Raptor XL1100 Cone Crushers®

Raptor XL1100®

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PerformancePreviously our largest cone crusher on the market, the Raptor XL1100 breaks productivity barriers and features an integrated countershaft in a three-arm mainframe for unmatched durability. Whether accepting coarse feeds, intermittent feeds, high yields or simply high throughputs, the Raptor XL1100 uniquely combines proven and modern technology in an excellent machine to meet those needs .

Automation TechnologyFLSmidth’s Automated Control System ensures continuous productiv-ity, ease of operation, protection of mission critical components and a user friendly interface. All of the criti-cal instrumentation required to apply the latest automation technologies are included with the Raptor XL1100. Fully adaptable and globally sup-ported, our experts have pioneered automation technologies successfully employed in cone crushers all over the world and are leading innovators in crusher automation tools.

Advanced EccentricThe Raptor XL1100 eccentric is a nodular iron casting, providing a high strength material with excellent machinability and surface finish critical to bearing longevity under high performance crushing conditions.

Fail-Safe HydraulicsThe Raptor XL1100 incorporates a heavy duty hydraulic configuration

that improves the durability of the tramp release components, while greatly reducing the number of accumulators required. This delivers superior performance and reliability while dramatically reducing on-going maintenance costs. Our Fail-Safe Hydraulic Protection System provides an external relief which prevents severe structural overloads if an accumulator bladder should fail. Both the hydraulic system and the crusher are protected with this additional security measure.

ReliabilityThe Raptor XL1100 cone crusher has been designed to be the most reliable high performance cone crusher available. Spiral Bevel Gears, Fail-Safe Hydraulics, Fault Protec-tion Automation, Specialized Bronze Metallurgy and a High Open Area Mainframe make the Raptor XL1100 a superior and reliable choice.

Spiral Bevel GearsDemanding users of high perfor-mance cone crushers require the best available gear technology. The XL1100 employs Spiral Bevel gear technology for the best combination of durability and reliability while minimizing gear noise.

Service & SupportExcellence in global service and support is the bedrock of FLSmidth’s business philosophy. Our success has been driven by partnering with our customers and being responsive to your feedback.

Designed to set production records and deliver a sustainable advantage... Our Raptor® XL1100 cone crushers are built to draw up to 1,200 hp, delivering remarkable productivity and unmatched durability day-in and day-out. They’re backed by the kind of responsive service and support you deserve from industry professionals with over 100+ years of combined crusher experience.

XL1100 Clearance Dimensions

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Clearance Required to Remove Adj. Ring and Drive Assembly 215.1 in 5464 mm

Inside Diameter of Feed Hopper 98.4 in 2499 mm

Clearing Stroke Travel 5.22 in 133 mm

Height from Base to Top STD 153.3 in 3894 mmof Feed Hopper SHD 145.1 in 3685 mm

Base to Bottom of Oil Piping 31.0 in 787 mm

Base to Bottom of Main Frame Hub 12.2 in 310 mm

Base to Top of Feed Plate 115.0 in 2921 mm

Hub Diameterof Main Frame 38.2 in 972 mm

Crusher Centerline to Main Frame Flange 76.8 in 1950 mm

Clearance Required to RemoveCountershaft Assembly 171.9 in 4366 mm

Crusher Centerline to End of Countershaft 112.2 in 2850 mm

Crusher Centerline to Countershaft Housing Face 89.6 in 2276 mm

Clearance Required to Remove Head Assembly 211.9 in 5381 mm

Clearance Required to STD 224.0 in 5690 mmRemove Bowl Assembly SHD 215.8 in 5481 mm

(in) (mm)

All dimensions are for reference only and are not to be used for construction.

Raptor XL1100 Cross Section®

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XL1100 General Arrangement

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Percent Passing For a Given Closed Side Setting Average Feed Material (12 to 14 wi)

Product Gradation Table

All dimensions are for reference only and are not to be used for construction.

Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.

Product Size 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2” 2” (10 mm) (13 mm) (16 mm) (19 mm) (22 mm) (25 mm) (31 mm) (38 mm) (50 mm)

4” (100 mm) 100

3” (75 mm) 100 94-98

2” (50 mm) 96-99 89-95 65-71

1-1/2” (38 mm) 100 95-99 87-93 73-79 47-53

1” (25 mm) 95-99 92-97 82-88 71-77 46-52 37-43 25-31

3/4” (19 mm) 100 93-98 86-92 79-85 65-71 54-60 34-40 27-33 19-25

1/2” (13 mm) 89-95 75-81 63-69 52-58 40-46 33-39 19-25 15-21 11-17

3/8” (10 mm) 78-84 63-69 52-58 42-48 31-37 27-33 15-21 12-18 9-14

1/4” (6 mm) 52-58 40-46 33-39 26-32 19-25 16-21 9-15 6-12 4-11

Lifting Weights

Feed Openings

Raptor XL1100®

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Capacity Chart

As indicated above for 100 lbs. per cubic foot and impact work index of 13.Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are estimated “instantaneous” product samples, actual values may vary ±15%. Factors that will vary throughput are; feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material.

Setting mt/hr mt/hr Setting stph stph mm Min Max Inches Min Max

Short Head Fine 10 500 700 3/8 550 770

Short Head Medium 13 550 800 1/2 605 880

Short Head Medium 16 620 870 5/8 685 960

Short Head Medium 19 700 950 3/4 770 1050

Short Head X-Course 22 790 1200 7/8 871 1325

Standard Fine 25 895 1295 1 987 1428

Standard Medium 32 1150 1400 1-1/4 1270 1545

Standard Medium 38 1170 1450 1-1/2 1290 1600

Standard Coarse 45 1300 1600 1-3/4 1435 1765 Reduction 4 to 6 2 to 4 Reduction 4 to 6 2 to 4 Ratio Ratio

Complete Crusher 336,330 152,560

Main Frame 119,000 53,980Assembly(Includes Main Shaft and Frame Liner)

Bowl Assembly 71,850 33,590(Includes Bowl Liner and Hopper Assembly)

Adjustment Ring 47,370 21,680(Includes Clamping Ring)

Head Assembly 40,750 18,480(Feed PlateAssembly andMantle)

Countershaft 6,920 3,140 Box Assembly

Eccentric Assembly 20,960 9,510(Includes Counterweight)

Mantle 11,920 5,400

Bowl Liner 14,650 6,650

Power Unit – Dry 2,300 1,043

Power Unit – Wet 3,790 1,720

Lube-Air – Dry 4,250 1,930

Lube-Air – Wet 10,140 4,600

Lube-Water – Dry 4,000 1,810

Lube-Water – Wet 9,890 4,490

Air Cooler 6,000 2,720

(lbs.) (kg)Main Lifting Items

NOTE:1. Allowable casting weights vary ±5%.

Standard Coarse Contact Factory

Standard Medium 10.83” 12.80” (275 mm) (325 mm)

Standard Fine 9.65” 12.01” (245 mm) (305 mm)

Standard Extra Fine 8.27” 10.24” (210 mm) (260 mm)

Universal Extra Coarse Contact Factory

Universal Coarse 6.30” 8.27” (160 mm) (210 mm)

Universal Medium 5.51” 7.87” (140 mm) (200 mm)

Universal Fine 3.15” 5.71” (80 mm) (145 mm)

Universal Extra Fine Contact Factory

Closed SideSetting “A”

Open SideSetting “B”

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AutomationRaptor® automated controls improve cone crushing performance by ensuring the crusher operates at optimal efficiency:

• Availableinfivepackagesforall Raptor Cone Crusher models: – Basic Automation System – Automated Interlock System – Full Automation System – Custom Automation System – Remote Liner Calibration System • Self-containedcontrollersprovide full-time monitoring and automated controls

Package Lube & HPUThe Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 200 psi (13.8 Bars) and include:

• Fullflowoilfilterwithintegral pressure relief

• Replaceablefilterelementand two pressure switches to indicate filter element conditions • Reservoirwithoillevelsensor, temperature sensor and a thermowell mounted oil heater • Submergedoilpumpattached to a vertically positioned electric drive motor • Mainsystemreliefvalve

The Hydraulic Power Unit is designed and sized to provide the necessaryoilflowandpressurestooperate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button pendent or at the Automated Control System (ACS) touch screen.

The Hydraulic Power Unit includes: • Cabinetwithanintegraloiltank and replaceable breather • Verticallymountedelectricmotor • Submergedhydraulicpump • Solenoidvalves • Oilfilter • Remote-mountedpushbutton control panel

Mineral ProcessingTechnology CenterFLSmidth Salt Lake City, Inc.7158 S. FLSmidth DriveMidvale, UT 84047-5559Tel: +1 801-871-7000Fax: +1 801-871-7001E-mail:info.slc@flsmidth.com

Raptor Manufacturing Facility USAFLSmidth Salt Lake City, Inc.14425 Wagonseller Rd.Pekin, IL 61554-8831Tel: +1 309-353-9235Fax: +1 309-353-5591E-mail:RaptorSales@flsmidth.com

Capabilities

Copyright © 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.