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Page 1: Ranpak integrationbook digital en
Page 2: Ranpak integrationbook digital en
Page 3: Ranpak integrationbook digital en

Packaging solutions - Ranpak Integrated systems

IntroductionOver the years Ranpak has become more than just a supplier of packaging systems. One of the key elements of the success story of Ranpak is its flexibility in integrating converters in new or existing packaging environments.

To make integrations easier available we have put them in a small booklet. Many of the integrations that are built over the last years are quite similar to each other.

In the past all integrations had to be requested internally by Ranpak’s sales representatives. Since this whole request process is time consuming, as various departments are involved in such a procedure, we decided to make it simpler as faster.

This booklet allows you to order a specific integration directly from the book. There is flexibility, in the dimensions of the integrations. Please note the order info part, to be sure that the correct dimensions are taken for the integration.

Nevertheless it still can be that the specific integration needed does not fit in the flexible dimensions in this booklet. In such a situation the Ranpak sales person has to make a specific request for this exceptional case.

Still, this booklet should cover the most common integrations for the Ranpak converters. This makes life easier, as you know in advance what a specific integration is going to cost and what you are going to get for it!

Enjoy the booklet,

Your Customizing Projects Team

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Packaging solutions - Ranpak Integrated systems

Content Process ..................................................................................................... 2

Ordering integrations .....................................................................3

Lead time .........................................................................................4

Installment ........................................................................................4

Definitions  .........................................................................................4

Explanation icons ............................................................................5

1. PadPak Senior® Table solutions.....................................................8

1.1 PadPak Senior – pack station ...........................................9

1.2 PadPak Senior – table top ..............................................13

1.3 PadPak Senior – under existing table ............................17

1.4 PadPak Senior – at existing table ..................................21

2. PadPak Senior® Conveyor solutions ..........................................24

2.1 PadPak Senior – C stand ................................................25

3. PadPak Senior® Automated solutions ........................................28

3.1 PadPak Senior – PAL System ..........................................29

4. PadPak Senior® Converter solutions ..........................................30

4.1 PadPak Senior – RAL color .............................................31

5. PadPak LC® Table solutions ..........................................................32

5.1 PadPak LC – pack station ...............................................33

5.2 PadPak LC – table top ....................................................37

5.3 PadPak LC – under existing table ..................................41

6. PadPak LC® Conveyor solutions ..................................................44

6.1 PadPak LC – side loading ...............................................45

6.2 PadPak LC – front loading ..............................................49

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Packaging solutions - Ranpak Integrated systems

7. PadPak CC® Table solutions ..........................................................52

7.1 PadPak CC – table top ...................................................53

7.2 PadPak CC – at existing table ......................................57

8. PadPak CC® Conveyor solutions ..................................................60

8.1 PadPak CC – under existing table or conveyor ...........61

9. FillPak® Conveyor solutions ..........................................................64

9.1 FillPak – side loading ........................................................65

9.2 FillPak – C-stand ...............................................................69

9.3 FillPak – front loading .......................................................73

10. FillPak® Converter solutions .......................................................76

10.1 FillPak – noise reduction ................................................77

10.2 FillPak – Ral color ............................................................79

11. FillPak TT® Converter solutions .................................................80

11.1 FillPak TT – single swivel arm ..........................................81

11.2 FillPak TT – double swivel arm .......................................85

11.3 FillPak TT – noise reduction ............................................89

12. AccuFill® Converter solutions .....................................................90

12.1 AccuFill – Automated system .......................................92

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2 Packaging solutions - Ranpak Integrated systems

Process

Integrations in this booklet can be ordered directly from the book. Every integration has its own order number and specific name.

To order an integration simply send in an order to Ranpak’s Sales Support department. Please make sure that the order contains all the info that is needed for the specific integration. What is needed is described exactly for each integration.

You will receive an order confirmation that states the specific pick up date for the integration. Integrations should always be picked up from Heerlen.

Please note that all integrations are ex works. If an integration should be send directly to a customer please inform our Sales Support Department by stating this in the order. We will communicate the shipment cost and we will send a bill for this.

In some cases we strongly recommend a Ranpak technician to install the integration. The installation costs will be billed separately and heavily depends on where the integration geographically should be installed. Each integration has an icon that shows the difficulty level of installing an integration.

All our integrations run on regular paper that is meant for the type of machine.

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3Packaging solutions - Ranpak Integrated systems

Ordering integrations This booklet makes ordering integrations easy. All integrations that are not in this booklet should be ordered via the “normal” way.

To order an integration from the booklet, please fill out the order form that comes with this booklet or can be found at our extranet.(www.ranpakeurope.com under “logon“)

• Tick the relevant info• Mention, if required, the desired

measurements• Make sure you mention how many

integrations• Please mention who the integration

is for.

Default values will be taken, if specific measurements are not exactly mentioned. The measurements will always be confirmed in our Order Confirmation.

If for what ever reason the measurements were not taken correctly or were communicated incorrectly, Ranpak cannot be held responsible for this. The modification costs will be passed on.

Please send the order to: Email: [email protected]: +3145426844

You will receive an order confirmation within the next 48h (week days).

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4 Packaging solutions - Ranpak Integrated systems

Lead time

The lead time for integrations from this booklet is typical 6 to 8 weeks. Please note that this lead time starts from the moment that an order (filled out completely) is received at out inner sales department.

After 48h you will receive the order confirmation. This confirmation also states the date the integration is ready to be picked up.

Installment

Installing integrations might require support from Ranpak. Each integration shows an icon with the difficulty level of installing the integration:

Easy to install by anyone Requires technical support from an end user itself or from the distributor Requires Ranpak assistance

The cost of installment by Ranpak is not included in the integration cost and depends on the complexity of the integration and where it should be installed geographically.

Definitions

• Integrations are to be picked up from Heerlen

• The cost of integrations in the booklet is ex-works;

• Next to the cost of the integration, there is always a User Fee on the converters that are used in the integration;

• Integrations can use exactly same paper types that are meant for the standard machines. Please note, if another type of paper as advised, is used on an integration there is no service available from the side of Ranpak.

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5Packaging solutions - Ranpak Integrated systems

Explanation icons

Integration features

Paper packs

Colored

Conveyor

Movable Stand alone

Rolls

Table Installation difficulty

Product benefits

Ergonomics Flexible Compact Easy loading

High capacity

Marketingpossibilities

Innovative

Noisereduction

Cost efficient

Timesavings

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6 Packaging solutions - Ranpak Integrated systems

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7Packaging solutions - Ranpak Integrated systems

Integrated Systems

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ak Senior

8 Packaging solutions - Ranpak Integrated systems

1. PadPak Senior® Table solutions

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Stand alone

Rolls Table Installation Compact Ergonomics Flexible

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9Packaging solutions - Ranpak Integrated systems

1.1 PadPak Senior® - pack station

The PadPak® Pack station combines the versatile PadPak® Senior machine with a full size packing bench. This pack station is a complete stand alone solution. It can be kept simple, just as a table, but if desired the table can be equipped with a carton holder and/or a shelf to put your packaging materials on. The machine can be pulled from underneath the table to load.

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

Integration

DescriptionPadPak Senior pack station - 100 x 200cm

additional options

Option

Table width 120cm, 140cm or 160cmShelfCarton rackAdditional remoteAdditional emergency switchAdditional footpedal

Order info

Variable dimensions

Dimension Default VariableTable height 85cm 83-87cmPull out direction machine right leftShelf height (from table top) - optional 45cm 45-88cmCarton rack height (from table top)- optional 85cm 85-97cm

300 KG

2,2 m1,1 m

2,35 m

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10 Packaging solutions - Ranpak Integrated systems

Dimensions

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!

Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Table height: 85cm variable between 83-87cm

Table surface (lxw) 200x100cm width 120-140-160cm optional

Distance table – shelf: 45cm variable between 45-88cm

Distance table – carton rack: 85cm variable between 85-97cm

Pull out direction machine right left optional

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INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Stand alone

Table Installation Compact Movable Rolls

1. PadPak Senior® Table solutions

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13Packaging solutions - Ranpak Integrated systems

1.2 PadPak senior® - Table top

The PadPak Senior Table top combines a PadPak Senior machine with a medium size (1,6m x 1m) packing bench in one. This table top solution is a complete stand alone and movable solution. To load paper in the machine, the tabletop itself has to be lifted.

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

Integration

Description

PadPak Senior table top

additional options

Option

Additional remote

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Table height 85cm 73-89cm

Lift up side table top right left

200 KG

1,8 m1,1 m

1,1 m

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Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Table height: 85cm variable between 72,5-89,5cm

Table surface (lxw) 160x100cm

Open direction surface right left optional

Please note! Machine sticks out 18cm at the back of the table

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16 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Installation Compact Movable Rolls

1. PadPak Senior® Table solutions

Cost efficient

Flexible

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17Packaging solutions - Ranpak Integrated systems

1.3 PadPak senior® - under existing tableThis solution is meant for companies that already use packing tables. This PadPak® machine allows you to upgrade your table to a version with a built in packaging machine. This of course will not only save you a lot of space, there are also no bins with packaging material hanging around your pack table.

This solution comes with a guiding rail that has to be mounted to the bottom of the tabletop of your table. Please note that it is necessary to make a hole in the table in order to dispense the pads.

The machine can be pulled from under the table to load, either from the left or from the right side, so please specify this.

175 KG

1,8 m1,1 m

1,1 m

Integration

Description

PadPak Senior under existing table

additional options

Option

Additional remote

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Machine outlet height 76 cm 64- 87cm

Machine pull out direction right left

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18 Packaging solutions - Ranpak Integrated systems

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Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine outlet height: 76cm variable between 64 -87cm

Minimal table width 100cm

Min. table length (between feet): 170cm

Guidance height machine output height +5cm

Pull out direction machine right left optional

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20 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Installation High capacity

Rolls Easy loading

1. PadPak Senior® Table solutions

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21Packaging solutions - Ranpak Integrated systems

1.4 PadPak senior® - at existing tableSometimes it is not possible to place a packaging machine under a table. This solution makes it possible to have pads available at the table on demand, without taking too much space.

The machine comes with a 3 roller cart, an end of paper detection and a gluing option. This makes it possible to load the machine fast and easy. On top of that there are three rolls directly available at the machine. To refill a cart, roll it to the pallet with paper rolls and hang in three new rolls.

The machine is quite high, so please assure that you have enough space for it.

250 KG

2,7 m1,1 m

1,5 m

Integration

Description

PadPak Senior at existing table

additional options

Option

Additional remote

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Machine outlet height 94cm 78-94cm

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23Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Outlet height: 94cm variable between 78-94cm

Total height 273,5cm

Width feet under table 94,4cm

!

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24 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Conveyor Installation High capacity

Rolls Easy loading

2. PadPak Senior® Conveyor solutions

Ergonomics

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25Packaging solutions - Ranpak Integrated systems

2.1 PadPak senior C-standThis special solution uses a horizontal PadPak® Senior machine. A machine like this can also be used to reach over a double or triple conveyor. A C-stand allows the packer to easily access the pads and therefore work fast with it.

The machine comes with a 3 roller cart, an end of paper detection and a gluing option. This makes it possible to load the machine fast and easy. On top of that there are three rolls directly available at the machine. To refill a cart, simply roll it to the pallet with paper rolls and hang in three new rolls.

250 KG

2,7 m1,1 m

1,5 m

Integration

Description

PadPak Senior C-stand

additional options

Option

Additional remote

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Outlet height 1,85m 1,75-1,9m

Distance backstand - outlet 95cm 75-95cm

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27Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Outlet height: 1,85m variable between 1,75-1,9m

Total height 250cm

Width feet under table 95cm

Distance back stand – outlet 95cm variable between 75-95cm

!

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28 Packaging solutions - Ranpak Integrated systems

3. PadPak Senior® automated solutions

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29Packaging solutions - Ranpak Integrated systems

3.1 PadPak senior® - PaL

The PAL system allows you to always have the exact specified way of packing for a specific product. It combines pre-programmed packaging solutions with the PadPak® Senior machine. All products to be packed and the step by step pictured ways of packing need to be fed into a computer.

When a specific product needs to be packed, the operator chooses the product from the database (or scans the barcode of the product) and the step by step instruction pops up. Per packaging step the PadPak® machine produces the correct number of pads with the correct length and the display shows how to fold and use the pads.

This system makes sure that all products are packed in the same, secure way.

Please note that the PAL system requires a computer with the following specs:• PC or Laptop capable of running Windows XP or Windows Vista• Display resolution 1024x768 or higher• 1x Serial port (or USB to Serial converter with one extra free USB port)• 1x free powered USB 1.1 or 2.0 port• 1x Serial cable with 2x 9 pole female connector• Installed Microsoft ODBC drivers and Microsoft Access

Example 01

Example 02

1 x 40cm - 1 x 50cm

1 x 70cm

Push product in box

Push product in coil

Close pads on top

1 x 70cm on top

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30 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Colored Installation Marketingpossibilities

Innovative

4. PadPak Senior® Converter solutions

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31Packaging solutions - Ranpak Integrated systems

4.1 PadPak senior® - raL colorHave your machine in your company color or in any color you like.

200 KG

1,15 m1,1 m

2 m

Integration

Description

PadPak Senior RAL color

Order info

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ak LC

32 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

5. PadPak LC Table solutions

Table Installation Compact Packs Flexible Stand alone Ergonomics

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33Packaging solutions - Ranpak Integrated systems

5.1 PadPak LC - pack station

The PadPak® Pack station combines the versatile PadPak® LC machine with a full size packing bench. This pack station is a complete stand alone solution. It can be kept simple, just as a table, but if desired the table can be equipped with a carton holder and/or a shelf to put your packaging materials on. The machine can be pulled from underneath the table to load.

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

250 KG

2,2 m1,1 m

2,35 m

Integration

DescriptionPadPak LC pack station - 100 x 200cm

additional options

OptionTable width 120cm, 140cm or 160cmShelfCarton rackAdditional emergency switchAdditional footpedal

Order info

Variable dimensions

Dimension Default VariableTable height 85cm 83-87cmPull out direction machine right leftShelf height (from table top) - optional 45cm 45-88cmCarton rack height (from table top)- optional 85cm 85-97cm

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ak LC

34 Packaging solutions - Ranpak Integrated systems

Dimensions

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35Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Table height: 85cm variable between 83-87cm

Table surface (lxw) 200x100cm width 120-140-160cm optional

Distance table – shelf 45cm variable between 45-88cm

Distance table – carton rack 85cm variable between 85-97cm

Pull out direction machine right left optional

!

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36 Packaging solutions - Ranpak Integrated systems

5. PadPak LC Table solutions

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Installation Compact Stand alone

PacksMovable

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37Packaging solutions - Ranpak Integrated systems

5.2 PadPak LC - table top The PadPak LC® Table top combines a PadPak LC® machine with a medium size (1,6m x 1m) packing bench in one. This table top solution is a complete stand alone and movable solution. To load paper in the machine, the tabletop itself has to be lifted.

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

175 KG

1,8 m1,1 m

1,1 m

Integration

Description

PadPak LC table top

additional options

Option

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Table height 85cm 73-89cm

Lift up side table top right left

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38 Packaging solutions - Ranpak Integrated systems

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39Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Table height: 85cm variable between 73-89cm

Table surface (lxw) 160x100cm

Lift up direction machine right left optional

!

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40 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Installation Compact PacksMovable Cost efficient

Flexible

5. PadPak LC Table solutions

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41Packaging solutions - Ranpak Integrated systems

5.3 PadPak LC - under existing table This solution is meant for companies that already use packing tables. This PadPak® machine allows you to upgrade your table to a version with a built in packaging machine. This of course will not only save you a lot of space, there are also no bins with packaging material hanging around your pack table.

This solution comes with a guiding rail that has to be mounted to the bottom of the tabletop of your table. Please note that it is necessary to make a hole in the table in order to dispense the pads.

The machine can be pulled from under the table to load, either from the left or from the right side, so please specify this. The machine can be taken from under the table to load, either from the left or from the right side, so please specify this.

150 KG

1,8 m1,1 m

1,1 m

Integration

Description

PadPak LC under existing table

additional options

Option

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Machine outlet height 76 cm 64- 87cm

Machine pull out direction right left

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43Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine outlet height 76cm variable between 71-87cm

Minimum table width 100cm

Min. table length (between feet) 157cm

Guidance height machine output height +5cm

Pull out direction machine right left optional

!

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44 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Installation Compact PacksConveyor High capacity

Easy loading

6. PadPak LC Conveyor solutions

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6.1 PadPak LC - side loading A side loading solution is used for converters that are placed up in the air. This can be placed over a conveyor line or over a packing table.

The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.

250 KG

2,4 m1,8 m

2,1 m

Integration

Description

PadPak LC side loading

additional options

Option

Additional emergency switch

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Height for boxes 1,8m 1,5-1,8m

Loading side right left

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Important measurements

Specifications

Machine height (max) 230cm

Height for boxes 160cm variable between 150-180cm

Machine outlet height Height for boxes +25cm

Space between legs for conveyor: 88cm

Total length (feet) 224cm

!

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INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Compact PacksConveyor High capacity

Easy loading

6. PadPak LC Conveyor solutions

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49Packaging solutions - Ranpak Integrated systems

6.2 PadPak LC - front loading A front loading solution is meant for a PadPak LC® machine that is placed at a single conveyor. It allows the packer to load the machine from the front. Ideal in cases where a packer otherwise has to go all around the conveyors to load the machine.

A drawer can be pulled from under the conveyor, to load the machine with new packs of paper. The system has an end of paper detection. This combined with the self adhesive strips on the paper makes it possible to load the paper in a simple and fast way. The drawer has a capacity of three packs of paper.

175 KG

1,8 m1,1 m

2 m

Integration

Description

PadPak LC front loading

Order info

Variable dimensions

Dimension Default Variable

Output height 1,45m 1,3-1,5m

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Important measurements

Specifications

Machine outlet height: 144,5cm variable between 125-150cm

Width needed under conveyor: 92cm

Height needed under conveyor: 42cm

Total machine height (max) 270cm

Pull out length paper cart: 84cm

!

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INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Compact Packs Flexible Movable Rolls Installation Stand alone

7. PadPak CC Table solutions

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7.1 PadPak Compact® - table top

The PadPak CC Table top combines the small PadPak CC machine with a mini packing bench in one. The table is kept simple and small. It is only 1m by 60cm and it is movable, because it is on wheels. To load paper in the machine, the table top has to be lifted up.

The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.

This mini table can both be used for rolls and for packs of paper.

100 KG

1,2 m0,8 m

1 m

Integration

Description

PadPak CC table top

additional options

Option

Additional footpedal

Order info

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Dimensions

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Important measurements

Specifications

Table height: 72cm variable between 72-85cm

Table surface (lxw) 100x60cm

Open direction surface right

!

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INTEgraTIONs FEaTurEs PrODuCT BENEFITs

7. PadPak CC Table solutions

Table Installation Compact Packs Rolls Ergonomics

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Pad

Pak

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57Packaging solutions - Ranpak Integrated systems

7.2 PadPak Compact® - at existing table

This solution uses a PadPak CC® machine that is mounted upright. Therefore the paper is dispensed upwards directly in the direction of the packer. Ideal if there is no space under the table, but where it makes sense to have paper directly available at the table.

The machine has wheels so therefore it can be moved around.

This space saving solution can be used for rolls and for packs of paper.

100 KG

1,2 m0,8 m

1 m

Integration

Description

PadPak CC at existing table

additional options

Option

Additional footpedal

Order info

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PadP

ak CC

58 Packaging solutions - Ranpak Integrated systems

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Pad

Pak

CC

59Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine outlet height: 100cm

!

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PadP

ak CC

60 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Table Installation Compact Packs RollsMovable

8. PadPak CC Conveyor solutions

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Pad

Pak

CC

61Packaging solutions - Ranpak Integrated systems

8.1 PadPak Compact - under existing table or conveyor If there is space under a conveyor line or table, this solution can come in handy. The idea is as simple as effective. The outlet of the small machine just peaks out from under a conveyor or table. So if the machine is set to a fixed length, there is always a pad available for the packer. It does not take any effective workspace and therefore it is quite a smart solution.

The small machine is on wheels, so to load the paper pull it out from under the table or conveyor and refill it.

75 KG

1 m0,8 m

1,2 m

Integration

Description

PadPak CC under existing table or conveyor

additional options

Option

Guiding rail (table)

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Outlet height 74cm 67-80cm

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PadP

ak CC

62 Packaging solutions - Ranpak Integrated systems

Page 67: Ranpak integrationbook digital en

Pad

Pak

CC

63Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine outlet height (emergency b) 74cm variable between 67-80cm

Min. table length (between feet): 64cm

Guidance height machine output height +5cm

!

Page 68: Ranpak integrationbook digital en

FillPak

64 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Compact Packs High capacity

Easy loading

Conveyor

9. FillPak Conveyor solutions

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FillP

ak

65Packaging solutions - Ranpak Integrated systems

9.1 FillPak® - side loading A FillPak side loading solution is an ideal conveyor solution. The machine itself does not take any effective work space since it is placed over the conveyor. The loading is from the side and therefore the paper makes a 90 degree turn before it goes into the machine.

The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.

200 KG

1,8 m1,1 m

2,35 m

Integration

Description

FillPak side loading

additional options

Option

Additional footpedal

Order info

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FillPak

66 Packaging solutions - Ranpak Integrated systems

Dimensions

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FillP

ak

67Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine height (max) 250cm

Height for boxes 157cm

Output height Height for boxes +10cm

Space between legs conveyor 100cm

Total lenght (feet) 108cm

!

Page 72: Ranpak integrationbook digital en

FillPak

68 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Compact Packs High capacity

Easy loading

Ergonomics Conveyor

9. FillPak Conveyor solutions

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FillP

ak

69Packaging solutions - Ranpak Integrated systems

9.2 FillPak® - C-stand / back loading

This special solution is ideal if the FillPak machine should reach over two or three conveyor lines. A single conveyor line can use a standard FillPak machine. A C-stand allows the packer to easily reach the shooting paper and therefore work fast with it.

The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.

175 KG

1,8 m1,1 m

2,35m

Integration

Description

FillPak C-stand back loading

additional options

Option

Additional footpedal

Order info

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FillPak

70 Packaging solutions - Ranpak Integrated systems

Page 75: Ranpak integrationbook digital en

FillP

ak

71Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine height (max) 235cm

Height for boxes 157cm

Output height Height for boxes +10cm

Machine width (under conveyor) 100cm

Total depth 129cm

!

Page 76: Ranpak integrationbook digital en

FillPak

72 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Compact Packs High capacity

Easy loading

Ergonomics Conveyor

9. FillPak Conveyor solutions

Page 77: Ranpak integrationbook digital en

FillP

ak

73Packaging solutions - Ranpak Integrated systems

9.3 FillPak® - C-stand / front loading

A front loading solution is meant for a FillPak machine that is placed at a single conveyor. It allows the packer to load the machine from the front. Ideal in cases where a packer otherwise has to go all around the conveyors to load the machine.

A drawer can be pulled from under the conveyor, to load the machine with new packs of paper. The system has an end of paper detection. This combined with the self adhesive strips on the paper makes it possible to load the paper in a simple and fast way. The drawer has a capacity of three packs of paper.

150 KG

2 m1,1 m

2 m

Integration

Description

FillPak C-stand front loading

additional options

Option

Additional footpedal

Order info

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FillPak

74 Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Machine height 175cm

Width needed under conveyor 115cm

Height needed under conveyor 60cm

Total machine height (max) 246cm

Pull out length paper cart 84cm

!

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FillP

ak

75Packaging solutions - Ranpak Integrated systems

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FillPak

76 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Packs Noisereduction

10. FillPak Converter solutions

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FillP

ak

77Packaging solutions - Ranpak Integrated systems

10.1 FillPak® – noise reduction

The enormous speed of a FillPak machine in combination with paper that is folded can be a bit noisy. In situations where the surrounding noise is low, the noise that FillPak machine makes can be reduced.

A combination of having the “boxed in” the machine and the interior of the FillPak machine covered with noise reduction foam, results in a machine that reduces the noise by 10%!

150 KG

2 m1,1 m

2 m

Integration

Description

FillPak noise reduction

additional options

Option

Additional footpedal

Order info

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FillPak

78 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Colored Installation Marketingpossibilities

Innovative Packs

10. FillPak Converter solutions

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FillP

ak

79Packaging solutions - Ranpak Integrated systems

10.2 FillPak® – ral color

Have your machine in your company color or in any color you like.

150 KG

2 m1,1 m

2 m

Integration

Description

FillPak RAL color

additional options

Option

Additional footpedal

Order info

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FillPak T

T

80 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation FlexiblePacks Ergonomics Conveyor Table

11. FillPak TT Converter solutions

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FillP

ak T

T

81Packaging solutions - Ranpak Integrated systems

11.1 FillPak TT™ - single swivel arm

It is possible to equip the FillPak TT and the FillPak TT Cutter with a single or double swivel arm. This way the small paper dispenser can be pulled to the boxes. This way the outlet of the machine can be placed exactly above the boxes.

The paper itself shoots in the box by pushing the foot pedal. The only thing the packer needs to do is to guide the paper in the box.

70 KG

2 m0,8 m

0,5 m50 KG

1,2 m0,8 m

0,5 m

With holm:Standard (without holm):

Integration

Description

FillPak TT single swivel arm

additional options

Option

Floor stand

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Arm lenght 55cm 30-90cm

Position power supply right left

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FillPak T

T

82 Packaging solutions - Ranpak Integrated systems

Dimensions

Page 87: Ranpak integrationbook digital en

FillP

ak T

T

83Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Arm lenght 55cm variable between 30-90cm

Side power supply right left optional

Floor stand 1,8m lenghts between 1,5-2m optional

Floor stand needs to be drilled in the floor

Swivel arm need a stir and strong pole to be connected to

!

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FillPak T

T

84 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation PacksConveyor Ergonomics Flexible Table

11. FillPak TT Converter solutions

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FillP

ak T

T

85Packaging solutions - Ranpak Integrated systems

11.2 FillPak TT™ - double swivel arm

It is possible to equip the FillPak TT and the FillPak TT Cutter with a single or double swivel arm. This way the small paper dispenser can be pulled to the boxes. This way the outlet of the machine can be placed exactly above the boxes.

The paper itself shoots in the box by pushing the foot pedal. The only thing the packer needs to do is to guide the paper in the box.

70 KG

2 m0,8 m

0,5 m50 KG

1,2 m0,8 m

0,5 m

With holm:Standard (without holm):

Integration

Description

FillPak TT double swivel arm

additional options

Option

Floor stand

Additional footpedal

Order info

Variable dimensions

Dimension Default Variable

Arm lenght 84cm 50-90cm

Position power supply right left

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FillPak T

T

86 Packaging solutions - Ranpak Integrated systems

Page 91: Ranpak integrationbook digital en

FillP

ak T

T

87Packaging solutions - Ranpak Integrated systems

Important measurements

Specifications

Arm lenght 84cm variable between 50-90cm

Side power supply right left optional

Floor stand 1,8m lenghts between 1,5-2m optional

Floor stand needs to be drilled in the floor

Swivel arm need a stir and strong pole to be connected to

!

Page 92: Ranpak integrationbook digital en

FillPak T

T

88 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Packs Noisereduction

11. FillPak TT Converter solutions

Page 93: Ranpak integrationbook digital en

FillP

ak T

T

89Packaging solutions - Ranpak Integrated systems

11.3 FillPak TT™ – noise reduction

The enormous speed of a FillPak TT machine in combination with paper that is folded can a bit noisy. In situations where the surrounding noise is low, the noise that FillPak TT machine makes can be reduced.

Having the paper completely insulated results in a machine that reduces the noise by 10%!

75 KG

2 m1,1 m

2 m

Integration

Description

FillPak TT noise reduction

additional options

Option

Additional footpedal

Order info

Page 94: Ranpak integrationbook digital en

AccuFill

90 Packaging solutions - Ranpak Integrated systems

INTEgraTIONs FEaTurEs PrODuCT BENEFITs

Installation Conveyor High capacity

Timesavings

Easy loading

Cost efficient

Innovative

12. AccuFill Converter solutions

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Acc

uFill

91Packaging solutions - Ranpak Integrated systems

Tape

r uni

tFi

llPak

Buf

fer s

pace

Acc

uFill

uni

tB

ox a

lignm

ent

Dimensions

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Acc

uFill

92Packaging solutions - Ranpak Integrated systems

12.1 accuFill® – automated system

This (semi) automated system that we call the AccuFill could be the fastest packaging system yet available in the market. The system combines automated void detection with accurate paper dispensing.

The whole system should be integrated in a conveyor system with control unit, in order to separate boxes and to get moving through the system in the most optimal way. The boxes appear automatically in front of the packer and the system can automatically dispense the exact amount of material that is needed for the void to be filled.

To make the AccuFill system communicate with the conveyor system it is crucial to do this together with the supplier of the conveyor system.

The system can handle, depending on the box sizes and filling degree, up to 12 boxes per minute.

accuFill proces

Close the boxThe scanner measures the void in the box

The converter produces the exact amount of packaging material

The packer fills the void

41 2 3

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