speed to fast1. Feed to heavy2. Incorrect clearance angles3. Sharp point on tool (slight nose radius required)4. Tool not mounted on center1. No chamfer provided at sharp corners2. Dull tool3. Insufficient side clearance4. Lead angle not provided on tool (tool should ease out of cut gradually, not suddenly)1. Too much positive rake on tool2. Tool not eased into cut (tool suddenly hits work)3. Dull tool4. Tool mounted below center5. Sharp point on tool (slight nose radius required)1. Too much nose radius on tool2. Tool not mounted solidly3. Material not supported properly4. Width of cut too wide (use 2 cuts)

Melted Surface

Rough Finish

Burrs at Edgeof Cut

Cracking orChipping of

Corners

Chatter

Cutting Off (Trouble Shooting)DIFFICULTY COMMON CAUSE

1. Dull tool2. Insufficient side clearance3. Insufficient coolant supply1. Feed to heavy2. Tool improperly sharpened3. Cutting edge not honed1. Tool rubs during its retreat2. Burr on point of tool1. Point angle to great2. Tool not perpendicular to spindle3. Tool deflecting4. Feed to heavy5. Tool mounted above/below center1. Point angle not great enough2. Tool dull3. Feed too heavy1. No chamber before cut-off diameter2. Dull tool

Melted Surface

Rough Finish

Spiral Marks

Concave orConvex Surfaces

Nibs or Burrs atCut-off Point

Burrs on OutsideDiameter



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Miscellaneous FormulasSaw Cutting and Kerf Line Whenever you cut up a full sheet of material into smaller pieces you lose some material due to the thickness of the blade. When the saw enters the material it chews up the material it is cutting through. This is referred to as the "Kerf Line" or wasted material. In order to properly yield out the correct amount of pieces one can expect from a full sheet you need to know how much Kerf to account for. The majority of our blades for our CNC Saws are .187"thick. You also need to factor in the cut tolerance as well, our standard cut tolerance is +1/16" / -0". With toleranc-es you want to shoot for the middle of the tolerance, so you have some flexibility either way.

Saw Blade (.187"thk) + Tolerance (.063") = .250" KERF Line.

We would then take the Kerf Line and add that number to each of our cut dimen-sions. For example, say our finished size is 7" x 11", and we will be cutting these out of 48" x 96" full sheets. So if you take the cut sizes and add the Kerf line you can then properly figure out the best possible yield from a full sheet of material.

7.00" + .250" = 7.250" and 11.00" + .250" = 11.250"

Now we take our full sheet sizes and divide them by the cut pieces with Kerf fac-tored in to figure out the best possible yield.

48" / 7.250" = 6 pcs and 96" / 11.250" = 8 pcs. Full sheet yield = 48 pcs48" / 11.250" = 4 pcs and 96" / 7.250" = 13 pcs. Full sheet yield = 52 pcs.

So the best yield is the second example, we could get 52 pcs from one full sheet of material if we cut it this way. If the total job was for 200 pcs, then we would need 4 sheets of material in order to get the 200+ pcs required. This is the same method we use when we are quoting our customers on any cut-to-size job.

The "kerf" line can be seen in the above photo. Notice the faint line following the blade, that is the kerf line, where the blade cut through the sheet of plastic material.



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TIVAR® - Expansion & Contraction Simplified TIVAR® 1000 UHMW is cut to size at the factory in a temperature of about 75 de-grees Farenheit. TIVAR® will expand when subjected to higher temperatures and contract at lower temperatures. The same effect occurs after TIVAR® is installed. A change in temperature from time of installation will cause the material to expand or contract.

Always work from the installation temperature.

Multiply the number of degrees of change between the install temperature and maximum operating temperature. x the length of the piece of TIVAR® in inches x .0001 (if the temperature is going warmer like 75 to 85 degrees) OR x .000078 (if the temperature is going colder, like 75 to 65 degrees)

Expansion Example:Installing at 78 deg F, the maximum operating temperature can reach up to 150 deg F, and the TIVAR® piece is 120"long. 150 deg F - 78 deg F = 72 deg F of temperature change 72 (deg F) x 120(") x .0001 = .864" of expansion

Contraction Example:Installing at 78 deg F, the lowest opearting temperature could reach -20 deg F, and the TIVAR® piece is 120"long. 78 deg F + 20 deg F = 98 deg F of temperature change 98 (deg F) x 120(") x .000078 = .917" of contraction

Miscellaneous Formulas



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Standard Edge Finishes

CHAMFERED EDGE CUT

ROUND OVER EDGE

REVERSE RADIUS EDGE

FINGERNAIL EDGE CUT

FULL RADIUSED EDGE

Generally called out as 1/8" x 45 degrees or 1/8" x 1/8". The typical chamfer cut uses a 45 degree bit, but some prints do call out different degrees. The chamfer dimension is generally called out from the surface of the material down to the specific size.

Usually used to break a sharp edge leftover from machin-ing the part. By going back thru and rounding over the edges it reduces the chance of getting your hand cut or sliced. Ideal for work surfaces or some machine guards. Generally called out by the size of the Radius needed, 1/8"Rad.

Not as common as the others, more for decoration than anything else. Basically just come by with a ball-end cut-ter and drop it down to the desired depth. May have seen these on a picture frame or something similar.

Similar to the Full Radius (below), it is a little less round. The radius is always larger than half the thickness of the material. So the radius does not blend into the thickness smoothly, it ends abruptly. Still leaves a nice rounded edge to reduce any sharp corners. This cut is a lot easier to do than the Full Radius.

In the case of the Full Radius, the radius is exactly half the size of the thickness of the material or the diameter and thickness are the same size. This allows the radius to flow perfectly and smoothly into the thickness of the material. This is a very hard cut for most Plastics, since the thickness of the material can vary as much as +/-10% on some Plastics.



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Processing Overview ....................................................308CNC Saw Cutting .........................................................308Rod & Tube Cutting ......................................................309Waterjet Cutting ............................................................309CAD / CAM Programming ............................................310CNC Routing ................................................................310CNC Milling ..................................................................311Plastic Welding .............................................................311Drilling & Tapping .........................................................311Bending & Gluing .........................................................312Processing Recap ........................................................312

Processing Services

Table of Contents

alroplastics.com




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Processing ServicesNo matter what your quantity, size or shape requirements are, simply provide Alro Plastics with your cut-to-size dimensions or a blue print of your fabri-cated part and let us do the rest. At Alro Plastics we are big believers in adding value to anything we do. Wether it is blanket orders, hold for release orders, or stocking programs we can help. We also offer cut-to-size pieces of sheet and rod, just give us the sizes you require and let us cut them for you.

We also have various pieces of pro-cessing equipment and deal with some of the best fabricators in the industry. We can help with any per print items that you may have as well. Simply submit a drawing or print of your item and fax it over to us. Or if you have electronic drawings, feel free to e-mail us your prints directly at [email protected]. We have invested in various CAD software packages so we can read any print formatted in either .dwg, .dxf, or .iges.

Every Alro Plastics location has a CNC Saw for cutting plastics to the desired sizes. Our CNC production saws are capable of holding tight tolerances while cutting material up to 7"thick and 14 feet wide/long. These saws are all computer controlled and built to handle a heavy workload on a daily basis.

With these heavy duty CNC saws we are able to cut thru a single block of 7" thick Nylon in one pass or we can stack mul-tiple sheets of 1/4" thick Acrylic and cut them in one, efficient step. These high precision CNC saws are designed to fast and productive. We pride ourselves on cutting and shipping the same day as ordered in most cases. With a few of our locations running two and even three shifts we are able to turnaround custom cut orders in a hurry. Along with our huge inventory of materials Alro Plastics can promise some of the fastest lead times in the industry. Give us a try on your next cut-to-size order and see what Alro can do for you!

CNC Precision Saws

CNC Saw Cutting Highlights• Quantities: 1 pc - 50,000 pcs• Thickness: 1/16" to 8" thick• Length/Width: 1/2" to 168"• Standard Tolerance: +1/16" / -0"• Tight Tolerances available by request• Multiple shifts for faster turnaround



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alroplastics.com

Processing Services

With plastic sheets and slabs being offered in thicker sizes every year and the growing number of materials that are challenging to cut with traditional meth-ods, Alro Plastics offers Waterjet cutting. The Waterjet is capable of cutting sheets up to 10" thick in a single pass to precise tolerances. This capability allows us to offer cut-to-size pieces beyond what our CNC saws can perform. Another advantage to Waterjet cutting is the ability to cut a wide range of chal-lenging materials with ease. Materials like fiberglass, G10, glass-filled plastics, urethane, neoprene, rubber and even foam can be cut on the Waterjet. These materials were difficult to cut in the past but with the Waterjet Alro Plastics is able to offer cut-to-size pieces in all these materials. This 5-axis machine can also do bevels and 3D cutting as well as "per print" cut-ting. We can upload drawings and prints to the Waterjet and cut out an assortment of shapes and contours as well as cut out holes and other shapes. This versatile machine allows us to offer even more unique services to our customers.For more information visit our website at alroplastics.com or send us a print to [email protected] today for a quote!

Waterjet Cutting

Waterjet Cutting Highlights• Quantities: 1 pc - 20,000 pcs• Thickness: 1/32" to 10" thick• Width: 1/2" to 78" wide• Length: 1/2" to 157" long• Standard Tolerance: +/- .015"• Tolerances may vary by material• Glass-filled, G10 and fiberglass• Urethane, rubber and foam

Alro Plastics also offers same day cutting and shipping on our Rod and Tube stock. We stock up to 12" diameter in some materials and have the capabilities to cut it up to 18" diameter in house.Our standard cut tolerance is always on the plus side so the pieces will never come in undersized. We also have the ability to cut U-channel, angle & various other profiles shapes on these saws.

Rod / Tube Cutting

Rod / Tube Cutting Highlights• Quantities: 1 pc - 10,000 pcs• Diameter: 1/8" to 18" diameter• Length: 1" long to 20 feet long• Standard Tolerance: +1/4" / -0"• Tight Tolerances available by request

We also drop tag and bin locate all of our cut off pieces to offer our customers smaller minimun orders. This is helpful to customers looking for a few pieces and prototype runs.



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Alro Plastics utilizes the latest CAD/CAM programming software to run our CNC equipment. We can accept customer supplied files in .DWG and .DXF formats and import the data directly into our machines. This software allows us to test run the program in the virtual world before wasting any material or labor time. Our customers can email us CAD data and prints to [email protected].

We are also ISO 9001:2008 certified, which means you can bank on receiving a quailty inspected, finished part from Alro Plastics.

CAD/CAM Programming

CAD/CAM Programming Highlights• Email: [email protected]• Acceptable Files: .DWG, .DXF, .IGES• Test run virtually to prevent errors• Ability to upload customer files directly• Store files electronically for reorders

Alro has multiple CNC Routers to machine custom plastic parts per print. These machines are capable of extremely close tolerances for milled, drilled and routed parts up to 120" x 144" x 4" thick can be achieved. Arcs, curves, slotted tracks, machine guards and conveyor parts are just a handful of the many parts we are capable of producing. E-mail us your drawings at [email protected], we accept .dwg, .dxf, and .iges files.

We take pride in being ISO certified and do everything in our power to meet the most demanding lead times. Our goal is to keep our lead times on CNC routered parts to 2 weeks or less from stock material. Give us a shot on your next fabricated plastic part and see if we can exceed your expectations.

CNC Routing

CNC Routing Highlights• Ability to machine plastics up to 4" thick• Mutli table routers for large production runs• Large 120" x 144" work surface• Automatic tool changers, hold up to 32 tools• Vast inventory of plastic cutting tools

Processing Services



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Processing Services

Alro Plastics has also invested in a Haas VMC to give usthe ability to machine small, intricate parts per print. The VMC is able to machine parts from 1/16” up to 6” thick. It also has a 32” wide x 60” long table surface to hold a wide variety of parts. With its automatic tool change and ease of programming, we are able to machine complicated parts to print in a single operation.

CNC Milling

CNC Milling Highlights• Automatic tool changers• Ability to machine from 1/16" to 6" thick• 32" wide x 60" long work surface• Ideal for prototypes & small, complex parts

Plastic Welding

Plastic Welding Highlights• Hot gas and modified extrustion welding• Done in house, better control of lead times• Many plastics can be welded• Pieces machined on routers for best finish• Experienced welders specializing in plastics

When most people hear the word welding they immediately think of steel and metal welding. Well, did you know that some plastics can also be welded? Polypropylene, polyethylene, PVC, PVDF, ABS and certain thermoplastics can all be welded.Alro Plastics has invested the time and resources to become very good at plastic welding and we offer this service to all of our customers. From the simple task of butt-welding two sheets together to make one longer sheet, to the com-plex process of creating custom fabri-cated tanks to print, we can do it all.

Our FlexArm equipment allows Alro Plastics to offer in house capability of part tapping and Helicoil inserts. The FlexArm keeps the Helicoil insertion tool perpendicular to the work piece. The depth control ability offers consistency from part to part whether tap-ping or inserting helicoils. A FlexArm Tapping Machine will take care of prep work such as reaming, chamfering and deburring.

Drill & Tapping

Helicoil Size Offerings• Standard: 8-32, 10-24, 10-32, 1/4-20, 3/8-20 and 1/2-13• Metric: M3-0.5, M4-0.7, M5-0.8, M6 x 1.0, M8 x 1.25 and M10 x 1.5



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alro.com alro.com

Bending & Gluing

Bending & Gluing Highlights• CNC machined edges for best bonds• Ability to heat bend items per print• Cold forming also available • Complete assembly of finished parts

Processing Services

Alro Plastics also offers our customers custom fabricated bent and glued parts to print. Some of our thinner gage plas-tics can be heat bent or cold formed on a press break, mostly our “See-through” materials like Acrylic, Plexiglas, Polycar-bonate and PETG.

We can also CNC Router these parts and assemble them together on custom fabricated jobs. ISO 9001 certified to ensure high quality finished parts in a timely manner. Please email us at [email protected] for a quote!

Processing RecapWhile our main focus is distribution and cutting to size, we also offer various other services that may be beneficial to your company. From standard routing and drill-ing to heat bending, flame polishing and assembly we can do it all. We can also supply turned parts to print, from small prototype runs all the way up to large screw machine production runs. At Alro we want to be your one stop shop for all your plastic items. Give Alro a try on your next processing job and let us exceed your expectations!

For the most up to date information on our processing equipment and capabilities please visit the Alro Plastics website and check out the Processing section.




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Key Suppliers / Manufacturers



314


Material Trade NamesA lot of plastic manufacturers have developed trade names for the materials they manufacture. In this section you will find the materials chemical name followed by some of the most recognized trade names and their manufacturers. This section is strictly for your reference only. Materials are listed in alphabetical order only, not by quality or popularity. While Alro Plastics does carry quite a few of these materials, we do NOT carry or have access to all of them. ABS (Acrylonitrile, Butadiene, and Styrene) Absylux® - Westlake Plastics Company Cycolac® - General Electric Royalite® - Spartech PlasticsACETAL Acetron® GP - Quadrant EPP Celcon® - Celanese Delrin® - (Dupont Resin) Pomalux® - Westlake Plastics Company Sustarin® C - Rochling Sustaplast Tecaform® - Ensinger Ultraform® - BASF ZLTM 900 - ZL Engineering ACRYLIC Acrylite® - Cyro Lucite® - Lucite International Plexiglas® - Arkema Inc. Polycast - Spartech Optix® - Plaskolite Inc.CORRUGATED PLASTIC SHEET CoroplastTM - Coroplast Gatorboard® - Gatorfoam Twinplast - TwinplastCPVC (Chlorinated Polyvinyl Chloride) Corzan® - Noveon Inc.CUTTING BOARD Densetec® Cutting Board - Polymer Industries King CuttingBoard® - King Plastic Sanalite® - Quadrant EPP Sanatec® - Vycom Corporation / Compression PolymersFIBERGLASS GRATING Chemgrate® - Fibergrate Duradek® - Strongwell Duragrid® - Strongwell Duragrate® - Strongwell GatorDeck® - Seasafe GatorGrate® - Seasafe Gridwalk® - American Grating, LLC Kordek® - Seasafe



315


Material Trade NamesFIBERGLASS PRODUCTS Dynaform® - Fibergrate Extren® - Strongwell Safplate® - Strongwell Safdeck® - Strongwell Safplank® - Strongwell Fiberbolt® - Strongwell Composilte® - Strongwell DuratreadTM - StrongwellHDPE (High Density Polyethylene) Densetec® - Polymer Industries Polystone® G - Rochling Sustaplast Tecafine® PE - EnsingerNYLON 6/6 (Extruded Nylon) Nylatron® GS - Quadrant EPP Polypenco Nylon 101 - Quadrant EPP Sustamid® 66 - Rochling Sustaplast Tecamid® - EnsingerNYLON 6 (Cast Nylon) MC 907 - Quadrant EPP Nycast® 6PA - Cast Nylons LTD Nylatron® GSM/NSM - Quadrant EPP Sustamid® G - Rochling Sustaplast Tecast VektonTM - Ensinger ZLTM 1100 - ZL EngineeringNYLON, OIL FILLED GREEN Nylatron® LIG - Quadrant EPP Nylatron® LFG (Food Grade) - Quadrant EPP Nyloil® - Cast Nylons LTD Nyloil® FG/MDX - Cast Nylons LTD Sustamid® 6G OL - Rochling Sustaplast ZLTM 1100 Oil - ZL EngineeringPBI (PolyBenzlmidazole) Celazole® - Quadrant EPP Victrex® - Victrex PLCPBT (PolyButylene Terephthalate) Hydex® 4101 and 4101 L - Ensinger PEEK (PolyEtherEtherKetone) Ketron® - Quadrant EPP Susta® PEEK - Rochling Sustaplast Tecapeek® - Ensinger Unitrex® PEEK - Nytef



316


PEI (Polyetherimide) Duratron® 1000 - Quadrant EPP Susta® PEI - Rochling Sustaplast Tempalux® - Westlake Plastics Ultem® Natural - Ensinger Unitem® PEI - NytefPET (Polyethylene Terephthalate) Ertalyte® PET - Quadrant EPP Sustadur® PET - Rochling Sustaplast Tecadur® PET - Ensinger ZLTM 1400 - ZL Engineering PETG (Polyethyleneterephtalate Glycol) Vivak® - Plaskolite Inc. Spectar® - Eastman Chemical CompanyPET-P (Polyethylene Terephthalate) Ertalyte® - Quadrant EPP PHENOLIC (Laminated Plastic Sheets) Acculam® - Accurate Plastics Micarta® - Westinghouse Norplex® - IL Norplex Phenolite® - National Vulcanized Fiber Co. Richlite® - Richlite Company Spauldite® - Spaulding Composites Inc. Texolite® - General Electric CompanyPOLYCARBONATE Lexan® - Sabic Makrolon® - Bayer MaterialScience PC 1000 - Quadrant EPP Sustanat® PC - Rochling Sustaplast Tecanat® - Ensinger Zelux® - Westlake PlasticsPOLYETHYLENE LDPE - Low Density Polyethylene HDPE - High Density Polyethylene HMW - High Molecular Weight Polyethylene VHMW - Very High Molecular Weight PE UHMW - Ultra High Molecular Weight PEPOLYPROPYLENE Polystone® P - Westlake Plastics Propylux® - Westlake Plastics Proteus® - Quadrant EPP

Material Trade Names



317


POLYSULFONE Ensifone® - Ensinger PSU 1000 - Quadrant EPP Sustaron® PSU - Rochling Sustaplast Termalux® - WestlakePPS (Polyphenylene Sulfide) Ensifide® - Ensinger Fortron® - Ticona / Celanese AG Sustatron® PPS - Rochling Sustaplast Techtron® PPS - Quadrant EPPPTFE (Polytetrafluoroehtylene) Enflon® - Enflo Teflon® - DuPont resinPVC (Polyvinyl Chloride) KomaDur® - Kommerling USAPVC FOAM SHEET Celtec® - Vycom Komatex® - Kommerling USA Intefoam® - Inteplast Palight® - Palram Americas Sintra® - Alcan Composites USA Inc. PVDF (Polyvinylidene Fluoride) Ensikem® Natural - Ensinger Hylar® PVDF - Solvay Plastics Kynar® PVDF - Quadrant EPP Susta® PVDF - Rochling Sustaplast ZLTM 1700 - ZL Engineering UHMW-PE (Ultra High Molecular Weight-Polyethylene) Polyslick® (UHMW) - Polymer Industries Polystone® M (UHMW) - Rochling Sustaplast TIVAR® (UHMW) - Quadrant EPP

Material Trade Names



318


Plastic materials are commonly used in processing equipment and products requir-ing various types of regulatory agency compliance. Our suppliers routinely work with these agencies to assure the widest variety of our products are recognized as being compliant - giving designers the broadest selection of canidate materials. A brief overview of the six most common agencies is provided below. Additionaly, we have specific product listings with Underwriters Laboratories (UL), American Bureau of Shipping (ABS), ASTM and many global manufacturers. Alro Plastics and our Suppliers can work with customers to develop unique product and quality specifications requiring testing, inspection and certifications. Such requests should be directed to Alro Plastics at (800) 877-2576.

FDAFDA (Food & Drug Association) takes responsibility for determining whether and how manufactured materials may be used in contact with food products. Definitions for proper use are found in a series of regulations published annually under Government Regulations CFR 21. The FDA provides certain specifications regarding composition, additives, and properties. A material which meets these standards can then be stated as FDA COMPLIANT. End-users should note that it is their responsibility to use the product in a manner compatible with FDA guidelines.

USDAUSDA (U.S. Department of Agriculture) has jurisdiction over equipment used in federally inspected meat and poultry processing plants, and over packaging materials used for such products. Materials used in this equipment are approved on an individual basis. Determining suitabiliy for use of components and the materials from which they are made is the responsibility of the equipment manufacturer. On request, Alro will sup-ply a "letter of guarantee" for a specific product listed as USDA compliant. This letter certifies that the material meets applicable FDA criteria. Supporting documentation as may be required by the Food Safety Inspection Service of USDA, is also available.

CANADA AGAgriculture Canada (Food Protection and Inspection Branch of the Candadian Gov-ernment) is the Canadian government agency equivalent to the USDA. As with the USDA, plastic materials are approved per material for a group of related applications, such as Acetron® GP acetal (material) for meat and poultry processing (application).

3A-DAIRY 3A-Dairy is a voluntary organization that provides standards of construction for milk, cheese, butter and ice cream processing equipment. The organization covers the requirements of plastic materials for multiple use as product contact surfaces in equipment for production, processing, and handling of milk and milk products. The criteria for approval of plastic materials are specified in 3A standard 20-18, and include: cleanability, bacterial treatment, repeat use conditions, and FDA compliance. Materials are tested for compliance by the material supplier. Supporting documentation must be available as required by a food inspector.

Product Compliance



319


NSFNSF (National Sanitation Foundation) sets standards for all direct and indirect drinking water additives. Manufacturers who provide equipment displaying the NSF symbol have applied to the NSF for device approval to a specific standard. The approval is issued for the finished product (device) in a specific use (application). To obtain device approval, all components within the device must comply with the Standard. Establishing compliance of the equipment's components can be accomplished in one of two ways: 1. The component has been tested to the Standard by the component supplier and is certified as such. 2. The equipment manufacturer must supply documentation that the component meets the Standard. If any testing is required, it must be completed by the equipment manufacturer. The NSF maintains numerous standards. Two standards which we frequently encounter and to which some of our products have been tested are: 51 Plastics in Food Equipment 61 Drinking Water System Components - Health Effects

USP Class VIUSP(U.S. Pharmacopoeia) Class VI judges the suitability of plastic material intended for use as containers or accessories for parenteral preperations. Suitability under USP Class VI is typically a base requirement for medical device manufacturers.

Product Compliance



320

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322


Product ComplianceFDA / USDA Compliant

ABSAcetal, NaturalAcetal, Filled

Acetron® GP NaturalAcrylic

Delrin® (Acetal) NaturalErtalyte® (PET-P)

Ertalyte® TXFluorosint® 207

HDPE Natural (FDA only)Hydex 202 (FDA only)

Hydex® 4101 (PBT)

Ketron® (PEEK) Unfilled (FDA)Kynar® (PVDF)

LDPE (FDA only)Makrolon® FD

Nylon 101® Natural (Extruded)Nylon MC® 907

Nycast® 6PA Natural (Cast)Nyloil® FG (Food Grade)

PET-PPolyethersulfone

PolysulfoneProteus® (Polypro) White

Proteus® (Polypro) Natural Homopolymer (FDA only)

PTFE FluorocarbonRulon® 641 (PTFE Filled)

Sanalite® Cut Board (HDPE)Sanalite® Cut Board (Polypro)TIVAR® Clean Stat (UHMW)

TIVAR® HOT (UHMW)TIVAR® 1000 Natural (UHMW)

UHMW-PE, Oil FilledUltem® 1000 (PEI)

Vivak® (PETG)

Acetal, NaturalAcetron® GP Natural

Delrin® (Acetal) NaturalHydex® 4101 (PBT)

Kynar® (PVDF)

Nylon 101® NaturalPolysulfone

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Ultem® 1000 (PEI)

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Acetron® GP NaturalAcrylic

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TIVAR® 1000 Natural (UHMW)

Ertalyte® TX GrayFEP Fluorocarbon

Hydex® 4101 (PBT)Ketron® (PEEK) Unfilled

Kynar® (PVDF)

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Delrin® (Acetal) NaturalErtalyte® (PET-P) Natural

NSF Compliant

3A Dairy & Food

Canada AG (Agriculture)Hydex® 4101 (PBT)

TIVAR® 1000 Natural (UHMW)



323


Chemical Resistance

Acetate Solvents PureAcetaldehydeAcetamideAcetic Solvents CrudeAcetic Solvents PureAcetic Acid 10%Acetic Acid 20%Acetic Acid 50%Acetic Acid 80%Acetic Acid GlacialAcetic AnhydrideAcetoneAcetophenoneAcetyl ChlorideAcetyleneAcrylonitrileAdipic AcidAlcohol AllylAlcohol AmylAlcohol ButylAlcohol EthylAlcohol MethylAlcohol PropylAllyl ChlorideAlumAlum AmmoniumAlum ChromeAlum PotassiumAluminum ChlorideAluminum FluorideAluminum HydroxideAluminum NitrateAluminum SulfateAmmonia AnhydrousAmmonia AqueousAmmonium BifluorideAmmonium CarbonateAmmonium ChlorideAmmonium Fluoride 10%Ammonium Fluoride 25%Ammonium HydroxideAmmonium MetaphosphateAmmonium NitrateAmmonium PersulfateAmmonium PhosphateAmmonium SulfateAmmonium SulfideAmyl Acetate

70o 122o 170o

TIVARUHMW

12**111111113****1111**11***111*111*11**1*1111*1

CHEMICAL

13**122222113****

NRNR11**31***111*111**1**1*11*1**

1 <15% loss in property values. Little or no chemical attack.

2 15-30% loss in propery values. Minor chemical attack.

3 30-50% loss in propery values. Moderate chemical attack.

NR Not Recommended. >50% loss in propery values.

* No data available.

NRNR**

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ProteusPolypropylene

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NR

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324


Chemical Resistance

Amyl ChlorideAnilineAniline HydrochlorideAntimony TrichlorideAqua RegiaArsenic AcidBarium CarbonateBarium ChlorideBarium HydroxideBarium SulfateBarium SulfideBeerBeet Sugar LiquorsBenzaldehydeBenzeneBenzene Sulfonic AcidBenzoic AcidBenzyl AlcoholBenzyl ChlorideBismuth CarbonateBoraxBoric AcidBromine LiquidBromine WaterButadieneButaneButyl AcetateButyl AlcoholButyleneButyl PhenolButyne DiolButyric AcidButyl AmineButyl EtherButyl ChlorideButyl PhthalateCalcium BisulfideCalcium BisulfiteCalcium CarbonateCalcium ChlorateCalcium ChlorideCalcium HyrdroxideCalcium HypochloriteCalcium NitrateCalcium SulfateCarbolic AcidCarbolic DioxideCarbolic Disulfide

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NRNRNR12122112

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NR

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NRNRNRNRNR1

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NR

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NRNR11

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NR

70o 122o 170o

TIVARUHMW

70o 140o 180o



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NR



325


Chemical Resistance

Carbon MonoxideCarbon TetrachlorideCastor OilCaustic PotashCaustic SodaCellosolvesChloral HydrateChloric AcidChlorinated WaterChlorine DryChlorine WetChloroacetic AcidChlorobenzeneChloroformChlorosulfonic AcidChrome AlumChromic Acid 10%Chromic Acid 30%Chromic Acid 40%Chromic Acid 50%Citric AcidCoconut OilCopper CarbonateCopper ChlorideCopper CyanideCopper FluorideCopper NitrateCopper SulfateCottonseed OilCresolCresylic AcidCroton AldehydeCrude OilCyclohexaneCyclohexanolCyclohexanoneDetergentDextrinDextroseDiacetone AlcoholDiazo SaltsDibutyl PhthalateDichlorobenzeneDichlorordifluoro MethaneDichloroethyleneDichlorothaneDiesel FuelDiethylamine

*3*11***122

NR22

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NR31*

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NR*

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NR23

NR13

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NRNR1132

NR111111311111

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NRNRNR111111111

NRNRNR2

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NR111212

NR2

NR*22

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NR*

NR*

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NRNRNRNR2

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NRNRNR*

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NRNRNRNR211111221

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NRNR21

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TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC



326


Chemical Resistance

Diethylene GlycolDiethyl CellosolveDiethyl EtherDiglycolic AcidDimethylamineDimethyl FormamideDimethyl SulfoxideDioctyl PhthalateDioxane 1,4DiphenylDiphenyl EtherDiphenyl OxideDipropylene GlycolDistilled WaterDizynilbenzeneEpichlorohydrinEthaneEthanolamineEthersEthyl AcetateEthyl AcetoacetateEthyl AcrylateEthyl AlcoholEthyl BenzeneEthyl BenzoateEthyl ButyrateEthyl ChlorideEthyl EtherEthyl SulfateEthylene BromideEthylene ChlorideEthylene ChlorohydrineEthylene DiamineEthylene DibromideEthylene DichlorideEthylene GlycolEthylene OxideFatty AcidsFerric Chloride (concent)Ferric NitrateFerric SulfateFerrous ChlorideFerrous SulfateFish SolublesFluoboric AcidFluorine Gas (dry)Fluorine Gas (wet)Flousilic Acid

**1**1*******1**1*21***1***

NR**2*1*31111111111

NR31

CHEMICAL

*************1*****1**********

NR****1311****11

NR**

*************1*****

NR@140

***************1**

Boiling

****1*

NR**

1*

NR1111

NR1

NRNR*11

NR131

NR1

NRNR1

NR22

NR3*

NR3

NR1221211111111

NRNR1

1*

NRNR112

NRNR***21

NR1*1*1**1*3

NR*

NR*

NRNR***31311111111**1

1*

NRNR***

NRNR****1

NR**2*2**2******

NR****

NR1*11111111**1

****2**

NRNR****1

NR****2*22***

NRNR*

NR*

NRNR*

NR1

NR11111111111

*******

NRNR****1

NR******

NRNR******

NR*

NR***1

NR1111111****

3*

NR1

NRNRNRNRNR*

NRNR21

NRNRNR3

NRNRNRNR1

NRNRNRNR3*

NRNRNRNRNRNR1

NR11111111

NRNR1

NR*

NR1

NRNRNRNRNR***31

NRNR****

NRNR1****

NR******

NR1*11111111

NR*3

**

NR1

NRNR*

NRNR**2*1

NRNRNR**

NRNRNR1***

NRNR*

NRNRNRNR

NR1

NR111111111

NR1

**

NR1

NRNR*

NRNR****1

NRNRNR**

NRNRNR2***

NRNR**

NRNR**

NR1*11111111**1

**

NR*

NRNR*

NRNR****1

NRNRNR**

NRNRNR*****

NR*******1*1111111****

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








327


Chemical Resistance

FormaldehydeFormic AcidFreon DryFreon WetFructoseFruit JuiceFurfuralGallic AcidGas ManufacturedGas NaturalGasoline (leaded)Gasoline (unleaded)GelatinGlucoseGlueGlycerineGlycolGlycolic AcidGreen LiquorHeliumHeptaneHexamineHexaneHexanol TertiaryHydrazineHydraulic Fluid (petroleum)

Hydrobromic Acid (37%)Hydrochloric Acid (>20%)Hydrochloric Acid (50%)Hyrdrocyanic AcidHydrofluoric Acid (>40%)Hydrofluosilicic AcidHydrofluorisilicic AcidHydrogen ChlorideHydrogen CyanideHydrogen FluorideHydrogen GasHydrogen PeroxideHydrogen Sulfide (wet/dry)HydroquinoneHydroxylamine SulfateHypo Sodium ThiosulfateHypochlorous AcidIodineIsobutyl AlcoholIsooctaneIsopropyl AcetateIsopropyl Alcohol

11**1111*

NR*111111***1*1**111111111111111***1*1*1

CHEMICAL

11**11*1***2***11***1*****11112**111*2*1*******1

****11***2*****11**********

Boiling

Boiling

********3*********1

11

NR111

NR1

NR*33111111112*213

NR1111111111111111111121

1NR*211*1

NR*

NRNR11*111**

NR*

NR2**211111111*121111112

NR31

2NR*211*1

NRNRNRNR11*111****

NR***3121211*1*1311*1*12

NR*1

11**11

NRNRNRNR1111*112**

NR*

NR2

NRNR11111**11*1111**22****

*2**11**

NR11111*11***

NR*

NRNRNR*12211**11*1211**

NRNR****

23**11

NR112221111111*3*22

NRNR22212

NR11121111111

NR21

NR1

2NR**11*1*1221112111*

NR*

NR2

NR*

NR2213

NR2*1*2111111

NR3*

NR2

11**11

NR111111111111*1*11***111

NRNR**1

NR11111111***1

NRNR**11

NR11*

NRNR1111111*1**1****11*

NR**1*1*11111

NR****

NRNR**11***

**11*********

NR*******

NR**1*1***11*

NR****

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








328


Isopropyl EtherJet Fuel (JP3,4,5)KeroseneKeytonesLactic AcidLacquer SolventsLPG (Propane)LardLauric AcidLauryl ChlorideLead AcetateLead MoltenLead NitrateLead SulfamateLimeLime SulfurLineoleic AcidLinseed OilLithium ChlorideLithium HydroxideLubricating OilLyeMachine OilMagnesium BisulfateMagnesium CarbonateMagnesium ChlorideMagnesium HydroxideMagnesium NitrateMagnesium SulfateMaleic AcidMalic AcidManganese ChlorideManganese SulfateMercuric ChlorideMercuric CyanideMercurous NitrateMercuryMethaneMethanolMethyl AcetateMethyl AcetoneMethyl AmineMethyl BromideMethyl CellosolveMethyl ChloraformMethyl Chloride WetMethyl Chloride DryMethyl Ether Keytone

1*1211*1**1

NR1**1*11111***11*11*1*1**11*1****2221

CHEMICAL

**3

NR1**1***

NR1****1***1***11**1******1**** * * *

NR***

***********

NR*****

NR***1******** * * * * * * * * * * * * * **** *

21121

NR12111

NR1111211111111111111121112111*12223

NRNR

NRNRNRNR1*2

NR111*1111*1**

NR112111111

NR**1112*1***

NR**

NR**

NR***2*****2***11*1***1

NR*111111***1112*1*********

**

NR*1**

NR2

NR1

NR****2

NR*****1111111***1111*1***2**

NR*

NR

**

NR*1**

NRNR*1**** *

NRNR*****1111111***1111*1*** * * * * * *

311

NR2

NRNR1111

NR211111112111111111112133111

NRNRNRNRNRNRNRNRNR

*11*3*

NR2111*2*2111*121121111111*2133113*** * * * * * *

NR11

NR1**1111

NR** **11**111111111111*111111***

NRNRNRNR*

NR

**1*1**1111**** *1***11111111111***111*1** * * * * * * *

***** * * * ****** * * * * ***** * * * *** * * * * * * * * * 1** * * * * * * *

Chemical Resistance

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








329


Methyl Isobutyl KeytoneMethyl SalicylateMethyl SulfateMethyl Sulfuric AcidMethylene ChlorideMilkMineral OilMixed AcidsMolassesMorpholineMonochloroacetic AcidMonochlorobenzeneMonochlorodifluoromethaneMonoethanolamineMotor OilMustardNapthaNapthaleneNickel ChlorideNickel NitrateNickel SulfateNitric Acid (100%)Nitric Acid (70%)Nitric Acid (50%)Nitric Acid (30%)Nitric Acid (10%)NitrobenzeneNitrous OxideOcenolOils and FatsOils, VegetablesOleic AcidOxalic AcidOxygenOzonePalmitic AcidParaffinPentanePerchloroethylenePerchloric AcidPetroleumPetroleum EtherPhenolPhenol Sulfonic AcidPhenylhydrazinePhosphoric Acid (10%)Phosphoric Acid (25%)Phosphoric Acid (50-100%)

NR***211*1*

NR2**1*11111

NRNR1111**111112*1*21111**111

CHEMICAL

*****13***

NRNR****1

NR1**** *11** * * * 11*3*** *1*

NR3**111

*****1

NR***

NR** * * *

NR** * * * * * * * * * * * * 3* ** * * * * * * * * * *

Boiling

Boiling

Boiling

NR111212

NR121

NR113132111

NRNR21121

NR11211321*

NRNR211**111

***1

NR12*121**231

NR2111**

NR11

NR**11211*2** ***1

NR**111

***1*2**1****2****111****1*** **2*1** * * * * * * * * * 111

NR*

NR1

NR1

NR*1**

NR****11111

NRNR111

NR*2

NR*211*1****

NRNR***111

***1*1

NR*1* * ** * * * 11111**211**

NRNR*

NR11*1****

NR** * * 112

NR11131131*2

NRNRNR1*

NRNR111

NRNR111

NR11211113213

NRNR3*

NR2

NR111

**

NR1

NR13

NR1*3***1***111**

NRNRNR*3121131

NRNR1***3**2*111

NR111

NR11*******1*1

NR111

NRNR111

NR1111111*1***

NR**1*

NR111

NR*

NR1

NR11*******1***111*******111111***********111

******** * ** * **1** * * * * * * * * * * * * ****1***** * * * * * * * * *

Chemical Resistance

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








330


PhosphorusPhosphorus TrichloridePhosphorus PentachloridePhotographic SolutionsPhthalic AcidPicric AcidPlating Solutions BrassPlating Solutions CadmiumPlating Solutions ChromePlating Solutions CopperPlating Solutions GoldPlating Solutions LeadPlating Solutions NickelPlating Solutions SilverPlating Solutions TinPlating Solutions ZincPotassium Acetate (50%)Potassium Aluminum Sulfate

Potassium Bicarbonate (60%)

Potassium Bichromate (5%)Potassium Bromide (10%)Potassium CarbonatePotassium ChloratePotassium ChloridePotassium ChromatePotassium CyanidePotassium Dichromate (5%)

Potassium FerricyanidePotassium FerrocyanidePotassium HydratePotassium HydroxidePotassium HypochloritePotassium IodidePotassium Nitrate (10%)Potassium PermanganatePotassium PersulfatePotassium SulfatePotassium SulfidePotassium SulfitePropanePropyl AlcoholPorpylene GlycolPropylene OxidePyridinePyrogallic AcidPyroligneous AcidResorcinolRosin

11*11***********1111111111111112211111111**1*1*1

CHEMICAL

11*11*** * * * * * * * * *1** * * 1* * * * * * * 1** * 1* * * * * 1* * * *2* *

****** * * * * * * * * ** * * * * * * * * ** * * * * 1* * * * * * * * * 1* * * *

NR@140

**

2NR112*11111111111111111111111*1

NR1111111211111111

**212*1111111111*111111111111*1*1121111

NR1221*211

**232*1111111111*111111111111***113*11**1** * * *1*

* * * * * * 11*1111111*1*111*11111******11111*21** * * * *

******11*1111111*1*111*11111*** * * *11111*

NR1* * * * * *

2NR311

NR1121111111121111111111111311111121133

NR3313

3NRNR11

NR112*2111111211111111111213*1111122

NRNRNR**31

NR

*NR*1*

NR1111111111*111111111111*1111111**11**

NR****

***1*

NR1111111111*111111111111*11*1111***

NR*** * * * *

*** * * *1121111121***1*** * * *1****

NR* * * * * * * * * * * * * * * *

Chemical Resistance

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








331


Salicylic AcidSalicylaldehydeSalt BrineSea WaterSewageSilicon OilSilver ChlorideSilver CyanideSilver NitrateSoap SolutionsSodium Acetate (60%)Sodium Acid SulfateSodium Benzoate (10%)Sodium BicarbonateSodium BichromateSodium BisulfateSodium BisulfiteSodium BorateSodium BromideSodium CarbonateSodium ChlorateSodium ChromateSodium CyanideSodium DichromateSodium FerricyanideSodium FerrocyanideSodium FluorideSodium HydroxideSodium HypochloriteSodium HyposulfiteSodium MetaphosphateSodium NitrateSodium NitriteSodium PerborateSodium PeroxideSodium PhosphatesSodium SilicateSodium SulfateSodium SulfideSodium Sulfite (90%)Sodium ThiosulfateSodium TetraborateSoy Bean OilStannic ChlorideStannous ChlorideStarchStearic AcidStoddard's Solution

**11*1*1111*111111*11*11***111111111111111* * * * 11

CHEMICAL

**11***1111** *1**1*11**1* * * 111**1*11* * * *11* * * * *3

**11* * * * * * * * * * * * * * *1** * * * * * 11* * * 1**1* * * * *1* * * * * *

11111111111111111111111111122*111121111111111111

2211112121111111111111111112**

NR11121111111*1112

NR

**111**12111112112111*121*12***111*1111222*11*3*

1*11*** * * 1**11*111111*111111***11** * *111* * *11*1*

1*11* * * * * 1* * 11*111111*111112***11****111** *11*1*

NR31111111121111111111*1111112221112111111111111

NR

*NR111

NR212131112111112*121112222111*2111111*1213*

**11*1*1111*11*111111*1111111*1111*111111**11**

NR

**11*1*1111*11*111111*1111111*1111*11111* **11***

***** * * * * * * * ***1 1 * * * * * * * * * * * * * * * * * * * * * * * * * *** * * *

Chemical Resistance

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








332


StyreneSugar JuiceSulfate LiquorSulfinolSulfurSulfur (Molten)Sulfur ChlorideSulfur Dioxide Gas (Wet)Sulfur Dioxide Gas (Dry)Sulfur TrioxideSulfuric Acid (10%)Sulfuric Acid (30%)Sulfuric Acid (60%) Sulfuric Acid (80%)Sulfuric Acid (100%)Sulfurous Acid (10%)Tall OilTannic AcidTanning LiquorTaritar OilTartaric Acid (10%)Tetrachloroacetic AcidTerachloroethaneTetrachloroethyleneTetraethyl LeadTetrahydrofuranTetrahydronaphthaleneTetraphosphoric AcidThionyl ChlorideTin TetrachlorideTitanium TetrachlorideTolueneTomato JuiceTributyl CitrateTributyl PhosphateTransformer OilTrichloroacetic AcidTrichloroethaneTrichloroethyleneTrichlorotrifluoroethaneTricresyl PhosphateTriethanolamineTriethylamineTriethylene GlycolTrisodium PhosphateTripopylene GlycolTrisodium PhosphateTung Oil

**1*1

NR*11*111111*11*1**2*21*31*11**1*3

NR*11**1*1*

CHEMICAL

** * *1

NR*11*111*

NR**1* * * * * * * * * * * * *3* * * 1*

NR** * * * *1*1*

*****

NR* * * * * * * * * * * * ** * * * * * * ** * * *

NR* * * * * * * * * * * * * * **

*11*1

NRNR11

NR11111111111*

NRNR233*

NR1

NRNR12212

NR311

NRNR1*111

****1**33*111121112*1* * *

NRNRNR**1**13

NRNR2*

NR*2*****1*

****1**

NR**1111

NR1112*1********1**1***

NR***

NR*****1*

****1

NR*1111112

NR1**1*

NR****

NR**

NR**

NR** * * * *

NR**

NR****1*

****1**1111222

NR1**1* * * * * * * * * * * * * * * * * * * * * * * * * * * 1*

NR21*1

NR3

NR111111

NR1111

NR1

NRNRNR2

NR**

NR2

NRNR13

NRNRNRNRNRNRNRNR12*212

**2*1*

NR*111111

NR1111*2* * *

NR****2** *

NR* * * * * * * * 33**12

**1**

NR1

NR111111

NR1111*1***1

NR**

NR*

NRNR1*

NR11*

NR**

NR1***1*

**1** * 1**11111*1111*1**** *******1**1* * * * * * * * * *1*

*** * * * * * * *1*22**111* * * * ** * * * * * * * * * * * * * * * * * * * * * * *

Chemical Resistance

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC








333


TurpentineUndecanolUreaUrineVarnishVinegarVinyl AcetateVinyl ChlorideVinylidene ChlorideWater, FreshWater, Acid MineWater, DistilledWater, DeionizedWater, DemineralizedWater, SaltWhiskeyWhite LiquorWhite SpiritWineXyleneZinc ChlorideZinc CyanideZinc MoltenZinc NitrateZinc StearateZinc Sulfate

1*1111*1*111**11

NR1131*

NR**1

CHEMICAL

3**1*1*

NR*111**1**31

NR1*

NR***






NR********1********

1 to 160

***

NR***

2211112*

NR1111111111

NR11

NR111

NRNR11*1

NR**1111111111*11*1*1

**11*1***1111111*11*11*1*1

NR*11*12**1111111**1

NR1*

NR1*1

**11*1

NR**111111** * **1**1*1

2121

NR1

NRNRNR1111111111

NR11

NR111

33

NR1*1***1111111111*11*121

1*11*1

NR**11111111*1

NR1*

NR1*1

**11*1***11111111*1*1**1*1

*********1

NR** * * * * * * * * ** * *1

The chemical resistance of plastics can be difficult to predict. It is dependent upon: temperature, time of exposure, chemical concentration, and stress on the material. Increases in any of these factors may result in reduced chemical inertness. This table is intended as a guide only, and not intended as an alternative to actual testing. Alro Plastics and our suppliers highly recommend actual testing which rep-resents the only method of evaluating suitability for use in your specific application.

Chemical Resistance

70o 122o 170o

TIVARUHMW

70o 140o 180o



70o 140oPVC

70o 170o 210o

CorzanCPVC



334


Acetaldehyde Aq.Acetamide Aq.Acetic Acid Aq.AcetoneAcrylonitrileAlcohols, AliphaticAllyl ChlorideAlly AlcoholAluminum Chloride Aq.Aluminum Sulfate Aq.Ammonia Aq.Ammonia GasAmmonium Carbonate Aq.Ammonium Chloride Aq.Ammonium Chloride Aq.Amyl AcetateAmyl AlcoholAnilineAntimony Trichloride Aq.Barium Chloride Aq.Barium Sulfate Aq.Barium Sulfide Aq.BenzaldehydeBenzeneBenzenesulfonic AcidBenzyl AlcoholBenzzoic Acid Aq.Beverages Aq. AlcoholBeverages Aq.CarbonatedBitumenBleaching LyeBleaching LyeBoric Acid Aq.Boron TrifluorideBromine Aq.Bromine Liq.ButanolButyl AcetateButyl PhthalateButylene GlycolButylamineButyric Acid Aq.Butyric AcidButyrolactoneCalcium Chloride Aq.

405010

101010

101037

10101010

SAT

1010010

30

20Conc

10

CHEMICAL

A No attack, possibly slight absorption. Negligible effect on mechanical properties B Slight attack by absorption, some swelling and a small reduction in mechanical properties likely. C Moderate attack or appreciable absorption; material will have limited life. D Material will decompose or dissolve in a short period of time. * No Data Available Aq. = Aqueous Solution Sat = Saturated Aqueous Solution Conc = Concentrated Aqueous Solution

BACAABC*AAACADDB*CDD*AAADCCBBBCCDDDDBADAADD*D

BACAAB*BAAABABBDACDBA*CA*DDBBBBBDDDDBB*B*BBAA

AACA*A***AAD*AAA*B*AA*AACA*AAACC**DDAA**DA*AA

A*BBBA*AA*AAAAA**A** * *AA*AAAA* * *A* * *BA*B***BA

D*BDDA*BAA*DBAADBCAA**DDDDDAA***A*DDAD*BDDDCA

Con

cent

ratio

n W

eigh

t, %

D*AC*A* * * * * ** * *B**** **DD***AA***** **AB*AD****

**ADDA***A*B*A*DA*DA***D***AA*****A*BD******A

AAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA***AAAAAAAAA

A*AAAA*AAAA*AAAAAA*A**BAAAAAA***A*AAAABABAA*A

AAAAAAAAAAAAAAAAAAAAAAAADAAAAAAAA*BDAAAAAAAAA

A*AAAA*AAABCAAAAAA*AAAAADA*AA*A***A*AAA*A**AA

Nyl

on 1

01,

Nyl

atro

n® G

S

MC

901

, MC

907

Nyl

atro

n® G

SM,

GSM

Blu

e,N

ylat

ron®

NSM

Ace

tron

® G

P A

ceta

l, D

elrin

®

Erta

lyte

® P

ET-P

, Er

taly

te®

TX

PC 1

000,

Poly

carb

onat

e

PSU

100

0,Po

lysu

lfone

Ulte

m® 1

000

PEI

Fluo

rosi

nt® P

TFE

Tech

tron

® P

PS

Ket

ron®

PEE

K

Torlo

n® P

AI

Cel

azol

e®

Poly

benz

imid

azol

e

**BAA*****CC***************AA*******A**A*****

Chemical Resistance



335



20

1010

10

10100

10101

10Sat

100.510Sat

90

96

CHEMICAL

DDAAAA*A*DDD*AADADBCAADDD*B*ABAAAAAAAAAAAAABA

DDAAA*A*CCDDDACC*CBCA*D**B*BABAAAAAABAB*AAABA

ADAAAA*A*D*DDACD*BA*****AAA*AAAAAAADAAA*AAAAA

*A**AA*A*****AD**AAA****AA**AAA*A*ABAA*BAAAAA

*A*DD**A***DBDD*AAA**DD*AA**BCDAADDDAA*DDDAAA

Con

cent

ratio

n W

eigh

t, %

****A* * * * * * * * *D**AA*********AA*AABDD*A*DD*AAA

*B**A******D*DD**AAA**D*A***BADAA*DDBA*DDDBAA

AAA AAAAA*AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAA***A***AAD*AAAA*A*AAAAAAAAA*B**A*AAAAAA

AAAAAAAAAAADAAADAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

*A**A ********AA**A**********AAA**A*AAA*A*AAAA

****A* * * * * * *A*A***A** * * * * * * * AAAAA*AA*A****AAA

Calcium Chloride (in Alcohol)

Calcium HypochloriteCamphorCarbon DisulphideCarbon TetrachlorideCarbonic Acid Aq.Carnalite Aq.Castor OilCatecholChloroacetic Acid Aq.Chloral HydrateChlorine Aq.Chlorine GasChlorobenzeneChloroformChlorosulfonic Acid AqChrome Alum Aq.Chromic Acid Aq.Citric Acid Aq.Citric Acid Aq.Coconut OilCreosoteCresolsCresylic AcidCupric Chloride Aq.Cupric Sulfate Aq.Cupric Sulfate Aq.Cupric Sulfate Aq.CyclohexaneCyclohexanolCyclohexanoneDecalinDetergents, OrganicDibutylphthalateDichlorordifluoro MethaneDichloroethyleneDiethyleneglycol Aq.Diesel OilDimethyl CarbinolDimethyl AnilineDimethyl FormamideDioxaneEdible OilsEthanol, DenaturedEther, Diethyl

Chemical Resistance

Nyl

on 1

01,

Nyl

atro

n® G

S

MC

901

, MC

907

Nyl

atro

n® G

SM,

GSM

Blu

e,N

ylat

ron®

NSM

Ace

tron

® G

P A

ceta

l, D

elrin

®

Erta

lyte

® P

ET-P

, Er

taly

te®

TX

PC 1

000,

Poly

carb

onat

e

PSU

100

0,Po

lysu

lfone

Ulte

m® 1

000

PEI

Fluo

rosi

nt® P

TFE

Tech

tron

® P

PS

Ket

ron®

PEE

K

Torlo

n® P

AI

Cel

azol

e®

Poly

benz

imid

azol

e



336



Ethyl AcetateEthyl ButyrateEthyl ChlorideEthylene ChlorohydrineEthylene ChlorideEthylene DiamineEthylene DichlorideEthylene Glycol Aq.Ethylene PropionateFerric Chloride Aq.Ferric Chloride Aq.Ferric Chloride Aq.Ferrous Chloride Aq.FluorineFlousilicic Acid Aq.FluothaneFreon 12 (Arcton 12)Formaldehyde Aq.Formic Acid Aq.Formic Acid Aq.Fruit JuicesFurfuralGasolineGlycerineHeptaneHexaneHydrobromic Acid Aq.Hydrochloric Acid Aq.Hydrochloric Acid Aq.Hydrochloric Acid Aq.Hydrofluoric Acid Aq.Hydrogenated Vegetable Oils

Hydrogen Peroxide Aq.Hydrogen Peroxide Aq.Hydrogen Peroxide Aq.Hydrogen Sulfide Aq.HydroquinoneIodine (in Alcohol)Iodine (in Pt. Iodine) Aq.Iso OctaneIsopropyl AlcoholIsopropyl EtherLactic Acid Aq.Lactic Acid Aq.Lead Acetate Aq.

96

510Sat10

10

103

10Conc

100.42

104

0.513

Sat

3

109010

CHEMICAL

AA*DBBBAABBCBDDAAADDAAAAAADBCDDADDDCBDDABAACB

A*A*BA*B*B*CCDCAABDDBBABAACBDDCA*CCCBDCABAADB

C*A*AABA*AA*AD**AADDAAAAAADCDDDAABBC***AAAA*A

A***C**A*A******AABCA*AAAA*ABCBAAAAC***AAAA**

DD*DCCDB*AA***A*DAABA*DAAA*AAAA*AAAA*DDAAAA**

Con

cent

ratio

n W

eigh

t, %

BB**CCDD***** * * * *AAA**B*AA*AAA**AAA** * *BAA***

DD**CB*A*AA*****AC*DADBBABBAAAA*AAA****BBCA**

AAAAAAAAAAAAACBAAAAAAAAAAAAAAACAAAAAAAAAAAAAA

A*A*ADBA*AAAA*A*BAAAAAAAAABAABBAAAAA***AAAAAA

AAAAAAAAAABBAD*AAABBAAAAAADAAADAAAAAAAAAAAAAA

AAA*ADAAAAAAA****ACCABAAAAAAAA*A* * * * * * *AAAAAA

****A*AA** * * * * **A*DD**A*AA*BDD**AAA****AAA***

Chemical Resistance

Nyl

on 1

01,

Nyl

atro

n® G

S

MC

901

, MC

907

Nyl

atro

n® G

SM,

GSM

Blu

e,N

ylat

ron®

NSM

Ace

tron

® G

P A

ceta

l, D

elrin

®

Erta

lyte

® P

ET-P

, Er

taly

te®

TX

PC 1

000,

Poly

carb

onat

e

PSU

100

0,Po

lysu

lfone

Ulte

m® 1

000

PEI

Fluo

rosi

nt® P

TFE

Tech

tron

® P

PS

Ket

ron®

PEE

K

Torlo

n® P

AI

Cel

azol

e®

Poly

benz

imid

azol

e



337


Nyl

on 1

01,

Nyl

atro

n® G

S

MC

901

, MC

907

Nyl

atro

n® G

SM,

GSM

Blu

e,N

ylat

ron®

NSM

Ace

tron

® G

P A

ceta

l, D

elrin

®

Erta

lyte

® P

ET-P

, Er

taly

te®

TX

PC 1

000,

Poly

carb

onat

e

PSU

100

0,Po

lysu

lfone

Ulte

m® 1

000

PEI

Fluo

rosi

nt® P

TFE

Tech

tron

® P

PS

Ket

ron®

PEE

K

Torlo

n® P

AI

Cel

azol

e®

Poly

benz

imid

azol

e


Lead StearateLinseed OilLithium Bromide Aq.Lubricating Oils (Petro)Magnesium Chloride Aq.Magnesium Hydroxide Aq.Magnesium Sulfate Aq.Maleic Acid Aq.Malonic Acid Aq.Manganese Sulfate Aq.Mercuric Chloride Aq.MercuryMethanolMethyl AcetateMethyl Ethyl KetoneMethylpyrrolidoneMethylene ChlorideMethyl Phenyl EtherMilkMineral OilsNaphthaleneNickel Sulfate Aq.NicotineNitric Acid Aq.Nitric Acid Aq.NitrobenzeneNitromethaneOleic AcidOxalic Acid Aq.OzoneParaffinPerchloroethylenePerchloric Acid Aq.Petroleum EtherPhenol Aq.Phenol Aq.Phenol (Molten)Phosphoric Acid Aq.Phosphoric Acid Aq.Phosphoric Acid Aq.Phthalic Acid Aq.Phthalic DioctylPotassium Acetate Aq.Potassium Bicarbonate AqPotassium Bromide Aq.

50

101010

ConcConc

106

10

0.110

10

10

675

0.33

10Sat

506010

CHEMICAL

AADAAAA**ACAAAAABAAAAADCDCAACCABDADDD*DDBAAAA

AADAAAACCADABAAAB*AAAADCDBBABCABCADDDBCDBAAAA

*AAAAAA**ABAAAB*C*AAA**DDB*ACCABCADDDCCDA*AAA

***AAB***A*AAAA*DAA*A**BCDBA*AAAA*ACCAAB***AA

*A*AA* * * * * AABDD*D*AADA*AADAAADAC*ADDDAAA** * * A

Con

cent

ratio

n W

eigh

t, %

***A** * * * ***ABD*C*AAD**AAD* * * * AC***DDAAA*** * *

*A*AA***B***B*BDD*AAD**ACDDAAAA****DDAAA* * * * *

AAAAAAAAAAAAAABAAAAAAA*AAAAAAAAAAAAAAAAAAAAAA

*A*AAAA* * * *AAABAAAAAAA*ABAAAA*AA*A* * *AAA*A*AA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAABDBAAAAAAAA

***AADA******AA*AAAA***AAAA***AA*A***AAA**AAA

***A* * * * * * * * A*A*C*AA

BC*****AA

AA

BCC* * * **

Chemical Resistance



338



Potassium Carbonate AqPotassium Chloride AqPotassium Dichromate AqPotassium Ferricyanide Aq

Potassium Ferrocyanide Aq

Potassium Hydroxide AqPotassium Hydroxide AqPotassium Nitrate AqPotassium Permanganate Aq

Potassium Sulfite Aq.Potassium Sulfite Aq.Propane GasPyridineResorcinolSalicylic AcidSilicone FluidsSilver NitrateSoap SolutionsSodium (Molten)Sodium Acetate Aq.Sodium Benzoate Aq.Sodium Bicarbonate Aq.Sodium Bisulphite Aq.Sodium Bromide Aq.Sodium Carbonate Aq.Sodium Carbonate Aq. Sodium Chlorate Aq.Sodium Chloride Aq.Sodium Chloride Aq.Sodium Cyanide Aq.Sodium Hydroxide Aq.Sodium Hydroxide Aq.Sodium Hypochlorite 15% CI (Chlorine Bleach)Sodium Nitrate Aq.Sodium Perborate Aq.Sodium Phosphate Aq.Sodium SilicateSodium Sulfate Aq.Sodium Sulfide Aq.Sodium Thiosulfate Aq.Stannic Chloride Aq.Stannic Sulfate Aq.Stearic AcidStyrene (Monomer)

60905

30301050101

Conc90

60105010102050101090101050

501090

9090101010

CHEMICAL

AACAACCADAAAADAAAA*AAAAAAAAAAACDD

ABAAAAADDAA

AABBBAAACA*AADAAAA*B*AABB*BBB*DDC

A**AA*A*CAA

AAA**ADBA**AB*DAAACAAADAAAAAAADDD

AA****AD*AA

AAAA*CCAA**A**AAAA*AAAAAA**AA*CCA

A**AABA***C

*AA**CDAA**AD**AAA***AA***AAAACDA

C**AA*AA**D

Con

cent

ratio

n W

eigh

t, %

A****A* * * * * * * * * * * A* * * * * * * * * * * * AD*

* * * * * * *A* * *

*****ABAA***D****A* * * * * * * * * A**ACA

* * *B**AA* * *

AAAAABCAAAAAAAAAAABAAAAAAAAAAABCA

AAAAAAAAAAA

AAA**AAAAA*A***AAA*A*AAAAAAAAAABA

A* * AAAAAA*A

AAAAAAAAAAAAAAAAAADAAAAAAAAAAAAAA

AAAAAAAAAAA

AAA**DD*AAA*D**AAA*AAAAAAAAAA*DDA

* * * * AA* * * * *

**** * * * * * * * A** *A*A* * * * * * A* * * * *BCB

* * * * * * *A* * *

Chemical Resistance

Nyl

on 1

01,

Nyl

atro

n® G

S

MC

901

, MC

907

Nyl

atro

n® G

SM,

GSM

Blu

e,N

ylat

ron®

NSM

Ace

tron

® G

P A

ceta

l, D

elrin

®

Erta

lyte

® P

ET-P

, Er

taly

te®

TX

PC 1

000,

Poly

carb

onat

e

PSU

100

0,Po

lysu

lfone

Ulte

m® 1

000

PEI

Fluo

rosi

nt® P

TFE

Tech

tron

® P

PS

Ket

ron®

PEE

K

Torlo

n® P

AI

Cel

azol

e®

Poly

benz

imid

azol

e



339



SulfurSulfur Dioxide (Dry Gas)Sulfuric Acid Aq.Sulfuric Acid Aq.Sulfuric Acid Conc.Sulfurous Acid Aq.TallowTarTartaric Acid Aq.TetrachlorethyleneTetrahydrofuranTetralinThionyl ChlorideThiopheneTolueneTransformer OilTrichlorethyleneTriethanolamineTurpentineTrisodium Phosphate Aq.UreaVaselineVegetable OilsVinegarVinyl ChlorideWaterWax (Molten)White SpiritWines & SpiritsXyleneXylenolZinc Chloride Aq.Zinc OxideZinc Sulfate

10025

10

10

95

10

10

CHEMICAL

ACCDDAABBAAADAAABAA*AAACAAAABADCAA

AACDD*ABACAAC*AABAABAAACAAAABADBA*

ADDDDDAAAABAB*BADAAAAAAB*AAAAAADCC

ABAAC* * * * BAA**A*BB*AAAAA*AA*AA*A**

AAAADAA*ADD* * DDADDBAAAAA*AA*ADDA*A

Con

cent

ratio

n W

eigh

t, %

**AADAA**A* * * * D*DD* * * AAA*AA*ACBA* *

* * AADAA**D* * * * DADCC**AA**AA* * DDA* *

AAAAAAAAABAAAAAAAAAAAAAAAAAAAAAAAA

*AAABAAAA*A** *AAAAAAAAAAAAAAAA*AAA

AAAADAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

*AAA* * AA* * A* * * AAADA* * AAA*AA*AAA* * *

**BB*BA* * * A* * * A* * * * * *AAA*AA*AAA* * *

Chemical Resistance

Nyl

on 1

01,

Nyl

atro

n® G

S

MC

901

, MC

907

Nyl

atro

n® G

SM,

GSM

Blu

e,N

ylat

ron®

NSM

Ace

tron

® G

P A

ceta

l, D

elrin

®

Erta

lyte

® P

ET-P

, Er

taly

te®

TX

PC 1

000,

Poly

carb

onat

e

PSU

100

0,Po

lysu

lfone

Ulte

m® 1

000

PEI

Fluo

rosi

nt® P

TFE

Tech

tron

® P

PS

Ket

ron®

PEE

K

Torlo

n® P

AI

Cel

azol

e®

Poly

benz

imid

azol

e



340


Plastic Weight Chart

All weights listed above are aproximate and should be used for reference only. Some materials are made by multiple different manufacturers, so weights may vary from mill to mill. If you are in need of more precise weights, contact an Alro Plastics Sales representative and they will be able to provide the most accurate information.

The materials above represent the most common plastics. If you need a weight for a plastic that is not shown above feel free to contact Alro Plastics and we will provide that information for you. Weights will differ if the material in question has any fillers added, like glass filled or carbon filled. All above plastics represent the virgin or unfilled version of the material.

Some materials listed above may or may not be in stock and some may be custom runs. The chart is just for reference only and should be used to help calculate shipping rates and such.

1/16"1/8"3/16"1/4"3/8"1/2"5/8"3/4"7/8"1"1-1/8"1-1/4"1-3/8"1-1/2"1-5/8"1-3/4"2"2-1/4"2-1/2"2-3/4"3"3-1/4"3-1/2"4"4-1/2"5"5-1/2"6"7"8"

0.320.630.941.261.892.523.153.784.415.045.676.306.937.568.198.82

10.0811.3412.6013.8615.1216.3817.6420.1622.6825.2027.7230.2446.00

n/a

THICK HD

PE

NYL

ON

AC

ETA

L

AC

RYLI

C

UH

MW

-PE

POLY

CA

RB

ON

ATE

POLY

PRO

PYLE

NE

PHEN

OLI

C

PTFE

/ TF

E

AB

S

PVC

0.490.991.481.982.973.964.955.946.937.928.919.90

10.8911.8812.8713.8615.8417.8319.8021.7823.7625.7427.7231.6835.6439.6043.5647.52

n/an/a

0.390.781.161.552.333.103.884.655.426.206.977.758.529.29

10.0710.8412.3913.9415.4817.0318.5820.1321.6824.7727.8730.9734.0637.16

n/an/a

0.400.791.191.592.383.173.964.755.556.347.137.928.729.51

10.3011.0912.6814.2615.8417.4319.0120.6022.1825.3528.5231.6834.8538.02

n/an/a

0.300.600.891.191.782.382.973.564.164.755.355.946.547.137.738.329.51

10.7011.8813.0614.2615.4516.6419.0121.3923.7626.1428.52

n/an/a

0.350.701.051.402.102.803.494.204.925.606.326.997.738.409.139.7811.1812.6413.9815.4516.8518.2619.6622.3625.2828.1030.8933.70

n/an/a

0.751.502.242.994.495.987.478.97

10.4611.9613.4514.9416.4417.9319.4220.9223.9126.8929.8832.8735.8638.8541.8447.8153.7959.7665.7471.72

n/an/a

0.470.941.401.872.813.754.685.626.567.498.439.36

10.3011.2312.1713.1114.9816.8518.7220.6022.4724.3426.2129.9633.7037.4441.1944.93

n/an/a

0.480.961.431.912.863.824.775.736.687.648.599.54

10.5011.4512.4113.3615.2717.1819.0820.9922.9024.8126.7230.5334.3538.1641.9845.80

n/an/a

0.320.630.941.261.892.523.153.784.415.045.676.306.937.568.198.82

10.0811.3412.6013.8615.1216.3817.6420.1622.6825.2027.7230.24

n/an/a

WEIGHT CHART FOR PLASTIC SHEET (LBS/SQFT)

0.390.781.161.552.333.103.884.655.426.206.977.758.529.29

10.0710.8412.3913.9415.4817.0318.5820.1321.6824.7727.8730.9734.0637.16

n/an/a



341


Plastic Weight Chart

1/8"3/16"1/4"3/8"1/2"5/8"3/4"7/8"1"1-1/8"1-1/4"1-3/8"1-1/2"1-5/8"1-3/4"2"2-1/4"2-1/2"2-3/4"3"3-1/4"3-1/2"4"4-1/2"5"5-1/2"6"6-1/2"7"7-1/2"8"8-1/2"9"9-1/2"10"12"

0.0060.0130.0230.0520.0930.1450.2080.2830.3700.4680.5780.7000.8330.9771.1331.4801.8732.3132.7983.3303.9084.5335.9207.4939.25011.19313.32015.63318.13020.81323.68026.73329.97033.39337.00044.000

DIA. HD

PE

NYL

ON

AC

ETA

L

AC

RYLI

C

UH

MW

-PE

POLY

CA

RB

ON

ATE

POLY

PRO

PYLE

NE

PHEN

OLI

C

PTFE

/ TF

E

AB

S

PVC

0.0050.0110.0200.0450.0800.1250.1800.2450.3200.4050.5000.6050.7200.8450.9801.2801.6202.0002.4202.8803.3803.9205.1206.4808.0009.68011.52013.52015.68018.00020.48023.12025.92028.88032.000

n/a

WEIGHT CHART FOR PLASTIC ROD (LBS/FOOT)

0.0080.0170.0300.0680.1200.1880.2700.3680.4800.6080.7500.9081.0801.2681.4701.9202.4303.0003.6304.3205.0705.8807.6809.720

12.00014.52017.28020.28023.52027.00030.72034.68038.88043.32048.00058.000

0.0060.0140.0250.0570.1010.1580.2280.3100.4050.5130.6330.7660.9111.0691.2401.6202.0502.5313.0633.6454.2784.9616.4808.201

10.12512.25114.58017.11119.84522.78125.92029.26132.80536.55140.500

n/a

0.0050.0110.0190.0440.0780.1210.1740.2370.3100.3920.4840.5860.6980.8190.9491.2401.5691.9382.3442.7903.2743.7984.9606.2787.7509.37811.16013.09815.19017.43819.84022.39825.11027.97831.000

n/a

0.0060.0140.0250.0560.0990.1550.2230.3030.3960.5010.6190.7490.8911.0461.2131.5842.0052.4752.9953.5644.1834.8516.3368.0199.90011.97914.25616.73119.40422.27525.34428.61132.07635.73939.60057.000

All weights listed above are aproximate and should be used for reference only. Some materials are made by multiple different manufacturers, so weights may vary from mill to mill. If you are in need of more precise weights, contact an Alro Plastics Sales representative and they will be able to provide the most accurate information.

The materials above represent the most common plastics. If you need a weight for a plastic that is not shown above feel free to contact Alro Plastics and we will provide that information for you. Weights will differ if the material in question has any fillers added, like glass filled or carbon filled. All above plastics represent the virgin or unfilled version of the material.

Some materials listed above may or may not be in stock and some may be custom runs. The chart is just for reference only and should be used to help calculate shipping rates and such.

0.0060.0140.0250.0570.1010.1580.2280.3100.4050.5130.6330.7660.9111.0691.2401.6202.0502.5313.0633.6454.2784.9616.4808.201

10.12512.25114.58017.11119.84522.78125.92029.26132.80536.55140.500

n/a

0.0060.0130.0220.0500.0900.1400.2010.2740.3580.4530.5590.6770.8060.9451.0961.4321.8122.2382.7073.2223.7814.3865.7287.2508.950

10.83012.88815.12617.54220.13822.91225.86628.99832.31035.800

n/a

0.0120.0260.0470.1050.1860.2910.4190.5700.7440.9421.1631.4071.6741.9652.2792.9763.7674.6505.6276.6967.8599.114

11.90415.06618.60022.50626.78431.43436.45641.85047.61653.75460.26467.14674.400

n/a

0.0070.0160.0290.0660.1180.1840.2640.3600.4700.5950.7340.8891.0581.2411.4391.8802.3792.9383.5544.2304.9645.7587.5209.51811.75014.21816.92019.85823.03026.43830.08033.95838.07042.41847.000

n/a

0.0070.16

0.0290.0650.1160.1800.2600.3540.4620.5850.7220.8731.0401.2201.4151.8482.3392.8883.4944.1584.8805.6607.3929.35611.55013.97616.63219.52022.63825.98829.56833.38037.42241.69646.200

n/a



342


TerminologyABLATIVETo wear away, burn away, or vaporize.ABRASION RESISTANCEAbility to withstand the effects of repeated wear, rub-bing, scraping, etc...ACETAL RESINSThe molecular structure of the polymer is that of a linear acetal consisting of unbranched polyoxymeth-ylene chains.ACIDSOne of a class of substances compounded of hydro-gen and one or more other elements, capable of unit-ing with a base to form a salt, and in aqueous solution, turning blue litmus paper red.ACRYLATE RESINSA class of thermoplastic resins produced by polymer-ization of acrylic acid derivatives.ADHESIVEA substance capable of holding materials together by surface attachment.AGINGThe effect of time on plastic exposed indoors at ordi-nary conditions of temperature and relatively clean air.ALKALIESCompounds capable of neutralizing acids and usually characterized by an acrid taste. Can be mild like bak-ing soda or highly caustic like lye.ANNEALINGA process of holding a material at a temperature near, but below its melting point, the object to permit stress relaxation without distortion of shape.ARC RESISTANCETime required for a given electrical current to render the surface of a material conductive because of carbonization by the arc flame.BLISTERUndesirable rounded elevation on the surface of a plastic whose boundaries may be either more or less sharply defined, somewhat resembling in shape a blister on the human skin. A blister may burst and become flattened.BONDTo attach by means of an adhesive.BURNEDShowing evidence of thermal decomposition through discoloration, distortion or destruction of the surface ofthe plastic.BUTADIENE STYRENE-PLASTICSA synthetic resin derived from the copolymerization of butadiene gas and styrene liquids.CALENDERINGA process by which a heated rubber plastic product is squeezed between heavy rollers into a thin sheet or film. The film may be frictioned into the interstices of cloth, or it may be coated onto cloth or paper.CAST RESINA resinous product prepared by pouring liquid resins intoa mold and heat-treating the mass to harden it.CELLULOIDA thermoplastic material made by the intimate blending of cellulose nitrate with camphor. Alcohol is normally employed as a volatile solvent to assist plasticization, and is subsequently removed.CELLULOSEA natural high polymeric carbohydrate found in most plants; the main constituent of dried woods, jute, flax, hemp, ramie, etc... Cotton is almost pure cellulose.

CELLULOSE ACETATEAn acetic acid ester of cellulose. It is obtained by the action under rigidly controlled conditions, of acetic acid and acetic anhydride on purified cellulose usu-ally obtained from cotton linters. All three available hydroxyl groups in each glucose unit of the cellulose can be acetylated but in the material normally used for plastics, it is usual to acetylate fully an then to lower the acetyl value (expressed as acetic acid) to 52-56% by partial hydrolysis. When compounded with suitable plasticizers it gives a tough thermo-plastic material.CEMENTA dispersion of a "solution" of unvulcanized rubber or a plastic in a volatile solvent. This meaning is peculiar to the plastics and rubber industries and may or may not be an adhesive composition.COEFFICIENT OF LINEAR THERMAL EXPANSIONThe amount of growth which occurs in a material when it is heated from one ambient temperature to another ambient temperature and is normally expressed in terms of in/in/oF.COEFFICIENT OF FRICTIONThe relation between force of frictional and normal pressure. Many factors affect friction & the lower the coefficient of friction the lower the wear on the machine or the material.COLD FLOWChange in dimensions or shape of some materials when subjected to external weight or pressure or pressure at room temperature.COMPOUNDA combination of ingredients before being processed or made into a finished product. Sometimes used as a synonym for material formulation.COMPRESSIVE STRENGTHThe maximum load in pounds which a one inch square section of material will support without fracturing.CONDENSATIONA chemical reaction in which two or more molecules combine, usually with the separation of water or some other simple substance.COPOLYMERThe product of simultaneous polymerization of two or more polymerizeable chemicals, commonly known as monomers.COMPRESSIBILITY (RECOVERY)This is a useful short-time test done at room temperature. Both are expressed as % of initial thickness. Some compressibility is necessary to fill irregularities, minor flaws or nicks. Good recovery when the load is released shows torque retention in a gasketed material.CRAZINGFine cracks at or under the surface of a plastic.CREEPThe dimensional change with time of a material under load, following the initial instantaneous elastic deformation. Creep at room temperature is some-times called Cold Flow.CREEP RELAXATIONExpressed as a % of initial stress loss, this is a measure of a material's ability to maintain an initial stress over a period of time. A greater loss of stress increases the loss of bolting torque and the chance of leakage.CROSS LAMINATEA laminate in which some of the layers of material are oriented approximately at right angles to the re-maining layers with respect to the grain or strongest direction in tension.



343


TerminologyCROSS-LINKINGApplied to polymer molecules, the setting-up of chemical links between the molecular chains. When extensive, as in most thermosetting resins, cross-linking makes one infusible super-molecule of all the chains.DEFORMATION UNDER LOADThe percentage of deformation that will occur in a material under a given period of time.DEGRADATIONA deleterious change in the chemical structure of a plastic.DELAMINATIONThe separation of the layers in a laminate caused by the failure of the adhesive.DIELECTRIC STRENGTHExpressed in volts per mil and represents the number of volts required to cause an electrical breakthrough.DIFFUSIONThe migration or wandering of the particles or mol-ecules of a body of fluid matter away from the main body through a medium or into another medium.DIMENSIONAL STABILITYAbility of a plastic part to maintain its original propor-tions under conditions of use.DUROMETERTrade name of the Shore Instrument Company for an instrument that measures hardness. The rubber or plastics durometer determines the "hardness" of rubber or plastics by measuring the depth of penetration (without puncturing) of a blunt needle compressed on the surface for a short period of time.ELASTIC LIMITThe load at which a material will no longer return to its original form when the load is released.ELASTOMERA material which at room temperature stretches un-der low stress to at least twice its length and snaps back to the original length upon release of stress.ELECTRICAL PROPERTIESPrimarily the resistance of a plastic to the passage of electricity.ELONGATIONThe ability of a material to increase in length expressed as a percentage.ELONGATION MODULUSThis is the force required to stretch the material to twice its original length. It is noted as PSI.EMULSIONThe dispersion of one liquid in another - possible only when they are mutually insoluble.ESTERA compound formed by the elimination of waste during the reaction between an alcohol and an acid; many esters are liquids. They are frequently used as plasticizers in rubber and plastic compounds.ETHYL CELLULOSEA thermoplastic material prepared by the ethylation of cellulose by diethyl sulfate or ethyl halides and alkali.EXTRUSIONThe compacting of a plastic material and forcing of it through an orifice in more or less continuous fashion.FABRICATETo work a material into a finished form by machin-ing, forming or other operation, or to make flexible film or sheeting into end-products by sewing, cut-ting, sealing or other operation.

FILLERA material added to plastic composition to impact certain qualities in the finished article.FLEXURAL STRENGTHThe ability of a material to deflect under load and return to its original condition expressed in pounds per square inch.FLUOROCARBONSThe family of plastics including polytetrafluoroethylene (PTFE), polychlorotrifluoroethlylene (PCTFE), poly-vinylidene and fluorinated ethylene propylene (FEP), q.v. They are characterized by properties including good thermal and chemical resistance and nonad-hesiveness and possess a low dissipation factor and low dielectric constant. Depending upon which of the fluorocarbons is used, they are available as molding materials, extrusion materials, dispersions film or tape.FORMULATIONA combination of ingredients before being processedor made into a finished product. Sometimes used as a synonym for material compound.FUSETo join two plastics parts by softening the material by heat or solvents.GENERICCommon names for types of plastic materials. They may be either chemical terms or coined names. They contrast with trade marks which are the property of one company.HARDNESSA measure of the degree of surface hardness as measured on the Rockwell scale.HEAT DISTORTIONThe temperature at which a material bends a given number of mils under a given load. Commonly used asa relative comparison of materials.HEAT RESISTANCE The ability to withstand the effects of exposure to high temperature. Care must be exercised in defining pre-cisely what is meant when this term is used. Descrip-tions pertaining to heat resistance properties include: boilable, washable, cigarette-proof, sterilizable, etc...HOOP STRESSThe stress imposed on a cylindrical wall by internal pressure loading which acts so as to split the wall normal to any radius-wall intercept.IMPACT STRENGTH(1) The ability of a material to withstand shock loading;(2) the work done in fracturing, under shock loading, a specified test specimen in a specified manner.IMPERMEABILITYPermitting no passage into or through a material.INJECTION MOLDINGA molding procedure whereby a heat-softened plastic material is forced from a cylinder into a relatively cool cavity which gives the article the desired shape.LIGHT STABILITYAbility of a plastic to retain its original color and physi-cal properties upon exposure to sun or artificial light.LIGHT TRANSMISSIONThe amount of light a plastic will pass.LONGITUDINAL STRESSThe stress imposed on the long axis of any shape. It can be either a compressive or tensile stress.LOW PRESSURE LAMINATESIn general, laminates molded and cured in the range of pressures from 400 p.s.i. down to and including pressures obtained by the mere contact of the plies.LUBRICANTA substance used to decrease the friction between tosolid faces and sometimes used to improve process-ing characteristics of plastic compositions.



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TerminologyMELAMINE PLASTICSThermosetting plastics made from melamine and formaldehyde resins.MELTING POINTThe temperature at which the liquid first forms in a small sample as its temperature is increased gradually.MODULUSA term that may be applied to either tensile, flexural, compressive, or torsional actions. It defines the number of pounds per square inch required to cause deformation, elongation, or flexure in a material.MODULUS OF ELASTICITYThe ratio of stress to strain in a material that is elastically deformed.MOISTURE RESISTANCEAbility to resist absorption of water.MONOMERThe simplest repeating structural unit of a polymer; for addition polymers this represents the original unpolymerized compoundNON-FLAMMABLEWill not support combustion.NON-RIGID PLASTICA plastic which has a stiffness or apparent modulus of elasticity of not over 10,000 p.s.i. at 23oC when determined in accordance with the Standard Method of Test for Stiffness in Flexure of Plastics.NON-TOXICNon-poisonous.NOTCH SENSITIVITYThe extent which the sensitivity of a material to fracture is increased by the presence of a surface in homogeneity such as a notch, a sudden change in section, a crack or a scratch. Low notch sensitivity is usually associated with ductile materials, and high notch sensitivity with brittle materials.NYLONThe generic name for all synthetic fiber-forming polyamides, they can be formed into monofila-ments and yarns characterized by great toughness, strength and elasticity, high melting point and good resistance to water and chemicals. The material is widely used for bristles in industrial and domestic brushes and for many textile applications. It is also in injection molding gears, bearings, combs, etc...OLEFINSA group of unsaturated hydrocarbons of the general formula CnH2n and named after the corresponding paraffins by the addition of "ene" or "ylene" to the stern. Example are ethylene and propylene.ORANGE-PEELUneven and/or textured surface somewhat resem-bling an orange peel.ORGANIC CHEMICALOriginally applied to chemicals derived from living organisms, as distinguished from "inorganic" chemi-cals found in minerals and inanimate substances; modern chemists define organic chemicals more exactly as those which contain the element carbon.PHENOLIC RESINA synthetic resin produced by the condensation of an aromatic alcohol with an aldehyde, particularly of phenol with formaldehyde. Phenolic resins form the basis for thermosetting molding materials laminated sheet and stoving varnishes. They are also used as impregnating agents and as compounds of paints varnishes, lacquers and adhesives.

PLASTIC(n.) One of many high-polymeric substances, includ-ing both natural and synthetic products, but excluding the rubbers. At some stage in its manufacture every plastic is capable of flowing, under heat and pressure if necessary, into the desired final shape (adj.) Made of plastic: capable of flow under pressure or tensile stress.PLASTICITYA property of plastics and resins which allows the ma-terials to be deformed continuously and permanently without rupture upon the application of a force that exceeds the yield value of the material.PLASTICIZERA liquid or solid incorporated in natural and synthetic resins and in related substances to develop such properties as resiliency, elasticity and flexibility.POLYBUTYLENE PLASTICSPlastics based on polymers made with butene as essentially the sole monomer.POLYCARBONATE RESINSPolymers derived from the direct reaction between aromatic and aliphatic dihydroxy compounds with phosgene or by the ester exchange reaction with appropriate phosgene-derived precursors.POLYESTERA resin formed by the reaction between a dibasic acid and dihydroxy alcohol, both organic. Modification with multi-functional acids and/or bases and some unsatu-rated reactants permit cross-linking to thermosetting resins. Polyester modified with fatty acids are called Alkyds.POLYETHYLENEA thermoplastic material composed by polymers of ethylene. It is normally a translucent, tough, waxy solid which is unaffected by water and by a large range of chemicals.POLYMERA high-molecular-weight organic compound, natural or synthetic whose structure can be represented by a repeated small unit, the "mer" e.g. polyethylene, rub-ber, cellulose. Synthetic polymers and formed by ad-dition or condensation polymerization of monomers. If two or more monomers are involved, a copolymer is obtained. Some polymers are elastomers, some plastics.POLYMERIZATIONChemical change resulting in the formation of a new compound whose molecular weight is usually a multiple of that of the original substance.POLYOLEFINA polymer prepared by the polymerization of an olefin(s) as the sole monomer(s).POLYPROPYLENEA tough, lightweight, rigid plastic made by the polym-erization of high-purity propylene gas in the presence of an organometallic catalyst at relatively low pres-sures and temperatures.POLYSTYRENEA water-while thermoplastic produced by the polym-erization of styrene (vinylbenezene). The electrical insulating properties of polystyrene are outstandingly good and the material is relatively unaffected by mois-ture. In particular, the power loss factor is extremely low over the frequency range 10-10/c.p.s.POLYURETHANE RESINSA family of resins produced by reacting diisocyanate with organic compounds containing two or more active hydrogens to form polymers having free isocyanate groups. These groups under the influence of heat or certain catalysts will react with each other or with water, glycols, etc... to form a thermosetting material.



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TerminologyPOLYVINYL CHLORIDE (PVC)A thermoplastic material composed of polymers of vinyl chloride a colorless solid with outstanding resistance to water, alcohols and concentrated acids and alkalies. It is obtainable in the form of granules, solutions, latices and pastes. Compounded with plasticizers, it yields a flexible material superior to rubber in aging properties. It is widely used for cable and wire coverings in chemicals plants and in the manufacturing of protective garments.POROSITYPresence of numerous visible voids.POSTCUREThose additional operations to which a cured ther-mosetting plastic or rubber composition is subjected to enhance the level of one or more properties.PV LIMITThe Pressure-Velocity limit test is run at different surface speeds under increasing load. A material with good bearing ability has a high value. RAYONThe generic term for fibers, staple and continuous filament yarns composed of generated cellulose, but also frequently used to describe fibers obtained from cellulose acetate or cellulose triacetate. Rayon fibers are similar in chemical structure to natural cel-lulose fibers (e.g. cotton) except that the synthetic fiber contains shorter polymer units. Most rayon is made by the viscose process.RECOVERY (COMPRESSIBILITY)This is a useful short-time test done at room temperature. Both are expressed as % of initial thickness. Some compressability is necessary to fill irregularities, minor flaws or nicks. Good recovery when the load is released shows torque retention in a gasketed material.REINFORCED PLASTICSPlastics with high strength filler imbedded in the composition, resulting in some mechanical proper-ties superior to those of the base resin.RESILIENCEUsually regarded as another name for elasticity. While both terms are fundamentally related, there is a distinction in meaning. Elasticity is a general term used to describe the property of recovering original shape after a deformation, Resilience refers to the energy of recovery; that is, a body may be elastic but not highly resilient.RESINAny class of solid or semisolid organic products of natural or synthetic origin, generally of high molecu-lar weight with no definite melting point. Most resins are polymers, q.v.RIGID PLASTICSFor purposes of general classification, a plastic that has a modulus of elasticity either in flexure or in tension greater than 100,000 p.s.i. at 23oC and 50% relative humidity when tested in accordance with ASTM Methods D747 or D790 Test for Stiffness of Plastics.ROCKWELL HARDNESSA common method for testing a plastics material for resistance to indentation in which a diamond or steel ball, under pressure, is used to pierce the test speci-men. The load is expressed in kilograms.RUBBERAn elastomer capable of rapid elastic recovery after being stretched to at least twice its length at tem-peratures from 0o to 150oF at any humidity. Specifi-cally, natural rubber is the standard of comparison for elastomers.

SEALABILITYExpressed as milliliters of leakage per hour. This test is conducted at room temperature under a certain gasket load and contained fluid (internal) pressure. The smaller the amount, the better.SELF-EXTINGUISHINGA somewhat loosely-used term describing the ability of a material to cease burning once the source of flame has been removed.SEMIRIGID PLASTICFor purposes of general classification, a plastic that has a modulus of elasticity either in flexure or in tension between 10,000 and 100,000 p.s.i. at 23oC and 50% relative humidity when tested in accordance with ASTM Method D747 or D790 Test for Stiffness of Plastics.SHORE HARDNESSA method of determining the hardness of a plastic ma-terial using a scelroscope. This device consists of a small conical hammer fitted with a diamond point and acting in a glass tube. The hammer is made to strike the material under test and the degree of rebound is noted on a graduated scale. Generally, the harder the material the greater will be the rebound.SIMULATED WEATHERINGThe exposure of plastics to cyclic laboratory condi-tions of high and low temperatures, high and low relative humidities in an attempt to produce changes in their properties similar to those observed on long-time continuous exposure outdoors. The laboratory exposure conditions are usually intensified beyond those encountered in actual outdoor exposure in an attempt to achieve an accelerated effect.SIMULATED AGINGThe exposure of plastics to cyclic laboratory conditions of high and low temperatures, high and low relative humidities in an attempt to produce changesin their properties similar to those observed on long-time continuous exposure to conditions of temperatureand relative humidity commonly encountered indoorsor to obtain an acceleration of the effects of ordinary indoor exposure. The laboratory exposure conditionsare usually intensified beyond those actually encoun-tered in an attempt to achieve an accelerated effect.SOLVENTThe medium within which a substance is dissolved, most commonly applied to liquids used to bring particular solids into solution, e.g. acetone is solvent for PVC.SPECIFIC GRAVITYThe density (mass per unit volume) of any material divided by that of water at a standard temperature, usually 4oC. Since water's density is nearly 1.00g/cc, density in g/cc and specific gravity are numerically nearly equal.SPECIFIC HEATRatio of the thermal capacity of a substance to that of water at 15oC.STRENGTHThe mechanical properties of a plastic, such as load or weight carrying ability to withstand sharp blows. Strength properties include tensile, flexural and tear strength, toughness, flexibility, etc...STRESS-CRACKExternal or internal cracks in a plastic caused by tensile stresses less than that of its short-time me-chanical strength.STRETCH FORMINGA plastic sheet forming technique in which the heated thermoplastic sheet is stretched over a mold and subsequently cooled.TEAR STRENGTHResistance of a material to tearing (strength).



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TerminologyTENSILE STRENGTHThe capacity of a material to resist a force tending to stretch it. Ordinarily the term is used to denote the force required to stretch a material to rupture and is known variously as "breaking load", "breaking stress", "breaking strain". In plastics testing it is the load in pounds per square inch or kilos per square centimeter of original cross-sectional area supported at the moment of rupture by a piece of test sample on being elongated.THERMAL CONDUCTIVITYThis shows the thermal insulating ability of a mate-rial. The higher the value, the greater the ability to conduct heat. It is expressed as BTU - inches per hour - square foot - degree Fahrenheit.THERMAL EXPANSIONThe increase in length of a dimension under influ-ence of a change in temperature.THERMOFORMINGAny process of forming thermoplastic sheet which consists of heating the sheet and pulling it down onto a mold surface.THERMOPLASTIC(adj.) Capable of being softened by heat and hardened by cooling. (n.) A material that will repeat-edly soften when heated and harden when cooled. Typical of the thermoplastics family are the styrene polymers and copolymers, acrylics, cellulosics, polyethylenes, vinyls, nylons and the various fluoro-carbon materials.THERMOSETA material that will undergo or has undergone a chemical reaction by the action of heat catalysts, ultra-violet light, etc... leading to a relatively infusible state. Typical of the plastics in the thermo-setting family are the aminos (melamine and urea), most polyesters, alkyds epoxies and phenolics.TOLERANCEA specified allowance for deviations in weighing, measuring, etc... or for deviations from the standard dimensions or weight.TRANSLUCENTDescriptive of a material or substance capable of transmitting some light, but not clear enough to be seen through.TRANSPARENTDescriptive of a material or substance capable of a high degree of light transmission, e.g. glass. Some polypropylene films and acrylic moldings are outstanding in this respect.TRIBOLOGYThe study of the friction, wear, and lubrication of interacting surfaces in relative motion. (ie: bearings)ULTRAVIOLETZone of invisible radiations beyond the violet end of the spectrum of visible radiation. Since UV wave-lengths are shorter than the visible, their photons have more energy, enough to initiate some chemical reactions and to degrade most plastics.VACUUM FORMINGMethod of sheet forming in which the plastic sheet is clamped in a stationary frame, heated and drawn down by a vacuum into a mold. In a loose sense, it is sometimes used to refer to all sheet forming techniques, including Drape Forming, q.v. involving the use of vacuum and stationary molds.VINYL CHLORIDE PLASTICSPlastics based on resins made by the polymeriza-tion of vinyl chloride or copolymerization of vinyl chloride with minor amounts (not over 50%) of other unsaturated compounds.

VINYL PLASTICSPlastics based on resins made from vinyl monomers except those specifically covered by other classifica-tions, such as acrylic and styrene plastics. Typical vinyl plastics are polyvinyl chloride, polyvinyl acetate, polyvinyl alcohol, polyvinyl butyral and copolymers of vinyl monomers with unsaturated compounds.VIRGIN MATERIALA plastic material in the form of pellets, granules, powder,flock or liquid that has not been subject to use or processing other than that required for its initial manufacture.VISCOSITYInternal friction of a liquid because of its resistance to shear agitation or flow.VOLUME RESISTIVITYThe ability of a material to impede the flow of electric-ity as expressed in ohms per centimeter.WATER ABSORPTIONThe percentages by weight of water absorbed by a sample immersed in water. Dependent upon area exposed. WATER VAPOR TRANSMISSIONThe penetration of a plastic by moisture in the air.WEAR FACTORThis test measures material loss when an unlubri-cated sample under load is rotated on a fixed steel washer. The smaller the value, the smaller the wear.WEATHER RESISTANCEAbility of a plastic to retain its original physical properties and appearance upon prolonged exposure to outdoor weather.WELDINGJoining thermoplastic pieces by one of several heat-softening processes. In hot-gas welding, the material is heated by a jet of hot air or inert gas directed from a welding "torch" onto the area over conditions of time, temperature and pressure.YIELD POINTThere are various types of yield points - compressive, tensile, flexural and torsional. The point at which a material under stress will no longer return to its original dimensions after removal of the stress.YIELD STRESSThe force which must be applied to a plastic to initiate flow.techniques, including Drape Forming, q.v. involv-ing the use of vacuum and stationary molds.



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Alro SteelMetals Industrial Supplies Plastics

Integrity. Loyalty. Honesty. These principals have guided Alro Steel since our founding in 1948 by brothers, Al and Robert Glick. From a small garage in Jackson, Michigan, Alro Steel has grown to over 60 locations in 12 states. Alro distributes metals, plastics and industrial supplies. A wide variety of processing services are available including cut-to-size metals and plastics with next day delivery to over 25,000 customers in North America.

Focused on exceeding our customers' expectations, we build relationships with all our customers, large and small. To learn more, visit alro.com.

alro.com

Alro SteelAlro Metals

Alro Industrial SupplyAlro Plastics

Alro Metals OutletAlro Online Store






http://www.alro.com/industrial/


http://www.alro.com/divmetalsplus/

https://www.myalro.com/

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MetalsAlloy SteelCold Finished BarHot Rolled Bar

Ground & Polished BarPipe

TubePlate

AluminumExtruded Rod & BarCold Finished BarPipe / Tube

SheetPlateMold Plate

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BrassRodBar

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Custom Shapes

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Plate Custom Shapes

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PipeTubeSheetPlate

StructuralGratingExpanded MetalCustom Shapes

Cast IronDura-Bar® Gray BarDura-Bar® Gray Plate

Dura-Bar® Ductile Bar

CopperRodBar

Sheet Plate

Stainless SteelBarPipe / Tube

Sheet / PlateStructural

GratingExpanded Metal

Tool SteelDecarb Free BarDrill Rod

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MiscellaneousThreaded RodPerforated SheetBale Ties

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Metal Shapes

Squares

Angles

Round Tube& Pipe

Rounds / Rods

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https://www.myalro.com/

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Metals Processsing

Production / Precision SawingSaw Cutting

Plasma CuttingAluminum Plate Sawing

Plate Laser CuttingTube Laser Cutting



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Metals Processing

ShearingWaterjet Cutting

Thermal ProcessingPlate Grinding

Alro has a fully integrated CAD Departmentto handle most file types:

Preferred Files: .DXF .DWG .IGES

Also Accepted:asm prt dft par psm pwd step X_B X_T prt satmodel iam stp ipt dgn asm prt sldasm sldprt stl



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Your Source for Cutting Tools, Abrasives & Die Supplies

alroindustrial.com

Alro Industrial Supply

For a full-line Industrial Supplies Catalog,contact Alro Industrial Supply at:

(800) 877-2576or

e-mail: [email protected]

With an emphasis on cutting tools, die supplies and abrasives, Alro represents the most upstanding vendors in the industry. Our large inventory allows us to process your orders the same day. Contact Alro and let our knowledgeable salespeople provide you with quality products at competitive prices.

Alro Industrial Supply has provided a full spectrum of the highest quality industrial supplies since 1964.

Cutting Tools Abrasives Coolants





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Manufacturer ListingAll American Allen Alvord-Polk Amada Applied Mechanics (Amcor) Anchor/DanlyAnchor/Lamina Armstrong Balax Big KaiserBeechem Bondhus BoriteBradyCampbellCarbide Tool Service Challenge Channellock ChickCircleCoilhoseCortec Craftsman CratexCRCCrewsDake Dayton Progress Desmond De-Sta-CoDorianDormerDrill Master Enerpac EricksonE-Z BurrFlorida PneumaticFlotecFlukeFullertonGayleeGuhring Hainbuch-WelgeHannibalHarvey Tool Hassay-Savage

Helicoil Hemco Holo-KromeHorizon CarbideHorn USAInternal ToolIntertapeIscarITW/Devcon/PermatexITW/Dykem JacobsJet JolicoKD Tools K-ToolKaiser ThinBitKaller KeoKimberly ClarkKitagawaKlein ToolsKomet KrylonKurt Mfg.KyoceraLamina LempcoLenox Lift-All LovejoyLS Starrett Lyndex Lyon MA FordManchesterMaster Chemical Merit Abrasives Meyer GageMicrocentricMilwaukee ElectricMitee-Bite MitutoyoModernMSI-PRO Niagara Cutter Nicholson

North American Tool NortonOil DriOnsrud Osborn ParlecPermatex Precision Brand ProductsPrecision Marshall Precision Twist DrillPferdPrecision MarshallPrecorpPrototypQuality ChaserRexcut Royal ProductsSandvik (Florida Only) SecoSelf-LubeSeverance Tool SGSSia AbrasivesSioux ToolsSMW-AutoblockSPC Sprayon Standard AbrasivesSuperior AbrasivesTapmaticTechniksTe-CoTitexTitan USAUnbrakoUnion Butterfield Valenite Val Cool Vardex VSM AbrasivesWalter Surface TechnologiesWalterWiha Wilton Widia YG-1



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Product Listing

Boring • Big Kaiser • Circle • Horn USA • Internal Tool • Kaiser ThinBit • Komet • Rigibore • Sandvik (Florida Only) • Seco • Walter USA

Broaching • Hassay Savage

Coolants • Master Chemical • Maintenance Oils • Val Cool

Cut Off / Grooving • Horn USA • Iscar • Sandvik (Florida Only) • Seco • Manchester • Kaiser ThinBit • Vardex • Walter

Deburring • E-Z Burr • Master Power Air Tools • Nicholson • Osborn • Pferd • Royal Products • Severance Tool • SGS

Drilling (Indexable+Spade) • Guhring • Iscar • Komet • Kyocera • Precorp • Sandvik (Florida Only) • Seco • Walter USA • YG-1

Drilling (Solid) • Drill Master • Fullerton • Guhring • Keo • MA Ford • Precision Dormer • SGS • Titan USA • Titex

Fixturing • De-Sta-Co • Enerpac • Mitee-Bite • Te-co

Milling (Indexable) • Komet • K-Tool • Iscar • Sandvik (Florida Only) • Seco • Valenite • Walter USA • Widia

Milling (Solid) • Fullerton • Hanita • Harvey Tool • MA Ford • Niagara Cutter • Onsrud Cutter • SGS

Reaming • Alvord-Polk • Fullerton • Hannibal • Precision Dormer • Titan USA • Twenty First Century

Tapping • Balax • Dormer • North American Tool • Prototyp • Quality Chaser • Titan USA •UnionButterfield • YG-1

Cutting ToolsThreading • Advent • Dorian • Horn USA • Manchester • Seco • Titan USA • Vardex

Toolholding • Dorian • Erickson • Jacobs • Lyndex • Parlec • Royal Products • Seco • Tapmatic • Techniks • YG-1

Saw Cutting • Amada • Lenox

Turning • Horn USA • Kyocera • Iscar • Precision Marshall • Sandvik (Florida Only) • Seco • Valenite • Versa-Turn • Walter USA • Widia

Workholding • Chick • Enerpac • Hainbuch-Welge • Kitagawa • Kurt Mfg • Microcentric • SMW-AutoBlock • Teco • Wilton



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alroindustrial.com

Product ListingAbrasives

Dressing • Desmond • Norton • Winter Finishing / Polishing • Cratex • Florida Pneumatic • Master Power Air Tools • MSI-PRO • Norton • Osborn • Pferd • Sia Abrasives • Sioux Tool • Standard Abrasives • Superior Abrasives • VSM Abrasives

Grinding • Modern • Norton • Rexcut • Winter

Sanding • Norton • Pferd • Standard Abrasives • Superior Abrasives • VSM Abrasives • Walter Surface Technologies

Die Components • Anchor/Danly • Applied Mechanics (Amcor) • Jolico • Lamina • Lempco • Self-LubeDie Sets • Danly • Lempco

Fasteners • Holo-Krome • Stafford Manufacturing • Unbrako

Layout Fluids • Dykem

Nitro Cylinders • Kaller • Standfast

Punches • Dayton • Moeller

Shim Stock • Precision Brand

Springs • Anchor/Lamina • Dayton • Lempco

Die Supplies

Gaging • Hemco • Meyer • Mitutoyo • North American Tool • Vermont • LS Starrett

Machinery • Amada • Dake • Jet • Master Chemical • Wilton

Maintenance • Allen • Armstrong • Bondhus • Brady • Channellock • Coilhose • Cooper Tool • Cortec • Craftsman • CRC • Crews • Flotec • Fluke • Helicoil • K D Tools • Kimberly Clark • Krylon • Klein Tools • Milwaukee Electric • Oil Dri • Permatex • Pferd • SPC • Wiha

Material Handling

• Campbell • American Drill Bushing • Lift-All




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alroindustrial.com

Gage Calibration - Send your gages to Alro and we will have them calibrated,certifiedandbacktoyouinshortorder.

Sling Inspection/Certification - Alro works with factory personnel to inspect and certify your chain and wire rope slings, then certify them to meet all OSHA requirements.

Band Saw Preventative Maintenance & Repair - Purchase saw blades from Alro and we will work out a program to maintain and repair your saws.

Band Saw Blade Welding - Alro has band saw blade welding capacity on site to quickly respond to the exact style and length of blade you need.

Cutting Tool Resharpening - Reduce your internal handling costs by letting Alro send out your tools to be resharpened.

Tool Repair - Let Alro work out the right program for you in repairing your indexable cutter bodies.

Tool Testing - Alro’s team of technical specialists will make tool recom-mendations then run tests to prove productivity increases. Let Alro manage your cost reductions and productivity maximization.

Technical Factory Support - Alro offers factory technical support from the manufacturers we represent. Call on Alro for your complicated or special tool applications.

Cost Savings Analysis and Documentation - Alro will document the overall productivity cost savings that are achieved by applying the right tool in the right application.

Training - Alro offers customer in-plant training as well as seminars at Alro orthetoolmanufacturer’sfacility.Ifyouroperatorsneedtraininginspecificmachining applications, we will design a program right for you.

Value Added ServicesAlrospecializesinprovidingflexibleservicestailoredtotheneedsofourcustomers. Let us know about anything that we can do to satisfy your needs and we will gladly work out a customized program. Some Value Added services that Alro offers include:




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• SmartCell stations are placed in each customer’s manufacturing cell. •Cellularbasedstationsareconfigurable from 1-255 secure drawers. • Tooling inventory is organized and loaded into SmartCell’s secure drawers.

Secure Tools

SmartCellTM

SmartCellTM is the latest technology innovation from Alro Industrial Supply which provides tooling security, tracking and auto-replenishment at the point of use or within a crib environment. Smart-CellTM was designed to directly support cellular manufacturing and can drastically reduce your tooling usage and replenishment costs. Here's how:

Tool Management Solutions

• Cell operators log the tooling they wish to remove using the simple touch-screen navigation. The proper drawer automatically unlocks and opens for easy tool dispensing. • Inventory levels are automatically adjusted as tooling is removed.

Dispense Tools

• SmartCell stations automatically upload replenishment needs to the master crib or directly to Alro. • Receiving and putting away product is simple using our auto-receive feature. • 24 hour cell monitoring and alerting is available through SmartCell’s Guardian software.

Auto-Replenish

Track UsageTrack inventory usage with SmartCell's robust reporting. Reports include:

• Usage by Cell• Usage by Employee• Usage by Part• Usage by Job

• Tool performance• Usage by exception• Job costing, etc...

SmartCellTM Benefits & Advantages• Reduced Premium Freight Charges• Reduced Obsolete Tool Inventory• Inventory Carrying Cost Reduction• Monthly Summary Invoicing• Transaction Cost Reduction• Tool Consumption Reduction• Reduced Walk & Wait Time• Productivity Enhancements



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Alro Metals OutletAlro Metals Outlet retail stores are a new concept in metals, plastics and indsutrial distribution. We have taken the inventory availability of a standard service center and combined it with the convenience of a retail outlet.

Alro Metals Outlet specializes in drops and standard length materi-als in a variety of metals, plastics and hardware supplies. Alro Metals Outlet is proud to offer several prod-uct grades to meet your individual needs. We stock the smaller drops of rounds and rectangle bars, struc-tural shapes (beams, channels and angles), sheet and plate.

In addition to drops, we offer standard sizes of bar, sheet and plate to meet your manufacturingspecifications.Wealsoinventoryavarietyofindustrialhardwaresupplies. If your metal needs exceed your transportation capabilities, a delivery service is available providing you delivery.

Our Retail Outlet setting is ideal for:

• Industrial Manufacturers• Machine Shops• Sheet Metal Shops• Welders• Marine/Boating Shops• Building Contractors• Maintenance Shops• Industrial Contractors• Prototype R&D Shops• Model Builders• Hobbyists

• Cold Finished Bar• Hot Rolled Bar• Structural Shapes• Re-Rod and Mesh• Aluminum Products• Expanded Metals• Stainless Steel Products

Our inventory includes stock lengths & cut-to-size pieces of the following items:

• Pipe and Tubing• Plastic Sheet and Plate• Variety of Plastics• Fiberglass Grating• Cut Offs and Drops• Hardware Supplies




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Alro Metals Outlet Locations

Clearwater, FL12490 49th Street N.Clearwater, FL 33762Ph: (727) 572-4344Fx: (727) 572-6812

Jacksonville, FL5875 Highway Ave #2Jacksonville, FL 32254Ph: (904) 693-2893Fx: (904) 693-2876

Miami, FL6329 NW 74th AveMiami, FL 33166Ph: (305) 392-9990Fx: (305) 392-9991

Orlando, FL1101 Oak LaneWinter Springs, FL 32708Ph: (407) 339-2576Fx: (407) 339-7532

Pompano Beach, FL1631 S. Dixie Hwy, "A"Pompano Beach, FL 33060 Ph: (954) 545-9755Fx: (954) 545-9756

Sarasota, FL1695 12th StreetSarasota, FL 34236Ph: (941) 952-1918Fx: (941) 952-0267

Ann Arbor, MI2466 S. Industrial HwyAnn Arbor, MI 48104Ph: (734) 213-2727Fx: (734) 747-7139

Jackson, MI409 Wisner StreetJackson, MI 49202Ph: (517) 788-3190Fx: (517) 788-3192

Kalamazoo, MI5137 Wynn RoadKalamazoo, MI 49003Ph: (616) 343-9575Fx: (616) 343-0480

Lansing, MI4832 Saginaw HwyLansing, MI 48917Ph: (517) 321-3773Fx: (517) 321-3770

Greensboro, NC110 Industrial AveGreensboro, NC 27406Ph: (336) 691-8113

Alro Metals Plus Retail Outlet - Orlando, FL

Alro Metals Outlet





360


Alro Locations

Chicago, ILClearwater, FL

Grand Rapids, MIJackson, MI

Kalamazoo, MI

Alro Industrial Supply

Clearwater, FLGrand Rapids, MI

Jackson, MILivonia, MI

Louisville, KY

Alro Plastics

Ann Arbor, MIClearwater, FLJackson, MI

Jacksonville, FLKalamazoo, MILansing, MIMiami, FL

Orlando, FLPompano Beach, FLSarasota, FL

Alro Metals Plus

Alro SteelCharlotte, NCChicago, ILClare, MIColumbus, OHDayton, OHDetroit, MIFlint, MIFort Wayne, INGrand Rapids, MIGrayling, MI

Akron, OHAlpena, MIAurora, ILBattle Creek, MIBay City, MIBoca Raton, FLBolingbrook, ILBuffalo, NYCadillac, MICharlotte, MI

Greensboro, NCIndianapolis, INJackson, MILansing, MILivonia, MILouisville, KYMilwaukee, WIMuncie, IN Niles, MIOrlando, FL

Oshkosh, WIPhiladelphia, PAPittsburgh, PAPotterville, MISt. Louis, MOTampa, FLToledo, OHTulsa, OKUniversity Park, ILYork, PA



http://www.alro.com/locations/locationsmain.aspx

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1011121314151617181920

2122232425262728293031323334353637383940

.0394

.0787.1181.1575.1969.2362.2756.3150.3543.3937.4331.4724.5118.5512.5906.6299.6693.7087.7480.7874

MM INCHES4142434445464748495051525354555657585960

6162636465666768697071727374757677787980

81828384858687888990919293949596979899

100

.8268

.8661

.9055

.9449

.98431.02361.06301.10241.14171.18111.22051.25981.29921.33861.37801.41731.45671.49611.53541.5748

1.61421.65351.69291.73231.77171.81101.85041.88981.92911.96852.00792.04722.08662.12602.16542.20472.24412.28352.32282.3622

2.40162.44102.48032.51972.55912.59842.63782.67722.71652.75592.79532.83472.87402.91342.95282.99213.03153.07093.11023.1496

3.18903.22833.26773.30713.34653.38583.42523.46463.50393.54333.58273.62203.66143.70083.74023.77953.81893.85833.89763.9370

MM INCHES MM INCHES MM INCHES

Decimal Equivalent Chart

MM INCHES

DECIMALEQUIVALENT

(INCHES)

METRICEQUIVALENT(MILLIMETER)

DECIMALEQUIVALENT

(INCHES)

METRICEQUIVALENT(MILLIMETER)

33/64

35/64

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55/64

57/64

59/64

61/64

63/64

17/32

19/32

21/32

23/32

25/32

27/32

29/32

31/32

.515625

.531250

.546875

.562500

.578125

.593750

.609375

.625000

.640625

.656250

.671875

.687500

.703125

.718750

.734375

.750000

.765625

.781250

.796875

.812500

.828125

.843750

.859375

.875000

.890625

.906250

.921875

.937500

.953125

.968750

.9843751.000000

9/16

5/8

11/16

3/4

13/16

7/8

15/16

1

13.09713.49413.89114.28814.68415.08115.48715.87516.27216.66917.06617.46317.85918.25618.65319.05019.44719.84420.24120.63821.03421.43121.82822.22522.62223.01923.41623.81324.20924.60625.00325.400

FRACTION FRACTION

1/16

1/8

3/16

1/4

5/16

3/8

7/16

1/2

1/64

3/64

5/64

7/64

9/64

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13/64

15/64

17/64

19/64

21/64

23/64

25/64

27/64

29/64

31/64

.015625

.031250

.046875

.062500

.078125

.093750

.109375

.125000

.140625

.156250

.171875

.187500

.203125

.218750

.234375

.250000

.265625

.281250

.296875

.312500

.328125

.343750

.359375

.375000

.390625

.406250

.421875

.437500

.453125

.468750

.484375

.500000

.397

.7941.1911.5881.9842.3812.7783.1753.5723.9694.3664.7635.1595.5565.9536.3506.7477.1447.5417.9388.3348.7319.1289.5259.922

10.31910.71611.11311.50911.90612.30312.700

1/32

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alroplastics.com

Alro PlasticsAlro Plastics is an industry leader in supplying engineering plastic shapes andparts. We cut and/or ship the same day your order is placed and provide valueadded processing to meet the most demanding fabrication requirements.

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