RED ROOSTER MONTAGEWERKEUGE AIR CHAIN HOISTS … · Radio remote control systems Air Winches 0,2 - 3,5 tonne Useful conversions. 2 3 3 Introduction With the RED ROOSTER Air Hoists

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PNEUMATIC HOISTANDHOIST & TROLLEYCATALOGUE

RED ROOSTERMONTAGEWERKZEUGE

AIR CHAIN HOISTS 0,125 - 100 TONNECOMPACT, POWERFUL AND SAFE

RED ROOSTERAIR CHAIN HOISTS

www.rami-yokota.com

Pneumatic hoists

Pneumatic trolleys

Push and geared trolleys

Low headroom hoists

Special designs

Accessories

Air supply systems

Radio remote control systems

Air Winches 0,2 - 3,5 tonne

Useful conversions

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IntroductionWith the RED ROOSTER Air Hoists we specialise in the sale, rental and repair of air powered hoists, trolleys and winches. Our pneumatic hoists with safe working loads ranging from 125 kg to 100 tonne are conform with the EC Machinery Directive and the European Standard for hoists BS EN 14492-2. All of our hoist parts are manufactured in either Japan or Europe, controlled under the ISO 9001: 2008 quality control system.

The RED ROOSTER TMM, TCR, TCS, TNC AND TMH series pneumatic hoists offer a comprehensive range of hoists suited for all types of industrial and marine environments. For use in areas where there is a risk of explosion due to

flammable gases or dust, we can offer a range of ATEX classifications to suit your requirements (see ATEX section on page 16). With safety the number one priority, RED ROOSTER hoists have been used and tested for the past 25 years. Where engineers and operators require a hoist fit for purpose, easily controlled and maintained, with readily available spare parts, you’ll find RED ROOSTER hoists. We have the perfect lifting solution for where the duty is high, or where a robust hoist is required to withstand harsh conditions. As standard, RED ROOSTER hoists are able to work within a temperature range of -10°C to +70°C, with some slight modifications we can make the hoists suitable to use at -20°C.

PNEUMATIC HOISTS S E C T I O N 1

Features• TOKU high quality vane motor and planetary, gearbox with long life grease• Overload protection• High strength cast steel housing for durability• Compact and lightweight for easy handling• Extended duty cycles and frequent reversals• Variable speed for raising and lowering accurately• Alloy steel hooks with safety catches (Bottom hook fitted with thrust bearing for easy operation)• Adjustable load limiter (Not for TMM, TCR Mini or TCS)• Failsafe automatic disk brake (fully enclosed) ensures the load cannot fall if power is lost• Emergency stop• Mechanical upper and lower hoist limits• Lifting heights to meet your needs• Choice of cord, pendant control or control systems• Low noise level down to 80 dB (Silencer and filter easily changed)• Low air consumption (TCR and TMH model)• Air pressure from 4.5 to 6 Bar (7 Bar maximum)• Durable in harsh environments• Self cooling air motor with the exhaust over the motor• Low maintenance• Easily available spares at the right conditions• Hoist body manufactured in Japan, all other parts in Europe• High quality calibrated load chain of European/ Japanese manufacture with 5:1 FOS• High speed (TCS model)• Special designed hoists and trolleys• Ex classification to EC directive 94/9/EC (ATEX models)• Various paint specifications and colours

Used in various industriesOffshore oil industry, assembly lines, power plants, refineries, mechanical engineering, shipyards, foundries, oil storage and many other industries.

PAGE

SECTION 1

Introduction .................................................................................... 3

Pneumatic hoists ........................................................................ 4

Pneumatic trolleys .................................................................... 5

Push and geared trolleys ................................................. 6

Optional features and certification ....................... 7

Cross hauling with RED ROOSTER hoists ......... 8

Paint systems ................................................................................. 9

SECTION 2

Rentals ............................................................................................... 10

SECTION 3

ATEX ..................................................................................................... 12

SECTION 4

Pneumatic hoists ..................................................................... 17

Material handling hoists ................................................. 18

Mini chain hoists .....................................................................20

High speed hoists ...................................................................22

Pneumatic chain hoists .....................................................23

SECTION 5

Pneumatic hoist & trolley range .............................33

SECTION 6

Pneumatic low headroom

hoist & trolley range ...........................................................45

SECTION 7

Special designs ..........................................................................52

SECTION 8

Accessories ....................................................................................60

SECTION 9

Air suply systems ....................................................................66

SECTION 10

Radio remote control..........................................................68

SECTION 11

Air Winches 0,2 - 35 tonnes ...........................................69

SECTION 12

Useful conversions ................................................................87

Content


Model WLL(kg)

Chain falls Air consumption (l/sec) Full load lifting speed

(m/min)

Minimumhose dia

(I/D)

Page

Raising Lowering

TCR-125 125 1 15 16 14 0,5" 20

TMM-140AE 140 1 10,5 10,8 9,3 11" 18

TCR-250ME 250 1 11,7 13,3 8 0,5" 19

TCR-250 250 1 15 16 9,3 0,5" 21

TCR-600250 250 1 25 27 10,5 0,5" 23

TCR-500 500 1 25 27 10,5 0,5" 23

TCR-500/2 500 2 15 16 4,6 0,5" 23

TCS-500 500 1 28 33 17 0,5" 22

TCS-980 980 2 28 33 8,5 0,5" 22

TCR-1000/2 1.000 2 25 27 5,3 0,5" 23

TCR-1000 1.000 1 25 28 6 0,5" 24

TCR-2000/2 2.000 2 25 30 3 0,5" 24

TCR-3000 3.000 1 33 43 2,8 0,75" 25

TMH-3000 3.000 1 64 78 5,5 1" 27

TCR-6000/2 6.000 2 33 43 1,4 0,75" 25

TMH-6000/2 6.000 2 64 78 2,7 1" 27

TCR-9000/3 9.000 3 33 43 0,9 0,75" 26

TMH-9000/3 9.000 3 64 78 1,8 1" 27

TNC-10TW 10.000 2 90 100 1,5 1" 27

TCR-12000/4 12.000 4 33 43 0,7 0,75" 26

TMH-12000/4 12.000 4 64 78 1,4 1" 27

TCR-15000/5 15.000 5 33 43 0,6 0,75" 26

TMH-15000/5 15.000 5 64 78 1,1 1" 27

TNC-15TW/3 15.000 3 90 100 1 1" 28

TNC-20TW/4 20.000 4 90 100 0,75 1" 28

TNC-25TW 25.000 2 90 100 0,6 1" 29

TNC-37.5TW/3 37.500 3 90 100 0,35 1" 29

TNC-50TW/4 50.000 4 90 100 0,3 1" 30

TNC-75TW/6 75.000 6 2 x 90 2 x 100 0,35 1" 30

5

PNEUMATIC HOISTS PNEUMATIC TROLLEYSS E C T I O N 1 S E C T I O N 1

1. All steel construction (Alluminium body for TCR mini and TCS) 2. Planetary gear box 3. Failsafe automatic disk brake 4. Upper and lower limit switches 5. Hook options 6. Various paint options - standard to full offshore specification 7. Low noise emissions and self cooling exhaust 8. Low air consumption 9. Overload protection (Not TCR mini, TMM or TCS)10. Spring loaded vane motor11. Cord or range of pendant control12. Built in emergency stop valve on pendant model13. Chain bag or bucket

Model* WLL(kg)

No. ofwheels

No. of driven wheels

Min. bend radius (m)

Min. hose dia (I/D)

Air consumption Speed (m/min)*

A* B* C*

AT2S Up to 2.000 4 2 1.5 0,5" 25 l/sec 9 6 12

AT3S 3.000 4 2 2 0,75" 25 l/sec 6 6 12

AT6S 6.000 4 2 2.5 0,75" 25 l/sec 6 6 12

AT10S 9.000 /10.000 /12.000 4 2 2.5 1" 50 l/sec 8 8 -

AT15S 15.000 4 2 3 1" 50 l/sec 6 6 -

AT25S 20.000 4 2 3 1" 50 l/sec 4 4 -

AT25S 25.000 4 2 3 1" 50 l/sec 4 4 -

AT25-2S 25.000 8 4 Straight 1" / 1,25" 100 l/sec 6 6 -

AT37.5-2S 35.000 8 4 Straight 1" / 1,25" 100 l/sec 4 4 -

AT50-2S 50.000 8 4 Straight 1" / 1,25" 100 l/sec 4 4 -

For all pneumatic trolleys

Standard trolley temperature -10°C to +50°C

Optional trolley temperature -20°C to +70°C

Air pressure 6 Bar / 90 PSI

Wheel material Steel / Bronze

* AT...S = standard, AT...ATX = ATEX / Other trolley speeds available on request * A = standard, B = ATEX, C = optional

The RED ROOSTER range of trolleys is designed to match our range of pneumatic hoists, with capacities from 250 kg to 50 tonne, but they are easily adapted to be used with other manufacturers hoists. The trolleys are designed to work on a wide range of beam sizes and beam types, with

parallel or tapered flanges. The trolley can either have a lifting lug to hook in the hoist or be built in using a link plate. The versatile design and interchangeable parts can be used on a range of geared, low headroom, articulated and overhead crane units.

With our vast experience, in house design and manufacturing facilities, we can also offer a range of special trolleys. We can modify existing products or design to produce a custom made solution.

Type Model

Low Headroom LHR

Ultra Low Headroom ULH

Articulated ART

Rack & Pinion RP

Pneumatic Hoist

1

2

3

4

5

6

9

8

11

13

7

10

12

1. Trolley wheels with sealed bearings (to suit flat or tapered beams) 2. Anti tilt rollers (can be set to suit flange) 3. Gear box (self locking) 4. Air motor 5. Control valve 6. Silencers (low noise levels) 7. Load bar (wide range to suit beam) 8. Lock nuts 9. Split pin 10. Adjusting spacers / washers (for easy adjustment)11. Rubber buffers (standard on ATEX units)12. Link plate (to suit all RED ROOSTER hoists)13. Lift points in side plates for shackles

2

16 7

8

9

10

11

12

13

3

4

5

Pneumatic Trolley


S E C T I O N 1

Designed to operate with our range of pneumatic hoists our standard push and geared trolleys are easily adaptedto be used with other manufacturers hoists or as part of a travelling system.

The trolleys are designed to work on a wide range of beam sizes and beam types, with parallel or tapered flanges. The trolley can either have a lifting lug to hook in the hoist or be built in using a link plate. The versatile design and interchangeable parts can be used on a range of geared, low headroom, articulated and overhead crane units.

STANDARD PUSH AND GEARED TROLLEYS 250 KG TO 3 TONNE

S E C T I O N 1

Extra Features/Special designs• Anti collision bumpers• Larger capacities available• Rack and Pinion drive (geared)• Special paint systems• Special design to fit any beam• Parking brake• ATEX specification cat. IIB & IIC

Features• Good load to weight ratio• Wheels profiled to run on parallel or tapered beams• Steel or bronze wheels• Sealed heavy duty bearings• Anti drop plates• Anti tilt rollers• Easy to install• Operates on curved beams, see specification for minimum radius• Easily available spare parts at the right conditions• Manufactured in the UK with EU motor gearbox• Flange width up to 305 mm

Every RED ROOSTER product is subject to the most rigorous examination and test prior to dispatch. Our testing facilities allow us to carry out dynamic testing up to 65 tonne with static testing up to 400 tonne.

We are specialists in the repair of our own and other manufacturer's hoists. After inspection, a report and

quotation is issued to enable the customer to decide on the viability of the repair. Once authorized by the customer the repair is dealt with promptly and efficiently to ensure a speedy return.

The company has been certified by BSI to ISO 9001: 2008 for quality.

OPTIONAL FEATURES AND CERTIFICATION

ATEX - According to EC Directive 94/9/EC (Ex Classification)• Marine Specification/Corrosion • Standard hoists are suitable for use in areas certified as Group II 3 GD c IIA T4 (135°C) 1)

• With extra protection can be used in areas certified as Group II 2 GD c IIB T4 (135°C) 2)

• Further protection allows the hoist to work in areas certified as Group II 2 GD c IIC T4 (135°C) 2)

(not suitable for TCR Mini or TCS range)• In house design for "specials"

1) Formerly known as zone 2 & 222) Formerly known as zone 1 & 21

Additional documentation/certification

• Painting certificates• ATEX certificate • Certificate of Conformity• Certificate of Origin• Material certificates• Witness tests - Lloyds Register, DNV, BV, etc.• Documentation package, quality plan, procedures, factory acceptance tests, etc.

Optional features• Marine Specification/Corrosion resistant• Paint systems from C2 - Industrial to C5 - Offshore specification (Red finish as standard. Other RAL colours available on request)• Choice of pendants• Radio control pendant for electro pneumatic controls• Control systems• Chain collectors (PVC, galvanised or stainless steel)• Various types of hook or clevis available• Air supply systems and valves• Piped away exhaust air• In house design for "specials"• Festoon systems• Main air shut off valve

Standard documentation• Report of Thorough Examination• CE Declaration of Conformity (Machinery Directive)• Hoist manual, safety instructions• Explosion drawing & parts list• Chain certificates• Hook certificates

PUSH TROLEY PT

GEARED TROLEY GT

Push trolleys PTModel Capacity (kg) Range 1 Service Dimensions

ADimensions

BDimensions

CMin.

band radiusWeightpush

TSP005/010 250 to 1.000 58 - 163 mm Standard 112 182 106 1,3 8

TSP020 2.000 82 - 204 mm Standard 131 280 129 1,5 14

TSP030 3.000 82 - 204 mm Standard 152 324 169 1,7 23

Trolleys supplied for Hook In as standard / Link plate to build in optional

PT/2/R1-ATEX 250 to 1.000 58 - 163 mm ATEX 131 280 129 1,5 14

PT/2/R2-ATEX 250 to 1.000 163 - 305 mm ATEX 131 280 129 1,5 14

PT/3/R1-ATEX 3.000 100 - 204 mm ATEX 152 324 169 1,7 23

PT/3/R2-ATEX 3.000 204 - 305 mm ATEX 152 324 169 1,7 23

Trolleys supplied for Hook In as standard / Link plate to build in optional

Geared trolleys GTModel Capacity (kg) Range Service Dimensions

ADimensions

BDimensions

CMin.

band radiusWeightgeared

TSG010 250 to 1.000 58 - 163 mm Standard 112 182 106 1,3 12

TSG020 2.000 82 - 204 mm Standard 131 280 129 1,5 19

TSG030 3.000 82 - 204 mm Standard 152 324 169 1,7 27

Link plate to build in optional

GT/2/R1-ATEX 250 to 1.000 58 - 163 mm ATEX 131 280 129 1,5 19

GT/2/R2-ATEX 250 to 1.000 163 - 305 mm ATEX 131 280 129 1,5 19

GT/3/R1-ATEX 3.000 100 - 204 mm ATEX 152 324 169 1,7 27

GT/3/R2-ATEX 3.000 204 - 305 mm ATEX 152 324 169 1,7 27

Link plate to build in optional

DIMENSIONS


SECTION 1

CROSS HAULING WITH RED ROOSTER HOISTS

MARINE AND CORROSIVE PROTECTIONPAINT SYSTEMS

S E C T I O N 1

Like all air hoists, the RED ROOSTER hoist range is designed for vertical lifting. Under special circumstances, cross hauling can be achieved with single or two-fall hoist models, up to an angle of 20 degrees from the vertical, with 25 degrees on some capacities under specific conditions.

It is imperative that special precautions are in place for cross hauling applications - a lift plan, method statement and a risk assessment should be completed by a qualified person.

A site assessment should be carried out, checking the structure from which the hoists will be suspended, the hoist locations (route of travel), operator position and also the shape size and weight of the item to be cross hauled.

Site conditions should always be taken into account as different problems will be encountered at each site.We recommend tag lines to be attached to the hoists and wherever possible, lower the load down to the next hoist at an angle letting it take the load, then raise at a much reduced angle.

For all cross hauling applications, please contact our specialists to confirm the suitability of our hoists for the application.

We have established paint application systems to control the painting of our equipment based on ISO 12944. Our systems can also be used for several parts of NORSOK M501. These systems give good durability with resistance to water, abrasion, chemicals and are flexible.

For our C2 and C3 systems we use Jotun paints Penguard FC Epoxy. For the high marine specifications C4 and C5 we use an anti-corrosive primer with a hardtop CA acrylic top coat.

Corrosive category and risk

Examples of typical environments in a temperate climate (info only)

Exterior Interior

C1 very low -Heated buildings with clean atmospheres, e.g. offices, shops, schools, hotels

C2 low Atmospheres with low level of pollution. Mostly rural areasUnheated buildings where condensation may occur, e.g. depots, sports halls

C3 mediumUrban and industrial atmospheres, moderate sulphur dioxide pollution. Coastal area with low salinity

Production rooms with high humidity and some air pollution e.g. food-processing plants, laundries, breweries, dairies

C4 high Industrial areas and coastal areas with moderate salinity Chemical plants, swimming pools, coastal, ship and boatyards

C5-1 very high (industrial)

Industrial areas with high humidity and aggressive atmosphereBuildings or areas with almost permanent condensation and high pollution

C5-M very high (marine)

Coastal and offshore areas with high salinityBuildings or areas with almost permanent condensation and high pollution

S E C T I O N 1

A specialist painting contractor is used when other painting specifications are required. Not all painting systems are suitable for use on our air hoists and trolleys due to the shape and size of the equipment.


RENTALSRENTALSS E C T I O N 2S E C T I O N 2

Pneumatic hoistsThe full range of RED ROOSTER standard pneumatic hoists, trolleys and low headroom units found in this catalogue are available for hire, from 250 kg to 50 tonne. We have chains available to give up to 100 mtr height of lift on the smaller models, 34 mtr on the 37,5 tonne and 25 mtr on the 50 tonne hoists. We can supply longer heights of lift for special orders. All hoists can be supplied with cord control units or pendant control with a main emergency stop. At present we have over 400 hoists fitted with the required safety features such as upper and lower limits, emergency stops and load limiters. We also supply chain collectors for most heights of lift, hose support brackets, ATEX units, air pigs and air hoses.

Pneumatic trolleysOur rental trolleys suit capacities from 250 kg to 50 tonne (see pictures below), can fit a wide range of beam sizes, different speeds and can be either standard or ATEX units. We also have a range of low headroom trolleys.

RED ROOSTER RENTALWith RED ROOSTER hoists, hire rates reflect the length of hire. We aim to offer you the equipment you need, when and where you need it.

Our experienced staff will advise you with your equipment needs and will quickly confirm price and availability. From our stock of over 400 hoists, winches, load cells and other lifting solutions we can offer conform your requirements. A large part of our rental hoists and trolleys are 10 tonne to 50 tonne capacity.

Our hire rates reflect the length of hire, the quantity of equipment and specification required. We can supply our range of equipment worldwide at the most competitive rates possible.

Service, quality and realibilityBy including only RED ROOSTER hoists products on our rental fleet we have both the in-house expertise and spare parts available to maintain our rental fleet to the highest standard. We carry in excess of € 500.000,- of spare parts for pneumatic hoists alone.

On completion of every hire the equipment is inspected, dismantled, refurbished and function tested prior to return to store. For every hire, the equipment is prepared as per customer specifications and tested before dispatch.

We always endeavour to meet the required delivery ‘no matter how challenging’. Technical support is always worldwide available. By problems, we are there for you with advise, spare parts, service or a replacement units available at short notice.

Benefits• Hiring from a company you can trust• Fast availability of large quantities and capacities of equipment• Delivered to your site on the day agreed ready for use• Competitive rates, structured to take into account the hire duration• Leave maintenance to the specialists (allowing you to concentrate on your business)• Avoid capital outlay, pay only for what you use and spread out-goings throughout the hire• Technical support: free evaluation of your requirements • On-site assistance• Equipment can be tailored to solve your specific needs• Rental with the purchase option on request• Fully certified equipment supplied with the necessary certification and rental manual• Operators can be supplied along with the equipment

Other items available for hire include:• Electric hoists• Pneumatic winches• Load measuring equipment• Large capacity manual chain blocks• Ultra low headroom hoists• Spooling winches


SECTION 2

ATEXS E C T I O N 3 S E C T I O N 3

ATEX comes from the French words "ATmosphéres EXplosibles" which is the name commonly given to the two European Directives for controlling explosive atmospheres. The aim of the directive 94/9/EC is to allow free trade of ATEX equipment within the EU. Some other parts of the world do not have regulations on non electrical equipment in explosive areas and have also adopted the ATEX directive.

• Directive 94/9/EC (ATEX 95) is for the manufacturers of equipment used in explosive atmospheres.

• Directive 99/92/EC (ATEX 137) is for the health and safety protection of workers and manufacturers of installations within a potentially explosive atmosphere.

The Directive 99/92/EC applies to most workplaces where an explosion may occur, so employers must carry out risk assessments to classify different groups to ensure that the correct equipment can be selected for that specific area. These risk assessments should be kept on file and the classification for that area passed on to manufacturers or suppliers when selecting the correct equipment. This equipment should be of the same or higher classification.

ATEX DIRECTIVE

Gas atmospheres

Dust atmosphere

The above diagrams are simple examples of explosive atmopheres within industry. Each site may differ.

Atmosphéres explosibles

Categorie Gas Dust

Categorie 1 = zone 0 20



Rubber bumpers

Copperplated

sprockets

Spark resistantpendant control

with emergency stop

Bronze coated hooks

Stainless or inox steel

chain

Bronze wheels

Hazardous areas

Spark Resistant Air Chain Hoists

The RED ROOSTER Spark Resistant Air chain Hoists are very suitable to be used in explosion dangerous areas because air does not generate sparks (on the contrary to electricity). RED ROOSTER Spark Resistant Air chain Hoists are very economical, and supplied at very competitive prices.

In various industries like (petro) chemical industry, oil/gas industry, offshore, power plants, mining, food industry and many other industries an explosion dangerous atmosphere can arise during processing, transporting or storing, due to gas, vapor or dust.

Explosive atmospheres can be caused by flammable gases, mists or vapours, or by combustible dusts. If there is enough of a substance mixed with air then all it needs is a source of ignition to cause an explosion. Preventing release of dangerous substances and controlling potential sources of ignition are two widely used ways of reducing risk.

Why do we need ATEX certification • If you manufacture a product that is to be used in a potentially explosive environment and you want to sell in the European Union, then you will need to apply the CE and Ex mark on it. • The ATEX 94/9/EC Directive (ATEX 95) covers both electrical and mechanical equipment which is split into two categories of equipment, Group I mining & Group II above ground. • Our lodgement is for mechanical non electrical equipment which are capable of causing their own source of ignition.

All standard RED ROOSTER pneumatic hoists and trolleys from 250 kg to 100 tonne can be certified for use in II 3 GD c IIA T4 1)

area and with additional protection built into the hoist they can be certified for II 2 GD c IIB T4 1) & II 2 GD c IIC T4 2)

area. The preparation work required to be carried out on our hoists varies on the protection level requested by the customer. With the information on where the hoist will be operating we prepare the hoist to be suitable for the zone, gas group and temperature rating.

Our lodgement COV0912421/1 filed with Lloyds Register covers the range of ATEX units we manufacture.

The TCR, TNC, TMH & TCS ranges of hoists are heavy duty units with a wide range of uses in a variety of industries all over the world. The ATEX range of hoists are built to stand up to different environments making them safe to use in explosive atmospheres.

Depending on the classification we can bronze spray hooks, fit stainless steel safety latches, use either zinc plated or stainless steel load chain and fit stainless steel chain collectors.

RED ROOSTER pneumatic trolleys, geared trolleys and push trolleys are fitted with bronze wheels, bronze anti-tip rollers, rubber buffers and air trolleys have ATEX rated air motors, gearboxes and valves. Our trolleys are suitable for a range of beam sizes and profiles, with rack and pinion, beam brake, low headroom and ultra low headroom units available in most capacities.

We also do a range of ATEX pneumatic wire rope hoists built to suit customer requirements. These hoist units have been fully converted to air powered units from ATEX certified parts covered by our risk assessment for the process and parts used in manufacture.

Our Spark Resistant Air chain Hoists are widely used in a.o. the On and Off-shore, (petro) chemical industry, paint spraying, chemical production and -storage, pharmaceutical industry and tank-cleaning.

1) Formerly known as zone 2 & 222) Formerly known as zone 1 & 21

ZONE 22 AREA OUTSIDEZONE 21 (DUST DEPOSITS)

ZONE 21 (1 MTR. AROUND SILO)

ZONE 21

ZONE 20SILO

ZONE 20 DUST SEPERATOR


An explosive atmosphere is defined as a mixture of dangerous substances with air, under atmospheric conditions, in the form of gases, vapours, mist or dust in which after ignition has occurred, combustion spreads to the entire unburned mixture.

Dangerous gases, dusts, mists and vapours are produced in many workplaces such as agriculture, waste disposal, recycling, wood processing, metal processing, paint shops,

food industry, pharmaceuticals, refineries, power generation, chemical industry, mining and in the exploration and production of oil and gas. Even in non hazardous production process gas may leak from cylinders or leaking pipes.

Ignition Source: spark, hot surface, flame, static

An explosion can only take place when the following 3 factors coincide

C

A

A B

B

C

EXPLOSIVE ATMOSPHERESS E C T I O N 3 S E C T I O N 3

Explosion protection can mean to generally prevent the occurrence of an explosive mixture. Explosion protection can also be achieved by eliminating potential ignition sources in advance, e.g. high temperatures and sparking by designing components accordingly and by permanent

monitoring of operation, or by using a flame-proof enclosure for the source of ignition to protect the surrounding area against possible effects of an internal explosion.

Powder or dust like products are the by product of many farming, mining and industrial processes. This hazardous dust can be produced by grain, wood, paper, metals and coal in industries such as plastic, chemical and many others. Many of these powders and dusts are inflammable but under certain circumstances they can explode.

Dust explosions can be far more dangerous than gas explosions as the initial dust explosion can move more dust into the air creating further explosions and can cause destruction over a large area. A dust layer of less than 1 mm is enough, when stirred up and mixed with oxygen, to create an explosion.

Dust explosion protection

Prevent the ignition of potentially explosive atmospheres.

Explosion protection

Primary explosion protection Prevent the formation of explosive atmospheres.

Secondary explosion protection

Tertiary explosion protection Restricts the effects of an explosion.

Explosion zone classification

Temperature classesGas groups

EXPLOSIVE ATMOSPHERES

The auto ignition temperature is the temperature in °C at which a gas will spontaneously ignite without another source of ignition.

Gases are divided into two groups:

Group I: For mines susceptible to Methane

Group II: For gases in locations other than mines, which are divided into three sub groups: IIA: For atmospheres containing propane or gases of an equivalent hazard IIB: For atmospheres containing ethylene or gases of an equivalent hazard IIC: For atmospheres containing hydrogen or gases of an equivalent hazard Equipment for Group II used in an explosive area is also classified by the gas group.

Temperature Classes

Max Surface Temperature

Ignition Temperature range of mixture

T1 450°C > 450°C

T2 300°C >300 to 450°C

T3 200°C >200 to 300°C

T4 135°C >135 to 200°C

T5 100°C >100 to 135°C

T6 85°C >85 to 100°C

Cate-gory

Formerlyknown

Description

1G ZONE 0 (Gas/vapours)

An area in which an explosive mixture is continuously present or present for long periods.


An area in which an explosive mixture is likely to occur in normal operation.


An area in which an explosive mixture is not likely to occur in normal operation and if it occurs it will exist only for a short time.

1D ZONE 20 (Dust)

An area in which an explosive mixture is continuously present or present for long periods

2D ZONE 21 (Dust)

An area in which an explosive mixture is likely to occur in normal operation.

3D ZONE 22 (Dust)

An area in which an explosive mixture is not likely to occur in normal operation and if it occurs it will exist only for a short time.

Gas group of the explosive atmosphere

Equipment with the same or higher gas group marking can be used in the area

IIA IIA, IIB, IIC

IIB IIB, IIC

IIC IIC

Group Risk zone

Level of Protection Formerly known

Mechanical equipment - Energised

I Mining M(1) Very high level of protectionEquipment must continue to operate in an explosive atmosphere.

0, 1, 2 (Gases)20, 21, 22 (Dust)

Mechanical equipment - De-energised

I Mining M(2) High level of protectionEquipment must shut down if an explosive atmosphere occurs.

1, 2 (Gases)21, 22 (Dust)

II Non-mining 1 Very high level of protectionWhere gas, dust or vapour mixtures are present continuously or for long periods.

0, 1, 2 (Gases)20, 21, 22 (Dust)

II Non-mining 2 High level of protection Where gas, dust or vapour mixtures are likely to occur occasionally.

1, 2 (Gases)21, 22 (Dust)

II Non mining 3 Normal protectionWhere gas, dust or vapour mixtures are unlikely to occur and only for short periods.

2 (Gases)22 (Dust)

Equipment groups, categories and zone classification

Combustable Substance: gas, dust, vapour, mistA

Oxidizing Agent: oxygen in the airB


S E C T I O N 3 S E C T I O N 3

EXPLOSIVE ATMOSPHERES

Ex Group

Temperature Classes

T1 T2 T3 T4 T5 T6

Ignition temperature range of the mixture

>450°C >300 ≤ 450°C >200 ≤ 300°C >200 ≤ 135°C >135 ≤ 100°C >100 ≤ 85°C

Permissable max, surface temperature of the equipment

450°C 300°C 200°C 135°C 100°C 85°C

IIA Acetone Ethanol Petrol (general) Acetaldehyde

Ammonium i-Amyl Acetate Diesel fuels

Benzene (pure) n-Butane Aircraft fuels

Acetic Acid n-Butanol Fuel oil DIN 51603

Ethane Cyclohexan n-Hexane

Ethyl Acetate Acetic Anhydride

Ethyl Chloride

Carbon Monoxide

Methane

Methanol

Methyl Chloride

Napthalene

Phenol

Propane

Toluene

IIB City Gas Ethylene Ethylene Glycol Ethyl Ether

Ethylene Oxide Hydrogen

IIC Hydrogen Acetylene Carbon Disulphide

RED ROOSTER pneumatic hoists comply with

the European Machinery Directive and are CE marked.

PNEUMATIC HOISTSS E C T I O N 4

Classification of combustible gases, vapours and mistsExplosion groups and temperature classes of a selection of gases and vapours

CE - MARK

permitted by the European Committee for the technical Standardisation

IDENTIFICATION

for protection against explosions

EQUIPMENT GROUP

I - Mining applicationII - Non-mining application

SAFETY CATEGORY

1 - Extremely high2 - High3 - Normal

EXPLOSIVE ATMOSPHERE

G - GasD - Dust

TYPICALGAS

IIA - (for example) propaan

IIB - (for example) ethyleen

IIC - (for example)acetyleen

TEMPERATURE CLASS

T1 - max. 450°C*T2 - max. 300°C*T3 - max. 200°C*T4 - max. 135°C*T5 - max. 100°C*T6 - max. 85°C*

*max. surface temperature

PROTECTION TYPE

p = pressurised enclosured = flame-proof enclosuree = increased safetynA = non-sparkingi = intrinsicc = construction safetyb = ignition source monitoringk = liquid immersion

II 2 GD IIA c T4 (135°C)

Atex marking


WLL Lifting speed with load Air connection Min hose diam.

140 kg 11.0 m/min 3/8" BSPT 1/2" hose

Lifting speed without load Air consumption lifting Working pressure Falls

15 m/min 8 l/sec 6 bar 1 (cable)

Weight incl. 3 m lift - - -

9,5 kg - - -

WLL Lifting speed with load Air connection Min hose diam.

250 kg 8 m/min 3/8" BSPT 1/2" hose

Lifting speed without load Air consumption lifting Working pressure Falls

19 m/min 11,7 l/sec 6 bar 1

Weight incl. 3 m lift Chain size mm - -

11 kg 4,0 x 12,0 (HD) - -

Information subject to change without notice

MATERIAL HANDLING MATERIAL HANDLINGS E C T I O N 4 S E C T I O N 4

TMM-140AE TCR-250ME

44

MIN

. 573

150 36

15

11494

� 36

173

135

116 108

135

224208

IN TEL P/T 3/8

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All measurements are in mm / Information subject to change without noticeAll measurements are in mm

C = Cord control / DP = Pendant

Type A B C D E F G H I J K L M N O

TCR-250ME 286 174 112 837 15 194 102 92 184 123 61 152 74 78 36

RED ROOSTER Compact Hoist are suitable for "Material-Handling". The pendant control is direct on the lower hook so the operator can control and position the load easy and direct. The perfect solution for horizontal movements is the combination with a push trolley.

Standard features:• Pendant control direct on the lower hook• Optimum load control, very precise positioning• One-hand control• Variable speed control

RED ROOSTER Compact Hoist are suitable for "Material-Handling". The pendant control is direct on the lower hook so the operator can control and position the load easy and direct. The perfect solution for horizontal movements is the combination with a push trolley.

Standard features:• Pendant control direct on the lower hook• Optimum load control, very precise positioning• One-hand control• Variable speed control

• Soft start and stop, no shock movements• Handle can be positioned for left-hand or right- hand operation• Endstop system

Available options:See page 7

Recommended:SMC air treatment unit: AC30-F03DM-8-B

• Soft start and stop, no shock movements• Handle can be positioned for left-hand or right- hand operation• Mechanical endstop system




MINI CHAIN HOISTSMINI CHAIN HOISTSS E C T I O N 4S E C T I O N 4

Model* WLL Lifting speed with load Lifting speed without load Lowering speed with load

TCR-250C 250 kg 9,3 m/min 19 m/min 17,9 m/min

TCR-250DPE 250 kg 8,1 m/min 17,2 m/min 13 m/min

TCR-500C2 | TCR-500DP2 500 kg 4,6 m/min 9,5 m/min 9 m/min

Model* Air consumption lifting Air consumption lowering Air connection Minimum hose diam

TCR-250C 11,7 l/sec 15 l/sec 3/8" BSPT 1/2" hose

TCR-250DPE 11,7 l/sec 15 l/sec 3/8" BSPT 1/2" hose

TCR-500C2 | TCR-500DP2 11,7 l/sec 15 l/sec 3/8" BSPT 1/2" hose

Model* Working pressure Weight with 3m hol Additional metre hol Chain falls

TCR-250C 6 bar 7 kg 0,35 kg 1 (4 x 12 mm RTS)

TCR-250DPE 6 bar 7 kg 0,35 kg 1 (4 x 12 mm RTS)

TCR-500C2 | TCR-500DP2 6 bar 9 kg 0,7 kg 2 (4 x 12 mm RTS)


TCR-125C 125 kg 14 m/min 19 m/min 16 m/min

TCR-125DPE 125 kg 12,8 m/min 17,2 m/min 13 m/min


TCR-125C 11,7 l/sec 15 l/sec 3/8" BSPT 1/2" hose

TCR-125DPE 11,7 l/sec 15 l/sec 3/8" BSPT 1/2" hose


TCR-125C 6 bar 7 kg 0,35 kg 1 (4 x 12 RTS)

TCR-125DPE 6 bar 8,6 kg 0,35 kg 1 (4 x 12 RTS)

TCR-250C | TCR-250DPE | TCR-500C2 | TCR-500DP2TCR-125C | TCR-125DPE

zx

Model A B C D E F G HØ I J X Z

TCR-250C 305 105 69 22 112 140 15 35 22 20 40 170

TCR-250DPE 305 105 69 22 112 140 15 35 22 20 40 170

TCR-500C2 | TCR-500DP2 360 118 83 35 112 140 15 36 22 20 40 180

All measurements are in mm / Information subject to change without noticeAll measurements are in mm / Information subject to change without notice

NzM

in. E

N

x

Type A B C D E F G H J K L M N P R X Z

TCR-125C 249 112 137 130 305 71 21 19 33 - 1.660 - 375 124 P/T 3/8 40 170

TCR-125DPE 286 112 174 130 305 71 21 19 33 21 - 2310 375 124 P/T 3/8 40 170

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The RED ROOSTER Mini Air Chain Hoists are besides industrial use also very suitable for "Material Handling". Due to the low weight these hoists are very suitable for service applications. Special for use in tank cleaning installations we recommend stainless steel chain.

Standard features:• Low weight and therefore very mobile, easy mounting• Precise variable speed control (cord - and pendant control) • Very compact design• Robust aluminum housing

The RED ROOSTER Mini Air Chain Hoists are besides industrial use also very suitable for "Material Handling". Due to the low weight these hoists are very suitable for service applications. Special for use in tank cleaning installations we recommend stainless steel chain.

Standard features:• Low weight and therefore very mobile, easy mounting• Precise variable speed control (cord - and pendant control) • Very compact design• Robust aluminum housing

• Air motor is cooled by the exhaust air (internal)• Cord control or pendant control• Low noise level• Mechanical endstop system



• Air motor is cooled by the exhaust air (internal)• Cord control or pendant control• Low noise level• Mechanical endstop system



*C = Cord control / P = Pendant control / DPE = Direct Pendant

*C = Cord control / P = Pendant control / DPE = Direct Pendant


HIGH SPEED HOISTS

HIGH SPEED HOIST PNEUMATIC CHAIN HOISTSS E C T I O N 4 S E C T I O N 4

TCS-500 | TCS-980 TCR-500 | TCR-1000/2 | TCR-600250


TCR-600250C | TCR-600250PE 250 kg 10,5 m/min 20,5 m/min 17,9 m/min

TCR-500C | TCR-500PE 500 kg 10,5 m/min 20,5 m/min 17,9 m/min

TCR-1000C2 | TCR-1000P2E 1.000 kg 5,3 m/min 9,5 m/min 9 m/min


TCR-600250C | TCR-600250PE 25 l/sec 27 l/sec 1/2" BSPT 1/2" hose


TCR-1000C2 | TCR-1000P2E 25 l/sec 27 l/sec 1/2" BSPT 1/2" hose


TCR-600250C | TCR-600250PE 6 bar 31,1 kg 0,8 kg 1 (6,3 x 19,1 mm)

TCR-500C | TCR-500PE 6 bar 31,1 kg 0,8 kg 1 (6,3 x 19,1 mm)

TCR-1000C2 | TCR-1000P2E 6 bar 35,2 kg 1,6 kg 2 (6,3 x 19,1 mm)


TCS-500C | TCS-500PE 500 kg 17 m/min 33 m/min 34 m/min

TCS-980C2 | TCS-980P2E 980 kg 8,5 m/min 17 m/min 17 m/min


TCS-500C | TCS-500PE 28 l/sec 33 l/sec 1/2" BSPT 1/2" hose

TCS-980C2 | TCS-980P2E 28 l/sec 33 l/sec 1/2" BSPT 1/2" hose


TCS-500C | TCS-500PE 6 bar 19 kg 0,8 kg 1 (6,3 x 19,1 mm)

TCS-980C2 | TCS-980P2E 6 bar 24 kg 1,6 kg 2 (6,3 x 19,1 mm)

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B

J

D C

I

H

GG

IH

A

F E

zx


TCS-500 415 255 103 68 205 163 15 35 22 22 40 210

TCS-980 510 205 123 37 163 205 30 40 29 25 40 225

All measurements are in mm / Information subject to change without notice

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F E

A

ZX

GG

H

H

I

I

J

BDC


TCR-600250 460 212 115 51 156 186 29 40 29 29 100 250

TCR-500 460 212 115 51 156 186 29 40 29 25 100 250

TCR-1000 519 212 139 27 156 186 29 40 29 25 100 250

These RED ROOSTER Air Chain Hoists are especially developed for heavy industrial use. Robust cast steel body. Valve block is the same for all models meaning: less spare parts required. Standard with load limiter (except TCR-600250).

Standard features:• Precise variable speed control (cord- and pendant control)• Optimum control of the load, very precise positioning• Compact design• Mechanical endstop system

RED ROOSTER Air Chain Hoists are especially developped for the "Material Handling Industry". For example: warehousing, packaging etc. These hoists have a very high lifting and lowering speed, making them very suitable for applications with long lifting heights.

Standard features:• Very high lifting and lowering speeds• Maximum speed adjustable, lifting and lowering speed independent from each other• Precise variable speed control (cord - and pendant control)• Optimum control of the load, very precise positioning• Compact and light weight• Exhaust hose easy to assemble

• Load limiter built-in without loss of headroom• Cord control or pendant control• Low noise level• Air pressure 0,4 - 0,63 MPa (4 - 6,3 Bar)



• Mechanical endstop system• Air motor is cooled by the exhaust air (internal)• Cord control or pendant control• Chain bag standard, max. 7 mtr. chain (larger available on request)• Low noise level• Aluminum housing



*C = Cord control / P = Pendant control



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TCR-1000C | TCR-1000PE 1.000 kg 6 m/min 11,3 m/min 10,3 m/min

TCR-2000C2 | TCR-2000P2E 2.000 kg 3 m/min 5,7 m/min 5,2 m/min





TCR-1000C | TCR-1000PE 6 bar 34 kg 1,1 kg 1 (7,1 x 21 mm)

TCR-2000C2 | TCR-2000P2E 6 bar 39,7 kg 2,2 kg 2 (7,1 x 21 mm)

PNEUMATIC CHAIN HOISTSS E C T I O N 4


TCR-3000 | TCR-6000


TCR-3000C | TCR-3000PE 3.000 kg 2,8 m/min 5,7 m/min 4,6 m/min

TCR-6000C2 | TCR-6000P2E 6.000 kg 1,4 m/min 2,9 m/min 2,3 m/min





TCR-3000C | TCR-3000PE 6 bar 69 kg 2,7 kg 1 (11,2 x 34 mm)

TCR-6000C2 | TCR-6000P2E 6 bar 91 kg 5,4 kg 2 (11,2 x 34 mm)

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F E

H

I

A

G

C DB

J

G

H I

XZ


TCR-3000 563 212 51 115 156 186 29 40 29 25 100 335

TCR-6000 690 270 65 185 247 202 49 65 42 42 100 410


F EB

C D

GA

xz

G

H

H

I

J


TCR-1000 485 212 116 40 156 186 29 40 29 25 100 250

TCR-2000 580 212 143 50 156 186 37 45 29 30 100 280


TCR-1000 | TCR-2000FULL RANGE OF QUALITY PNEUMATIC HOISTS FOR INDUSTRIAL AND MARINE APPLICATIONS FULL RANGE OF QUALITY PNEUMATIC HOISTS FOR INDUSTRIAL AND MARINE APPLICATIONS

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These RED ROOSTER Air Chain Hoists are especially developed for heavy industrial use. Robust cast steel body. Valve block is the same for all modells meaning: less spare parts required. Standard with load limiter.



Available options: See page 7


These RED ROOSTER Air Chain Hoists are especially developed for heavy industrial use. Robust cast steel body. Valve block is the same for all modells meaning: less spare parts required. Standard with load limiter.





*C = Cord control / P = Pendant control *C = Cord control / P = Pendant control



TCR-9000C3 | TCR-9000P3 9.000 kg 0,9 m/min 1,9 m/min 1,5 m/min




TCR-9000C3 | TCR-9000P3 33 l/sec 43 l/sec 1/2" BSPT 3/4" hose




TCR-9000C3 | TCR-9000P3 6 bar 150 kg 8,1 kg 3 (11,2 x 34 mm)




TCR-9000 | TCR-12000 | TCR-15000FULL RANGE OF QUALITY PNEUMATIC HOISTS FOR INDUSTRIAL AND MARINE APPLICATIONS

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AG

H

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I

F EC D

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I

N

M

XZ

Model A B C D E F G HØ I J K L M N X Z

TCR-9000 842 378 114 140 247 202 60 75 53 42 370 439 220 240 100 380

TCR-12000 950 346 118 228 202 247 67 84 58 52 396 493 233 224 100 390

TCR-15000 950 403 110 293 211 238 67 84 58 52 391 431 230 280 100 390


These RED ROOSTER TCR series 9 - 15 tonne Air Chain Hoists are especially developed for heavy industrial applications. Robust cast steel body. Standard with load limiter.

Standard features:• Precise variable speed control (cord- and pendant control)• Optimum control of the load, very precise positioning• Compact design• Mechanical endstop system• Load limiter built-in without loss of headroom

• Cord control or pendant control• Low noise level• Air pressure 0,4 - 0,63 MPa (4 - 6,3 Bar)





TMH-3000 | TMH-6000 | TMH-9000 | TMH-12000 | TMH-15000HEAVY DUTY RANGE OF HOISTS FOR THE MOST DEMANDING APPLICATIONS

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TMH-3000C | TMH-3000PE 3.000 kg 5,4 m/min 10,8 m/min 10,2 m/min

TMH-6000C | TMH-6000PE 6.000 kg 2,7 m/min 5,4 m/min 5,1 m/min


TMH-3000C | TMH-3000PE 56 l/sec 68 l/sec 3/4" BSPT 3/4" hose

TMH-6000C | TMH-6000PE 56 l/sec 68 l/sec 3/4" BSPT 3/4" hose


TMH-3000C | TMH-3000PE 6 bar 99 3,8 kg 1 (13 x 36 mm)

TMH-6000C | TMH-6000PE 6 bar 124 7,6 kg 2 (13 x 36 mm)




Model A B C D E F HØ I

TMH-3000 537 314 189 125 265 311 50 34

TMH-6000 742 371 245 126 265 311 65 42


E BC D

A

HØ

I

F

The NEW RED ROOSTER TMH series air chain hoists has the highest lifting speed with the lowest headroom on the hoist market. With M4 classification of mechanism this hoist is extremely reliable. This hoist will guarantee the continuity of your process. The TMH hoists are designed with a full load supporting eye for installation and securing (during lift applications) the hoist for extra safety.

Standard features:• Precise variable speed control (cord- and pendant control)• Optimum control of the load, very precise positioning• Mechanical end stop system• Load limiter built-in without loss of headroom• Low noise level (80 dBA)• Air pressure 0,4 - 0,63 MPa (4-6,3 bar)

The NEW RED ROOSTER TMH series air chain hoists are also available in

9T - 12T - 15TAsk our sales department for information

and an offer.



TNC-10TWL | TNC-15TW | TNC-20TW


TNC-10TWALC | TNC-10TWALPE 10.000 kg 1,5 m/min 2,5 m/min 2,3 m/min

TNC-15TWC3 | TNC-15TWP3E 15.000 kg 1 m/min 1,6 m/min 1,5 m/min

TNC-20TWC4 | TNC-20TWP4E 20.000 kg 0,75 m/min 1,25 m/min 1,15 m/min

Model* Air consumption lifting

Air consumption lowering Air connection Minimum hose diam

TNC-10TWALC | TNC-10TWALPE 90 l/sec 100 l/sec 1" BSPT 1" hose

TNC-15TWC3 | TNC-15TWP3E 90 l/sec 100 l/sec 1" BSPT 1" hose

TNC-20TWC4 | TNC-20TWP4E 90 l/sec 100 l/sec 1" BSPT 1" hose


TNC-10TWALC | TNC-10TWALPE 6 bar 210 kg 11,4 kg 2 (16 x 45 mm)

TNC-15TWC3 | TNC-15TWP3E 6 bar 320 kg 17,1 kg 3 (16 x 45 mm)

TNC-20TWC4 | TNC-20TWP4E 6 bar 470 kg 22,8 kg 4 (16 x 45 mm)

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Model A B C D E F G HØ I J K L M N

TNC-10TWL 890 467 154 279 313 247 62 60 40 55 345 480 217 202

TNC-15TW 1.100 676 217 459 312 248 67 84 58 52 441 521 275 395

TNC-20TW 1.220 789 250 539 313 247 80 110 78 64 493 553 285 530

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

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A A

B B

C C

D D

E E

F F

Air Hoist G.A. - TNC 10 TW LPE

DRG 1368-14

Adam Migala Bill Aitken Bill Aitken 19/04/2010

0

Designed by Checked by Approved by Date

1 / 1 Edition Sheet

Date

red roosterRed Rooster Industrial (UK) Limited, Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ Tel: +44(0)1651 872101 / Main Fax: +44(0)1651 872098Sales Fax: +44(0)1651 871405 www.rriuk.com

Material

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HEAVY DUTY RANGE OF HOISTS FOR THE MOST DEMANDING APPLICATIONS

These RED ROOSTER TNC series 10 - 20 tonne Air Chain Hoists are especially developed for heavy industrial applications. Robust cast steel body. Standard with load limiter.

Standard features:• Precise variable speed control (cord- and pendant control)• Optimum control of the load, very precise positioning• Compact design• Mechanical endstop system• Load limiter built-in without loss of headroom• Cord control or pendant control

• Low noise level• Air pressure 0,4 - 0,63 MPa (4 - 6,3 Bar)


Shackle version: Low head room, low weight and simple assembly.




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TNC-25TW | TNC-37.5TW




TNC-25TWL 1.400 478 165 313 346 365 103 125 80 82 655 720 375 320

TNC-37.5TW 1.765 767 255 513 346 366 118 125 90 95 808 855 463 405


TNC-25TWLC | TNC-25TWLPE 25.000 kg 0,5 m/min 1 m/min 0,7 m/min

TNC-37.5TWC3 | TNC-37.5TWP3E 37.500 kg 0,35 m/min 0,6 m/min 0,5 m/min


TNC-25TWLC | TNC-25TWLPE 120 l/sec 150 l/sec 1" BSPT 1" hose

TNC-37.5TWC3 | TNC-37.5TWP3E 120 l/sec 150 l/sec 1" BSPT 1" hose


TNC-25TWLC | TNC-25TWLPE 6 bar 490 kg 21,8 kg 2 (22 x 66 mm)

TNC-37.5TWC3 | TNC-37.5TWP3E 6 bar 870 kg 32,7 kg 3 (22 x 66 mm)1

1

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C C

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Air Hoist G.A. - TNC 35 TW/3

DRG 1368-21


0


1 / 1 Edition Sheet

Date


Material

F EC D

H GA

I

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B

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These RED ROOSTER TNC series 25 - 37,5 tonne Air Chain Hoists are especially developed for heavy industrial applications. Robust cast steel body. Standard with load limiter.









TNC-50TW | TNC-75TW WITH HOOKS

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TNC-50TWHC4 | TNC-50TWHP4E 50.000 kg 0,25 m/min 0,4 m/min 0,35 m/min

TNC-75TWP(D)6E 75.000 kg 0,18 m/min 0,3 m/min 0,35 m/min

Model* Air consumption lifting Air consumption low-ering

Air connection Minimum hose diam

TNC-50TWHC4 | TNC-50TWHP4E 120 l/sec 150 l/sec 1" BSPT 1" hose

TNC-75TWP(D)6E 120 l/sec 150 l/sec 1" BSPT 1" hose


TNC-50TWHC4 | TNC-50TWHP4E 6 bar 1.110 kg 43,6 kg 4 (22 x 66 mm)

TNC-75TWP(D)6E 6 bar 1.500 kg 65,4 kg 6 (22 x 66 mm)


TNC-50TW 2.033 1.276 603 673 346 366 132 140 100 106 926 1.018 550 800

All measurements are in mm / Information subject to change without noticeDimensions of the TNC-75TWP(D)6E on request


These RED ROOSTER TNC series 50 - 75 tonne Air Chain Hoists are especially developed for heavy industrial applications. Robust cast steel body. Standard with load limiter.







TNC-50TW | TNC-75TWP(D)6E WITH SHACKLESHEAVY DUTY RANGE OF HOISTS FOR THE MOST DEMANDING APPLICATIONS


TNC-50TWSHC4 | TNC-50TWSHP4E 50.000 kg 0,25 m/min 0,4 m/min 0,35 m/min

TNC-75TWP(D)6E 75.000 kg 0,18 m/min 0,3 m/min 0,18 m/min


TNC-50TWSHC4 | TNC-50TWSHP4E 90 l/sec 100 l/sec 1" BSPT 1" hose

TNC-75TWP(D)6E 90 l/sec 100 l/sec 1" BSPT 1" hose


TNC-50TWSHC4 | TNC-50TWSHP4E 6 bar 1.110 kg 43,6 kg 4 (22 x 66 mm)

TNC-75TWP(D)6E 6 bar 1.500 kg 65,4 kg 6 (22 x 66 mm)


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Air Hoist G.A. - TNC 50 TW/4

DRG 1368-23


0


1 / 1 Edition Sheet

Date


Material

F EC DB

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TNC-50TWSH 2.160 1.276 603 673 346 366 65 180 105 65 990 1.000 550 800

These RED ROOSTER TNC series 50 tonne Air Chain Hoists are especially developed for heavy industrial applications. Robust cast steel body. Standard with load limiter. Capacity up to 100 tonne on request, such as: 40, 60 or 100 tonne.






Dimensions of the TNC-75TWP(D)6E on request


PNEUMATIC HOIST & TROLLEY RANGES E C T I O N 5

RED ROOSTER pneumatic hoists and trolleys comply with the

European Machinery Directive and are CE marked.


HIGH SPEED HOISTS

Type TCR-250-AT2S TCR-500/2-AT2S TCS-500-AT2S TCS-980-AT2S

WLL 250 kg 500 kg 500 kg 980 kg

Chain falls 1 2 1 2

Chain size 4 x 12 4 x 12 6,3 x 19,1 6,3 x 19,1

Lifting speed full load 9,3 m/min 4,6 m/min 17 m/min 8,5 m/min

Lifting speed without load 19 m/min 9,5 m/min 33 m/min 16 m/min

Air consumption (L/SEC) 13 13 28 28

Working pressure 6 Bar 6 Bar 6 bar 6 bar

Air connection 1/2" BSPT 1/2" BSPT 1/2" BSPT 1/2" BSPT

Minium hose diameter 1/2" 1/2" 1/2" 1/2"

Weight 3 m hol & trolley 32 kg 34 kg 41 kg 45 kg

Additional metre hol 0,35 kg 0,7 kg 0,8 kg 1,6 kg

Trolley model AT2S AT2S AT2S AT2S

Flange: Range 1 55 - 140 55 - 140 55 - 140 55 - 140

Flange: Range 2 140 - 220 140 - 220 140 - 220 140 - 220

Flange: Range 3 220 - 300 220 - 300 220 - 300 220 - 300

Standard trolley temp range -10 to +50°C -10 to +50°C -10 to +50°C -10 to +50°C

Optional trolley temp range -20 to +70°C -20 to +70°C -20 to +70°C -20 to +70°C

Standard travel speed 9 m/min 9 m/min 9 m/min 9 m/min

ATEX travel speed 6 m/min 6 m/min 6 m/min 6 m/min

Optional travel speed 14 m/min 14 m/min 14 m/min 14 m/min

Wheel material Steel Steel Steel Steel

ATEX wheel material Bronze Bronze Bronze Bronze

Minium bend radius (m) 1,5 1,5 1,5 1,5

Number of wheels 4 4 4 4

Driven wheels 2 2 2 2

Max. air consumption 25 l/sec 25 l/sec 25 l/sec 25 l/sec

Hose ID trolley 1/2" 1/2" 1/2" 1/2"

PNEUMATIC CHAIN HOIST & TROLLEY PNEUMATIC CHAIN HOIST & TROLLEYS E C T I O N 5 S E C T I O N 5

TCR-250-AT2S | TCR-500/2-AT2S | TCS-500-AT2S | TCS-980-AT2S

TCR-250-AT2S | TCR-500/2-AT2S | TCS-500-AT2S | TCS-980-AT2S

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AVA

ILA

BLE

OPT

ION

S

STA

NDA

RD F

EATU

RES • Marine specification

• Special paint systems• Collision bumpers• ATEX specification cat. IIB & IIC • Chain collectors ( PVC, galvanised or stainless steel)• Articulated trolley• Low headroom units• Rack & pinion drive• Travel limits• Air service units• Festoon systems• Radio control remote• Optional travel speeds• Beam brake

• TOKU rotary vane motor• Robust planetary gearbox• Failsafe automatic internal disc brake• Choice of pendant controls or control stations• Upper & lower limit switches• Lightweight aluminum housing• Internal silencing down to 80 dB(A)• Alloy safety swivel hooks with safety catch• Load chain of European manufacture to EN818-7• Trolley to suit various flange profiles• Anti-tilt & anti-drop plates• High efficiency motor gearbox• Heavy duty sealed wheel bearings• Wheel profile to suit parallel or tapered flanges

Title of project Material Weight

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0,98TE Hoist and Trolley 26/06/2014 - 45kgDate

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0

1:5 TCS 0,98/2F - 1AT/2T/4 DRG 1500-24

T. Mikolajewski

S. Przygoda

B. Aitken

red rooster Red Rooster Industrial (UK) Ltd,

Nauta House, The Meadows,Oldmeldrum, Aberdeenshire, AB51 0EZ

Tel: +44(0)1651 872101Main Fax: +44(0)1651 872098Sales Fax: +44(0)1651 871405

www.rriuk.com

FØE

max

.D

Ø

A B A C

G

KP

L

M

ON

JIH

Q

SR

TCR-250-AT2S TCR-500/2-AT2S TCS-500-AT2S TCS-980-AT2S

A 21 21 21 21

B TBC TBC TBC TBC

C 135 135 135 135

DØ 70 70 70 70

E 35 35 35 35

FØ 35 35 35 35

G 71 71 71 71

H 285 285 285 285

I 235 235 235 235

J 112 112 112 112

K 350 390 450 530

LØ 36 35 36 40

M 22 25 22 23

N 112 112 163 163

O 140 140 205 205

P 15 25 15 30

Q 20 18 20 25

R 70 87,5 100 123

S 22 32,5 18,5 42


Recommended SMC air treatment unit: TCR-250-AT2S & TCR-500-AT2S: AC30-F03DM-8-B TCS-500-AT2S & TCS-980-AT2S: AC40-F04DM-8-B


AVA

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HIGH SPEED HOISTS

Type TCR-500-AT2S TCR-1000/2-AT2S TCR-1000-AT2S TCR-2000/2-AT2S

WLL 250 kg / 500 kg 1.000 kg 1.000 kg 2.000 kg

Chain falls 1 2 1 2

Chain size 6,3 x 19,1 6,3 x 19,1 7,1 x 21 7,1 x 21

Lifting speed full load 12 / 10,5 m/min 5,3 m/min 6 m/min 3 m/min

Lifting speed without load 16 m/min 9,5 m/min 11,3 m/min 5,7 m/min


Working pressure 6 bar 6 bar 6 bar 6 bar

Air connection 1/2" BSPT 1/2" BSPT 1/2" BSPT 1/2" BSPT

Minium hose diameter 1/2" 1/2" 1/2" 1/2"




Flange: Range 1 55 - 140 55 - 140 55 - 140 55 - 140

Flange: Range 2 140 - 220 140 - 220 140 - 220 140 - 220

Flange: Range 3 220 - 300 220 - 300 220 - 300 220 - 300



Standard travel speed 9 m/min 9 m/min 9 m/min 9 m/min

ATEX travel speed 6 m/min 6 m/min 6 m/min 6 m/min

Optional travel speed 14 m/min 14 m/min 14 m/min 14 m/min



Minium bend radius (m) 1,5 1,5 1,5 1,5



Max. air consumption 25 l/sec 25 l/sec 25 l/sec 25 l/sec

Hose ID trolley 1/2" 1/2" 1/2" 1/2"


TCR-500-AT2S | TCR-1000/2-AT2S | TCR-1000-AT2S | TCR-2000/2-AT2S

TCR-500-AT2S | TCR-1000/2-AT2S | TCR-1000-AT2S | TCR-2000/2-AT2S

DIM

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• Marine specification • Special paint systems• Collision bumpers• ATEX specification cat. IIB & IIC • Chain collectors ( PVC, galvanised or stainless steel)• Articulated trolley• Low headroom units• Rack & pinion drive• Travel limits• Air service units• Festoon systems• Radio control remote• Optional travel speeds• Beam brake

• TOKU rotary vane motor• Robust planetary gearbox• Failsafe automatic internal disc brake• Choice of pendant controls or control stations• Upper & lower limit switches• Cast steel housing• Internal silencing down to 80 dB(A)• Alloy safety swivel hooks with safety catch• Load chain of European manufacture to EN818-7• Automatic, adjustable load limiter• Trolley to suit various flange profiles• Anti-tilt & anti-drop plates• High efficiency motor gearbox• Heavy duty sealed wheel bearings• Wheel profile to suit parallel or tapered flanges


FØE

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.DØ

A B A C

GK

P

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ON

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Q

S R

TCR-500-AT2S TCR-1000/2-AT2S TCR-1000-AT2S TCR-2000/2-AT2S

A 21 21 21 21

B TBC TBC TBC TBC

C 135 135 135 135

DØ 70 70 70 70

E 35 35 35 35

FØ 35 35 35 35

G 71 71 71 71

H 285 285 285 285

I 235 235 235 235

J 112 112 112 112

K 525 560 525 645

LØ 40 40 40 45

M 29 29 29 29

N 156 156 156 155

O 186 186 186 185

P 29,5 29,5 29,5 37

Q 25 25 25 30

R 113 147 116 140

S 20 42 23 55

Recommended SMC air treatment unit: AC40-F04DM-8-B


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HIGH SPEED HOISTS

Type TCR-3000-AT3S

TCR-6000/2-AT6S

TCR-9000/3-AT10S

TCR-12000/4-AT10S

TCR-15000/5-AT15S

WLL 3.000 kg 6.000 kg 9.000 kg 12.000 kg 15.000 kg

Chain falls 1 2 3 4 5

Chain size 11,2 x 34 11,2 x 34 11,2 x 34 11,2 x 34 11,2 x 34

Lifting speed full load 2,8 m/min 1,4 m/min 0,9 m/min 0,6 m/min 0,5 m/min

Lifting speed without load 5,7 m/min 2,9 m/min 1,9 m/min 1,4 m/min 1,1 m/min

Air consumption (L/SEC) 33 33 33 33 33

Working pressure 6 Bar 6 Bar 6 bar 6 bar 6 bar

Air connection 3/4" BSPT 3/4" BSPT 3/4" BSPT 3/4" BSPT 3/4" BSPT

Minium hose diameter 3/4" 3/4" 3/4" 3/4" 3/4"

Weight 3 m hol & trolley 110 kg 153 kg 290 kg 310 kg 360 kg

Additional metre hol 2,7 kg 5,4 kg 8,1 kg 10,8 kg 13,5 kg

Trolley model AT3S AT6S AT10S AT10S AT15S

Flange: Range 1 80 - 160 90 - 160 110-180 110 - 180 110 - 180

Flange: Range 2 160 - 230 160 - 230 180-240 180 - 240 180 - 240

Flange: Range 3 260 - 300 230 - 300 240-300 240 - 300 240 - 300

Standard trolley temp range -10 to +50°C -10 to +50°C -10 to +50°C -10 to +50°C -10 to +50°C

Optional trolley temp range -20 to +70°C -20 to +70°C -20 to +70°C -20 to +70°C -20 to +70°C

Travel speed (M/MIN) 6* 6* 8 8 6

Wheel material Steel Steel Steel Steel Steel

ATEX wheel material Bronze Bronze Bronze Bronze Bronze

Minium bend radius (M) 2,5 2,5 2,5 3 3

Number of wheels 4 4 4 4 4

Driven wheels 2 2 2 2 2

Max air consumption 25 l/sec 25 l/sec 40 l/sec 40 l/sec 40 l/sec

Hose ID trolley 3/4" 3/4" 3/4" 3/4" 1"


TCR-3000-AT3S | TCR-6000/2-AT6S | TCR-9000/3-AT10S | TCR-12000/4-AT10S | TCR-15000/5-AT15S

TCR-3000-AT3S | TCR-6000/2-AT6S | TCR-9000/3-AT10S | TCR-12000/4-AT10S | TCR-15000/5-AT15

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12TE Hoist and Trolley 30/06/2014 - 280Date

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1:10 TCR 12/4F - 1AT/10T/4 DRG 1503-21

T. Mikolajewski

S. Przygoda

B. Aitken




www.rriuk.com

A B A C

DØ

E m

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R S

TCR-3000-AT3S

TCR-6000/2-AT6S

TCR-9000/3-AT10S

TCR-12000/4-AT10S

TCR-15000/5-AT15S

A 24 28 33 33 40

B TBC TBC TBC TBC TBC

C 135 115 185 185 215

DØ 100 150 150 150 180

E 38 45 50 50 50

FØ 40 50 55 55 60

G 85 102 111 111 115

H 390 515 525 525 590

I 340 465 475 475 540

J 160 224 224 224 250

K 625 765 935 985 940

LØ 50 65 75 84 84

M 34 42 53 58 58

N 200 200 205 245 240

O 240 250 245 205 205

P 45 49 60 67 67

Q 35 42 43 52 52

R 135 180 270 230 295

S 31 72 120 110 125

Recommended: SMC air treatment unit: AC40-F04DM-8-B


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HIGH SPEED HOISTS


TNC-10TW-AT10S | TNC-15TW/3-AT15S | TNC-20TW/4-AT25S | TNC-25TW-AT25S

TNC-10TW-AT10S | TNC-15TW/3-AT15S | TNC-20TW/4-AT25S | TNC-25TW-AT25S

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Type TNC-10TW-AT10S TNC-15TW/3-AT15S TNC-20TW/4-AT25S TNC-25TW-AT25S

WLL 10.000 kg 15.000 kg 20.000 kg 25.000 kg

Chain falls 2 3 4 2

Chain size 16 x 45 16 x 45 16 x 45 22 x 66

Lifting speed full load 1,5 m/min 1 m/min 0,85 m/min 0,6 m/min

Lifting speed without load 2,5 m/min 1,6 m/min 1,25 m/min 1,0 m/min


Working pressure 6 bar 6 bar 6 bar 6 bar

Air connection 1" BSPT 1" BSPT 1" BSPT 1" BSPT

Minium hose diameter 1" 1" 1" 1"




Flange: Range 1 110 - 180 110 -180 130 - 200 130- 200

Flange: Range 2 180 - 240 180- 240 200- 260 200 -260

Flange: Range 3 240 - 300 240 - 300 260 - 320 260 - 320



Travel speed (M/MIN) 8 6 4 4



Minium bend radius (M) 2,5 3 3 3



Max air consumption 40 l/sec 40 l/sec 40 l/sec 40 l/sec

Hose ID trolley 1" 1" 1" 1"

TNC-10TW-AT10S TNC-15TW/3-AT15S TNC-20TW/4-AT25S TNC-25TW-AT25S

A 33 40 53 53

B TBC TBC TBC TBC

C 185 215 215 215

DØ 150 180 240 240

E 50 50 55 55

FØ 55 60 80 80

G 111 115 135 135

H 525 590 910 910

I 475 540 860 860

J 224 250 400 401

K 975 1.175 1.265 1.480

LØ 60 84 110 125

M 40 58 78 80

N 250 250 245 365

O 310 310 315 345

P 62 67 80 103

Q 55 52 64 82

R 255 465 535 315

S 107 197 265 165



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HIGH SPEED HOISTS


TNC-25TW-AT25-2S | TNC-37,5TW-AT37,5-2STNC-50TW/4-AT50-2S

TNC-25TW-AT25-2S | TNC-37,5TW-AT37,5-2STNC-50TW/4-AT50-2S

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Type TNC-25TW-AT25-2S TNC-37.5TW-AT37.5-2S TNC-50TW/4-AT50-2S

WLL 25.000 kg 37.500 kg 50.000 kg

Chain falls 2 3 4

Chain size 22 x 66 22 x 66 22 x 66

Lifting speed full load 0,6 m/min 0,4 m/min 0,3 m/min

Lifting speed without load 1 m/min 0,6 m/min 0,45 m/min

Air consumption (L/SEC) 90 90 90

Working pressure 6 bar 6 bar 6 bar

Air connection 1" BSPT 1" BSPT 1" BSPT

Minium hose diameter 1" 1" 1"

Weight 3 m hol & trolley 910 kg 1.380 kg 1.900 kg

Additional metre hol 21,8 kg 32,7 kg 43,6 kg

Trolley model AT25-2S AT37.5-2S AT50-2S

Flange: Range 1 200 - 260 205 - 260 205 - 260

Flange: Range 2 260 - 320 260 - 320 260 - 320

Standard trolley temp range -10 to +50°C -10 to +50°C -10 to +50°C

Optional trolley temp range -20 to +70°C -20 to +70°C -20 to +70°C

Travel speed (M/MIN) 6 4 4

Wheel material Steel Steel Steel

ATEX wheel material Bronze Bronze Bronze

Minium bend radius (M) Straight only Straight only Straight only

Number of wheels 8 8 8

Driven wheels 4 4 4

Max air consumption 80 l/sec 80 l/sec 80 l/sec

Hose ID trolley 1" 1,25" 1,25"


Checked by

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37,5TE Hoist and Trolleys 18/03/2014 - 1460kgDate

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1:15 TNC 37,5/3F-2AT/25TE/8 DRG 1507-00

T. Mikolajewski

S. Przygoda

B. Aitken




www.rriuk.comR S

L

M

KP

ON

Q

JIH

G

FØE

DØ

A B A C

TNC-25TW-AT25-2S TNC-37.5TW-AT37.5-2S TNC-50TW/4-AT50-2S

A 40 53 53

B TBC TBC TBC

C 215 211 211

DØ 180 240 240

E 50 55 55

FØ 60 80 80

G 115 135 135

H 1.190 1.860 1.860

I 1.140 1.810 1.810

J 600 950 950

K 1.550 1.805 2.000

LØ 125 125 140

M 80 90 100

N 345 366 366

O 365 346 346

P 103 118 132

Q 82 95 106

R 165 538 673

S 315 202,5 400



PNEUMATIC LOW HEADROOMHOIST & TROLLEY RANGE

A comprehensive range of quality pneumatic hoists built into low headroom trolley frames suitable for industrial, marine and off-shore

environments. With our in-house design team and manufacturing facilities, we can build special units to meet your requirements, such as big bag handling hoists and ultra low headroom units.

RED ROOSTER pneumatic hoists & trolleys comply with the European Machinery Directive and are CE marked.

S E C T I O N 6


HIGH SPEED HOISTS


PNEUMATIC LOW HEADROOM PNEUMATIC LOW HEADROOMS E C T I O N 6 S E C T I O N 6

TCR-500-LHR | TCR-1000/2-LHR | TCR-1000-LHR | TCR-2000-LHR TCR-3000-LHR | TCR-6000-LHR | TCR-12000-LHR

TCR-500-LHR | TCR-1000/2-LHR | TCR-1000-LHR | TCR-2000-LHR TCR-3000-LHR | TCR-6000-LHR | TCR-12000-LHR

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Type TCR-500-LHR

TCR-1000/2-LHR

TCR-1000-LHR

TCR-2000-LHR

TCR-3000-LHR

TCR-6000-LHR

TCR-12000-LHR

WLL 500 kg 1.000 kg 1.000 kg 2.000 kg 3.000 kg 6.000 kg 12.000 kg

Chain falls 1 2 1 2 1 2 4

Chain size mm 6,3 x 19,1 6,3 x 19,1 7,1 x 21 7,1 x 21 11,2 x 34 11,2 x 34 11,2 x 34

Lifting speed full load 10,5 5,3 6 3 2,8 1,4 0,6

Lifting speed without full load (m/min) 16 9,5 11,3 5,7 5,7 2,9 1,4

Lowering speed full load (m/min) 17,9 9 10,3 5,2 4,6 2,3 1,1

Travel speed (m/min) 9 9 9 9 6 6 8

Hoist air consumption (l/sec) 25 25 25 25 33 33 33

Trolley air consumption (l/sec) 25 25 25 25 25 25 50

Inlet connection 0,5" 0,5" 0,5" 0,5" 0,75" 0,75" 1"

Weight with 3h hol 85 kg 90 kg 90 kg 105 kg 295 kg 310 kg 400 kg

Additional metre hol 0,8 kg 1,6 kg 1,1 kg 2,2 kg 2,7 kg 5,4 kg 10,8 kg

Flange minium (mm) 60 60 60 60 110 110 110

Flange maximum (mm) 300 300 300 300 300 300 300


Checked by

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Approved by


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6TE Low Headroom 2014-11-03 - 310kgDate

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1:5 General Assembly DRG 1551-00 (catalogue - symbols)

T. Mikolajewski

S. Przygoda

B. Aitken

��Red Rooster Industrial (UK) Ltd,



www.rriuk.com

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6TE Low Headroom 2014-11-03 - 310kgDate

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0

1:5 General Assembly DRG 1551-00 (catalogue - symbols)

T. Mikolajewski

S. Przygoda

B. Aitken

��Red Rooster Industrial (UK) Ltd,



www.rriuk.com

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Model A B C D E F G HØ I J K

TCR-500-LHR 570 520 115 340 21 TBC 135 70 30 480 590

TCR-1000/2-LHR 570 520 115 340 21 TBC 135 70 30 480 590

TCR-1000-LHR 570 520 115 340 21 TBC 135 70 30 480 590

TCR-2000-LHR 570 520 115 340 21 TBC 135 70 30 480 590

TCR-3000-LHR 880 830 132,5 565 33 TBC 115 150 35 675 790

TCR-6000-LHR 880 830 132,5 565 33 TBC 115 150 35 675 790

TCR-12000-LHR 1.050 1.000 132,5 735 33 TBC 185 150 50 695 810

Model L M N O P Q RØ S T U -

TCR-500-LHR 340 180 25 20 295 30 40 186 156 30 -

TCR-1000/2-LHR 375 135 25 42 320 30 40 186 156 30 -

TCR-1000-LHR 340 180 25 20 296 29 40 177 157 30 -

TCR-2000-LHR 390 125 30 53 320 28 40 175 160 40 -

TCR-3000-LHR 400 215 37 38,5 480 37 50 202 230 47 -

TCR-6000-LHR 495 138 37 72 525 43 62 202 230 49 -

TCR-12000-LHR 600 95 52 200 605 58 84 202 230 67 -

With the LHR series we have a range of trolleys for those applications were a standard trolley headroom is too large. With this special version the hoist is built into the frame of the trolley to decrease the distance of the lower hook to the beam to an absolute minimum.

Standard features:• State of the art with new drive motor for the trolley• Low maintenance and wearing of the drive motor through less parts• Accurate speed control at lifting and lowering• Accurate speed control of the trolley• Adjustable to a range of beam sizes

The low head room trolleys are available as standard version (order- number LHATP…) or as spark resistant version with bronze wheels, bronze coated hooks for explosion dangerous areas (order number LHATPSR) with ATEX certificate.

Optional• Rack and pinion drive• Marine paint (with certificate) • ATEX specifications group II2 & II3



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Type TNC-10/2-LHR TCR-12/4-LHR TNC-15/3-LHR TNC-20/4-LHR

WLL 10.000 kg 12.000 kg 15.000 kg 20.000 kg

Chain falls 2 4 3 4

Chain size mm 16 x 45 11,2 x 34 16 x 45 16 x 45

Lifting speed full load 1,3 0,6 1 0,75

Lifting speed without full load (m/min) 2,5 1,4 1,6 1,25

Lowering speed full load (m/min) 2,3 1,1 1,25 1,15

Travel speed (m/min) 9 9 8 6

Hoist air consumption (l/sec) 90 33 90 90

Trolley air consumption (l/sec) 50 50 100 100

Inlet connection 1" 1" 1" 1"

Weight with 3h hol 550 kg 435 kg 700 kg 890 kg


Flange minium (mm) 110 110 175 175

Flange maximum (mm) 300 300 300 300


TNC-10/2-LHR 1.270 1.220 237,5 745 33 TBC 185 150 50 865 980

TCR-12/4-LHR 1.235 1.185 237,5 710 33 TBC 185 150 50 695 810

TNC-15/3-LHR 1.380 1.330 237,5 855 33 TBC 185 150 50 865 980

TNC-20/4-LHR 1.375 1.325 270 785 40 TBC 215 180 50 780 925


TNC-10/2-LHR 615 395 55 110 640 40 60 245 315 62 -TCR-12/4-LHR 600 300 52 200 605 58 84 200 230 67 -TNC-15/3-LHR 670 367,5 52 190 700 58 84 245 315 67 -TNC-20/4-LHR 750 315 64 265 800 78 110 245 315 80 -


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12TE Low Hwadroom 29/07/2014 - 435kgDate

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1:5 General Assembly DRG 1534-00

T. Mikolajewski

S. Przygoda

B. Aitken

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12TE Low Hwadroom 29/07/2014 - 435kgDate

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T. Mikolajewski

S. Przygoda

B. Aitken

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HIGH SPEED HOISTS

PNEUMATIC LOW HEADROOM PNEUMATIC LOW HEADROOMS E C T I O N 6 S E C T I O N 6

TNC-10/2-LHR | TCR-12/4-LHR | TNC-15/3-LHR | TNC-20/4-LHRTNC-10/2-LHR | TCR-12/4-LHR | TNC-15/3-LHR | TNC-20/4-LHR

Design can be modified to suit smaller flange sizes.


With the LHR series we have a range of trolleys for those applications were a standard trolley headroom is too large. With this special version the hoist is built into the frame of the trolley to decrease the distance of the lower hook to the beam to an absolute minimum.



Optional• Rack and pinion drive• Marine paint (with certificate)• ATEX specification cat. IIB & IIC



DIM

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S IN

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Type TCR-6000-ULHR TCR-12000-ULHR TNC-20000-ULHR

WLL 6.000 kg 12.000 kg 20.000 kg

Chain falls 2 4 4

Chain size mm 11,2 x 34 11,2 x 34 16 X 45

Lifting speed full load 1,4 0,6 0,75

Lifting speed without full load (m/min) 2,9 1,4 1,25

Lowering speed full load (m/min) 2,3 1,1 1,15

Travel speed (m/min) 9 6 6

Hoist air consumption (l/sec) 33 33 90

Trolley air consumption (l/sec) 25 50 50

Inlet connection 0,75" 1" 1"

Weight with 3h hol 380 kg 480 kg 1.440 kg

Additional metre hol 5,4 kg 10,8 kg 22,8 kg

Flange minium (mm) 170 215 220

Flange maximum (mm) 300 300 305


TCR-6000-ULHR 1.115 1.065 132,5 535 128 103 TBC 150 160 150 50

TCR-12000-ULHR 1.200 1.150 132,5 620 128 103 TBC 220 90 150 50

TNC-20000-ULHR 1.620 1.570 200 890 185 158 TBC 265 145 225 50


TCR-6000-ULHR 530 645 355 347,5 107,5 37 500 43 62 49 -

TCR-12000-ULHR 530 645 400 367,5 130 52 540 58 84 67 -

TNC-20000-ULHR 780 950 500 550 165 64 915 78 110 80 -


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12TE Ultra Low Headroom 06/08/2014 - 450kgDate

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T. Mikolajewski

S. Przygoda

B. Aitken

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12TE Ultra Low Headroom 06/08/2014 - 450kgDate

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T. Mikolajewski

S. Przygoda

B. Aitken

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HIGH SPEED HOISTS

PNEUMATIC ULTRA LOW HEADROOM PNEUMATIC ULTRA LOW HEADROOMS E C T I O N 6 S E C T I O N 6

TCR-6000-ULHR | TCR-12000-ULHR | TNC-20000-ULHR TCR-6000-ULHR | TCR-12000-ULHR | TNC-20000-ULHR


With the ULHR series we have a range of trolleys for those applications were a standard low headroom trolley is too large. With this special version the hoist is built into the frame of the trolley to decrease the distance of the lower hook to the beam to an absolute minimum.



Optional• Rack and pinion drive• Marine paint (with certificate)• ATEX specification cat. IIB & IIC

Design can be modified to suit smaller flange sizes.

Recommended: SMC air treatment unit: TCR-6000-ULHR: AC50-F10DM-8-BTCR-12000-ULHR/TCN-2000-ULHR: AC60-F10DM-8-B


ARTICULATED Trolleys

SPECIAL DESIGNS SPECIAL DESIGNSS E C T I O N 7 S E C T I O N 7

Various designs of hoists are available we can design hoists specifically to suit your needs

Various designs of hoists are available we can design hoists specifically to suit your needs

Combined 2 tonne air hoist and trolley with beam brake

Travelling 10 tonne hoist with twin trolley beam

Ultra low headroom articulated hoist and trolley

Wire rope hoist and trolley SWL 13 tonne

Wire rope hoist on articulated trolley

Low headroom extended frame

Apart from the wide variety of standard RED ROOSTER air chain hoists and trolleys in this catalogue that are fit for most purposes and applications, RED ROOSTER also offers special solutions. Most of the specifications we can adjust to your specific demands. If the RED ROOSTER standard does not fit

your purpose, please enquire for a tailor made solution. For example we can do special capacities, like a 5 tonne single fall, or a 60 tonne hoist. We can deliver the trolley with a beam brake, or rack and pinion drive.



TROLLEY AND PARKING BRAKES

SECTION 7

HIGH SPEED HOISTS


ARTICULATED TROLLEYS TROLLEY AND PARKING BRAKES

SAFE WORKING LOAD 500 KG TO 25 TONNERED ROOSTER articulated trolleys are available as manual-, geared- and air driven units designed to operate with our range of manual, pneumatic chain hoists, pneumatic wire rope hoists and can be easily adapted to your specifications and/or different hoist models.

These trolleys are used on a curved beam or tight radius that standard trolleys could not travel around. The design of these units varies on the WLL, flange size, the application and the type of hoist fitted.

We can supply our articulated trolleys as ATEX cat. IIB & IIC units, low headroom and even ultra low headroom. These versions can also be fitted with beam brakes, to suit various beam types or sizes and all other options you expect from RED ROOSTER trolleys.

With our articulated trolley design having been based on our standard trolleys most parts are readily available and are designed to be largely maintenance free, with low wear and a long service life.

Due to the variation in the designs it is not practical to give all the sizes and specification for the range of trolleys available. Individual drawings and specifications are available on request.

RED ROOSTER pneumatic of trolleys can be fitted with several types of brakes, depending on the model, capacity and trolley speed.

Standard air trolleys, low headroom, ultra-low headroom and articulated are fitted with a self-locking gearbox which will hold the trolley in position when it stops travelling.

A separate air operated motor disc brake can also be fitted between the air motor and the gearbox to hold the trolley in position. This brake is automatically engaged when the travel stops. On a rack and pinion drive this brake also locks the trolley in position when not in use. This brake can be used on rack and pinion trolleys, standard and low headroom.

Parking brakes can be fitted to all types of trolleys and are applied by winding a hand chain wheel to tighten blocks on to the beam flange to lock the trolley in place. This brake is normally used to lock a trolley in position when not in use.

Parking brakes can also be fitted to manual and geared trolleys to hold them in position when not in use.


DIM

ENSI

ON

S IN

MM

Model A B C D E F G H I J

AT2S-RP 21 TBC 115 70 30 460 410 175 174 495/530

AT2S-RP 21 TBC 115 70 30 460 410 175 174 555

AT3S-RP 25 TBC 115 100 30 485 435 185 180 645

AT6S-RP 28 TBC 115 150 30 600 550 250 180 765

AT10S-RP 33 TBC 185 150 50 620 570 224 220 940

AT15S-RP 40 TBC 185 180 50 690 640 260 280 1.190

AT20S-RP 53 TBC 215 240 55 1.020 970 400 340 1.250

AT25S-RP 53 TBC 215 240 55 1.020 970 400 340 1.400

Model K L M N O P Q R S1 S2

AT2S-RP 29 40 186 156 29,5 25 20 113 139 32

AT2S-RP 29 45 185 155 37 30 54 140 139 32

AT3S-RP 34 50 240 200 45 35 31 135 139 35

AT6S-RP 42 65 250 200 49 42 72 180 139 32

AT10S-RP 40 60 310 250 62 55 107 255 177 22

AT15S-RP 58 84 310 250 67 52 197 465 177 30

AT-20S-RP 78 110 315 245 80 64 265 535 177 35

AT25S-RP 80 125 345 365 103 82 165 315 177 35

REV.DESCRIPTIONPART NUMBERQTYITEM0TrolleyDRG 1516-01110Top EyeDRG 1502-201206TE Air HoistTCR 6000C213

30528 28115139 - version with brake32 - version without brake

150

Ø

30m

ax.

715

200 250

� 65

42

600

179,5 250

550

360

72

42

49

3

1

2

225

500

225

945



HIGH SPEED HOISTS


RACK AND PINIONWORK LOAD LIMIT - 0,5 TONNE TO 25 TONNE

RACK AND PINIONWORK LOAD LIMIT - 0,5 TONNE TO 25 TONNE

AVA

ILA

BLE

OPT

ION

S • Various speeds available• Offshore version with corrosion protection• Special paint systems• Available on low headroom and ultra-low headroom trolleys• Special designs• Travel limits• ATEX cat. IIA, IIB & IIC• Temperature range -20°C to +70°C (-10°C to +70°C as standard)

RED ROOSTER pneumatic rack and pinion trolleys have been developed with high efficiency gearboxes with a rack and pinion drive mechanism to drive the trolley and hold in the required position for use on vessels or float-ing installations. We can supply trolleys with capacities from 500 kg to 25 tonne to suit various beam and rack modules for monorail trolley hoists and overhead travel-ling cranes.

The trolleys can either be geared or air driven with oper-ating speeds to match our standard trolleys and can be fitted on to our low headroom, ultra-low headroom or BOP trolleys.

Model Capacity Airflow

Airpressure

Flangerange

Hose IDtrolley

AT2S-RP 0,5 + 1 tonne 6 m/min 25 l/sec 6 bar 80 - 300 0,5"

AT2S-RP 2 tonne 6 m/min 25 l/sec 6 bar 80 - 300 0,5"








RED ROOSTER BOP hoist handling systems have been developed to be a reliable heavy duty hoist for use on land rigs, drilling rigs and platforms. The pair of TNC hoists in our BOP systems are of a standard headroom however we can also offer lower headroom versions if required. The bottom hook can be replaced with a clevis fitting to connect directly to the BOP lifting points.

BOP HANDLING SYSTEMS

SECTION 7

Model TNC-20-BOP TNC-30-BOP TNC-50-BOP TNC-75-BOP

Capacity 20 tonne 30 tonne 50 tonne 75 tonne

Twin Hoist System 2 x 10 tonne hoist 2 x 15 tonne hoist 2 x 25 tonne hoist 2 x 37,5 tonne hoist

Weight 3 m HOL 375 kg per hoist 500 kg per hoist 900 kg per hoist 1.400 kg per hoist

Chain falls 2 3 2 3

Chain size mm 16 x 45 16 x 45 22 x 66 22 x 66

Lifting speed full load 1,5 m/min 1m/min 0,6 m/min 0,4 m/min

Lifting speed no load 2,5 m/min 1,6 m/min 1 m/min 0,6 m/min

Hoist air consumption 90 l/sec 90 l/sec 90 l/sec 90 l/sec

Travel speed 8 m/min 6 m/min 4 m/min 4 m/min

Trolley air consumption 40 l/sec 40 l/sec 40 l/sec 80 l/sec

Working 5 - 6 bar 5 - 6 bar 5 - 6 bar 5 - 6 bar

Flange size 150 - 310 150 - 310 200 - 310 200 - 310

Closed height 1.025 mm 1.200 mm 1.300 mm 1.425 mm

Trolley wheels 4 4 4 8

Other flange sizes available / Temperature range range -20°C to +70°C / For further information contact RED ROOSTER

We offer three capacities of Big Bag handling hoists designed to meet the special requirements of handling bags of product. With 1 tonne, 2 tonne and 2,5 tonne capacities these cover most requirements, but we can design for larger capacities if necessary. With one load hook the frame dimensions can be varied if required to give the cruciform the maximum lifting height keeping clear of the hoist frame and the chain collector.

Specifically designed for Big Bag handling, our hoists have a rugged and extremely compact design givingthe best possible approach distance. Heavy duty load chain is used to reduce excess wear caused by the movement of the cruciform and bag while lifting.

Due to the dusty environment of Big Bag handling, it’s important that the load chain and the drive teeth on the trolley wheels are regularly inspected for wear, cleaned and kept lubricated. If exhaust oil or moisture is a concern, the exhaust air from the hoist and trolley can be piped away to a safe area. As with all RED ROOSTER hoists and trolleys our units are available as either: ATEX cat. IIA, IIB & IIC

BAG HANDLING HOIST

Model TCR-1000LH/BB-ATX TCR-2000LH/BB-ATX TCR-3000LH/BB-ATX

WLL 1.000 kg 2.000 kg 2.500 kg

Chain falls 1 2 1

Chain size mm 7,1 x 21 7,1 x 21 7,1 x 21

Lifting speed full load 6 m/min 3 m/min 2,8 m/min

Lifting speed no load 11,3 m/min 5,7 m/min 5,7 m/min

Hoist air consumption 25 l/sec 25 l/sec 33 l/sec

Trolley air consumption 25 l/sec 25 l/sec 25 l/sec

Air pressure 6 bar 6 bar 6 bar

Air connection 1/2" 1/2" 3/4"

Weight with 3 m HOL 140 kg 155 kg 320 kg

Extra weight per metre 1,1 kg 2,2 kg 2.7 kg

Trolley travel speed 6 m/min 6 m/min 6 m/min

Flange range 140 - 300 mm 140 - 300 mm 160 - 300 mm


HIGH SPEED HOISTS


BOP HANDLING SYSTEMS BAG HANDLING HOISTS SAFE WORKING LOAD - 1 TONNE TO 2,5 TONNE

AVA

ILA

BLE

OPT

ION

S • Explosion proof ATEX cat. IIA, IIB & IIC• Chain collector - galvanised or stainless steel• Rack & pinion drive• Offshore versions with corrosion protection• Special paint systems• Low headroom model• Special designs• Festoon systems• Control consoles

STA

NDA

RD F

EATU

RES • Design temperature -20°C to 70°C

• Articulated trolley headfitting for limited side pulling• Overload protection• Upper and lower limits• Automatic fail safe disc brake on hoist• Main air cut off valve• Plated load chain• Lifting points for easy installation


RED ROOSTER has a wide range of accessories available that can be supplied along with your hoist or at a later date to make sure our hoist meets your needs.

ACCESSORIES ACCESSORIESS E C T I O N 8 S E C T I O N 8

• Range of pendants • SMC air service units• Travel limit valves• Special Paint• Overload horns• Chain collectors (PVC, galvanised or stainless steel)• Air Regulators

PENDANT CONTROL - RRI-VTP

• Emergency Stop Valves• Bronze sprayed or stainless steel hooks• Lubrication Oil• Standard, case hardened or stainless steel load chains• Various air supply systems to your hoist, trolley or crane

PENDANT CONTROL - RRI-M AND RRI-MOAvailable as either the Marine version fitted with 1/4" rubber hoses or the Marine Offshore version fitted with hoses and stainless steel valves. The housing is easily held in one hand with easy to use buttons all guarded to prevent inadvertent use. Suitable for use in aggressive environments and available in 2, 4 & 6 station versions.

PENDANT CONTROL - TCS-PComes as standard on pendant control TCR/TCS hoists which has two levers for superb speed control and has an emergency stop.

RED ROOSTER PNEUMATIC HOISTS AND MOTORISED TROLLEYSTo control our trolleys any of the RRI multi-button types can be used with the RRI-VTP4 being the most popular.

PENDANT CONTROL TYPE DPComes as standard on pendant control TCR mini hoist which has twolevers for superb speed control and an emergency stop. This is a direct pendant type.

CONTROL BOXES TYPE - CBWe can build the same valves we use in our RRI pendants buttons into wall mounted control boxes. They are available with 2, 4, 6 or 8 stations c/w an emergency stop.

RED ROOSTER PNEUMATIC CRANESBoth the RRI-VTP of the RRI-VTP/M are available in multi-button options to give a range of options for full control.

SAFETY COVER FOR RED ROOSTER PENDANT CONTROLStainless steel cover for RED ROOSTER pendant control to protect levers.

RED ROOSTER RADIO CONTROLSWhen excessive distances between the control location and the hoist become a problem RED ROOSTER can offer a radio control option that is easily fitted to any of our hoists, trolleys or cranes. This system offers a safe option to long control lines and is available in standard and ATEX versions.

AIR SERVICE EQUIPMENTFor faultless operation of your RED ROOSTER pneumatic hoist, trolley or crane the compressed air must be clean, dry and lubricated. We recommend that you always fit an SMC filter lubricator along with a regulator if required. Available as filter / lubricator units or as filter / lubricator / regulators from 0,375" to 1" always in stock.

CORD CONTROLCan be supplied at any length. Gives direct control to the limit level which is connected to the control valve to giving variable speed control.Cord control is available on all capacities of hoist.



LUBRICATION OIL

Chain sizes4 x 12 mm

6,3 x 19,1mm

7,1 x 21 mm

11,2 x 34 mm

13 x 36 mm

16 x 45 mm

22 x 66 mm

LOAD CHAINRED ROOSTER use high quality load chain to EN818-7 ranging from 4 x 12 mm chain on the 250 kg hoist and up to 22 x 66 mm load chain on our 25 tonne, 50 tonne and 100 tonne hoists. Depending on the working duty and operating conditions we can offer higher quality chain with a higher resistance to wear and different finishes on the chain to protect against corrosion.

MAIN AIR SHUT OFF VALVEAll pneumatic hoists and winches can be fitted with a main air valve to cut off the air supply. This is controlled via the emergency stop button on the pendant.

CHAIN COLLECTORSRED ROOSTER offer a wide range of PVC chain bags and chain buckets manufactured from either galvanised or stainless steel. The chain-bags are mainly used on the smaller hoists with a maximum of 20 m of 4 x 12 mm chain or 13 m of 7,1 x 21 mm chain. Above these sizes we use steel chain buckets which can take up to 100 m of 22 x 66 mm load chain.

Simply advise us of your hoist model and height of lift and we will supply you with a chain collector and bracket to suit. Where headroom is a problem we can try to alter the shape of a standard bucket to keep the headroom to a minimum.

With the increased size and weight in the collectors we may need to supply secondary suspension slings for added support.

We have a selection of chain buckets in stock to suit 250 kg to 6 tonne hoists with larger capacities being made to order. See next page for CHAIN COLLECTOR MODELS.

FESTOON SYSTEMSWe offer a range of festoon systems to support air hoses, control hoses, flat form cables and round cables running from the hoist back to the supply valve or pipework.

Catenary systems - see section 9, page 66C Track system - see section 9, page 67Hose support trolleys - see section 9, page 66

HEAVY DUTY SYSTEMSFor systems with heavy hoses or cables, we can also supply square section tracks for straight or curved beams. The sections of track are supported by support brackets attached to the top flange of the beam.

We can also supply heavy duty C Track systems built from larger stronger sections.

LUBRICATION OILWe can offer our own brand of airline lubricating oil. The Atlub Oil is suitable for all RED ROOSTER hoists and trolley motors.

LOAD LIMITERSWe can offer either a mechanical (LLM) or a differential pressure (LLD) load limiter that can be retrofitted to pneumatic hoists or winches. Both types cut off the pilot supply on the hoisting side of the motor stopping the motor raising, but the motor will still lower after the load limiter has been closed.

AIR SUPPLY HOSEWe can offer a variety of air supply hoses to suit the customer and the site, such as PVC, rubber anti-static hose and spiral hoses. These are supplied along with end fittings for connection to the hoist and your air system.


TCR

-250

TCR

-500

/2

TCS-

50O

TCR

-500

TCS-

980/

2

TCR

-100

0/2

TCR

-100

0

TCR

-200

0/2

TCR

-300

0

TCR

-600

0/2

TCR

-900

0/3

TNC-

10TW

LPE

TCR

-120

00/4

TCR

-150

00/5

TNC-

15TW

/3

TNC-

20TW

/4

TNC-

25TW

LPE

TNC-

37.5

TW/3

TNC-

50TW

/4

Part. no. Max hol (m)

Bag

BAG 1 13 7

BAG 2 25 13

BAG 3 6 3 6 3

BAG 4 9 4,5 9 4,5

BAG 5 13 7 13 7

BAG 6 12 6

BAG 7 20 10

BAG 8 10 5

Buck

et

2 31 16 10 10 5 5 10 5

3 41 21 20 20 10 10 18 9 5

4 29 29 15 15 25 13 10 5

5 31 31 15 15 25

6 35 35 18 18 29 15

7 43 43 22 22 37 19

8 55 55 28 28 47 24 9

9 55 55 6

10 62 62 31 31 55 26

10B 35 20 18 18 9 9 18 9 3

11 13 7 5 4

12 25 13 9 7 6

13 35 17 12 9 6

14 40 20 14 11 7

15 50 25 17 13 11

16 65 34 23 17 14

17 75 38 25 19 16

18 100 50 35 26 21

19 7 5 4 8 6 4

20 11 7 6 12 8 6

21 14 10 8 16 11 8

22 19 13 10 20 13 11

23 26 17 12 25 17 13

24 34 23 17 36 24 18

25 43 29 22

26 53 36 27


Part. no. Dimensions (L x W x H) Weight (KG) Volume (L)

Bag

BAG 1 100 x 100 x 200 1 2

BAG 2 150 x 150 x 250 1 6

BAG 3 150 x 150 x 150 1 2

BAG 4 150 x 150 x 250 1 3

BAG 5 150 x 150 x 300 1,5 18

BAG 6 133 x 133 x 250 1,5 4

BAG 7 133 x 133 x 300 1,5 5

BAG 8 200 x 200 x 450 1,5 4

Buck

et

2 150 x 150 x 300 2 7

3 150 x 150 x 500 3 11

4 150 x 150 x 700 4 16

5 150 x 225 x 500 4 17

6 150 x 250 x 500 4 19

7 150 x 225 x 700 6,5 24

8 150 x 250 x 800 7 30

9 150 x 225 x 900 8 30

10 150 x 250 x 900 8 34

10B 225 x 150 x 300 4 10

11 250 x 150 x 500 5 19

12 250 x 250 x 600 7 38

13 250 x 250 x 800 8,5 50

14 250 x 300 x 800 9 60

15 250 x 400 x 750 12 75

16 250 x 400 x 1000 15 100

17 250 x 500 x 900 15 113

18 250 x 600 x 1000 19 156

19 400 x 400 x 500 14 80

20 400 x 400 x 750 16 120

21 400 x 400 x 1000 19 160

22 400 x 500 x 1000 20 200

23 500 x 500 x 1000 24 250

24 600 x 600 x 1000 28 360

25 600 x 600 x 1250 34 450

26 600 x 600 x 1500 40 540

CHAIN COLLECTOR MODELSCHAIN COLLECTOR MODELS

H

Chain bucketChain bag

L W


AIR SUPPLY SYSTEMS AIR SUPPLY SYSTEMSS E C T I O N 9 S E C T I O N 9

KEY

POIN

TS • Utilises a PVC coated galvanised wire rope• Cable hangers support a maximum length of 10 m runs• Variety of trolleys to suit both budget and application• Adapted for both round and flat cable• May be used for the conveyance of air hose systems• Designed for ease of installation requiring no special tools

CATENARY SYSTEM FESTOON SYSTEM

RED ROOSTER HOSE SUPPORT TROLLEY RSJ FESTOON CABLE SYSTEMS

The CATENARY system's simple wire rope is designed for the support and conveyance of power to overhead travelling cranes, hoists, jibs, and monorails, mobile material handling machines and all other equipment.

The various system components have been designed to work with both flat and round cable of varying thicknesses / widths and diameters.

In order to produce a smooth operation and minimal wear on the trolley wheels, our CATENARY system utilises a PVC coated galvanised steel cable of 6 mm dia. The cable supports are designed to support a max run of 10 m of cable (subject to the weight of the cable or air hose).

The FESTOON C-TRACK system, has been specifically designed and developed for the support and conveyance of air hoses, flat form cable and round cable. The application of which may be seen in overhead travelling cranes, hoists, jibs and monorails, mobile material handling machines and other travelling equipment.

The various system components have been designed to work with air hoses, flat form cables and round cables of varying thicknesses, widths, diameters and weights.

Depending on the application or environment, a FESTOON system is offered in a choice of 2 different materials: galvanised or stainless steel. The track can either be single

for supply only or gradual track for an independent pendant.On our clients specific request, a FESTOON C-TRACK can also be supplied curved. Our automated rolling and forming machinery, is able to achieve a maximum bending radius of 1.25 m, easily covering a multitude of conveyance applications. These are made to order.

With our offering of stainless steel profiles, our FESTOON C-TRACK system is also ideal for the food, marine industry, or safe areas where ATEX certification is required.

The FESTOON system has been designed for years of trouble free operation and its ease of installation does not require the need of special tools.

These FESTOON trolleys can run along the same beam as the hoist, making installation fast and easy. These trolleys follow the hoist along the runway beam and are pulled in and pushed out by the main trolley. Trolleys are available for air

hoses, flat form cables and round cables. We can supply these trolleys for standard or ATEX systems. Trolley capacity 50 kg to suit beam sizes up to 300 mm.

S U P P O R T B R AC K E T

T R AC K C O U P L E R

GIR D E R C L IP

E N D C L AMP

E N D S T O P

H O S E T R O L L E Y

T O WIN G T R O L L E Y

P E N D AN T T R O L L E Y

T R AC K S U P P O R T

H O S E

T O WIN G AR M

P E N D AN T( a s r e q d . )

1 0 1 / 8 S

WIT HH O S E

F O R ME R

1 0 1 / 2 S

1 0 1 / 1 2 S

1 0 1 / 6

1 0 1 / 9 S T

1 0 1 / 2 0

1 0 1 / 2

1 0 1 / 3 0

1 0 1 / 3

C T R AC K1 0 1

1 0 1 / 7

1 0 1 - C T R AC K 1 0 1 / 8 S - H O S E T R O L L E Y WIT H H O S E F O R ME R 1 0 1 / 2 - T R AC K C O U P L E R 1 0 1 / 2 S - T O WIN G AR M 1 0 1 / 1 2 S - P E N D AN T T R O L L E Y 1 0 1 / 3 - T R AC K S U P P O R T 1 0 1 / 2 0 - G IR D E R C L IP1 0 1 / 6 - E N D S T O P 1 0 1 / 7 - E N D C L AMP

1 0 1 / 9 S T - T O WIN G T R O L L E Y 1 0 1 / 3 0 - S U P P O R T B R AC K E T


S E C T I O N 1 0

RADIO REMOTE CONTROL

Developed to replace long control tubes where the pendant length can create delays, where it is difficult for the operator to travel with the hoist or crane, where the operator needs to work at different levels or to give the operator more freedom to check the movement and positioning of the load.

The RED ROOSTER radio remote control system can be used on chain hoists, wire rope hoists, trolleys and cranes. The system is fitted with a main STOP valve to cut off air supply and is in accordance with standards PL e EN ISO 13849 and SIL 3 EN 61508.

Our remote control can be used in non-hazardous areas and there is also an option of an ATEX version available for cat. IIA, IIB & IIC

• There are 64 frequencies in the 433 - 434 MHz range• Various options for the power supply for the radio receiver• The transmitter is powered by a plug-in rechargeable battery• Transmitter and receiver protection class is IP65 • The remote control buttons are easily operated when wearing gloves• Available on all RED ROOSTER hoists and trolleys• A standard pendant can be connected into the system in case of failure or power loss

S E C T I O N 10

68

AIR WINCHES 0,2 - 35 TONNES E C T I O N 11

RED ROOSTER AIR WINCHES ARE CUSTOM MADE PRODUCTS


S E C T I O N 1 0S E C T I O N 11

AIR WINCHESS E C T I O N 1 0S E C T I O N 11

AIR WINCHES

Mode of application and load bearing capacityPulling winches are designed to pull loads on a 100% flat surface. The pulling force is calculated from the mass of the load to be pulled multiplied by the load‘s rolling resistance. The rolling resistances for the typical applications are around 0,150 for rubber wheels on concrete surfaces and around 0,005 for steel wheels mounted on an anti-friction bearing that are on tracks. If the load is hoisted on an angled surface, the rope winch must be designed as a hoist winch.

Hoist winches must be used if a load is to be raised and held by the rope winch. This applies to vertically hoisting and also to pulling the load along an angled track. Rope winches for hoisting are equipped with spring-loaded brakes on the motor as standard and therefore guarantee that the load will be held securely. In addition, rope winches for hoisting are equipped with higher safety factors than rope winches that are used purely for pulling for example.

A traversing winch can be used to move a load in two directions on a level. You can therefore move a carriage forwards and backwards for example. The rope drum is designed for two ropes, is scored and winds in only one layer.

Capstan winches are endless winches that do not store the rope on a rope drum but allow the rope to run through "endlessly". A counterforce such as the operator‘s manual force is multiplied by winding the rope around the capstan head several times. In this way, a much larger pulling force can be achieved from manual force. For example, they stand on deck on a ship and are used to pull cables and ropes in many different directions.

Traction winches are endless winches like the capstan winches. They work on the same principle of increasing force due to winding friction. The rope is better fed and protected thanks to their design with two traction sheaves and multiple scores. Traction winches are normally located on carriages that travel forwards and backwards. The pulling rope is stretched between the two ends of the guide rail.

Drive typeManually operated rope winches are operated by the operator‘s manual force via a crank handle. The power is therefore limited to a certain value which is mainly generated by the pulling force and the rope speed.The higher the pulling force, the lower the rope speed if the power remains the same.

Pneumatically-operated rope winches are operated by multi-vane motors or radial piston motors depending on the power. We can provide compressed air rope winches with power of up to 22 kW. Please specify your compressed air supply data. Depending on the design, we will equip the rope winches with pneumatically actuated spring-loaded brakes.

Rope speedRED ROOSTER rope winches normally have a constant rope speed. The SB rope winches can be designed for any rope speed.

Thanks to appropriate motors that can operate at two speeds or thanks to freely-programmable frequency converter controllers, multiple speeds can also be achieved.

Site of operationDo you have a height restriction, such as a maximum distance to the first deflection? In that case, we can construct the rope winch to fit as well as possible. If the winch has to be protected against wind and weather, or even against salt water, we can provide motors with higher protection classes, special thick protective coatings or complete housings.

Two or more rope outflowsIn order to be able to lift long cross beams or frames with large bases, you require several lifting points on the load to ensure that the load does not tip. We can equip our rope winches with multi-rope drums for this purpose. Please let us know the number of load points and the distance between them.

Explosion protection class

SB rope winches can be designed for use in locations at risk of explosion. Please inform us of the explosion protection class required. You will find further information on the ATEX Directives in our brochure on page 12.

Multi-layer wound rope drumsRope drums are normally wound in multiple layers; i.e. the rope is wound around the rope drum layer by layer.The lever that the rope uses to transfer the pulling force to the rope drum becomes larger with each rope layer.However, the gear data such as the driving torque and the driving speed remain constant. Due to this, the rope speed increases and the pulling force decreases with each rope layer that is wound up.

PULLING WINCH

CAPSTAN WINCH

TRACTION WINCH

HOIST WINCH

ROPE DEFLECTION ANGLE

ROPE SPEED = CONSTANT * R

PULLING FORCE = CONSTANT / R

R1

R2

R

3

R

4

R5

Information on applicable law

The following applies according to the machinery directive:

Overrunning structural or required limits whose movement is generated by the rope winch must be prevented by limit switches. (Normally by spindle limit switches)

The rope drum and other moving parts must be inaccessible or protected against drawing in. (Normally by covers)

Rope winches with a lifting capacity of over 1,000 kg must be protected against an overload. (Normally by electrical overload protection in the control box)

The electrical controller must be able to be powered off. (Normally by a mains plug or a mains isolator) The customer must ensure that the base to which the winch is fixed is structurally stable.

Information for safe operation To ensure that the rope is wound onto the rope drum in an orderly manner, the rope‘s permitted angle of deflection must not be exceeded. For this reason, the rope is normally guided from the rope drum over a fixed deflection roller at first. This is aligned in the centre of the drum at a specified distance from the rope drum. This prevents the angle of deflection being exceeded. This distance mainly depends on the drum length and the relationship between the drum diameter and the rope diameter, and is specified in each quotation.

DISTANCE TO FIRTS DEFLECTION

ROPE WINCH TYPES ROPE WINCH TYPES


DIM

ENSI

ON

S IN

MM


AIR WINCHESS E C T I O N 1 0S E C T I O N 11

AIR WINCHESEXTRA EQUIPMENT AND OPTIONS

FD WITH SPECIAL EQUIPMENT

Planetary crane winches FD-SeriesSpecially designed for applications where space is at a premium, these compact and lightweight lifting winches are ideally suited for installation on cranes, davits and derricks. The single drum support enables the rope to leave the drum at any angle. The heavy duty planetary drive is partly located within and protected by the drum core. The large drum diameters ensure a healthy drum to rope diameter ratio and sufficient working length despite the short drums.

Type Max. capacity1st layer

kg

Max. capacity top layerkg/layers

Recommended rope diameter

mm

Speed1st layerm/min.

Speed top layerm/min.

Drum storage1st layer

m

Drum capacity all layersm/layers

Air pressure

bar

Air consumption

l/sec.

FD 300-LPR1 800 675/4 8 8 10 15 70/4 7 30

FD 300-LPR2 950 800/4 8 18 21 15 70/4 7 90

FD 301-LPR2 1.850 1.470/4 11 9 11 10 53/4 7 90

FD 303-LPR2 2.300 1.970/3 12 7 8 11 41/3 7 90

FD 303-LPR3 2.300 1.970/3 12 15 18 11 41/3 7 150

FD 305-LPR3 3.350 2.800/3 14 10 12 10 40/3 7 150

FD 306-LPR4 4.100 3.500/3 16 15 18 15 56/3 7 225

FD 307-LPR4 5.250 4.490/3 18 12 14 18 67/3 7 240

FD-SERIES - COMPACT ROPE WINCHES

Standard features• Heavy duty planetary gearbox• FD LPR; radial piston type air motor complete with hand control valve and mufflers• Steel drum with rope fixing point at flange• Single drum support• Double layer 2 component coating, colour RAL 5010

Available winch options• Explosion proof motors• Protective steel motor cover• Drum pressure roller• Alternative speeds• Drum guards• Marine / offshore coating systems• Tubular offshore frame construction with lifting eyes• Pneumatic limit switch• Pneumatic slack wire switch

Available control options• Load limiter (required by CE)• Frequency inverter for variable speed control• Wireless radio remote control system• Limit switches• Slack wire switches• Radio / Infra-red remote control

Type Weight kg

Dimensions (mm)

D1 D2 L1 L2 L3 L4 (E) L4 (H) L4 (L) L5 L6 H1 H2 W1 W2 Hole Ø

FD 300 125 244 380 176 310 93 736 520 765 240 44 215 405 440 400 18

FD 301 130 244 380 176 310 93 796 558 785 240 44 215 405 440 400 18

FD 303 175 272 410 191 350 106 818 595 905 275 50 235 440 500 450 22

FD 305 240 272 410 210 350 116 1.030 625 950 275 50 235 440 500 450 22

FD 306 330 355 500 266 455 146 1.100 780 1.110 350 70 285 535 580 520 27

FD 307 590 406 625 310 510 175 1.313 885 1.215 400 75 348 660 750 680 27

Grooved drum

This is beneficial when a non-twisting wire rope is specified. Right or left hand helical grooving of drum core to suit specified rope diameter regulates spooling of first rope layer and assists in higher layers. It enables fleet angle to be increased from 1.5 to 2.5 degrees. Even higher fleet angles can be reached with an additional spooling device (only upon request).

Drum pressure roller

The rope keeps tight on the drum as long as it is under tension. But if it becomes slack, e.g. during shunting applications, when the waggon runs faster than the winch is able to store, a drum pressure roller can help. It presses the rope onto the drum core and maintains it in a tidy condition. The drum pressure roller is also recommended if a free spooling clutch is used.

Drum protectionCovering the rope drum prevents objects or items of the operator‘s clothing entering the rope drive. This reduces the risk of accidents and damage to the winch.

Brake active on drumThe (manual and automatic) rope drum brake is an additional brake that only applies to the rope drum. It can be an additional piece of safety equipment; e.g. for hoist winches with a free-wheeling coupling or for hoist winches to transport people.

Manual brake releaseThe SB rope winches can be equipped with manual brake release. Therefore, if there is a loss of electrical power, you can lower the load by hand by bleeding the spring-loaded brake using the release lever.

Spindle limit switch

The spindle limit switch is coupled directly to the rope drum and determines the drum‘s revolutions. You can determine the rope winch‘s shut-off positions as required by adjusting the switching cam inside the switch. As standard, our spindle limit switches have two contacts, in order to limit the top and bottom hook position for example. We can equip the switch with up to five contacts on request. Therefore, you can switch something at interim positions (e.g. the alarm horn) or switch to a lower speed with rope winches that have two speeds.

Disengaging clutch

You can release drums of the RED ROOSTER SB rope winch types with the free-wheeling clutch. The rope can then be easily wound by hand and does not have to be unwound at rope speed using a motor. Freewheeling couplings are only permissible for traction winches. The grooved drum and drum pressure roller options are recommended in order to ensure that the unladen rope is wound up in an orderly manner.

Spooling device

If you cannot comply with the distance to the first deflection due to space limitations, we can offer an optional spooling device. The rope is fed through a reel that moves forwards and backwards in a line in front of the rope drum, thereby ensuring that the rope is wound around the rope drum in an orderly manner. The reel is coupled to the rope drum mechanically. The system works automatically. In this way, the spooling device increases the rope‘s angle of deflection and shortens the distance to the first deflection.


SB-SERIES - STANDARD PNEUMATIC WINCHES SB-SERIES - STANDARD PNEUMATIC WINCHES

AIR WINCHES AIR WINCHES

Type Lifting capacity1st layer

kg

Lifting capacity5th layer

kg

Recommended rope diameter

mm

Rope speed1st layer m/min.

Rope speed5th layer m/min.

Drum storage1st layer

m

Drum storage5th layer

m

Air pressure drop in

bar

Airconsumption

l/min.

SB 300-LPR2 1200 845 10 11 16 26 168 7 90

SB 301-LPR2 2100 1435 12 7 10 24 157 7 90

SB 303-LPR2 2500 1740 14 6 9 26 165 7 90

SB 303-LPR3 2500 1740 14 12 17 26 165 7 140

SB 305-LPR3 4000 2770 16 9 13 25 161 7 150

SB 305-LPR4 4000 2770 16 15 21 25 161 7 240

SB 306-LPR4 5500 3970 18 10 14 28 181 7 240

SB 307-LPR4 7000 4960 22 8 11 26 171 7 240

SB 307-LG6 7000 4960 22 13 18 26 171 7 350

SB 309-LPR4 9000 6285 26 6 9 24 163 7 220

SB 309-LG6 9000 6285 26 10 14 24 163 7 350

SB 310-LG6 12000 8460 28 7 10 24 168 7 350

SB 311-LG6 16000 10655 34 5 7.5 19 144 7 350

SB 313-LG6 20000 13610 38 4 6 19 151 7 350

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TYPE Grooved drum Rope tensioning device with grooved rope drum

Longer rope drum, up to 500 mm

SB 300 H50206 H50208 H50231

SB 301 H50207 H50209 H50232

SB 303 H50219 H50217 H50212

SB 305 H50219 H50217 H50238

SB 306 H50220 H50217 H50213

SB 307 H50220 H50218 H50239

SB 309 H50221 H50218 H50214

SB 310 H50222 H50218 H50215

SB 311 H50222 H50218 H50247

SB 313 H50223 H50392 H50216

SB 315 H50390 H50233 H50393

SB 316 H50391 H50233 H50394

Type Weight kg

Dimensions (mm)

D1 D2 L1 L2 L3 (E) L3 (H) L3 (P) L4 L6 L7 L8 L9 H1 H2 H3 W1 W2 HEB Hole Ø

SB 300 250 152 325 500 135 1450 - 1450 385 80 540 80 20 100 215 520 500 460 100 14

SB 301 250 191 375 500 155 1.450 - 1450 405 80 540 80 20 100 215 520 500 460 100 14

SB 304 400 241 430 500 155 1600 1350 1650 405 80 550 80 20 100 260 610 600 560 100 14

SB 305 400 273 490 500 155 1650 1350 1800 405 80 550 80 20 100 260 610 600 560 100 14

SB 306 510 324 580 500 165 1800 1450 1850 415 80 560 80 20 100 310 710 700 660 100 18

SB 307 790 394 680 500 200 1950 1550 1900 450 100 560 100 25 120 360 830 800 750 120 20

SB 309 1100 419 730 500 230 2000 1550 1900 480 110 560 110 30 140 435 1000 1000 940 140 22

SB 310 1420 495 860 500 235 2100 1600 1950 485 120 590 120 40 160 460 1070 1100 1040 160 26

SB 311 1740 546 960 500 259 2150 1600 1950 509 120 590 120 40 160 510 1170 1150 1090 160 30

SB 313 2320 572 1020 500 260 2150 1700 1950 510 120 590 120 40 180 585 1340 1350 1280 180 32

SB 315 3400 711 1350 500 299 2600 2050 - 549 140 590 140 40 200 685 1560 1550 1470 200 36

SB 316 2900 711 1400 500 299 2650 2100 - 549 140 590 140 40 200 710 1610 1600 1520 200 36

TYPE SB 301-E WITH AISV

The standard build SB type winch provides the basis of the solution to many pulling and lifting winch applications. The winch is constructed in the conventional manner with motor, gearbox and drum in line. When it comes to the need of a shorter design the SB winch is available with an angular gearbox. The choice of the rope complies with the pulling force in the 5th rope layer. The drum is build according classification 1Am. The drum diameter is at least 16-times bigger than the diameter of the indicated rope diameter. Although the name of this winch indicates different, these winches are very suitable to fit to your specific winch application and can be equipped with different drums, other gearboxes or motors. Many options can be offered on these highly versatile winches. The standard version comes without rope and control.

Standard features• Heavy duty planetary gearbox• SB-LPR; radial piston type air motor

complete with hand control valve and mufflers

• SB-LG; gear type air motor complete with hand or remote control valve and mufflers• Steel drum with rope fixing point at flange• Two drum supports• Double layer 2 component coating, colour RAL 5010

Available winch options• Alternative drum dimensions / split drums / additional rope anchors /etc.• Explosion proof motors• Protective steel motor cover• Drum pressure roller, spooling gears, grooved drums• Band brakes (manual or failsafe automatic)• Manual disengaging clutch• Alternative speeds• Alternative supply voltages• Drum guards• Manual emergency crank• Slip ring mounting• Warping head• Angular gear

Available control options• Load limiter (required by CE for

applications exceeding 1000 kg W.L.L.)

• Frequency inverter for variable speed control• Wireless radio remote control systems• Limit switches• Slack wire switches • Proportional local or remote control valve (pneumatic or hydraulic)• Motor overheating protection


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PFW-L-SERIES PFW-L-SERIES


EXTRA EQUIPMENT AND OPTIONSS E C T I O N 1 0S E C T I O N 11

AIR WINCHES

PFW-L-1D 500

Type PFW-L-1D 500 750 1000 1500 2000 3000

Lifting capacity in1st rope layer 500 750 1000 1500 2000 3000 kg

Lifting capacity in 5th rope layer 320 480 640 950 1270 1920 kg

Rope diameter 6 7 8 10 12 14 mm

Rope length in 1st rope layer 11 11 10 10 9 9 m

Rope length in 5th rope layer 75 75 75 75 75 75 m

Expansion every 100 mm extended drum 1st/5th layer 4/25 4/25 4/25 4/25 4/25 4/25 approx. m

Rope speed in 1st rope layer 9 10 8 12 8 5 approx. m/min

Rope speed in 5th rope layer 14 15 13 18 12 8 approx. m/min

Motor power 1.8 2.2 2.2 3.5 3.5 3.5 kW

Air pressure 6 6 6 6 6 6 bar

Air consumption 45 55 55 80 80 80 l/min

PFW-L-1D with standard speed H62711 H62721 H62731 H62741 H62751 H62761 Order No.

Type PFW-L-2D 500 750 1000 1500 2000 3000

Lifting capacity in1st rope layer 250 375 500 750 1000 1500 kg

Rope diameter 6 7 8 10 12 14 mm

Rope length in 1st rope layer 20 20 20 19 18 17 m

Expansion every 100 mm extended drum 1st layer 7 7 7 7 7 7 approx. m

Rope speed in 1st rope layer 18 19 15 22 15 9 approx. m/min

Motor power 1.8 2.2 2.2 3.5 3.5 3.5 kW

Air pressure 6 6 6 6 6 6 bar

Air consumption 45 55 55 80 80 80 l/min

PFW-L-2D with standard speed H62811 H62821 H62831 H62841 H62851 H62861 Order No.

For pneumatic winch applications, demanding a modular and solid provides the solution. The use of vane type motors and spring applied pneumatic disc brakes ensures trouble free operation and low maintenance requirements. These winches find their use in general industry, oil and gas exploration and in many places where compact, explosion proof hoisting gear is required. Because of the modular design of the PFW winch also the pneumaticversion can be delivered with short delivery times.

Faster rope speeds are available upon request.

Standard features• High efficiency spur gear box• Rotary vane motor with pneumatic fail-safe disc brake• Steel drum (not grooved) with rope fixing point at flange• Two drum supports• Double layer 2 component coating, colour RAL 5010

Classification

II 2 GD IIA c T4 135°C

Available winch options• Manual disengaging clutch• Grooved drum• Drum pressure roller• Alternative speeds• Alternative drum dimensions / split drums / additional

rope anchors / etc.• Drum guard• Marine / offshore coating systems• Proportional control valve, local or remote• Pneumatic limit switch• Pneumatic slack wire switch

TYPE PFW-L-1D/ PFW-L-2D 500 750 1000 1500 2000 3000

L1 890 980 1050 1110 1210 1275 approx. mm

L2 460 460 500 500 570 570 mm

B 320 360 400 460 550 620 mm

H 330 410 460 540 620 680 approx. mm

LTR 190 220 250 310 370 430 mm

DTR 1D/2D 80/160 92/185 106/210 130/260 155/310 186/350 mm

DFL 190 220 250 310 370 430 mm

LB 430 430 460 460 520 520 mm

BB1 250 310 350 410 500 560 mm

BB2 – – 220 280 320 380 mm

DB 13,5 13,5 13,5 13,5 17,5 17,5 mm

Weight 50 80 105 140 230 355 approx. kg


S E C T I O N 1 0 S E C T I O N 1 0S E C T I O N 11 S E C T I O N 11

AIR WINCHES AIR WINCHESLV-SERIES - PNEUMATIC WORMGEAR WINCHES LV-SERIES - PNEUMATIC WORMGEAR WINCHES

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Type Weightkg

D1mm

D2mm

L1mm

L2mm

L3mm

L4mm

L5mm

L6mm

L7mm

H1mm

H2mm

H3mm

H4mm

W1mm

W2mm

W3mm

W4mm

Loch-Ø

LV-256 58 100 200 150 105,5 450 157 400 - - 80 142 86,9 408,9 278 110 270 230 13

LV-425 59 100 200 150 105,5 500 186 320 150 15 10 142 86,9 408,9 374 110 270 240 13

LV-5008 65 100 200 150 105,5 450 157 400 - - 80 142 86,9 408,9 281 110 270 230 13

LV-750 93 121 250 150 125,5 560 208 340 180 20 10 170 110 390 455 132 325 285 17

LV-1250 149 159 280 200 146,5 640 232,5 415 185 20 15 195 130 440 490 154,3 370 320 17

LV-2000 192 178 320 250 155 710 265 470 200 20 15 220 150 510 609 154 410 360 17

Type Brand Capacity1st. layer

kg

Capacity3st. layer

kg

Cablediameter

mm

Speed1ste. layer

m/min

Speed1st. layer

m

Drum cap.3rd. layer

m

Aircons.l/sec

pressuredropbar

LV 256 RRI 250 200 5 12 10 32 45 6

LV 508 RRI 500 400 7 12 6 22 80 6

LV 425 RRI 425 350 6 5 10 32 35 6

LV 750 RRI 750 600 8 5,5 7 25 65 6

LV 1250 RRI 1.250 1.000 10 6 11 36 95 6

LV 2000 RRI 2.000 1.550 13 6 11 38 125 6

For pneumatic applications demanding light weight construction, this range of explosion proof winches provides the solution.

The use of van type motors and inherently safe self braking worm gears ensures trouble free operation and low maintenance. These winches find their use in general industry, oil and gas exploration, and in many places where compact explosion proof hoisting gear is required.

The range includes two fast speed types, the LV-256 and LV-508, which also have optional carrying handles, and slower speed types up to 2000 kg lifting capacity.

The self braking characteristics of the worm gear drive combined with closed ports is sufficient for almost all hoisting purposes. For accurate positioningof a load an additional brake may be necessary. Please consult our sales department in this case.

LV-series

Standard features• Self braking worm gear transmission• Rotary van motor• Steel drum (not grooved) with cable fixing point at flange• Two drum supports• Single layer 1 component conser vation (colour BS 20 medium blue)

Options• Manual disengaging clutch• Brand brake, manual or automatic safe• Grooved drum• Drum pressure roller• Alternative speeds• Alternative drum dimensions / split drums / additional rope anchors, etc.• Motor position vertically up• Drum guard • Emergency cranking• Marine / offshore coating system

Available control options• Proportional control valve, local or remote• Pneumatic limit switch• Pneumatic slack wire switch


A range of compact lifting and pulling air winches specially designed for offshore applications and any other hazardous environment where space is limited. The heavy duty planetary gearbox and brake are mounted within the drum core, which both save space and protect from any external damage. Winches designed to meet independent third party requirements, like Lloyds, ABS, DNV etc.

These standard winches can be fitted with several options and accessories. Various winches can be man riding prepared.

Type Brand Capacity1st. layer

kg

Capacity5th. layer

kg

Ropediameter

mm

Speed3rd layer

m/min

Drum cap.5th. layer

m

Pressuredropbar

Aircons.l/sec

OAW1.5 LV RRI 1.955 1.500 12 20 178 6,5 150

OAW2.0 LV RRI 2.655 2.000 13 13 167 6,5 150

OAW2.5 LV RRI 3.500 2.500 16 10 144 6,5 150

OAW2.5 GP10 RRI 3.500 2.500 16 19 144 7 300

OAW3.5 GP16 RRI 3.500 2.500 16 30 144 7 350

OAW3.5 GP10 RRI 4.850 3.500 18 14 181 7 300

OAW3.5 GP16 RRI 4.850 3.500 18 21 181 7 350

OAW5.5 GP10 RRI 6.800 5.000 19 10 212 7 300

OAW5.0 GP16 RRI 6.800 5.000 19 15 212 7 350

OAW6.5 GP16 RRI 9.180 6.500 22 12 209 7 350

OAW7.0 GP10 RRI 9.885 7.000 22 7 209 7 300

OAW7.0 GP16 RRI 9.885 7.000 22 10 209 7 350

OAW8.5 GP16 RRI 12.160 8.500 26 9 228 7 350

OAW10.5 GP16 RRI 14.890 10.500 28 7 244 7 350

LV = vane motor, GP = gear motor

SC-series - planetary winches SC-series - planetary winchesOAW-SERIES - OFFSHORE AIR WINCHES OAW-SERIES - OFFSHORE AIR WINCHES



Standard features• Heavy Duty planetary gearbox integrated in gearbox• Proportional based throttle valve• Exhaust silence mufflers• Steel drum. length 610 mm with cable fixing point at flange• Two drum supports• Standard temp. range -10° to 50°C• Oil bath disc brake• Lifting lugs• Offshore multi layer 2 component conservation (colour RAL 1023 yellow) Options• Alternative drum lengths• Grooved drums• Alternative drum dimensions• Band brakes (manual or automatic fail safe)• Special temp. range -40° tot +50°C• Spooling gears• Drum pressure roller• Natural gas given

Available contol options• Emergency main shut off valves• Load limiter (required by CE regulation above 1.000 kg W.L.L.)• Proportional remote control valve• Slack wire switches (pneumatic)• Limit switches (pneumatic)• Frame dimensions as IR, Atlas, Beebe, Chicago or Gardner• Endstop

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Type Weightkg

D1mm

D2mm

L1mm

L2mm

L3mm

L4mm

L5mm

L6mm

H1mm

H2mm

H3mm

W1mm

W2mm

W3mm

W4mm

Hoeldiam.

OAW 1.5/2.0 350 305 500 400 322 934 620 590 370 610 345 15 640 550 520 300 14

OAW 2.5 LV 460 305 550 410 375 1.009 695 655 415 665 370 20 690 620 580 340 14

OAW 2.5 GP10/16 660 305 550 410 375 1.243 695 655 415 665 370 20 690 620 580 340 14

OAW 3.5 840 355 700 500 430 1.320 805 765 485 815 445 20 840 790 750 470 18

OAW 5.0 945 405 700 550 465 1.369 865 825 545 815 445 20 840 790 750 470 18

OAW 6.5/7.0 1180 405 750 610 528 1.451 975 925 625 870 470 25 930 860 810 510 26

OAW 8.5 1.415 455 850 690 582 1.551 1.070 1.020 720 970 520 25 1.030 960 910 610 26

OAW 10.5 1.730 508 950 720 616 1.679 1.130 1.080 740 1.070 570 25 1.130 1.080 1.030 690 26



Type Brand Capacityt

Drive Cablelength

m

Cablediameter

mm

Cablespeedm/min

Air-consumption

l/sec

Weightwithout cable

kg

Hosediameter

mm

RRI-700500 RRI 0,5 Pneumatic 100 8 20 57 70 19

RRI-701000 RRI 1,0 Pneumatic 100 10 6,7 57 80 19



Standard winches, RRI-series• Vane type motor• Standard band brake and automatic brake• Free-wheel• Very compact design as air motors are partially contained inside the drums• Rugged but lightweight construction• Easy installation and removal• Safety type throttle provides flexible speed control, shuts of automatically when released• All steel

ApplicationPulling of various equipment and loads on ships, offshore, shipyards etc.

On request• Silencers• FRL air treatment, filter-regulator-lubrication

RRI-SERIES - STANDARD PNEUMATIC WINCHES

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Type Amm

Bmm

Cmm

Dmm

Emm

Fmm

Gmm

Hmm

Imm

Jmm

Kmm

Lmm

Omm

Pmm

Qmm

Rmm

Smm

Tmm

RRI-700500 180 150 308 225 200 160 220 180 255 219 474 58 455 379 310 350 14 124

RRI-701000 200 243 340 225 254 208 270 226 317 266 583 58 475 395 310 350 14 171

RRI-701500 200 243 340 225 254 208 270 226 317 266 583 58 475 395 310 350 14 171

RRI-702000 300 236 460 286 250 206 270 226 317 266 583 58 587 516 420 460 14 171

Inlet M

Exhaust


RRI-702000

RRI-700500


AIR WINCHES

RED ROOSTER winches are offered without rope, as the choice for a specific rope highly depends on the location and the application of the winch. As wire ropes for winches is to be selected based on their future use it is important to know all application parameters beforehand.

For the most frequent applications we can work with steel wire ropes according to DIN EN 12385-4 of which the below table gives a choice of recommended wire ropes. Some applications require higher tensile strength or a more durable corrosion protection for which we can supply steel with

1960 N/mm² or higher and stainless steel wires. They differ in twisting, flexibility, duration, breaking strength or twist-free characteristic. For applications with winches using one rope lifting unguided loads, it is for safety reasons advised to use twist-poor ropes. Twist-poor ropes do not twist open under tension.

Wire rope will be supplied lose in a bundle with welded ends and can be equipped: flat welded, to prevent fraying, eye thimble or thimble with load hook. On request, winches can be ordered with wire ropes spooled on the drum.

SC-series - planetarwinchesEXTRA EQUIPMENT AND OPTIONS


AIR WINCHES

Type Capacitykg

Weight kg

-

WHS-1,25 1.250 0.4 -

WHS-1,6 1.600 0.9 -

WHS-3,2 3.200 1.6 -

WHS-5,4 5.400 3.5 -

WHS-8-8 8.000 6.5 -

WHS-11,5 11.500 8.5 -

SIKA swivel load hook, grade 8

Type Capacitykg

Weight kg

-

OHS-06 1.120 0.6 -

OHS-08 2.000 1.0 -

OHS-10 3.150 1.5 -

OHS-13 5.300 3.5 -

OHS-16 8.000 5.5 -

OHS-20 12.500 7.6 -

SIKA hook with eye, grade 8

Type Capacitykg

Weight kg

-

WHN-025 250 0.2 -

WHN-05 500 0.3 -

WHN-1 1.000 1.0 -

WHN-2,4 2.400 1.4 -

WHN-3,8 3.850 2.3 -

WHN-5 5.000 3.8 -

Stainless steel swivel load hook, grade 8

Type Capacitykg

Weight kg

-

OHN-025 250 0.1 --

OHN-045 450 0.2

OHN-1,5 1.500 0.8 -

OHN-2,4 2.400 1.4 -

OHN-3,8 3.850 3.0 -

OHN-5 5.000 4.8 -

Stainless steel hook with eye, grade 8

Wire ropes


Load bearing capacity at hook t

Roller outer

Ømm

Roller basic

Ømm

Max.wire rope

Ømm

Housing width

mm

Base width

mm

Axis length

mm

Installation length at

hookmm

Weight

approx. kg

1 100 80 7 130 30 81 410 5

1.6 125 105 9 150 33 86 440 7

3 150 125 11 165 41 113 525 12

5 175 145 12 210 45 130 680 23

5 200 170 15 210 45 130 680 24

8 225 185 16 265 52 150 785 38,5

8 250 210 18 265 52 150 785 40,5

Wire rope block, double-rollLoad bearing

capacity at hook t

Roller outer

Ømm

Roller basic

Ømm

Max.wire rope

Ømm

Housing width

mm

Base width

mm

Axis length

mm


hookmm

Weight

approx. kg

0.5 100 80 7 130 25 55 350 3,5

1 125 105 9 150 30 61 390 4,5

2 150 125 11 165 33 73 435 7,5

3 175 145 12 210 41 90 580 15

3 200 170 15 210 41 90 580 15,5

5 225 185 16 265 45 105 700 24

5 250 210 18 265 45 105 700 25

8 310 260 23 325 52 120 810 41

Wire rope block, single-roll, hinged

Capacity t

Nominal size, inches Bore(A) mm

Bolt-Ø (B) mm

*0,33 3/16 9.65 6,35

0.5 1/4 11.9 7,87

0,75 5/16 13,5 9,65

1 3/8 16.8 11,2

1,5 7/16 19,1 12,7

2 1/2 20,6 16

3,25 5/8 26,9 19,1

4,75 3/4 31,8 22,4

6,5 7/8 36,6 25,4

8,5 1 42,9 28,7

9,5 11/8 46 31,8

12 11/4 51,5 35,1

13,5 13/8 57 38,1

17 11/2 60,5 41,4

25 13/4 73 51

35 2 82,5 57

55 21/2 105 70

High-strength galvanised shackle

Load bearing capacity at hook t

Roller outer

Ømm

Roller basic

Ømm

Max.wire rope

Ømm

Housing width

mm

Base width

mm

Axis length

mm


hookmm

Weight

approx. kg

0.5 100 80 7 130 25 55 385 3,5

1 125 105 9 150 30 55 430 4,5

2 150 125 11 165 33 65 500 7,5

3 175 145 12 210 41 82 640 15

3 200 170 15 210 41 82 640 15,5

5 225 185 16 265 45 85 740 24

5 250 210 18 265 45 85 740 25

8 310 260 23 325 52 110 890 45

Wire rope block, single-roll

Wire ropes

Galvanised steel wire ropes Stainless steel wire ropes

Other sizes on request.

A

B

Design A G 209

(curved)with eye bolt

Design BG 210

(straight)with eye bolt

Design C G 2130

(curved with nut and cotter pin)

Design DG 2150

(straight with nut and cotter pin)

Dimensions

* Only as eye bolt available.

EXTRA EQUIPMENT AND OPTIONS EXTRA EQUIPMENT AND OPTIONS



Robust winch rope with independent wire rope core

High tensile lifting rope, twist-poor

TYPE TYPE

Rope diameter

mm

6 x 19 + IWRC6 x 36 + IWRC(as of 10 mm)

1960 N/mm2 galvanised,non-rotation resistant

Min. breaking force kN

17 x 7 + IWRC1960 N/mm2

galvanised, rotation resistant


4 10,4 10,3

5 16,2 16,1

6 23,4 23,1

7 31,8 31,5

8 41,6 41,1

9 52,7 52,1

10 69,8 64,3

11 84,4 77,8

12 100,5 92,6

13 118 109

14 136,8 126

16 178,7 165

18 226,2 208

20 279,3 257

22 337,9 -

24 402,2 -

26 472 -

28 547,4 -

Corrosion resistant rope Corrosion resistant rope

TYPE TYPE

Rope diameter

mm

7 x 191570 N/mm2

stainless steel (V4A) non-rotation resistant


18 x 71570 N/mm2

stainless steel (V4A) rotation resistant


4 8,34 9

5 13 13

6 18,7 19

7 25,5 27

8 33,3 34

9 - -

10 52.1 53

11 - -

12 75 77

13 - -

14 102 107

16 133 135

18 - -

20 - -

22 - -

24 - -

26 - -

28 - -


AIR WINCHESS E C T I O N 12

Winch Inquiry Checklist

1. Kind of drive and quantity

manually

pneumatic, Flow volume ........................ l / sec / ........................ bar

Quantity: ........................ pieces

2. Site of Operation and capacity

Pulling winch with ........................ daN pulling force

and ........................ rope length

Lifting winch with ........................ kg lifting capacity

and ........................ m rope length

Traversing winch with ........................ daN pulling force

and ........................ m rope length

Capstan winch with ........................ daN pulling force

Traction winch with ........................ daN pulling force

If the pulling or lifting capacity is not known, please describe your application with the length of the path, weight of load and rolling conditions for your pulling applications. For lifting applications please also describe the angle or slope of the path. ..........................................................................................................................................................................................

..........................................................................................................................................................................................

..........................................................................................................................................................................................

..........................................................................................................................................................................................

3. Rope speed

slow (1-5 m/min) medium (5-15 m/min)

fast (> 15 m/min exactly ........................ m / min

adjustable from ........................ m / min up to ........................ m / min

2-speed ........................ m / min and ........................ m / min

4. Site of Operation

Distance to the first reeving ........................ m

inside outside outside with seawater

5. Load type

Goods Pending goods above people

Goods to be moved above people People

6. Winch options

Rope ........................... m Rope supplied loose

Rope spooled on winch Rope-end, plain

Rope-end with thimble Load hook

Grooved drum Pressure roller

Spindle limit switch Slack wire switch

Disengaging clutch Spooling gear

Drum guard

Brake acting on drum mechanic or

Brake acting on drum automatic

Emergency crank Manual brake release

Two rope exits with ......................... m distance

More rope exits like shown on sketch

Explosion-proof protection class ..............

7. Operation

Push buttons in the control panel door

Pendant control with ............. m control cable

Radio Remote control

Wall-mounted push-button

Food pedal

Several with selector switch in the control panel door

10. Other requirements ..........................................................................................................................................................................................

..........................................................................................................................................................................................

..........................................................................................................................................................................................

..........................................................................................................................................................................................

11. Please sketch your application here

Company name:

Personal name:

Phone:

Fax:

Email:

SC-series - planetarwinchesWINCH INQUIRY CHECKLIST

PLEASE PHOTOCOPY AND SEND A MAIL! Base unit Multiplication Calculation

Pressure

Kilograms per square cm 14,226 Pounds per square inch

Bar 14,503 Pounds per square inch

Pounds per square inch (psi) 0,6984 Bar

Pounds per square inch (psi) 0,0703 Kilograms/cm²

Flow

Cubic foot per minute (cfm) 0,02832 Cubic metres per minute (m3/min)

Cubic foot per minute (cfm) 0,4719 Litre per second (l/sec)

Litre per second (l/sec) 2,118 Cubic foot per minute (cfm)

Litre per second (l/sec) 0,001 Cubic metre per second (M3/sec)

Cubic metre per minute (M3/min) 16,6666 Litre per second (l/sec)

Cubic metre per minute (M3/min) 3,3146 Cubic foot per minute (cfm)

Weight

Pounds (lbs) 0,4536 Kilograms (kg)

US Ton 0,9072 Tonne

Imperial Ton 1016,0469 Kilograms (kg)

Kilograms (kg) 2,204622 Pounds (lbs)

Tonne 1000 Kilograms (kg)

Speed

Miles/hour 1,60934 Kilometres/hour

Kilometres/hour 0,62137 Miles/hour

Metres/second 3,28084 Feet/second

Feet/second 0,3048 Metres/second

Length

Inches (in) 25,4 Millimetres (mm)

Feet (ft) 304,8 Millimetres (mm)

Yards (yd) 0,9144 Metres (m)

Miles 1,60934 Kilometres (km)

Centimetres (cm) 0,3937 Inches (in)

Metres (m) 3,28084 Feet (ft)

Metres (m) 1,093613 Yards (yd)

Kilometres (km) 0,621371 Miles

USEFUL CONVERSIONSS E C T I O N 12

CO

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In our professional workshop we have a fully equipped dynamic test rig. This test rig is calibrated and certified according the European standard NEN - EN 818.

With this dynamic test rig, we can test all our hoist models at 150% overload, it is a dyna-mic test and this is the heaviest condition for testing incorporating the dynamic effects that a load can put on the hoist.

Lloyd’s RegisterAll RED ROOSTER air chain hoists can be delivered with a Lloyds Register certificate.

R

R A

IR C

HA

IN H

OIS

TS E

N 1

1-20

15

TESTINGLLOYDS REGISTER

Documents

RED ROOSTER MONTAGEWERKEUGE AIR CHAIN HOISTS … · Radio remote control systems Air Winches 0,2 - 3,5 tonne Useful conversions. 2 3 3 Introduction With the RED ROOSTER Air Hoists