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RANGER FLANGE ADAPTORS
RANGER products, in the form of wide range couplings and flange adaptors, are designed to join pipes of various outside diameters with the same or different nominal bore.
Because of the wide range tolerance on O.D. (Up to 23mm) a single RANGER coupling can connect steel, ductile iron, UPVC, cast iron, asbestos cement and other rigid pipe materials.
RANGER Flange adaptors facilitate the connection of plain ended pipe to flanged ancilliary products , in the same range of outside diameters, and multi drilling flanges further simplify installation.
The ability of RANGER couplings to join dissimilar pipe materials is a bonus feature in both repair or permanent situations.
Corrosion protection for RANGER products is avail-able in Fusion Bonded Epoxy, Red Oxide Primer and Galvanised finish as standard. Optional coatings to customer specifications are available on request.
RANGER products have application in the reticulation of potable water, waste water and sewage as well as in the marine, mining, oil, gas and general engineering sectors.
Because of the RANGER’S wide range tolerance on pipe O.D., on site guesswork is eliminated and stock range holdings are optimised.
Moulded, circumferentially ribbed or specially profiled gaskets, generally in EPDM or NBR materi-als, provide for smooth installation by minimising contact friction.
RANGER gaskets are designed to provide a leak tight seal across the O.D. range per nominal size and still allow for thermal expansion and contraction of the pipe up to 5mm per gasket, facilitated through gasket defor-mation.
To facilitate installation and avoid possible creep under rising load, it is strongly recom-mended that the RANGER rubber sealing gaskets are well lubricated with a suitable non toxic soap solution before the intro-duction of the pipe. This practice should obviate the need for re tightening the fasten-ers after pressure testing, and further facili-tate the seating of the joint components.
50mm: BS 10 Table D,E, & F: ANSI 150: BS4504: 6/3, 10/3, 16/3.SABS 1123: 600/3, 1000/3, 1600/3
80mm: BS 10 Table D,E, & F: ANSI 150: BS4504: 6/3, 10/3, 16/3.SABS 1123: 600/3, 1000/3, 1600/3
100mm: BS 10 Table D,E, & F: ANSI 150: BS4504:10/3, 16/3.SABS 1123: 1000/3, 1600/3
125mm: BS 10 Table D,E, & F: ANSI 150: BS4504: 6/3, 10/3, 16/3.SABS 1123: 600/3, 1000/3, 1600/3.
150mm: BS 10 Table D & E: ANSI 150: BS4504: 10/3, 16/3.SABS 1123: 1000/3, 1600/3.
200mm: BS 10 Table D & E: ANSI 150: BS4504: 10/3, 16/3.SABS 1123: 1000/3, 1600/3.
175mm: BS 4504: 10/3, 16/3. SABS 1123: 1000/3, 1600/3.
250mm: BS 1123: 1000/3, BS 10 Table E: BS4504: 10/3, 16/3. SA 1600/3.
59-72 mm50mm/2”
65/80mm: BS 10 Table F: BS4504:10/3, 16/3: SABS 1123:1000/3, 1600/372-85 mm65mm/2.5”
88-103 mm80mm/3”
109-128 mm100mm/4”
NOM. BORE PIPE O.D. RANGE FLANGE DRILLING COMPATIBILITY
MAX WORKING PRESSURE: 16 BAR SETTING GAP: 19mmTOLERANCE ON ANGULAR DEFLECTION: 3 DEGREESEXPANSION AND CONTRACTION RANGE: 0-5 mmRECOMMENDED BOLT TORQUE: 60-80 Nm
138-153 mm125mm/5”
159-182mm150mm/6”
192-210 mm175mm/7”
218-235 mm200mm/8”
250-267 mm250mm/10”
To customer specifications
272-289 mm
315-332 mm300mm/12”
PN 6, PN 10, PN 16, TABLE D, TABLE E, ANSI 150 lb322-340mm300mm/12”
PN 10, PN 16374-391 mm350mm/14”
PN 6, PN 10, PN 16
PN 10,PN 16
417-437 mm400mm/16”
480-500 mm450mm/18”
PN 10, PN 16, ANSI 150 lb
PN 10, PN 16, ANSI 150 lb
526-546 mm
630-650 mm
500mm/20”
600mm/24”
RANGER FLANGE ADAPTOR
RANGER PRODUCTS COMPLY WITH AWWA: C219, BS 534 : 1990,BS 4772 : 1998 AND SABS 1808-2 :1998:
ADAPTOR BODY:
PIPE MATERIAL SUITABILITY IS AS PER THE TABLE ON PAGE 2
EPDM to: BS EN681-1:1990 BS 6920 Approved
DEDICATED FLANGE ADAPTORS
KLAMFLEX Dedicated Flange Adaptors are manufactured to join plain-ended pipe to flanged valves, fittings and pipes, obviating difficulties usually experienced with rigid connections.When ordering KLAMFLEX Dedicated Flange Adaptors the following information is required to avoid the possibility of error in flange selections:
•Pipe outside diameter.•Nominal bore of the flanged fitting.•Table drilling with standard applicable.
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DED
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DED
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FLANGE ADAPTORS : STEEL PIPESFLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E)
AND ANSI 125/ 150
60.376.188.9
114.3139.7165.1168.3
219.1267273
323.9
355.6406.4
457508610711813914
1016
1219142016201820
20202032
+0.8+0.8+0.8+0.8+1.6+1.6+1.6
+1.6+1.6+1.6+1.6
+1.6+1.6+1.6+1.6+1.6+1.6+1.6+1.6+1.6
+1.6+1.6
+3+3
33
-0.8-0.8-0.8-0.8-0.8-0.8-0.8
-0.8-0.8-0.8-0.8
-1.6-1.6-1.6-1.6-1.6-1.6-1.6-1.6-1.6
-1.6-3-3-3
-3-3
134150165191220246246
308360364414
458509559610712813915
10161118
1335153617361936
21342146
100100100100100100100
100100100100
150150150150150150150150150
150150150150
150/ 300150/ 300
152102102102104106106
106109109109
153154154155155155155155157
165175190190
190/ 290190/ 290
12121212141616
16191919
232424252525252527
35456060
6060
3.13.43.94.56.57.57.5
1015.514.617.3
33.539.645.555.670.671.684.490.1
118.6
198275.9439.1494.1
TBATBA
PIPEOD
mm
NOMBORE
TOLERANCEON PIPE OD
FOR DISTANCE L
mm
OD OFENDRING
A
mm
FLANGEADAPTORLENGTH
B
mm
TABLEFLANGE
THICKNESS
mm
APPROX.MASS
kg
MINIMUMLENGTH
PREPAREDPIPE END
L
mm
FOR FLANGE ADAPTORS OF PN25 AND PN40 WORKING PRESSURE AND LARGER PIPE DIAMETER.PLEASE CONTACT KLAMFLEX
The above table includes samples of the sizes available, please contact us for any other sizes up to 3500mm.Pipe Couplings also manufacture Straight Couplings, stepped couplings and junior couplings.We reserve the right to change dimensions without further notice.
506580
100125150150
200250250300
350400450500600700800900
1000
1200140016001800
20002000
mm
X
FLANGE ADAPTORS: DUCTILE IRON PIPESFLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E)
AND ANSI 125/ 150
118170
222274326
378429480532635738842945
1048
125514621668
18752082
+1.0+1.0
+1.0+1.0+1.0
+1.0+1.0+1.0+1.0+1.0+1.0+1.0+1.0+1.0
+1.0+1.0+1.0
+1.0+1.0
-3.0-3.0
-3.5-3.5-3.5
-3.5-4.0-4.0-4.0-4.5-4.5-4.5-5.0-5.0
-6.0-6.0-6.0
-6.0-6.0
200260
308364414
480531582634737840944
10471150
137115781784
19892196
100100
100100100
150150150150150150150150150
150150150
150150/300
102106
106109109
153154154155155155155155157
165175190
190190/290
1216
161919
232424252525252527
354560
6060
4.57.8
9.814.717.1
3237.542.952.566.566.577.982.1
108.7
180.3244.1382.7
TBATBA
100150
200250300
350400450500600700800900
1000
120014001600
18002000
PIPEOD
mm
NOMBORE
mm
TOLERANCEON PIPE OD
FOR DISTANCE L
mm
OD OFENDRING
A
mm
FLANGEADAPTORLENGTH
B
mm
TABLEFLANGE
THICKNESS
mm
APPROX.MASS
kg
MINIMUMLENGTH
PREPAREDPIPE END
L
mm
FOR FLANGE ADAPTORS OF PN25 AND PN40 WORKING PRESSURE PLEASE CONTACT KLAMFLEX
Flange adaptors up to 324mm ODM12 studs – 65–80 Nm
Flange adaptors over 324mm ODM16 studs – 80–120 Nm.
KLAMFLEX Stepped Flange Adaptors are also available to accommodate large changes in pipe outside diameter.
GAP ‘X’18mm for sizes up to and including 324mm OD32mm for sizes over 324mm OD.
MAXIMUM GAP ‘X’25mm for sizes over 60mm OD and up to and including 324mm OD.45mm for sizes over 324mm OD.THE MAXIMIUM DIMENSIONS ABOVE MUST NOT BE EXCEEDED UNDER ANY CIRCUMSTANCES
RECOMMENDED SETTING GAPS
DEDICATED FLANGE ADAPTORS
TIGHTENING TORQUES AND STUD NUTS
Flange adaptors up to 324mm ODM12 studs – 65–80 Nm
Flange adaptors over 324mm ODM16 studs – 80–120 Nm.
KLAMFLEX Stepped Flange Adaptors are also available to accommodate large changes in pipe outside diameter.
GAP ‘X’18mm for sizes up to and including 324mm OD32mm for sizes over 324mm OD.
MAXIMUM GAP ‘X’25mm for sizes over 60mm OD and up to and including 324mm OD.45mm for sizes over 324mm OD.THE MAXIMIUM DIMENSIONS ABOVE MUST NOT BE EXCEEDED UNDER ANY CIRCUMSTANCES
The above table includes samples of the sizes available, please contact us for any other sizes up to 3500mm.Pipe Couplings also manufacture Straight Couplings, stepped couplings and junior couplings.We reserve the right to change dimensions without further notice.
RECOMMENDED SETTING GAPS
STEPPED FLANGE ADAPTORS
TIGHTENING TORQUES AND STUD NUTS
STEPPED FLANGE ADAPTORSFLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E)
AND ANSI 125/ 150
FOR FLANGE ADAPTORS OF PN25 AND PN40 WORKING PRESSURE AND LARGER PIPE DIAMETER.PLEASE CONTACT KLAMFLEX
318345667755
1188
+0.6 -0.0+0.6 -0.0+1.0 -0.0+1.0 -0.0+1.2 -0.0
100100150150150
405447769857
1304
182261254254256
1919252527
2437
108119191
250300600700
1000
PIPEOD
mm
NOMBORE
mm
TOLERANCEON PIPE OD
FOR DISTANCE Lmm
A
mm
B
mm
TABLEFLANGE
THICKNESSmm
APPROXMASS
kg
LMIN
mm