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Recapitalisation Planning (Sinking Funds) Engineers Ireland Autumn Series on Asset Management Monday 22 October 2018

Recapitalisation Planning (Sinking Funds) 22-1-18...today (the present) by applying a discount factor. Once all future costs and benefits have been translated into present values,

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Page 1: Recapitalisation Planning (Sinking Funds) 22-1-18...today (the present) by applying a discount factor. Once all future costs and benefits have been translated into present values,

Recapitalisation Planning (Sinking Funds)

Engineers Ireland – Autumn Series on Asset Management – Monday 22 October 2018

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2

1. What is Recapitalisation Planning?

2. The Context in Asset Management

3. Who uses it and Why?

4. When is it applied?

5. How is it applied?

6. Useful Standards, Codes and Guides

7. Case Studies

Contents

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1. What is Recapitalisation Planning?

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1. What is Recapitalisation

Planning (Sinking Funds)?

Important that everyone uses common language by

using definitions as provided in:

• ISO 41011 – Facility Management – Vocabulary

• ISO 55000 - Asset Management series.

• BS 8544 – Life Cycle Costing in Maintenance -

Section 3 - Terms, Definitions and Abbreviations

Asset - item, thing or entity that has potential or actual value to an organisation.

Asset Life - period from asset creation to asset end-of-life.

Capital Reinstatement Value - current cost of reinstatement of the buildings in

their present form, including demolition, site clearance and fees, but excluding VAT

(except on fees).

Interested Party / Stakeholder - person or organisation that can affect, be affected

by, or perceive itself to be affected by a decision or activity.

Life-Cycle Cost - total costs (in present-value terms) expected to be spent on an

asset during its operational existence.

Life Cycle Renewal Cost - cost of scheduled renewal of major systems and

components, forming part of the capital costs (not revenue budgets), excluding

annual planned preventive maintenance, minor repairs and unscheduled reactive

maintenance

Performance - measurable result. It can relate either to quantitative or qualitative

findings.

Risk - effect of uncertainty. An effect is a deviation from the expected — positive or

negative. Uncertainty is the state, even partial, of deficiency of information related

to, understanding or knowledge of, an event, its consequence, or likelihood.

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1. What is Recapitalisation Planning (Sinking Funds)?

Cost Profile

• Whole Life Cycle

o Life Cycle Costs

o Maintenance Costs

o Renewal Costs

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1. What is Recapitalisation Planning (Sinking Funds)?

Sinking Fund - a fund formed by periodically setting aside money for

the gradual repayment of a debt or replacement of a wasting asset.

(Google Dictionary)

A Sinking Fund is a contingency fund established by owners

management companies to provide for future capital

improvements such as lift replacement, painting, or for any

other unexpected remedial works outside the normal scope

of the annual maintenance budget.

(www.resi.ie/sinking-fund.html)Asset Replacement - Asset replacement planning is more than

identifying and financing the replacement of assets that are

approaching the end of their economic lives. Optimal planning

requires consideration of the total life-cycle costs of assets.

(Urban Water Infrastructure)

Capex, 33%Life Cycle

Replacements,

19%

Maintenance ,

19%

Energy,

29%

Opex (AFM),

67%

(IFPI Datasets)

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2. The Context In Asset Management

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2. The Context in Asset Management

1. Balance of Cost, Risk and Performance

2. Asset Hierarchy – Asset, Equipment, Components, etc.

3. Move from Reactive to Proactive

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2. The Context in Asset Mgt

Strategic Level - level at which an

organisation defines its objectives and

policies, and plans and assesses how to

achieve its goals

Tactical Level - level at which an

organisation plans and manages the

specific mechanisms and resources for

operational delivery of products

Operational Level - level at which

activities are performed in a routine way in

support of the organisations functions(Haider 2009)

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2. The Context in Asset Mgt

ISO 55002 - 6.2.2 Planning To Achieve Asset Management

Objectives

An asset management plan(s) should be documented at a

level that is appropriate to the organisation and the degree of

sophistication in its asset management approach. There is no

set formula for what should be included or how it should be

structured, however, it is common practice for such an asset

management plan(s) to contain a rationale for asset

management activities, operational and maintenance plans,

capital investment (overhaul, renewal, replacement and

enhancement) plans, and financial and resource plans, often

based on a review of earlier achievements.

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Act Plan

DoCheck

4. Asset Management Enablers &

Controls4.1 Structure, authority and responsibilities

4.2 Outsourcing of Asset Management activities

4.3 Training, awareness and competence

4.4 Consultation, participation and communication

4.5 Asset Management system documentation

4.6 Information management

4.7 Risk management

4.8 Legal and other requirements

4.9 Management of change

3. Asset Management

Strategy, Objectives and

Plans3.1 Asset Management strategy

3.2 Asset Management objectives

3.3 Asset Management plans

3.4 Contingency planning

5.Implementation of Asset Management

Plans5.1 Life cycle activities

5.2 Tools, Asset and equipment

6. Performance Assessment

and Improvement

6.1 Performance and condition monitoring

6.2 Investigation of Asset-related failures,

incidents and nonconformities

6.3 Evaluation of compliance

6.4 Audit

6.5 Improvement activities

6.6 Records

2. Asset Management Policy

Asset

Management

System

1. General

Requirements

7. Management Review

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3. Who Uses It And Why

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2. Who Uses It And Why?

Who (Developer) Why Who (Audience)

Asset Managers Improved Financial Performance – improve ROI C-Suite

Estate Directors Managed Risk – H&S, Env., Financial, CEOs

Maintenance Managers Performance – for assets reaching end of life CFOs

Facilities Manager Assurance - improved services and outputs - Building Owners

IT Managers Enhanced Reputation - Customer Satisfaction Property Managers

Production Managers Compliance / Regulation Estate Directors

HSQE Managers Improved Financial Performance Financial Officers

Maintenance Engineer Improved efficiency and effectiveness -

Informed Decision Making / Asset Investments -

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Which

investments

are going to

be made

within the

next 12

months to

help with

Asset

Management

strategies?State of the

Infrastructure

Industry 2012-

2022, The IAM

Exchange 2017

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4. When Is It Applied

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4. When Is It Applied?

3.4.4 Life Cycle Considerations

In developing the maintenance strategy, consideration must be given to a rolling maintenance

replacement programme. There should be a planned approach, to replace larger components and

elements of building services systems over a five-year programme as their performance and the

costs required to keep them in service incrementally increase.

….

With a robust plan in place, the operator or FM can have meaningful discussions with the finance

team within the organisation about requirements and budget projections, so informed decisions can

be made on funding and associated impact and the resulting resources needed over the planned term.

(CIBSE Part M Guide 2014)

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4. When Is It Applied?

Building Life – 30-50 years

Initial Cost

Planning

2-3 years

Recapitalisation

Opportunity

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4. When Is It Applied?

Drivers for Asset Replacements

• End of Life

• H&S / Environmental Risks

• Consequence of Failure (catastrophic, significant)

• Technological Advancements / Obsolescence

• Timing / Access Issues / Planned Shutdowns

• Excessive Running Costs

• Increased productivity (person, product or service)

• Full / Partial Replacements

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5. How Are These Applied

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5. How Are These Applied?

Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

€0

€250,000

€500,000

€750,000

€1,000,000

€1,250,000

€1,500,000

COSTS

YEAR

Replacement Costs Repayment Costs

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

• Asset Hierarchy

• Asset Groups

• Assets

(Equipment)

• Components ????

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

• Install Year (estimated)

• Life Expectancy References (CIBSE, Ashrae, RICS,

NHS), important to know basis, e.g. run hours per day

• Asset Condition (ISO 15686 – 7 factors, NHS A-E Rating

for Backlog Maintenance)

• Estimated Fail Year

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

• Labour involved with the removal of existing

equipment and installation of equivalent equipment

and certification of install.

• Localised draining and recharging of mechanical

systems / de-energising and re-energizing electrical

systems.

• The supply of new (equivalent) equipment.

• Installing individually zoned systems such as

sprinklers, detectors concurrently.

• Normal installation tasks, that is, excludes flat

pack installs or similar.

• Hidden costs - scaffolding

The Replacement Cost does not include for:

• Disposal costs.

• Working out of hours.

• Testing of existing infrastructure such as electrical

/ mechanical supplies.

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

So the Likelihood can be ranked as:

1) Very unlikely (>10 years)

2) Unlikely

3) Fairly likely

4) Likely

5) Very likely (<6 months)

and, Consequence would be ranked as:

1) Insignificant- no injury / downtime (dt)

2) Minor- needing first aid / some dt

3) Moderate- absence / dt up to three days

4) Major- more than three days absence / dt

5) Catastrophic- death / cost / full dt

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

Asset Estimate Fail Year Replacement Cost

Air Handling Unit 2020 €30,000

IT Server 2019 €15,000

Baggage Handling

System2022 €150,000

Rail Sleepers 2025 €50,000

Back-Up Power 2022 €40,000

Road Drainage 2021 €60,000

WWTP Pumps 2023 €55,000

Compressor Station

Boiler2024 €45,000

Conveyors Belt 2025 €75,000

=SUMIF($F$10:$G$18,I1

0,$G$10:$G$18)

Year Repl. Cost

2018 € -

2019 € 15,000

2020 € 30,000

2021 € 60,000

2022 € 190,000

2023 € 55,000

2024 € 45,000

2025 € 125,000

2026 € -2018

2019

2020

2021

2022

2023

2024

2025

20260

20000

40000

60000

80000

100000

120000

140000

160000

180000

200000

2018 2019 2020 2021 2022 2023 2024 2025 2026

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

• Outline the Risks and Responsibilities

• Create 10-20 year Capital Plan Expenditure

• Build the business case for additional funding.

• Rationalise against Risk (L,M, H) versus

available budgets.

• Calculate the Annual Recovery Rate

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Asset Register

Estimated Fail Year

Asset Replace. Cost

Criticality Analysis

Cost Plan Profile

Analysis V Budgets

Optimised Asset Replace.

• Detailed Assessments of

more complex assets.

• Understand Total Cost of

Ownership

• Replacement Strategies

(e.g. lighting by floor)

• Software packages

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How Are These Applied?

• This is just one way of undertaking this exercise, and without doubt simplistic.

• The level of detail needs to be appropriate to the level of risk.

• Public Private Partnerships (PPPs) will need a much greater level of accuracy as it will impact on the

economic feasibility of the operator and the contract over a 20-30 year period.

Other Complexities:

Net Present Value / Discounted Cash Flow / Inflation & Deflation / Depreciation / Partial Replacements

NPV is the technique used to turn a cost to be paid or a benefit to be received in the future into an equivalent value

today (the present) by applying a discount factor. Once all future costs and benefits have been translated into present

values, they can be added up to give an overall net present value for the project.

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6. Useful Standards, Codes and Guides

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Useful Standards, Codes and Guides

• BS 8544:2013 - Guide For Life Cycle Costing Of Maintenance During The In Use Phases Of Buildings

• BS 3843-3:1992 - Guide to terotechnology (the economic management of assets) [since withdrawn]

• BSRIA - BG 67 / 2016 – Life Cycle Costing

• BCIS - Life Expectancy Of Building Components 2006 - Surveyors’ Experiences Of Buildings In Use.

• CIBSE - Part M Guide:2014 – Maintenance Engineering And Management – Section 12, Economic Life Factors

• EN 15331:2011 Criteria For Design, Management And Control Of Maintenance Services For Buildings.

• ISO 15663-1, Petroleum And Natural Gas Industries — Life Cycle Costing — Part 1: Methodology.

• ISO 15686-5:2017 - Buildings And Constructed Assets — Service Life Planning - Part 5 - Life Cycle Costing.

• ISO 15686-8:2008 - Buildings And Constructed Assets – Service-life Planning - Part 8: Reference Service Life And

Service-life Estimation.

• PAS 1192-3:2014 Specification For Information Management For The Operational Phase Of Assets Using Building

Information Modelling.

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7. Case Studies

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Case Studies

Paul Finnerty – Facilities Manager, Cork County Council

“We developed the County Hall campus in 3 stages over the last 15 years. This

included new multi level car park and County Library headquarters and re-

development of County Hall 17 storey building, Business Growth Hub and Fire

Control buildings. We spent about €100 million on building stock during that

time and realised that we would had major infrastructure at various stages of

maturity which would require serious capital investment into the future.

We took on a tough task of creating a full asset register for the site and

identifying indicative end of life and replacement costs for them. We presented a

report to our Senior Management Team for predicted capital replacement costs

for a 10 year period. We were seen as having had a very proactive and practical

approach from a capital planning standpoint and received increased capital

funding budget of €150k annually for various projects identified since we

completed the report in 2014.

It also makes capital budget planning very easy to submit annually as the

replacement costs of assets are identified in the report for a 10 year period.”

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Case Studies

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Case Studies

Italy Bridge Collapse: The Financial Facts Behind The Fury

Within hours of the viaduct giving way and sending vehicles plummeting,

Deputy Prime Minister Matteo Salvini said the EU must allow Rome to

include in its next budget all the funds needed to ensure the country’s

infrastructure was safe.

Gustavo Piga, economics professor at Rome’s Tor Vergata University, said

regardless of EU rules, Rome had not always demonstrated that

infrastructure was at the top of its agenda.

Total investment and maintenance spending on Italian transport

infrastructure fell by 58 percent between 2008 and 2015,

according to data by the Organisation for Economic

Cooperation and Development.

https://www.reuters.com/article/us-italy-motorway-collapse-spending-anal/italy-bridge-collapse-the-financial-facts-behind-

the-fury-idUSKBN1L0273

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7. Case Studies

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A funded capital replacement

programme allows strategic

management of the facility, reducing risks

and added costs

Scope and cost of maintenance and repairs increase

with age

Large theatre, completed

2010

Theatre capital

replacement programme

Case study

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A funded capital replacement

programme allows strategic

management of the facility, reducing risks

and added costs

Scope and cost of maintenance and repairs increase

with age

Large theatre, completed

2010

Theatre capital

replacement programme

Case study

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3Review with facilities manager7

Sensitivity analysis using Monte Carlo simulation

2Review with discipline specialists (M&E, Facades, Acoustics)

1Desktop review of asset register –assign benchmark life expectancies

6Establish recapitalisation profile

5Asset criticality assessment

4Determine asset replacement costs (QS)

Methodology

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3Review with facilities manager

7Sensitivity analysis using Monte Carlo simulation

2Review with discipline specialists (M&E, Facades, Acoustics)

1Desktop review of asset register –assign benchmark life expectancies

6Establish recapitalisation profile

5Asset criticality assessment

4Determine asset replacement costs (QS)

Methodology

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Risk ranking score = consequence of failure score X likelihood of failure score

1 Insignificant

2 Minor

3 Moderate

4 Major

5 Catastrophic

1: Rare In > 10 years

2: Unlikely In < 10 years

3: Possible In < 5 years

4: Likely In < 1 year

5: Certain In < 6 months

Risk Ranking Risk Profile

1 -7 Low Risk

8-13 Medium Risk

14 - 25 High Risk

Consequence of failure Likelihood of failure Risk ranking

X =

Asset criticality assessment

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Asset criticality assessment

0

10

20

30

40

50

60

€-

€500,000

€1,000,000

€1,500,000

€2,000,000

€2,500,000

€3,000,000

€3,500,000

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

No.

of irem

s

Criticality vs. Costs

Items per Risk Rating Cumulative Cost

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Recapitalisation fund scenarios

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Sensitivity analysis

€0

€5,000,000

€10,000,000

€15,000,000

€20,000,000

€25,000,000

Replacement Costs - Building Fabric and Facades,

All Assets

Sensitivity Analysis (30 years)

95% 5% Mean

Monte Carlo simulation used to conduct sensitivity analysis for worst-case capital requirement scenarios

Simulation was run for 10,000 simulations -10,000 possible outcomes of assets failing at various years