Ready for Winter - BASF Documents/PDF/English (United... · Ready for Winter Safe concrete repair ... Rail, element fixing, ... Road-nosing repair Creation of a homogeneous

Ready for WinterSafe concrete repair during the cold season

Build without risk, all year round As winter approaches, low temperatures regularly slow down the progress of renovating roadways, bridges or industrial plants. Negative temperatures and the uncertainties of the weather reduce the repair window and make planning more difficult for project managers. This results in time delays that are hard to calculate as well as downtime, both of which drive up costs.

In situations like this, conventional repair mortars quickly reach their limits. Temperatures of at least + 5 °C are required to handle them. When the temperatures drop, the setting and hardening of the mortar will be delayed, which can lead to cracks and other structural defects.

MasterEmaco: fast and reliable – even at low temperaturesTo avoid cold-induced failures and application risks, the MasterEmaco product range from Master Builders Solutions offers powerful repair mortars that can be handled without problems at lower temperatures.

As the Temperature Falls, the Challenge Increases

2Ready for WinterSafe concrete restoration during the cold season

www.master-builders-solutions.basf.com

APPLICATION OVERVIEW

SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW

http://www.master-builders-solutions.basf.com

Rapid recommissioningWith fast-curing MasterEmaco T products, repairs can be carried out within one night, even in the most adverse weather conditions. This minimizes interruption times and accelerates the entire renovation process.

Lower costsThe rapid repair of building damage and the guarantee of a long service life contribute to a significant reduction in maintenance costs.

Easy planningBecause restoration work can be distributed throughout the year, regardless of the weather, MasterEmaco T products facilitate maintenance planning.

Maximum flexibility and performanceThe mortars can be applied either mechanically, by hand or poured directly into the formwork. With their outstanding curing properties, they offer the same strength as concrete, improve the appearance and extend the service life of the building.

MasterEmaco T: Positive Performance in Negative Temperatures




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW


Simply click on the application area and you will be taken straight to the matching selection of MasterEmaco products.

Find the Right Solutions for your Renovation Project

Overhead, vertical and horizontal repairs

Anchoring

Horizontal road and concrete repair

Manhole repair solutions

Road-nosing repair




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW


Horizontal Road and Concrete Repair

Faster readmittance of trafficConcrete roadways, factory floors, gas stations, parking lots: fast solutions are needed for the rapid lifting of road blockages or the repair of commercial areas. The MasterEmaco product family enables recommissioning in just a few hours.

Benefits § Rapid recommissioning, even at temperatures just below zero § Durable repair solution thanks to high mechanical load capacity § Perfect for renovation of small or larger surfaces




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW

Product Description Thickness Recommended area*

Mechanical properties

Temperature of application

Fast return to service

MasterEmaco T 1100 TIX

Thixotropic repair mortar

10 – 150 mm < 10 m² High – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.

MasterEmaco T 1200 PG

Fluid repair mortar

10 – 150 mm > 10 m² High – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.

MasterEmaco T 1400 FR

Steel-fiber-reinforced fluid repair mortar

10 – 150 mm > 10 m² Extreme – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.

* = in one application


Overhead, Vertical and Horizontal Repairs

Product Description Thickness Temperature of application


MasterEmaco S 5440 RS

Structural repair mortar

5 – 50 mm 0 °C + 30 °C + 5 °C 4 h.+ 20 °C 2 h.

Simple application in any situationRenovations and repairs on bridges and tunnels are risky projects. A fast and reliable solution is essential to ensure rapid recommissioning. With MasterEmaco's outstanding features, this challenge can be easily mastered.

Benefits § Simple and uncomplicated handling § High reliability in a wide range of application thicknesses § Rapid curing, even at low temperatures




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW


Manhole Repair Solutions

Product Description Type and size of the manhole

Traffic and location

Temperature of application



Thixotropic repair mortar

Ideal for small manholes

Low to high – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.


Fluid repair mortar Ideal for large manholes

Low to high – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.


Steel-fiber-reinforced fluid repair mortar

Ideal for large manholes

High to very heavy traffic

– 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.

Minimize risk potentialsRoad shafts such as rain-collecting channels are exposed to high traffic loads. If damaged, they represent a major safety risk. For the quickest possible repair, Master Builders Solutions offers the ideal MasterEmaco repair mortar, matched to the shaft size and possible gradient.

Benefits § Permanently stable, even at high traffic loads § Fast and reliable recommissioning, even at temperatures just below zero § Excellent shaft renovation results in both “floating” and “lifting” procedures




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW


Road-nosing Repair

Product Description Traffic Temperature of application



Steel-fiber- reinforced flowable repair mortar

Up to very heavy traffic

– 5 °C + 30 °C – 5 °C 24 h.+ 5 °C 12 h.+ 20 °C 4 h


Fluid repair mortar

For medium traffic – 5 °C + 30 °C – 5 °C 24 h.+ 5 °C 12 h.+ 20 °C 6 h.

Rapid curing, even in winterTo fill the hollow spaces between the reinforcing bars in a road bridge expansion joint without leaving gaps, the mortar needs to have excellent flow characteristics. In addition, the curing rate plays a decisive role. Our repair mortars are quick and easy to apply and guarantee long-lasting durability.

Benefits § Instant damage repair, even in poor weather conditions § Fast curing, even at temperatures just below zero § Rapid recommissioning of road systems and traffic areas § Lower maintenance costs due to significantly reduced downtime




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW


Anchoring

Product Description Load calculation Temperature of application


MasterFlow 960 Cement-based anchoring mortar

According to national regulations

– 5 °C + 30 °C – 5 °C 24 h.+ 5 °C 24 h.+ 20 °C 3 h.

Constant load transferAnchor points need to permanently ensure load transfer to the structure. To achieve this, compatibility between the cementitious anchoring grout and the concrete is crucial. With MasterFlow 960, a structural anchoring alternative is now available that reliably meets all requirements and is also extremely efficient during application.

Benefits § 100% compatible with the concrete base § Can even be applied on damp substrates § No long-term creep § Also suitable for small borehole diameters § Cost-efficient




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW


Fastest Hardening Even in Very Cold Temperatures

Product Description Recommended for Fast return to service

MasterEmaco T 545

Fluid repair mortar

Industrial floor or road repair down to – 10 °C

– 10 °C 2 h.+ 5 °C 1 h.+ 20 °C 1 h.

MasterEmaco T 2040

Thixotropic 3K resin repair mortar

Repair in industry and cold chambers, for temperatures down to – 25 °C

– 20 °C 24* h.– 5 °C 2* h.+ 5 °C 2* – 8 h.+ 20 °C 2 h.


Flowable 3K resin repair mortar

Larger Repairs in coldchambers, industries and bridge deckes, down to – 20 °C

– 20 °C 24* h.– 5 °C 2* h.+ 5 °C 2* – 8 h.+ 20 °C 2 h.

High-performance down to – 25 °CAt temperatures well below zero, cement technology can no longer be reliably applied. That is why we have developed two technologies for par-ticularly adverse environmental conditions. Either resin-based or featuring special mineral binders, our repair mortars enable the repair of roads, cold-storage rooms or industrial plants down to – 25 °C.

Benefits § Curing at very low temperatures § High weather resistance and load-bearing capacity § Can also be applied as a dependable coating




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW

* = in one application


Product Overview

Industrial parks and parking lots

Road repair Civil engineering

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MasterFlow 960

MasterEmaco T 545

MasterEmaco T 2040


Recommended

Appropriate

Specific cases




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW



Description § Repair and bedding mortar – modern cement technology § Fast curing, even at minus temperatures § Improved durability and unrivaled low shrinkage during drying

Recommended for § Small manholes § Repair areas up to 10 m² § Repairs on slopes

Fields of application Properties Benefits

Horizontal concrete repair for concrete roads, slabs, floors, bridges, parking lots, etc.

Long working time, approx. 20 min. at 20 °C

Ensures monolithism of the repair

Manhole repair, wet and dry networks

EN1504-3 Class R4 Fast reopening to traffic without risk

Road-nosing repair Creation of a homogeneous microstructure with low shrinkage

Durability, low cracking tendency

Bedding for pavement in the event of needed repair

Good thixotropic properties Better adhesion and resistance to liquid ingress, such as oil and petrol

Urban facilities and traffic sign installations Easy application even for high thicknesses; no formworks needed for manhole repair

Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C

Pedestrian traffic – 4 h. 3 h. 2 h.

Manholes – 4 h. 3 h. 2 h.

Vehicular traffic – 8 h. 4 h. 2 h.

Application temperature

– 5 °C + 30 °C




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW

Technical data sheet

Find out more on Youtube


https://youtu.be/VasgR_caOZM

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/BASF-MasterEmaco-T-1100-TIX-tds.pdf


Description § Repair and bedding mortar – modern cement technology § Fast curing, even at minus temperatures § Improved durability and unrivaled low shrinkage during drying

Recommended for § Large and heavy manholes § Repair of large areas § Fixing elements


Horizontal concrete repair for concrete roads, slabs, floors, bridges, parking lots, etc.



Manhole repair, wet and dry networks EN1504-3 Class R4 Fast reopening to traffic without risk



Urban facilities and traffic-sign installation grouting Good flowability High final strength resistance

Grouting for pavement in the event of needed repair

Better adhesion and resistance to liquid ingress such as oil and petrol

Easy application in large areas, perfect for filling with a formwork for manholes

Return to service


– 5 °C + 30 °C

– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C




Road nosing – 24 h. 12 h. 6 h.




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://youtu.be/6RTGsOKlTJ4

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/BASF-MasterEmaco-T-1200-PG-tds.pdf


Description § Steel fibre reinforced for high ductility and wear resistance § Repair, road / butt-joint mortar – modern cement technology § Fast curing, even at minus temperatures § Improved durability and unrivaled low shrinkage during drying

Recommended for § Manhole on a curve or which is subject to high traffic § Road nosing § Repairs subject to high traffic and loads


Horizontal concrete repair for roads, slabs, floors, and bridges with high traffic and loads



Manhole repair, wet and dry networks subject to high traffic and loads

EN1504-3 Class R4 Fast reopening to traffic without risk



Flowable consistency Better adhesion and resistance to liquid ingress

High ductility Easy application in large areas

Ideal in the event of dynamic loading





Road nosing – 24 h. 12 h. 4 h.


– 5 °C + 30 °C




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://youtu.be/HymvWhFyGGY

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/BASF-MasterEmaco-T-1400-FR-tds.pdf


Description § Structural repair mortar – modern cement technology § A specially built-in corrosion inhibitor prevents corrosion of embedded reinforcements

Recommended for § Fast structural repairs of concrete in a short time span § Repair of bridge columns and decks § Repair of marine structures


Structural repair of concrete structures High thixotropy and ease of application

Allow fast reopening and over-coating

Vertical, overhead, and horizontal applications EN1504-3 Class R4 More flexibility in structural repairs in cold seasons or during nights

Repair within a short time slot, for example, bridges, marine structures

High early strengths Potential earnings from quicker start-ups

Structural repairs at cold temperatures down to 0 °C

Low cracking tendency and high durability

Longer maintenance intervals and lower costs during the life cycle of the structure


Pedestrian traffic – – 4 h. 2 h.


0 °C + 30 °C




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/MasterEmaco-S-5440-RS-07-2017.pdf

https://www.youtube.com/watch?v=nFlyzLnqbWA&t=4s

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/MasterEmaco-S-5440-RS-07-2017.pdf

MasterEmaco T 545

Description § Repair mortar – alternative mineral technology § For fast horizontal repairs § Provides a controlled, very high early strength at temperatures of – 10 °C to 30 °C

Recommended for § Concrete floor or road repair in negative temperatures § Cold chambers in the industry § Urgent repairs in cold conditions


Horizontal, noncarbonated concrete repair for roads, slabs, floors, and bridges in negative temperatures

No hazardous materials Able to work down to – 10 °C

Manhole repair, wet and dry networks in cold weather

High early and final strength Ideal for all applications with high health and safety requirements

Repair of cold chambers in the industry Good workability Allows for fast reopening, also in subzero conditions

EN 1504-3 Class R4 Easy and fast to lay on the floor or pour into a formwork

Compliance with the highest repair requirements


– 10 °C + 25 °C








SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://youtu.be/dQIQUCNzQCE

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/basf-masteremaco-t545-tds.pdf

MasterEmaco T 2040

Description § Repair mortar – APS (Advanced Polymer System) technology § Low temperature and fast curing down to – 25 °C § Excellent resistance to impact, abrasion and chemicals

Recommended for § Patching repair in industrial applications and cold chambers § Horizontal repair in temperatures down to – 25 °C


Horizontal repair for concrete slabs in industrial applications where chemical resistance is needed

Chemical resistant Fast reopening to traffic

Repair of concrete floors in very low temperatures down to – 25 °C

High early and final strength Ideal for heavy traffic and slopes

Repair of cold chambers in the food industry Certificate of compliance for repair of food stuff areas

Suitable for severe industrial environments

Thixotropic Hardens down to – 25 °C


– 25 °C + 20 °C


Pedestrian traffic 24 h.* 2 h.* 2* – 8 h. 2 h.

Manholes 24 h.* 3 h.* 3* – 8 h. 3 h.

Vehicular traffic 24 h.* 4 h.* 4* – 12 h. 3 h.

Road nosing 24 h.* 4 h.* 4* – 12 h. 3 h.

*= with RS (fast) Part B.




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://youtu.be/2COZqzBEyqo

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/MasterEmaco-T-2040-TDS-EN%202017-01.pdf


Description § Repair mortar – APS (Advanced Polymer System) technology § Low temperature and fast curing down to – 20 °C § Excellent resistance to impact, abrasion and chemicals

Recommended for § Repair of large horizontal areas and cold chambers § Pavement of steel deck bridges


Horizontal repair for concrete slabs in industrial applications where chemical resistance is needed

Chemical resistant Fast reopening to traffic

Repair of concrete floors in very low temperatures down to – 20 °C

High early and final strength Ideal for heavy traffic

Repair of cold chambers in the food industry Available in two grades for low and normal temparatures

Suitable for severe industrial environments

Paving of steel bridge decks Flowable Goes down to – 20 °C

Primer-free adhesion to steel


– 25 °C + 20 °C


Pedestrian traffic 24 h.* 2 h.* 2* – 8 h. 2 h.

Manholes 24 h.* 3 h.* 3* – 8 h. 3 h.

Vehicular traffic 24 h.* 4 h.* 4* – 12 h. 3 h.

Road nosing 24 h.* 4 h.* 4* – 12 h. 3 h.

*= with RS (fast) Part B.




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://youtu.be/pVKF0OAhjZE

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/MasterEmaco-T-2800-PG-TDS-EN-2017-01.pdf

MasterFlow 960

Description § Very fine grouting mortar – modern cement technology § For anchoring threaded rods, steel bars and rods

Recommended for § Anchoring at big jobsites and civil-engineering applications § Anchoring of steel rebars with big diameters


Anchoring of steel rebars Cement based Very good properties against fire, can be applied under lower temperatures than resin, can be applied on wet concrete

Anchoring of threaded rods One component powder to be mixed with water Exists in two consistencies: a fluid version and a thixotropic version

For floors and walls High early and final strength Short reopening

Non combustible Fulfil the EN 1504-6 norm

High E-modulus No movement of the anchor

Fluid and thixotropic version available, for horizontal & vertical applications

Suitable for vertical or horizontal application


– 5 °C + 30 °C


Loading Time * – 24 h. 24 h. 3 h.

* Time needed for curring to carry the self-weight of the anchored element,

which does not exceed the 20% of the total service loads.




SOLUTIONS FOR

LOW TEMPERATURE

DOWN TO – 25 °C

PRODUCT OVERVIEW




https://youtu.be/H3n3LCO_l6k

https://assets.master-builders-solutions.basf.com/Shared%20Documents/PDF/English%20(United%20Kingdom)/MasterFlow-960-IT-TDS-EN-2014-02.pdf

The data contained in this publication are based on our current knowledge and experience. They do not constitute the agreed contractual quality of the product and, in view of the many factors that may affect processing and application of our products, do not relieve processors from carrying out their own investigations and tests. The agreed contractual quality of the product at the time of transfer of risk is based solely on the data in the specification data sheet. Any descriptions, drawings, photographs, data, proportions, weights, etc. given in this publication may change without prior information. It is the responsibility of the recipient of our product to ensure that any proprietary rights and existing laws and legislation are observed (11/2017).

® = registered trademark of BASF group in many countries.

BASF Construction Solutions GmbH European Marketing Salzachstrasse 2 – 12 68199 Mannheim, Germany

BASF Construction Solutions GmbHProduct Management c/o PCI Augsburg GmbH Piccardstrasse 11 86159 Augsburg, Germany

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