RECOPILACIÓN DE LA INFORMACIÓN DE LOS SIMPOSIOS DE ... · PDF fileCentro Guatemalteco de Investigación y Capacitación de la Caña de Azúcar BOLETÍN ESTADÍSTICO Guatemala, Guatemala

Centro Guatemalteco de Investigación y Capacitación

de la Caña de Azúcar

BOLETÍN ESTADÍSTICO Guatemala, Guatemala Año 17, No. 2 Agosto, 2016

RECOPILACIÓN DE LA INFORMACIÓN

DE LOS SIMPOSIOS DE ANÁLISIS DE LA ZAFRA 1995/96 – 2015/2016

ÁREA DE FÁBRICA

Ing. Adlai Meneses*, Dr. Mario Melgar**, P. Admón. Mónica Galiego***

CONTENIDO 1. Información del Ingenio

Concepción 1995/96 – 2015/2016.……….

............

2

2. Información del Ingenio

Pantaleón 1995/96 – 2015/2016.................

4


Palo Gordo 1995/96 – 2015/2016..............

6


El Baúl 1995/96 – 2003/2004....................

8

5. Información del Ingenio Los Tarros

1995/96 – 2007/2008..................................

10


Madre Tierra 1995/96 – 2015/2016...........

12


Tululá 1995/96 – 2015/2016......................

14


San Diego 1995/96 – 2009/2010………...

16


Santa Teresa 1995/96 – 2007/2008............

20


La Sonrisa 1995/96 – 2000/2001...............

22

11 Información del Ingenio

La Unión 1995/96 – 2015/2016...............

24


Santa Ana 1995/96 – 2015/2016................

26


Guadalupe 1995/96 – 2004/2005...............

28


Magdalena 1995/96 – 2015/2016...............

30


Tierra Buena 1995/96 – 2002/2003............

32


Trinidad 1995/96 – 2015/2016...................

34

PRESENTACIÓN La situación económica mundial exige a las

empresas altos niveles de competitividad y

excelencia en los procesos productivos. Para

esto es necesario el mejoramiento de la

productividad y eficiencia, por lo tanto es

necesario medir y cuantificar los niveles

alcanzados. En base a lo anterior

ASAZGUA, ATAGUA y CENGICAÑA

iniciaron en 1996 la realización de un evento

anual denominado “Simposio de Análisis de

la Zafra”, en que se analizan anualmente los

principales indicadores de productividad en

las áreas de Campo, Fábrica, Transportes y

Cogeneración.

En este Boletín se presenta la recopilación de

la información de los 21 simposios realizados

hasta la fecha del área de Fábrica, con el

objetivo de proporcionar la materia prima, es

decir los datos para que se puedan realizar

análisis de la evolución de la productividad

en la Fábrica durante este periodo.

La Base de Datos se encuentra en

CENGICAÑA y quien desee recibir la misma

por E-mail o a través de un CD puede

solicitarla a la Dirección General del Centro.

* Coordinador del Programa de

Transferencia de Tecnología y Capacitación.

** Director General

*** Técnico del Programa de Transferencia

de Tecnología y Capacitación

engicaña

VARIABLES1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 1,109,560 1,313,461 1,554,097 1,298,703 1,082,642 1,091,525 1,322,686 1,255,223 1,288,734 1,382,973 1,144,021 1,358,643 1,396,131 1,305,784 1,573,410 1,308,196 1,457,298 1,532,630 1,422,842 1,599,323 1,638,869

2 Pol % caña en Precorte 16.34 16.96 16.95 16.07 14.00 13.78 17.16 15.75 17.73 18.06 15.30 14.94 17.54

3 Pol % caña en ingenio 13.99 13.90 16.18 16.76 13.81 14.17 13.00

4 Pol % caña Industrial 12.00 13.07 12.86 12.68 14.99 13.66 13.45 13.46 13.34 13.57 13.57 13.22 12.81 13.05 11.88 12.63 12.77 13.15 12.67 13.14 12.54

5 Producción en qq 2,101,621 2,662,295 3,082,457 2,655,531 2,471,068 2,471,208 2,984,462 2,855,053 2,880,848 3,112,835 2,621,042 2,938,104 2,881,625 3,013,083 2,948,588 2,651,746 2,971,333 3,254,793 3,187,202 3,411,141 3,281,368

6 Jugo Primario 132554.745

6.1 Brix 17.27 17.62 17.24 17.24 18.75 18.51 17.78 18.55 18.54 18.51 18.35 17.81 17.77 18.25 17.08 17.92 17.90 18.13 17.50 17.93 17.14

6.2 Pol 14.85 15.33 15.04 15.15 16.48 16.69 15.88 16.26 16.35 16.34 16.37 15.74 15.54 15.93 14.66 15.36 15.08 15.53 15.00 15.62 14.74

6.3 Pureza 85.99 87.00 87.24 87.88 87.89 90.17 89.31 87.65 88.19 88.28 89.21 88.38 87.45 87.24 85.71 85.77 84.22 85.61 85.74 87.14 86.01

6.4 % AR 0.6 0.7 0.8 0.7 0.6 0.7 0.74

7 Jugo Diluido

7.1 Brix 15.20 15.04 14.57 14.44 15.70 15.52 14.74 15.62 15.89 16.14 16.08 15.61 15.35 15.57 14.71 15.36 15.03 14.79 14.33 14.24 14.14

7.2 Pol 12.94 13.01 12.63 12.60 12.83 13.89 13.09 13.58 13.89 14.14 14.30 13.73 13.36 13.52 12.55 13.11 12.48 12.53 12.16 12.27 12.03

7.3 Pureza 85.13 86.50 86.68 87.26 81.72 89.50 88.81 86.94 87.41 87.61 88.93 87.97 87.05 86.81 85.32 85.33 83.04 84.67 84.84 86.18 85.04

7.4 % AR 0.60 0.74 0.50 0.66 0.61 0.66 0.72

8 Jugo Residual

8.1 Brix 3.72 2.79 2.63 2.85 4.78 4.47 5.42 5.36 5.50 5.33 5.06 5.33 5.09 4.92 5.87 5.42 5.33 6.00 5.05 4.84 4.92

8.2 Pol 2.82 2.19 2.11 2.23 3.33 3.47 4.19 3.86 3.85 3.85 3.70 4.01 3.70 3.64 4.15 4.02 3.88 4.59 3.72 3.62 3.73

8.3 Pureza 75.81 78.49 80.08 78.06 71.15 76.67 77.31 72.01 70.00 72.23 73.12 75.20 72.66 73.92 70.67 74.28 72.87 76.54 73.59 74.76 75.74

9 Jugo normal

9.1 Brix 16.57 17.38 17.36 17.59 16.98 17.39 16.62

9.2 Pol 14.1 14.83 14.41 14.9 14.41 15 14.14

9.3 Pureza 85.25 85.36 83.02 84.67 84.85 86.19 85.03

10 Jugo Clarificado

10.1 Brix 13.90 13.90 14.47

10.2 Pol 11.83 11.97 12.41

10.3 Pureza 85.08 86.16 85.80

11 Fibra % en caña 13.98 12.77 12.57 13.14 13.57 13.86 13.02 12.80 13.40 12.98 13.10 13.15 13.21 12.95 12.75 12.71 12.41 12.84 12.63 13.09 13.37

12 Pol % Bagazo 2.45 2.29 2.13 2.26 2.15 2.11 2.12 2.00 1.92 1.84 1.65 1.77 1.71 1.61 1.74 2.06 2.00 2.33 2.19 1.94 1.90

13 % de humedad en bagazo 50.53 50.25 50.42 50.36 49.48 49.98 50.83 49.34 50.41 50.19 49.16 49.77 50.71 50.67 50.98 51.03 51.58 50.90 51.14 51.03 49.89

14 Imbibición % caña 20.50 22.97 22.76 23.71 20.80 23.24 26.25 24.54 23.95 23.45 21.99 23.03 24.06 24.06 21.87 23.53 26.55 29.10 28.10 32.30 27.98

15 Imbibición % fibra 153.28 167.68 201.61 191.72 178.73 180.66 167.86 174.48 182.06 185.82 172.33 186.01 214.87 227.96 222.56 247 209.53

16 Extracción de sacarosa(%) 90.27 95.23 95.58 94.99 95.51 96.00 95.91 95.88 96.26 96.69 96.31 96.33 96.65 95.95 95.46 95.66 95.00 95.21 95.81 95.74

17 Razón de Molienda (TC/h) 345.00 329.67 377.98 374.65 394.65 381.42 381.66 380.14 384.63 355.45 360.07 381.52 350.10 355.00 354.17 384.96 380.85 343.79 388.41 402.63

18 Razon Molienda (Real/Prog) 1.03 0.99 0.99 0.98 353.00 100.13 101.43 0.99 392.11 320.63 358.40 360.82 343.79 373.65 389.63

19 Cachaza % caña 4.45 5.10 5.01 4.39 5.37 5.02 3.80 2.61 3.79 4.36 3.88 4.20 4.32 3.60 2.71 4.10 5.87 5.56 4.67 4.67 4.11

20 Pol % en Cachaza 2.20 2.05 2.35 2.07 3.13 4.07 2.96 3.55 2.35 2.18 3.35 2.69 2.44 2.54 1.80 1.90 2.45 2.21 1.86 1.73 0.08

21 Meladura

21.1 Brix de la meladura 62.60 64.17 64.41 62.97 64.44 65.82 65.94 65.48 65.49 66.38 66.64 67.14 65.69 65.16 66.34 67.19 64.56 68.27 68.15

21.2 Pol 57.88 57.94

21.3 Pureza 84.79 85.03

21.4 Color 11012.87381 10710.35

21.5 Turbidez 6189.108852 4282.34

22 Meladura Clarificada

22.1 Brix 63.72 63.73 61.20 62.38 62.11 62.58 63.00 63.07 64.44 64.68 65.56 63.85 63.89 63.92 64.86 65.46 64.85

22.2 Pol 56.43 55.73

22.3 Pureza 86.2 85.92

22.4 Color 9,846.52 9,332.76

22.5 Trubidez 2,577.07 2,683.48

23 Masa de primera 91.45

23.1 Brix 92.30 91.72 91.91 92.04 92.14 90.50 90.24 90.67 90.87 80.34 91.05 91.82 92.26 92.28 91.78 91.96 92.10 92.32 92.33 91.84 91.61

23.2 Pol 79.43 79.70 79.13 80.88 80.61 79.70 79.63 79.92 80.15 87.85 80.51 81.46 81.30 80.53 79.43 80.34 80.02 79.58 79.54 79.61 79.67

23.2 Pureza 86 86.89 86.1 87.87 87.49 88.08 88.24 88.14 88.2 88.42 88.71 88.13 87.27 86.54 87.36 86.88 86.2 86.25 86.69 86.98

24 Masa de segunda 70.32

24.1 Brix 94.97 93.85 93.95 94.22 94.15 92.53 92.98 93.40 93.51 74.26 94.41 94.41 94.51 94.35 94.26 94.19 94.45 94.95 94.81 95.10 18.77

24.2 Pol 70.74 70.23 69.54 73.08 72.08 68.87 70.57 71.78 72.00 70.86 72.30 72.42 72.27 71.89 72.58 72.80 72.76 71.90 72.34 12.43

24.3 Pureza 74.40 74.83 74.51 77.56 76.56 74.45 75.90 76.85 77.00 75.06 76.58 76.63 76.60 76.27 77.02 77.07 76.62 75.84 76.07 78.20

25 Masa tercera

25.1 Brix 97.25 97.13 97.09 97.79 98.08 97.22 96.91 97.71 97.09 97.61 97.44 97.39 97.34 97.40 97.15 97.06 97.35 97.12 97.20 97.22 97.45

25.2 Pol 57.85 57.78 58.20 59.93 59.12 56.43 56.72 57.10 57.52 57.62 55.58 55.59 54.34 56.00 55.17 55.79 56.45 54.52 54.32 54.65 54.41

25.3 Pureza 59.40 59.49 59.95 61.28 60.28 58.05 58.53 58.42 59.24 59.03 57.04 57.08 55.83 57.49 56.78 57.48 58.01 56.13 55.88 56.21 55.83

26 Magma B

26.1 Brix 91.92 91.98

26.2 Pol 87.57 86.94

26.3 Pureza 95.27 94.52

27 Magma C

27.1 Brix 92.16 90.03

27.2 Pol 79.06 76.23

27.3 Pureza 85.79 84.67

28 Miel Final 5.97

28.1 Brix 91.32 91.35 90.87 91.00 91.93 88.23 88.55 88.46 86.63 84.33 85.13 86.17 87.62 82.60 85.49 83.12 83.79 84.47 86.84 84.72

28.2 Pol 30.87 32.19 32.18 32.64 34.81 32.33 31.25 34.59 31.13 29.13 29.44 31.30 33.61 29.77 31.96 30.91 29.60 29.78 31.61 29.68

28.3 Pureza 33.80 35.24 35.44 35.88 37.87 36.69 35.29 39.17 35.93 34.54 34.58 36.32 38.36 36.04 37.38 37.19 35.33 35.26 36.40 35.04

28.4 % AR 14.84 15.164 14.71 13.11 17.428788 15.49

29 Miel final (gal/TC) 6.26 8.23 6.93 6.22 5.50 5.74 5.99 5.86 5.67 5.75 5.85 5.98 6.58 6.57 6.70 7.57 7.24 7.77 6.50 6.28

30 Capacidad almacenaje (gls.) 1,000,000 1,000,000 1,000,000 1,100,000 1,000,000 1,080,000 1,080,000 1,005,950 1,005,950 1,005,950 1,016,287 1,150,329

31 Azúcar blanco estándar

31.1 Producción en qq 1,426,202 1,375,426 1,627,642 1,110,143 1,115,609 1,406,852 1,451,427 1,458,837 1,567,489 1,742,314 1,322,447 1,573,705 1,431,423 1,465,869 1,700,181 1,196,760 1,173,589 1,100,536 976,521 1,152,880 1,008,556

31.2 Porcentaje de la producción 67.70 51.66 52.80 41.80 45.00 56.93 48.63 54.00 52.00 50.45 53.56 0.50 48.65 57.66 0.45 0.39 33.81 30.64 0.34 0.31

31.3 Pol 99.47 99.50 99.53 99.58 99.51 99.68 99.60 99.67 99.76 99.79 99.80 99.74 99.69 99.68 99.73 99.74 99.75 99.77 99.72 99.78 99.82

31.4 Color 298.00 318.00 353.00 303.00 328.00 275.00 241.00 256.00 225.00 243.00 236.00 231.00 236.00 236.00 243.44 240.15 249.07 177.75 223.25 207.47 215.30

31.5 % de humedad 0.06 0.07 0.07 0.06 0.07 0.04 0.06 0.04 0.04 0.03 0.02 0.02 0.03 0.03 0.04 0.03 0.02 0.02 0.02 0.02 0.02

32 Azúcar refino local

32.1 Producción en qq 576,157 1,142,927 952,803 1,304,871 363,551 439,494 1,118,600 842,865 1,042,203 956,117 660,108 1,196,201 1,167,037 273,946 1,209,132 1,401,899 1,650,239 2,130,790 2,175,038 2,195,702 2,224,874


32.3 Pol 99.82 99.83 99.95 99.94 99.94 99.97 99.95 99.95 99.95 99.96 99.97 99.96 99.94 99.91 99.89 99.88 99.90 99.91 99.90 99.90 99.95

32.4 Color 43.00 40.00 32.00 36.00 39.00 32.00 38.00 44.00 37.00 34.48 30.00 30.00 32.00 43.00 32.41 33.15 35.51 27.26 28.76 28.22 22.65

32.5 % de humedad 0.03 0.05 0.05 0.06 0.06 0.03 0.04 0.04 0.04 0.03 0.02 0.01 0.02 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02

Fuente: Simposios de análisis de resultados de las zafras 1995/96 a 2015/2016, en el área de fábrica.

INGENIO CONCEPCIÓN HOJA 1

ÁREA DE FÁBRICARECOPILACIÓN DE LA INFORMACIÓN DE LOS 21 SIMPOSIOS DE ANÁLISIS DE ZAFRA

2

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 7446.00

33.2 Porcentaje de la producción 0.28

33.3 Pol 99.43

33.4 Color 456

33.5 % de humedad 0.07

34 Azúcar crudo

34.1 Producción en qq 99261.00 143943.00 502012.00 233071.00 248317.00 624862.00 414735.38 553349.00 254554.00 319554.26 638487.23 168197.28 283165.23 166491.30 39274.80 53087.17 147505.22 23468.26 35643.23 62567.83 47938.26


34.3 Pol 99.13 99.20 99.05 99.06 98.72 98.97 99.36 99.30 99.54 99.1 99.1 99.26 99 99.32 99.2 98.5 99.4 99.7 99.4 99.6 99.39

34.4 Color 1032 1305 1199 609.00 814 422 910 730 628 517.00 457 602.32 464.88 609.31 279.98 319.24 265.41 244.72

34.5 % de humedad 0.08 0.08 0.12 0.11 0.12 0.13 0.07 0.09 0.06 0.11 0.05 0.03 0.12 0.05 0.06 0.04 0.04 0.03 0.03 0.03 0.02

35 HTM

35.1 Producción total (galones)

35.2 HTM Azúcar equivalente (qq)

35.3 Porcentaje de la producción

36 Trash

36.1 % trash caña total 7.66 8.08

36.2 % trash vegetal 7.19 2.36

36.3 % trash mineral 0.47 0.68

36.4 % basura en caña (limpieza en seco)

37 Capacidad de almacenamiento azucar (qq) 580000 747000 605000 605000.00 543130 773000 630400 630400 630400 2391304.35 2391304.35 2391304.35 1132608.696

37.1 Granel en (qq) 302000 180000 180000.00 271739 163000 217400 217400 217400

37.2 Envasado en (qq) 445000 425000 425000.00 271391 610000 413000 413000 413000 2391304.35 2391304.35 2391304.35 1132608.696

38 Pérdida azúcar (lbs/TC) 59.60 59.60 59.60 49.80 45.40 47.80 44.00 42.40 43.80 47.00 43.20 48.60 50.40 49.00 48.40 51.20 56.52 55.88 55.88 49.80 56.10

38.1 Miel final (lbs/ton caña) 24.00 26.40 27.20 12.80 23.60 22.20 22.40 22.00 20.80 22.40 20.20 20.60 21.80 24.40 23.20 25.40 30.22 27.94 23.20 24.60 26.84

38.2 Cachaza (lbs/ton caña) 2.00 1.60 2.40 24.80 3.40 4.00 2.20 1.80 1.80 2.00 2.60 2.20 2.20 1.80 1.00 1.60 3.04 2.64 1.80 1.60 1.76

38.3 Bagazo (lbs/ton caña) 14.80 12.40 11.40 1.80 12.20 12.40 11.80 10.60 11.00 10.20 9.00 9.80 9.60 8.80 9.60 11.40 11.96 14.30 12.20 11.00 11.88

38.4 Indeterminado (lbs/ton caña) 18.80 19.20 18.60 10.40 6.20 9.20 7.60 8.00 10.20 12.40 11.40 16.00 16.80 14.00 14.60 12.80 11.30 11.00 13.20 12.60 15.62

38.5 Perdidas en patio caña (lb/ton caña) 20.68 9.75

39 Rendimiento en lbs/ton caña 189.40 202.69 198.34 204.48 228.24 226.40 225.64 227.45 223.54 225.08 229.10 216.26 206.40 212.28 190.04 239.48 203.90 212.36 203.64 213.28 200.22

40 Rend BASE 96 POL lbs/TC 196.56 210.27 205.74 212.29 236.88 234.77 234.34 236.17 232.5 233.95 237.88 224.55 213.75 221.14 196.08 247.66 211.44 220.88 211.56 221.84 208.36

41 Recuperación normal 67.40 68.34 70.77 71.28 70.67 71.14 70.82

42 Recuperación normal base 96 69.54 70.67 73.38 74.13 73.44 73.99 73.69

43 Recuperación total 79.49 79.69 79.54 80.60 80.11 81.06 79.73

44 Recuperación total base 96 82.60 82.99 82.80 83.94 83.42 84.43 83.05

45 Wintery Carp 94.14 95.00 95.18 94.00 94.24 95.02 94.53 94.05

46 BHE 93.31 90.67 95.71 94.27 97.55 98.48 98.24 97.43

47 BHR 83.84 89.59 90.85 91.06 91.93 90.48 89.44 88.27

48 Overall Recovery (O. R.) 83.9 85.93 87.11 87.73 83.62 82.75 84.16 81.32 80.36

49 Tiempo perdido(%)horas 44.1 29.8 29.97 23.73 45.25 33.95 31.65 38.64 35.31 34.68 19.85 21.83 18.65 17.47 18.61 39.12 28.94 24.08 33.16 15.02 17.86

49.1 Tiempo Total (%) horas 21.58 18.6 17.5 13.76 13.75 13.35 14.50 17.45 17.39 14.88 11.24 13.92 13.81 12.65 10.11 9.47 6.9 5.26 7.15 3.8 4.75

49.2 Tiempo Habil (%) horas 14.1 9.34 8.66 9.55 8.22 8.58 9.47 6.9 5.26 7.15 3.8 4.75

49.3 Falta de caña (%) horas 5.41 2.07 5.5 1.01 0.13 2.01 1.55 1.47 1.31 1.44

49.4 Ingenio (%) horas 10.90 8.67 10.77 6.16 8.10 8.33 6.77 8.21 6.67 7.68 5.88 5.03 4.84 4.82

49.5 Molinos (%) horas 6.21 2.53 1.7 1.74 3.8 1.92 1.59 1.42 1.48 2.07 1.42 1.44

49.6 Tiempo perdido Ingenio % tiempo total 6.91 8.02 5.42 4.95 6.06 3.06 3.23

49.7 Tiempo perdido Ingenio % tiempo hábil 8.02 5.42 4.95 6.06 3.06 3.23

49.8 Tiempo perdido molinos % tiempo total 1.59 2.07 2.15 1.83 3.37 0.65 0.95

49.9 Tiempo perdido molinos % tiempo hábil 2.07 2.15 1.83 3.37 0.65 0.95

50 Ton Cachaza Aplic Campo 58099.00 54795.00 50262.00 32761.00 48843.00 44388.03 57063.02 60312.85 47008.23 42639.42 49345.14 78699.90 78397.10 68683.61 61968.91

51 Ton Cenizas Aplic Campo 25105.00 25775.00 0.00 104329.92 23012.31

52 No. Calderas 4 4 4.00 4 4 4 4 4 6 4 5 5 5 5 4 5 5.00

53Calderas con separadores de solidos en gases 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 4.00 5.00 5.00 5.00 5.00 4.00 5.00 5.00

54 m3 de H20 por TC 15.50 14.96 14.96 14.56 14.56 2.31 34.88 17.50 16.95 16.39 4.23 2.70

55 m3 de H2O tratada al final del proceso 2.80 0.55 22.00 34.88 0.07

56 Utiliza Subacetato de plomo como clarificante si si si si si si si Si Si No No No No No No No No

57 Kw-h producidos /TonFibra o Kw-h producidos / TonBagazo 241.2392847 543.31

58 Kw-h Vendido / Kw-h Producidos 0.57 0.58

59 Lb Vapor escape / Ton Caña 954.38 890.67

60 Kw-h Producidos con Bagazo 105768636.43 109523210.00

61 Kw-h Producidos con Bunker 0 0.00

62 Kw-h Producidos con otras Biomasas 10780.6875 0.00

63 Kw-h Producidos con Carbón 0 0.00

64 Días de zafra 171 177 202 166 140 133 169.00 166 171 176 139 168 177 178 186 159 176 179 186 179 184.00

65 Días de molienda efectiva 166 192 157 135.5 126.5 157.00 155 155 168 135 158 168 186 143.9427 163.856 169.5846 187 172.198 174.58

66 Fecha de inicio de zafra 10-11-95 05-11-96 13-11-97 21-11-98 16-11-99 20-11-00 13-11-01 13-11-02 12-11-03 09-11-04 11-11-05 26-11-06 07-11-07 08-11-08 14-11-10 20-11-10 11-11-11 10-11-12 09-11-13 07-11-14 12-11-15

67 Fecha de finalización de zafra 03-05-96 03-05-97 02-06-98 05-05-99 13-04-00 04-04-01 30-04-02 28-04-03 30-04-04 03-05-05 29-03-06 12-05-07 01-05-08 04-05-09 18-05-10 27-04-11 07-05-12 07-05-13 13-05-14 04-05-15 13-05-16



INGENIO CONCEPCIÓN HOJA 2

3

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 2,394,549 2,647,662 3,204,239 2,760,942 2,608,536 2,683,025 2,933,956 2,907,591 3,314,088 4,025,418 3,500,308 4,049,687 4,201,243 4,091,432 4,770,842 4,261,291 5,061,746 5,139,024 4,773,934 5,175,289 5,159,147

2 Pol % caña en Precorte 13.99 18.59 14.26 14.12 14.33 13.95 13.92 16.51 16.18 16.11 18.45 18.12 15.20 17.08 13.95


4 Pol % caña Industrial 12.68 12.76 12.60 13.80 14.01 13.29 13.54 13.60 13.47 13.28 13.31 12.91 13.13 12.24 12.73 12.78 12.65 12.68 12.69 12.43

5 Producción en qq 4,713,030 5,465,729 6,459,803 5,731,889 6,196,117 6,278,425 6,697,867 6,801,073 7,737,390 9,363,823 8,708,234 8,936,063 9,074,439 9,155,810 9,676,452 9,106,117 10,753,828 10,625,429 10,396,217 10,250,498 10,696,560

6 Jugo Primario

6.1 Brix 16.92 16.84 17.28 17.24 19.05 18.58 17.91 18.24 17.92 17.88 17.61 17.43 17.21 17.90 17.06 17.35 17.58 17.24 16.53 17.64 17.45

6.2 Pol 14.64 14.77 15.23 15.38 17.24 16.77 16.05 16.29 16.07 16.01 15.77 15.51 15.17 15.74 14.80 15.10 15.14 14.81 16.42 15.18 14.91

6.3 Pureza 86.52 87.70 88.14 89.21 90.50 90.26 89.61 89.31 89.68 89.54 89.55 88.96 88.15 87.96 86.68 87.09 86.11 85.90 87.20 85.99 85.48

6.4 % AR 0.7 0.6 0.6 0.8 0.7 0.74

7 Jugo Diluido

7.1 Brix 14.73 15.08 15.16 14.91 16.38 16.11 15.03 15.89 15.54 15.08 14.87 15.08 14.70 14.94 14.29 14.52 14.73 14.58 13.83 14.39 13.88

7.2 Pol 12.63 13.11 13.23 13.18 14.70 14.43 13.41 14.13 13.85 13.44 13.25 13.36 12.89 13.03 12.23 12.48 12.52 12.37 11.91 12.23 11.70

7.3 Pureza 85.74 86.95 87.27 88.40 89.74 89.57 89.22 88.92 89.12 89.12 89.11 88.59 87.72 87.24 85.57 85.97 84.98 84.84 86.15 84.96 84.33

7.4 % AR 0.66 0.46 0.56 0.80 0.71 0.68

8 Jugo Residual

8.1 Brix 3.30 3.39 3.58 2.99 4.88 6.36 5.57 5.54 5.93 4.16 5.27 5.24 5.55 5.33 5.32 5.28 5.15 5.45 4.66 4.88 4.74

8.2 Pol 2.51 2.65 2.92 2.50 3.56 4.42 3.73 4.19 4.46 33.39 4.24 4.18 4.41 4.24 4.07 4.06 3.82 3.89 3.37 3.53 3.45

8.3 Pureza 76.06 78.26 81.56 83.61 72.95 69.50 66.97 75.63 75.21 81.49 80.46 79.96 79.49 79.48 76.61 76.92 74.15 71.40 72.24 72.41 72.85

9 Jugo normal

9.1 Brix 16.55 16.83 17.05 16.72 16.04 17.11 16.93

9.2 Pol 14.15 14.45 14.49 14.19 13.77 14.53 14.22

9.3 Pureza 85.51 85.97 84.95 84.83 86.14 84.94 84.37

10 Jugo Clarificado

10.1 Brix 14.52 13.82

10.2 Pol 12.47 11.57

10.3 Pureza 85.91 83.68

11 Fibra % en caña 12.39 12.92 13.21 12.53 12.73 13.58 13.20 12.70 13.59 13.20 12.97 13.20 13.48 12.88 12.99 12.95 12.34 12.69 12.95 13.26 12.92

12 Pol % Bagazo 2.20 2.07 1.98 2.16 2.03 2.15 1.68 1.74 1.64 1.59 1.73 1.68 1.67 1.72 1.66 1.73 1.84 1.93 1.79 1.75 1.78


14 Imbibición % caña 19.33 19.60 19.76 20.00 20.92 22.69 23.86 23.07 24.77 26.70 26.23 25.22 26.04 25.49 24.62 26.77 25.96 26.19 28.19 29.28 29.29

15 Imbibición % fibra 164.34 167.08 96.45 181.65 182.77 202.27 202.24 191.1 192.87 197.82 189.09 206.24 210.73 206.37 217.53 221.04 226.62

16 Extracción de sacarosa(%) 92.88 95.65 95.48 82.72 96.55 96.65 96.74 96.43 96.61 96.49 96.60 96.45 96.42 96.24 95.91 95.93 96.13 96.11

17 Razón de Molienda (TC/h) 882.63 903.17 920.33 947.16 1011.11 1005.30 996.43 1029.23 1051.33 1208.13 1166.67 1268.12 1252.74 1166.67 1296.54 1287.85

18 Razon Molienda (Real/Prog) 0.88 22488.37 22729.27 922.48 922.48 1182.78 1033.32 1177.70 1173.82 1187.03 1199.30 1156.74

19 Cachaza % caña 3.61 4.30 4.40 5.62 6.94 4.44 3.19 4.28 4.08 2.93 2.98 4.42 4.67 5.43 3.38 4.20 4.30 4.35 4.26 4.40 3.10

20 Pol % en Cachaza 2.76 2.17 2.19 2.36 3.08 2.99 2.24 1.87 2.19 1.78 2.16 1.97 1.85 1.33 1.66 1.43 1.33 1.27 1.32 1.40 1.86

21 Meladura

21.1 Brix 62.46 64.13 62.70 66.48 67.60 67.35 66.23 67.00 67.36 66.32 66.65 65.82 68.01 68.04 67.46 66.70 68.19 66.17 67.71 66.57

21.2 Pol 56.87 55.28

21.3 Pureza 84 83.05

21.4 Color 13345.78 13687.26

21.5 Turbidez 12920.7 12964.13


22.1 Brix 60.49 65.56 65.73 65.90 64.30 65.87 66.39 66.59 66.68 65.58 67.20 66.90 66.03 65.25 67.28 66.22 65.28

22.2 Pol 56.12 54.95

22.3 Pureza 84.73 84.30

22.4 Color 12,998.52 13,575.89

22.5 Trubidez 4,704.54 4,630.38

23 Masa de primera

23.1 Brix 92.12 91.85 92.37 91.27 91.95 92.26 92.19 92.46 92.46 92.47 92.46 92.28 92.20 92.11 92.40 92.63 92.76 92.55 91.38 92.12 91.97

23.2 Pol 79.61 80.78 80.84 80.56 80.65 80.05 80.96 81.57 82.39 82.12 82.82 82.04 81.34 81.32 81.77 82.90 80.61 79.84 79.82 79.41 79.04

23.2 Pureza 86.4 87.95 87.53 88.26 87.73 86.77 87.82 88.44 89.11 88.81 89.57 88.9 88.22 88.28 88.5 89.5 86.9 86.27 87.35 86.2 85.94

24 Masa de segunda

24.1 Brix 93.41 92.91 94.39 93.46 93.37 94.05 94.30 94.91 95.71 77.05 94.41 93.85 93.12 94.46 94.19 94.54 95.31 94.47 93.80 94.10 93.91

24.2 Pol 69.34 68.46 68.85 68.01 69.07 67.97 69.39 70.28 70.98 10.74 71.68 70.73 69.75 70.63 70.66 72.20 69.84 67.78 68.95 68.62 68.50

24.3 Pureza 74.20 73.68 72.95 72.78 73.99 72.28 73.58 74.05 74.16 52.87 75.92 75.39 74.92 74.75 74.94 76.38 73.21 71.78 73.68 72.93 72.94

25 Masa tercera

25.1 Brix 97.64 98.22 98.11 97.37 97.72 98.15 98.02 97.98 98.10 97.54 97.77 98.06 98.09 98.08 97.91 98.89 98.26 98.18 97.63 97.62 98.03

25.2 Pol 56.26 57.90 58.86 57.33 56.94 54.90 56.06 58.08 58.21 57.01 56.72 56.85 56.38 56.31 56.82 56.73 54.98 53.96 56.08 54.06 54.56

25.3 Pureza 57.60 58.94 59.99 58.88 58.29 55.93 57.19 59.28 59.34 58.45 58.01 57.98 57.48 57.41 58.04 57.36 55.95 54.96 57.44 55.38 55.66

26 Magma B

26.1 Brix 92.06 91.60

26.2 Pol 86.96 87.27

26.3 Pureza 94.45 95.27

27 Magma C

27.1 Brix 90 88.83

27.2 Pol 76.12 75.08

27.3 Pureza 84.58 84.52

28 Miel Final

28.1 Brix 85.56 85.21 88.31 88.05 87.71 88.36 88.10 85.48 86.26 86.25 85.06 85.27 85.98 86.99 83.12 82.46 82.57 81.34 82.42 83.52 84.21

28.2 Pol 29.44 30.22 33.36 31.73 32.91 30.55 30.64 29.76 30.80 30.69 30.55 30.76 29.74 32.50 29.34 30.82 30.36 30.41 81.25 28.97 26.69

28.3 Pureza 34.40 35.47 37.77 36.60 37.53 34.59 34.78 34.82 35.71 35.58 35.92 36.07 34.59 37.36 35.30 37.38 36.78 37.39 37.92 34.69 31.69

28.4 % AR 14.2856 10.63 13.37 14.66 11.77632 11.87

29 Miel final (gal/TC) 6.22 5.85 6.32 5.54 4.61 4.94 5.34 5.86 5.84 6.05 5.61 9.17 5.75 7.03 6.30 5.84 6.33 6.92 7.87 6.61 6.56

30 Capacidad almacenaje (gls.) 900,000 2,300,000 3,084,000 3,084,000 2,935,993 2,935,993 2,935,993 1,700,000 2,935,993 2,935,993 1,700,000 1,700,000 1,829,000 1,829,000 1,829,000 1,829,000 1,829,500 1,829,500


31.1 Producción en qq 2,278,219 2,509,519 1,960,988 1,390,697 1,563,061 605,750 953,687 679,445 987,912 1,164,307 1,044,734 2,173,597 1,933,155 1,721,490 1,975,489 2,513,759 2,774,472 2,820,222 2,754,524 2,801,287 2,898,545


31.3 Pol 99.73 99.66 99.46 99.59 99.69 99.76 99.64 99.63 99.57 99.64 99.75 99.69 99.70 99.70 99.67 99.65 99.73 99.74 99.81 99.77 99.72

31.4 Color 275.00 275.00 329.00 2.84 286.00 233.00 251.00 234.00 241.00 257.00 222.00 244.00 235.00 239.00 239.08 252.10 242.06 229.65 228.53 238.73 241.90

31.5 % de humedad 0.09 0.06 0.06 0.06 0.06 0.02 0.04 0.03 0.03 0.04 0.04 0.03 0.03 0.03 0.02 0.02 0.03 0.03 0.03 0.02 0.03


32.1 Producción en qq 1,960,204 2,158,366 2,506,371 2,045,665 1,880,963 1,917,118 2,165,891 1,913,317 2,185,652 2,601,722 1,872,794 2,356,449 2,306,235 2,516,669 2,772,188 2,284,378 2,823,158 3,076,077 2,892,669 2,971,370 2,879,719

32.2 Porcentaje de la producción 41.59 39.50 39.00 35.69 30.80 30.53 32.34 28.13 28.25 27.78 21.51 26.37 25.41 27.49 0.29 0.25 0.26 28.95 27.82 0.27 0.27

32.3 Pol 99.93 99.95 99.95 99.95 99.99 99.98 99.97 99.92 99.90 99.97 99.92 99.95 99.93 99.92 99.89 99.95 99.91 99.95 99.92 99.96

32.4 Color 37.00 30.00 32.00 37.00 29.00 33.00 31.00 32.00 30.00 29.00 31.00 28.00 35.00 34.11 31.66 34.40 31.26 29.47 30.24 29.79

32.5 % de humedad 0.03 0.05 0.05 0.05 0.02 0.02 0.02 0.02 0.02 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.03


INGENIO PANTALEÓN HOJA 1


4

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004/2005 2005/2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 719993.00 745201.16 1263601.74 397267.39 865407.17 944522.83 1423160.22 1821263.40 2202300.22 2443818.26

33.2 Porcentaje de la producción 8.27 8.21 13.80 0.04 0.10 0.09 13.39 17.52 0.20 0.23

33.3 Pol 99.03 99.11 99.03 99.11 99.02 99.17 99.19 99.15 99.17 99.25

33.4 Color 821 684 835 847 845 847 901 1,027 1,011 968

33.5 % de humedad 0.16 0.08 0.07 0.07 0.07 0.07 0.082 0.11 0.09 0.07

34 Azúcar crudo

34.1 Producción en qq 474607.00 797842.00 1960988.00 2295528.00 2662093.00 3755557.00 3578288.00 3812945.00 3886234.00 3455241.24 2898555.53 2774969.58 2539494.17 3639188.58 2668647.39 3457895.65 2958628.91 2874939.36 2275541.09 1566491.52


34.3 Pol 98.89 99.22 99.00 99.22 99.25 99.33 99.15 98.98 98.92 99.03 99.16 99 99.04 99.1 99.0 99.2 99.2 99.1 99.2 99.21

34.4 Color 752 909 972 857.00 1010 964 776 684 708.00 755 679.21 731.14 736.04 890.04 1041.46 971.17 908.94

34.5 % de humedad 0.11 0.08 0.11 0.10 0.14 0.05 0.16 0.43 0.31 0.24 0.13 0.29 0.09 0.08 0.07 0.07 0.08 0.13 0.10 0.08

35 HTM

35.1 Producción total (galones) 9198579.56 10284679.21 10627538.64 4974392.59 137761.38 12592332.94

35.2 HTM Azúcar equivalente (quintales) 533818.26 773925.60 753779.71 347340.95 46374.43 581546.14 907986.37

35.3 0.055166736 0.084989638 0.070094083 0.032689594 0.4460702 0.053687573 0.08

36 Trash




36.4 % basura en caña (limpieza en seco) 0.78 0.77

37 Capacidad de almacenamiento azúcar (qq) 2225000 2500000 1890000 1890000 3240000.00 3240000 3240000 3240000 3240000 3240000 1300000 1300000 2231380.913 2231380.913 2231380.913 1829500 1580760.87 282641.30

37.1 Granel en (qq) 840000 840000 2240000.00 2240000 2240000 2240000 2240000 2240000 450000 450000 489130.4348 489130.4348 489130.4348 48913.04348 48913.04

37.2 Envasado en (qq) 1050000 1050000 1000000.00 1000000 1000000 1000000 1000000 1000000 850000 850000 1742250.478 1742250.478 1742250.478 1531847.826 233728.26













45 Wintery Carp 95.00 95.00 95.12 95.58 90.50 90.50 90.50 90.50

46 BHE 83.2 93.10 93.1 90.69 86.47 86.71313738 83.03194686 84.05624053 84.05624053

47 BHR 86.27 90.47 95.81 91.75 92.88 92.88




49.2 Tiempo Habil (%) horas 15.72 10.31 9.04 10.32 6.54 6.68 5.79 7.82 9.2 10.57 10.33 11.43 7.13 6.3 9.34 7.48 0.00

49.3 Falta de caña (%) horas 1 2.85 3.47 1.95 1.43 0.20 0.86 1.77 1.71 1.44 3.41 2.85 1.55

49.4 Ingenio (%) horas 3.68 2.72 13.12 12.56 4.99 5.62 8.97 7.60 4.70 4.47 3.39 3.61 4.12 8.36

49.5 Molinos (%) horas 0.28 0.36 2.44 3.66 2.06 2.99 1.02 0.67 0.76 1.76 1.4 1.79 1.2 0.79


49.7 Tiempo perdido Ingenio % tiempo hábil 94.34 8.14 4.51 4.22 4.16 5.57 4.88


49.9 Tiempo perdido molinos % tiempo hábil 98.19 1.31 1 0.78 0.83 0.59 0.52

50 Ton Cachaza Aplic Campo 1.00 1.00 1.00 1.00 1.00 1.00 164656.27 200242.68 205663.74 247513.84 173840.81

51 Ton Cenizas Aplic Campo 1.00 1.00 1.00 1.00 1.00 1.00

52 No. Calderas 8 8 6.00 6 6 6 6 6 6 6 6 8 8 8 4 7 7.00

53 Calderas con separadores de solidos en Gases 6.00 6.00 8.00 8.00 8.00 4.00 7.00 7.00

54 m3 de H20 por TC 11.70 11.70 11.70 11.70 11.70 11.70 11.70 11.70 8.60 9.25 8.65 8.66 - 4.31 4.31

55 m3 de H2O tratada al final del proceso 3.90 3.90 3.90 3.90 3.90 3.90 3.90 5.00 8.60 0.00 0.00 0.00 0.00 0.00

56 Utiliza Subacetato de plomo como clarificante Si Si Si Si Si Si Si Si Si No No No No No No No No

57 Kw-h producidos /TonFibra o Kw-h producidos / TonBagazo 267 13942

58 Kw-h Vendido / Kw-h Producidos 0.59 0.61

59 Lb Vapor escape / Ton Caña 629.32 0.05

60 Kw-h Producidos con Bagazo 386827992 422419340

61 Kw-h Producidos con Bunker 52636 42140

62 Kw-h Producidos con otras Biomasas 6720.83

63 Kw-h Producidos con Carbón

64 Días de zafra 183 169 184 156 138 141 158.00 150 168 181 158 188 177 169 190 163 181 184 187 182 188.00

65 Días de molienda efectiva 163 131 139 147.28 160 179 154 184 175 169 190 144.3691 168.0947 172.408 187 168.35 168.86

66 Fecha de inicio de zafra 35023 35384 22-11-97 36131 13-11-99 36848 37219.00 37577 37942 38299 38671 39029 39401 39771 40131 40502 40858 41223 41587 41953 42316.00

67 Fecha de finalización de zafra 35208 35553 35939 36316 36614 37076 37376.00 37726 38109 38479 38828 39216 39577 39939 40320 40664 41038 41406 41957 42134 42503.00


INGENIO PANTALEÓN

HOJA 2


5

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 731,397 833,155 916,008 869,244 785,867 808,926 811,625 735,217 856,081 819,107 805,458 919,955 974,339 925,902 1,146,714 973,216 1,391,372 1,532,523 1,584,444 1,737,452 1,708,252

2 Pol % caña en Precorte 12.25 13.50 18.43 14.20 14.26



5 Producción en qq 1,241,572 1,515,618 1,774,828 1,685,817 1,636,923 1,632,011 1,600,096 1,585,067 1,867,967 1,726,256 1,710,014 1,851,091 1,926,375 2,039,177 2,313,713 2,033,298 2,896,294 3,255,063 3,242,226 3,702,109 3,611,663

6 Jugo Primario

6.1 Brix 16.02 16.33 16.87 16.69 17.68 17.11 18.02 18.19 17.91 18.70 18.01 17.62 17.53 17.75 16.93 16.91 17.55 17.90 17.26 17.33 16.97

6.2 Pol 13.29 13.63 14.32 14.28 15.18 14.67 15.42 15.46 15.35 16.06 15.53 15.23 15.13 15.31 14.29 14.52 14.94 15.34 14.65 14.80 14.40

6.3 Pureza 82.95 83.44 84.90 85.55 85.82 85.72 85.57 84.95 85.69 85.87 86.23 86.44 86.31 86.25 84.41 85.87 85.13 85.70 84.88 85.40 84.86

6.4 % AR 0.4 0.5 0.8 0.7 0.8 0.8 0.84

7 Jugo Diluido

7.1 Brix 13.99 13.90 14.75 15.36 15.07 15.03 14.65 14.75 14.21 14.34 14.50 14.08 13.53 15.35 14.82 14.90 15.22 15.19 14.66 14.95 14.81

7.2 Pol 11.20 11.41 12.30 12.85 12.64 12.64 12.35 12.41 12.02 12.19 12.40 12.06 11.60 13.20 12.39 12.72 12.83 12.90 12.30 12.65 12.45

7.3 Pureza 80.05 82.08 83.37 83.71 83.86 84.16 84.28 84.14 84.55 85.03 85.52 85.65 85.74 85.99 83.60 85.37 84.30 84.92 83.90 84.62 84.06

7.4 % AR 0.35 0.48 0.80 0.76 0.73 0.77 0.84

8 Jugo Residual

8.1 Brix 8.44 5.49 6.61 7.77 7.05 9.58 9.19 6.91 6.83 5.62 5.16 5.12 5.63 4.02 3.29 2.95 3.97 3.27 2.81 2.41 2.73

8.2 Pol 6.63 4.34 5.37 6.32 5.73 7.93 7.53 5.63 5.48 4.55 4.19 4.23 4.61 3.26 2.61 2.38 3.15 2.59 2.25 1.86 2.03

8.3 Pureza 78.58 79.12 81.16 81.36 81.25 82.83 81.92 81.54 80.22 80.95 81.20 82.62 81.88 81.10 79.33 80.68 79.35 79.21 80.07 77.18 74.36

9 Jugo normal

9.1 Brix 16.42 16.4 17.02 17.37 16.75 16.81 16.46

9.2 Pol 13.74 14.01 14.35 14.75 14.06 14.23 13.84

9.3 Pureza 83.68 85.43 84.312573 84.92 83.94 84.65 84.08

10 Jugo Clarificado

10.1 Brix 13.98 14.36

10.2 Pol 11.87 12.11

10.3 Pureza 84.91 84.33

11 Fibra % en caña 12.49 12.29 11.83 12.11 11.81 11.78 11.09 12.16 12.05 12.39 12.13 11.92 11.62 12.32 12.37 12.86 12.25 12.91 12.14 12.91 12.97

12 Pol % Bagazo 3.43 2.81 3.29 2.95 3.29 4.21 4.01 3.16 3.34 2.64 2.44 3.01 3.37 2.84 2.55 2.21 2.58 2.29 2.08 2.04 2.08


14 Imbibición % caña 12.14 14.61 15.55 12.48 16.70 14.38 12.33 12.45 12.62 17.66 20.66 19.65 22.85 24.83 25.39 25.49 25.39 26.22 25.90 24.03 27.36



17 Razón de Molienda (TC/h) 310.29 294.42 291.92 322.28 316.00 316.99 320.97 7942.00 7218.48 7564.32 315.41 337.50 8500.00 360.00 360.00 400.00 420.05 467.00

18 Razon Molienda (Real/Prog) 0.69 7512.00 7,569.84/6,480 294.92 8262.00 318.54 367.21 390.87 381.02 440.00

19 Cachaza % caña 2.76 2.05 2.62 2.99 3.39 3.18 3.40 3.84 3.28 3.18 3.13 3.03 3.37 2.93 3.58 3.66 3.65 2.97 3.18 3.00 2.98

20 Pol % en Cachaza 4.95 6.30 3.04 2.62 2.90 2.23 1.92 2.40 1.82 1.42 1.27 1.27 1.56 1.66 2.93 2.56 3.51 4.89 3.01 2.07 1.31

21 Meladura

21.1 Brix de la meladura 57.23 62.07 59.78 59.52 59.87 60.47 60.51 60.43 63.58 61.37 62.33 61.69 63.75 62.60 61.96 61.27 61.89 62.74 62.08 63.24

21.2 Pol 52.56 52.91

21.3 Pureza 84.66 83.67

21.4 Color 0

21.5 Turbidez 47.36


22.1 Brix meladura clarificada 60.65 60.08 62.00 61.70 63.50 61.69 63.67 62.34 63.17 62.02 61.91 61.30 61.05 63.46 62.84 63.80

22.2 Pol 53.36 53.59

22.3 Pureza 84.91 84.00

22.4 Color 0.00 13,156.00

22.5 Trubidez 51.07 12.33

23 Masa de primera

23.1 Brix 90.69 91.11 91.80 91.81 91.50 91.93 91.72 91.57 91.11 91.27 91.84 92.11 91.59 91.11 91.13 91.00 90.78 90.59 90.71 90.85 91.34

23.2 Pol 77.20 77.90 79.27 80.07 79.20 78.78 78.65 79.21 79.38 79.40 79.52 79.35 78.93 78.22 77.27 77.25 76.42 76.70 77.89 78.09 77.23

23.2 Pureza 85.12 85.5 86.35 87.21 86.5 85.7 85.76 86.5 87.12 86.75 86.59 86.15 86.18 85.85 84.79 84.89 84.181538 84.67 85.87 85.95 84.55

24 Masa de segunda

24.1 Brix 93.87 92.97 93.56 93.41 93.48 93.93 93.80 93.48 92.58 92.46 93.55 93.99 93.72 93.57 93.60 93.46 94.29 93.59 93.66 93.55 93.42

24.2 Pol 68.09 67.32 67.59 69.30 68.83 67.83 67.84 68.55 69.00 68.10 67.88 68.35 66.51 67.69 66.45 67.09 67.16 67.21 68.79 68.89 67.17

24.3 Pureza 72.53 72.42 72.24 74.19 73.64 72.22 72.33 73.34 74.53 73.42 72.56 72.72 70.97 72.34 70.99 71.78 71.23 71.81 73.45 73.64 71.91

25 Masa tercera

25.1 Brix 96.55 96.21 96.80 97.28 96.75 97.66 97.53 96.63 94.70 95.76 96.52 96.80 96.06 96.44 96.85 96.80 97.40 97.50 97.24 96.18 97.21

25.2 Pol 57.78 57.35 56.62 59.10 56.99 56.00 55.58 56.08 55.95 56.87 56.41 57.11 57.39 58.04 57.07 56.71 52.79 55.28 58.35 56.64 56.99

25.3 Pureza 59.85 59.61 58.49 60.75 58.91 57.34 56.98 58.04 59.08 59.20 58.44 59.02 59.74 60.18 58.93 58.58 54.20 56.70 60.01 58.89 58.62

26 Magma B

26.1 Brix 90.34 90.70

26.2 Pol 84.22 82.36

26.3 Pureza 93.23 90.80

27 Magma C

27.1 Brix 92.7 93.13

27.2 Pol 78.64 77.82

27.3 Pureza 84.83 83.56

28 Miel Final

28.1 Brix 74.74 77.62 79.34 79.96 79.84 83.20 84.03 84.43 83.10 84.55 84.52 85.59 83.96 84.08 84.55 84.62 84.40 84.68 85.24 84.80 86.04

28.2 Pol 30.41 30.96 30.60 31.51 30.38 31.18 32.30 32.31 30.20 31.67 31.53 31.36 33.39 32.13 31.28 30.64 31.48 31.75 31.40 28.87 26.45

28.3 Pureza 40.68 39.89 38.57 39.41 38.05 37.74 38.55 38.27 36.34 37.47 37.30 36.64 39.77 38.21 37.00 36.21 37.30 37.49 36.84 34.04 30.74

28.4 % AR 43.7 13.16 12.28 14.69 14.53 15.35

29 Miel final (gal/TC) 5.47 6.11 6.25 6.29 5.46 5.73 5.53 6.14 6.40 5.98 5.88 6.58 5.52 6.35 6.23 6.67 7.02 7.74 7.43 7.19

30 Capacidad almacenaje (gls.) 1,900,000 2,000,000 2,000,000 2,000,000 2,200,000 1,800,000 2,000,000 2,000,000 1,700,000 1,700,000 1,700,000 2,000,000 1,000,000 2,320,000 2,320,000 231,000 2,320,000


31.1 Producción en qq 623,867 458,867 419,545 568,665 567,400 487,911 442,880 571,262 695,645 661,570 720,525 880,872 746,072 687,722 860,276 714,884 808,013 618,616 647,086 721,505 762,516


31.3 Pol 99.58 99.75 99.67 99.79 99.75 99.72 99.64 99.72 99.76 99.66 99.45 99.47 99.43 99.52 99.64 99.78 99.70 99.84 99.88 99.82 99.64

31.4 Color 298.00 352.00 337.00 207.00 172.02 192.00 228.00 205.00 271.00 235.00 206.00 159.00 223.00 214.00 185.50 214.00 218.00 236.00 223.00

31.5 % de humedad 0.02 0.02 0.03 0.03 0.03 0.02 0.03 0.02 0.03 0.07 0.09 0.06 0.04 0.04 0.004 0.04 0.03 0.03 0.03 0.02 0.03


32.1 Producción en qq


32.3 Pol

32.4 Color

32.5 % de humedad


INGENIO PALO GORDO

HOJA 1


6

VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 34641 9952 67180.49 57344.12 54357 77884.64 89098.39 126644.32 70168.8 1007939.46


33.3 Pol 99.47 99.5 98.8 98.8 99.51 99.41 99.2 99.26 99.12 99.38

33.4 Color 532 317 613 588 704 619 812.5 994 1039 884.5

33.5 % de humedad 0.03 0.02 0.06 0.07 0.05 0.07 0.08 0.08 0.1 0.07

34 Azúcar crudo

34.1 Producción en qq 617,704 1,056,750 1,320,642 1,107,199 1,069,523 1,144,100 1,157,216 1,013,805 1,172,322 1,064,685 989,489 970,219 1,114,614 1,284,274 1,396,093 1,264,057 1,980,225 2,547,349 2,468,496 2910435.32 1841207.96

34.2 Porcentaje de la producción 49.75 69.73 74.41 65.68 65 70.1 72.32 64 62.76 61.68 57.86 52.41 57.86 62.98 60.34 62.16 68.37 78.26 76.14 78.61560316 0.5098

34.3 Pol 97.65 98.18 98.67 98.7 98.58 97.91 98.77 98.74 98.80 98.74 98.56 98.69 98.6 98.62 98.84 98.93 99.05 99.09 99.21 98.96 98.57

34.4 Color 1171 1094 900 1019 1526 1591 1004 935 889 793 917 891.76 965 892 992 1022

34.5 % de humedad 0.26 0.2 0.15 0.16 0.23 0.16 0.14 0.23 0.24 0.18 0.17 0.12 0.24 0.21 0.24 0.21 0.12 0.15 0.11 0.15 0.18

35 HTM




36 Trash


36.2 % trash vegetal 6.78 10.01



37Capacidad de almacenamiento

azúcar (qq) 950,000 892,400 780,000 700,000 760,000 750,000 700,000 700,000 820,000 770,000 770,000 1,234,670 1,234,670 905,000 600,000 600,000 600,000 997,746 600,000

37.1 Granel en (qq) 400,000 350,000 350,000 350,000 350,000 350,000 400,000 350,000 350,000 450,000 450,000 430,000 350,000 350,000 350,000 320000 350000

37.2 Envasado en (qq) 380,000 350,000 410,000 400,000 350,000 350,000 420,000 420,000 420,000 784,670 784,670 475,000 250,000 250,000 250,000 677746 250000

38 Pérdida azúcar (lbs/TC) 48.2 46.2 57.22 51.5 45.38 54.34 41.64 2.44 2.62 2.64 2.77 58.8 53.2 51.4 49 50 49.4 43.8 46

38.1 Miel final (lbs/ton caña) 20 20.2 20.98 21.9 22.02 21.44 16.88 1.22 1.13 1.11 1.32 30.6 24 23 25.2 26.8 29.4 25.8 23

38.2 Cachaza (lbs/ton caña) 2.8 3.78 1.82 1.58 1.16 1.44 1.1 0.05 0.04 0.04 0.05 0.8 2 1.8 2.6 3 2 1.2 0.8

38.3 Bagazo (lbs/ton caña) 19.4 14.94 16.92 15.96 20.08 16.7 17.78 0.70 0.63 0.77 0.85 18 13.4 12 13.8 12.6 10.8 11.2 11.6

38.4 Indeterminado (lbs/ton caña) 6 7.28 17.5 12.06 2.12 14.76 5.88 0.47 0.82 0.72 0.55 9.4 13.8 14.6 7.4 7.6 7.2 5.6 10.6

38.5 Perdidas en patio caña (lb/ton caña) 8 3.43


40 Rend BASE 96 POL lbs/TC 175.37 187.78 199.84 200.14 214.77 206.9 203.33 222.54 226.96 207.93 215.98 214.93 219.39 211.64 220.23 218.07

41 Recuperación normal 73.42 74.57 72.53 72 72.77 74.87 76.38




45 Wintery Carp 93.48

46 BHE 89.24

47 BHR 83.42

48 Overall Recovery (O. R.) 74.45



49.2 Tiempo Habil (%) horas 30.36 26.18 14.53 25.81 23.31 18.39 12.81 18.69 10.77 14.74 13.14 11.71 8.11 16.04 11.78

49.3 Falta de caña (%) horas 10.97 7.15 5.74 0.94 1.22 1.77 4.67 11.60 8.87 6.27 2.36 5.79 0.86

49.4 Ingenio (%) horas 24.83 16.28 14.29 18 18.85 23.67 9.71 14.44 10.34 10.45 12.89 8.2 4.84

49.5 Molinos (%) horas 4.17 4.07 2.33 2.88 1.58 4.71 6.21 2.29 4.5 1.77 1.64 1.84 3.51 2.61


49.7 Tiempo perdido Ingenio % tiempo hábil 8.91 7.86 8.30 5.57 4.31 5.81


49.9 Tiempo perdido molinos % tiempo hábil 2.57 2.20 2.60 1.53 0.51 0.96

50 Ton Cachaza Aplic Campo 26,000 36,859 27,595 282,318 28,079 26039 25247 27902.23 32823 21945 21120 35628 52094.49

51 Ton Cenizas Aplic Campo 24,000 1 883.73 949.6

52 No. Calderas 6 6 7 7 7 7 6 5 6 6 5 6 6 5 4 4

53Calderas con separadores

de solidos en Gases 2 1 2 4 4 3 3 2 2 4 6 6 5 3 4

54 m3 de H20 por TC 30.28 5.6 30.28 20 20 9.46 90.84 21.47 19.2 13.45 126.81

55 m3

de H2O tratada al final del proceso 4.08 20 20 9.46 19.93 13.08 12.78 9.42 20.82

56Utiliza Subacetato de

plomo como clarificante No No No No No No No No No No No No No No No No No

57Kw-h producidos /TonFibra o Kw-h

producidos / TonBagazo 329.4 394

58Kw-h Vendido / Kw-h Producidos 6.49 0.69

59Lb Vapor escape / Ton Caña 1080.3

60Kw-h Producidos con Bagazo 153456323 186666386.5

61Kw-h Producidos con Bunker

62Kw-h Producidos con otras Biomasas

63Kw-h Producidos con Carbón 4974362.55

64 Días de zafra 182 163 160 169 162 161 153 127 155 155 133 157 173 149 171 143 182 188 196 190 181

65 Días de molienda efectiva 131 161 115.46 105 118 112.53 106 127 146 146 139 162 138 162.93 174.89 169 172.34 162


67 Fecha de finalización de zafra 21-05-96 20-05-97 05-12-98 02-06-99 16-05-00 13-05-01 21-05-02 12-0403 06-05-04 27-04-05 06-04-06 23-04-07 11-05-08 16-04-09 10-05-10 13-04-11 10-05-12 17-05-13 24-05-14 18-05-15 12-05-16


INGENIO PALO GORDO

HOJA 2


7

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

1 Caña molida tons. 632,269 643,466 677,631 707,374 727,404 686,859 749,100 764,175 1,030,508

2 Pol % caña en Precorte

3 Pol % caña en ingenio 12.08 11.55 12.87 13.24 13.78 13.53 13.3 13.4 12.53

4 Pol % caña Industrial

5 Producción en qq 1,190,517 1,285,779 1,416,196 1,522,179 1,675,087 1,528,556 1,646,109 1,727,943 2,086,391

6 Jugo Primario

7 Brix 16.84 16.55 18.79 16.6 17.66 17.86 18.03 17.85 17.12

6.1 Pol 14.35 14.42 16.51 14.82 16.2 15.85 15.9 15.74 14.12

6.2 Pureza 85.21 87.12 87.87 89.28 91.74 88.78 88.19 88.18 85.98

6.3 Jugo Diluido

6.4 Brix 14.52 13.64 15.56 14.56 14.11 14.88 15.26 15 14.44

7 Pol 12.1 11.71 13.89 12.98 12.83 13.06 13.32 13.08 12.25

7.1 Pureza 83.33 85.85 89.27 89.15 90.92 87.81 87.29 86.93 84.83

7.2 Jugo Residual

7.3 Brix 6.89 5.67 5.45 6.48 5.88 4.92 5.75 3.13 4.12

7.4 Pol 5.53 4.82 4.83 5.66 5.11 4.05 4.85 2.53 3.2

8 Pureza 80.26 85 88.62 87.35 86.88 82.45 84.35 80.83 77.67

8.1 Fibra % en caña 11.96 11.38 11.61 11.86 12.37 12.48 12.33 16.7 12.98

8.2 Fibra en caña analítica

8.3 Pol % Bagazo 3.91 3.53 3.36 3.34 3.42 3.22 3.12 2.35 2.64

9 % de humedad en bagazo 50.65 50.88 51.38 52.18 48.68 50.26 52.23 51.88 51.41

9.1 Imbibición % caña 18 23.21 23.46 21.24 26.61 24.06 21.19 24.11 24.47

9.2 Imbibición % fibra 45.36 206.07 192.07

9.3 Extracción de sacarosa(%) 91.27 93.49 93.51 93.45 95.47 94.02

10 Razón de Molienda (TC/h) 245.28 263.52 275.75 278.27 300.17

11 Razon Molienda (Real/Prog) 1.01

12 Cachaza % caña 3 3 3 3.01 3 3 3 3 3

13 Pol % en Cachaza 4.98 4.08 4.5 2.44 1.91 2.51 2.34 2.59 3.8

14 Brix de la meladura 57.51 61.37 62.76 60.49 61.5 60.67 61.89 61.41

15 Brix meladura clarificada 85.97 59.71 59.55 61.55 58

16 Masa de primera

17 Brix 91.64 90.17 89.29 89.65 90.64 91.28 91.67 91.91 90.78

18 Pol 75.62 75.86 77.52 77.94 77.66 78.97 78.87 78.99 79.06

19 Pureza 82.52 84.13 86.82 86.94 85.68 86.51 86.04 85.94 87.09

20 Volumen ton (P3/ton)

21 Masa de segunda

22 Brix 92.37 90.38 89.27 90.28 91.22 92.51 92.97 92.6 91.75

22.1 Pol 68.88 68.39 71.52 69.07 65.44 66.84 65.19 65.02 69.23

22.2 Pureza 74.57 75.67 80.12 76.51 71.74 72.25 70.12 70.22 75.46

22.3 Vol ton (P3/ton)

23 Masa tercera

23.1 Brix 96.24 93.3 90.78 93.22 94.87 96.09 96.41 96.44 94.91

23.2 Pol 57.76 56.82 57.1 55.84 55.72 54.98 55.92 54.5 56.26

23.3 Pureza 60.02 60.9 62.9 59.9 58.73 57.22 58 69.43 59.28

24 Vol ton (P3/ton)

24.1 Miel Final

24.2 Brix 84.66 84.3 81.66 81.95 84.56 83.71 85.83 85.18 83.17

24.3 Pol 30.8 31.48 33.48 30.43 30.87 30.9 29.71 29.16 30.05

25 Pureza 36.38 37.34 41 37.13 36.51 36.91 34.61 34.23 36.13

25.1 Miel final (gal/TC) 6.51 5.88 6.67 5.86 5.53 5.32 5.21 5.65 6.12

25.2 Capacidad almacenaje (gls.) 350,000 325,000 364,500 363,000 360,000 363,000 305,000 363,000

25.3 Azúcar blanco estándar

25.4 Producción en qq 346,045 421,216 9,711,476 662,565 328,300 108,696 107,145 333,859 1,073,827

25.5 Porcentaje de la producción 29 32.76 68.58 43.53 19.6 7.11 6.51 19.32 51.47

25.6 Pol 99.13 99.56 99.62 99.5 99.39 99.79 99.81 99.77 99.77

26 Color 195 231.6 189.25 248 253 287 251 264.48 239

26.1 % de humedad 0.05 0.06 0.05 0.07 0.08 0.1 0.04

26.2 Azúcar refino local



26.5 Pol

27 Color

27.1 % de humedad



INGENIO EL BAÚL

HOJA 1

8

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

28 Azúcar morena

28.1 Producción en qq 2826 67160 6522 6171 1876 70613

28.2 Porcentaje de la producción 0.19 4 0.4 0.37 0.1 3.38

28.3 Pol 99.59 99.17 99.66 99.61 99.46 99.12

28.4 Color 321 408 403 429 384.65 967

28.5 % de humedad 0.07 0.06 0.08 0.13 0.12 0.09

29 Azúcar crudo

29.1 Producción en qq 844,472 864,583 445,050 694,143 1,279,627 1,413,339 1,532,794 1,392,208 899,506

29.2 Porcentaje de la producción 71 67.24 31.42 45.6 79.36 96.46 93.12 80.57 43.11

29.3 Pol 97.5 98.35 98.53 98.51 98.5 98.73 98.83 98.93 99.01

29.4 Color 1475 1498 1842 1849 1721 1131

29.5 % de humedad 0.11 0.26 0.26 0.24 0.28 0.23 0.13

30 Azúcar refino exportación



30.3 Pol

30.4 Color

30.5 % de humedad

31 Capacidad de almacenamiento

azúcar (qq) 400,000 465,000 392,000 624,000 1,626,295 350,000 400,000 350,000

31.1 Granel en (qq) 300,000 1,332,000 150,000 200,000 250,000

31.2 Envasado en (qq) 324,000 294,295 200,000 200,000 100,000

32 Pérdida azúcar (lbs/TC) 53.4 53.1 48.4 49.6 48.2 50.61 48.8 44.8 50.4

32.1 Miel final (lbs/ton caña) 24 25.73 26.8 21 20.2 19.46 18.6 19.6 21.6

32.2 Cachaza (lbs/ton caña) 2.8 2.81 2.6 1.4 1.2 1.51 1.4 1.6 2.2

32.3 Bagazo (lbs/ton caña) 21 20.82 17.4 18 17.8 17.53 17.4 12.2 14.8

32.4 Indeterminado (lbs/ton caña) 5.6 3.74 1.6 9.2 9 12.11 11.4 11.4 11.8

33 Rendimiento en lbs/ton caña 188 199.82 208.99 215.19 250.28 222.54 219.74 226.12 202.46

34 Rend BASE 96 POL lbs/TC 191.86 208.12 217.6 222.06 236.76 229.06 226.18 233.4 209.67

35 Wintery Carp 96 94 94.64 92.85

36 BHE 92 93.02 89.79 89.36

37 BHR 87 85.32

38 Overall Recovery (O. R.) 227.2 81.29 11.16 80.22

39 %Rec. Casa de Coc

40 %Rec. Total 77.93 85.42

41 Tiempo perdido(%)horas 36.69 36.01 41.22 53.98 48.06 87.61 74.22 54.33 44.36

41.1 Tiempo Total (%) horas 22.35 21.95 23.17 26.99 17.07 27.11 26.02 18.92 22.68

41.2 Tiempo Habil (%) horas 15.5 28.25 27.84 16.22 13.5

41.3 Falta de caña (%) horas 4.79 3.99 10.01 4.61 6.1 4.88 3.71 3.62

41.4 Ingenio (%) horas 9.32 14.05 12.82 16.28 7.71 17.38 15.48 11.58 3.05

41.5 Molinos (%) horas 0.23 0.01 1.24 0.7 3.17 8.77 3.9 1.51

42 Ton Cachaza Aplic Campo 22,473 30,915

43 Ton Cenizas Aplic Campo

44 No. Calderas 4 4 4 4 4

Calderas con separadores

de solidos en Gases

46 m3 de H20 por TC 4 4.1 12.5

m3 de H2O tratada al

final del proceso

Utiliza Subacetato de

plomo como clarificante

49 Días de zafra 174 170 182 170 149 149 153 141 185

Días hábiles programados

para moler

51 Días de molienda efectiva 163 124 143 147 137 178

52 Fecha de inicio de zafra 17-11-95 13-11-96 19-11-97 19-11-98 13-11-99 12-11-00 22-11-01 22-11-02 14-11-03

53 Fecha de finalización de zafra 09-05-96 01-05-97 19-05-98 07-05-99 09-04-00 09-04-01 23-04-02 04-04-03 16-05-04



INGENIO EL BAÚL

HOJA 2

45

2 1 1 2 2

47

48

Si Si Si Si No

50

146 143 139 180

9

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 286,426 313,644 410,481 297,549 267,709 277,719 318,514 328,025 291,070 297,582 303,522 340,707 267,210


3 Pol % caña en ingenio 12.99 13.2 13.19 13.07 14.18 13.95 14.29 14.09 13.84 13.79 14.00 14.04 14.14

4 Producción en qq 610,811 674,243 872,886 614,941 620,529 629,329 739,685 744,264 662,315 693,666 716,961 800,841 619,481

5 Jugo Primario

5.1 Brix 17.8 17.65 18 17.44 18.91 18.49 18.62 18.47 18.22 18.46 18.47 18.42 17.83

5.2 Pol 15.18 15.44 15.73 15.41 16.95 16.6 16.59 16.55 16.39 16.57 16.43 16.48 15.86

5.3 Pureza 85.22 87.45 87.41 88.41 89.61 89.77 89.09 89.61 89.96 89.78 88.94 89.43 88.92

6 Jugo Diluido

6.1 Brix 14.82 15.2 14.96 14.82 15.21 15.15 15.89 15.56 15.27 15.11 15.19 15.31 14.97

6.2 Pol 12.45 13.22 13 13.02 13.55 13.53 14.07 13.86 13.66 13.46 13.41 13.59 13.23

6.3 Pureza 83.97 86.92 86.86 87.89 89.09 89.3 88.59 89.06 89.48 89.07 88.28 88.76 88.33

7 Jugo Residual

7.1 Brix 5.78 6.29 6.16 7.42 6.64 6.22 8.53 8.55 7.03 8.09 3.31 3.59 4.59

7.2 Pol 4.71 5.24 4.97 6.24 5.5 5.16 7.14 7.25 6.03 6.69 2.70 3.01 3.76

7.3 Pureza 81.73 83.25 80.86 84.12 82.94 82.97 83.76 84.74 85.74 82.67 81.34 83.63 81.92

8 Fibra % en caña 12.42 11.78 12.28 12.2 12.45 12.41 12.60 11.88 12.33 12.73 12.27

9 Fibra en caña analítica 12.7 12.61

10 Pol % Bagazo 3.59 3.87 3.19 3.36 3.76 3.26 3.62 3.97 3.55 3.36 2.35 2.47 2.34

11 % de humedad en bagazo 51.15 50.9 50.97 51.92 51.46 51 49.89 49.87 48.89 50.06 49.70 48.86 51.43

12 Imbibición % caña 24.17 19.99 22.51 19.69 24.91 23.65 21.86 21.10 21.20 21.9 25.86 25.02 26.74

13 Imbibición % fibra 202.86 193.87 175.51 170.07 168.26 184.32 209.71 196.63 217.86

14 Extracción de sacarosa(%) 96.3 91.66 93.29 92.61 93.66 93.12 92.3 93.11 93.69 95.64 95.3 95.47

15 Razón de Molienda (TC/h) 102.66 105.33 101.91 102.77 108.12 108.42 100.22 105.22 104.79 109.1 102.09

16 Razon Molienda (Real/Prog) 2459.36 2515 2618.44 2450.22

17 Cachaza % caña 2.19 1.88 2.1 2.37 2.44 2.1 2.53 2.86 2 2.13 2 2.06 2.13

18 Pol % en Cachaza 2.21 1.92 2.21 2 2.17 1.96 2.36 2.57 2.06 1.54 1.77 1.78 1.55

19 Brix de la meladura 59.79 58.72 57.96 56.86 58.41 57.77 59.79 60.04 59.26 61.69 62.22

20 Brix meladura clarificada

21 Masa de primera

21.1 Brix 90.85 89.34 88.85 88.87 89.08 88.96 88.69 88.45 89.33 89.2 89.64 89.61 89.04

21.2 Pol 75.39 77.56 77.69 78.26 79.06 78.32 77.39 77.61 79.24 77.24 77.76 78.14 76.85

21.3 Pureza 82.99 86.83 87.43 88.07 88.75 88.04 87.27 87.75 88.71 86.59 86.75 87.2 86.31

21.4 Volumen ton (P3/ton) 5.27 4.99

22 Masa de segunda

22.1 Brix 93.45 90.47 89.99 90.17 90.32 90.31 90.38 89.23 90.51 90.25 91.48 91.42 91.35

22.2 Pol 66.32 66.93 67.58 67.81 68.08 67.13 67.04 66.09 69.02 66.99 68.11 68.76 67.75

22.3 Pureza 70.97 74 75.1 75.2 75.37 74.33 74.17 74.07 76.25 74.23 74.45 75.21 74.17

22.4 Vol ton (P3/ton) 2.35 2.3

23 Masa tercera

23.1 Brix 96.47 93.61 93.54 93.6 93.54 93.9 93.74 93.65 94.44 93.85 94.8 94.38 94.15

23.2 Pol 54.23 54.46 55.16 54.99 54.83 54.34 53.22 52.55 54.09 52.44 52.51 53.43 52.34

23.3 Pureza 56.22 58.18 58.96 58.75 58.61 57.87 56.78 56.11 57.28 55.87 55.39 56.61 55.59

23.4 Vol ton (P3/ton) 1.37 1.41

24 Miel Final

24.1 Brix 83.4 85.13 85.14 86.64 89.07 88.93 83.62 80.88 83.61 82.90 83.60 82.17 82.91

24.2 Pol 27.94 28.53 28.07 28.05 31.74 30.76 28.6 27.91 29.2 28.34 29.29 30.1 30.26

24.3 Pureza 33.5 33.53 32.97 32.37 35.64 34.58 34.2 34.51 34.92 34.18 35.04 36.64 36.5

24.4 Miel final (gal/TC) 6.55 6.01 6.48 5.96 5.28 5.15 5.51 5.68 5.4 5.38 5.53 5.55 5.68

24.5 Capacidad almacenaje (gls.) 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000 250,000


25.1 Producción en qq 586,074 620,461 712,337 496,391 592,491 600,173 430,591 571,196 645,798 410119 533216 740019 448758

25.2 Porcentaje de la producción 95.95 92.02 81.61 80.72 95.48 95.37 58.21 76.75 97.51 59.12 74.37 92.41 72.44

25.3 Pol 99.61 99.49 99.43 99.53 99.5 99.49 99.53 99.7 99.7 99.69 99.72 99.74 99.7

25.4 Color 318.11 285.39 310.71 321.17 295.6 253.34 242.9 265.01 255.79 257.79 230 266.36 261

25.5 % de humedad 0.07 0.06 0.05 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.02 0.03 0.03




26.3 Pol

26.4 Color

26.5 % de humedad



INGENIO LOS TARROS

HOJA 1

10

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

27 Azúcar morena

27.1 Producción en qq 15192 7972

27.2 Porcentaje de la producción 2.12 0.99

27.3 Pol 99.12 99.58

27.4 Color 1024 591

27.5 % de humedad 0.05 0.06

28 Azúcar crudo

28.1 Producción en qq 24,737 53,783 160,548 118,551 28,038 29,156 309,094 173,068 16,517 283,547 168,553 52,850 170,724


28.3 Pol 98.69 98.41 98.78 98.53 99.12 99.05 99.08 99.13 99.41 98.72 99.06 99.31 99.24

28.4 Color 1003 571.57 638.72 918.6 1009 603.33 1089.38 1004 582 663

28.5 % de humedad 0.22 0.24 0.18 0.17 0.14 0.16 0.17 0.2 0.09 0.23 0.16 0.079 0.12




29.3 Pol

29.4 Color

29.5 % de humedad

Capacidad de almacena-

miento azúcar (qq)

30.1 Granel en (qq) 0 0 0 0

30.2 Envasado en (qq) 335,000 335,000 335,000 335,000 335,000 360,000 340,000 340,000 340,000

31 Pérdida azúcar (lbs/TC) 47.44 50.25 52.37 54.71 53.11 53.53 55.11 55.97 49.89 56.73 44.83 49.08 46.19

31.1 Miel final (lbs/ton caña) 21.91 20.72 22.05 20.25 20.54 19.48 18.8 18.73 18.86 18.33 19.89 20.36 20.77

31.2 Cachaza (lbs/ton caña) 0.97 0.72 0.068 0.95 1.06 0.82 1.2 1.47 0.83 13.2 0.71 0.73 0.66

31.3 Bagazo (lbs/ton caña) 20.02 22.03 17.87 17.97 20.96 17.67 19.66 21.7 19.07 17.4 12.20 15.58 12.56

31.4 Indeterminado (lbs/ton caña) 4.54 6.78 11.77 15.54 10.55 15.56 15.45 14.07 11.13 7.8 12.03 12.41 12.2

32 Rendimiento en lbs/ton caña 213.25 214.97 212.65 206.67 231.79 226.61 223.23 226.89 227.54 233.10 236.21 235.05 231.83

33 Rend BASE 96 POL lbs/TC 220.61 222.36 220.13 213.85 240.2 234.8 240.32 235.32 236.31 241.10 244.91 244.12 240.34

34 Wintery Carp 95.1 95.21 94.85 95.09 95.3 95.09 94.69 94.93 94.71

35 BHE 92.29 90.62 91.39 91.32 92.39 94.19 92.75 92.16 92.16

36 BHR


38 %Rec. Casa de Coc 93.97 91.5

39 %Rec. Total 81.59 80.96 80.14

40 Tiempo perdido(%)horas 15.41 15.22 20.74 38.59 12.79 11.75 18.84 11.77 5.58 6.15 12.66 17.13 10.48

40.1 Tiempo Total (%) horas 7.77 14.52 21.69 5.45 4.54 8.4 5.55 1.96 2.61 4.22 5.71 3.49

40.2 Tiempo Habil (%) horas 4.22 5.71 3.49

40.3 Falta de caña (%) horas 8.5 11.96 1.39 0.61 4.93 2.83 0.28 0.49 1.22 1.81 1.35

40.4 Ingenio (%) horas 4.46 5.05 4.68 2.96 4.06 3.94 3.47 2.72 1.68 2.12 1.27 2.66 1.3

40.5 Molinos (%) horas 2.45 2.4 1.54 1.98 1.89 2.66 2.04 0.67 1.66 0.93 1.73 1.24 0.85

41 Ton Cachaza Aplic Campo 6,532 9,765 11,491 12,675 9,106 6,338 9,474 9,850 8,743

42 Ton Cenizas Aplic Campo 689 724 300 0 0 0 0

43 No. Calderas 7 7 7 7 7 7 7 7 7


de solidos en Gases

45 m3 de H20 por TC 30.52 30.52 30.52 30.52 30.52 30 30 30


final del proceso

Utiliza Subacetato de plomo

como clarificante

48 Días de zafra 142 138 190 129 126 118 128 134 126 121 126 138 113


para moler

50 Días de molienda efectiva 127.27 182 116 118 128 134 126 121 126 138 113

51 Fecha de inicio de zafra 15-11-95 04-11-96 05-11-97 15-11-98 11-11-99 15-11-00 08-11-01 11-11-02 12-11-03 08-11-04 05-12-05 06-11-06 05-11-07

52 Fecha de finalización de zafra 03-04-96 25-03-97 14-05-98 12-04-99 15-03-00 22-03-01 27-03-02 08-04-03 27-03-04 22-03-05 03-05-06 04-04-07 07-03-08


30

340,000 335,000 335,000 335,000 335,000 335,000 335,000 360,000 340,000 340,000 340,000

44

2 4 4 4 4 4 6

46

4.45 0.1 5 5 5

47

si si no no no no si no no

49

116 120 130 120 120 121 126 138 160


INGENIO LOS TARROS

HOJA 2

11

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 1,121,556 1,122,685 1,343,166 1,237,082 1,129,394 1,295,612 1,209,093 1,265,242 1,347,209 1,463,969 1,423,397 1,604,568 1,491,316 1,518,389 1,650,220 1,482,970 1,610,265 1,762,070 1,720,954 1,833,884 2,135,779

2 Pol % caña en Precorte 16.38 16.46

3 Pol % caña en ingenio 13.66


5 Producción en qq 2,359,452 2,474,282 3,086,506 2,877,329 2,841,108 3,115,123 2,929,196 3,044,135 3,315,812 3,505,137 3,368,610 3,630,765 3,332,861 3,553,846 3,610,670 3,296,696 3,556,851 3,859,443 3,951,585 4,298,409 4,456,533

6 Jugo Primario

6.1 Brix 18.11 17.93 19.05 18.63 19.60 19.26 18.86 18.27 18.23 18.10 17.65 17.40 17.62 18.36 16.88 17.08 17.42 17.24 17.07 17.26 16.91

6.2 Pol 15.59 15.66 16.35 16.06 17.24 17.14 16.76 16.24 16.10 16.09 15.70 15.46 15.70 16.49 15.15 15.31 15.51 15.29 15.11 15.29 15.02

6.3 Pureza 86.09 87.32 85.82 86.21 87.96 88.99 88.86 88.86 88.32 88.85 88.92 88.84 89.02 89.79 89.70 89.66 88.99 88.69 88.52 88.59 88.82

6.4 % AR 0.6 0.6 0.7 0.7 0.6 0.6 0.74

7 Jugo Diluido

7.1 Brix 15.54 16.19 16.60 15.96 16.34 16.26 16.19 15.86 16.04 15.86 15.71 14.58 15.41 15.67 15.00 15.20 15.37 15.29 15.11 15.01 14.98

7.2 Pol 12.98 13.77 13.86 13.37 14.33 14.11 14.03 13.75 13.84 13.88 13.78 12.73 13.56 13.97 13.32 13.47 13.52 13.41 13.23 13.19 13.14

7.3 Pureza 83.53 85.00 83.45 83.76 85.60 86.72 86.69 86.66 86.26 87.53 87.74 87.29 87.98 89.14 88.77 88.64 87.97 87.70 87.56 87.87 87.72

7.4 % AR 0.62 0.56 0.64 0.65 0.61 0.60 0.69

8 Jugo Residual

8.1 Brix 8.17 7.68 7.86 5.89 5.24 4.89 4.65 4.04 3.43 3.49 3.71 3.27 3.60 3.73 3.81 2.45 2.58 2.90 2.92 3.10 2.68

8.2 Pol 6.24 5.97 6.18 4.58 4.15 3.93 3.74 3.27 2.76 2.83 3.01 2.65 2.91 3.01 3.08 1.98 2.09 2.34 2.36 2.52 2.17

8.3 Pureza 76.38 77.79 78.66 77.82 79.20 80.22 80.47 80.81 80.55 81.09 80.99 81.12 81.01 80.69 80.93 80.79 81.01 80.69 80.82 81.29 80.97

9 Jugo normal

9.1 Brix 16.57 16.9 16.72 15.05 16.74 16.40

9.2 Pol 14.85 14.52 14.66 13.2 14.71 14.39

9.3 Pureza 89.66 88.99 87.7 87.71 87.87 87.74

10 Jugo Clarificado

10.1 Brix 14.80 14.93

10.2 Pol 13.01 13.11

10.3 Pureza 87.91 87.81

11 Fibra % en caña 12.55 12.24 12.53 12.18 12.11 12.16 13.06 13.70 12.04 11.64 11.08 11.41 11.72 11.90 13.36 13.74 13.63 13.15 13.36 13.34 13.90

12 Pol % Bagazo 3.17 3.27 2.99 3.11 2.95 2.96 2.71 2.46 2.31 2.26 2.31 2.31 2.18 2.50 2.42 2.08 2.11 2.03 2.27 2.52 1.91


14 Imbibición % caña 21.14 17.36 19.12 23.60 21.22 21.73 24.09 24.88 22.59 21.51 18.75 22.28 15.21 16.19 20.52 19.24 17.96 22.71 20.31 23.28 22.84



17 Razón de Molienda (TC/h) 308.37 280.12 305.83 367.14 366.75 327.29 363.49 380.91 398.08 393.57 378.08 383.66 393.22 394.53 385.59 414.30 436.29 421.67 417.71 483.78

18 Razon Molienda (Real/Prog) 0.87 0.98 1.03 98.33 99.04 101.40 402.74 393.63 418.56 440.66 411.47 438.45 516.39

19 Cachaza % caña 3.28 3.06 3.30 5.06 3.49 3.32 3.52 3.42 3.62 3.50 4.24 4.46 4.34 4.28 4.16 4.31 3.97 4.33 4.49 3.97 4.45

20 Pol % en Cachaza 4.04 3.10 3.27 3.20 2.82 4.63 1.95 1.37 1.72 1.36 1.27 1.17 1.24 1.03 0.92 0.89 1.23 1.23 1.30 1.32 1.27

21 Meladura


21.2 Pol 54.75 55.44

21.3 Pureza 88.66 88.20

21.4 Color 12112.87 12107.28

21.5 Turbidez 38.15 47.05


22.1 Brix meladura clarificada 61.91 61.75 ND

22.2 Pol 54.75 ND

22.3 Pureza 88.66 ND

22.4 Color 11,441.27 ND

22.5 Trubidez 29.76 ND

23 Masa de primera

23.1 Brix 92.39 91.84 91.79 91.39 91.99 90.41 90.52 91.88 91.91 90.50 90.60 89.94 90.22 90.26 89.79 90.52 90.72 90.72 90.64 90.69 90.81

23.2 Pol 77.60 77.14 75.30 76.12 78.41 77.87 77.40 77.18 75.31 75.96 75.21 74.49 74.80 75.30 73.78 75.18 74.17 75.02 75.78 76.16 74.65

23.2 Pureza 83.99 84 82.04 83.29 85.24 86.14 85.51 84 81.94 82.93 82.94 80.82 82.72 83.15 81.99 82.85 81.76 82.69 83.61 83.98 82.20

24 Masa de segunda

24.1 Brix 94.38 94.44 93.65 93.74 94.30 93.38 94.07 95.09 94.04 92.88 92.81 92.28 92.20 92.76 94.06 95.02 93.60 93.45 93.48 92.84 92.99

24.2 Pol 66.28 67.15 63.79 63.27 65.23 66.89 67.94 66.78 63.84 62.96 63.86 64.27 63.37 64.15 62.26 64.36 62.79 63.36 65.79 64.65 62.23

24.3 Pureza 70.22 71.10 68.11 67.49 69.17 71.62 72.24 70.24 67.90 67.80 68.73 68.16 68.37 69.11 66.12 67.74 67.11 67.80 70.38 69.64 66.92

25 Masa tercera

25.1 Brix 96.42 96.43 96.51 96.10 97.46 97.21 96.95 96.89 97.38 96.02 96.15 95.84 95.64 96.18 97.75 97.87 96.99 96.08 97.34 97.27 97.43

25.2 Pol 54.62 53.97 51.92 50.93 51.95 53.16 53.05 51.80 49.71 50.36 51.43 50.89 50.85 50.28 50.86 51.35 49.32 47.98 50.73 50.46 49.16

25.3 Pureza 56.65 55.97 53.79 53.00 53.30 54.69 54.72 53.47 51.07 52.46 53.49 53.11 53.18 52.29 52.05 52.48 50.85 49.94 52.12 51.88 50.46

26 Magma B

26.1 Brix 91.92 91.19

26.2 Pol 82.63 82.46

26.3 Pureza 89.89 90.43

27 Magma C

27.1 Brix 90.63 90.54

27.2 Pol 74.8 74.73

27.3 Pureza 82.53 82.50

28 Miel Final

28.1 Brix 85.45 89.25 87.00 85.54 87.27 87.71 89.29 90.18 91.93 87.86 84.91 83.75 84.92 85.16 88.02 83.38 84.81 83.64 84.16 84.57 83.76

28.2 Pol 30.93 33.34 31.08 30.74 30.23 30.84 31.98 32.36 32.38 31.05 28.66 27.61 27.24 27.78 30.84 29.79 27.11 26.45 27.97 28.16 27.86

28.3 Pureza 36.20 37.35 35.72 35.93 34.64 35.17 35.82 35.91 35.24 35.34 33.76 33.00 32.07 32.64 35.09 35.74 31.96 31.62 33.23 33.30 33.26

28.4 % AR 17.12 14.24 15.54 20.69 18.93 17.72 17.79

29 Miel final (gal/TC) 6.89 6.26 6.23 6.41 5.80 5.94 6.36 5.48 6.11 5.78 5.52 5.27 5.17 5.04 5.34 4.49 4.84 4.75 5.23 5.34 6.19

30 Capacidad almacenaje (gls.) 288,144 2,290,000 3,290,000 1,290,000 1,290,000 6,936,252 1,290,000 1,290 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000 1,290,000


31.1 Producción en qq 524,475 705,665 160,867 607,843 794,023 720,495 1,000,863 762,985 901,122 1,003,937 985,373 999,174 1,030,104 917,839 1,037,260 959,716 880,345 1,135,834 1,087,808

31.2 Porcentaje de la producción 22.23 28.52 5.68 19.51 27.10 23.67 30.18 21.77 26.75 27.65 29.57 28.12 28.52 27.84 29.16 0.25 22.28 26.06 0.24

31.3 Pol 99.41 99.60 99.42 99.52 99.40 99.46 99.40 99.69 99.66 99.81 99.74 99.77 99.79 99.75 99.73 99.82 99.85 99.80 99.75

31.4 Color 273.00 193.61 257.00 266.90 274.00 295.00 290.00 247.00 314.00 290.00 238.00 212.84 212.59 250.09 221.70 221.39 253.03 251.18 227.27

31.5 % de humedad 0.1 0.09 0.0738 0.0375 0.04 0.04 0.035 0.03 0.03 0.03 0.02 0.03 0.02 0.02 0.02 0.02 0.03 0.05 0.04




32.3 Pol

32.4 Color

32.5 % de humedad



INGENIO MADRE TIERRA

HOJA 1

12

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena



33.3 Pol

33.4 Color

33.5 % de humedad

34 Azúcar crudo

34.1 Producción en qq 1,834,977 1,768,616 3,086,506 2,877,329 2,680,241 2,507,280 2,135,163 1,891,353 2,314,949 2,510,760 2,140,125 2,218,864 1,996,578 2,131,723 2,184,043 1,967,828 2,108,771 2,424,495 2,654,678 2804648 2960837.17

34.2 Porcentaje de la producción 77.77 71.48 100 100 94.34 80.49 72.9 62 69.82 71.63 63.53 61.1 59.91 59.98 60.48 59.69 59.29 68.82 67.18 64.34 0.6644

34.3 Pol 98.44 98.71 98.54 98.6 98.75 98.6 98.53 98.7 98.31 98.61 98.79 98.96 98.89 98.94 98.86 98.9 98.95 99.07 99.09 98.91 98.67

34.4 Color 1235 1200 2000 1850 1264 942 973 942.54 1342.76 1656.54 1339.86 1215.46 1178.51 1062.85 1256.51

34.5 % de humedad 0.2 0.2 0.22 0.23 0.1774 0.2071 0.24 0.21 0.31 0.26 0.22 0.22 0.24 0.23 0.28 0.22 0.22 0.16 0.2 0.23 0.36

35 HTM

35.1 Producción total (galones) 3367838.91 3491050.82 3489272.55 3989056.92 3545953.9 3513725.2 3432027.93

35.2 HTM Azúcar equivalente (qq) 396522.51 411029.23 410819.86 475231.07 416562.39 418603.05 407888.26

35.3 Porcentaje de la producción 10.98 12.47 11.55 0.1231 10.54 9.6 9.15

36 Trash

36.1 % trash caña total

36.2 % trash vegetal

36.3 % trash mineral



azúcar (qq) 525,000 525,000 1,005,000 1,000,000 1,026,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000 1,110,000

37.1 Granel en (qq) 490,000 400,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420,000 420000 420000

37.2 Envasado en (qq) 525,000 515,000 600,000 606,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690,000 690000 690000

38 Pérdida azúcar (lbs/TC) 48.17 45.62 43.32 44.05 38.96 45.76 42.7 38.68 37.2 42 37.84 35.72 34.12 34.2 41.1 34.22 33.18 36.98 37.22 39.62 36.86

38.1 Miel final (lbs/ton caña) 25.56 23.88 21.72 18.86 19.52 18.7 18.53 20.18 20.84 19.10 17.12 15.74 15.51 17.58 15.14 14.52 15.44 15.34 16.78 18.98

38.2 Cachaza (lbs/ton caña) 2.65 1.9 3.24 1.96 3 1.18 0.95 1.24 0.94 1.08 1.04 1.08 0.88 0.76 0.76 0.96 1.06 1.16 1.04 1.12

38.3 Bagazo (lbs/ton caña) 19 18.65 17.35 15.48 15.74 15.7 14.45 11.88 11.46 11.04 11.32 10.84 12.8 13.98 12.18 12.42 11.96 13.44 15.52 12.28

38.4 Indeterminado (lbs/ton caña) 0.96 1.19 1.74 2.66 7.5 7.12 4.75 3.9 8.76 6.62 6.24 6.46 5.01 8.78 6.14 5.28 8.52 7.28 6.28 4.48

38.5 Perdidas en patio caña (lb/ton caña) ND

39 Rendimiento en lbs/ton caña 210.37 220.39 232.59 251.56 240.44 242.28 240.6 246.12 240.00 237.00 226.00 223.00 234.05 218.80 222.30 220.89 219.04 211.26 215.64 208.66

40 Rend BASE 96 POL lbs/TC 216.25 227.25 238.96 259.01 247.74 248.67 248.29 253.08 246.59 244.00 234.00 231.00 241.95 226.1 229.77 228.35 226.52 218.46 222.76 214.68

41 Recuperación normal 73.43 ND

42 Recuperación normal base 96 75.99


44 Recuperación total base 96 89.87

45 Wintery Carp 93.28 93.87 93.86 93.84 93.62 94.30 94.40 94.18 94.54 95.13

46 BHE 97.99 94.65 95.75 96.63 96.16 93.8 95.11 95.62 95.25 96.6

47 BHR 91.41 88.84 89.87 90.68 90.02 88.45 89.78 90.05 90.05 91.9

48 Overall Recovery (O. R.) 86.47 83.91 84.83 85.94 86.2 85.11 86.13 86.12 86.22 87.48

49 Tiempo perdido(%)horas 23.53 19.16 9.78 11.85 12.57 7.2 4.97 17.29 13.958 10.2 16.68 12.55 9.646 12.77 10.12 5.561 8.47 19.01 23.92 21.236

49.1 Tiempo Total (%) horas 11.5 12.81 4.46 3.7 8.14 2.8 4.97 12.37 8.26 8.12 7.59 7.8 6.17 5.81 3.82 2.82 4.58 6.64 6.17 6.316

49.2 Tiempo Habil (%) horas 4.02 2.67 2.03 3.1 2.71 1.07 4.34 2.42 1.61 2.03 2.04 1.018 0.99 4.78 4.73 6.316


49.4 Ingenio (%) horas 4.51 6.02 2.12 0.94 1.76 1.75 0.78 1.29 0.52 2.1 0.87 1.316

49.5 Molinos (%) horas 0.88 0.33 0.86 0.68 0.47 0.27 0.49 0.21 0.54 0.32 0.28




49.9 Tiempo perdido molinos % tiempo hábil 0.95 0.52 0.29 0.49 1.34 2.6 0.668

50 Ton Cachaza Aplic Campo 39,416 43,073 42,511 48,791 51,179 60,333 71,602 64,721 65000 68725 63963 63892 69231 77290 72805.19 87359.65

51 Ton Cenizas Aplic Campo 3,400 3,553 3,264 3,776 3,564 8922.85 4575.75 4156.88 4539.46 4519.65 4888.92 5420.58 6064.83

52 No. Calderas 2 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3

53Calderas con separadores de

solidos en Gases 4 4 2 3 3 3 3 3 3 3 3 3 3 3 3 3

54 m3 de H20 por TC 12.82 13.88 11.85 11.41 11.54 11.54 11.54 11.54 11.28 11.54 11.54 11.36 11.54 11.36 8.8

55 m3 de H2O tratada al final del proceso 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 1 1

56Utiliza Subacetato de plomo

como clarificante No No No No No No No No No No No No No No Si No Si


producidos / TonBagazo 218.5 226.53


59Lb Vapor escape / Ton Caña 960 920

60Kw-h Producidos con Bagazo 155545306.6

61Kw-h Producidos con Bunker 120548.41

62Kw-h Producidos con otras Biomasas 0

63Kw-h Producidos con Carbón 0

64 Días de zafra 183 172 164 145 160.25 164 156 169 167 165 186 171 171 182.32 162.96 169.33 176.1 190.31 182.93 183

65 Días de molienda efectiva 172 133.54 147.2 153.91 152.63 153 157.5 152.34 176.83 161 163.53 174.28 160.75 161.95 168.28 183.01 174.27 183.95




INGENIO MADRE TIERRA

HOJA 2


13

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 350,949 452,790 518,054 468,447 482,708 589,502 607,008 544,883 593,344 540,493 561,617 742,870 846,568 789,139 758,772 749,559 906,755 1,153,091 1,137,128 1,092,375 1,014,562

2 Pol % caña en Precorte 18.18 17.65 19.02


4 Pol % caña Industrial 13.58 14.25 14.79 14.99 14.77 13.97 13.62 13.43 14.35 13.60 13.65 13.08 13.42 12.92 12.63 13.10 13.13 12.31 13.21 12.89

5 Producción en qq 742,105 1,023,211 1,180,797 1,008,398 1,157,099 1,315,317 1,355,008 1,240,769 1,324,219 1,300,056 1,334,886 1,751,193 1,001,004 860,515 1,683,266 1,610,990 2,009,217 2,531,960 2,299,669 2,366,504 2,065,885

6 Jugo Primario

6.1 Brix 18.48 18.66 18.98 18.57 18.91 19.19 18.96 18.18 19.39 18.41 18.90 18.13 18.43 17.74 17.44 17.86 18.15 16.66 17.67 17.84

6.2 Pol 15.55 16.14 16.21 16.51 16.53 16.33 16.53 16.04 17.30 16.12 16.74 15.76 16.15 15.45 15.03 15.43 15.32 14.27 15.21 15.20

6.3 Pureza 84.13 86.49 85.38 88.87 87.41 85.04 87.16 88.25 89.26 87.57 88.60 86.89 87.64 87.09 86.17 86.41 84.43 85.66 86.10 85.17

6.4 % AR 0.8 0.8 0.9 1.1 0.9 0.9 1.08

7 Jugo Diluido

7.1 Brix 15.34 16.18 17.09 17.42 18.25 17.77 14.05 16.21 15.63 15.58 14.96 15.24 14.80 14.97 14.53 14.37 14.79 15.28 14.08 15.05 14.89

7.2 Pol 12.88 13.95 14.41 15.30 15.28 14.85 13.92 13.57 13.63 12.92 13.26 12.71 12.97 12.50 12.21 12.62 12.67 11.93 12.76 12.48

7.3 Pureza 83.96 86.19 84.35 87.81 83.75 86.23 85.86 86.85 87.50 86.36 87.01 85.89 86.62 86.05 84.98 85.35 82.94 84.71 84.83 83.85

7.4 % AR 0.71 0.73 0.84 1.02 0.84 0.90 0.98

8 Jugo Residual

8.1 Brix 4.63 4.91 5.52 6.55 5.97 5.41 6.77 5.65 4.50 4.13 3.85 3.73 3.68 3.37 3.43 2.95 3.55 3.84 2.60 2.47 2.31

8.2 Pol 3.67 4.02 4.26 5.45 4.57 4.10 5.37 4.64 3.70 3.43 3.18 3.01 2.95 2.74 2.82 2.33 2.79 2.91 2.05 2.00 1.83

8.3 Pureza 79.35 81.89 77.14 83.18 76.57 75.75 79.35 82.20 82.26 83.26 82.71 80.86 80.25 81.33 82.37 79.05 78.58 75.78 78.89 80.62 79.07

9 Jugo normal

9.1 Brix 17.2 16.92 17.32 16.96 16.16 17.1399 17.30

9.2 Pol 14.8 14.38 14.78 14.07 13.68 14.54 14.50

9.3 Pureza 86.01 84.99 85.35 82.94 84.71 84.83 83.85

10 Jugo Clarificado

10.1 Brix 14.67 14.83

10.2 Pol 12.47 12.46

10.3 Pureza 85.01 84.05

11 Fibra % en caña 11.68 12.45 12.76 12.75 14.19 12.34 12.52 12.57 12.95 12.77 12.44 13.06 12.26 12.43 12.35 12.27 12.56 12.49 12.53 12.59 12.36

12 Pol % Bagazo 3.73 3.73 3.74 4.03 4.19 3.38 3.99 2.70 2.64 2.50 2.11 1.82 1.85 1.85 1.72 1.79 1.90 1.86 1.69 1.77 1.70

13 % de humedad en bagazo 49.82 49.91 49.55 49.92 50.13 49.70 49.83 48.04 47.00 50.52 48.28 48.44 49.44 49.61 49.39 49.29 49.86 50.12 49.49 48.56

14 Imbibición % caña 22.78 17.27 19.57 16.51 19.78 20.54 18.97 19.51 20.25 26.12 27.45 25.66 24.14 25.52 25.42 25.06 25.87 25.96 25.72 25.97 24.93

15 Imbibición % fibra 153.34 139.37 166.54 151.49 155.21 156.3 204.35 220.36 197.61 197.02 205.22 205.91 204.19 205.9 207.8 205.3 206.23 201.79


17 Razón de Molienda (TC/h) 173.08 193.32 290.57 242.45 228.25 245.70 241.09 233.03 5922.23 248.49 271.07 260.19 250.20 254.56 6464.22 285.08 282.56 277.67 265.23

18 Razon Molienda (Real/Prog) 0.89 5592.79 5383.34 5838.40 1.07 241.34 233.07 6085.60 274.54 253.37 264.63 254.66

19 Cachaza % caña 3.58 4.34 4.65 0.69 2.22 4.07 2.71 2.66 2.24 3.20 3.02 3.34 3.03 3.96 4.44 3.68 3.39 3.52 3.31 3.79 3.72

20 Pol % en Cachaza 5.16 3.79 5.28 5.48 6.33 7.09 6.41 4.35 3.30 3.32 2.02 2.12 1.61 1.93 1.84 2.19 2.12 1.60 2.03 2.50 2.69

21 Meladura


21.2 Pol 54.25 53.88

21.3 Pureza 85.43 82.23

21.4 Color

21.5 Turbidez


22.1 Brix meladura clarificada 62.79

22.2 Pol

22.3 Pureza

22.4 Color

22.5 Trubidez

23 Masa de primera

23.1 Brix 92.78 92.38 91.84 91.66 91.79 91.43 90.79 91.45 91.22 90.96 80.92 89.96 90.48 91.34 91.26 91.34 91.46 91.52 91.76 93.18 92.26

23.2 Pol 78.88 79.59 78.94 80.28 75.59 80.66 77.48 80.09 90.79 80.68 78.62 78.94 79.05 78.66 78.38 77.86 76.08 77.60 79.51 78.69

23.2 Pureza 85.01 86.16 85.96 87.59 82.34 88.17 85.35 87.57 88.57 88.7 87.39 87.24 86.54 86.2 85.81 85.12 83.14 84.57 85.32 85.29

24 Masa de segunda

24.1 Brix 94.19 94.01 93.19 91.68 91.82 91.67 91.59 92.79 92.45 92.31 91.80 91.46 92.83 92.15 91.89 91.71 92.12 93.18 93.78 93.60

24.2 Pol 69.36 69.81 69.23 70.25 63.47 71.11 70.86 72.95 72.15 71.47 68.26 68.86 67.36 66.21 65.86 63.77 61.78 65.00 65.75 65.20

24.3 Pureza 73.63 74.26 74.29 76.63 70.56 77.57 77.36 78.61 78.05 77.43 74.36 75.29 72.57 71.85 71.68 69.53 67.07 69.75 70.11 69.66

25 Masa tercera

25.1 Brix 98.28 99.05 99.22 97.21 97.13 97.18 96.32 97.36 97.53 97.80 97.96 97.68 97.15 96.48 97.93 98.26 99.40 99.32 99.45 99.54

25.2 Pol 58.22 57.89 59.38 62.88 59.43 62.93 63.42 60.53 59.52 58.86 56.72 56.02 54.62 55.68 55.08 54.69 54.82 56.93 57.41 58.54

25.3 Pureza 59.24 58.44 59.84 64.63 61.19 64.76 65.34 62.17 61.03 60.19 57.90 57.35 56.22 57.72 56.25 55.66 55.15 57.31 57.72 58.81

26 Magma B

26.1 Brix 91.23 89.49

26.2 Pol 81.67 80.82

26.3 Pureza 89.52 90.30

27 Magma C

27.1 Brix 88.4 87.70

27.2 Pol 77.01 77.09

27.3 Pureza 87.09 87.90

28 Miel Final

28.1 Brix 85.49 86.35 85.21 88.21 82.97 82.87 81.53 85.41 82.26 83.53 83.91 84.35 83.52 86.46 86.56 84.34 85.99 85.28 85.38 84.04

28.2 Pol 30.51 32.59 30.43 34.27 27.52 31.33 31.19 30.83 30.72 30.96 29.42 29.72 30.15 29.67 30.32 30.96 27.93 30.76 31.55 30.18

28.3 Pureza 35.69 37.74 35.71 38.85 33.17 37.81 38.25 36.10 37.34 37.10 35.06 35.23 36.10 34.31 35.02 36.70 32.47 36.10 36.97 35.93

28.4 % AR

29 Miel final (gal/TC) 6.22 6.41 6.44 6.23 6.67 7.12 6.63 6.52 6.58 6.91 6.90 6.69 7.45 7.80 7.87 7.12 7.85 8.91

30 Capacidad almacenaje (gls.) 262,752 205,000 250,000 250,000 300,000 250,000 250,000 1,800,000 2,400,000 2,400,000 2,400,000 2,400,000 2,400,000


31.1 Producción en qq 301,308 325,456 351,040 401,690 413,169 391,279 430,321 442,472 673,772 686,882

31.2 Porcentaje de la producción 40.6 31.81 39.80 35.71 29.75 32.00 36.00 50.88 52.83

31.3 Pol 99.29 99.22 99.31 99.40 99.17 99.44 99.43 99.49 99.76 99.81

31.4 Color 290 338 357.65 306.74 313.72 300.35 303.69

31.5 % de humedad 0.09 0.1 0.08 0.06 0.09 0.06 0.07 0.06 0.05 0.03


32.1 Producción en qq 613,175


32.3 Pol 98.67

32.4 Color




INGENIO TULULÁ

HOJA 1

14

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 51166 10787


33.3 Pol 97.9 98.62

33.4 Color

33.5 % de humedad 0.41 0.1

34 Azúcar crudo

34.1 Producción en qq 440,797 697,756 778,591 606,708 793,930 913,251 924,686 798,296 650,447 1,334,886 1,110,460 1,001,004 860,515 1,573,293 1,498,314 1,829,842 2,207,292 2,054,028 2106717.55 1827746.81

34.2 Porcentaje de la producción 59.4 68.19 60.2 74.29 69.43 68 64 49.12 0.6341 51.9 0.46 0.93 93.01 91.07 0.88 89.32 89.02 0.8847

34.3 Pol 98.02 97.73 97.36 98.25 98.18 98.2 98.03 98.41 98.45 98.16 98.92 99.3 99.09 98.69 98.85 98.61 98.73 98.8 98.55

34.4 Color 1127.54 997.79 1284.4 1069.43 1058.37 1263.49 1122.7 941.37 932.94 1089.24

34.5 % de humedad 0.39 0.48 0.59 0.57 0.34 0.35 0.28 0.27 0.25 0.28 0.22 0.22 0.24 0.27 0.29 0.3 0.26 0.34 0.38

35 HTM

35.1 Producción total (galones) 3703452.8 3909225.64 3789900.86

35.2 HTM Azúcar equivalente (qq) 242301.21 227898.016 229321.74

35.3 Porcentaje de la producción 10.53 0.096 11.52

36 Trash






Azúcar (qq) 245,000 350,000 840,000 550,000 500,000 500,000 600,000 750,000 540,000 540,000 540,000 540,000 550,000 550,000 550,000 550,000 550,000

37.1 Granel en (qq) 600,000 350,000 350,000 250,000 350,000 750,000 540,000 540,000 540,000 540,000 550,000 550,000 550,000 550000 550000

37.2 Envasado en (qq) 350,000 240,000 200,000 150,000 250,000 250,000

38 Pérdida azúcar (lbs/TC) 61.92 51.2 32.63 80.58 70.65 75.19 59.53 47.4 87.38 48.19 278.5 36.59 37.6 39.97 40.38 43.28 46.08 47.26 49.01 53.23

38.1 Miel final (lbs/ton caña) 23.26 25.78 26.08 21.6 23.8 26.58 24.74 64.39 24.46 48.12 24.58 25.04 24.83 28.22 28.94 26.99 26.4 29.04 32.5

38.2 Cachaza (lbs/ton caña) 3.75 3.36 4.65 0.76 3.25 5.77 3.5 2.31 1.79 2.08 1.38 0.98 1.53 1.63 1.61 1.43 1.13 1.34 1.9 2

38.3 Bagazo (lbs/ton caña) 19.45 20.83 27.98 22.68 29.7 18.45 22.07 14.48 17.06 12.79 9.63 9.33 9.62 8.93 9.19 9.98 9.89 9 9.35 8.66

38.4 Indeterminado (lbs/ton caña) 15.46 1.23 31.06 16.1 27.17 7.38 5.87 4.14 8.86 219.37 1.7 1.41 4.58 1.36 2.93 8.07 10.52 8.72 10.07

38.5 Perdidas en patio caña (lb/ton caña)

39 Rendimiento en lbs/ton caña 211.31 225.88 223.29 215.26 239.71 228.12 223.23 227.71 223.18 390.85 243.71 227.79 237.48 221.84 214.93 221.58 219.58 202.23 216.64 203.62

40 Rend BASE 96 POL lbs/TC 216.89 230.48 232.59 221.34 246.04 227.22 298.98 241.55 235.3 257.64 246.46 227.81 244.37 228.98 230.15 228.16 225.55 207.98 222.96 209.02



43 Recuperación total 84.73 84.5 84 83.05 81.21 81.4 77.84


45 Wintery Carp 92.58 92.24 93.61 92.27 93.94 94.27 94.03 93.43 93.82

46 BHE 91.29 93.24 84.89 92.59 93.34 91.93 92.38 37.64 95.6 96.61

47 BHR

48 Overall Recovery (O. R.) 78.81 73.87 83.21



49.2 Tiempo Habil (%) horas 2.66 19.47 4.46 3.67 9.27 6.22 3.67 11.4 4.88 4.15


49.4 Ingenio (%) horas 18.67 13.28 6.12 10.85 3.89 12.56 14.92 7.00 4.64 2.70 4.03 1.17 0.92

49.5 Molinos (%) horas 3.22 1.58 2.67 2.54 1.38 2.99 3.68 0.61 0.46 1.12 0.16 0.16





50 Ton Cachaza Aplic Campo 16,450 16024 22130 27584 30739 40589 37639 41401 37742


52 No. Calderas 4 5 4 5 4 5 4 3 4 4 3 3 3 4 2 3 3

53Calderas con separadores de solidos

en Gases 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2 2

54 m3 de H20 por TC 12.45 3.71 2.14 4 2.7 2.86 2.86 2.86

55 m3 de H2O tratada al final del proceso

56Utiliza Subacetato de plomo como

clarificante Si Si Si Si Si Si Si Si No No No No No No No No No No No




59Lb Vapor escape / Ton Caña 840 836

60Kw-h Producidos con Bagazo 93143472 93486982

61Kw-h Producidos con Bunker 433668 0


63Kw-h Producidos con Carbón

64 Días de zafra 136 142 125 98 117 126 141 108 115 106 101 138 145 132 131 134 149 175 187 172 183

65 Días de molienda efectiva 109 97 126 149 108 115 96.64 130.13 126 126 122 140.27 168.8 167.85 164 166




INGENIO TULULÁ

HOJA 2


15

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010

1 Caña molida tons. 489,264 595,596 525,229 460,265 475,192 481,547 476,305 503,140 517,848 497,027 525,867 527,966 2,584,815 514,681.36


3 Pol % caña en ingenio

4 Pol % caña Industrial 12.35 13.06 12.84 13.46 13.19 13.602 13.64 13.38 13.01 13.19 12.91 13.16 13.65 12.51

5 Producción en qq 949,995 1,183,454 1,020,558 1,036,853 1,062,067 1,114,487 1,082,596 1,143,566 1,156,469 1,118,855 1,113,810 1,136,443 5746569 1068306

6 Jugo Primario

6.1 Brix 17.66 17.91 17.98 18.68 18.39 18.57 18.73 18.37 18.95 18.49 18.3 19.42 17.62 18.48

6.2 Pol 15.02 15.31 15.29 16.29 16.17 16.36 16.02 16.06 16.47 16.27 16.09 17.09 15.44 16.37

6.3 Pureza 85.04 85.49 85.03 87.17 87.94 88.14 85.51 87.43 86.92 88.03 87.92 87.99 87.65 89

6.4 % AR 1

7 Jugo Diluido

7.1 Brix 15.5 15.48 15.46 15.44 15 15.62 15.71 15.52 14.96 15.02 14.93 15.69 15 14.23

7.2 Pol 13.04 13.1 12.99 13.31 13.05 13.64 13.32 13.43 12.89 13.12 13.02 13.71 13.11 12.51

7.3 Pureza 84.11 84.63 83.99 86.23 87.01 87.3 84.81 86.53 86.12 87.30 87.24 87.41 87.37 87.9

7.4 % AR 0.77

8 Jugo Residual

8.1 Brix 5.23 5.04 5.03 3.62 3.56 3.26 3.11 2.64 2.91 2.78 3.22 2.75 3.62 2.21

8.2 Pol 4 3.9 3.99 2.9 2.79 2.45 2.3 1.99 2.15 2.20 2.58 2.21 2.95 1.69

8.3 Pureza 76.49 77.42 79.25 79.96 78.39 75.26 73.87 75.41 73.72 79.20 80.01 80.33 81.29 76.39

9 Jugo normal

9.1 Brix 17.92

9.2 Pol 15.75

9.3 Pureza 87.9

10 Fibra % en caña 12.37 12.31 13.06 12.24 12.17 13.08 12.7 13.13 12.43 12.37 12.29 13.4 13.42 13.27

11 Pol % Bagazo 2.92 3.23 3.14 2.53 2.56 2.42 2.38 1.99 2.03 2.11 2.2 2.04 1.84 1.88

12 % de humedad en bagazo 50.71 50.37 51.09 50.68 50.52 49.71 50.11 49.82 49.82 50.06 49.99 50.69 50.59 49.5

13 Imbibición % caña 16.15 19.28 20.32 22.62 22.25 22.59 24.81 23.19 24.05 22.57 20.3 20.49 25.37 23.55

14 Imbibición % fibra 184.8 182.8 172.7 195.28 176.89 193.51 182.54 165.16 152.85 188.81 177.48

15 Extracción de sacarosa(%) 88.96 95.01 94.89 95.05 95.24 95.88 95.96 95.81 95.57 95.56 96.04 95.85

16 Razón de Molienda (TC/h) 161 191.34 178.05 178.97 184.9 182.96 4098.84 188.65 4542.39 186.905 789.14 4189.91

17 Razon Molienda (Real/Prog) 0.98 0.794 0.99 0.98 91% 101% 88% 96% 18939.36 3834.90

18 Cachaza % caña 5.03 4.14 5.33 2.4 2.29 3.05 2.5 1.81 1.85 1.77 2.69 3.21 3.91 3.82

19 Pol % en Cachaza 2.15 2.08 2 1.51 1.39 1.14 1.69 2.11 1.82 1.78 3.19 3.47 2.01 1.8

20 Brix de la meladura 59 67.4 60.55 66.8 67.37 68.04 66.97 65.92 64.81 67.37

21 Brix meladura clarificada 66.55 66.8 67.35 68 65.92 67.53 66.59 66.68 64.56

22 Masa de primera

22.1 Brix 92.21 92.28 91.8 91.42 91.52 92.16 91.86 92.11 91.63 91.41 91.57 90.9 91.86 90.85

22.2 Pol 78.33 80.03 80.08 81.84 81.23 81.65 80.27 81.38 80.09 82.27 81.9 80.65 80.66 80.95

22.3 Pureza 84.95 86.72 87.24 89.51 88.76 88.59 87.38 88.36 87.40 90.00 89.44 88.72 87.81 89.1

23 Masa de segunda

23.1 Brix 93.81 93.82 94.13 92.43 92.98 93.41 93.21 93.18 93.17 93.09 93.24 92.64 94.06 92.68

23.2 Pol 67.15 66.97 68.46 70.86 70.97 70.53 69.14 70.79 70.18 74.03 73.35 72.41 72 72.41

23.3 Pureza 71.59 71.38 72.73 76.66 76.33 75.5 74.18 75.97 75.32 79.53 78.67 78.17 76.55 78.13

24 Masa tercera

24.1 Brix 98.19 96.51 97.76 97.42 97.46 98.37 96.94 97.3 97.14 96.55 96.7 96.68 98.94 96.42

24.2 Pol 54.67 54.99 55.84 57.44 57.31 55.62 55.31 56.52 56.79 57.7 58.49 57.9 54.05 57.24

24.3 Pureza 55.67 56.98 57.12 58.96 58.81 56.54 57.06 58.09 58.46 59.76 60.48 59.89 54.63 59.36

25 Miel Final

25.1 Brix 84.61 85.43 88.61 90.15 88.32 87.07 84.78 83.9 83.32 85.68 86.04 85.72 87.36 85.13

25.2 Pol 30.37 30.03 31.48 35.09 32.79 30.55 30.68 30.2 30.19 31.82 31.13 32.28 29.41 30.96

25.3 Pureza 35.89 35.15 35.52 38.93 37.13 35.08 36.19 36 36.24 37.14 36.18 37.66 33.66 36.37

25.4 % AR

25.5 Miel final (gal/TC) 7.12 6.97 7.06 6.59 6.165 5.96 7.13 6.69 6.87 5.83 6.25 6.38 6.4 6.27

25.6 Capacidad almacenaje (gls.) 310,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 500,000 450,000 4,538,000 500,000.00


26.1 Producción en qq 431,962 466,457 559,954 649,417 646,003 806,456 820,313 994,428 878039 1003724 913083 919521 1905178 943567

26.2 Porcentaje de la producción 45.47 39.41 54.86 62.63 60.83 72.36 75.77 86.96 76 90 82 81 0.33 88.32

26.3 Pol 99.63 99.66 99.62 99.66 99.37 99.42 99.69 99.60 99.65 99.71 99.52 0.9962 99.76 99.74

26.4 Color 260 220 284 285 250 254 227 239 247 248 249 235 227.27 246

26.5 % de humedad 0.05 0.02 0.1 0.1 0.1 0.07 0.03 0.01 0.03 0.03 0.03 0.03 0.03 0.024




27.3 Pol

27.4 Color

27.5 % de humedad



INGENIO SAN DIEGO

HOJA 1

16

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010

28 Azúcar morena

28.1 Producción en qq 16304 10885 68972.76 53458.79 13218.46 76393.47

28.2 Porcentaje de la producción 1.6 0.95 6.19250641 4.70404408 0.01213012 7.15

28.3 Pol 99.3 99.33 99.25 98.87 99.47 99.55

28.4 Color 850 430 584 522 583 587

28.5 % de humedad 0.15 0.032 0.129 0.073 0.03 0.05

29 Azúcar crudo

29.1 Producción en qq 518,033 716,997 444,299 387,437 416,064 308,031 262,284 138,294 278430 115131 140464 163463 139,570 48,345

29.2 Porcentaje de la producción 54.53 60.59 43.53 37.27 39.17 27.64 24.23 12.09 24.00 10.00 12.61 14.38 0.13 4.52

29.3 Pol 97.92 98.66 98.64 98.8 98.73 98.79 98.98 98.56 98.72 98.17 98.66 98.83 99.34 99.06

29.4 Color 1250 1025 700 627

29.5 % de humedad 0.25 0.1 0.47 0.34 0.18 0.07 0.08 0.12 0.19 0.28 0.12 0.10 0.1088 0.098

30 HTM





miento azúcar (qq)

31.1 Granel en (qq) 4,300 5,000

31.2 Envasado en (qq) 616,304 572,000 516,580 589,000 600,000 680,000 600,000 617,000 635,870

32.1 Pérdida azúcar (lbs/TC) 55.3 62.46 62.54 45.5 42.28 42.34 46.52 41.57 39.68 47.74 49.06 46.32 43.26

32.2 Miel final (lbs/ton caña) 26.12 25 25.6 26.24 24.78 21.74 26.42 24.62 25.59 22.16 23.24 24.66 24.06 23.26

32.3 Cachaza (lbs/ton caña) 2.16 1.72 2.14 0.72 0.64 0.7 0.85 0.76 0.67 0.63 1.72 2.22 1.62 1.38

32.4 Bagazo (lbs/ton caña) 14.98 17.52 18.28 13.42 13.48 13.46 12.98 11.02 10.63 11.05 11.44 11.7 11.48 10.39

32.5 Indeterminado (lbs/ton caña) 12.04 18.22 16.52 5.12 3.38 6.44 6.27 5.17 4.03 5.85 11.34 10.48 9.16 8.23

33 Rendimiento en lbs/ton caña 194.17 198.7 194.31 225.27 223.5 231.44 227.29 227.29 223.32 225.11 211.8 215.25 218.61 207.57

34 Rend BASE 96 POL lbs/TC 199.62 204.82 200.77 233.07 230.76 239.25 235.62 235.48 231.09 233.44 219.3 223.04 227.1 215.56

35 Recuperación normal


37 Recuperación total

38 Recuperación total base 96

39 Wintery Carp 93.62 94.62 93.77 94 94.5040946 94.24 8.47

40 BHE 92.57

41 BHR 91.57

42 Overall Recovery (O. R.) 73.75 81.5154683 87.504292


43.1 Tiempo Total (%) horas 17.12 19.09 24.7 19.31 15.44 8.56 11.61 5.90 8.30 13.16 10.14 6.97

43.2 Tiempo Habil (%) horas 18.05 15.44 9.01 11.61 5.90 8.30 8.30 11.28 6.97

43.3 Falta de caña (%) horas 5.63 6.06 4.89 10.57 2.94 1.88 5.45 1.13 0.15 1.31 3.41 6.55 1.53 4.19

43.4 Ingenio (%) horas 5.59 7.21 14.43 7.48 12.33 7.13 6.16 4.25 5 6.76 8.3 4.68 5.43

43.5 Molinos (%) horas 1 1.49 1.58 1.92 3.33 2.53 2.21 1.97 0.58 2.48 3.45 0.5 0.49

43.6 Tiempo perdido Ingenio % tiempo total

43.7 Tiempo perdido Ingenio % tiempo hábil

43.8 Tiempo perdido molinos % tiempo total

43.9 Tiempo perdido molinos % tiempo hábil

44 Ton Cachaza Aplic Campo 9,846 10,882 11,907 9,107 9089 8797 14000 16000 18791

45 Ton Cenizas Aplic Campo 2932.46 70000.00 0

46 No. Calderas 2 3 2 2 2 2 2 2 2 2 2


de solidos en Gases

48 m3 de H20 por TC 24.7 14.5 12.41 0.22 0.69 14.53 20.1193656

m3

de H2O tratada al

final del proceso


como clarificante

51 Días de zafra 153 168.29 157 125 133 123 122 122 126 120 131 131 125 134

52 Días de molienda efectiva 112 121 123 119.73 119.71 133.32 144 125 134

53 Fecha de inicio de zafra 14-11-95 22-11-97 24-11-98 23-11-99 14-11-00 11-12-01 26-11-02 17-11-03 17-11-04 21-11-05 15-11-06 22-11-07 17-11-09 26-10-10

54 Fecha de finalización de zafra 16-04-96 11-05-98 29-04-99 05-04-00 04-04-01 23-03-02 02-04-03 29-03-04 08-04-05 28-03-06 05-04-07 14-04-08 01-04-09 24-03-10



INGENIO SAN DIEGO

HOJA 2

2

572,000 516,580 4,300 589,000

0.00

Si

635,870

2

0.00

Si

31

600,000 700,000 625,000 616,304 605,000 680,000 600,000 617,000

47

1 1 1 1 2 2 2 2 2

49

0.54 0.00

50

Si No NoSi Si Si Si Si Si

17

1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

Área 165000.00 167702 181218 180000 180000 179471 185000 187000 194000 200000 197000.00 210000 230000 230000 230000 231500 252871 263056 270178 271313 268735

Azúcar (qq) 28,155,841 32,980,202 38,951,245 34,415,565 35,983,358 37,215,226 41,554,222 40,917,184 43,604,786 44,285,441 40,169,911 47,171,812 46,072,983 48,133,741 50,888,103 44,525,046 54,330,445 60,488,610 61,002,042 64,691,608 61,360,946

Toneladas de caña 14,166,855 16,079,064 19,202,357 17,005,131 15,585,827 16,493,510 18,369,823 18,069,428 19,326,692 19,369,318 17,830,753 19,813,455 19,957,419 20,117,490 22,530,622 17,121,584 21,562,267 26,747,489 27,733,769 28,267,605 27,987,308

% de Pol en caña 12.5 12.7 12.78 12.7 13.81 13.72 13.55 13.43 13.47 13.67 13.41 13.27 13.11 13.76 12.48 12.83 12.84 12.73 12.39 12.79 12.43

Pérdidas de azúcar (%) 19.60 18.70 21.10 19.80 17.00 16.80 16.49 16.37 16.78 15.35 14.78 16.85 17.73 17.37 17.14 14.96 18.23 18.03 16.44 17.48 18.55

Pérdidas en miel final 9.5 9.4 9.4 8.6 7.8 7.5 7.83 8.09 8.61 8.13 7.73 7.24 7.79 8.94 9.10 7.37 8.63 8.68 8.13 9.30 9.92

Pérdidas en cachaza 0.8 0.6 0.7 1.7 0.9 0.8 0.66 0.65 0.64 0.46 0.57 0.54 0.60 0.53 0.66 0.58 0.62 0.59 0.60 0.51 0.61

Pérdidas en bagazo 5.4 5.4 5.8 5.3 5 4.8 4.84 4.54 4.4 3.9 3.9 4.05 4.10 4.26 4.13 3.65 4.08 4.31 4.14 4.29 4.12

Pérdidas indeterminadas 3.9 3.3 5.2 4.2 3.3 3.7 3.16 3.09 3.13 2.8 2.59 5.01 5.24 3.65 3.25 3.36 4.90 4.45 3.57 3.38 3.90




9.5 9.4 9.4 8.6 7.8 7.5 7.83 8.09 8.61 8.13 7.73 7.24 7.798.94 9.10

7.378.63 8.68 8.13

9.30 9.92

5.4 5.4 5.85.3

5 4.8 4.84 4.544.4

3.9 3.9 4.054.10

4.26 4.13

3.65

4.08 4.314.14

4.294.12

3.9 3.35.2

4.2

3.3 3.7 3.16 3.09 3.13

2.82.59

5.015.24

3.65 3.25

3.36

4.90 4.45

3.57

3.383.90

0.8 0.6

0.71.7

0.9 0.8 0.660.65

0.64

0.460.57

0.540.60 0.53

0.66

0.58

0.62 0.59

0.60 0.510.61

0

2.5

5

7.5

10

12.5

15

17.5

20

22.5

%

ZAFRAS

PERDIDAS DE AZUCAR EN PORCENTAJE

Pérdidas en miel final Pérdidas en bagazo Pérdidas indeterminadas Pérdidas en cachaza

70

90

110

130

150

170

190

210

230

250

IND

ICES

NUMERO INDICES PARA VARIABLES DE PRODUCTIVIDADÁrea Azúcar total Caña molida Pol Lbs/TC Pérdidas azucar

18



9.5 9.4 9.4 8.6 7.8 7.5 7.83 8.09 8.61 8.13 7.73 7.24 7.798.94 9.10

7.378.63 8.68 8.13

9.30 9.92

5.4 5.4 5.8

5.35 4.8 4.84 4.54

4.43.9 3.9 4.05

4.10

4.26 4.13

3.65

4.08 4.314.14

4.294.12

3.9 3.35.2

4.2

3.3 3.7 3.16 3.09 3.13

2.82.59

5.015.24

3.65 3.25

3.36

4.90 4.45

3.57

3.383.90

0.8 0.6

0.71.7

0.9 0.8 0.660.65

0.64

0.460.57

0.540.60 0.53

0.66

0.58

0.62 0.59

0.60 0.510.61

0

2.5

5

7.5

10

12.5

15

17.5

20

22.5

%

ZAFRAS

PERDIDAS DE AZUCAR EN PORCENTAJE

Pérdidas en miel final Pérdidas en bagazo Pérdidas indeterminadas Pérdidas en cachaza

9.5

0.8

5.4

3.9

ZAFRA 1995/96

Pérdidas en miel final

Pérdidas en cachaza

Pérdidas en bagazo

Pérdidas indeterminadas

9.92

0.61

4.12

3.90

ZAFRA 2015/2016 Pérdidas en miel final Pérdidas en cachaza

Pérdidas en bagazo Pérdidas indeterminadas

9.5

0.8

5.4

3.9

ZAFRA 1995/96

Pérdidas en miel final Pérdidas en cachaza Pérdidas en bagazo Pérdidas indeterminadas

19

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

1 Caña molida tons. 67,578 69,713 78,016 66,843 57,469 64,489 73,068 68,145 38,727 35,482 37,667 38,847 36,366

2 Pol % caña en Precorte 18 0

3 Pol % caña en ingenio 12.56 13.7 14.18 13.43 14.87 16.08 15.15 14.89 14.50 14.02 14.23 13.38 13.46

4 Producción en qq 136,345 137,278 161,273 120,796 121,045 136,071 148,365 150,533 75,269 66,700 75,915 73,929 65,257

5 Jugo Primario

5.1 Brix 18.63 18.58 18.56 18.41 19.52 18.66 18.98 18.81 18.7 18.04 19.28 18.13 17.75

5.2 Pol 15.27 15.67 15.95 15.83 17.05 16.08 16.34 16.1 15.72 14.85 16.37 15.48 15.3

5.3 Pureza 81.98 84.32 85.94 85.98 87.34 86.17 86.1 85.86 84.07 82.31 84.92 85.38 86.21

6 Jugo Diluido

6.1 Brix 16.37 15.62 16.07 16.76 17.96 16.32 16.99 17.06 16.51 16.43 18.83 16.01 17.04

6.2 Pol 13.05 12.85 13.58 14.1 15.38 13.76 14.17 14.06 13.52 13.28 13.89 13.29 13.23

6.3 Pureza 79.76 82.29 84.5 84.17 85.65 84.27 83.41 82.41 81.89 80.78 82.58 83.05 84.21

7 Jugo Residual

7.1 Brix 6.53 6.73 8.48 11.39 14.03 10.8 13.84 13.27 11.58 7.13 6.25 6.01 7.52

7.2 Pol 5.26 5.38 6.84 9.2 11.55 8.66 11.2 10.65 9.15 5.56 4.94 4.48 5.7

7.3 Pureza 80.48 79.98 80.66 80.74 82.28 80.12 80.91 80.24 78.98 78.00 79.00 74.62 75.76

8 Fibra % en caña 14.87 12.53 13.54 13.41 13.13 13.93 13.41 13.25 12.92 12.91 12.17 13.43 12.6

9 Fibra en caña analítica

10 Pol % Bagazo 3.17 4.26 4.01 5.68 6.82 5.94 7.47 6.6 6.69 5.17 5.28 4.85 4.83

11 % de humedad en bagazo 50.3 49.45 51.62 48.38 48 49.06 48.42 46.62 48.32 50.65 48.47 51.84 51.75

13 Imbibición % caña 20.85 25.12 20.83 13.46 13.42 14.71 5.18 6.31 8.23 16.12 17.14 17.23 21.14

14 Imbibición % fibra 102.21 105.59 38.67 47.62 63.71 124.84 140.82 128.33 167.79

15 Extracción de sacarosa(%) 90.6 91.38 56.22 85.69 84.38 86.7 86.4 89.27 89.79 89.07 89.57

16 Razón de Molienda (TC/h) 30.5 28.4 30.59 29 28.89 28.44 25.84 33.49 34.46 31.75 29.91

17 Razon Molienda (Real/Prog) 692.36 826.80 622.05

18 Cachaza % caña 4.65 7.25 4.61 4.07 6.19 6.13 7.18 5.6 6.99 7.93 9.76 6.71 4.98

19 Pol % en Cachaza 2.39 3.51 2.6 4.32 6.26 2.81 3.53 3.57 4.48 5.08 6.37 4.23 4.85

20 Brix de la meladura 56.07 59.62 57.49 56.42 56.91 52.88 51.24 51.35 65.44 60.79 52.01 56.52

21 Brix meladura clarificada 51.24 0

22 Masa de primera

22.1 Brix 91.89 91.97 93.69 91.83 90.62 90.68 90.86 91.91 92.62 92.7 93.17 92.41 92.25

22.2 Pol 77.11 80.39 78.73 77.65 79.45 78.61 77.8 78.91 78.18 77.5 79.76 77.49 78.85

22.3 Pureza 83.92 87.41 84.03 84.56 87.67 86.68 85.73 85.86 84.41 83.60 85.80 83.86 85.49

22.4 Volumen ton (P3/ton)

23 Masa de segunda

23.1 Brix 92.09 93.02 93.34 93.42 92.18 91.35 92.3 93.85 93.4 92.87 93.13 93.03 93.65

23.2 Pol 66.58 69.32 65.43 66.78 68.92 62.7 69.77 70.64 69.66 65.56 69.54 67.41 70.42

23.3 Pureza 72.3 74.52 70.1 71.48 74.71 68.64 75.58 75.27 74.58 70.59 74.67 72.46 73.46


24 Masa tercera

24.1 Brix 96.41 95.03 96.87 95.56 95.26 94.9 94.58 96.35 96.7 96.73 97.31 95.12 95.9

24.2 Pol 55.33 56.48 55.56 56.79 56.53 55 54.75 57.49 53.99 55.57 59.09 56.19 55.06

24.3 Pureza 57.39 59.43 57.35 59.44 59.34 57.95 57.89 59.67 55.83 57.44 60.72 59.07 57.43


25 Miel Final

25.1 Brix 82.78 85.91 86.03 84.17 78.63 79.55 79.69 79.48 81.47 83.28 84.42 85.16 84.93

25.2 Pol 32.93 38.1 33.97 36.87 34.44 34.35 34.36 35.3 36.31 35.01 39.33 37.25 35

25.3 Pureza 39.79 44.46 39.49 43.81 43.77 43.18 43.12 44.42 44.57 42.03 46.56 43.75 41.21

25.4 Miel final (gal/TC) 6.58 6.45 5.2 7.13 5.62 7.36 7.25 5.59 5.51 5.42 5.04 6.82 7.8

25.5 Capacidad almacenaje (gls.) 200,000 209,960 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 206,770


26.1 Producción en qq 104,373 94,213 109,327 88,062 120,264 106,967 131,959 130,132 73,515 63783 66104 71662 62257


26.3 Pol 99.53 99.69 99.59 99.4 99.47 99.48 99.49 99.58 99.52 99.44 99.44 99.51 99.52

26.4 Color 155 332 269 221 229 224 254 267 255 245 248

26.5 % de humedad 0.26 0.17 0.15 0.1 0.1 0.08 0.08 0.09 0.08 0.05 0.009




27.3 Pol

27.4 Color

27.5 % de humedad



INGENIO SANTA TERESA

HOJA 1

20

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008

28 Azúcar morena



28.3 Pol

28.4 Color

28.5 % de humedad

29 Azúcar crudo

29.1 Producción en qq 31,972 43,065 51,950 32,734 751 29,103 16,407 20,401 1,755 2,917 9,811 2,267 3,000

29.2 Porcentaje de la producción 23.45 31.37 32.21 27 0.62 21.39 11.08 13.56 2.33 4.37 12.92 3.07 4.60

29.3 Pol 97.65 97.75 98.33 98.69 98.4 98.86 98.93 99.06 99.02 98.97 99.24 99.12 98.69

29.4 Color 530 492.1 523 455 498 457 462 573 542.67 497

29.5 % de humedad 2.08 0.91 0.24 0.25 0.27 0.28 0.18 0.21 0.16 0.10 0.17 0.13




30.3 Pol

30.4 Color

30.5 % de humedad


miento azúcar (qq)

31.1 Granel en (qq)

31.2 Envasado en (qq) 73,000 72,000 75,000 75,000 75,000 75,000 70,000 70,000 60,000

32 Pérdida azúcar (lbs/TC) 66.33 73.6 76.6 87.8 105.2 82.4 101.4 99.8 97.2 4.67 84.8 78 81.95

32.1 Miel final (lbs/ton caña) 29.58 29.6 22.2 32.4 30.8 28.8 37.6 34 29.2 1.3 28.4 34 32.97

32.2 Cachaza (lbs/ton caña) 1.58 4.8 4 3.6 7.8 3.6 5.4 3.2 6.6 0.42 13.2 6.4 4.98

32.3 Bagazo (lbs/ton caña) 20.77 23.2 24.4 34.4 40.8 38 47.4 39.2 39.8 1.56 28.6 29.8 28

32.4 Indeterminado (lbs/ton caña) 14.4 16 26 17.4 25.8 12 11 23.4 21.6 1.39 14.6 7.8 16

33 Rendimiento en lbs/ton caña 201.76 196.92 207 180.72 211 194.12 203.05 203.23 194.35 187.97 202 190.31 179.45

34 Rend BASE 96 POL lbs/TC 208.25 223.99 213.58 207.6 218.17 218.36 228.60 228.98 218.97 211.60 209 197.248385 195.95

35 Wintery Carp 91 92.54 101.4 90.48 92.8

36 BHE 78.42 92 8.29 80

37 BHR 72.39 199.8

38 Overall Recovery (O. R.) 67 66.58 70.16 9.47

39 %Rec. Casa de Coc 61.65

40 %Rec. Total 81.56 72.41


41.1 Tiempo Total (%) horas 27.87 25.77 30.2 42.37 37.55 39.81 38.57 32.79 31.85 23.79 20.68 20.9 20.85

41.2 Tiempo Habil (%) horas 10.4 28.50 23.24 23.96 20.72 14.60 18.75 22.23

41.3 Falta de caña (%) horas 3.41 9.1 19.78 1.2 6.28 3.27 3.76 2.15 3.08 0.67 2.15 4.92

41.4 Ingenio (%) horas 11 21.62 20.42 18.52 5.6 27.68 25.23 19.66 13.86 14.6 18.75 10.66

41.5 Molinos (%) horas 2.71 4.15 5.90 2.82 2.93 3.06 4.44 4.17 1.98 0.77 2.97 2.8 1.5

42 Ton Cachaza Aplic Campo 3,953 5,246 4,148 2,707 2814 3676 2607 100%

43 Ton Cenizas Aplic Campo 516 280 2,222 144 136 132 162 100%

44 No. Calderas 2 2 2 2 3 3 1 1 1


de solidos en Gases

46 m3 de H20 por TC 2.54 17.29 17.29 17.29 9.46 22.61 0.25


final del proceso


como clarificante

49 Días de zafra 128 125 160 141 126 154 157.84 149 84 58 64 64 64


para moler

51 Días de molienda efectiva 112 115 112 126 68 55 51 51 61

52 Fecha de inicio de zafra 15-11-95 12-11-96 11-11-97 08-01-99 10-12-99 22-11-00 11-11-01 11-11-02 26-01-04 15-01-05 26-01-06 26-01-07 10-01-08

53 Fecha de finalización de zafra 21-03-96 16-03-97 20-04-98 28-05-99 13-04-00 24-04-01 18-04-02 14-04-03 20-04-04 13-03-05 30-03-06 31-03-07 13-03-08



INGENIO SANTA TERESA

HOJA 2

31

80,000 72,600 75,000 73,000 72,000 75,000 75,000 75,000 75,000 70000 70,000 60,000

45

1 2 2 2 3 1 1 1 1

47

0 0

48

si no no no no no no no no

50

117 118 62 60126 60 60 55

21

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

1 Caña molida tons. 23,929 23,896 23,890 35,418 36,660


3 Pol % caña en ingenio 13 16.45

4 Producción en qq 43,805 44,447 44,859 57,318 70,759

5 Jugo Primario

5.1 Brix 21.84 22.4 19.21

5.2 Pol 18.31 20.384 16.45

5.3 Pureza 88.85 91 85.63

6 Jugo Diluido

6.1 Brix 18.63 20.1 17.24

6.2 Pol 16.27 17.77 14.82

6.3 Pureza 87.31 88.4 83.96

7 Jugo Residual

7.1 Brix 13.33 17.7 9.81

7.2 Pol 11.35 14.00 7.11

7.3 Pureza 85.08 79.1 72.47

8 Fibra % en caña 11.51


10 Pol % Bagazo 3.34 3.1

11 % de humedad en bagazo 50.18

13 Imbibición % caña 11.87

14 Imbibición % fibra

15 Extracción de sacarosa(%)

16 Razón de Molienda (TC/h) 331.89 379 16.42

17 Razon Molienda (Real/Prog) 394.19

18 Cachaza % caña

19 Pol % en Cachaza 2.24 9.82

20 Brix de la meladura 50.91 59

21 Brix meladura clarificada

22 Masa de primera

22.1 Brix 88.35 92 92.5

22.2 Pol 72.58 81.88 79.16

22.3 Pureza 82.93 89 85.57


23 Masa de segunda

23.1 Brix 90.01 93 93.1

23.2 Pol 65.82 66.96 66.84

23.3 Pureza 73.02 72 71.79


24 Masa tercera

24.1 Brix 89.85 94 96.11

24.2 Pol 57.01 56.4 57.41

24.3 Pureza 63.35 60 59.73


25 Miel Final

25.1 Brix 82.58 89 85.28

25.2 Pol 35.88 34.71 33.17

25.3 Pureza 43.98 39 39.89

25.4 Miel final (gal/TC) 5.8 6.4 5.4 5.52

25.5 Capacidad almacenaje (gls.) 35,000 30,000


26.1 Producción en qq 32,219 36,447 51,604 69,346

26.2 Porcentaje de la producción 73.55 83 90.03 98

26.3 Pol 99.45 99.5 99.45

26.4 Color 250 200

26.5 % de humedad




27.3 Pol

27.4 Color

27.5 % de humedad



INGENIO LA SONRISA

HOJA 1

22

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2008-2009 2009-2010

28 Azúcar morena



28.3 Pol

28.4 Color

28.5 % de humedad

29 Azúcar crudo

29.1 Producción en qq 11585.99 8000 5500.21 1413.04

29.2 Porcentaje de la producción 26.45 17 9.59 2

29.3 Pol 98.43 98 98.1

29.4 Color

29.5 % de humedad




30.3 Pol

30.4 Color

30.5 % de humedad


miento azúcar (qq) 50000 30000

31.1 Granel en (qq)

31.2 Envasado en (qq)

32 Pérdida azúcar (lbs/TC) 23.32

32.1 Miel final (lbs/ton caña) 9.3

32.2 Cachaza (lbs/ton caña) 7.44

32.3 Bagazo (lbs/ton caña) 5.58

32.4 Indeterminado (lbs/ton caña) 1

33 Rendimiento en lbs/ton caña 183.05 186 162 193.01

34 Rend BASE 96 POL lbs/TC 192.26

35 Wintery Carp

36 BHE

37 BHR

38 Overall Recovery (O. R.)


40 %Rec. Total 70.99

41 Tiempo perdido(%)horas

41.1 Tiempo Total (%) horas 23 20.53

41.2 Tiempo Habil (%) horas 24.15

41.3 Falta de caña (%) horas 7.07

41.4 Ingenio (%) horas 10 17.09

41.5 Molinos (%) horas 8 3.3

42 Ton Cachaza Aplic Campo

43 Ton Cachaza Aplic Campo

44 No. Calderas 2


de solidos en Gases

46 m3 de H20 por TC


final del proceso


como clarificante

49 Días de zafra 90 72 102 120


para moler

51 Días de molienda efectiva 94

52 Fecha de inicio de zafra 15-01-96 08-01-97 13-01-99 27-11-00

53 Fecha de finalización de zafra 21-04-96 21-03-97 23-05-99 26-3-01



INGENIO LA SONRISA

HOJA 2

31

45

47

si

50

102

48

23

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 1,405,570 1,777,240 2,003,759 1,685,718 1,452,153 1,596,044 1,820,487 1,673,789 1,929,461 1,985,780 1,721,377 2,156,210 1,978,064 2,537,576 2,943,358 2,596,979 3,106,035 3,161,470 3,117,451 3,286,270 3,325,709

2 Pol % caña en Precorte 14.37 16.06 16.01 15.16 15.44 14.88 14.25 14.11 14.04 13.87 14.05 14.37 13.99

3 Pol % caña en ingenio 13.39 13.02 13.21 12.99 13.40 12.89


5 Producción en qq 3,035,697 3,723,902 4,183,800 3,501,762 3,643,903 3,782,606 4,289,736 3,875,634 4,446,869 4,644,064 3,844,144 4,837,949 4,390,828 5,758,991 6,677,580 5,962,963 6,734,585 6,854,173 6,650,446 7,383,579 7,178,419

6 Jugo Primario

6.1 Brix 17.18 17.17 17.24 16.94 18.79 18.11 18.32 18.24 17.78 18.10 17.29 18.79 18.70 19.25 18.56 18.45 17.97 18.10 17.95 18.50 18.21

6.2 Pol 14.93 15.02 15.04 14.92 17.04 16.23 16.45 16.17 15.83 16.05 15.43 16.57 16.48 16.77 16.11 16.08 15.59 15.67 15.55 16.05 15.55

6.3 Pureza 86.93 87.48 87.19 88.11 90.68 89.65 89.79 88.64 89.01 88.70 89.22 88.19 88.11 87.13 86.80 87.19 86.77 86.58 86.63 86.78 85.40

6.4 % AR 0.7 0.7 0.71 0.8 0.8 0.8 0.85

7 Jugo Diluido

7.1 Brix 14.57 14.42 14.71 14.52 15.40 14.88 10.02 14.97 15.15 14.64 14.40 14.93 15.47 15.70 15.23 15.33 15.07 15.78 14.87 15.01 14.78

7.2 Pol 12.56 12.56 13.74 12.66 13.84 13.23 13.39 13.18 13.35 12.97 12.73 13.10 12.92 13.47 13.00 13.14 12.88 13.27 12.87 12.84 12.32

7.3 Pureza 86.21 87.13 86.61 87.15 89.88 88.93 89.16 88.09 88.12 88.54 88.42 87.69 83.53 85.78 85.34 85.72 85.44 84.07 86.32 85.51 83.38

7.4 % AR 0.65 0.49 0.61 0.68 0.71 0.71 0.83

8 Jugo Residual

8.1 Brix 2.99 3.13 3.97 3.18 2.40 2.32 2.48 3.01 2.95 2.29 2.06 2.28 1.51 2.09 1.72 1.65 1.70 2.59 2.53 1.70 1.89

8.2 Pol 2.32 2.46 3.11 2.59 1.99 1.89 2.01 2.48 2.38 1.89 1.62 1.86 1.25 1.65 1.28 1.28 1.33 2.05 2.04 1.36 1.48

8.3 Pureza 77.35 78.57 78.46 81.47 82.65 81.49 81.22 82.40 80.87 82.29 78.71 81.39 82.38 78.73 74.49 77.52 78.93 79.18 80.56 79.91 78.49

9 Jugo normal

9.1 Brix 18.01 17.89 17.43 17.56 17.41 17.94 17.66

9.2 Pol 15.37 15.34 14.90 14.77 15.03 15.47 15.05

9.3 Pureza 85.34 85.72 85.49 84.12 86.32 86.2 85.23

10 Jugo Clarificado

10.1 Brix 13.90 13.54

10.2 Pol 11.83 11.35

10.3 Pureza 85.08 83.82

11 Fibra % en caña 12.70 12.96 12.73 13.03 13.05 12.47 13.64 12.87 12.52 12.18 11.99 13.43 12.94 12.86 13.05 13.16 12.82 12.40 12.96 12.83 13.47

12 Pol % Bagazo 2.55 2.50 2.45 2.06 1.66 1.66 1.66 1.69 1.91 1.98 1.81 1.79 1.79 1.51 1.69 1.66 1.83 2.08 2.06 1.82 1.80


14 Imbibición % caña 26.68 23.00 23.85 27.61 26.84 29.09 27.34 24.21 27.75 25.63 27.70 29.21 26.66 25.48 26.65 24.88 22.22 24.02 26.68 27.57


16 Extracción de sacarosa(%) 100.58 94.65 94.70 96.82 96.76 96.66 96.21 96.17 96.46 96.19 96.53 96.37 96.46 96.49 96.09 95.77 95.71 96.27 95.93

17 Razón de Molienda (TC/h) 428.37 480.80 544.73 536.42 525.36 553.45 536.20 545.44 539.04 534.95 542.92 744.77 791.67 19000.00 750.00 750.00 750.00 750.00 875.00

18 Razon Molienda (Real/Prog) 0.98 0.92 0.93 0.99 104.73 103.50 102.71 104.24 94.08 806.22 19101.23 741.44 744.23 819.32 828.10 833.69

19 Cachaza % caña 3.32 3.08 2.93 3.43 3.62 3.34 4.11 3.90 4.14 4.36 4.82 4.43 3.61 3.35 3.62 3.78 3.64 2.65 2.52 2.46 2.69

20 Pol % en Cachaza 2.73 1.53 1.49 3.87 2.82 1.62 2.31 2.48 2.19 1.42 2.52 1.48 2.27 2.11 2.46 2.78 2.23 2.55 2.61 1.94 1.68

21 Meladura


21.2 Pol 53.76 52.20

21.3 Pureza 84.59 83.60

21.4 Color 11616 11956.00

21.5 Turbidez 5120 5115.00


22.1 Brix meladura clarificada 56.74 61.25 61.43 62.12 62.88 61.67 63.57 64.03 63.72 62.65 61.48

22.2 Pol 52.95 51.38

22.3 Pureza 84.53 83.56

22.4 Color 11,338 11,932

22.5 Trubidez 2,017 2,240

23 Masa de primera

23.1 Brix 91.48 91.70 92.31 91.97 91.82 92.26 92.43 92.46 92.00 91.84 91.75 91.85 91.89 91.63 91.96 91.94 92.06 92.11 91.82 91.83 91.39

23.2 Pol 79.68 80.75 80.10 80.53 80.99 81.23 81.26 82.08 82.36 81.54 81.60 80.71 80.55 79.82 79.52 80.07 79.00 79.33 79.43 79.92 78.94

23.2 Pureza 87.10 88.06 86.78 87.56 88.20 88.03 87.91 88.78 89.52 88.78 88.94 87.88 87.66 87.11 86.47 87.09 85.82 86.13 86.50 87.03 86.38

24 Masa de segunda

24.1 Brix 92.61 93.01 93.81 92.66 92.12 93.45 93.40 92.81 92.82 93.35 93.10 93.13 93.31 92.90 92.85 94.08 94.17 93.77 94.19 93.86 94.25

24.2 Pol 67.76 69.63 67.27 68.31 69.60 69.11 68.50 70.01 72.35 71.14 71.84 70.62 7032.00 69.67 67.99 69.44 67.64 67.14 68.18 69.37 68.18

24.3 Pureza 73.17 74.86 71.71 73.72 74.74 73.95 73.34 75.43 77.95 76.21 77.16 75.83 75.36 75.00 73.23 73.81 71.82 71.60 72.39 73.91 72.34

25 Masa tercera

25.1 Brix 95.90 96.96 97.98 96.50 97.03 98.17 99.30 99.22 98.10 97.51 98.05 98.31 98.56 97.45 96.10 96.43 96.14 96.26 96.29 96.13 96.11

25.2 Pol 54.37 55.97 54.47 56.50 57.60 56.47 56.22 58.85 59.93 57.48 59.28 58.13 58.59 57.70 54.65 53.46 50.12 50.13 49.52 53.30 53.53

25.3 Pureza 56.70 57.73 55.63 58.55 59.36 57.52 56.61 59.31 61.09 58.95 60.47 59.13 59.45 59.20 86.87 55.43 52.13 52.08 51.43 55.45 55.70

26 Magma B

26.1 Brix 90.04 89.80

26.2 Pol 82.98 83.17

26.3 Pureza 92.16 92.62

27 Magma C

27.1 Brix 90.41 90.21

27.2 Pol 74.33 73.69

27.3 Pureza 82.21 81.69

28 Miel Final

28.1 Brix 88.65 90.28 91.97 92.80 88.51 85.63 84.18 86.47 87.36 83.91 85.74 85.89 85.16 85.51 86.36 86.96 83.88 84.63 84.54 86.79 86.50

28.2 Pol 28.93 31.84 32.04 33.77 29.76 29.04 29.50 31.27 28.69 30.54 29.18 30.29 34.09 29.94 30.01 29.67 30.46 31.10 30.48 29.11

28.3 Pureza 32.63 35.26 34.83 38.16 34.75 34.49 34.12 35.79 34.19 35.63 33.97 35.57 39.86 34.67 34.51 35.38 36.01 36.79 35.12 33.65

28.4 % AR 16.32 15.75 16.61 17.29 15.25 16.82 17.30

29 Miel final (gal/TC) 7.12 6.18 5.92 4.86 5.38 5.73 5.13 5.47 5.98 5.45 6.50 6.49 6.87 6.33 6.06 6.96 6.74 6.70 6.51 6.80

30 Capacidad almacenaje (gls.) 80,000 9,389,338 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,500,000 1,900,000 3,900,000 3,900,000 3,900,000 3,600,000


31.1 Producción en qq 630,682 1,048,121 567,140 707,085 705,111 739,332 920,272 870,053 1,329,335 1,318,072 1,358,203 1,727,813 1,727,813 1,646,280 2,384,887 1,829,875 2,137,519 2,008,615 1,946,538 2,205,319 2,075,957


31.3 Pol 99.73 99.65 99.60 99.55 99.52 99.56 99.56 99.68 99.64 99.64 99.73 99.69 99.72 99.72 99.67 99.67 99.66 99.64 99.69 99.69 99.74

31.4 Color 221.88 193.89 293.90 276.29 247.05 253.92 216.51 176.70 178.33 179.33 172.87 166.58 157.71 193.74 196.12 197.33 202.54 198.13 185.95 201.23 203.87

31.5 % de humedad 0.05 0.05 0.04 0.03 0.05 0.04 0.04 0.05 0.03 0.033 0.03 0.04 0.03 0.037 0.037 0.03 0.04 0.0356 0.029 0.025 0.03


32.1 Producción en qq 304,932 1,191,733 2,308,281 2,380,650 2,623,168 2,592,538

32.2 Porcentaje de la producción 8.71 17.70 0.34 35.80 35.53 36.12

32.3 Pol 99.67 99.91 99.92 99.93 99.95 99.94

32.4 Color 231.25 27.96 32.53 33.86 33.97 36.39

32.5 % de humedad 0.03 0.03 0.02 0.02 0.02 0.02



INGENIO LA UNIÓN

HOJA 1

24

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 798.91 164,732.61 43,863.04


33.3 Pol 99.48 99.08 99.48

33.4 Color 460.02 1298.00 1035.97

33.5 % de humedad 0.05 0.09 0.05

34 Azúcar crudo

34.1 Producción en qq 2,405,014.00 2,675,782.00 3,616,660.00 2,488,947.00 2,938,792.00 3,043,274.00 3,369,464.00 3,005,582.00 3,117,534.00 3,325,992.31 2,485,940.87 3,110,136.00 2,598,288.08 4,112,710.94 4,292,962.62 4,133,087.89 3,405,333.45 2,537,276.96 2,323,258.48 2,511,229.04 2,509,923.53


34.3 Pol 98.94 99.19 99.84 98.98 98.68 99.03 98.84 99.03 98.89 98.84 98.90 98.97 99.06 98.99 98.94 98.96 98.99 99.04 98.75 99.14 99.22

34.4 Color 809.50 1107.00 1472.00 1138.00 1450.19 1534.20 1214.00 1181.00 1338.71 1605.30 1444.10 1012.89 972.64 1624.93 711.87 792.43

34.5 % de humedad 0.14 0.10 0.13 0.11 0.13 0.09 0.14 0.19 0.29 0.26 0.20 0.23 0.19 0.23 0.24 0.25 0.24 0.30 0.35 0.23 0.22

35 HTM




36 Trash






azúcar (qq) 2,370,000 2,370,000 2,310,000 1,600,000 2,570,000 2,570,000 2,350,000 2,350,000 2,350,000 2,350,000 2,350,000 2,350,000 2,438,261 2,964,200 2,964,200 3,075,552 3,078,261 3,078,261

37.1 Granel en (qq) 1,500,000.00 1,760,000.00 1,000,000.00 1,850,000.00 1,850,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,600,000.00 1,460,000.00 1,619,200.00 1,619,200.00 1,251,072.00 1,652,174.00 1,652,174.00

37.2 Envasado en (qq) 600,000.00 550,000.00 600,000.00 720,000.00 720,000.00 750,000.00 750,000.00 750,000.00 750,000.00 750,000.00 750,000.00 978,260.87 1,345,000.00 1,345,000.00 1,824,480.00 1,426,087.00 1,426,087.00






38.5 Perdidas en patio caña (lb/ton caña)







45 Wintery Carp 95.50 95.02 95.14 94.59 94.61 94.82 94.76 94.39 92.12 93.37

46 BHE 93.71 93.42 91.29 92.48 92.84 93.00 91.83 90.94 90.88 98.31

47 BHR



49.1 Tiempo Total (%) horas 13.87 7.36 10.49 8.35 5.87 4.42 9.09 7.34 9.92 8.65 12.05

49.2 Tiempo Habil (%) horas 6.23 6.15 8.15 7.33 5.78 4.96 5.65 8.55 10.71 11.04 7.51 9.09 7.34 9.92 9.14 12.05


49.4 Ingenio (%) horas 4.68 5.86 7.87 3.37 5.50 5.09 6.13 4.29 3.34 2.77 4.06 4.97 9.14

49.5 Molinos (%) horas 2.29 2.81 2.29 0.86 1.09 2.89 1.46 1.62 1.48 1.38 1.17 1.90 1.96 2.76

49.6 Tiempo perdido Ingenio % tiempo total 3.07 2.07 4.90 4.70 4.09


49.8 Tiempo perdido molinos % tiempo total 0.69 1.47 0.86 0.78 0.83


50 Ton Cachaza Aplic Campo 52,658 85,009 106,550 9,816,582 113,060 73,643 72,273 80,842 89,462

51 Ton Cenizas Aplic Campo 74,721 85,817 83,520 97,192 90,786 88,354

52 No. Calderas 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 5.00 5.00 5.00 5.00 6.00

53Calderas con separadores de solidos en

Gases 1.00 3.00 3.00 4.00 3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00

54 m3 de H20 por TC 10.39 9.23 9.90 8.90 2.00 2.41 2.44 2.44 0.99 0.18 0.52 0.29 0.26

55 m3

de H2O tratada al final del proceso 6.23 1.00 1.00 0.39 0.27

56 Utiliza Subacetato de plomo como

clarificante Si Si Si Si Si Si Si Si Si Si Si Si No No No No No

57 Kw-h producidos /TonFibra o Kw-h



59Lb Vapor escape / Ton Caña 882.00 852.70

60Kw-h Producidos con Bagazo 137,469,921 172,864,305

61Kw-h Producidos con Bunker 382,349 3,217,516



64 Días de zafra 178.00 187.00 194.00 139.00 118.00 133.00 152.00 138.00 162.00 161.00 140.00 178.00 166.00 159.00 171.00 147.00 192.00 177.00 176.00 181.00 189.00

65 Días de molienda efectiva 172.87 174.00 111.00 124.82 145.27 126.75 150.13 151.70 133.06 167.94 163.81 159.00 152.12 135.96 192.00 177.00 176.00 165.29 165.82




INGENIO LA UNIÓN

HOJA 2


25

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 1,395,356 1,548,971 1,896,530 1,647,386 1,638,105 1,678,517 1,793,255 1,743,986 1,912,714 1,935,343 1,858,598 2,235,299 2,408,720 2,584,815 2,951,118 2,251,341 2,723,232 3,349,424 3,312,184 3,270,248 3,322,502

2 Pol % caña en Precorte 15.91 15.52 15.77 14.67 15.57 15.60 15.62 15.58 15.19 15.75



5 Producción en qq 2,713,989 3,204,021 3,709,266 3,164,862 3,589,190 3,855,181 4,088,938 3,918,495 4,282,086 4,377,510 4,181,704 4,910,419 5,106,659 5,746,569 6,090,032 4,815,102 5,664,165 7,026,842 6,577,775 6,759,325 6,504,197

6 Jugo Primario

6.1 Brix 17.24 17.07 16.70 16.75 18.21 18.01 18.04 17.87 17.80 17.84 17.67 17.31 16.96 17.62 16.67 17.05 16.47 17.04 16.47 16.94 16.23

6.2 Pol 14.62 14.77 14.00 14.52 16.05 15.94 15.89 15.64 15.59 15.69 15.56 15.16 14.77 15.44 14.42 14.82 14.38 14.49 14.04 14.52 13.89

6.3 Pureza 84.80 86.53 84.90 86.65 88.12 88.45 88.07 87.50 87.58 87.96 88.06 87.53 87.02 87.65 86.50 86.94 87.28 85.04 85.22 85.71 85.58

6.4 % AR 0.8 0.9 0.86 0.8 0.9 0.9 0.98

7 Jugo Diluido

7.1 Brix 15.65 14.91 14.58 14.44 15.54 15.03 15.29 15.15 15.08 14.96 14.90 14.81 14.66 15.00 14.31 14.69 14.28 14.70 13.78 14.21 13.51

7.2 Pol 13.09 12.73 12.34 12.34 13.57 13.21 13.39 13.19 13.14 13.10 13.07 12.92 12.72 13.11 12.32 12.72 12.42 12.43 11.65 12.10 11.43

7.3 Pureza 83.64 85.38 84.64 85.40 87.30 87.88 87.57 87.06 87.14 87.56 87.66 87.25 86.67 87.37 86.11 86.57 86.92 84.56 84.52 85.13 84.57

7.4 % AR 0.76 0.86 0.81 0.76 0.84 0.86 0.94

8 Jugo Residual

8.1 Brix 5.38 4.56 4.11 3.17 2.77 2.21 2.30 2.09 2.67 2.43 2.82 3.20 3.33 3.62 2.83 3.15 2.88 2.45 2.16 2.15 2.11

8.2 Pol 4.05 3.62 3.02 2.40 1.97 1.75 1.84 1.67 2.16 1.99 2.27 2.56 2.69 2.95 2.24 2.52 2.26 1.85 1.60 1.66 1.64

8.3 Pureza 75.28 79.39 76.84 74.45 71.04 79.00 80.21 80.04 80.90 81.71 80.61 80.03 80.72 81.29 79.30 79.91 78.82 75.51 74.34 76.83 77.82

9 Jugo normal

9.1 Brix 16.17 16.54 15.98 16.53 15.98 16.43 15.74

9.2 Pol 13.92 14.32 13.90 13.98 13.51 13.99 13.32

9.3 Pureza 86.12 86.58 86.92 84.56 84.53 85.14 84.57

10 Jugo Clarificado

10.1 Brix 16.21 15.61

10.2 Pol 13.82 13.09

10.3 Pureza 85.26 83.86

11 Fibra % en caña 12.62 12.97 12.92 12.87 12.89 12.83 12.81 12.57 12.58 12.53 12.50 12.50 12.67 13.42 13.27 13.38 12.83 13.10 13.12 12.62 12.65

12 Pol % Bagazo 2.70 2.61 2.61 2.45 2.27 2.05 1.96 1.93 1.96 1.92 1.96 1.93 1.89 1.84 1.89 1.86 1.69 1.56 1.80 1.88 2.26


14 Imbibición % caña 15.20 21.31 19.20 22.30 23.81 25.34 23.98 24.17 24.26 24.32 24.78 24.02 23.57 25.37 24.69 25.21 23.82 25.11 27.19 27.31 27.71

15 Imbibición % fibra 119.45 197.26 188.9 193.86 192.68 194.07 198.1 192.17 186.91 188.81 185.96 188.5 191.67 201.51 216.4 219.05


17 Razón de Molienda (TC/h) 730.79 702.64 744.54 732.53 719.39 750.28 689.64 681.91 765.09 789.14 800.00 791.66 770.00 841.00 792.00 833.00 812.50

18 Razon Molienda (Real/Prog) 0.97 1.02 0.92 0.99 0.99 1.00 0.99 645.83 18,500,00 18939.36 811.20 786.36 796.38 830.43 797.73 792.00 778.00

19 Cachaza % caña 3.65 3.16 3.90 4.47 4.28 3.99 3.60 3.49 4.10 3.35 3.73 4.18 4.31 3.91 4.08 4.04 4.07 4.03 4.78 4.43 5.65

20 Pol % en Cachaza 1.84 2.04 2.87 3.21 2.74 2.27 3.03 2.60 2.01 2.12 2.51 1.94 2.16 2.01 1.90 1.90 1.78 1.52 1.85 1.49 2.86

21 Meladura


21.2 Pol 57.90 54.72

21.3 Pureza 84.91 83.62

21.4 Color 13670.59 13730.87

21.5 Turbidez 7025.91 9368.67


22.1 Brix meladura clarificada 61.53 58.18 59.35 63.57 62.19 63.91 67.09 65.78 64.94 65.41 66.68 65.27 64.61 64.81 66.31 64.95 67.83 64.35

22.2 Pol 57.54 53.73

22.3 Pureza 84.83 83.50

22.4 Color 12,891 13,120

22.5 Trubidez 3,193 2,376

23 Masa de primera

23.1 Brix 92.10 91.82 91.58 91.56 91.64 91.58 91.78 91.58 91.98 91.90 92.02 91.28 91.96 91.86 92.14 91.96 92.16 92.11 91.94 91.90 91.93

23.2 Pol 78.00 78.81 77.78 80.32 79.64 79.80 80.37 79.94 80.97 81.32 81.09 79.75 79.51 80.66 79.60 79.80 79.04 78.66 78.91 79.37 78.70

23.2 Pureza 84.69 85.83 84.93 87.72 86.91 87.14 87.57 87.29 88.03 88.49 88.12 87.37 86.46 87.81 86.39 86.78 85.76 85.40 85.83 86.37 85.61

24 Masa de segunda

24.1 Brix 94.10 94.24 93.65 93.27 93.23 93.93 93.80 93.27 93.83 93.97 94.04 93.81 94.11 94.06 94.02 93.90 94.20 94.17 93.92 93.77 94.00

24.2 Pol 65.10 66.81 65.50 69.09 68.03 67.77 69.59 68.48 71.99 72.95 72.92 70.34 70.54 72.00 69.12 71.08 68.86 69.37 69.74 69.67 68.29

24.3 Pureza 69.18 70.89 69.94 74.08 72.99 72.15 74.19 73.42 76.72 77.63 77.54 74.98 74.95 76.55 73.52 75.70 73.10 73.66 74.25 74.30 72.65

25 Masa tercera

25.1 Brix 98.29 99.12 99.16 99.60 98.63 98.93 98.43 98.56 98.97 99.08 98.90 98.86 99.30 98.94 98.88 99.23 99.01 99.12 98.82 98.88 98.77

25.2 Pol 53.20 54.16 54.19 54.99 54.67 55.01 56.03 57.24 55.39 55.87 55.71 54.25 53.41 54.05 52.24 53.23 51.84 51.74 52.00 53.39 52.38

25.3 Pureza 54.13 54.64 54.65 55.21 55.43 55.60 56.92 58.08 55.97 56.39 56.33 54.88 53.79 54.63 52.83 53.64 52.36 52.20 52.62 53.99 53.03

26 Magma B

26.1 Brix 91.08 90.98

26.2 Pol 87.10 87.27

26.3 Pureza 95.63 95.92

27 Magma C

27.1 Brix 89.44 89.18

27.2 Pol 76.18 76.70

27.3 Pureza 85.17 86.01

28 Miel Final

28.1 Brix 85.30 85.41 88.30 91.19 90.63 88.68 89.35 86.28 87.82 87.66 89.33 87.22 87.36 88.17 88.61 87.64 89.26 90.21 90.70 88.67

28.2 Pol 28.92 28.14 29.03 31.36 32.49 28.73 30.21 30.87 29.90 30.71 29.75 29.51 29.41 28.75 30.27 28.57 28.86 29.81 29.95 28.74

28.3 Pureza 33.90 32.95 32.88 34.72 35.85 32.40 33.81 35.78 34.05 35.04 33.31 33.83 33.66 32.61 34.16 32.59 32.33 33.05 33.02 32.40

28.4 % AR 13.30 13.88 14.98 15.60 15.14 16.36 16.37

29 Miel final (gal/TC) 7.19 7.09 6.57 5.96 5.46 5.87 6.12 6.55 6.36 6.12 6.27 6.40 6.26 6.40 6.26 6.11 6.84 7.02 6.21 6.83 7.36

30 Capacidad almacenaje (gls.) 850,000 850,000 850,000 800,000 833,300 837,000 800,000 800,000 800,000 3,595,800 5,660,000 5,500,000 4,538,000 4,538,000 5,541,200 4,000,000 4 500 000 5,400,000 5,400,000 5,400,000


31.1 Producción en qq 875,930 939,607 595,024 756,333 740,404 836,761 930,210 968,166 983,719 890,552 1,510,341 2,079,072 2,004,118 1,905,178 2,214,375 2,226,815 2,199,474 1 780 696.09 1,935,641 2,044,273 2,081,306


31.3 Pol 99.40 99.34 99.46 99.50 99.68 99.60 99.72 99.70 99.72 99.76 99.75 99.75 99.80 99.76 99.77 99.77 99.82 99.76 99.75 99.76 99.76

31.4 Color 242.60 250.50 262.84 258.55 299.09 254.00 222.24 190.00 193.64 160.48 198.65 198.44 208.35 227.27 228.40 226.48 213.00 223.83 217.00 219.00 212.02

31.5 % de humedad 0.06 0.04 0.07 0.05 0.05 0.03 0.03 0.03 0.03 0.03 0.04 0.03 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02


32.1 Producción en qq 690,089 680,611 328,870 257,736 407,558 219,936 310,460 469,678 451,015 462,829 585,621 63,328 93,011 145,856 1,936,688 1,390,079 1,469,150 2 363 792.21 2,401,219 2,377,060 2,365,635


32.3 Pol 99.90 99.91 99.94 99.90 99.93 99.95 99.92 99.93 99.93 99.95 99.94 99.94 99.98 99.96 99.98 99.98 99.98 99.98 99.98 99.98 99.98

32.4 Color 35.00 41.10 40.15 58.13 58.70 54.55 35.72 29.74 30.18 27.59 24.82 29.66 28.00 26.30 24.06 25.95 26.97 26.05 27.20 26.00 23.80

32.5 % de humedad 0.04 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.02 0.03 0.02 0.03 0.03 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02



INGENIO SANTA ANA

HOJA 1

26

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 22,229.00 7,654.00 664,073.03


33.3 Pol 98.40 99.06 99.20

33.4 Color 526.98 618.88 795.03

33.5 % de humedad 0.08 0.06 0.10

34 Azúcar crudo

34.1 Producción en qq 1,147,969.00 1,583,803.00 2,763,143.00 1,127,042.00 2,145,224.00 2,798,484.00 2,300,705.00 2,254,652.00 2,377,132.00 2,541,809.70 1,558,488.94 2,003,282.50 1,327,405.66 1,920,871.96 1,938,968.17 1,198,207.73 1,995,541.16 2,882,354.17 2,240,915.27 2,337,992.26 1,393,183.54


34.3 Pol 98.14 98.29 98.31 98.46 98.55 98.68 98.58 98.56 98.81 98.61 98.68 99.08 99.15 99.12 99.11 99.13 99.17 99.21 99.18 99.18 99.14

34.4 Color 1198.00 1100.00 1104.00 957.15 1020.00 1090.00 1055.00 1.10 1041.42 994.25 870.21 948.98 869.00 921.73 993.46 975.00 977.00 954.00 936.88

34.5 % de humedad 0.59 0.31 0.23 0.60 0.43 0.25 0.26 0.30 0.17 0.32 0.20 0.16 0.15 0.17 0.15 0.17 0.18 0.21 0.22 0.20 0.19

35 HTM




36 Trash






azúcar (qq) 2,225,000 2,143,200 3,800,000 3,105,000 2,542,344 2,274,137 3,105,000 2,274,137 2,275,000 2,220,000 3,225,700 2,992,000 2,600,000 3,068,478 3,075,000 2,850,000 3,015,000 3,015,000 3,015,000 3,015,000

37.1 Granel en (qq) 924,000.00 912,000.00 900,000.00 924,000.00 900,000.00 900,000.00 900,000.00 1,880,000.00 1,700,000.00 800,000.00 850,000.00 800,000.00 850,000.00 850,000.00 850,000.00 850,000.00 850,000.00

37.2 Envasado en (qq) 2,181,000.00 1,630,344.00 1,374,137.00 2,181,000.00 1,374,137.00 1,375,000.00 1,320,000.00 1,345,700.00 1,292,000.00 1,800,000.00 2,218,478.00 2,275,000.00 2,000,000.00 2,165,000.00 2,165,000.00 2,165,000.00 2,165,000.00










42 Recuperación normal base 96 76.92 77.53 76.29 0.77 76.54


44 Recuperación total base 96 85.94 86.30 88.61 0.85 83.57

45 Wintery Carp 94.24 94.45 94.41 94.03 94.10 94.32 94.37 94.00 93.85 94.00

46 BHE 86.76 90.72 86.73 91.90 92.52 92.10 91.80 91.22 92.47

47 BHR 221.86 87.95 87.06 222.80 222.20 224.20 223.64 86.57 85.62 87.18

48 Overall Recovery (O. R.) 81.33 84.27 83.74 84.20 83.74 83.20 82.27 83.73



49.2 Tiempo Habil (%) horas 17.62 5.69 4.55 4.93 5.63 1.83 4.18 5.16 4.03 2.34 2.45


49.4 Ingenio (%) horas 10.55 5.94 8.42 7.43 4.25 2.97 3.35 2.94 1.60 2.33 3.81 2.56 3.11

49.5 Molinos (%) horas 4.52 0.64 2.10 3.74 1.26 1.23 1.19 0.69 0.43 0.56 0.31 0.20 0.78


49.7 Tiempo perdido Ingenio % tiempo hábil 1.90 2.05

49.8 Tiempo perdido molinos % tiempo total 0.54 0.35 0.40

49.9 Tiempo perdido molinos % tiempo hábil 0.51 0.37

50 Ton Cachaza Aplic Campo 70,111 66,977 3,228 60,865 78,421 33,890 69,326 93,435 103,815 101,066 120,406 90,954 110,836 134,982 158,322 144,872 187,721

51 Ton Cenizas Aplic Campo 40 20 90 11,680 12,000 5,224 5,018 100 150 -

52 No. Calderas 5.00 5.00 5.00 5.00 5.00 5.00 5.00 3.00 4.00 5.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00

53 Calderas con separadores de solidos

en Gases 1.00 1.00 2.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 5.00 5.00 5.00 5.00 5.00 5.00

54 m3 de H20 por TC 13.63 10.30 7.08 12.70 140.00 680.00 12.00 3.56 2.00 2.00 2.00 2.00 2.00

55 m3 de H2O tratada al final del proceso 9.69 2.00 2.00


clarificante Si Si Si Si Si Si Si Si Si No No No No No No No No




59Lb Vapor escape / Ton Caña 754.44 800.20

60Kw-h Producidos con Bagazo 237,477,050 255,957,230

61Kw-h Producidos con Bunker 17,650

62Kw-h Producidos con otras Biomasas 1168140.00 273540.00

63Kw-h Producidos con Carbón 132336900.00 255957230.00

64 Días de zafra 156.00 161.00 137.00 120.00 113.00 110.00 109.00 111.00 128.00 116.00 124.00 159.00 153.00 154.00 171.00 125.00 149.00 174.00 173.00 172.00 183.00

65 Días de molienda efectiva 131.10 108.00 106.00 105.14 109.00 122.00 113.00 120.00 152.00 129.00 131.00 145.00 119.29 127.00 174.00 173.00 172.00 183.00

66 Fecha de inicio de zafra 22-11-95 19-11-96 23-11-97 29-11-98 21-11-99 26-11-00 23-11-01 24-11-02 27-11-03 21-11-04 28/11/2005 27-11-06 21-11-07 17-11-08 18-11-09 17-11-10 17-11-11 14-11-12 13-11-13 13-05-15 15-11-15

67 Fecha de finalización de zafra 25-04-96 28-04-97 08-04-98 28-03-99 12-03-00 15-03-01 13-03-02 14-03-03 02-04-04 16-03-05 31/03/2006 04-05-07 21-04-08 19-04-09 07-05-10 21-03-11 12-04-12 06-05-13 04-05-14 03-05-15 15-05-16


INGENIO SANTA ANA

HOJA 2


27

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

1 Caña molida tons. 500,943 531,111 710,260 720,163 630,139 556,380 561,359 508,670 547,315 673,027


3 Pol % caña en ingenio 11.66 11.69 11.50 12.09 13.12 12.71 12.57 12.52 13.09

4 Producción en qq 885744.00 1013160.00 1312064.00 1330001.00 1261553.00 1257644.00 1230366.00 1080765.00 1148844.00 1507052.00

5 Jugo Primario

5.1 Brix 18.25 18.29 17.63 17.07 17.98 18.54 18.48 18.24 18.14 18.52

5.2 Pol 15.05 15.43 14.77 13.98 15.75 16.01 15.84 15.52 15.41 15.77

5.3 Pureza 82.46 84.38 83.77 81.89 87.61 86.38 85.69 85.06 84.98 85.13

6 Jugo Diluido

6.1 Brix 15.58 16.00 16.04 14.84 15.81 16.39 15.81 16.46 16 16.87

6.2 Pol 12.57 13.27 13.16 11.95 13.65 13.9 13.37 13.73 13.69 14.06

6.3 Pureza 80.69 82.93 82.02 80.56 86.30 84.80 84.60 83.47 83.10 83.32

7 Jugo Residual

7.1 Brix 5.46 5.09 5.79 4.53 7.06 3.56 2.60 3.03 3.75 3.99

7.2 Pol 4.28 4.08 4.54 3.41 5.86 2.91 2.09 2.43 2.97 3.15

7.3 Pureza 78.39 80.05 78.49 75.35 83.04 81.67 80.67 80.42 79.29 78.96

8 Fibra % en caña 14.56 13.72 13.08 13.84 13.27 13.55 12.91 12.75 12.73 12.82


10 Pol % Bagazo 2.49 2.67 3.55 2.80 3.14 2.17 2.07 2.35 2.44 2.10

11 % de humedad en bagazo 50.52 50.52 49.52 48.88 49.67 51.21 50.69 50.29 50.25 50.58

13 Imbibición % caña 15.63 14.33 15.97 19.66 18.5 21.6 21.63 21.67 18.56 20.93

14 Imbibición % fibra 139.41 159.41 167 145.8 156

15 Extracción de sacarosa(%) 93.92 81.88 81.76 95.65 94.43 88.83

16 Razón de Molienda (TC/h) 223.68 224.08 228.29 252 261.14 267

17 Razon Molienda (Real/Prog) 0.95 0.98 0.98 0.93 0.92

18 Cachaza % caña 2.87 4.00 4.89 4.17 4.03 4.00 3.42 4.07 3.48 4.05

19 Pol % en Cachaza 4.13 2.30 2.86 2.22 2.75 2.06 2.41 2.62 2.90 2.71

20 Brix de la meladura 61.85 59.58 57.96 58.31 59.62 56.10 57.24 57.43

21 Brix meladura clarificada 60.07 61.10 56.77 57.45 57.82

22 Masa de primera

22.1 Brix 93.56 93.00 93.52 93.45 92.31 92.29 92.82 93.18 93.18 93.01

22.2 Pol 77.88 78.71 78.59 77.66 80.75 79.55 79.62 79.49 79.24 79.21

22.3 Pureza 83.24 84.63 84.03 83.10 87.47 86.19 85.78 85.31 85.04 85.16

22.4 Volumen ton (P3/ton) 4.22

23 Masa de segunda

23.1 Brix 93.60 95.33 94.85 94.44 94.10 94.13 94.33 94.67 94.36 94.10

23.2 Pol 66.59 66.51 63.95 63.70 68.08 67.18 66.92 67.09 67.62 66.86

23.3 Pureza 71.14 69.77 67.42 67.47 72.34 71.37 70.94 70.87 71.67 71.05

23.4 Vol ton (P3/ton) 1.59

24 Masa tercera

24.1 Brix 97.59 98.65 98.25 97.98 97.39 97.22 97.76 98.08 98.18 97.79

24.2 Pol 56.62 54.87 53.98 53.14 55.17 54.76 56.26 56.22 55.08 55.68

24.3 Pureza 58.02 55.62 54.94 54.24 56.65 56.33 57.55 57.32 56.11 56.94

24.4 Vol ton (P3/ton) 1.93

25 Miel Final

25.1 Brix 87.28 87.09 86.49 84.96 85.39 83.64 85.07 86.02 86.33 86.50

25.2 Pol 31.33 31.01 31.27 30.46 30.96 29.24 29.71 30.71 30.53 30.04

25.3 Pureza 36 36 36 36 36 35 35 36 35 35

25.4 Miel final (gal/TC) 7 7 7 6 6 6 6 6 6 6

25.5 Capacidad almacenaje (gls.) 1300000 750000 750000 750000 750000 750000 900000 750000


26.1 Producción en qq 288236.00 332599.00 135757.00 296442.00 335270.00 221315.00 397305.00 397399.00 818498.00 741457.00


26.3 Pol 99.56 99.58 99.57 99.60 99.59 99.56 99.57 99.66 99.63 99.73

26.4 Color 306.43 253.00 178.00 228.00 189.00 222.90 206.00

26.5 % de humedad 0.10 0.02 0.08 0.04 0.04 0.05 0.06 0.06 0.05 0.04




27.3 Pol

27.4 Color

27.5 % de humedad



INGENIO GUADALUPE

HOJA 1

28

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

28 Azúcar morena

28.1 Producción en qq 10,970


28.3 Pol 98.68

28.4 Color 740.00


29 Azúcar crudo

29.1 Producción en qq 597,508 680,561 1,136,954 1,022,589 926,282 1,036,256 833,060 683,366 330,346 765,595


29.3 Pol 98.08 98.36 98.51 98.35 98.45 98.32 98.55 98.62 98.68 98.89

29.4 Color 1240.00 1138.00 1287.00 1386.00 1361.00 975.00 1270.00

29.5 % de humedad 0.24 0.23 0.30 0.19 0.20 0.21 0.20 0.24 0.23 0.22




30.3 Pol

30.4 Color

30.5 % de humedad


miento azúcar (qq)

31.1 Granel en (qq) 250,000.00 275,000.00 275,000.00 275,000.00 250,000.00 275,000.00

31.2 Envasado en (qq) 97,000.00 90,000.00 90,000.00 90,000.00 90,000.00 90,000.00

32 Pérdida azúcar (lbs/TC) 45.86 44.82 49.16 44.72 44.18 39.76 37.42 40.92 41.82

32.1 Miel final (lbs/ton caña) 26.42 24.74 24.12 23.08 21.08 21.88 21.96 23.64 23.40 22.20

32.2 Cachaza (lbs/ton caña) 2.38 2.92 2.30 1.86 2.22 1.66 1.66 2.14 2.02 2.20

32.3 Bagazo (lbs/ton caña) 15.68 15.90 20.22 16.38 17.92 12.72 11.42 12.84 13.34 11.50

32.4 Indeterminado (lbs/ton caña) 1.38 1.26 2.52 3.40 2.96 3.50 2.38 2.30 3.06 3.56

33 Rendimiento en lbs/ton caña 176.79 190.71 184.74 184.66 200.27 226.03 219.14 212.51 209.92 223.92

34 Rend BASE 96 POL lbs/TC 181.45 196.24 189.95 188.18 205.94 232.01 225.75 219.19 217.24 231.63

35 Wintery Carp 93.61 92.83 92.71 92.08 91.86 91.99

36 BHE 94.21 96.04 96.27 96.81 95.73 96.54

37 BHR 89.15 84.88 89.29 88.83 88.63

38 Overall Recovery (O. R.) 81.76 85.26 83.69 83.28 84.94



41 Tiempo perdido(%)horas 65.06 39.23 46.69 37.74 50.79 41.98 33.67 38.46 32.41 19.77

41.1 Tiempo Total (%) horas 28.07 32.84 29.04 20.45 17.92 15.89 12.43 16.24 14.38 9.49

41.2 Tiempo Habil (%) horas 15.26 12.64 10.21 10.81 9.65 5.53

41.3 Falta de caña (%) horas 6.65 7.80 3.41 8.59 5.28 6.06 2.70 0.22

41.4 Ingenio (%) horas 21.42 13.12 8.35 11.49 4.05 4.92 4.75 5.49 3.93

41.5 Molinos (%) horas 8.92 6.39 4.53 1.14 2.71 0.81 0.83 0.60 0.19 0.60

42 Ton Cachaza Aplic Campo 22,855 22,255 19,204 20,698 19,022 27,281

43 Ton Cenizas Aplic Campo 450 454 300 443 1,200

44 No. Calderas 5.00 5.00 5.00 4.00 5.00 5.00


de solidos en Gases

46 m3 de H20 por TC 4.00 4.00 4.00 3.51 4.00


final del proceso


como clarificante

49 Días de zafra 190.00 192.00 200.00 178.00 143.00 123.00 117.00 104.00 102.00 116.00


para moler

51 Días de molienda efectiva 140.00 119.00 114.00 94.00 98.00 112.00

52 Fecha de inicio de zafra 26-11-95 08-11-96 18-11-97 28-11-98 28-11-99 26-11-00 18-11-01 01-12-02 30-11-03 21-11-04

53 Fecha de finalización de zafra 02-06-96 18-05-97 06-06-98 24-05-99 18-04-00 28-03-01 14-03-02 14-03-03 16-03-04 22-03-05



INGENIO GUADALUPE

HOJA 2

31

490,000.00 375,000.00 347,000.00 365,000.00 365,000.00 365,000.00 340,000.00 365,000.00

45

4.00 4.00

47

3.00 3.00 3.00 3.60

48

Si No NoNo No No

92.00119.00 115.00

50

110.0099.00

29

VARIABLE 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 1,142,318 1,404,194 1,745,096 1,507,854 1,817,646 1,845,289 2,399,149 2,684,394 2,989,901 3,141,192 3,720,191 4,352,083 4,637,345 4,747,299 5,644,479 4,394,365 5,871,873 6,930,376 7,719,167 7,559,128 7,443,851

2 Pol % caña en Precorte 15.24 305.20 15.47 14.45 14.16



5 Producción en qq 2,373,080 2,873,252 3,541,677 2,906,156 4,064,395 4,127,157 5,523,721 6,000,374 6,758,020 7,208,854 8,393,412 9,426,491 9,312,905 9,910,987 11,245,986 8,897,318 11,592,322 13,488,196 15,086,084 15,580,765 14,177,537

6 Jugo Primario

6.1 Brix 17.18 17.21 17.42 16.41 18.56 16.17 17.14 17.39 17.58 18.47 18.71 17.38 18.25 17.10 16.44 17.79 18.64 18.90 17.53 18.26 17.47

6.2 Pol 14.64 14.59 14.78 14.64 16.83 14.74 15.25 15.18 15.48 16.22 16.32 15.35 15.99 14.75 14.15 15.65 15.89 15.85 14.60 15.43 14.44

6.3 Pureza 85.2 84.78 84.82 89.21 90.68 91.16 88.94 87.29 88.05 87.81 87.23 88.35 87.61 86.17 85.40 87.99 85.20 83.86 83.33 84.51 82.66

6.4 % AR 0.7 0.7 0.9 0.9 1.0 0.73

7 Jugo Diluido

7.1 Brix 15.03 15.03 15,50 14.25 14.47 14.63 12.92 12.76 12.69 15.37 15.59 15.44 15.04 15.47 14.88 14.81 16.11 16.29

7.2 Pol 12.71 12.64 13.04 12.62 13.01 13.27 11.44 11.09 11.12 13.45 13.55 13.57 12.89 12.66 12.71 12.82 13.47 13.59

7.3 Pureza 84.52 84.11 84.15 88.56 89.91 90.74 88.58 86.90 87.64 87.48 86.91 87.89 85.74 85.66 85.39 86.52 83.61 83.43

7.4 % AR 0.67 0.00

8 Jugo Residual

8.1 Brix 3.78 4.36 4.07 4.13 3.73 3.32 3.24 3.72 4.96 4.47 5.42 5.26 2.81 2.82 2.69 2.79 2.28 2.21 2.71 3.37 2.16

8.2 Pol 2.97 3.48 3.26 3.38 3.08 2.78 2.61 3.00 4.21 3.33 4.01 3.63 1.90 1.89 1.83 1.92 1.74 1.70 2.10 2.45 1.50

8.3 Pureza 78.61 79.73 80.09 81.84 82.79 83.75 80.68 80.86 75.79 74.55 73.99 68.96 67.56 67.21 67.99 68.88 76.31 76.75 77.44 72.65 69.44

9 Jugo normal

9.1 Brix 16.8 17.26 18.08 18.33 16.95

9.2 Pol 14.35 14.93 15.12 15.29 13.85

9.3 Pureza 85.39 86.52 83.61 83.44 81.71

10 Jugo Clarificado

10.1 Brix 13.67 15.67

10.2 Pol 11.26 13.23

10.3 Pureza 82.00 84.43

11 Fibra % en caña 12.73 11.72 12.36 12.18 12.83 13.38 12.45 12.83 12.35 12.52 12.71 12.54 13.26 13.49 12.94 12.95 12.75 13.58 13.36 13.60 14.02

12 Pol % Bagazo 2.34 2.93 2.81 2.80 2.55 2.06 2.22 2.37 2.07 2.02 2.05 1.94 2.05 2.05 1.87 1.64 0.45 1.81 1.83 2.00 1.76


14 Imbibición % caña 20.45 18.29 18.64 14.15 19.68 19.67 24.16 23.99 23.46 26.37 25.31 22.95 25.72 24.32 25.19 26.32 24.28 24.14 24.56 26.25 26.08

15 Imbibición % fibra 153.43 146.99 194.02 186.98 189.92 210.71 199.15 183.06 193.99 180.96 195.39 203.27 177.76


17 Razón de Molienda (TC/h) 746 870 857 830 833 880 1,148 1,343 1,185 1,382 1,265 1,458 1,750 1,750 1,750 1,750

18 Razon Molienda (Real/Prog) 0.90 0.90 0.90 0.88 0.87 1,344.89 1,372.40 1,397.00 1,634.45 1,694.60 1,748.00 1,758.21

19 Cachaza % caña 4.44 4.78 3.78 3.91 4.35 4.71 5.50 6.25 6.83 6.67 3.89 3.20 3.52 3.64 3.62 4.03 3.61 4.09 3.97 4.02 4.43

20 Pol % en Cachaza 2.51 1.72 1.12 1.28 1.10 1.05 2.46 1.82 1.39 0.91 2.82 0.60 1.80 1.98 2.31 2.32 1.98 1.74 1.81 1.86 1.76

21 Meladura


21.2 Pol 56.77 54.85

21.3 Pureza 83.38 83.43

21.4 Color

21.5 Turbidez 72


22.1 Brix meladura clarificada 64.81 68.13 54.21 7.64 67.09 71.00 69.57 70.27 68.37 67.72 67.00 67.15 66.75

22.2 Pol 57.07 55.82

22.3 Pureza 85.02 83.63

22.4 Color

22.5 Trubidez 31.00

23 Masa de primera

23.1 Brix 92.12 92.32 92.40 90.87 89.50 90.53 91.72 92.45 92.13 91.92 91.58 91.89 91.61 91.08 91.66 91.30 91.13 91.19 90.74 91.57 90.00

23.2 Pol 78.8 79.56 80.50 80.93 81.82 81.91 81.60 79.56 81.69 82.35 81.38 81.73 81.38 83.21 80.60 81.26 81.25 79.46 79.02 79.36 78.66

23.2 Pureza 85.55 86.19 87.12 89.06 91.42 90.48 88.97 86.06 88.66 89.59 88.867049 88.94 88.82 91.36 87.94 87.19 89.1583452 87.13 87.0839762 86.67 87.40

24 Masa de segunda

24.1 Brix 94.41 94.76 94.33 92.69 90.85 91.35 93.07 92.68 93.15 91.90 92.24 93.81 93.26 92.00 93.13 93.24 93.36 93.42 93.25 94.03 92.05

24.2 Pol 67.5 68.73 69.25 69.28 70.01 69.15 67.90 64.25 68.51 71.33 71.04 69.32 71.97 77.13 69.17 70.92 68.44 67.08 67.13 67.08 70.01

24.3 Pureza 71.5 72.53 73.41 74.74 77.06 75.69 72.96 69.33 73.55 77.62 77.01 73.89 77.18 83.89 74.28 76.07 73.31 71.72 71.99 71.35 76.06

25 Masa tercera

25.1 Brix 97.25 98.26 97.78 97.45 97.04 97.15 98.45 98.97 98.40 98.32 97.90 98.11 97.59 96.98 97.62 97.24 97.32 97.95 97.03 97.76 96.32

25.2 Pol 55.81 56.01 56.13 57.60 58.16 56.82 56.91 56.87 56.84 57.72 56.72 57.92 59.77 59.71 57.14 57.84 56.47 55.63 53.18 54.66 53.65

25.3 Pureza 57.39 57 57.47 59.11 59.93 58.41 57.80 57.46 57.76 58.71 57.94 59.04 61.25 61.77 58.55 59.49 58.03 56.79 54.81 55.91 55.70

26 Magma B

26.1 Brix 88.34 88.05

26.2 Pol 81.97 84.99

26.3 Pureza 92.79 96.52

27 Magma C

27.1 27.1 Brix 88.03 87.73

27.2 27.2 Pol 72.46 73.08

27.3 27.3 Pureza 82.32 83.30

28 Miel Final

28.1 Brix 86.54 87.23 91.01 91.56 92.14 85.97 86.56 86.43 85.08 90.29 85.17 85.79 84.89 85.08 86.56 88.22 84.85 84.10 83.12 84.86 83.17

28.2 Pol 31.66 32.06 32.88 34.85 35.22 32.56 32.29 30.32 31.62 30.91 32.68 32.62 34.58 34.13 33.08 32.75 31.42 30.32 29.43 30.74 30.57

28.3 Pureza 36.59 36.76 36.13 38.06 38.22 37.87 37.30 35.08 37.16 34.23 38.37 38.04 40.74 40.12 38.26 37.13 37.03 36.09 35.41 36.23 36.76

28.4 % AR 17.6 16.99 15.3 13.90

29 Miel final (gal/TC) 6.79 6.87 7.06 6.09 6.05 5.65 6.22 6.59 6.23 6.28 5.98 6.03 6.65 6.92 6.84 6.55 7.07 6.95 6.70 6.62 7.37

30 Capacidad almacenaje (gls.) 1,000,000 1,800,000 2,700,000 1,700,000 278,480 1,548,624 4,513,260 2,250,000 13,900,000 16,000,000 16,000,000 16,000,000 15,800,000 15,800,000 15,800,000


31.1 Producción en qq 433,186 631,149 614,451 490,703 1,188,012 1,170,667 1,693,096 1,435,322 2,201,161 2,236,730 1,314,422 2,052,518 1,393,164 1,466,137 2,265,650 2,059,257 2,478,572 2,126,129 2,485,871 2,848,016 2,847,692


31.3 Pol 99.95 99.68 99.63 99.70 99.70 99.65 99.63 99.67 99.76 99.73 99.71 99.62 99.60 99.67 99.69 99.70 99.70 99.71 99.67 99.69 99.64

31.4 Color 325 328 246.16 255.00 275.00 214.00 219.00 188.00 160.00 189.00 155.00 169.00 181.00 203.00 189.00 201.00 215.00 173.00 167.00 180.00 185.00

31.5 % de humedad 0.06 0.06 0.06 0.07 0.08 0.09 0.05 0.04 0.05 0.04 0.04 0.04 0.038 0.034 0.03 0.03 0.029 0.0252 0.0299 0.02


32.1 Producción en qq 329,659 93,288 6,013,235 7,644,172 8,635,299 6,672,988 8,792,538 10,240,247 11,678,174 12,297,086 10,955,469

32.2 Porcentaje de la producción 0.08 0.01 0.65 0.77 0.77 0.75 0.76 0.76 0.77 78.90 77.27

32.3 Pol 99.84 99.91 99.90 99.97 99.98 99.98 99.97 99.99 99.98 99.93 99.95

32.4 Color 118.00 26.00 30.00 31.00 33.00 34.00 33.00 31.00 34.00 39.00 35.40

32.5 % de humedad 0.07 0.03 0.03 0.03 0.02 0.02 0.02 0.02 0.03 0.02



INGENIO MAGDALENA

HOJA 1

30

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 17764 251242 175848 219649 84760 62458 64875 79457 318938.91 303172.83 139219 300852.892 207248.04 169130.435 176086.96 196195.7

33.2 Porcentaje de la producción 0.61 6.18 3.18 3.25 1.18 0.74 0.01 0.85 3.22 2.7 1.6 2.59527725 4.42 1.12 1.13 1.38

33.3 Pol 99.23 99.32 99.07 99.1 99.28 99.33 99.3 99.29 99.3 99.27 92.95 99.32 99.37 99.28 99.26 99.17

33.4 Color 1195 1073 813 1018 999 919 734 1218 974 1110 865 611 1096 1121 1257 1227

33.5 % de humedad 0.12 0.12 0.08 0.11 0.12 0.12 0.099 0.092 0.087 0.0875 0.08 0.07 0.07 0.09 0.078

34 Azúcar crudo

34.1 Producción en qq 1,939,894 2,242,103 2,927,226 2,035,757 2,295,482 2,956,490 3,645,777 4,565,052 4,337,210 4,887,364 6,440,182 4,905,542 943,927 177,695 41,864 27,646 20,359 914,572 416,188 259595.65 178179.4

34.2 Porcentaje de la producción 81.75 78.03 83 70.05 56.48 71.64 66.17 76.08 64.18 67.8 76.73 0.52 10.14 1.79 0.37% 0.30 0.18 6.78 2.27 1.67 1.26

34.3 Pol 98.07 98.07 98.74 99.19 99.31 98.82 99.14 99.16 99.2 99.25 99.31 99.27 99.35 99.05 97.8 82.33 99.3 99.37 99.23 99.41 99.27

34.4 Color 1079 822 800 1001 1213 1126 1086 942 939 928 805 774 608 358 621 503 503 791

34.5 % de humedad 0.24 0.28 0.21 0.14 0.24 0.18 0.13 0.18 0.14 0.14 0.13 0.14 0.122 0.088 0.111 0.16 0.20 0.18 0.28 0.166

35 HTM

35.1 Producción total (galones) 0

35.2 HTM Azúcar equivalente (qq) 0

35.3 Porcentaje de la producción 0

36 Trash





37 Capacidad de almacenamiento

Azúcar (qq) 1,250,000 1,280,000 1,240,000 1,250,000 1,250,000 1,250,000 1,950,000 3,000,000 0 0 2,060,000 2,060,000 3,804,348

37.1 Granel en (qq) 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 60,000 60,000 1,630,435

37.2 Envasado en (qq) 280,000 240,000 250,000 250,000 250,000 950,000 2,000,000 2,000,000 2,000,000 2,173,913

38 Pérdida azúcar (lbs/TC) 44.62 48.5 54 51.4 52.12 43.87 44.64 46.41 48.16 49.61 49.86 52.14 61.32 48.49 46.95 45.69 55.48 50.12 40.51 43.36 48.74

38.1 Miel final (lbs/ton caña) 25.3 25.76 27.2 25 25.33 21.87 23.85 23.72 23.47 23.09 23.29 23.77 27.73 23.87 27.42 25.57 26.48 25.13 23.5 24.35 27.69

38.2 Cachaza (lbs/ton caña) 2.24 1.64 0.8 1 0.96 0.99 2.7 2.27 1.9 1.21 2.19 1.11 1.27 1.44 1.68 1.87 1.43 1.43 1.44 1.5 1.56

38.3 Bagazo (lbs/ton caña) 12.86 14.88 15.2 15.2 14.32 11.73 12.11 13.46 11.36 11 11.68 10.97 11.83 11.97 10.36 9.05 8.94 10.21 9.91 11.53 9.64





41 Recuperación normal 72.23 70.49 68.01 75.76 72.85 72.58


43 Recuperación total 78.04 79.71 78.06 78.91 82.07 79.27

44 Recuperación total base 96 82.20 82.57

45 Wintery Carp 95.65 0.95 93.58

46 BHE 89.29

47 BHR 85.4

48 Overall Recovery (O. R.) 68.86 215.52





49.4 Ingenio (%) horas 8.34 0.91 6.39 9.26 10.72 10.95 11.12 5.88 4.73 5 7.39 0.08 6.40 5.21

49.5 Molinos (%) horas 3.65 5.93 4.8 8 11.2 5.6 10.6 8.2 0.34 0.94 1.54 0.0045 0.25 0.13

49.6 Tiempo perdido Ingenio % tiempo total 5.66 3.89 0.79 5.65 3.69 3.12


49.8 Tiempo perdido molinos % tiempo total 0.10 1.44 1.99 1.49 1.29 1.66


50 Ton Cachaza Aplic Campo 79,106.00 86,901.00 132,054.00 167,820.00 206,687.00 150,000.00 173,001.00 204,536.00 177,000.00


52 No. Calderas 6.00 5.00 6.00 6.00 6.00 7.00 7.00 8.00 7.00 7.00 7.00 7.00 12.00 9.00 4.00

53Calderas con separadores de solidos en

en gases 1.00 2.00 2.00 4.00 6.00 8.00 7.00 7.00 7.00 7.00 9.00 4.00

54 m3 de H20 por TC 8.23 9.00 8.00 8.00 8.00 8.00

55 m3

de H2O tratada al final del proceso 0.00 6.00 6.00 6.00 6.00

56 Utiliza Subacetato de plomo

como clarificante Si Si Si Si Si Si Si Si Si Si Si Si No

57 Kw-h producidos /TonFibra o Kw-h

producidos / TonBagazo

58Kw-h Vendido / Kw-h Producidos

59Lb Vapor escape / Ton Caña

60Kw-h Producidos con Bagazo




64 Días de zafra 171 244 134 121 128 104 132 148 170 163 156 158 163 156 186 139 172 188 205 188 193

65 Días de molienda efectiva 184 151 118 103 129 148 164 160 149 155 163 156 171 139 172 177 204 188 176

66 Fecha de inicio de zafra 15-11-95 10-11-96 28-11-97 28-11-98 05-12-99 19-11-00 11-11-01 16-11-02 13-11-03 15-11-04 19-11-05 09-10-06 15-11-07 13-11-08 11-11-09 15-11-10 13-11-12 10-11-13 04-11-14 05-11-15

67 Fecha de finalización de zafra 03-05-96 12-07-97 22-05-98 30-03-99 10-04-00 02-03-01 22-03-02 13-04-03 01-05-04 29-04-05 24-04-06 20-04-07 25-04-08 19-04-09 15/05/2010 01-04-11 03-05-12 17-05-13 28-05-14 12-05-15 17-05-16


INGENIO MAGDALENA

HOJA 2


31

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

1 Caña molida tons. 784,149 1,030,997 1,170,252 1,063,407 870,966 814,926 917,883 880,347

2 Pol % caña en Precorte 15.66 15.5 15.03 16.47

3 Pol % caña en ingenio 12.22 12.48 12.53 12.44 13.58 13.02 13.17 13.46

4 Producción en qq 1,568,316 2,066,688 2,334,888 2,122,978 1,990,347 1,823,712 2,033,334 1,923,064

5 Jugo Primario

5.1 Brix 17.88 16.85 17.45 16.7 17.66 16.87 18.08 17.39

5.2 Pol 14.58 14.39 15.11 14.56 15.68 15.07 15.99 15.48

5.3 Pureza 81.55 85.4 86.58 87.22 88.75 89.31 88.46 89

6 Jugo Diluido

6.1 Brix 15.67 15.14 15.35 14.61 15.04 13.79 14.6 13.8

6.2 Pol 12.56 12.76 13.16 12.61 13.21 12.2 12.87 12.24

6.3 Pureza 80.16 84.28 85.73 86.32 87.84 88.47 88.15 88.68

7 Jugo Residual

7.1 Brix 4.66 4.77 4.15 3.9 3.23 2.6 2.52 2.23

7.2 Pol 3 3.51 3.14 3.03 2.38 1.9 1.81 1.49

7.3 Pureza 64.4 73.58 75.61 77.71 73.43 73.15 71.97 66.9

8 Fibra % en caña 12.16 12.35 12.97 12.01 11.82 12.05 12.75 12.95


10 Pol % Bagazo 2.57 2.55 2.55 2.27 2.3 1.7 1.62 1.69

11 % de humedad en bagazo 51.15 50.81 50.63 51.41 51.17 50.45 49.97 50.31

13 Imbibición % caña 18.83 17.74 17.07 19.48 24.21 28.69 25.66 28.91

14 Imbibición % fibra 204.79 238.04 201.34 223.22

15 Extracción de sacarosa(%) 91.71 95.61 96.67 96.72 96.4

16 Razón de Molienda (TC/h) 241 260.35 333.33 298.67 295.35 288.2

17 Razon Molienda (Real/Prog) 0.96 1.01 0.99

18 Cachaza % caña 3 5.36 5.12 5.42 6 6.33 5.76 5.71

19 Pol % en Cachaza 6.11 3.48 3.47 3.83 3.17 2.21 1.3 1.25

20 Brix de la meladura 64.2 61.7 59.12 59.24 58.66 58.29 60.44

21 Brix meladura clarificada 59.7 59.48 56 56.18 41.03

22 Masa de primera

22.1 Brix 90.98 90.59 91.13 91.63 91.4 91.27 91.41 91.92

22.2 Pol 76.43 77.6 77.61 79.81 80.52 80.69 79.79 80.19

22.3 Pureza 84 85.66 85.16 87.71 88.1 88.41 87.29 87.24


23 Masa de segunda

23.1 Brix 93.15 92.41 94.07 94.27 94.04 93.34 94.24 94.39

23.2 Pol 65.63 67.03 66.85 68.88 71.28 70.72 70.8 70.75

23.3 Pureza 70.45 72.54 71.06 73.07 75.79 75.77 75.13 74.95


24 Masa tercera

24.1 Brix 98.23 97.53 97.6 98.95 98.76 98.31 98.19 97.41

24.2 Pol 54.57 54.07 55.24 55.5 57.08 55.8 55.46 56.91

24.3 Pureza 55.55 55.44 56.6 56.09 57.8 56.77 56.48 58.42


25 Miel Final

25.1 Brix 84.24 84.82 84.51 83.48 85.77 88.29 84.45 85.7

25.2 Pol 29.33 28.6 28.99 30.05 32.38 31.32 30.04 30.8

25.3 Pureza 34.81 33.72 34.3 36 37.75 35.47 35.57 35.94

25.4 Miel final (gal/TC) 6.69 6.45 6.63 6.22 5.4 5.73 6.29 6.22

25.5 Capacidad almacenaje (gls.) 1,000,000 915,000 1,055,595 1,000,000 1,000,000 1,033,000 1,033,000


26.1 Producción en qq 452,077 507,990 490,000 575,501 501,213 545,116 720,280 561,430

26.2 Porcentaje de la producción 28.83 25 20.99 27.11 25.18 29.89 35.42 27.61

26.3 Pol 99.57 99.46 99.53 99.69 99.51 99.74 99.64 99.68

26.4 Color 292.87 200 276 270 267 276.48 215.34 155.09

26.5 % de humedad 0.06 0.13 0.1 0.15 0.11 0.04 0.02 0.02




27.3 Pol

27.4 Color

27.5 % de humedad



INGENIO TIERRA BUENA

HOJA 1

32

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006

28 Azúcar morena



28.3 Pol

28.4 Color

28.5 % de humedad

29 Azúcar crudo

29.1 Producción en qq 1,116,239 1,558,698 1,844,888 1,547,477 1,489,134 1,278,596 1,313,054 1,361,634

29.2 Porcentaje de la producción 71.17 75 79.01 72.89 74.82 70.11 64.58 66.97

29.3 Pol 98.44 98.36 98.58 98.8 98.57 98.71 98.66 98.83

29.4 Color 1142 1551.65 1552 1204

29.5 % de humedad 0.2 0.36 0.2 0.23 0.2 0.18 0.16 0.17




30.3 Pol

30.4 Color

30.5 % de humedad


miento azúcar (qq)

31.1 Granel en (qq) 800,000 800,000 800,000 800,000

31.2 Envasado en (qq) 360,000 360,000 350,000 350,000

32 Pérdida azúcar (lbs/TC) 46.74 47.38 51.04 49.4 46.43 38.87 44.06 41.54

32.1 Miel final (lbs/ton caña) 23.82 22.22 23.3 22.4 21.23 21.29 23.5 23.92

32.2 Cachaza (lbs/ton caña) 3.66 3.74 3.56 4.2 3.85 2.83 1.3 1.43

32.3 Bagazo (lbs/ton caña) 13.92 13.62 14.2 12 12.06 8.77 8.64 9.37

32.4 Indeterminado (lbs/ton caña) 5.34 7.8 9.98 10.8 9.29 5.98 10.62 6.82

33 Rendimiento en lbs/ton caña 200 200.46 199.52 199.64 228.52 224.13 221.52 218.44

34 Rend BASE 96 POL lbs/TC 205.77 205.95 205.29 205.96 235.21 231.16 228.47 225.45

35 Wintery Carp 94.46 94.79 94.62 94.89

36 BHE 97.58 98.43 98.28 91.87

37 BHR 87.07 93.3 93 87.18

38 Overall Recovery (O. R.) 83.25 85.1 90.88 82.85



41 Tiempo perdido(%)horas 27.26 24.04 25.9 25.11 24.69 25.98 28.96 32.05

41.1 Tiempo Total (%) horas 14.95 12.56 14.32 14.36 11.59 10.9 11.57 11.14

41.2 Tiempo Habil (%) horas 6.33 6.62 12.53 11.54

41.3 Falta de caña (%) horas 3.66 5.38 4.14 2.62 3.63 1.39 4.97

41.4 Ingenio (%) horas 5.63 4.78 5.5 5.56 3.63 2.99 2.74 3.24

41.5 Molinos (%) horas 3.02 6.7 0.7 1.05 0.52 1.84 0.73 1.16

42 Ton Cachaza Aplic Campo 48,394 38,302 52,319 50,258


44 No. Calderas 5 5 5 5


de solidos en Gases

46 m3 de H20 por TC 6.35 11.98 19.23 13.4


final del proceso 5.52


como clarificante

49 Días de zafra 159 176 192.26 151 128 128 146.43 143.22


para moler

51 Días de molienda efectiva 112.8 114 129.49 127.27

52 Fecha de inicio de zafra 19-11-95 07-11-96 12-11-97 24-11-98 22-11-99 14-11-00 21-11-01 13-11-02

53 Fecha de finalización de zafra 26-04-96 03-05-97 23-05-98 24-04-99 28-03-00 21-03-01 14-04-02 05-04-03



INGENIO TIERRA BUENA

HOJA 2

31

800,000 1,160,000 1,160,000 1,160,000 1,160,000 1,150,000

45

1

1,150,000

6.35

1 1 4

48

47

si

7.69

50

si si

120.1 122 135.18 138.22

si

33

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

1 Caña molida tons. 187,006 190,809 421,934 303,684 273,726 298,580 386,838 435,136 460,050 447,950 497,149 572,497 618,627 629,683 514,681 992,704 1,308,672 1,645,186 1,725,326 2,108,791


3 Pol % caña en ingenio 14.09 13.75 12.99 12.73

4 Pol % caña Industrial 12.36 12.6 12.3 13.11 12.82 13.1 14.01 13.45 13.33 13.14 12.99 12.75 12.97 12.51 13.86 14.09 13.75 12.99 12.73

5 Producción en qq 342,396 469,754 800,006 581,284 592,314 643,776 848,991 1,021,390 1,031,415 1,009,426 1,090,491 1,207,466 1,294,675 1,366,769 1,068,306 954,633 2,798,976 3,501,287 3,549,831 4,644,707

6 Jugo Primario

6.1 Brix 17.52 18.04 18.08 18.55 17.12 12.72 18.23 18.11 18.06 18.24 17.91 18.24 18.25 18.48 18.27 19.26 19.17 18.16 18.06

6.2 Pol 14.51 14.93 15.16 16.06 15.35 15.67 16.27 15.89 15.99 16.13 15.72 15.85 15.92 16.37 16.78 16.46 15.5 15.2

6.3 Pureza 82.78 82.76 83.87 86.58 88.71 88.45 89.28 87.75 88.55 88.45 87.76 86.85 87.25 89 88 87 86 85 84.13

6.4 % AR 1

7 Jugo Diluido

7.1 Brix 14.75 15.94 16.33 15.22 13 15.01 16.86 15.47 14.86 14.85 15.24 15.66 14.99 14.23 15.68 15.73 14.61 14.39

7.2 Pol 12.03 12.99 13.54 13.04 12.47 13.17 15 13.49 13.09 13.04 13.31 13.5 13.00 12.51 13.29 13.18 12.32 11.96

7.3 Pureza 81.54 81.48 82.94 85.66 88.17 87.74 88.89 87.22 88.08 87.83 87.28 86.24 86.69 87.9 84.76 83.83 84.28 83.1

7.4 % AR 0.77

8 Jugo Residual

8.1 Brix 5.48 7.08 5.92 3.38 3.03 3.61 3.44 4.45 4.00 3.63 2.94 2.82 3.02 2.21 3.72 3.57 3.05 3.56 1.72

8.2 Pol 4.22 5.54 4.66 2.71 2.31 2.92 2.86 3.66 3.35 2.98 2.4 2.18 2.32 1.69 2.83 2.27 2.81 1.26

8.3 Pureza 76.89 78.26 78.78 80.27 61.47 80.94 83.26 82.23 83.77 82.12 81.61 77.27 76.81 76.39 78.96 86.47 74.39 78.92 73.64

9 Jugo normal

9.1 Brix 17.92 18.68 18.6 17.61 17.52

9.2 Pol 15.75 15.83 15.59 14.84 14.56

9.3 Pureza 87.9 86.47 83.83 84.28 83.1

10 Jugo Clarificado

10.1 Brix 13.895

10.2 Pol 11.55

10.3 Pureza 83.12

11 Fibra % en caña 12.9 12.14 12.47 12.56 11.71 12.49 13.03 12.74 12.52 12.63 12.8 13.39 13.81 13.27 12.93 12.61 12.61 13.02 13.42

12 Pol % Bagazo 3.36 4.48 3.83 2.73 12.82 2.92 2.77 3.33 2.96 3.04 2.34 2.25 2 1.88 2.61 2.65 2.51 2.09 1.58

13 % de humedad en bagazo 50.18 50.64 51.25 50.26 49.23 50.32 50.61 49.62 49.91 49.73 51.09 50.41 50.03 49.5 50.56 50.41 49.35 52.09 48.16

14 Imbibición % caña 15.4 13.39 15.35 18.63 19.88 20.64 25.38 20.39 22.67 21.58 20.55 22.57 24.49 23.55 26.14 24.7 25.6 25.11 27.42

15 Imbibición % fibra 148.4 168.11 165.2 194.76 160.12 181.02 170.87 160.61 168.54 177.32 177.48 195.88 202.93 192.9 204.32

16 Extracción de sacarosa(%) 89.92 94.35 96.69 94.01 94.2 93.2 93.72 94.99 94.94 95.51 95.85 95.26 95.03 94.90 95.36 96.65

17 Razón de Molienda (TC/h) 183.68 169.95 198.26 183.74 196 186.75 191.17 207 5086.94 214.20 4189.91 304.17 383.00 416.67

18 Razon Molienda (Real/Prog) 0.99 1.78 210 180 4356.22 4763.83 3834.90 237.05 298.31 372.00 384.23 557.48

19 Cachaza % caña 3.39 3.96 3.31 4 3.41 3.26 2.13 2.85 2.45 2.48 3.09 3.25 3.37 3.82 3.22 3.64 3.47 3.57 2.94

20 Pol % en Cachaza 4.72 3.19 2.29 2.36 2.17 2.91 2.46 3.26 2.45 2.53 2.27 3.19 1.61 1.8 4.74 2.85 2.4 4.06 1.8

21 Meladura

21.1 Brix de la meladura 60.46 61.34 58.16 59.84 60.5 61.89 62.2 62.4 61.22 60.54 63.65 63.33 64.56 66.07 59.93

21.2 Pol 49.51

21.3 Pureza 82.61

21.4 Color

21.5 Turbidez


22.1 Brix meladura clarificada 63.6 61.3 64.69 62.54

22.2 Pol 52.68

22.3 Pureza 84.23

22.4 Color

22.5 Trubidez

23 Masa de primera

23.1 Brix 91.4 92.34 91.79 92.28 91.77 92.15 92.57 93.33 92.54 92.66 92.58 92.5 91.26 90.85 91.79 91.88 91.33 90.82 92.34

23.2 Pol 76.6 78.81 79.02 80.81 81.15 81.39 82.67 83.23 82.83 82.06 82.28 79.82 78.76 80.95 78.28 77.66 78.44 77.13

23.2 Pureza 83.81 85.35 86.09 87.57 88.43 88.33 89.31 89.19 89.5 88.56 88.87 86.29 86.3 89.1 87.44 85.20 85.03 86.37 83.53

24 Masa de segunda

24.1 Brix 94.03 94.77 94.29 94.93 93.78 93.84 93.4 93.65 93.34 94.34 93.53 94.2 94.03 92.68 93.75 94.39 93.32 92.55 93.51

24.2 Pol 66.26 67.81 66.84 69.87 69.38 68.14 68.04 69.4 69.4 70.11 68.365 66.96 67.43 72.41 62.53 74.36 65.54 65.405

24.3 Pureza 70.46 71.55 70.89 73.6 73.99 72.61 72.85 74.11 74.35 74.32 73.41 71.08 71.71 78.13 72.28 66.25 79.68 70.82 69.94

25 Masa tercera

25.1 Brix 97.3 97.25 97.1 98.98 97.31 97.76 97.95 97.27 98.24 98.38 97.41 97.72 98.01 96.42 97.51 97.08 96.04 95.23 96.14

25.2 Pol 54.93 56.03 54.78 56.03 55.4 55.57 55.97 55.99 54.12 54.8 53.6 54.83 54.73 57.24 52.06 51.15 51.49 50.85

25.3 Pureza 56.46 57.61 56.42 56.6 56.93 56.85 57.14 57.56 55.08 55.7 55.02 56.1 55.85 59.36 56.46 53.63 53.26 54.07 52.89

26 Magma B

26.1 Brix 89.07

26.2 Pol 84.135

26.3 Pureza 94.46

27 Magma C

27.1 Brix 88.1

27.2 Pol 75.48

27.3 Pureza 85.67

28 Miel Final

28.1 Brix 85.55 85.98 86.44 90.23 87.91 86.48 86.18 86.14 86.86 87.35 87.1 86.25 86.95 85.13 87.53 88.51 85.67 83.44

28.2 Pol 32.67 32.75 34.2 35.59 34.21 33.41 32.68 32.63 31.19 32.71 31.68 31.59 31.98 30.96 33.64 31.58 29.28 28.03

28.3 Pureza 38.19 38.1 38.76 39.59 38.91 38.41 37.93 37.87 35.92 37.45 36.38 36.62 36.78 36.37 40.27 38.43 35.68 34.18 33.59

28.4 % AR

29 Miel final (gal/TC) 5.82 5.62 5.25 5.44 4.92 6.71 5.79 6.4 6.02 6.25 6.64 5.84 6.27 9.48 6.22 6.68 6.57 8.22

30 Capacidad almacenaje (gls.) 100,000 518,949 2,138,877 518,950 500,000 518,950 1,518,949 1,518,949 1,500,000 1,000,000 500,000.00 2,000,000 2,000,000 2,030,600


31.1 Producción en qq 943,567 425,428 1,189,328 1,107,817 1,112,728 1,264,502

31.2 Porcentaje de la producción 88.32 42.49 31.64 0.31 0.27

31.3 Pol 99.74 99.75 99.81 99.80

31.4 Color 246 226 228 218

31.5 % de humedad 0.024 0.045 0.04 0.03




32.3 Pol

32.4 Color

32.5 % de humedad



INGENIO TRINIDAD

HOJA 1

34

VARIABLES 1995-1996 1996-1997 1997-1998 1998-1999 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 2013-2014 2014-2015 2015-2016

33 Azúcar morena

33.1 Producción en qq 76,393 1027.19

33.2 Porcentaje de la producción 7.15 0.02

33.3 Pol 99.55

33.4 Color 587


34 Azúcar crudo

34.1 Producción en qq 342,396 469,754 800,006 581,284 592,314 643,776 840,991 1,021,390 1,031,415 1,009,426 1,090,491 1,207,466 1,294,675 1,366,769 48,345 529,204 1,609,648 2393470.1 2,437,104 3,379,178

34.2 Porcentaje de la producción 100 100 100 100 100 100 100 100 100 1 1.00 4.52 57.51 68.36 0.69 0.73

34.3 Pol 97.46 97.37 97.93 98.17 98.24 98.24 98.17 98.45 98.98 98.59 98.67 98.51 98.72 99.06 98.56 99.02 99.16

34.4 Color 1675 1220 1582 1094.5

34.5 % de humedad 0.59 0.72 0.29 0.35 0.18 0.21 0.20 0.21 0.20 0.20 0.24 0.17 0.21 0.098 0.459 0.22

35 HTM




36 Trash




36.4 % basura en caña (limpieza en seco) 2.35


azúcar (qq) 230,000 600,000 600,000 600,000 600,000 600 600,000 600,000 560,000 0 0 1,050,000

37.1 Granel en (qq) 600,000 600,000 600,000 600 600,000 600,000 500,000 600,000

37.2 Envasado en (qq) 60,000 450,000

38 Pérdida azúcar (lbs/TC) 50 68.9 62.66 49.84 43.16 48.38 49.79 48.26 43.54 46.54 51.71 48.89 45.09 43.26 0 69.8 59.73 51.4 55.5

38.1 Miel final (lbs/ton caña) 22.68 21.86 18.16 22.04 25.28 22.74 26.11 22.56 23.56 23.09 24.18 24.81 22.72 23.26 25.8 26.15 23.57 28.09

38.2 Cachaza (lbs/ton caña) 3.2 2.52 1.52 1.88 1.48 1.9 1.05 1.86 1.20 1.25 1.4 2.07 1.09 1.38 2.08 1.67 2.89 1.06

38.3 Bagazo (lbs/ton caña) 19.04 24.92 21.74 14.8 11.08 15.7 15.68 18.3 15.89 16.51 13.01 12.9 11.65 10.39 14.01 14.04 12.05 8.52

38.4 Indeterminado (lbs/ton caña) 5.08 19.6 21.24 11.12 5.32 8.04 6.95 5.54 2.89 5.69 13.12 9.11 9.63 8.23 27.91 17.87 12.89 12.28

38.5 Perdidas en patio caña (lb/ton caña) 5.55

39 Rendimiento en lbs/ton caña 183.09 183.07 189.6 191 216.38 218.08 217.4 234.73 224.22 225.33 219.35 210.91 209.28 217.06 207.57 213.88 212.82 205.75 200.23

40 Rend BASE 96 POL lbs/TC 185.87 185.69 193.64 221.27 222.14 222.48 240.04 229.93 232.33 225.26 216.77 214.75 223.21 215.56 220.81 220.14 213 207.32

41 Recuperación normal

42 Recuperación normal base 96 68.41 69.74 70.59 71.75

43 Recuperación total 75.90 78.67

44 Recuperación total base 96 78.36 79.71

45 Wintery Carp 93.3 95.14 93.86

46 BHE 100 91.97

47 BHR 86.33

48 Overall Recovery (O. R.) 82.45

49 Tiempo perdido(%)horas 42.24 31.84 35.07 34.06 35.25 24.89 22.55 24.92 22.91 32.24 33.44 39.64 22.02 12.66 27.72 39.78 19.88 34.48 21.32

49.1 Tiempo Total (%) horas 22.21 30.39 19.71 11.61 8.62 8.38 10.17 9.18 10.75 10.42 12.19 14.36 7.33 8.47 11.4 8.98 8.18 9.63 7.88


49.3 Falta de caña (%) horas 4.01 5.17 2.56 1.48 1.41 4.4 4 1.55 0.11 2.75 2.06 1

49.4 Ingenio (%) horas 12.99 9.63 8.02 8.15 6.96 5.72 8.95 9.19 10.21 8.94 7.86 5.57

49.5 Molinos (%) horas 3.03 1.45 0.56 0.62 9.67 1.18 2.26 2.79 1.42 1.29 0.62 1 0.79

49.6 Tiempo perdido Ingenio % tiempo total 4.19 10.36 6.68 6.95 5.29 5.18


49.8 Tiempo perdido molinos % tiempo total 5.96 4.23 4.75 2.32 0.38



51 Ton Cenizas Aplic Campo 0

52 No. Calderas 1 1 2 2 2 2 2 3 2 2 2 3 3 3

53Calderas con separadores de solidos

en Gases 1 1 1 2 3 3 2

54 m3 de H20 por TC 0.72

55 m3

de H2O tratada al final del proceso 0


clarificante Si Si Si Si Si Si Si Si Si Si No No No No


producidos / TonBagazo 930.85

58Kw-h Vendido / Kw-h Producidos 0.72

59Lb Vapor escape / Ton Caña

60Kw-h Producidos con Bagazo




64 Días de zafra 119 131.23 150.6 86 70.25 72.71 88.73 109.84 108 109 120.96 131.14 142.01 132.18 134 156.41 182.79 184.2 188 189

65 Días de molienda efectiva 91.34 62.09 81 81.3 99 109 88 108.36 115.15 142.01 132.18 182.79 169.13 187.1 189

66 Fecha de inicio de zafra 22-11-95 20-10-96 09-12-97 03-01-00 01-12-00 01-12-01 27-11-02 21-11-03 20-11-04 08-12-05 11-11-06 29-11-07 23/nov/08. 26-10-10 04-11-11 09-11-13 08-11-14

67 Fecha de finalización de zafra 19-03-96 30-04-97 08-05-98 24-02-99 14-03-00 15-02-01 27-02-02 18-03-03 11-03-04 20-03-05 08-04-06 05-04-07 28-04-08 04/abril/09. 24-03-10 05-05-12 12-05-13 14-05-14 29-05-16


INGENIO TRINIDAD

HOJA 2


35

CENTRO GUATEMALTECO DE INVESTIGACIÓN Y CAPACITACIÓN

DE LA CAÑA DE AZÚCAR

- CENGICAÑA -

5ª Avenida 5-55 Zona 14,

Europlaza, Torre 3, Nivel 18

Guatemala, C.A.

Tel.: (502) 2386 2201

Fax: (502) 2386 2205

Estación Experimental

Finca Camantulul, Km. 92.5

Santa Lucía Cotzumalguapa, Escuintla

Tel./Fax: (502) 7828 1000

(502) 7882-5130/5433/1001-06

E-MAIL:

[email protected] / [email protected]

http://www.cengicana.org

Alcance del Sistema de Gestión de la Calidad de CENGICAÑA

"Investigación y Desarrollo de Variedades de Caña de Azúcar y Tecnologías en

Manejo Integrado de Plagas, Agricultura de Precisión, Fertilización, Riegos, Malezas

y Madurantes, Recuperación de Sacarosa y Eficiencia Energética, y Capacitación

para la Agroindustria Azucarera"

Documents

RECOPILACIÓN DE LA INFORMACIÓN DE LOS SIMPOSIOS DE ... · PDF fileCentro Guatemalteco de Investigación y Capacitación de la Caña de Azúcar BOLETÍN ESTADÍSTICO Guatemala, Guatemala