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Self contained design of the Two-high stand, offering fast change configuration. Highly accurate motorized Edger mills, featuring easy replacement of the tools . Operator control panel - MOSIP firmware displays production and maintenance data allows to create customized reports displays real time settings on a synoptic of the rolling mill line Fully automatic presetting cal- culations with the BÜHLER REDEX’ advanced MOSIP firm- ware, for easy machine setting and production monitoring. High speed (up to 1200 m/min) and tolerances (within ± 0.002 mm). Fast tools change These high-speed Rolling Mills are entirely designed and manu- factured in the two modern Eu- ropean factories of BÜHLER REDEX. They are fully tested before to be dispatched, in order to ensure guaranteed performances, and therefore the expected payback, when producing at the custo- mer’s facility. Continuous width and thick- ness control by constant moni- toring and feedback through Laser gauge. Advanced Pay-off sytems at the rough wire input. Advanced Take-up automatic spoolers at the output rewin- ding for finished flat conductor. The 3 or 5-stands rolling mill lines processes copper round drawn rod into rectangular wires through 3 or 2 «Two-high» stands, and 2 or 1 motorized Edger mills located in between. Laser gauge for constant monitoring and feedback with the utmost accuracy Traversing take-up automatic spooler for precise rewinding of finished wire www.wire-rolling-mills.com BÜHLER REDEX Tandem Rol- ling Mills are the most advanced mills for the production of flat copper conductors. BÜHLER REDEX mills are cho- sen by the leading manufacturers of enameled, wrapped and trans- posed conductors to produce the flat wire used by the most advan- ced coil winding industry (HD transformer, LV / HV Rotating machines, Wind turbines, Gene- rators, etc.). Schematic diagram Features diagram BÜHLER REDEX RECTANGULAR MAGNET WIRE MILLS

Rectangular magnet Mise en page 1 - data.redex-group.eudata.redex-group.eu/data/pdf/doc_BUHLER_REDEX/Rectangular_magnet_v3_cut.pdf · Self contained design of the Two-high stand,

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Page 1: Rectangular magnet Mise en page 1 - data.redex-group.eudata.redex-group.eu/data/pdf/doc_BUHLER_REDEX/Rectangular_magnet_v3_cut.pdf · Self contained design of the Two-high stand,

Self contained design of the Two-highstand, offering fast change configuration.

Highly accurate motorized Edgermills, featuring easy replacement ofthe tools .

Operator control panel - MOSIP firmware► displays production and maintenance data► allows to create customized reports► displays real time settings on a synoptic of the rolling mill line

► Fully automatic presetting cal-culations with the BÜHLERREDEX’ advanced MOSIP firm-ware, for easy machine settingand production monitoring.

► High speed (up to 1200 m/min)and tolerances (within ± 0.002mm).

► Fast tools change

These high-speed Rolling Millsare entirely designed and manu-factured in the two modern Eu-ropean factories of BÜHLERREDEX.

They are fully tested before to bedispatched, in order to ensureguaranteed performances, andtherefore the expected payback,when producing at the custo-mer’s facility.

► Continuous width and thick-ness control by constant moni-toring and feedback throughLaser gauge.

► Advanced Pay-off sytems atthe rough wire input.

► Advanced Take-up automaticspoolers at the output rewin-ding for finished flat conductor.

The 3 or 5-stands rollingmill lines processes copperround drawn rod into rectangular wiresthrough 3 or 2 «Two-high» stands, and2 or 1 motorized Edger mills located inbetween.

Laser gauge for constant monitoringand feedback with the utmost accuracy

Traversing take-up automatic spoolerfor precise rewinding of finished wire

www.wire-rolling-mills.com

BÜHLER REDEX Tandem Rol-ling Mills are the most advancedmills for the production of flatcopper conductors.BÜHLER REDEX mills are cho-sen by the leading manufacturersof enameled, wrapped and trans-posed conductors to produce theflat wire used by the most advan-ced coil winding industry (HDtransformer, LV / HV Rotatingmachines, Wind turbines, Gene-rators, etc.).

Schematic diagram

Features diagram

BÜHLER REDEX RECTANGULAR MAGNET WIRE MILLS

Rectangular_magnet_Mise en page 1 18/02/2016 16:52 Page 1

Page 2: Rectangular magnet Mise en page 1 - data.redex-group.eudata.redex-group.eu/data/pdf/doc_BUHLER_REDEX/Rectangular_magnet_v3_cut.pdf · Self contained design of the Two-high stand,

leads to faster Return On Investment !

www.wire-rolling-mills.com

ROLLING MILLS FOR FLAT COPPER

CONDUCTORS

BÜHLER REDEX GmbH75181 Pforzeim - Germany

T. +49 7231 7755-0

F. +49 7231 7755-54

[email protected]

■ Superior design■ Maximum productivity

■ Guaranteed performances and payback■ Full service included

Rolling Mills forflat copper conductors

Cold Rolling Mills for Wire, Strip, Profiles

BÜHLER REDEX designs and manufactures a per-forming range of cold flattening rolling mills dedi-cated to the production of rectangular and shapedcopper, aluminium and steel wire, for magnet wire,construction, and automotive industries.

The work of BÜHLER REDEX' Rolling Millsconsists in continuous processing (productionspeeds on these machines commonly reach 10m/s) of copper or aluminium rod coming fromcontinuous casting, into flat wire whose dimen-sional characteristics must be guaranteed withina tolerance of some microns.

Such an accuracy is achieved by the combina-tion of perfect optimization of the mechanicalstructure of the rolling mills, and from the dyna-mic control systems which manage the shapingand cold calibration.

With it's two European manufacturing plants ,its service centres in America, Europe andAsia, and its high-skilled commissioning engi-neers, BÜHLER REDEX is the one-stop-shop forcomplete equipements supply, full commissio-ning on-site, and after-sales-support throu-ghout the world.

Proved performance and economic efficiency are morethan ever at the core of successful industrial process.

At BÜHLER REDEX, our aim is to develop and to offerequipment which makes true that «anything thatstrengthens your competitive position also strengthensour position with you».

A full win-win partnership !

60 years of experience does matter !

One-stop-shop for complete pro-cessing unit equipment

Great achievements start this us

That's the core of our team’s goal. That's why the wireand strips produced on BÜHLER REDEX rolling millsalways allow their producers to be a giant step forwardto their competition.

At the core of successful industrialprocess

BÜHLER REDEX manufactures complete cold rolling mills based onthe world’s most comprehensive equipment portfolio.

According to your specific process requests, Bühler Würz is the bestpartner to offer custom designed system configuration, including allthe needed ancillaries equipement, fitted at the best to your globalorganisation.

BÜHLER REDEX makes you benefit from the enhanced combinationof its broad level of experience in high technology, in its deep know-how of processes, and in an unbeatable wide portfolio of specialties.

■ Wire reduction rolling mills■ Strip rolling mills■ Flat and profile wire rolling mills■ Flux Core Welding-Lines ■ Inline annealing ovens■ Complete production lines■ PV-Ribbon machines

Rectangular_magnet_Mise en page 1 18/02/2016 16:53 Page 2