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7/24/2019 Reduction in average cycle time
1/50
03/01/161 03/01/161
Project Name : Cycle time reduction.Project Owner : s.n. parmar,ajay kumar
choudhari
DMAIC
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03/01/162
Project Progress Overview
D1. Map Project
D2. Approve Project
M1. CTQ Characteristics&
Standards
M2. Measre!ent S"ste!
Ana#"sis
M3. Data Co##ection
A1. $ase#ine Process
A2. Per%or!ance
'jective
A3. (denti%" Drivers o%
)ariation
(1. Screen %or )ita# *s
(2. Screen %or vita# *s
(3. De%ine (!proved
Process
C1. MSA on *s
C2. (!proved Process Capa'i#it"
C3. +sta'#ish Contro# P#an
Key Deliverables:, List of Customer(s) and
Project CTQs
, Team Charter, High Level Process Ma
(C!PI"), CAP Plan (!tional), Preliminar# C$A% if
alica&le
, Q'D CTQ Tree, !erational definition%
"ecification limits%
target% defect definition
for Project (s), Data Collection Plan, Measurement "#stem
Anal#sis
, $aseline of Current
Process Performance
, *ormalit# Test, "tatistical +oal
"tatement for Project, List of "tatisticall#
"ignificant ,s
, List of -ital 'e. ,s, Transfer 'unction(s)
, !timal "ettings for
,s, Confirmation
/uns/esults, Tolerances on -ital
'e. ,s
, M"A /esults on ,s, Post Imrovement
Caa&ilit#, "tatistical Confirmation
of Imrovements, Process Control Plan, Process !.ner "ignoff, 'inal C$A% if alica&le
Tollgates:Planned
Comleted
01ma#2031 34ma#2031 1-/d0/2013 2/0/2013 0/06/2013
,,,,,, 35March2030 mmdd#### mmdd#### mmdd####
Steps:
Tools: "urve# 'ocus +rous Intervie.s
A/MI% "ta6eholderAnal#sis
In!ut of 'rame Threat vs7 !ortunit#
Matri8 !ther 99999999999999
Data Collection Plan Continuous +age /:/ Attri&ute +age /:/
"amle "i;e Calculator !ther 99999999999999
$asic "tatistics Histogram Dot Plots
$o8 and
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Define
1. Blank
2. Project Charter3. Terms and Acronyms Used
4. ARMI & Commn!cat!on Plan"#hy not RA$IC
%. $IPC
'. Process Ma(
7/24/2019 Reduction in average cycle time
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03/01/16
Cstomer $am(le Comments)ey t(t Character!st!cs
Im(ortant to Cstomer *CT+,s-
Maheh !ar
C+
A$C 4td.
5e are %acin or CD !an%actrin c"c#e ti!e
is ver" hih 0 second (nstead o% 300 second
so 5e are not achievin Prodction on ti!e.
7edce c"c#e ti!e .
Aja" 8!ar chodhari
9enera# !anaer
A$C 4td.
Csto!er not received prodct on ti!e . 7edce c"c#e ti!e.
Cstomer
Define
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e/!n!t!ons0
Indicators Definition
Ters an# Acronys $se# Define
7/24/2019 Reduction in average cycle time
7/5003/01/16
KeyStakeholders
Defne Measure Analyze Improve Control
takeholders!C"OI I I I I
ponsor!#P A A I A A
$od o% production I i I I I
&uality head I / I I I
'' I A MA M M
(eam Mem)ers I / / I I
Message Audience Media Who When
Project tatus Leadershi > Mail $$ mail conference callsmeetings
$$ As er roject lan
Project Deliera)les orActiities M>M$>/"
> mail conference callsmeetings $$M>M$>/ >FIL
#hen Po(lat!n the $takeholder cons!der the ARMI0 A A((roer o/ team dec!s!ons R Resorce or s5ject matter e6(ert *ad hoc- M Mem5er o/ team I Interested Party 7ho 7!ll need to 5e ke(t
!n/ormed
CommunicationCommunicationPlanPlan
Define
ARMIARMIWorksheetWorksheet
A%MI & !ounication Plan
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SIPO! Define
SUPPLIER IN!" #$C%SS $!"!" C!S"$M%#
A'C -td. erehouse +aw material/PC0
production production
A'C -td. Mouldin*machine
Mouldin* /make)lank su)stract0
production production
A'C -td. Dye la) Dye coatin* on
)lank su)stract
production production
A'C -td. Disc dryer Dry the disc inthe dryer
production production
A'C -td. sputter iler coatin* onthe disc
production production
A'C -td. tore1)ondin*material
One su)stractdisc )ond on thedye coated disc.
production production
A'C -td. scanner 2inal scannin*.At scanner
production production
A'C -td. production 2inished disc production &uality
7/24/2019 Reduction in average cycle time
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Measure
1. ata Collect!on Plan
2. Measrement $ystem Analys!s
3. Process Ca(a5!l!ty
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& $perationalDefnition
De'ectDefnition
er'ormanceStandard
Specifcation(imit
$pportunity
(o reducecycle time.
Disc cycletime shouldnot )e more
than 344seconds.
More then 344c1s per disc.
344 sec. 5sl /344 sec.0 weekly
Mode of collecting Data
& Data "ype !nitDecimal
to )e!sed
Data*ase
Container
%+istingor ne,data)ase
I' Ne,,hendata)ase
,ould )eready-
lanstart
date 'orDC
(o reduce
cycle time
continuous seconds 6 "7cel (wo month
old data
yes 43148193
Data !ollection Plan
.ormula to )eused
Dataitemsneeded
%/uipment !sed
'ormeasure
ment
%/uipment
Cali)ration
In'ormation
#esponsi)ility
Any"raining
need
$peratorIn'ormati
on
(otalproduction 1total time.
Cycle time (imerclock weekly
'' yesMr.
mahant
Measure
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Measureent Syste Analysis
#ule #uleDescription
Accepta)le #esult
A++ ; o%
(olerance4.68; ok
'; Contri)ution/++ tddeiation0
4 ok
CNum)er o%distinctcate*ories
88< ok
$verall 0age result$k
Minita) Descriptive Stats
=a*e ++
;Contri)utionource #arComp /o% #arComp0(otal =a*e ++ 4.6 4.44
+epeata)ility 4.6 4.44 +eproduci)ility 4.4 4.44
oper 4.4 4.44Part!(o!Part 68>36.9 944.44
(otal #ariation 68>36.3 944.44
Process tolerance ? 9
tudy #ar;tudy #ar ;(olerance
ource tdDe /D0 / B D0/;#0 /#1(oler0
(otal =a*e ++ 4.
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MeasureMeasureent Syste Analysis
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Process !apability Measure
since value
12-23 henceit signifcant
e4ect onpopulation-
Data is not normal so that the processCapa)ility is not re/uire so DM$ calculate-
7/24/2019 Reduction in average cycle time
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Measure
PM (mo de/ect (er o(ortn!ty 8 1999999 9.%34:2'481999999
%34:2'4
(o total no o/ de/ect "total o((ortn!ty
2:1"%44 9.%34:2'4
$!ma leel 1.49
7/24/2019 Reduction in average cycle time
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1. CP /or Potent!al ;s
2. Ident!/y Potent!al ;s3. CP /or Potent!al ;s
4. Bas!c Analys!s /or Project