RECOVERY, ASSIST, SECURING, AND … · of SSPC-SP-12 (WJ-2L) or SSPC-SP-10 (Abrasive Blasting with Abrasive Sponge Media) Prime, Stripe, Topcoat of Deck Gray MIL-PRF-23236, Type VII,

RAST Track PPI 1 September 01, 2005, REV 03

PPI NBR: 63101- 017H-B (REV 03) DATE: September 01, 2005

PRESERVATION PROCESS INSTRUCTION (PPI) for RECOVERY, ASSIST, SECURING, AND TRAVERSING (RAST) TRACK

SYSTEM to be used in conjunction with

CORE PPI 63101-000 with a Cleanliness Level of SSPC-SP-12 WJ-2L or SSPC-SP-10 (RAST Track Trough)

and Cleanliness Level of SSPC-SP-12 WJ-2L or SSPC-SP-10 immediately after completion of

blasting operations and light flash rust immediately prior to application of first coat of paint (RAST Track Cover/Side Plates) Surface Preparation


1. SCOPE: 1.1 Cleaning, Surface Preparation and Painting Requirements for Rast Track. 1.2 RISK STATEMENT: 1.2.1 Risk for installation. If proper surface preparation and application procedures are not adhered to, coating

system failure can occur within 3-6 months. 1.2.2 Risk for curing. If overcoat window timeframes are not adhered to, coating system failure is possible within the

first 6-9 months of application. 1.2.3 If the PPI checkpoint criteria are met, the following table provides service life expectancy for the listed

systems:

Coating System Life Expectancy: Specific Area Surface

Preparation Method

Specific Coat System Life Expectancy

RAST Track Trough, Support Blocks, Pulleys and Operating Mechanisms Normally Painted

Cleanliness Level of SSPC-SP-12 (WJ-2L) or SSPC-SP-10 (Abrasive Blasting with Abrasive Sponge Media)

Prime, Stripe,

Topcoat of Deck Gray

MIL-PRF-23236, Type VII, Class 17 6 years

RAST Track Cover Plates and Track Side Plates

Cleanliness Level of SSPC-SP-12

(WJ-2L) or SSPC-SP-10

immediately after completion of

blasting operations and light flash rust immediately prior to application of first coat of paint

Nonskid MIL-PRF-24667 1-2 years

2. REFERENCES: (REFER TO CORE PPI EXCEPT FOR THE FOLLOWING) 2.a. Systems and Specifications, Steel Structures Painting Council, Volume 2 2.c. MSDS and NAVSEA approved manufacturer’s ASTM F 718 sheets, Shipbuilders and Marine Paints and

Coating Product / Procedure Data Sheet for Coating System Being Applied. RAST Track Trough, Support Blocks, Pulleys, --------------------MIL-PRF-23236, Type VII, Class 17 and Other Installed Operating Mechanisms Normally Painted RAST Track Cover Plates & Track Side Plates. ------------------MIL-PRF-24667 2.k. ISO 8502-3 Assessment of dust on steel surfaces prepared for painting (pressure sensitive tape

method)

2.o. NSTM 631, Preservation of Ships in Service, Volumes 1, 2, and 3

2.s. NSTM 634, Deck Coverings 2.t. a. NAWC-AD Class Guidance Drawing (s),

b. Latest Air Capable Ship Aviation Facilities Bulletin (s), c. Latest Amphibious Assault Ship Aviation Facilities Bulletin (s), d. Shipboard Aviation Resume (NAEC-ENG-75756, Latest VLA General Service Bulletin) e. 620186 REF. P. Visual Landing Aids Installation and Clearance Requirements.


3. APPENDICES: (REFER TO CORE PPI EXCEPT FOR APPENDICES 1A-1H, 3A, 3B, 5, 6A, 6B, & 8) 4. REQUIREMENTS: (REFER TO CORE PPI EXCEPT FOR THE FOLLOWING) 4.3.1 REQUIREMENTS FOR COATED AREAS. In accordance with reference 2.s, all contractors applying nonskid

to US Naval Vessels INCONUS are required to maintain an active SSPC-QP1 certification with the Society for Protective Coatings (SSPC). Surface preparation shall be accomplished by certified blasters. Coating systems shall be applied by certified painters and test / inspection records maintained IAW Ref. 2.s, Section 634-3.35 (Quality Assurance Checklist). Checkpoints and final inspections shall be signed off by certified coating inspectors.

4.3.5 IN-PROCESS INSPECTIONS: Inspections are to be completed IAW Ref. 2.o, NSTM 631, Section 11 and Ref.

2.s, NSTM 634, Section 3.35. The Responsible Government Representative certified coating inspector shall be given prior notice and shall perform an inspection of each coated area when the following checkpoints are reached: pre-surface preparation & cleaning, contamination containment and masking, surface preparation, paint storage area, mixing, prime coat, between successive coats of paint, topcoat of paint applied, nonskid applied, marking layout, color topping and area ready for final inspection. The Responsible Government Representative is also required to examine all data maintained by the paint foremen concerning environmental conditions, surface cleanliness, surface profile, and paint / nonskid thickness. Data shall be verified, depending on the checkpoint in question, including surface cleanliness, surface profile, wet film thickness, dry film thickness and workmanship. Environmental data, such as temperatures, relative humidity and dew point need only be verified if the inspector is doubtful of the recorded values. Deficiencies in personnel training, certification, record maintenance, equipment maintenance or any matter that is not IAW good painting practice shall be recorded. The coating inspector shall verify the successful completion of each checkpoint and sign and date the applicable spaces on Appendix 5.

4.4.1 RECORD KEEPING DURING SURFACE PREPARATION / PAINT AND NONSKID SYSTEM APPLICATION:

A permanent record of environmental conditions, surface preparation, and nonskid system operations shall be maintained IAW Ref. 2.o, Section 631-11 (Quality Assurance for Critical Coated Areas) and Ref. 2.s, Section 634-3.35, (Quality Assurance Checklist). Data shall be entered on Appendices 1A - 5 and 7. The record shall include dates and times of surface preparations, nonskid system operations, air temperatures, wet bulb, surface temperature, relative humidity and dew point. Enter on Appendix 1A the abrasive blast media manufacturer, type and size of abrasive used. Attach on Appendix 3 the TESTEX PRESS-O-FILM tapes used to measure surface profile. All appendices and data logger information shall be provided to the Contracting Regional Maintenance Center upon completion of the coating system installation. This information shall be retained for 3 years.

4.4.2 REVIEW OF RECORDS FOR FINAL COATING EVALUATION: A certified paint inspector authorized to

represent NAVSEA shall review the Appendices of each area to ensure adequate quality control of the surface preparation, painting, and nonskid application process. Records shall include test and inspection data required by NSTM 631 Table 631-11.1 (Ref. 2.o), and NSTM 634, Section 3.35, (Quality Assurance Checklist) (Ref. 2.s). Failure to produce such records, or records which indicate that surface preparation, painting and nonskid system application were not done IAW governing specifications/instructions, will be grounds for rejection.

4.5.1 RECORD DECK MARKINGS: Before removal of RAST track cover plates and track side plates, provide a

record of existing periphery lines, exact locations, colors and dimensions of nonskid and deck coatings and markings on deck surfaces. Submit a copy to the Contracting Regional Maintenance Center and NAVSEA Technical Representative before starting pre-surface preparation.

4.8 ENVIRONMENTAL CONDITION READINGS: Environmental information on Appendices 1A-H shall be

manually measured and recorded every 8 hours. Environmental readings shall be posted at the job site at all times, and an updated copy provided to the coating inspector and the Responsible Government Representative at each checkpoint for review. At each 8-hour recording period the readings shall be reviewed to determine if the environmental conditions are suitable for continued coating system installation. Additionally, a data logger shall be used to continuously monitor environmental conditions (air temperature, % relative humidity, and dew point) from 12 hours prior to, 48 hours after the application of a coat of paint IAW Ref. 2.c and NSTM 631, Sections 6, 7, and 8 and NSTM 634, Section 3.26 (Environmental Conditions) (Ref. 2.s).

4.9 TEMPERATURES TO BE MAINTAINED FOR NONSKID COATING SYSTEMS: Immediately prior to application of each layer of the coating system substrate surface temperature shall be taken. Readings shall be taken in five randomly chosen locations on the layer within the space and the highest and


lowest surface temperatures measured recorded in Appendices 1B-1H. Additionally, readings shall be taken in five randomly chosen locations on the layer within the space and the highest and lowest surface temperatures measured recorded prior to resuming application of a layer of the coating system when there has been a temporary work interruption. Application of the next layer of the coating system shall not commence (or recommence after a temporary work interruption) until all recorded surface temperature readings are within the required range as specified in Ref. 2.c and NSTM 631, Section 6.3 and Ref. 2.s, Section 634-3.26 (Environmental Conditions). If any reading is outside of the required range, the contractor must take additional action to control the temperature in the space and return the surface temperature readings to within the required range. Additional readings shall be taken a minimum of hourly until the readings are returned to within the required range. If inconsistencies between the acceptable ambient and surface temperature ranges in Ref. 2.c, NSTM 631, Section 6.3, and Ref. 2.s, Section 634-3.26 (Environmental Conditions) exist, the more stringent requirements shall be followed. If required ambient and surface temperatures are not provided or are unclear, contact Responsible Contracting Authority for resolution.

5. PRE-SURFACE PREPARATION: (REFER TO CORE PPI) 6. SURFACE PREPARATION: (REFER TO CORE PPI EXCEPT FOR THE FOLLOWING) NOTE: CONTRACTING REGIONAL MAINTENANCE CENTER SHALL DESIGNATE ONE OF THE FOLLOWING

METHODS FOR SURFACE PREPARATION TO SUPPORT POSTS AND BLOCKS, INTERIOR SURFACE OF THE RAST TRACK TROUGH, INCLUDING DECK AREAS WHERE COVER & SIDE PLATES WERE REMOVED ON EACH SIDE OF TROUGH, PULLEYS AND OTHER INSTALLED OPERATING MECHANISMS NORMALLY PAINTED:

1) FOR CLEANLINESS LEVEL OF SSPC-SP-12 WJ-2L- UHP WATER JETTING 2) FOR CLEANLINESS LEVEL OF SSPC-SP-10- ABRASIVE BLASTING WITH ABRASIVE SPONGE

MEDIA NOTE: CONTRACTING REGIONAL MAINTENANCE CENTER SHALL DESIGNATE ONE OF THE FOLLOWING

METHODS TO ACHIEVE A CLEANLINESS LEVEL OF SSPC-SP-10 SURFACE PREPARATION TO THE RAST TRACK COVER PLATES / TRACK SIDE PLATES:

1) FOR CLEANLINESS LEVEL OF SSPC-SP-12 WJ-2L- UHP WATER JETTING 2) FOR CLEANLINESS LEVEL OF SSPC-SP-10 IMMEDIATELY AFTER COMPLETION OF BLASTING

OPERATIONS AND LIGHT FLASH RUST IMMEDIATELY PRIOR TO APPLICATION OF FIRST COAT OF PAINT-WET ABRASIVE BLASTING

7. PAINTING REQUIREMENTS: (REFER TO CORE PPI EXCEPT FOR THE FOLLOWING) NOTE: CONTRACTING REGIONAL MAINTENANCE CENTER SHALL DESIGNATE COATING SYSTEM TO BE

APPLIED. 7.7.2 Receipt inspection of contractor-furnished MIL-PRF-24667 coatings (primer, stripe, intermediate) are the same

requirements as specified under MIL-PRF-23236 in the CORE PPI paragraphs 7.7.2 and 7.7.3. 7.11 MIXING: PAINT AND NONSKID 7.11.1 (Paint): Mix all paint thoroughly in their individual container to disperse pigments and assure homogeneity.

Combine and thoroughly mix epoxy components prior to use IAW Ref. 2.c and Ref. 2.s, Section 634-3.28.7. 7.11.2 (Nonskid): Mix all nonskid thoroughly in their individual container to disperse pigments and assure

homogeneity. Combine and thoroughly mix epoxy components prior to use IAW Ref. 2.c and Ref. 2.s, 634-3.29.6.

7.12.2 (Temperature): Verify paint and nonskid are within the mixing temperature as specified IAW Refs. 2.c, 2.o, and 2.s. If inconsistencies exist between the above documents, the more stringent guideline will be

followed. Record mixing temperatures in Appendices 1B-1H. 7.12.3 (Mixing): Verify paint and nonskid are mixed thoroughly prior to use IAW Refs. 2.c, 2.o, and 2.s. Record

satisfactory completion in Appendix 5. 8. SECTION 8 REFERS TO COATING SYSTEM APPLICATION TO THE INTERIOR SURFACE OF THE RAST

TRACK TROUGH, INCLUDING DECK AREAS WHERE COVER & SIDE PLATES WERE REMOVED ON


EACH SIDE OF TROUGH, SUPPORT POSTS AND BLOCKS, PULLEYS AND OTHER INSTALLED OPERATING MECHANISMS NORMALLY PAINTED.

8.1 PRIMER COAT APPLICATION: (REFER TO SECTION 8 OF CORE PPI) 8.2 STRIPE COAT APPLICATION: (REFER TO SECTION 9 OF CORE PPI) 8.3 TOPCOAT DECK GRAY APPLICATION: (REFER TO SECTION 12 OF CORE PPI) 9. SECTION 9 REFERS TO COATING SYSTEM APPLICATION TO RAST TRACK COVER PLATES AND

TRACK SIDE PLATES 9.1 PRIMER COAT APPLICATION: 9.1.1 CHECKPOINT (Test for Assessment of Surface Cleanliness): Immediately prior to prime coat

application the surface shall be checked for dust IAW Ref 2.k. The dust rating shall be no greater than Rating 1, Class 2. For structures up to 1,000 ft2, three readings shall be taken. No reading shall be taken in the same 100 ft2 area as another reading. For every additional 100 ft2 above 1,000 ft2, one additional measurement shall be taken. Document readings on Appendix 9.

9.1.2 Apply prime coat specified in Appendix 8, IAW Ref. 2.c, and Ref. 2.s, Section 634-3.28. During application,

immediately brush out any drips or puddles. 9.1.3 CHECKPOINT (Prime Coat): Verify prime coat is applied IAW Ref. 2.c, and Ref. 2.s, Section 634-3.35. 9.1.3.1 (Holiday Inspection): Accomplish a visual holiday inspection of prime coat. 9.1.3.2 (Dry Film Thickness): Accomplish dry film thickness measurements IAW Ref. 2.b and Ref. 2.s, Section 634-

3.28.10. 9.1.3.3 All tests and inspections noting unsatisfactory conditions shall result in the termination and rescheduling of the

checkpoint. At rescheduled checkpoint, QA will document satisfactory corrective actions taken to correct discrepancy.

9.1.3.4 In order to pass the checkpoint, Appendices 1C, 4, 5, 6B and 7 shall be up to date and submitted to QA. QA

shall sign in the appropriate areas on Appendix 5. 9.2 STRIPE COAT APPLICATION: 9.2.1 CHECKPOINT (Test for Assessment of Surface Cleanliness): Immediately prior to stripe coat

application the primer coat surface shall be checked for dust IAW Ref 2.k. The dust rating shall be no greater than Rating 1, Class 2. For structures up to 1,000 ft2, three readings shall be taken. No reading shall be taken in the same 100 ft2 area as another reading. For every additional 100 ft2 above 1,000 ft2, one additional measurement shall be taken. Document readings on Appendix 9.

9.2.2 Check for evidence of Amine Bloom such as discoloration of paint coating or clear oily film. If evidence of

Amine Bloom is present, perform low-pressure water wash or wipe surfaces clean using ethanol/water mixture. 9.2.3 Apply Stripe Coat specified in Appendix 8, with typical paint equipment IAW Ref. 2.c, and Ref. 2.s, Section

634-3.28. Stripe coat by brush in areas not accessible by paint spray equipment. During application, immediately brush out any runs, drips, sags or puddles.

9.2.4 CHECKPOINT (Stripe Coat): Verify stripe coat is applied IAW Ref. 2.c, and Ref. 2.s, Section 634-3.35. 9.2.4.1 (Holiday Inspection): Accomplish a visual holiday inspection of Stripe coat. 9.2.4.2 All tests and inspections noting unsatisfactory conditions shall result in the termination and rescheduling of the


9.2.4.3 In order to pass the checkpoint, Appendices 1D, 4, 5, 6B and 7 shall be up to date and submitted to QA. QA

shall sign in the appropriate areas on Appendix 5. 9.3 INTERMEDIATE COAT APPLICATION (OPTIONAL):


9.3.1 CHECKPOINT (Test for Assessment of Surface Cleanliness): Immediately prior to intermediate coat application the stripe coat surface shall be checked for dust IAW Ref 2.k. The dust rating shall be no greater than Rating 1, Class 2. For structures up to 1,000 ft2, three readings shall be taken. No reading shall be taken in the same 100 ft2 area as another reading. For every additional 100 ft2 above 1,000 ft2, one additional measurement shall be taken. Document readings on Appendix 9.


Amine Bloom is present, wipe surfaces clean using approved solvent Super High Flash Naphtha, unless there is a compatibility issue, in which coating manufacturer shall be contacted for resolution.

9.3.3 Apply intermediate coat specified in Appendix 8, IAW Ref. 2.c, and Ref. 2.s, Section 634-3.28. During

application, immediately brush out any drips or puddles. 9.3.4 CHECKPOINT (Intermediate Coat): Verify intermediate coat is applied IAW Ref. 2.c, and Ref. 2.s, Section 634-

3.35. 9.3.4.1 (Holiday Inspection): Accomplish a visual holiday inspection of Intermediate coat. 9.3.4.2 (Dry Film Thickness): Accomplish dry film thickness measurements IAW Ref. 2.b and Ref. 2.s, Section 634-



9.3.4.4 In order to pass the checkpoint, Appendices 1E, 4, 5, 6B and 7 shall be up to date and submitted to QA. QA

shall sign in the appropriate areas on Appendix 5. 9.4 NONSKID APPLICATION: NOTE: PERFORM NONSKID COATING SYSTEM APPLICATION TO TOP OF RAST TRACK COVER PLATES &

TRACK SIDE PLATES. 9.4.1 CHECKPOINT (Test for Assessment of Surface Cleanliness): Immediately prior to nonskid application

the preceding coat surface shall be checked for dust IAW Ref 2.k. The dust rating shall be no greater than Rating 1, Class 2. For structures up to 1,000 ft2, three readings shall be taken. No reading shall be taken in the same 100 ft2 area as another reading. For every additional 100 ft2 above 1,000 ft2, one additional measurement shall be taken. Document readings on Appendix 9.

9.4.2 Apply LSA / UV resistant nonskid specified in Appendix 8, IAW Ref. 2.c, and Ref. 2.s, Section 634-3.29. Apply

to specified areas IAW paragraph 4.5.1 of this PPI “record of deck markings”, and Ref. 2.s, Figure 634-3-22. 9.4.3 CHECKPOINT (Nonskid): Verify nonskid is applied IAW Ref. 2.c, and Ref. 2.s, Section 634-3.35. 9.4.3.1 (Holiday Inspection): Accomplish a visual holiday inspection of nonskid coat. 9.4.3.2 All tests and inspections noting unsatisfactory conditions shall result in the termination and rescheduling of the


9.4.3.3 In order to pass the checkpoint, Appendices 1F, 5 and 6B shall be up to date and submitted to QA. QA shall

sign in the appropriate areas on Appendix 5. 9.4.4 Remove all masking material immediately following nonskid application. 9.5 TOPCOAT DECK GRAY APPLICATION: NOTE: PERFORM TOPCOAT APPLICATION TO THE EXPOSED DECK SURFACES NOT RECEIVING NONSKID. 9.5.1 CHECKPOINT (Test for Assessment of Surface Cleanliness): Immediately prior to topcoat deck gray

application the preceding coat surface shall be checked for dust IAW Ref 2.k. The dust rating shall be no greater than Rating 1, Class 2. For structures up to 1,000 ft2, three readings shall be taken. No


reading shall be taken in the same 100 ft2 area as another reading. For every additional 100 ft2 above 1,000 ft2, one additional measurement shall be taken. Document readings on Appendix 9.



9.5.3 Apply topcoat specified in Appendix 8, IAW Ref. 2.c, and Ref. 2.s, Section 634-3.28. During application,

immediately brush out any drips or puddles. 9.5.4 CHECKPOINT (Topcoat): Verify topcoat is applied IAW Ref. 2.c, and Ref. 2.s, Section 634-3.35. 9.5.4.1 (Holiday Inspection): Accomplish a visual holiday inspection of topcoat. 9.5.4.2 (Dry Film Thickness): Accomplish dry film thickness measurements IAW Ref. 2.b and Ref. 2.s, Section 634-



9.5.4.4 In order to pass the checkpoint, Appendices 1G, 4, 5, 6B and 7 shall be up to date and submitted to QA. QA

shall sign in the appropriate areas on Appendix 5. 10. HARDWARE INSTALLATION: 10.1 Install RAST Track Cover Plates, Track Side Plates and associated hardware and fasteners. 11. LAYOUT OF MARKING: 11.1 Layout deck marking IAW Ref. 2.t and as designated by the NAVAL Air Engineering Representative via the

Contracting Regional Maintenance Center. 11.2 CHECKPOINT (Marking Layout): 11.2.1 Accomplish layout inspection with the NAWC Representative. Notify the Contracting Regional Maintenance

Center a minimum of 24 hours, but not more than 2 working days prior to the lay out inspection. 12. COLOR TOPPING APPLICATION: 12.1 CHECKPOINT (Test for Assessment of Surface Cleanliness): Immediately prior to color topping application

the nonskid surface will be visually checked for dust and debris. 12.2 Check for evidence of Amine Bloom such as discoloration of paint coating or clear oily film. If evidence of


12.3 Apply LSA color topping specified in Appendix 8, IAW Ref. 2.c, and Ref. 2.s, Section 634-3.31.10. Apply to specified

areas IAW paragraph 4.5.1 of this PPI “record of deck markings”, and Ref. 2.s, Figure 634-3-22. During application, immediately brush out any drips or puddles.

12.4 CHECKPOINT (Color Topping): Verify color topping is applied IAW Ref. 2.c, and Ref. 2.s, Section 634-3.35. 12.4.1 (Holiday Inspection): Accomplish a visual holiday inspection of color topping. 12.4.2 All tests and inspections noting unsatisfactory conditions shall result in the termination and rescheduling of the


12.4.3 In order to pass the checkpoint, Appendices 1H, 5 and 6B shall be up to date and submitted to QA. QA shall

sign in the appropriate areas on Appendix 5. 12.4.4 Remove all masking material immediately following color topping installation.


13. FINAL INSPECTION: 14.1 CHECKPOINT (Finished Painted/Coated Surfaces): 14.1.1 (Holiday Inspection): Perform a visual holiday check on the finished painted/coated system. Any holiday

found shall be touched up. 14.1.2 (Dry Film Thickness): Accomplish final dry film thickness measurements on painted surfaces IAW Ref. 2.b

and Ref. 2.s, Section 634-3.28.10. 14.1.3 Coating imperfections found, which may cause premature coating failure, shall be corrected before the paint

and nonskid systems are accepted. Slight imperfections in the coating system are allowable, as long as they are not below minimum mils, and will not result in premature failure of the coating in the immediate vicinity of the imperfection. Such slight imperfections should be left intact, as trying to correct them could result in damage to the surrounding coating system.

14.1.4 In order to pass the checkpoint, any Appendices required by the certified coating inspector shall be up to date

or completed and submitted to QA. QA shall sign in the appropriate areas on Appendix 5. All test inspections noting unsatisfactory conditions shall be corrected.

APPENDIX 1A: QA INSPECTION FORM - ENVIRONMENTAL READINGS SURFACE (REFER TO THIS PPI) PREPARATION SSPC-SP-12 (SUPPORT POSTS AND BLOCKS, INTERIOR SURFACE OF THE RAST TRACK TROUGH AND DECK AREAS) APPENDIX 1B: QA INSPECTION FORM - ENVIRONMENTAL READINGS SURFACE (REFER TO THIS PPI) PREPARATION SSPC-SP-10 (RAST TRACK COVER PLATES / TRACK SIDE PLATES APPENDIX 1C: QA INSPECTION FORM - ENVIRONMENTAL READINGS PRIMER COAT (REFER TO THIS PPI) APPENDIX 1D: QA INSPECTION FORM - ENVIRONMENTAL READINGS STRIPE COAT (REFER TO THIS PPI) APPENDIX 1E: QA INSPECTION FORM - ENVIRONMENTAL READINGS INTERMEDIATE (REFER TO THIS PPI) COAT APPENDIX 1F: QA INSPECTION FORM - ENVIRONMENTAL READINGS LSA/UV (REFER TO THIS PPI) RESISTANT NONSKID APPENDIX 1G: QA INSPECTION FORM - ENVIRONMENTAL READINGS DECK (REFER TO THIS PPI) GREY TOP COAT APPENDIX 1H: QA INSPECTION FORM - ENVIRONMENTAL READINGS COLOR (REFER TO THIS PPI) TOPPING APPENDIX 2: QA INSPECTION FORM – SURFACE SOLUBLE SALT CONDUCTIVITY LOG (REFER TO CORE PPI) APPENDIX 3A: QA INSPECTION FORM – SURFACE PROFILE LOG SSPC-SP-12 (REFER TO THIS PPI) (SUPPORT POSTS AND BLOCKS, INTERIOR SURFACE OF THE RAST TRACK TROUGH AND DECK AREAS) APPENDIX 3B: QA INSPECTION FORM – SURFACE PROFILE LOG SSPC-SP-10 (REFER TO THIS PPI) (RAST TRACK COVER PLATES / TRACK SIDE PLATES) APPENDIX 4: QA INSPECTION FORM – DRY FILM THICKNESS MEASUREMENTS (REFER TO CORE PPI) APPENDIX 5: CHECKPOINTS & MILESTONES COMPLETION & SIGN OFF LOG (REFER TO THIS PPI) APPENDIX 6A: PAINT APPLICATION EQUIPMENT & PAINT CONSUMPTION LOG (REFER TO THIS PPI) FOR MIL-PRF-23236, TYPE VII, CLASS 17 COATING SYSTEMS APPENDIX 6B: PAINT APPLICATION EQUIPMENT & PAINT CONSUMPTION LOG (REFER TO THIS PPI) FOR LSA/UV RESISTANT NONSKID SYSTEM APPENDIX 7: WET FILM THICKNESS MEASUREMENTS (REFER TO CORE PPI) APPENDIX 8: COATING SYSTEM (S) (REFER TO THIS PPI) APPENDIX 9: QA INSPECTION FORM – TEST FOR ASSESSMENT OF SURFACE (REFER TO CORE PPI) CLEANLINESS ENCLOSURE 1: SURFACE CONDUCTIVITY TESTING PROCEDURE (REFER TO CORE PPI)


APPENDIX 1A Q.A. INSPECTION FORM - ENVIRONMENTAL READINGS

SURFACE PREPARATION SSPC-SP-12 (WJ-2L) or SSPC-SP-10 (ABRASIVE BLASTING WITH ABRASIVE SPONGE MEDIA) - SUPPORT POSTS AND BLOCKS, INTERIOR SURFACE OF THE RAST TRACK TROUGH, INCLUDING DECK AREAS WHERE COVER & SIDE PLATES HAVE BEEN REMOVED FROM EACH SIDE OF TROUGH.

SHIP: __________________________________ JOB ORDER: _____________________ DATE: ____________________ LOCATION: ____________________________________ WORK ITEM: ___________________ PARA. NO.: ______________ (I) ___ (V) ___ (G) ___ PRODUCT BEING APPLIED: _______________________________________________

MAINTAIN SEPARATE LOG FOR EACH AREA/LOCATION, PREPARED OR PAINTED SURFACE, WHEN AN AREA IS DIVIDED INTO SEPARATE SECTIONS MAINTAIN A SEPARATE LOG FOR EACH SECTION.

ACCEPT CRITERIA: % RH ___________ DEW POINT TEMP. ____________ PARTIAL ___ FINAL ____ NOTE: SURFACE TEMP. MUST BE A MINIMUM OF 5 DEG. F. ABOVE DEW POINT TEMP.

DATE

TIME

Enter Activity Paint Facility,

Surface Preparation,

Prime, Stripe, Intermediate

Tack, Top Coat, Etc.

Measure-ment

Location

Highest & Lowest Surface Temp.

(ºF)

Wet Bulb (ºF)

% RH

Dew Point (ºF)

Gage #

Gage Calibration Due Date

Each Entry

Shall be Signed by

Trade Monitor,

Foreman or Certified

Paint Inspector

Sat Unsat Sat Unsat Sat Unsat Sat Unsat

Contractor (Print): __________________________________________ Govt. Insp. (Print): __________________________________________ Contractor (Signature): ______________________________________ Govt. Insp. (Signature): _____________________________________

Sat Unsat Sat Unsat Sat Unsat Sat Unsat Contractor (Print): __________________________________________ Govt. Insp. (Print): __________________________________________ Contractor (Signature): ______________________________________ Govt. Insp. (Signature): _____________________________________


Contractor (Print): __________________________________________ Govt. Insp. (Print): __________________________________________ Contractor (Signature): ______________________________________ Govt. Insp. (Signature): _____________________________________


Contractor (Print): __________________________________________ Govt. Insp. (Print): __________________________________________ Contractor (Signature): ______________________________________ Govt. Insp. (Signature): _____________________________________ SAT ____ UNSAT ____ SOURCE DOCUMENT (e.g. NSTM 631, 634, PPI, NAVSEA STANDARD ITEM) AS APPROPRIATE TABLE _________ LINE_________ COLUMNS_________ COMMENTS: ____________________________________________________________________________


APPENDIX 1B

QA INSPECTION FORM - ENVIRONMENTAL READINGS

SURFACE PREPARATION SSPC-SP-12 (WJ-2L) OR SSPC-SP-10 IMMEDIATELY AFTER COMPLETION OF BLASTING OPERATIONS AND LIGHT FLASH RUST IMMEDIATELY PRIOR

TO APPLICATION OF FIRST COAT OF PAINT

RAST TRACK COVER PLATES / TRACK SIDE PLATES

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Area (square feet): ________________________________________________________ Nonskid Applicator:________________________________________________________ Date:___________________________________________________________________ Inspector: _______________________________________________________________ Time: __________________________________________________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Degreasing Method Used: __________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector

Start Stop

Surface Cleanliness: SSPC-SP-12 OR SSPC-SP-10 IMMEDIATELY AFTER COMPLETION OF BLASTING OPERATIONS AND LIGHT FLASH RUST IMMEDIATELY PRIOR TO APPLICATION OF FIRST COAT OF PAINT Deck Profile Average:______________________________________________________ Conductivity Readings Average:______________________________________________ Comments: ______________________________________________________________ _______________________________________________________________________ Signature of Inspector: _______________________________ Date: ________________ Signature of Quality Assurance Officer: __________________ Date: ________________


APPENDIX 1C


PRIMER COAT APPLICATION

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Date:_____________________________ Inspector: _________________________ Time: ____________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Number of Hours Deck Uncovered: ___________________________________________ Brush Blast Performed? Yes / No: Primer Coat Manufacturer: __________________________________________________ Product Name: ___________________________________________________________ Batch Number: ___________________________________________________________ Storage Temperature: _____________________________________________________ Induction Time:___________________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector Primer Coat Mixing Temp

Start Stop

Application Method: Airless Spray, Conventional Spray, and Rolled Wet Film Thickness (WFT) Average: __________________________________________ Comments: ______________________________________________________________ _______________________________________________________________________ Signature of Inspector: _______________________________ Date: ________________ Signature of Quality Assurance Officer: __________________ Date: ________________


APPENDIX 1D


STRIPE COAT APPLICATION

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Date:_____________________________ Inspector: _________________________ Time: ____________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Number of Hours Since Prime Coat Applied: ____________________________________ Reactivation Performed? Yes / No: Stripe Coat Manufacturer: __________________________________________________ Product Name: ___________________________________________________________ Batch Number: ___________________________________________________________ Storage Temperature: _____________________________________________________ Induction Time:___________________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector Stripe Coat Mixing Temp

Start Stop



APPENDIX 1E


INTERMEDIATE COAT APPLICATION (OPTIONAL)

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Date:_____________________________ Inspector: _________________________ Time: ____________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Number of Hours Since Stripe Coat Applied: ____________________________________ Reactivation Performed? Yes / No: Intermediate Coat Manufacturer: _____________________________________________ Product Name: ___________________________________________________________ Batch Number: ___________________________________________________________ Storage Temperature: _____________________________________________________ Induction Time:___________________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector Intermediate Coat Mixing Temp

Start Stop



APPENDIX 1F


NONSKID APPLICATION

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Date:_____________________________ Inspector: _________________________ Time: ____________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Primer Dry Film Thickness (DFT): ____________________________________________ Number of Hours Before Applied:_____________________________________________ Reactivation Performed? Yes / No: Nonskid Coat Manufacturer:_________________________________________________ Product Name: ___________________________________________________________ Batch Number: ___________________________________________________________ Storage Temperature: _____________________________________________________ Induction Time:___________________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector Nonskid Mixing Temp

Nonskid Mixing

Duration Start Stop

Application Method: Rolled, Trowelled, Sprayed Spread Rate (sq. ft/gal): ____________________________________________________ Trowel Size, if Applicable: __________________________________________________ Comments: ______________________________________________________________ _______________________________________________________________________ Signature of Inspector: _______________________________ Date: ________________ Signature of Quality Assurance Officer: __________________ Date: ________________


APPENDIX 1G


TOPCOAT DECK GRAY APPLICATION

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Date:_____________________________ Inspector: _________________________ Time: ____________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Number of Hours Since 2nd Intermediate Coat Applied: ____________________________ Reactivation Performed? Yes / No: Top Coat Manufacturer: ____________________________________________________ Product Name: ___________________________________________________________ Batch Number: ___________________________________________________________ Storage Temperature: _____________________________________________________ Induction Time:___________________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector Topcoat Deck Gray Mixing Temp

Start Stop



APPENDIX 1H


COLOR TOPPING APPLICATION

Ship Name and Hull Number: ______________________________________________ Location (including frame numbers): __________________________________________ Date:_____________________________ Inspector: _________________________ Time: ____________________________ Pre-inspection Comments: __________________________________________________ ______________________________________________________________________________________ Number of Hours Since Topcoat Applied: ______________________________________ Reactivation Performed? Yes / No: Color Topping Coat Manufacturer: ____________________________________________ Product Name: ___________________________________________________________ Batch Number: ___________________________________________________________ Storage Temperature: _____________________________________________________ Induction Time:___________________________________________________________

Time

Air Temp

Relative Humidity

Surface Temp

Dew Point

Inspector Color Topping Coat Mixing Temp

Start Stop



APPENDIX 3A

QA INSPECTION FORM - SURFACE PROFILE-SURFACE PREPARATION-SURFACE CLEANLINESS LOG

SURFACE PREPARATION SSPC-SP-12 WJ-2L OR ABRASIVE BLASTING (SPONGEJET MEDIA) SUPPORT POSTS AND BLOCKS, INTERIOR SURFACE OF THE RAST TRACK TROUGH, INCLUDING DECK AREAS WHERE COVER & SIDE PLATES HAVE BEEN REMOVED FROM EACH SIDE OF TROUGH, PULLEYS AND OTHER INSTALLED OPERATING MECHANISMS NORMALLY PAINTED.

SHIP: ______________________________________ JOB ORDER: _____________________ DATE: ___________________ LOCATION: ______________________________________ WORK ITEM: ____________________ PARA. NO.: ___________ (I) ___ (V) ___ (G) ___ PRODUCT BEING APPLIED: ______________________________________

ACCEPT CRITERIA: PROFILE RANGE ____ MILS TO ____ MILS PARTIAL ___ FINAL ___

MAINTAIN SEPARATE LOG FOR EACH AREA/LOCATION, PREPARED OR PAINTED SURFACE. WHEN AN AREA IS DIVIDED INTO SEPARATE SECTIONS MAINTAIN A SEPARATE LOG FOR EACH SECTION.

DATE

TIME Place TESTEX PRESS-O-FILM In Spaces Below, Retain As Permanent QA Record

Gage

#

Gage Calibration Due Date

Average

Mils

Place PRESS-O-FILM Here

Reading: ___________ mils






Reading: ___________ mils Contractor (Print): __________________________________________ Govt. Insp. (Print): __________________________________________ Contractor (Signature): ______________________________________ Govt. Insp. (Signature): _____________________________________

Place TESTEX PRESS-O-FILM In Spaces Below, Retain As Permanent QA Record









Place TESTEX PRESS-O-FILM In Spaces Below, Retain As Permanent QA Record









Abrasive Manufacturer: (If Applicable) _____________________________________________________________ Type: (If Applicable) ___________________________________________________________________________ Mesh Size: (If Applicable) _______________________________________________________________________ SAT ___ UNSAT ___ TYPE OF SURFACE PREPARATION: __________ CLEANLINESS _________ COMMENTS: ________________________________________________________________


APPENDIX 3B

SURFACE PROFILE READINGS

SURFACE PREPARATION SSPC-SP-12 (WJ-2L) OR SSPC-SP-10 IMMEDIATELY AFTER COMPLETION OF BLASTING OPERATIONS AND LIGHT FLASH RUST IMMEDIATELY PRIOR

TO APPLICATION OF FIRST COAT OF PAINT


SHIP: ________________________________________________________ LOCATION: ___________________________________________________ DATE: ________ PRODUCT BEING APPLIED: _________________________________________________________

Average Blast Profile: _____________________________________________________ Signature of Inspector: _______________________________ Date: ________________ Signature of Quality Assurance Officer: __________________ Date: ________________


APPENDIX 5

CHECKPOINTS & MILESTONES COMPLETION & SIGN OFF LOG SHIP: ________________________________________JOB ORDER: __________________ DATE: __________________ LOCATION: ________________________________________WORK ITEM: ________________ PARA. NO.: ___________ PRODUCT BEING APPLIED: _________________________________________________________


ACTIVITY TIME DATE

Date Pre-Surface Preparation and Cleaning Begins Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Pre-Surface Preparation and Cleaning Checkpoint --Date of Visual and UV Light or Water-Break Inspection Check --Date of Structural and Pre-Surface Conditioning (ensuring de-burring and grinding) Check --Date of Contamination Containment and Masking Check Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Surface Preparation Begins to Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Surface Preparation Checkpoint for Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms --Date of Surface Profile Measurement Check --Date of Soluble Salt Measurement Check --Date of Environmental Check --Date of Contamination Containment and Masking Check --Date of Inspection of Prepared area (ensuring all areas are properly prepared) Check --Date of Inspection of area cleanliness prior to primer coat application Check Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Surface Preparation Begins to Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Surface Preparation Checkpoint for Rast Track Cover Plates & Track Side Plates --Date of Surface Profile Measurement Check --Date of Soluble Salt Measurement Check --Date of Environmental Check --Date of Contamination Containment and Masking Check --Date of Inspection of Prepared area (ensuring all areas are properly prepared) Check --Date of Inspection of area cleanliness prior to primer coat application Check Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Material Storage Area Inspected Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________


APPENDIX 5 (CONTINUED)

CHECKPOINTS & MILESTONES COMPLETION LOG SHIP: ________________________________________JOB ORDER: __________________ DATE: __________________ LOCATION: ________________________________________WORK ITEM: ________________ PARA. NO.: ___________ PRODUCT BEING APPLIED: _________________________________________________________


ACTIVITY TIME DATE

Date Paint Mixing Inspected --Date of Shelf Life Check --Date of Temperature Check --Date of Mixing Check Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date NonSkid Mixing Inspected --Date of Shelf Life Check --Date of Temperature Check --Date of Mixing Check Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Prime Coat is Applied to Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Prime Coat Checkpoint for Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Surface Cleanliness Inspection Checkpoint Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Amine Bloom Inspection Checkpoint Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Stripe Coat Applied to Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Stripe Coat Checkpoint for Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________






ACTIVITY TIME DATE

Date of Amine Bloom Inspection Checkpoint (if applicable) Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Topcoat Applied to Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Topcoat Checkpoint for Rast Track Trough, Support Blocks, Pulleys & Operating Mechanisms Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________



Date Prime Coat Applied to Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Prime Coat Checkpoint for Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________



Date Stripe Coat Applied to Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________





ACTIVITY TIME DATE

Date of Stripe Coat Checkpoint for Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________



Date Intermediate Coat (Optional) Applied to Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Intermediate Coat (Optional) Checkpoint for Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________



Date NonSkid Applied to Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of NonSkid Checkpoint for Rast Track Cover Plates & Track Side Plates Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________






ACTIVITY TIME DATE


Date Topcoat Deck Gray Applied Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Topcoat Deck Gray Checkpoint Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Marking Layout Begins Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Marking Layout Checkpoint Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________



Date Color Topping Applied Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date of Color Topping Checkpoint Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________

Date Finished Painted/Coated Surfaces Checkpoint Implementing Contractor (Print/ Signature): __________________________________________ Certified Inspector (Print): ________________________________________________________ Certified Inspector (Signature): ____________________________________________________ NACE Session I Certification �� NBPI Certification �� Inspector #: _________________ Certification Expiration Date: ______________


APPENDIX 6A

CERTIFIED COATING INSPECTOR'S CHECKPOINT SIGN-OFF LOG PAINT APPLICATION EQUIPMENT AND PAINT CONSUMPTION LOG

SUPPORT POSTS AND BLOCKS, INTERIOR SURFACE OF THE RAST TRACK TROUGH, INCLUDING DECK AREAS WHERE COVER & SIDE PLATES HAVE BEEN REMOVED FROM EACH SIDE OF TROUGH.

SHIP: _________________________ JOB ORDER: _____________ DATE: ___________________

LOCATION: _______________________WORK ITEM: _____________ PARA. NO.: ___________ PRODUCT BEING APPLIED: _________________________________________________________ MAINTAIN SEPARATE LOG FOR EACH AREA/LOCATION, PREPARED OR PAINTED SURFACE. WHEN AN AREA

IS DIVIDED INTO SEPARATE SECTIONS MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Prime Coat

Stripe Coat Topcoat

Airless Paint Hose Size

Airless Paint Hose Length

Airless Tip Orifice Diameter / Fan Width

Plural Airless Airless Pump Used & Model Conventional

Airless

Airless Pump Ratio If plural component: Fixed � or Variable �

Temperature Setting At

Heater If Using Inline Heater Temperature in Fº (Fahrenheit) Temperature

At Tip

Product Applied

Product Manufacturer

Expiration Date

Color Applied

Product VOC

Base Portion Batch № (Part A)

Hardener Portion Batch № (Part B)

Gallons Used per Coat

Square Feet Painted


APPENDIX 6B

CERTIFIED COATING INSPECTOR'S CHECKPOINT SIGN-OFF LOG PAINT APPLICATION EQUIPMENT AND PAINT CONSUMPTION LOG


SHIP: _________________________ JOB ORDER: _____________ DATE: ___________________ LOCATION: _______________________WORK ITEM: _____________ PARA. NO.: ___________ PRODUCT BEING APPLIED: _________________________________________________________ MAINTAIN SEPARATE LOG FOR EACH AREA/LOCATION, PREPARED OR PAINTED SURFACE. WHEN AN AREA

IS DIVIDED INTO SEPARATE SECTIONS MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Prime Coat

Stripe Coat

Intermediate Coat

(Optional) Nonskid Topcoat Color

Topping

Airless Paint Hose Size

Airless Paint Hose Length

Airless Tip Orifice Diameter / Fan Width

Plural Airless Airless Pump Used & Model Conventional

Airless

Airless Pump Ratio If plural component: Fixed � or Variable �

Temperature Setting At

Heater If Using Inline Heater Temperature in Fº (Fahrenheit) Temperature

At Tip

Product Applied

Product Manufacturer

Expiration Date

Color Applied

Product VOC

Base Portion Batch № (Part A)

Hardener Portion Batch № (Part B)

Gallons Used per Coat

Square Feet Painted


APPENDIX 8

COATING SYSTEMS

RAST Track Trough, Support Blocks, Pulleys & Other

Installed Operating Mechanisms Normally Painted

MIL-PRF-23236, Type VII, Class 17

Prime Coat 6 – 8 mils DFT Stripe Coat 6 – 8 mils DFT Topcoat 6 – 8 mils DFT

12 – 16 mils DFT System DFT 18 – 24 mils DFT with stripe

coat

*Approval as Type I, Composition G nonskid for exterior ship decks with the exception of CV, CVN, LHA, & LHD hanger decks and flight decks (a) To peripheral deck edging and areas not receiving nonskid apply a MIL-PRF-24635C qualified silicon alkyd topcoat matching the color Deck Gray (FED-STD-595 No. 26008) or the manufacturer's deck gray color topping may be substituted for MIL-PRF-24635.

RAST TRACK COVER PLATES & TRACK SIDE

PLATES NONSKID AREAS AREAS ADJACENT TO

NONSKID AREA RAST TRACK COVER

PLATES & TRACK SIDE PLATES NONSKID AREAS

AREAS ADJACENT TO NONSKID AREA

ITW American

Safety Technologies

& Ameron

International

Product Name

DFT Mils / Spread

Rate ft2/gal

Product Name

DFT Mils / Spread

Rate ft2/galProduct Name

DFT Mils /

Spread Rate

ft2/gal

Product Name

DFT Mils /Spread

Rate ft2/gal

Prime MS-10C or MS-7C or MS 7CZ 4 – 6 MS-10C or MS-

7C or MS 7CZ 4 – 6 Amercoat 137 4 – 6 Amercoat 137 4 – 6

Stripe MS-10C or MS-7C or MS 7CZ 4 – 6 MS-10C or MS-

7C or MS 7CZ 4 – 6 Amercoat 137 4 – 6 Amercoat 137 4 – 6

1ST Intermediate

(Optional)

MS-10C or MS-7C or MS 7CZ 4 – 6

MS-10C or MS-7C or MS 7CZ 4 – 6 Amercoat 137 1 – 2 Amercoat 137 1 – 2

2ND Intermediate (if applicable)

MS-10C or MS-7C or MS 7CZ 1 – 2 MS-10C or MS-

7C or MS 7CZ 1 – 2 N/A N/A N/A N/A

Nonskid MS-400G or MS-440G or * MS-660G

25 – 30 N/A Amercoat 138 HR G 25 – 35 N/A

Deck Grey LSA N/A MIL-PRF-24635,

# 26008 (a) 2 – 3 N/A MIL-PRF-24635, # 26008 (a) 2 – 3

Color Topping

MS-180 or MS-200 1.5 N/A Amercoat 929 1.5 - 3 N/A


APPENDIX 8

COATING SYSTEMS (CONTINUED)

*Approval as Type I, Composition G nonskid for exterior ship decks with the exception of CV, CVN, LHA, & LHD hanger decks and flight decks (a) To peripheral deck edging and areas not receiving nonskid apply a MIL-PRF-24635C qualified silicon alkyd topcoat matching the color Deck Gray (FED-STD-595 No. 26008) or the manufacturer's deck gray color topping may be substituted for MIL-PRF-24635.

NAVSEA APPROVED ASTM-F-718 SHEETS MAY BE OBTAINED BY SELECTING THE NAVY COMMUNITY TAB ON THE WWW.NSTCENTER.COM WEBSITE AND FOLLOWING THE DIRECTIONS.

RAST TRACK COVER PLATES & TRACK SIDE PLATES

NONSKID AREAS AREAS ADJACENT TO

NONSKID AREA Texas Research

Institute-Austin Product Name

DFT Mils / Spread Rate

ft2/gal Product Name

DFT Mils / Spread Rate

ft2/gal Prime T-4906 5 - 10 T-4906P 5 - 10 Stripe T-4906 5 - 10 T-4906P 5 - 10

Intermediate (Optional) T-4906 1 - 2 T-4906P 1 - 2

Nonskid T-4926G 25 – 30 N/A Deck Grey LSA N/A MIL-PRF-24635,

# 26008 (a) 2 – 3

Color Topping MIL-PRF-24667A IAW Ref. 2.c N/A

RAST TRACK COVER PLATES & TRACK SIDE

PLATES NONSKID AREAS AREAS ADJACENT TO

NONSKID AREA International

Paint Product Name

DFT Mils / Spread

Rate ft2/gal

Product Name

DFT Mils /Spread

Rate ft2/gal

Prime Intergard 264 (FP Series) 4 - 6 Intergard 264

(FP Series) 4 - 6

Stripe Intergard 264 (FP Series) 4 - 6 Intergard 264

(FP Series) 4 - 6

Intermediate (Optional)

Intergard 264 (FP Series) 1 – 2 Intergard 264

(FP Series) 1 – 2

Nonskid * Intershield 556 G (LSA / UV) 30 – 35 N/A

Deck Grey LSA N/A

MIL-PRF-24635, # 26008 (a)

2 – 3

Color Topping Interthane 990 (PH Series) 2 N/A

Documents

RECOVERY, ASSIST, SECURING, AND … · of SSPC-SP-12 (WJ-2L) or SSPC-SP-10 (Abrasive Blasting with Abrasive Sponge Media) Prime, Stripe, Topcoat of Deck Gray MIL-PRF-23236, Type VII,