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RINGSPANN® Registered Trademark of RINGSPANN GmbH, Bad HomburgRCS® Registered Trademark of RINGSPANN RCS GmbH, Oberursel
Edition 2018/2019
RCS® Remote Control SystemsPush/Pull Cables •Control Levers •Pedals •Pull Only Cables
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Issue 08/2018 - We reserve the right to make technical modifications.
Table of Contents
RCS® Remote Control Systems Page
Push/Pull cables
Setup and description of push/pull cables
Overview of push/pull cables
Basic cable series
Selection of cable sizes
Standard end parts
Connection type T of cable end parts
Connection type G of cable end parts
Connection type R or S of cable end parts
Codes of practice and health and safety regulations
Assembly information
Order key for push/pull cables
Accessories
Clevises with snap lock pins, zinc-coated andeye ends, zinc-coated
Ball joints, zinc-coated andball joints for cable size H
Brackets for clamp connections, clamp assemblies, U-bolt assemblies andclamps
Brackets for connection of bulkheads, swivel flanges for rigid end cables and rubber grommets
Function cable with hand operation
Introduction to hand operated function cables
Availability of cable sizes and seals
Non-locking control cable – NL –
Twist lock control cable – TL –
Micro-adjust control cable – MA –
Spring loaded control cable – VC –
Foot operated cable – VFC –
Connections
Order key for push/pull cables with control heads
Page
Control lever systems
Control lever 14 RN 15
Control lever 58.5 and 58.3
Friction control 22.1
Friction control 22.3
MRC shift control
Accessories for control lever 58.x
Accessories for control lever 58.5
Accessories for friction control 22.x
Order key for push/pull cables for control lever systems
Throttle pedal systems
Introduction to throttle pedal systems
Throttle pedals
Design of the cable ends for throttle pedal systems
Accessories for throttle pedal systems
Brake lever systems
Technical features
Hand brake lever B 50452
Hand brake lever B 50401
Hand brake lever B 50513
Hand brake lever B 50408
Hand brake lever B 50410
Design of the cable ends for brake lever systems
Accessories for brake lever systems
Pull Only Cables
Introduction to Pull Only Cables
Wire/strand end parts
Thread conduit caps
Conduit caps
Pull Only Cables end parts
Motor stop cable
Product overview
Product overview
3
8 °8°
Setup A flat wire-reinforced inner member is locatedin a conduit, which is formed by an inner-lyinginner tube and specially arranged longitudinalwires (linear wire stranding). The linear wires onthe other hand (with the exception of types770) are supported and fixed by a support wirewinding. A plastic extrusion is doing the outercoverage of the conduit. For the universal con-nection of elements, the inner member and
conduit are supported with pressed on zinc-coated or stainless steel end parts. Thepush/pull cables are designed lightly glidingand are supplied with low-friction permanent
4 possible thread sizes at the rod end in metricor inch size measurements
3 wiper seal types
Various travels from 1” to 12”
Support tubes
Swivel seals
Conduit caps
4 basic cable series(with plastic covering)
Setup of the conduit, depicted with the inner member
Longitudinal wire strandingwith support wire support
Inner tubes
Inner members
lubrication. Effective seals protect the movingelements of the push/pull cables against exter-nal influences such as spray water, dust and cor-rosion.
Setup and description of push/pull cables
4
383
384
283
284
275
274
775
774
Overview of push/pull cables
Cable series Bend radius Temperature range Sliding characteristics Design of end parts
small medium medium high light extra light zinc-coated stainless
5
*
*
Cable sizes
U• Travel up to 76 mm • Push forces 70 N• Pull forces 450 N
V• Travel up to 152 mm• Push forces 135 N• Pull forces 540 N
L• Travel up to 152 mm• Push forces 225 N• Pull forces 1 035 N
M• Travel up to 152 mm• Push forces 450 N• Pull forces 1 800 N
H• Travel up to 152 mm• Push forces 1 350 N• Pull forces 4 500 N
* upon request
6
6-1
6-2
Cable seriesthe basis of Remote Control System
Our cable series are offered in five sizes. In thestandard version, three end part configurationsare designed. There are six different types of tra-
vel, which can be combined with three differentseals. A multitude of additional possibilities forconfiguration and variation in the setup of the
cables are possible in order to create a solutionthat fits to the respective application.
Series 383 and 384• Series 383 with zinc-coated end parts and
stainless steel rod ends
• Series 384 with stainless steel end parts
• PTFE-covered inner member
• Highly efficient without stick-slip effect
• Remarkably small bend radii
• Extremely smooth at high loads
• Colour: blue/red marked
• For cable sizes V, L and M
• High temperature range from -50 °C to +100 °C (constant) and short term up to +170 °C
Series 283 and 284• Series 283 with zinc-coated end parts and
stainless steel rod ends
• Series 284 with stainless steel end parts
• PTFE-covered inner member
• Highly efficient without stick-slip effect
• Remarkably small bend radii
• Extremely smooth at high loads
• Colour: blue/yellow marked
• For cable sizes U, V, L, M and H
• High temperature range from -50 °C to +90 °C (constant) and short term up to +150 °C
7
7-1
7-2
Cable seriesthe basis of Remote Control System
Series 275 and 274• Series 275 with zinc-coated end parts and
stainless steel rod ends
• Series 274 with stainless steel end parts
• Inner member stainless steel reinforced
• Highly efficient
• Remarkably small bend radii
• Extremely smooth
• High travel frequencies
• Colour: blue
• For cable sizes U, V, L and M
• High temperature range from -50 °C to +90 °C (constant)and short term up to +110 °C
Series 775 and 774• Series 775 with zinc-coated end parts and
stainless steel rod ends
• Series 774 with stainless steel end parts
• Attractive pricing
• Highly efficient
• For applications without special requirements
• Colour: black
• For cable sizes U, L and M
• High temperature range from-50 °C to +80 °C (constant)and short term up to +100 °C
8
383/384
mm
283/284
mm
275/274
mm
775/774
mmmm 383/384 283/284 275/274 775/774
U 76 - 51 51 115 M5 10-32 - 6,8 6,8 7,5
V 152 51 51 51 - M5 10-32 8,8 8,8 8,8 -
L 152 76 76 76 180 M6 1/4-28 12,2 13,3 13,3 11,0
M 152 127 127 127 230 M8 5/16-24 14,5 15,0 15,0 14,0
H 152 - 152 - - M10 3/8-24 - 17,6 - -
25 51 76 102 127 152
500
1 000
1 500
2 000
2 500
3 000
3 500
H
M
L
V
U 150 100 75
360 315 270 202 135
675562
450337
225
1 125
945
765
585450
3 150
2 700
2 250
1 800
1 350
25 51 76 102 127 152
500
1 000
1 500
2 000
2 500
3 000
3 500
4 000
4 500H
M
L
V
U
540
450
1 035
1 800
4 500
Selection of cable sizesCable sizes, maximum travel, bend radii, seals, thread rod ends, outer diameter of conduits and push and pull forces depending on the travel
Push and pull forces depending on the travel
Push forces diagram
Pull forces diagram
The specified forces are applicable for use inpermanent operation with a long service life.
A safety factor of 1.5 can be used to calculatethe temporary overloads.
Cable sizes, maximum travel, bend radii, seals, thread rod ends and outer diameter of conduit
* except for connections S and R
Travel in mm
Cabl
e op
erat
ing
forc
e in
N
Travel in mm
Cabl
e op
erat
ing
forc
e in
N
Cablesize
Max.travel
Bend radius for cable series Seals Thread rod ends Outer diameter of conduit for cable series
No. 05for normal
applications
No. 10* for fine dust
No. 20*for extremeconditions metric inch
9
180° 360° 540° 720° 900°
383 + 384 1,17 1,36 1,59 1,85 2,16
283 + 284 1,17 1,36 1,59 1,85 2,16
275 + 274 1,31 1,72 2,26 2,96 3,88
775 + 774 1,31 1,72 2,26 2,96 3,88
Selection of cable sizesEfficiencies
Efficiencies The efficiency of a push/pull cable (the relationof the required cable operating force to a givenoutput force) is particularly influenced by thenumber of bends laid in the cable.
The cable operating force can be calculated inaccordance with the following formula: Operating force = Output force x Efficiencyfactor
α is the sum of all cable bends in degrees. In ad-dition to the cable bends, the cable length is tobe taken into consideration with 15° for every 1meter.
Example of efficiency factorCable series 283 Cable size LCable length 12 mSum of bends 180°alpha 180° + 12 x 15° = 360°Efficiency factor 1,36
Series Efficiency factor for α
10
10-1 10-2 10-3
Swiveled bulkhead endfitting type T
Standard end partsConnection types of cable end parts, wiper seals and lubrication
Swiveled clamp endfitting type G
Rigid screw endfitting type S and R
Connection types of cable end parts
LubricationRCS® push/pull cables are designed and lubri-cated for optimum performance and life. Underno circumstances should you re-lubricate or at-tempt any other kind of maintenance!
Wiper sealsSeal no. 05
The rubber wiper seal has been proven for allcable sizes for normal applications in the entiremachine construction. Upon request also witha support tube from stainless steel.
Seal no. 10
Automatic self-adjusting PTFE wiper seal in caseof wear for cable sizes U, V and L. Protects wellagainst fine dust.
Seal no. 20
Design like seal no. 10 with additional doublespring-loaded metal wiper, for cable sizes L, Mand H. For extreme conditions such as sludge,coarse dirt and ice.
Rod end, stainless steel
Zinc-coated support tube(upon request also made of stainless steel)
Wiper seal
Self-adjustingPTFE-seal
Support tube madeof stainless steel
Support tube madeof stainless steel
Rod guide made ofstainless steel
Double spring-loadedmetal wipers
Capsule made ofstainless steel
H
X
d1
d2
A
d4
F
D D
d5
E
M
11-1
d1
mm
d2*
mm
d4
mm
d5
mm
D
mm
E
mm
F
mm
H
mm
M X
U 4,75 10 11,3 11,5 14 33 7 20 7/16-20-UNF 17 M 5
V 4,75 10 11,3 11,5 14 33 7 20 7/16-20-UNF 17 M 5
L 6,35 13 14,7 16,5 19 51 8 24 M 16 x 1,5 24 M 6
M 8 14,5 16,3 19,3 22 54 9 24 M 18 x 1,5 27 M 8
H 9,5 17,0 18,5 23,4 25 66 10 35 M 22 x 1,5 32 M 10
11
NL/TL (1)/MA TL (2)25
mm51
mm76
mm102mm
127mm
152mm
25mm
51mm
76mm
38mm
14RN15mm
58.xmm
22.xmm
U 111 149 187 - - - 124 174 225 161 151 - -
V 111 149 187 225 263 301 124 174 225 - - 187 189
L 117 155 193 231 270 308 130 180 231 - - 193 -
M - 166 205 243 281 319 - - - - - - -
H - 182 221 259 297 335 - - - - - - -
Connections of cable end partsConnection type TSwiveled bulkhead endfitting
Can also be supplied with end parts made ofstainless steel.
Cable size A/F
mm
* for seal no. 05
Cable size Push/pull cables*at travel of
Cable with hand operation** Cables for levers***
Dimensions A
* Rod end in mid position ** Rod end completely moved out (see from page 22), TL (1) = variant 1, TL (2) = variant 2 (see page 25)*** Rod end in mid position (see from page 32)
A/F
12
H
X
d1
d2 ø d8 ø d7 ø d5ø d4
F
D
EA12-1
H
X
ø d1 ø
d2
ø d7 ø
d5
ø d4
D
EA
Rø d8
12-2
d1
mm
d2*
mm
d4
mm
d5
mm
d7
mm
d8
mm
D
mm
E
mm
F
mm
H
mm
R
mm
X
U 4,75 10 11,3 10,2 9,4 6,35 11 29,5 3,4 20 - M 5
V 4,75 10 11,3 11,5 9,4 6,35 8,7 29,5 3,4 20 - M 5
L 6,35 13 14,7 16,5 12,7 10,4 11,1 44,5 - 24 4,3 M 6
M 8 14,5 16,3 19,3 14,3 11,9 18 48 - 24 4,3 M 8
H 9,5 17 18,5 23,4 16,6 12,7 9,6 67 - 35 5 M 10
NL/TL (1)/MA TL (2)25
mm51
mm76
mm102mm
127mm
152mm
25mm
51mm
76mm
38mm
14RN15mm
58.xmm
22.xmm
U 94 132 170 - - - 107 157 208 144 134 - -
V 94 132 170 208 246 284 107 157 208 - - 170 172
L 102 140 178 216 254 292 114 165 216 - - 178 -
M - 149 187 225 263 301 - - - - - - -
H - 170 208 246 284 322 - - - - - - -
Connections of cable end partsConnection type GSwiveled clamp endfitting
Can also be supplied with end parts made from stainless steel. * Rod end in mid position ** Rod end completely moved out (see from page 22), TL (1) = variant 1, TL (2) = variant 2 (see page 25)*** Rod end in mid position (see from page 32)
Cable size
* for seal no. 05
for cable sizes U and V
for cable sizes L, M and H
Dimensions ACable size Push/pull cables*
at travel ofCable with hand operation** Cables for operating level***
13
X
d2 M
d3
d1
H C D D
F
E
A
13-1
C
mm
d1
mm
d2
mm
d3
mm
E
mm
F
mm
H
mm
M X
U 13 4,75 10 12,7 35 5 20 M 10 X 1 17 M 5
V 13 4,75 10 12,7 35 5 20 M 10 X 1 17 M 5
L 16 6,35 13 16,5 - 7 24 7/16-20 UNF 17 M 6
M 16 8 14,5 19,3 71 6 24 M 12 X 1 19 M 8
H 16,5 9,5 17 23,4 70 8 35 M 16 X 1,5 24 M 10
51mm
76mm
102mm
127mm
152mm
L 73 79 104 129 155
25mm
51mm
76mm
102mm
127mm
152mm
U 15 27 40 - - -
V 15 27 40 53 - -
L - 20 30 30 30 30
M - 24 36 50 - -
H - - - 54 - 79
NL/TL (1)/MA TL (2)25
mm51
mm76
mm102mm
127mm
152mm
25mm
51mm
76mm
38mm
14RN15mm
58.xmm
22.xmm
U 63 88 113 - - - 77 116 153 103 90 - -
V 63 88 113 138 163 - 77 116 153 - - 115 115
L - 90 113 126 138 151 - 116**** 151**** - - 115 -
M - 94 119 146 - - - - - - - - -
H - - - 161 - 211 - - - - - - -
Connections of cable end partsConnection type R or SRigid screw type endfitting
Cable series 275 and 283 are available for cable sizes U-M.
The cable size H can only be supplied with cable series 283.
"S" denotes the rigid cable ends for cable sizes U, V, M and H. "R" is thedesignation for a rigid end for cable size L.
Cable size A/F
mm
Cable size Travel
Dimensions A
Cable size Travel
Dimensions E for cable size L and travel:Dimensions D for cable size and travel:
* Rod end in mid position ** Rod end completely moved out (see from page 22), TL (1) = variant 1, TL (2) = variant 2 (see page 25)*** Rod end in mid position (see from page 32)**** only for hand operation TL and MA, not available for NL
Cable size Push/pull cables*at travel of
Cable with hand operation** Cables for operating level***
A/F
14
Codes of practice• Do not install push/pull cables in any appli-
cations, which may exceed the design para-meters of the cable.
• Do not remove seals! RCS® cables cannot bedisassembled!
• RCS® push/pull cables are designed and lu-bricated for optimum performance and life;under no circumstances should you re-lu-bricate or attempt any other kind of main-tenance.
• Cables that have moisture inside or are fro-zen should be replaced. Do not apply heatto remove moisture.
• Protect cables from physical damage suchas bending, crushing, heavy vibration andfrom contamination such as moisture, dirtor chemicals. Do not paint ends!
• A gradual or sudden increase in friction ordecrease in the travel length of a controlcable is an indication of possible perfor-mance issues and/or cable failure. We re-commended that you replace the cable inthis event as a precautionary measure.
Health and safety regulationsControl cables and actuators contain thermo-plastic materials in the form of knobs etc. or ascovering and/or lining of assemblies.
These materials include polypropylene, acetylresin, high and low-density polyethylene, nylonetc. In normal use these do not constitute any
hazard. But, if burnt, they may give fumes, someof which may be toxic, and all recommendedfire-fighting precautions shall be observed.
Codes of practice and health and safety regulations
15
HH
A
90°
X
15-1
8°8°
15-2
15-3
Assembly information
If a push/pull cable is connected to a lever thatdescribes an arc, it should be adjusted at theright angle to half travel position and half theheight of the segmental arc of the lever.
Swiveled endings (connection types G and T)allow for an arc from centerline of ± 8° all wayaround.
(P-P-Cables with swiveled end)
For linear movement only (e.g. spool valves) ac-curate alignment of both planes of the cableand the object to be controlled is necessary!
(P-P-Cables with swiveled end)
Only correct installation and layout of push/pullcables assure proper function. Anchor cableend parts securely so that they cannot move ortwist under load. Clamps shall be placed at one-meter intervals; they should fasten the cablebut not squeeze it, in bends only at the ends ofbend radii.
in mid position
L
16
Order key for push/pull cables
Cable series:383/384, 283/284, 275/274, 775/774
Cable size:Selection according to operating forces, connection threads, bend radii etc.: U, V, L, M or H
Connection first cable end part:In accordance with installation conditions T, G, S or R
Wiper seal:Seal no. 05, 10 or 20
Thread at rod end:The size of the connection thread can be calculated from the cable size,M for metric,Z for inch (UNF) thread
Connection second cable end part:In accordance with installation conditions T, G, S or R
Wiper seal:Seal no. 05, 10 or 20
Thread at rod end:M for metric,Z for inch (UNF) thread
Travel code:The following values are possible as travel code, in compliance with a travel in mm:
Cable length:Entire length, denoted in cm, principally 4-figure:e. g.: 3 400 mm = -0340 e. g.: 5 m = -0500
1 2 3 4 5 625 51 76 102 127 152
Order code: 283 - L - G 05 M / T 10 M - 3 - 0200Features
17
Notes
18
a
l1
g
l2
d3 ba
d1
d2
ø 13 16
BH9
16
20
C h11A
35
A A
18-1
18-2
a mm
b mm
d1 mm
d2 d3 mm
g mm
l1 mm
l2mm
U/V
G 5 x 10 10 5 5 M 5 9 10 26 20 5233-005001G 5 x 20 10 5 5 M 5 9 20 36 30 5233-005002G 6 x 12 12 6 6 M 5 10 12 31 24 5233-006003G 6 x 24 12 6 6 M 5 10 24 43 36 5233-006004G 8 x 32 16 8 8 M 5 14 32 58 47 5233-008009
L
G 6 x 12 12 6 6 M 6 10 12 31 24 5233-006001G 6 x 24 12 6 6 M 6 10 24 43 36 5233-006002G 8 x 16 16 8 8 M 6 14 16 42 32 5233-008003G 8 x 32 16 8 8 M 6 14 32 58 47 5233-008004
G 10 x 40 20 10 10 M 6 18 40 72 60 5233-010204
M
G 8 x 16 16 8 8 M 8 14 16 42 32 5233-008001G 8 x 32 16 8 8 M 8 14 32 58 47 5233-008002
G 10 x 40 20 10 10 M 8 18 40 72 60 5233-010203G 12 x 48 24 12 12 M 8 20 48 86 72 5233-012001
H G 10 x 20 20 10 10 M 10 18 20 52 40 5233-010001G 10 x 40 20 10 10 M 10 18 40 72 60 5233-010002G 12 x 48 24 12 12 M 10 20 48 86 72 5233-012002
Amm
B mm
C mm
U/V M 5 6 6 5030-005002
L M 6 6 6 5030-006001M 6 8 8 5030-006002
M M 8 8 8 5030-008002M 8 6 6 5030-008006
Ball
Cable size Size Art.-No.
Can also be supplied with end parts consisting of stainless steel with bolts and split pin or locking ring.
Cable size Art.-No.
Eye ends, zinc-coated
Clevises with snap lock pins, zinc-coated
AccessoriesClevises with snap lock pins, zinc-coated and eye ends, zinc-coated
Cut A-A
19
l2l3
d3d4
d2
e
a
d1
18°
d4
HM 10 5234-010100M 10* 5234-010101
15 19
6,5
M10
10
57
43
23
17d4
17
1621
28
49
36°
a mm
d1 mm
d2 d3mm
d4 dkmm
emm
l2mm
l3mm
U/V CS8 22 8 M 5 8 M 5 13 10 10 9 5234-008001
CS10/M5 25 10 M 6 10 M 5 15 11 12 11 5234-010002CS10/M5DK 25 10 M 6 10 M 5 15 11 12 11 5234-010102
L CS10 25 10 M 6 10 M 6 15 11 12 11 5234-010001
CS13/M6 30 13 M 8 13 M 6 19 14 16 13 5234-013002
M CS13 30 13 M 8 13 M 8 19 14 16 13 5234-013001
CS16/M8 35 16 M 10 16 M 8 24 15 19 16 5234-016002H CS16 DK 35 16 M 10 16 M 10 24 15 19 16 5234-016101
19-1
19-2
AccessoriesBall joints, zinc-coated and ball joints for cable size H
Can also be supplied with a sealing cap, design DK
Can also be supplied with end parts consisting of stainless steel.
* left
Cable size Art.-No.
Ball joints for cable size H
Cable size Size Art.-No.
Ball joints, zinc-coated
20
25ø 5
13
39
2,5
3,5
2216
30
Y
ø 6,5
43C
D
B
A
X
d
Ymm
U/V 20 3561-010272L 22 3561-010272M 23 3561-010272
U/V 3563-000001
Amm
Bmm
Cmm
Dmm
X
U/V 15 8 16 26 M 6 3563-001001*L/M/H 20 12 18 38 M 8 3563-001008
dmm
U 5,2 1563-001004V 6,4 1563-001005
L/M 6,4 1563-001006H 8,4 1563-001007
20-1
20-3
20-2
20-4
Accessories for the connection of push/pull cablesBrackets for clamp connections, clamp assemblies, U-bolt assemblies and clamps
With two 1/4-20 x 1-UNC hexagonal bolts and 1/4-20 x 5/8-UNC nuts each
Cable size Art.-No.Cable size Art.-No.
Clamp assembliesBrackets for clamp connections
Cable size Art.-No.Cable size Art.-No.
ClampsU-bolt assemblies
*differs from illustration
21
1- 4
dC
D
S
15,88
ø 6,5
B Y
A
∝ max
ø E
min
.
H
S
L C A
B
D
21-1 21-2
Amm
Bmm
C mm
D mm
Smm
Ymm
U/V 40 30 30 12 3 22 3561-013004L/M 42 32 38 18 4 23 3561-010275
U/V/L/M/H 5165-032001
dmm
U/V 19 5165-019001L 23 5165-023001
M/H 29 5165-029001
ø 25
ø 32
ø 39
10
4
Amm
Bmm
Cmm
Dmm
Emm
Hmm
Lmm
Smm
α
U/V 30 26 10,1 5,3 19,5 14 40 2,4 16° 5154-010001L/M 40 30 12,1 6,3 26 16 52 4 16° 5154-012003
H 52 43 16 8,3 35 24 72 5 16° 5154-016001
21-3 21-4
Accessories for the connection of push/pull cablesBrackets for connection of bulkheads, swivel flanges for rigid end cablesand rubber grommets
Cablesize
Art.-No.
With two M6x20 hexagonal screws and M6 DIN 985 screws
Cable size Art.-No.Cable size Art.-No.
Swivel flanges for rigid end cablesBrackets for connection of bulkheads
Cablesize
Art.-No.
Rubber grommets for all cable sizes Rubber grommets for dust and watertight cable feedthroughs
22
22-1
Function cable with hand operation
Basic functions• Non-Locking Control Cable without locking
mechanism, button or T-handle (optional)
• Twist Lock Control Cable with T-handle andlocking mechanism
• Micro-adjust control cable with quick adjustment via pressure button and fineadjustment with turn handle
• Spring Loaded Control Cable for T-handle(optional) with spring return to mid posi-tion
23
U283 + 275 6,8 M5
10-32775 7,5
V 283 + 275 8,8 M5 10-32
L283 + 275 13,3 M6
1/4-28775 11
25mm
51mm
76mm
25 - 76mm
25mm
51mm
76mm
25 - 76mm
25mm
51mm
76mm
25 - 76mm
51mm
51mm
25mm
U283 + 275 150 100 70 250 15 10 5 250 15 10 5 250 - - -
775 180 150 100 180 180 150 100 180 180 150 100 180 - - -
V 283 + 275 250 220 200 250 50 40 30 250 50 40 30 250 180 250 250
L283 + 275
- - - - 180 150 100 180 180 150 100 180 - - -775
23-1
Cable size Cable series Outer diameter
mm
Thread of rod ends
metric/inch
Non-locking controlcable – NL –
Travel adjustment with button or
T-handle
Twist lock controlcable – TL –
Travel adjustment andone-handed locking
mechanism
Micro-adjust controlcable – MA –
Quick adjustment via pressure button
Spring loaded controlcable – VC –
Hand operated withspring return
Foot operated cable– VFC –
Button with rubbercap
Availability of cable sizes and seals for cable series 283, 275 and 775
Cable operating forces (N)Cable size
Cable series
Non-locking control cable – NL –
Travel adjustment with button or T-handle
Twist lock control cable – TL –
Travel adjustment and one-handed locking mechanism
Micro-adjust control cable – MA –
Quick adjustment via pressure button
Spring loaded control cable– VC –
Hand operated with spring return
Foot operated cable– VFC –
Button with rubber cap
TravelPush
TravelPull
TravelPush
TravelPull
TravelPush
TravelPull
TravelPush
TravelPull
TravelPush
ø 10
51
115
34
M5
L
20
M10x1 ISO 8675-04J 10,5 DIN 6797
M10x1
25 51 76
50
100
150
200
250
300
250
25 51 76
50
100
150
200
250
300
250
150
220
100
200
70
25 51 76
50
100
150
200
250
300
180
150
100
25 51 76
50
100
150
200
250
300
180
24-1
55
33
15
15
M5
2729
M5
24-2
24
Non-locking control cable – NL –Travel adjustment with button or T-handle
Push force series 283 and 275 Push force series 775
Pull force series 283 and 275
Pull force series 775
Cable size V
Cable size U
Cable size U
Cable size U and V
Cable size V
Features• Easy to use
• Cost-effective and universalFor more information on the design of the cableends, see page 11 to 13.
AccessoriesMaterial: plastic, black
Marking: None, STOP or on request.
Button or T-handle are not included in thescope of delivery of the cable.
T-handleButton
2563-007001-0000002563-009001-000000
Accessories
Travel in mm
Travel in mm Travel in mm Travel in mm
Cabl
e op
erat
ing
forc
e in
N
Cabl
e op
erat
ing
forc
e in
N
Cabl
e op
erat
ing
forc
e in
N
Cabl
e op
erat
ing
forc
e in
N
A/F 14 A/F 17
40
8
ø 16
150
56
80
L
M16x1,5
55
4616
8
70
ø 14
M16x1,5
L
1
2
25 51 76
50
100
150
200
250
300
180
150
100
50 40 3015 10 5
25 51 76
50
100
150
200
250
300
250
25 51 76
50
100
150
200
250
300
180
150
100
25 51 76
50
100
150
200
250
300
180
250
38 76
50
100
150
200
250
300
15
38 76
50
100
150
200
250
300
250
25-1
25
Twist lock control cable – TL –Travel adjustment and one-handed locking mechanism with T-handle
Push force series 283 and 275 - Version 1 Push force series 775 - Version 1 Push force series 275 - Version 2
Pull force series 283 and 275 - Version 1 Pull force series 775 - Version 1 Pull force series 275 - Version 2
Cable size L
Cable size V
Cable size U
Cable size U and L
Cable size U
Cable size U, V and L
Cable size U
Cable size L Cable size U
Features• Travel adjustment and locking mechanism
with one hand
• Easy release and locking
• Version (1) for max. travel 76 mm or version (2) for max. travel 38 mm
For more information on the design of the cableends, see page 11 to 13.
Spring dowel pin
Dimensions when T-handle fully retracted
Travel:76 mm max.
Travel:38 mm max.
Travel in mm
Travel in mm
Travel in mm
Travel in mm
Travel in mm
Travel in mm
Cabl
e op
erat
ing
forc
e in
NCa
ble
oper
atin
g fo
rce
in N
Cabl
e op
erat
ing
forc
e in
NCa
ble
oper
atin
g fo
rce
in N
Cabl
e op
erat
ing
forc
e in
NCa
ble
oper
atin
g fo
rce
in N
A/F 22
A/F 22
A/F 24
A/F 24
60152
5
ø 50
3/4-16 UNF-248*
L
26-1
26
25 51 76
50
100
150
200
250
300
180
150
100
50 40 3015 10 5
25 51 76
50
100
150
200
250
300
250
25 51 76
50
100
150
200
250
300
180
150
100
25 51 76
50
100
150
200
250
300
180
250
Features• Quick adjustment via pressure button
• Fine adjustment with a rotating handle
• Emergency off functionFor more information on the design of the cableends, see page 11 to 13.
Micro-adjust control cable – MA –Quick adjustment via pressure button
Push force series 283 and 275 Push force series 775
Pull force series 283 and 275 Pull force series 775
Cable size L
Cable size V
Cable size U
Cable size U and L
Cable size U, V and L
Cable size U
Cable size L
Travel:76 mm max.
J19 DIN 6797 Tooth lock washer
1 revolution = 4 mm travel
Travel in mm
Travel in mm
Travel in mm
Travel in mm
Cabl
e op
erat
ing
forc
e in
NCa
ble
oper
atin
g fo
rce
in N
Cabl
e op
erat
ing
forc
e in
NCa
ble
oper
atin
g fo
rce
in N
A/F 24A/F 27
M8
20
2164ø
25 ø 20
M20x1,5 ISO 8675-04
50 145
L
149
132
89
145N77N
145N
27-1
M8
80
2544
23
14
27-2
27
25 50
50
100
150
200
250
300
180
25 50
50
100
150
200
250
300
250
Features• Hand operated with spring return
• Return in 1⁄2 travel
AccessoriesT-handle is not included in the scope of deliveryfor the cable.
Spring loaded control cable – VC –Hand operated with spring returnT-handle optional
Push force series 283 and 275 Pull force series 283 and 275
Cable size V
Cable size V
Locking cap can be removedTravel 25 Travel 25
T-handle
Travel in mm Travel in mm
Cabl
e op
erat
ing
forc
e in
N
Cabl
e op
erat
ing
forc
e in
N
A/F 30
L
111
94
64
18
5146
ø 45
M16x1,5 ISO 8675-04
B17 DIN 125
28-1
28
13
50
100
150
200
250
300
250
FeaturesEspecially suitable for switching on additionalfunctions, e.g. emergency off button or dieselstop. Function travel: 13 mm, only pressure. Re-turn not carried out automatically, the operatedelement must have a spring return! The foot-operated button with a profile rubber cap is pi-voted to ensure the cable is robust and durable.
Foot operated cable – VFC –Button with rubber cap
Push force series 283 and 275
Cable size V
Travel 13 mm
Travel in mm
Cabl
e op
erat
ing
forc
e in
N
A/F 22
A/F 24
20
M5
7/16-20 UNF
7
28
13
B ±3 78
A= ±5
ø 11
,5
59
29-1
20
M5
M10
5
32
13
B ±3 78
A=±5
ø 11,5
65
29-2
3,4
38
d1
ø 9,
4ø
6,35
8
8
20
B 78
A= ±5
M5
29-3
29
d1275-U-G00M 9,7 mm275-V-G00M 11,5 mm
ConnectionsOpen ends, inner member with rod end
Cable series 283 and 275 for cable size U Type T00MCable end with bulkhead endfitting 7/16-20UNF, rod end M5 and a bellow
Cable series 275Cable size V Type T00M Cable end with bulkhead endfitting M10, rodend M5 and a bellow
Cable series 275Cable sizes U/V Type G00MClamp endfitting with rod end M5 and a bellow
Remarks• Dimension A with an inserted function button, A = B + 78
• Sealing with optional bellow, B (min) = 70, B (max) = 150
• Dimension B is not included in the type designation and must be specified additionally
• Other versions are available upon request
A/F 17
A/F 17
9
ø 8
21 15 300 ±5
60
ø 9,
7
5,6
ø 1,
9
3/8-24 UNF-2
30-1
25,4
48
M8
300 ±5
ø 8
9
ø 9,7
B
ø 1,9
M
30-2
9,68
3,4
38
ø 9,
7
ø 6,
35ø
9,4
ø 8
9
300 ±5
ø 1,
9
30-3
30
275-U-04 M8 13 4775-U-04 3/8-24 UNF-2 14 5,6
ConnectionsOpen ends, inner member made of solid stainless steel wire, with screw nipple
Cable series 775Cable size U Type 03Open cable end with bulkhead endfitting 3/8-24 UNF-2, sealing and screw nipple
Cable series 275 and 775Cable size U Type 04Open cable end with bulkhead endfitting M8 or3/8-24 UNF-2 and screw nipple
Cable series 775Cable size U Type G00Open cable end with a clamp endfitting andscrew nipple
Remarks• Dimension 300 with inserted function button
• Other versions are available upon request
A/F 14
A/F
M A/F B
L
31
Order key for push/pull cables with control heads
Cable serie:283, 275, 775 or other after consultation
Cable size:Selection according to operating forces, connection threads, bend radii etc.: U, V or L
Control head:According to operation
Connection second end part:In accordance with installation conditions T, G, S or R
Wiper seal:Only for cable end parts T, G, S or R (See catalogue page 10)
Thread at rod end:Only at end parts T, G, S or R M for metric,Z for inch (UNF) thread
Travel code:The following values are possible as travel code, in compliance with a travel in mm:
Cable length:Entire length, denoted in cm, principally 4-figure:e. g.: 3 400 mm = -0340 e. g.: 5 m = -0500
1 2 3 4 5 625 51 76 102 127 152
Order code: 283 - V - TL / T 05 M - 3 - 0200Features
32
48
121
ø 5,
3
ø 11
~ 105
32-2
42 43
ø 6,
5M 10x1
32-3
32-1
Control lever systemsControl lever 14 RN 15
Features• Sensitive adjustment
• With friction
• For highly flexibly push/pull cables
Cable size U, travel code 2
This control lever offers with its long operatinglever and the fine tunable friction the best pre-requisite for sensitive adjustments, such asspeed regulation of motors/hand throttle; withRCS® push/pull cables size U.
Maximum loads on the cable
Cable size U: 80 N
Maximum holding force: 50 N
Travel of the cable: 48 mm
Lever transmission: 1:6
Lever swiveling angle: 170°
For more information on the design of the cableends, see page 11 to 13.
Art.-No.: Cable connection:
4561-002001-000000 left
4561-002002-000000 right
Cable connection left Cable connection right
Cable length L
Hand lever position is adjustable
in mid position
Cable end MGD for connection tocontrol lever 14 RN 15
A/F 11
33
20
85
194
36,5
91
~ 195
ø 12ø 6,5
23,5
36
52
13
M10
x1
33-2
33-1
M6
24
67
22
156
3828
ø 10 ø 14
,3
ø 16
,5
ø 13
,5
M10x1 ISO 8675
20
M5
62
22
145
55
ø 10 ø 12
,7
ø 8,
8
M10x1 ISO 8675
33-3
33-4
Control lever systemsControl lever 58.5 and 58.3
Features• Adjustable friction
• Robust design
• Suitable for raw operation
• Connection for push/pull cables
Cable size V or L, travel code 3
The 58.5 and 58.3 series (with a catch in me-dium position) are equipped for adjustablefriction and are suitable for their robust con-struction for mechanical remote adjustmentsalso under raw operating conditions.
Maximum loads on the cable
Cable size V: 300 N
Cable size L: 500 N
Maximum holding force: 200 N
Travel of the cable: 76 mm
Lever transmission: 1:6
Lever swiveling angle: 170°
For more information on the design of the cableends, see page 11 to 13.
Art.-No.: Cable connection:
4561-002011-000000 Type 58.5, left V / right L
4561-002012-000000 Type 58.5, left L / right V
4561-002015-000000 Type 58.3, left V / right L
4561-002016-000000 Type 58.3, left L / right VCable connection left Cable connection right
Hand lever position is adjustable
Cable length L
in mid position
in mid position
Cable end MGD size L for connectionto control lever 58.5 and 58.3
Cable end MGD size V for connectionto control lever 58.5 and 58.3
34
ø 32
132
15
446
ø 7
43
62
78
M10x1 10,5
35
58
82
34-2
34-1
ø 2,
7 2
75-V
ø 2,
5 2
78-V
M10x1
34-3
Friction control systemsFriction control 22.1
Features• Sensitive regulation
• With friction (adjustable)
• Travel 80 mm
• For push/pull cables 275-V and pull onlycable 278-V
Maximum loads on the cable
Cable size 275/278-V: 500 N pull
Cable size 275-V: 50 N push
Maximum holding force: 250 N
Travel of the cable: 80 mm
Lever transmission: 1:4,4
Lever swiveling angle: 156°
Art.-No.: 4561-002221
For more information on the design of the cableends, see page 11 to 13, as well as page 39.
Cabl
e le
ngth
L
Housing
HousingThread pin M5, A/F 2,5
Cable end MGS for connection tofriction control 22.1
A/F 14
35
17
ø 7
43
62
78
M10x1
6
15
4414
2
ø 32
82
10,5
36
59 35-2
35-1
ø 2,
7 2
75-V
ø 2,
5 2
78-V
M10x1
35-3
Friction control systemsFriction control 22.3
Features• Sensitive regulation
• With locking and friction (adjustable)
• Travel 80 mm
• For push/pull cables 275-V and pull onlycable 278-V
Maximum loads on the cable
Cable size 275/278-V: 500 N pull
Cable size 275-V: 50 N push
Maximum stopping force: 250 N
Travel at the cable: 80 mm
Lever transmission: 1:4,8
Lever swiveling angle: 156°
Art.-No.: 4561-002223
For more information on the design of the cableends, see page 11 to 13, as well as page 39.
Housing
Housing
Thread pin M5, A/F 2,5 Pres
s but
ton
to u
nloc
k
Cable end MGS for connection tofriction control 22.3
Cabl
e le
ngth
L
A/F 14
36
3
54
130
160
306
40
12
ø 40
s
206
90° max.
78
70
9°* N
36-2
36-1
58
78
130
165
30
120
t = 3 mmø 7
36-3
Lever for general applicationsMRC shift control
Features• For two switch positions
• With a lock in both end positions
• For cable size M, travel 60 mm
Variable application due to costumers specifi-able gate plate. The input lever is locked via thegate plate.
Travel standard version:60 mm, at console s = 4 mm
Can be used e.g. for gear switching on asphaltroad finishers or flap adjustment in the aviationsector. In particular safety requirements are ful-filled for the locking of the end positions.
Cable series: 775/275/283
Cable size: M
Connection: T
Travel code: 3
F max.: 950 N
Lever transmission: 1:4,8
Section in console for standard splitter: 120 x 30 mm
Art.-No.: 4564-010039
Robust steel sheet construction, zinc-coated.
Large dimensioned bearing positions, mainten-ance-free, for long service life and high opera-ting safety.
* Hand lever springs against N.
Console
0
A B
37
37-1
Accessories for control lever 58.x
Electric switch for control lever 58.xThe 58.x series control levers can be equippedwith an electric switch, which is operated inde-pendently of travel by a rod and additionalelectric functions such as reversing light, war-ning and safety switches and electrical auxiliaryunits.
Travel adjustment
0 -> A cable pulls
0 -> B cable pushesIn positions 0 -> A the switch contact is open.
If the position 0 -> B is left, then the switch clo-ses and remains closed.
Displayed is the cable connection left. When thecable connection is right, the functions are re-versed.
max. switch voltage: 12 V
max. switch current: 10 A
max. switch capacity: 120 WCable connection left
Plug connection 6,3 mm
38
85
1 1
2
3
5
2
4
36,5
85
36,5
1
2
4
3
5
6
1
38-1
38-2
Accessories for control lever 58.5
Lock for control lever 58.5The control lever 58.5 with an additional lockingmechanism enables defined travel adjustmentstogether with the maximum utilization of theholding force of 500 N (cable size L).
1 Unlocking mechanism, spring loaded
2 Hand lever, modified
3 Locking bolt, hardened
4 Locking disc, hardened
5 Notches manufactured according to customer specifications
6 Travel limiting (optional)
Parking brake for control lever 58.5The control lever 58.5 with additional adjusta-ble parking brake enables the sensitive conti-nuous travel adjustment up to the maximumholding force of 500 N (cable size L).
1 Hand lever, modified
2 Star handle
3 Friction lining
4 Plate springs
5 Friction disc
Travel limiting (optional)
Art.-No.: Lever with parking brake,cable connection:
4561-002319-000000 Type 58.5, left V / right L
4561-002320-000000 Type 58.5, left L / right V
39
39-2
1
2
3
4
8
7
6
5
39-1
80 mm
M5
M6
A = min. 130 +3
5042
M10x1 5
20
80 mm
M5
M6
A = min. 130 +3
5088
3,4
ø 6,
35ø
9,4
20
39-3
Accessories for friction control 22.x
Features• Traversable ball catch(es) for 22.1 with ball
and locking disc or
• Locking for 22.3 with a bar and locking disc
• Travel limiting using clamping cap(s)
• Adjustable friction
Ball catching/locking:
Clear catching/locking of the hand lever in thelocking position of the disc.
Standard locking position at36° = 12 mm travel60° = 24,5 mm travel
Disk can be installed for cable connection onboth right and left sides.
Travel limiting:
The travel can be reduced using the spiral rollpin by 10/20 mm respectively.
Symmetrical or asymmetrical reduction is pos-sible.
Example:
For more information on the design of the cableends, see page 11 to 13.
Pin in Travel Travel position1 or 8 40 mm asymmetrical2 or 7 50 mm asymmetrical3 or 6 60 mm asymmetrical4 or 5 70 mm asymmetrical4 + 5 60 mm symmetrical3 + 6 40 mm symmetrical
Open ends• Pulling strands made from stainless steel
• Sealing available with optional bellow
End part 278-V: T00M Bellow optional
End part 278-V: G00M Bellow optional
Travel
Travel
Spiral roll pin3 x 10 ISO 8750
Ball / bar forlocking disc
Locking disc
Additional locking positionsupon request
A/F 17
40
L
283-U-MGD/T05M-3-0200
Order key for push/pull cables for control lever systems
Cable series:283, 275, 278, 775 and 778
Cable size:Selection according to operating forces, connection threads, bend radii etc.: U, V or L
Cable connection to lever:
Cable output side:In accordance with installation conditions T, G, S, R, 03, 04 or 08
Wiper seal:See catalogue page 10
Thread at rod end:M for metric,Z for inch (UNF) thread
Travel code:The following values are possible as travel code, in compliance with a travel in mm:
Cable length:Entire length, denoted in cm, principally 4-figure:e. g.: 3 400 mm = -0340 e. g.: 5 m = -0500
Correct spelling:
Type Travel code Travel14 RN 15 2 48 mm58.x 3 76 mm22.x 3 80 mm
Order code: 283 - U - MGD / T 05 M - 3 - 0200Features
41
Notes
42
155~ 60
~ 105
~ 11
5
~ 20
0
40°
~ 2
5°
2428
3032
3436
N
0
42-2
42-3
42-1
Throttle pedal systems
The development of this throttle operation isunique, because the throttle cable is fully inte-grated into the pedal.
That means:
• The throttle cable is operated from insidethe pedal
• No additional spatial requirement under -neath the vehicle or the cabin floor
• No large breakthroughs necessary, only asimple hole pattern for 3 screws and thesealing plugs
FeaturesPedal:
• Pedal angle continuously adjustable
• Robust steel sheet metal design, corrosionprotected by black surface treatment
• Slip-proof pedal rubber on the tread surface
Cable:
• Smooth operating throttle cable with highefficiency, particularly suitable also for largelengths
• Optimal assembly thanks to small bend radius of min. 51 mm
• Pulling loads of max. 450 N
• Can be employed at temperatures from -50 °C to +90 °C (short term +150 °C)
• Throttle cable travel can be adjusted continuously between 20 mm - 60 mm
General information:
• A variety of end part variations for connection to the engine
• System-oriented accessories range
• Available for higher temperature upon request
Art.-No.: 4569-000023
Restoring force
Travel 60 mm
Full s
peed
Rest
orin
g fo
rce
Idle
trav
el
mm travel Full speed
43
40
270
60 mm max.
60
68
45
155
32 53
12
70
ø 6,6 (5x)
32 53
4570
155
30
M6 (3x) 15
ø 25
15
ø 2512
43-1
43-2
Throttle pedalsfor pull only cable 283-U-GAS/… and 283-V-GAS/…
Assembly plateFor easy screwing through the vehicle floor.
Art.-No.: 3570-000014
Throttle cable
Bolt for travel adjustment
Fastening bolt for cable holder
Cable holderThread rod for adjusting the pedal angle
Return spring
M8
M8
A/F 10
Anti-slip surface
Counter-nut M5 A/F 7
Clamp sheet positions throttle cable for travel adjustment
Travel
44
5
60
L[cm]±5mm
20
7/16-20 UNF
14 14
M5
10-32 UNF
607
ø 9,4ø 6,35
3,4
8
7
60
20
M5
10-32 UNF
60
20
M5
10-32 UNF
7/16-20 UNF
min. 70max. 150
min. 70max. 150
78*
A =±5
A = ±5
13
1414
152
7
30
7/16-20 UNF
8 40
60
M6
6015 **
60
20
M5
10-32 UNF7/16-20 UNF
715 **
129
30
Design of the cable ends for throttle pedal systemsPull only cable 283-U-GAS and 283-V-GAS
Pedal connection GAS: Travel
Travel
In idle: 185* / 210* end parts 2"/3
In idle: 185* / 210* end parts 2"/3"
In idle: 186* / 211* end parts 2"/3
Travel
Travel
Travel
* Other lengths, threads and motor connections available upon request • ** Compensated excess travel and exceeding the max. pull force
Travel
Motor connection T05M:
Motor connection G05M:
Motor connection T00M:
Motor connection COMP:
Motor connection COMPT:
Seal No. 05
Seal No. 05
Seal No. 05
A/F 17
A/F 17
A/F 17
A/F 17
45
Accessories for throttle pedal systemsHand throttle cable and attachment kit
dire
ctly
alte
rnat
ivly
Hand throttle cable + attachment kit directly at the throttle pedal
Micro-adjust control cable: 275-U-MA/04-3-xxxx (cm)
Cable directly at the injection pump
Throttle cable 283-V-GAS/T05M-2.36-xxxx (cm)
Attachment kit:3570-000001
46
2
4
6
8
10
12
14
16
18
20
50 10 15 20 25 30 35 40 45 50
* min
.
* 25%
* 50%
* 85%
46-2
0
60°
65°
70°
75°
80°
85°
90°
2510 40 5546-3
* 6° -
7°
min. 41
* 40 - 90°
51
46-1
Brake lever systemsTechnical features
Over center locking The hand lever rests only in two positions: CLOSED and OPEN without the use of ratchets,segments or other unlocking mechanisms. The brake activation is achieved by the simpleturnover of the hand lever and secured overcenter locking.
Transmission ratioA brake cable system is elastic and not linear orrigid. When turning the hand lever, the availablebacklash, travel of a return spring at the brakeand finally the elasticity of all components arerescinded.
The transmission ratio is dependent on the po-sition of the adjusting pins and the travel at theclevis pin, to be read in the curves depictedhere.
AdjustmentBacklash in the brake cable or wear of the brakecan be compensated for up to a max. 41 mmusing the ball-locking adjustment button. Theangle of the hand lever from 40° to 90 ° is de-pendent on the position of the adjusting andclevis pins.
Button turned tothe right to the end
Button turned tothe left to the end
* Adjustment button (max. 41 mm)
Tran
smiss
ion
ratio
Travel in mm
Angl
e be
twee
n 0-
posit
ion
and
open
Travel in mm
Clevis pin
Adjustment button
max. cable travel
Lever open
* depending on the positionof the adjusting pin
Lever locked over center
47
*51 100
101,682
205,5
ø 8,7
44
10229
* 6° -
8°
ø 28
* 40° - 90°
ø 7,9 3,2
23
5
25
M18
x 1
,5
47-1
47-2
Features• Over center locking
• 2 positions: OPEN and CLOSED
• Travel adjustable via adjustment button
• Connection for push/pull cable
• Bulkhead endfittingArt.-No.: 4561-000001-S50452
Accessories for B 5 … series handbrake lever Please see page 53.
Assembly sleeves
max. travel
5233-008201:Clevis G 8x16/M8 (optional)
Brake lever systemsHand brake lever B 50452 – Bulkhead endfitting
Adjustment head ball locked
Lever locked in over center position
* depending on the position of theadjusting pin
48
48-1
*51 100
101,682
205,5
ø 8,7
44
10
5,114
,7
229
* 6° -
8°
ø 28
* 40° - 90°
ø 7,9 3,2
23
48-2
Assembly sleeves
max. travel
5233-008201:Clevis G 8x16/M8 (optional)
Brake lever systemsHand brake lever B 50401 - Insert endfitting
Features• Over center locking
• 2 positions: OPEN and CLOSED
• Travel adjustable via adjustment button
• Connection for push/pull cable
• Insert endfittingArt.-No.: 4561-000001-S50401
Accessories for B 5 … series handbrake lever Please see page 53.
Lever locked in over center position
* depending on the position of theadjusting pin
Adjustment head ball locked
49
49-1
208
ø 22
,4*9
°
* 40
128 28
180
63,5
4,5
ø 12,7
29
43,2
ø 7,85
3
* 40° - 90°
ø 8,7
49-2
max. travel
Brake lever systemsHand brake lever B 50513 - Insert endfitting
Features• Over center locking
• 2 positions: OPEN and CLOSED
• Travel adjustable via adjustment button
• Connection for push/pull cable
• Insert endfittingArt.-No.: 4561-000001-S50513
Accessories for B 5 … series handbrake lever Please see page 53.
Assembly sleeves
Lever locked in over center position
Adjustment head
* depending on the position of theadjusting pin
Typical brake cable connection CP see page 52-7
50
50-1
50 63,5
9,5
*51 91,51
197
214
38,1
63,5
ø 10,3 (2x)
25,425,4
ø 8,7 (6x)ø
12,7
3,2
23
ø 7,9
229
* 6° -
8°
ø 28
* 40° - 90°
50-2
Brake lever systemsHand brake lever B 50408 - Clamp endfitting
Features• Over center locking
• 2 positions: OPEN and CLOSED
• Travel adjustable via adjustment button
• Connection for push/pull cable
• Clamp endfittingArt.-No.: 4561-000001-S50408
Accessories for B 5 … series handbrake lever Please see page 53.
Lever locked in over center position
* depending on the position of theadjusting pin
5233-008201:Clevis G 8x16/M8 (optional)
Assembly sleeves
Cable attachment kit
max. travel
Adjustment head ball locked
51
19
58,784
ø 8,7 (4x)
3,2
23
ø 7,9
ø 12
,7
229
* 6° -
8°
ø 28
*51
158
174
* 40° - 90°
38,1
38,1
63,5
32
52,5
ø 8,7
51-2
51-1
Brake lever systemsHand brake lever B 50410 - Clamp endfitting
Features• Over center locking
• 2 positions: OPEN and CLOSED
• Travel adjustable via adjustment button
• Connection for push/pull cable
• Clamp endfittingArt.-No.: 4561-000001-S50410
Accessories for B 5 … series handbrake lever Please see page 53.
max. travel
Lever locked in over center position
* depending on the position ofthe adjusting pin
Cable attachment kit
5233-008201:Clevis G 8x16/M8 (optional)
Assembly sleeves
Adjustment head ball locked
51
M8 20 5
20 20 ø 19
,3
ø 15
90
LR
M18x1,5
L
M18x1,5
520 20
ø 19
,3
ø 15
90
R85 *
M8 24
M8
2051
ø 10
,5
ø 12
,7
ø 16
,5
ø 15
919
61
LR
R4,2
ø 15
70
ø 12
,7
ø 9,
5
12~48
19
ø 8
22,5
R43
6,4 L
R
R
L
B
R
L
192 * 54
ø 15 ø 19
,3 M18x1,5 ISO 8675
22 22M
824
RL
48
ø 19
,3
17,5
ø 14
,3
ø 11
,9
175 * M8
24R4.3
LR
5120
M8
A *
1220
40 **50 **
~ 90 **
M12x1M18x1,5
c = 36,5 N/mm
L
52
52-1 52-2
52-3 52-4
52-652-5
52-7 52-9
52-8
TB TB
TB05 GB
GB T05M / T20M
CP G05M / G20M
COMP
Design of the cable ends for brake lever systems
FeaturesFor pull forces: 1800 N permanent, 2400 N max.
Min. bend radius: 127 mm
Temperature range: -50 °C to +110 °C
Lever side: Output side:
Steel parts galvanized (zinc-coated)
Rod ends made from stainless steel
With stainless steel strands ø 4 mm
Nut M18x1,5B = 9A/F = 27
* Brake lever open • ** Spring compensating device set to 380 N Other output sides upon request
Seal No. 05
Seal No. 05/20
Seal No. 05/20
A/F
53
*6° -
8°
ø 28
229
* 40° - 90°
82205,5
5
51
100
10
101,6
ø 8,7
44
105
29,5
45
ø 7,9L1
25
M8 M18x1,5
1055 40
90
ø 19
,3ø
15
~ 90
* 50
10 30
169
ø 4
L1±5
*6° -
8°
53-2
53-1
53-4
53-3
Accessories for brake lever systems
Electrical switch for hand brake leverTwo switches can optionally be supplied:
1 Electrical CLOSER
2 Electrical OPENER
Switch voltage: max. 24 V
Switch current: max. 4 A
Switch capacity: max. 48 W
Switches are supplied with attachment parts.
Plastic handle for hand brake leverPlastic handle for hand brake lever B 50513
Art.-No.: 5220-000513-000000
Plastic handle for hand brake lever B 504xxupon request.
Brake lever system for RINGSPANNbrake calipers DV 020 MKM and DH 020 MKMBrake caliper manually activated - manually re-leased
The pressure pin with a spring mechanism com-pensates the wear of the brake pads during thebraking procedure (lever locked in over centerposition).
Part Art.-No. Description Circuit diagram image - contact pressed
1 3561-001804 El. switch kitCLOSER
2 3561-001821 El. switch kitOPENER
* Spring compensating device set to 380 N Brake opened
Seal No. 05Clevis
G8x32 / M8
Lever locked in over center position
Lever locked in over center position
Electric switch
max. travel
* depending on the position of theadjusting pin
Brake caliper DV 020 MKM
5233-008201:Clevis G 8x16/M8
Adjustment head ball locked
54
NameIndex Indexkommt vor Tag
Nennmaßbereich Laenge Fasen/Rad.
Benennung
entstandenaus
Ersatzfuer
Werkstoff Massstab
Beispiel
Beispiel
Beispiel
NameTag
2015Gezeichnet
Geprueft
Geprüft
2015
2015
AenderungWerkstueckkantenohne Maßangaben
nach DIN 6784
DarstellungsmethodeISO 128
Allgemeintoleranzen DIN ISO 2768-mK-ETolerierung DIN 7168-mC
Zeichnungs-Nummer
Weitergabe sowie Vervielfaeltigungdieser Unterlage, Verwertung undMitteilung ihres Inhalts nicht gestattet,soweit nicht ausdruecklich zugestanden.Zuwiderhandlungen verpflichten zuSchadenersatz.Alle Rechte für den Fall derPatenterteilung oderGebrauchsmuster-Eintragungvorbehalten.
0,5 bis 3über 3 bis 6über 6 bis 30über 30 bis 120über 120 bis 315über 315 bis 1000
± 0,1± 0,1± 0,2± 0,3± 0,5± 0,8
± 0,2± 0,5± 1± 2± 4
Aenderungen nur in CAD
.1 : 1(2:1)
7581909xxxxxxxxxZugkabel
-0,3+0,5
RINGSPANN RCS GmbHHans-Mess-Str.7D - 61440 Oberursel
- / -
Format
A354-1
54-1
Pull Only CablesIntroduction
The pull only cable for the transfer of pulling for-ces is generally manufactured for a specific ap-plication case of the individual customer,manufacturer drawings or models.
The exemplary end parts on display on the fol-lowing pages reflect the wide variety of possi-bilities for combination.
Exact dimensions and customer-tailored endparts are available upon request.
Sample sketches for pull only cables• Pull only cable with end caps and
one-sided adjusting pin
• Steel cable with a ball end and screw nipple
• For the flexible transmission of pull forceand travel
• Deviating designs can be manufacturedupon request
55
B
L
D
D1
D
D1
D
D1
L
D
D1
L
D
D1
D
55-1
55-2
55-3
55-4
55-5
55-6
Pull Only CablesWire/strand end parts
Z-wire end
Wire spiral
Loop end
Screw nipple
Barrel nipple
Ball
L
D2
D1
D
L
e
D
L
B
D1
D
L
B
D1
D
L
D1
D
C
C
L2
L1
M
D
56-1
56-2
56-3
56-4
56-5
56-6
56
Pull Only CablesWire/strand end parts
B-nipple
Longitudinal nipple
Z-nipple
Hook
Quick release joint
Rod end with thread
Hex pressing
57
D
D1
L
D
L
D1
D
B
L
D1
D
B
L
A
D
B
L
D1
57-1
57-2
57-3
57-4
57-5
Pull Only CablesWire/strand end parts
Drawbar eye
Ball socket
Clevis
Tension strap
Metal strap
58
D
D1
L
M
D1
L B
M Insert
DDD
1
L B
M
D1
L
D
M
B
D1
L
D
M
58-1
58-2
58-3
58-4
58-5
Pull Only CablesThread conduit caps
Thread cap
Thread cap with insert
Base cap with seal
Base cap with rubber seal
Adjusting screw
59
D1 D2
D
L
D1 D2
D
AD1 D2
D3
D
B
C
Insert
D1 D2
D3
D
B
C
D1 D2
D3
D
B
A
C
D1 D2
D3
D
AB
C
59-1
59-2
59-3
59-4
59-5
59-6
End cap
Base cap
Clamp endfitting withfront end insert
Clamp endfitting
Base cap for safety clip
Base cap for safety clip with seal
Pull Only CablesConduit caps
60
L
R
A
C
B
M1
D
D
M
L
R
A
B
C E
D2
F
D1
M
D
R
L
R
A D2
B
D
D1
60-1
60-2
60-3
Bulkhead endfitting with wiper seal
Bulkhead endfitting with bellow
Bulkhead endfitting with tube end
Pull Only CablesPull Only Cables end parts
61
ø 2 ø
6 ø 7 M
10x1
48
12
3487
L
ø 1,
5
ø 4,
9
ø 6,
2 M12
x1
47
95
15
34
L
61-1
61-2
Travel 60 mm
Travel 45 mm
Pull Only CablesMotor stop cable
62
BackstopsAutomatic protection againstreverse running of conveyorbelts, elevators, pumps andfans.
Industrial BrakesSpring activated -pneumatically, hydraulically,electromagnetically or ma-nually released.
Overrunning ClutchesAutomatic engaging anddisengaging of drives.
Industrial BrakesPneumatically activated -spring released.
Indexing FreewheelsFor gradual feed of materials.
Industrial BrakesHydraulically activated - non-releasing or springreleased.
Housing FreewheelsAutomatic engaging and disengaging for multimotordrives for installations withcontinuous operation.
Industrial BrakesSpring activated - hydraulically released.
Cage FreewheelsFor installation betweencustomer-supplied innerand outer rings.
Clamping UnitsSpring activated - hydraulically or pneumaticallyreleased. For secure and pre-cise positioning of piston rods.
RCS® push/pull cables Flexible elements for reliabletransmission of axial forcesover long distances withshort installation radii.
RCS® pull-only cables Flexible elements for trans-mitting pull forces with various standard endparts or according to customerrequirements.
PedalsThrottle pedals withmechanical cabels, pedals for electronic setpoint transmitters from leadingmanufacturers, brake pedalsystems.
LeversFor different gearboxes:manual, automatic andhydrostatic. Brake levers and controls for general applications.
Large selection ofaccessoriesClevises, angle joints, balljoints, mounting brackets,swivel flanges, clamps,clamping brackets, etc.
Brakes
RCS® Remote Control Systems
Freewheels
Product overview
63
Bonded Disc PacksPrecision Clamping Fixturesbased on the unique methodof the RINGSPANN ClampingDisc.
Taper ColletsPrecision Clamping Fixturesfor clamping thin or thickwalled workpieces on longclamping length.
Taper SleevesPrecision Clamping Fixturesfor clamping compactworkpieces with short orlong clamping lengths.
Flat ElementsVery short PrecisionClamping Fixtures forclamping thick walledworkpieces with largeclamping diameter andvery short clamping depths.
Clamping ClutchesFor rapid changes andprecise clamping of profilerollers or printing rollers inprinting presses in gravureand flexographic printing.
Two-part Shrink Discs External clampingconnection for simple andsecure mounting withouttorque wrench.
Torque Limiterswith Screw Face Reliable overload protectionfor tough operatingconditions.
Three-part Shrink Discs External clampingconnection for the fasteningof hollow shafts on solidshafts.
Torque Limiterswith Friction LiningsRIMOSTAT® Torque Limiterfor constant slipping torque.Belleville Spring TorqueLimiter for simple release.
Cone ClampingElementsInternal clampingconnection in smalldimensions for high torques.
Force LimitersReliable axial overload protection in rods.
Star and Clamping DiscsShaft-Hub-Connection forfrequent clamping andrelease.
Tru-Line Flange Couplings Rigid, easily removable shaftcoupling with backlash freecone clamping connections.
Star Spring WashersAxial spring element for pre-loading of ball bearings.
Flexible CouplingsLarge allowed radial andangular misalignments.Minimum resiliency.
Precision Clamping Fixtures
Shaft-Hub-Connections
Overload Clutches & Couplings
Europe
Germany
Asia
Africa and Middle East
SIAM - RINGSPANN S.A.23 rue Saint-Simon69009 LyonFrance+33 4 78 83 59 [email protected]
RINGSPANN (U.K.) LTD.3, Napier RoadBedford MK41 0QSGreat Britain+44 12 34 34 25 [email protected]
France Great Britain, Ireland
RINGSPANN Benelux B.V.Nieuwenkampsmaten 6- 157472 DE GoorNetherlands+31 547 26 13 [email protected]
Netherlands, Belgium,Luxembourg
RINGSPANN Nordic ABIndustrigatan 761933 TrosaSweden+46 156 190 [email protected]
Sweden, Finland, Denmark, Norway,Baltic states
RINGSPANN AGSumpfstrasse 7P.O. Box 33206303 ZugSwitzerland+41 41 748 09 [email protected]
Switzerland
America
RINGSPANN Corporation10550 Anderson PlaceFranklin Park, IL 60131U.S.A+1 847 678 35 [email protected]
USA, Canada, Mexico,Chile, Peru SIAM - RINGSPANN S.A.
23 rue Saint-Simon69009 LyonFrance+33 4 78 83 59 [email protected]
Maghreb, West Africa
RINGSPANN IBERICA S.A.C/Uzbina, 24-Nave E101015 VitoriaSpain+34 945 22 [email protected]
Spain, Portugal
RINGSPANN RCS GmbHHans-Mess-Straße 761440 OberurselGermany+49 61 72 67 68 [email protected]
RINGSPANN South Africa (Pty) Ltd.96 Plane Road SpartanKempton ParkP.O. Box 8111 Edenglen 1613South Africa +27 11 394 18 [email protected]
South Africa, Sub-Saharan
RINGSPANN Power TransmissionIndia Pvt. Ltd.GAT No: 679/2/1Village Kuruli, Taluka KhedChakan-Alandi RoadPune - 410501, MaharashtraIndia+91 21 35 67 75 [email protected]
India, Bangladesh, NepalRINGSPANN Power Transmission(Tianjin) Co., Ltd.No. 21 Gaoyan Rd.Binhai Science and Technology ParkBinhai Hi-Tech IndustrialDevelopment AreaTianjin, 300458P.R. China+86 22 59 80 31 [email protected]
China, Taiwan
RINGSPANN Italia S.r.l.V.le A. De Gasperi, 3120020 Lainate (MI)Italy+39 02 93 57 12 [email protected]
Italy
RINGSPANN Austria GmbHKleegasse 92624 BreitenauAustria+43 26 35 624 [email protected]
Austria, Hungary,Slovenia
RINGSPANN Singapore Pte. Ltd.10 Ubi Crescent#04-99 Ubi TechparkSingapore 408564+65 9633 [email protected]
Singapore, ASEANRINGSPANN Australia Pty LtdUnit 5, 13A Elite WayCarrum Downs Vic 3201Australia+61 3 9069 [email protected]
Australia, New Zealand