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Receiver Systems Receiver Systems StatusStatus
20 January 2009 20 January 2009 Canberra Canberra
Mark Waterson, ANUMark Waterson, ANU
Subsystems:Subsystems:
Digital Receiver (RRI) Digital Receiver (RRI) ADFB - Analog to Digital & Filter Bank (2)ADFB - Analog to Digital & Filter Bank (2) AGFO – Aggregation & Fiber Optic (1) AGFO – Aggregation & Fiber Optic (1)
Node M&C Node M&C Arcom Single Board Computer (SBC) Arcom Single Board Computer (SBC) Diamond Systems GPIO cardDiamond Systems GPIO card
ATIM – Antenna Tile Interface ModuleATIM – Antenna Tile Interface ModuleATIF – Antenna Tile Interface Filter (8)ATIF – Antenna Tile Interface Filter (8)ASC – Analog Signal Conditioning (2)ASC – Analog Signal Conditioning (2)Chassis, Fans, & Power SuppliesChassis, Fans, & Power SuppliesThermal sensor interface cards (2) Thermal sensor interface cards (2)
Current Hardware Status*Current Hardware Status*
N1 - operational at MRON1 - operational at MRO
N4 – operational at MRON4 – operational at MRO
N2 – repaired, enroute to HaystackN2 – repaired, enroute to Haystack
N3 – operational at RRIN3 – operational at RRI
* issues with BF coms affect all* issues with BF coms affect all
* ATIF Walsh channels not fully tested* ATIF Walsh channels not fully tested
Current Issues: Current Issues:
Packaging & cooling Packaging & cooling
Clock systemClock system
Control Software (or lack thereof)Control Software (or lack thereof)
Beamformer interfaceBeamformer interface
Rev2 pcb modificationsRev2 pcb modifications
Digital Receiver development Digital Receiver development
Packaging & Cooling – PSI (Perth) Packaging & Cooling – PSI (Perth) Preliminary design in progress Preliminary design in progress
Clock system design/prototypeClock system design/prototype (CfA, ??) Preparing quotes for (CfA, ??) Preparing quotes for
design/constructdesign/construct
Rev2 boards Rev2 boards ASC gain/filter, connector (mfw) ASC gain/filter, connector (mfw) ATIM reconfigure (PSI/mfw/?)ATIM reconfigure (PSI/mfw/?) Backplane? (PSI/RRI)Backplane? (PSI/RRI)
SoftwareSoftware
““Core” control softwareCore” control software Basic “bit-flipping” routines existBasic “bit-flipping” routines exist ““Robust” framework defined but needs work Robust” framework defined but needs work Some DigiRec status features still need workSome DigiRec status features still need work
Interface between Central M&C and nodeInterface between Central M&C and node ICD defined, but not implemented completelyICD defined, but not implemented completely
Ed Morgan presently working (on Node2 )Ed Morgan presently working (on Node2 )
Beamformer Control InterfaceBeamformer Control Interface
Requirements:Requirements: CommunicationsCommunications Power control & distributionPower control & distribution (Lightning protection)(Lightning protection)
““ATIF/BTIF” boards – existing, need fixesATIF/BTIF” boards – existing, need fixes
““Data-over-Coax” – proto being builtData-over-Coax” – proto being built
ATIF/BTIF InterfaceATIF/BTIF Interface
Artwork faults appear to be solved in Artwork faults appear to be solved in current-generation boards – OKcurrent-generation boards – OK Filter components were incorrect on some Filter components were incorrect on some
boards, we boards, we thinkthink all fixed all fixed
48v DC current draw48v DC current draw issue with ATIM component identified, will issue with ATIM component identified, will
need mod to boardneed mod to board Fix/mod for Beamformers designedFix/mod for Beamformers designed
BF BF Long-cableLong-cable communication communication History:History:
Haystack never able to reliably drive long cables, even at 100HzHaystack never able to reliably drive long cables, even at 100HzANU never able to reliably read back temperature or checksumANU never able to reliably read back temperature or checksumANU has checked signal fidelity, appears clean (with correct parts) at ANU has checked signal fidelity, appears clean (with correct parts) at 100KHz & 200m100KHz & 200m
Work at site this week: Work at site this week: MIT-Haystack tester blew upMIT-Haystack tester blew upSome BFs tested with internal read-back boardSome BFs tested with internal read-back boardShort & long-cable waveforms recorded Short & long-cable waveforms recorded Readback data saved from SBC coms Readback data saved from SBC coms
>> no consistent, proper operation observed!>> no consistent, proper operation observed!Repeatedly observed BF not resetting on message start, conflicts with ICDRepeatedly observed BF not resetting on message start, conflicts with ICDErrors with both long and short cables Errors with both long and short cables Some ATIF dependencySome ATIF dependencyDID read back correct temperature & saw internal “ok” with SBC software DID read back correct temperature & saw internal “ok” with SBC software – ONCE…– ONCE…
Data and clock Data and clock waveformswaveforms
Long cables, Long cables, measured at BF end measured at BF end (geraldton)(geraldton)
ANU Bench tests:ANU Bench tests:
Clock & data waveformsClock & data waveforms
checksum & temperaturechecksum & temperature
Lab testing (ANU)Lab testing (ANU)
=> BF cpld seems to be missing data bits => BF cpld seems to be missing data bits (or clocks)(or clocks) Causes checksum & temperature errors seenCauses checksum & temperature errors seen Will cause tile mis-pointingWill cause tile mis-pointing Haystack to confirm, look at BF cpldHaystack to confirm, look at BF cpld
Walsh transition driveWalsh transition drive Waveforms confirm expectationWaveforms confirm expectation Impact of driver faultsImpact of driver faults
Walsh-sw transitionsWalsh-sw transitions
Walsh switchingWalsh switching
ATIF common-mode offsetsATIF common-mode offsets
MAX232 IC failures, usually seems to be drive MAX232 IC failures, usually seems to be drive side, (but hard to be sure)side, (but hard to be sure)
Mostly Receiver end, again not enough dataMostly Receiver end, again not enough data
……why???why??? Common-mode voltage difference between BF and Common-mode voltage difference between BF and
Receiver exceeds chip supply, turns on/burns out Receiver exceeds chip supply, turns on/burns out protection diodes protection diodes
Added ground conductors + internal tie reduced Added ground conductors + internal tie reduced problem (2problem (2ndnd Nov trip), may be solution Nov trip), may be solution
ATIF re-design? ATIF re-design?
Real problemReal problem – drive & receive circuits do – drive & receive circuits do notnot share share same “ground” reference, so same “ground” reference, so not possiblenot possible to to define/clamp voltagesdefine/clamp voltages
Solution: Solution: isolationisolation – optical or transformer – optical or transformer Opto-isolated 232 driversOpto-isolated 232 drivers
more-or-less same footprint as existing drivermore-or-less same footprint as existing driver
Well-understood drop-in circuit fixWell-understood drop-in circuit fix
ATIF/BTIF board revision requiredATIF/BTIF board revision required Transformer – Transformer –
already available in “manchester” version of existing design already available in “manchester” version of existing design
Requires mods to add encode/decode to data path (design done)Requires mods to add encode/decode to data path (design done) Capacitive – e.g. Eric/Roger’s serial data system?Capacitive – e.g. Eric/Roger’s serial data system?
BF Interface – now what? BF Interface – now what?
Soon (32T):Soon (32T): Complete & test “D-O-C” interfaceComplete & test “D-O-C” interface Revision of protocol to echo back BF data suggested: Revision of protocol to echo back BF data suggested:
Allows SBC to confirm pointing data bits Allows SBC to confirm pointing data bits Simple changes to both cpld code Simple changes to both cpld code Not compatible with D-O-C interface…Not compatible with D-O-C interface…
Settle ATIF (common-mode) and ATIM revisionsSettle ATIF (common-mode) and ATIM revisions Build & verify interface testers using field hardware Build & verify interface testers using field hardware
(SBC, ATIM, ATIF) so everybody uses same platform (SBC, ATIM, ATIF) so everybody uses same platform to testto test
Haystack visit to resolve? Haystack visit to resolve? Decision dates?Decision dates?
ASC High-pass filterASC High-pass filter
Existing commercial highpass filter causes Existing commercial highpass filter causes aliasingaliasingCustom design needed to optimize MWA Custom design needed to optimize MWA performanceperformance~ not trivial – ~ not trivial – FFcc = 300MHz, <<3dB desired = 300MHz, <<3dB desired FFstopstop = 330MHz, >30dB++ attenuation req’d = 330MHz, >30dB++ attenuation req’d
-> Lark, Minicircuits, …? Possible vendors-> Lark, Minicircuits, …? Possible vendors footprint change impacts board layoutfootprint change impacts board layout
LFCN-225 filter plotLFCN-225 filter plot
LFCN-225 filter dataLFCN-225 filter data
Receiver Development – Now Receiver Development – Now What? What?
Complete software – science can’t be Complete software – science can’t be done nowdone nowRevise hardware – Revise hardware – BFcoms DNWBFcoms DNW Production revisions – Production revisions –
ASC, ATIM, BF interface changesASC, ATIM, BF interface changes Field package design Field package design fiber data/clocks, thermal system, etc needed fiber data/clocks, thermal system, etc needed
to get to CDR to get to CDR
Decisions, decisions…Decisions, decisions…
Cooling system capacityCooling system capacity trade cheaper cooling solution (=>loss of trade cheaper cooling solution (=>loss of
high-temperature ops time) for more tiles? high-temperature ops time) for more tiles?
Assembly & test effortAssembly & test effort Trade servicability (design effort/$) for test Trade servicability (design effort/$) for test
ease/ modularityease/ modularity
ReliabilityReliability Interfaces, operating temperature, etc vs cost Interfaces, operating temperature, etc vs cost
& complexity& complexity
Existing ATIF problems vs. Existing ATIF problems vs. lightning…lightning…
Return path to case (faraday cage) for Return path to case (faraday cage) for transient protection should have been transient protection should have been through standoffs at ATIF board corners - through standoffs at ATIF board corners - BUT – boards mounted on connector only!BUT – boards mounted on connector only!
Cable shield not connected to connector Cable shield not connected to connector body -> no faraday shielding…body -> no faraday shielding…