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TRELLEBORG FLUID HANDLING SOLUTIONS

REELINE hosesCataloguewww.trelleborg.com/fluidhandling

REELINEhoses

Trelleborg group, leader in polymer solutions

Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has annual sales of about SEK 21 billion (EUR 2.3 billion, USD 3.2 billion) in over 40 countries. In addition, Trelleborg owns 50 percent of Trelleborg Vibracoustic, a global leader within

antivibration solutions for light and heavy vehicles, with annual sales of approximately SEK 14 billion (EUR 1.55 billion, USD 2.2 billion) in about 20 countries. The Trelleborg share has been listed on the Stock Exchange since 1964 and is listed on NASDAQ OMX Stockholm, Large Cap.

www.trelleborg.com

The group comprises 5 business areas

►Trelleborg Coated Systems

►Trelleborg Industrial Solutions ►Trelleborg Sealing Solutions

►Trelleborg Offshore & Construction ►Trelleborg Wheel Systems

Trelleborg Fluid Handling Solutions is part of Trelleborg Industrial Solutions.

With over 1,000 employees and a head office located in Clermont-Ferrand, France, Trelleborg Fluid Handling Solutions is a leading developer, manufacturer and supplier of low and medium pressure industrial hoses, oil and marine hoses, rubber sheeting and matting and expansion joints based on advanced polymer technology.We provide the optimum high performance solutions for every situation with production sites in France, Spain, Sweden, Brazil and Turkey.Trelleborg Fluid Handling Solutions offers a very large range of competitive products, solutions and services that meet your needs and requirements for all types of applications.

Trelleborg Fluid Handling Solutions

►��Your Partner for Fluid HandlingTrelleborg Fluid Handling Solutions is organized around 9 applications areas:• Oil and Gas• Construction and Mining Equipment• Energy• Chemical, Pharma and Food• Agriculture and Farms• Environment and Cleaning Waste Water• Processing Equipment and Machine Tools• Industrial Transportation• Life ScienceThis enables better reactivity to adapt our offer to fast moving application or to design special solutions tailor-made for you. In all cases we follow closely legal requirements or standard evolutions.►���Our logistics platform: availability, reactivity and reliabilityOver 5000 different items are stored in our 3 logistic platforms in Clermont-Ferrand (France), Trelleborg (Sweden) and Izarra (Spain) to meet your need for immediate and reliable delivery. ► Our research and development centers through continuous

innovationsLocated in France and Brazil for Oil & Marine Hose, France and Sweden for Industrial Hose and Spain for Rubber Sheeting/Matting and Expansion Joint, our R&D centers provide innovating solutions for compound, finished products and customized solutions.All production sites are well equipped with laboratory, test bench and calculation centers to provide ready-to-use solutions based on our experience of the applications and competences.►��Our couplings technical centersWith location all over Europe (Germany, Norway, Sweden and France), Brazil and China we offer a large range of rubber hose assembly, composite hose, Stainless Steel or PTFE hose with dedicated service (24 hours to 48 hours delivery) and accessories.

►��Trelleborg Oil & Marine HosesTrelleborg Oil & Marine is the leading supplier of innovative and field-proven large-bore flexible bonded hoses for crude oil, chemicals, and LPG/LNG offshore transfer applications.Trelleborg Oil & Marine provides full service worldwide through global life cycle – engineering studies, delivery of complete solutions (hoses and ancillary equipments), on-site supervision, and recommendations for installation, maintenance and repairs.Trelleborg Oil & Marine is a technology and innovation driven company that makes flexible bonded hoses with unrivalled and undisputed performance.Our products are designed and built with cutting edge solutions used in tire and aerospace industry, with high resistance to extreme operating environments and severe fatigue conditions.The acquisition of a Brazilian company in 2011 in Sao Paulo enlarged and completed the range of products and technologies. In Brazil, the business focuses on specially designed oil hoses for floating and submarine applications in order to answer the strongly growing local offshore oil and gas extraction industry.Trelleborg Oil & Marine provides a wide range of products specifically designed for demanding applications with long service life and high level of reliability:

São Paulo, Brazil Clermont-Ferrand, France

One team, two world class factories,in France and Brazil,

serving the global Oil & Gas transfer and offloading business

In order to help you to accelerate the development of your business, our service list also covers

I Compounding formulation I Hose configuration modeling I Finite element calculations I Hose design

I Hose testing (pressure, bending, elongation resistance, …) I Hose certification (PED, ADR, REACH, …) I Handling and storage instructions

I Installation instruction and supports I Hose inspection and refurbishment I Hose failure analysis

I After sales support I Training for sales team I Training for assembly workshop operators

REELINE [special design for reeling applications]

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In compliance with GMPHOM 2009 and API Spec 17K.

A cost effective solution● Twice long service life: up to 10 years.● Double layer reel wind up.● Minimized inspection and maintenance.● Lightweight and highly flexible allowing reeling system with overall

compact dimensions and smaller unity power.● Continuous external diameter to prevent from hose damage.● Flanges fully embedded in rubber to eliminate corrosion.● High performances regarding tension, bending and collapse

loads.● No stress concentration in the flange area.● Designed to smoothly integrate marine breakaway coupling.

Specific design for reeling systemThe exclusive Trelleborg hose design proposes field-proven solutions to eliminate stress, bending loads concentration and ensure perfect sealing:

● continuous inner liner, ● internal and external integrated rubber gaskets, ● specific structure with integral reinforced flanges, bending stiffener at each end and steel rings reinforcement,

● flanges with bolt indent and bolting protection system.

Specific design for reeling system. Twice long service life (up to 10 years).

REELINE hoses can be supplied according to API Spec 17Kor GMPHOM 2009 standards

Reelinehoses

REELINE [light offshore installation procedures]

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Studies and analysisTrelleborg propose dedicated studies and analysis for reeling systems:

● emergency release simulation, ● crush load value determination, ● hydrodynamic analysis, ● etc.

TestsSpecific tests can be performed to define the hose characteristics and to confirm that the design is in accordance with the application:

● crush test on sample, ● tensile test, ● torsion test, ● buoyancy recovery test, ● etc.

Material properties characterisation ►

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Global environment

Internal fluid parameters (pressure, temperature, fluid composition, flow rate, etc.)

External environments (location, water depth, seawater data, air temperature, wave and wind datas, etc.)

System description (configuration, corrosion, interface, thermal insulation, installation requirements, connection and interface, etc.)

Service life

Design load case definition

Design accidental events

Design criteria

Analysis parameters (hydrodynamic coefficients, structural parameters, damping models, wave models, etc.)

Regulatory authority functional requirements

Hose Configuration

Design

Finite elements modeling (FEM)

Crush load determination

Finite elements analysis (FEA)

Hose properties and performances

Properties: axial, bending, torsion, hydrostatic limits

Performances: load resistance

Hydrodynamic analysis (Static/Dynamic/Extreme)

MBC moment analysis

Emergency release simulation

Detailed analysis

Simplified analysis

Studiesand analysis

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Configurations

Floating line

Floating first off hose

Floating tanker rail hose

Floating main line hoseFloating tail line hoses

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Submarine line

Floating first off hose

Submarine tanker hose

Submarine main line hose

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GeneralData/Design

Integrated bending stiffener

Steel ring reinforcement

Reinforced flange

External gasket

Foam material

Outer cover

Bolt indent

Continuous inner liner and integrated gasket

Steel cables layers:reinforcement carcassmain carcass

Dual carcass Reinforced flange/Bolt indent Dual carcass Reinforced flange

Continuous inner liner and integrated gasket

Reinforced flange

Integrated bending stiffener

Steel ring reinforcement

External gasket

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Dual carcass Reinforced flange/Bolt indent Dual carcass Reinforced flange Dual carcass Extra reinforced flange

Outer cover

Steel ring reinforcement

Steel cables layers:reinforcement carcassmain carcass

Extra reinforced flange

Integrated bending stiffener

Steel ring reinforcement

Outer cover

Continuous inner liner and integrated gasket

Steel cables layers:reinforcement carcassmain carcass

External gasket

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Working rated pressureTrelleborg hoses are designed and qualified to a working rated pressure (RP) of 15, 19, 21 and 25 barg.Min. burst pressure: 5 x working rated pressure.

Internal diameterInternal diameter (ID)

150 mm (6")

200 mm (8")

250 mm (10")

300 mm (12")

400 mm (16")

450 mm (18")

500 mm (20")

600 mm (24")

LengthStandard lengths

7.60 m (25')

9.10 m (30')

10.00 m (33')

10.70 m (35')

11.80 m (38-½')

12.00 m (39')

12.20 m (40')

Other lengths on request.

Electrical continuityTrelleborg hoses are electrically continuous (EC) or electrically discontinuous (ED).

Minimum bending radiusFloating hose 6 x ID

Submarine hoseand floating TRH

4 x ID

FloatationFoam materialFoam material used on hoses is made of closed cell foam.Foam can accept accidental immersion in water depth down to 30 meters without permanent deformation.

Outer coverOuter rubberThe outer rubber is made of antiabrasion rubber or polyurethane and incorporated nylon breaker.This structure prevents the hoses from cut propagation in case of accidental damage.

Color ● Floating hose: black with orange stripes or fully orange. ● Submarine hose: black with white line.

General data

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Reinforced flangesThe reinforced flange is made of two different parts: an integrated bending stiffener and steel ring reinforcement. This gives a perfect and smooth bending process, avoiding stress concentration and excessive fatigue due to either the connection or the environment.The manufacture consists in using steel plates fixed on steel cable layers. The steel cable, bonded within the hose, provides a highly resistant structure to both pressure and axial forces.The extra reinforced flange is used for severe environmental conditions like connecting to a manifold. It also increases the offloading line service life. Flanges are drilled according to ASME B16.5 Class 150 or Class 300.Quick and easy connection to manifold or between two hoses can be done by adding lifting pad eyes on the spool piece.

Integrated bending stiffener (IBS)The integrated bending stiffener allows transmitted stress to be progressively released and therefore reduces fatigue and increases the hose service life.

Continuous inner liner and integrated gasketsREELINE hoses integrate a continuous inner liner made of NBR rubber and integrated gaskets on each flange. This offers a full sealing solution, preventing from product migration in the hose structure. A special inner liner could be proposed for specific fluid upon request.Both reinforced and extra reinforced flanges have an external gasket preventing from seawater corrosion.

Steel cables layersTrelleborg hoses exclusively use steel cables layers derived from trucks tires technology. Steel cable layers are separated in two carcasses: main carcass and reinforcement carcass (dual carcass design).The main carcass is made of steel cable layers wounded at the angle of equilibrium and withstands normal pressure rating.Permanent elongation is nil, providing evidence of the excellent elasticity of the hose body, and resulting in highest resistance to fatigue.The reinforcement carcass is made of steel cable layers overlaying a thick rubber filling, increases the resistance to tension loads and protects the main carcass from eventual excessive loads.

Steel ring reinforcementFor a better resistance to tension loads, high external differential pressures or extreme bending loads, steel ring reinforcements are incorporated within the two carcasses.These rings are made of high strength steel allowing them to retain their original body shape even when hoses are subject to extreme stresses.

Features

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FIRST OFF HOSES MAIN/TAIL LINE HOSES TANKER HOSES

FS256

MS236

TS266 RS266

FS252

MS232

TS262

RS365

RS305

FS257

FS250

MS230

TS260 RS360

Floa

ting

Subm

arin

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Extra end buoyancy

Standard buoyancy

Half buoyancy

Dual carcass

Hose guide

REELINE [Mid-ship offloading]

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BU Fluid Handling SolutionsTrelleborg Oil & Marine Hoses

ZI La Combaude - Rue de Chantemerle - CS 10725 - 63050 Clermont-Ferrand cedex 02 - France Tel +33 (0)4 73 25 81 18 - Fax +33 (0)4 73 25 82 26

oilandmarinehoses@trelleborg.com - www.trelleborg.com/fluidhandling

WWW.TRELLEBORG.COM

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