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RADARTRONRADARTRONbyby
SCALE-TRONSCALE-TRON
WHY DO WE NEED MOISTURE WHY DO WE NEED MOISTURE MEASUREMENT?MEASUREMENT?
Wet cast – Wet cast – measurement in sand measurement in sand corrects both sand corrects both sand weight and waterweight and water
Dry cast – Dry cast – measurement in sand measurement in sand corrects sand weight corrects sand weight only – additional only – additional measurement required measurement required in mixerin mixer
Benefits in product:Benefits in product: Consistent slumpConsistent slump Consistent workabilityConsistent workability Consistent color/ Consistent color/
texturetexture Consistent maximum Consistent maximum
strengthstrength Less wasted batchesLess wasted batches Less testing laborLess testing labor
PRINCIPLE OF OPERATIONPRINCIPLE OF OPERATION
Dual detector measures reflection distanceDual detector measures reflection distance Peak detection ignores voids when averagingPeak detection ignores voids when averaging 3 averaging methods – fast, slow, sampling3 averaging methods – fast, slow, sampling
THE 3 ESSENTIALS FOR ACCURACY:THE 3 ESSENTIALS FOR ACCURACY: Measurement within flow regionMeasurement within flow region ““Sampling” creates average during flow periodSampling” creates average during flow period Compaction of material gives constant densityCompaction of material gives constant density
COMPARISON WITH OTHERSCOMPARISON WITH OTHERS
Costs 30% less than Hydronix Hydro Probe-II while Costs 30% less than Hydronix Hydro Probe-II while equal in performanceequal in performance
Linear output – separate box not requiredLinear output – separate box not required Does not require separate power supplyDoes not require separate power supply One-hole installation is simpler than any otherOne-hole installation is simpler than any other Long enough for all hoppers – no adaptor neededLong enough for all hoppers – no adaptor needed Empty bin detection prevents spoiled batchesEmpty bin detection prevents spoiled batches The only sensor with 5 year wear guaranteeThe only sensor with 5 year wear guarantee Computer software gives 1-step calibrationComputer software gives 1-step calibration Fast service from Canada, instant engineering helpFast service from Canada, instant engineering help Over 1000 installed, long track recordOver 1000 installed, long track record
RADARTRON APPLICATIONSRADARTRON APPLICATIONS All types concrete plant All types concrete plant
(“star” plant shown)(“star” plant shown) Conveyors and chutesConveyors and chutes Coal and carbonCoal and carbon Mining, metal oresMining, metal ores Grain, flour, mealGrain, flour, meal Foundry sandsFoundry sands Industrial claysIndustrial clays Limitations are with Limitations are with
chemically combined water, chemically combined water, oil mixturesoil mixtures
INSTALLATION TIPSINSTALLATION TIPS
Must be in moving material – not weigh hopperMust be in moving material – not weigh hopper Opposite wall from vibrator, away from heatOpposite wall from vibrator, away from heat Vibration and cooling kits availableVibration and cooling kits available In bin or chute that gives compacted materialIn bin or chute that gives compacted material Conveyors require deep bed of materialConveyors require deep bed of material New materials must be tested and sensor adjustedNew materials must be tested and sensor adjusted Not recommended for particles over 0.5 inchNot recommended for particles over 0.5 inch Only valid test is to use on-line, observe and Only valid test is to use on-line, observe and
measure results, compare performancemeasure results, compare performance
FUTURE DEVELOPMENTSFUTURE DEVELOPMENTS
New sensor will be unveiled New sensor will be unveiled at 2004 showsat 2004 shows
Density independent, giving Density independent, giving higher accuracyhigher accuracy
Will handle many materialsWill handle many materials Analog and digital outputsAnalog and digital outputs Remote calibrationRemote calibration Rugged surface-mount Rugged surface-mount
microstrip circuitmicrostrip circuit
SALES CHANNELSSALES CHANNELS
As part of batching control systems for concrete As part of batching control systems for concrete and asphalt, to end users. One company has and asphalt, to end users. One company has purchased 24 RadarTrons over 5 yearspurchased 24 RadarTrons over 5 years
As add-ons to existing and new plantsAs add-ons to existing and new plants Through batching control suppliersThrough batching control suppliers Through plant builders for concrete and asphalt Through plant builders for concrete and asphalt
and other OEMsand other OEMs Manufacturers of dryers for grain, chemicals, Manufacturers of dryers for grain, chemicals,
clays and mined productsclays and mined products Moulding and extruding machineryMoulding and extruding machinery
COMING IN 2005COMING IN 2005
VERSION FOR SUGAR REFININGVERSION FOR SUGAR REFINING Installs in evaporation vessels. Capable of Installs in evaporation vessels. Capable of
operating at up to 200 F (95 C) temperatureoperating at up to 200 F (95 C) temperature Also withstands partial vacuumAlso withstands partial vacuum Food quality materialsFood quality materials Measures from 60 to over 95 degrees brix Measures from 60 to over 95 degrees brix
with 4 - 20 mA or 0 – 10 volt outputwith 4 - 20 mA or 0 – 10 volt output
FOR MORE INFORMATION:FOR MORE INFORMATION: Scale-Tron Inc., Montreal www.scaletron.com www.siloweigh.net [email protected] 1 800 632 7083
J. McCoy Equipment Ltd.Port Perry, Ontario
www.jmccoyequipment.com [email protected] 905 985 0989 Other dealers around the worldThank you for participating