RACORDURI FURTUNE JCB

JCB HOSE AND COUPLING

CATALOGUE.ISSUE 2 NOVEMBER 1997

INDEX

How to use the catalogueHose identificationHose AssemblyCutting the hydraulic hoseSkiving the hoseElectric skiving machineManual skiving toolHose Crimping for two piece couplingFitting the coupling to the hosePolyurethane sleevingWire guardHose clamp ferrulesPhase angle settingIdentification tagsJCB specification bulk hose identificationHose ratingHose diameter

Hose specificationHose DIN 20022 ISNHose SAE 100R1 THose proprietary exceeds DIN 200222SN/SAE 100R2 ATHose proprietary meets or exceeds DIN20023 4SP/SAE 100R12Hose proprietary exceeds 100R12/SAE100R9R meets or exceeds 100R13Hose thick cover exceeds DIN 20022 2STHose lengthJCB hose identificationJCB specification bulk hose identificationJCB Loadall (boom) hose identificationCoupling identificationTermination typeDiameterCoupling specificationCoupling style

INDEX (CONTINUED)

JCB BSP coupling identification

JCB Mini – excavator / Fastrac Mk1 coupling

JCB Loadall (boom) coupling identification

JCB BSP male coupling identification

Sundry item identification

Hose assembly identification

Hose specification tables(See Hose Database)

HOW TO USE THE CATALOGUE

1. Identify the JCB hose assembly you require by the JCB part number (which in most cases should be stamped on the couplings of the old hose assembly) and refer to the contents page for the correct section.

2. If this is not possible, the hose assembly part number may be able to be identified using either the CD-ROM or Microfiche.

3. Alternatively, establish the bore size of the hose and refer to the contents page for the correct section.

THE RANGE

This catalogue covers JCB low, medium,high and extra high pressure hydraulic hoseassemblies.Sizes from 1/4” through to 11/2” bore hose.

Note: There are certain hoses which areused in safety critical applications and havenot been included in this catalogue. JCBDealers must not attempt to make thesehoses.

HOSE IDENTIFICATION

JCB hose assembly size is designated by the first 3digits of the part number:

= 3⁄4 ” BSP high pressure hose assy = various sizes and specifications of highpressure hose assy (Fastrac MK2)= 3⁄4 ” BSP medium pressure hose assy= 1” BSP medium pressure hose assy= 1⁄4 ” BSP high pressure hose assy= 3⁄8 ” BSP high pressure hose assy= 1⁄2 ” BSP high pressure hose assy= 5⁄8 ” BSP high pressure hose assy= 3⁄4 ” BSP high pressure hose assy= hose assy with split flange= 1” BSP high pressure hose assy= 11⁄4 ” BSP high pressure hose assy= 3⁄4 ” BSP high pressure hose assy= 3⁄4 ” BSP high pressure hose assy= 1” BSP high pressure hose assy= various sizes and specifications of high or low pressure hose assy (specials)= 1⁄4 ” BSP low pressure hose assy= 3⁄8 ” BSP low pressure hose assy

= 1⁄2 ” BSP low pressure hose assy= 5⁄8 ” BSP low pressure hose assy= 3⁄4 ” BSP low pressure hose assy= 1” BSP low pressure hose assy= 11⁄4 ” BSP low pressure hose assy= 11⁄2 ” BSP low pressure hose assy= 1⁄4 ” BSP ORFS* high pressure hose assy= 3⁄8 ” BSP ORFS* high pressure hose assy= 1⁄2 ” BSP ORFS* high pressure hose assy= 5⁄8 ” BSP ORFS* high pressure hose assy= 3⁄4 ” BSP ORFS* high pressure hose assy= 3⁄8 ” BSP ORFS* high pressure hose assy= 1⁄4 ” BSP ORFS* low pressure hose assy= 3⁄8 ” BSP ORFS* low pressure hose assy= 5⁄8 ” BSP ORFS* low pressure hose assy= 3⁄4 ” BSP ORFS* low pressure hose assy= 1” BSP ORFS* low pressure hose assy= 1⁄4 ” BSP ORFS* low pressure hose assy

= 3⁄4 ” BSP ORFS* low pressure hose assy

* ORFS = ‘O’ RING FACE SEAL (BSP FLAT FACE)

209/-----477/-----478/-----607/-----608/-----611/-----612/-----613/-----614/-----615/-----616/-----617/-----618/-----620/-----621/-----622/-----629/-----

631/-----632/-----

633/-----634/-----635/-----637/-----638/-----639/-----741/-----742/-----743/-----744/-----745/-----749/-----751/-----752/-----754/-----755/-----756/-----759/-----774/-----778/-----

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HOSE ASSEMBLY

The following outlines the procedures forassembling a hydraulic hose to approvedJCB standards. If you are in any doubt as to the exactmethod of making a hose refer to the fullinstructions in your equipment manuals.

1. Select the correct hose bore diameter, measure and cut the hose to the required length.

2. If required, skive both ends of the hose,ensuring that the correct size Mandrel is used to obtain required skive length.

3. Fit and crimp one coupling ensuring that the correct Die Sets are used and that crimp dimensions are accurately set.

4. If required fit Polyurethane sleeving, wire guard etc. over hose.

5. Fit the second coupling to the hose andset the Phase Angle if required.

6. Crimp the coupling onto the hose.

7. Pressure test the hose to the specified test pressure if necessary.

8. Engrave the Part Number and distributor identification onto hose tag and attach to the completed hose assembly.

9. Fit end caps to the hose assembly.

The hose is now ready

HYDRAULIC HOSE ASSEMBLYIn order to make a JCB Quality Approved hoseassembly the following procedure should befollowed:

CUTTING THE HYDRAULIC HOSEEnsure that the machine is firmly mounted on a flatsurface using 12mm bolts through holes (A) in baseplate (Fig 1)

The Hose Cut Off Machine is designed specificallyto cut JCB rubber hose and should NOT be usedfor any other purpose.The machine should NEVER be used without ALLthe guards being in position.Keep hands and loose clothing away from the bladeat all times.

1. Refer to this catalogue to determine the correctdiameter and pressure rating for the hoseassembly you are making.

2. Accurately measure the cut hose lengthrequired for the hose assembly being produced.

Fig 1

A

A

3. The two pins (B) in the hinged table (C) at thefront of the machine, should be inserted intothe symmetrically opposite pair of holes whichhold the hose to be cut firmly, without causingexcessive bend.

4. Position the hose with the cut mark opposite the blade. (fig 2)

5. Switch the machine on by rotating button (D). 1 = ON. 2 = OFF

6. Push the hose onto the blade using ONLY thehandle (E), maintaining a firm even pressure without generating excessive heat. KEEP HANDS AWAY FROM THE BLADE

7. Continue pushing until the hose is fully cutthrough.

8. Smoke will be produced by the cutting blade when the blade is becoming blunt and requires sharpening or replacing.

9. When the cut is completed allow table (C) toreturn to its start position and switch off themachine.

10. When not in use the machine should beswitched off and the handle secured with thehook on the blade guard.

To replace blade refer to the Operating Instructions

Fig 2C

C

E

B

B

L

D

Fig 3

SKIVING THE HOSESome hose assemblies made by JCB Dealers willuse “Skived” hose. Skiving the hose meansremoving the outer layer of rubber from the endsof the hose.

This is done on some hose sizes where theapplication involves high impulse loads, requiringthe coupling to grip the wire directly.

The following JCB Specification hoses should never be skived:1⁄4” (606/00120 series), 1⁄2” (606/20320 series)3⁄8” (606/00220 series), 5⁄8” (606/20420 series)

To determine whether or not other hoses needskiving before attaching the couplings, refer to theCrimp Data for the appropriate hose and couplingcombination.

The Skiving tool is designed to cleanly remove therubber outer cover and expose the reinforcingwire for a range of hoses.

To enable the tool to be set accurately, a numberof setting collars are included, with the skivingmachine which when used with the appropriatesized mandrel will ensure a swift clean skive.

If the hose is being correctly skived, the wirereinforcement in the hose should become clearlyvisible but should not have been damaged by thetool.

If the wire is not visible, then the skive is not deepenough.

ELECTRIC SKIVING MACHINEUnscrew the thumb screw andremove the cylinder guard.

Select the correct size mandrelfor the hose to be skived. Thehose size is stamped on themandrel eg. 12 = 3⁄4” bore size.

N.B. When skiving 24 sizehose (11⁄2” bore), the sockethead cap screw locating thecam follower (see spares list)into the groove on the back ofthe knurled back plate shouldbe relocated in the alternativethreaded hole.To do this first unscrew theassembly from the CuttingHead Rotator.

Screw the mandrel into thethreaded hole “finger tight”.

Select the appropriate settingcollar (refer to the chart in thecrimp information).

Slide the collar onto themandrel until the outsidediameter is immediately underthe cutting edge of the blade.NB. The collar is only a guide.

Rotate the knurled back platerelative to the body, until theblade just comes into contactwith the setting collar.

Insert the tommy bar into thetop of the mandrel and tighten.Check that the cutting edge isjust touching the outerdiameter of the setting collar.

Remove the tommy bar andsetting collar

Replace the outer guardtogether with the thumbscrew.N.B. When skiving 11⁄2 ” borehose, use the larger of the twoguards provided.

Push the bore of the hoseonto the mandrel until thestop is reached, using a slightanti-clockwise movement, thengripping the hose lightly pressthe foot control pedal. Thecutting head will rotate in ananti-clockwise direction.

Slowly pull back the hoseapplying even backwardpressure and so skiving therubber of the hose. Thisoperation may be repeated asnecessary to ensure a cleanskive.

When a clean skive has beenestablished, remove the hosefrom the cutting head andrelease the foot control pedal,thereby stopping the rotatinghead. The skiving operation isnow complete.

Blade Adjustment, Replacement and Spares ListRefer to instructions supplied with the skiving tool.

MANUAL SKIVING TOOL

Unscrew the thumb screw andremove the cylinder guard (A).

Select the correct size mandrelfor the hose to be skived. Thehose size is stamped on themandrel eg. 12 = 3⁄4” bore size.

N.B. When skiving 24 sizehose (11⁄2” bore) the sockethead capscrew, locating thecam follower into the grooveon the back of the knurledback plate, should be re-located in the alternativethreaded hole.

Screw the mandrel (B) into thethreaded hole “finger tight”.

Select the appropriate settingcollar (C) and slide it onto themandrel until the diametermarked with the hose to beskived is immediately underthe cutting edge of the blade.N.B. The collar is only a guide.

A

B

C B

C

Rotate the knurled back platerelative to the body, until theblade just comes into contactwith the setting collar..

Insert the tommy bar into thetop of the mandrel and tighten.Check that the cutting edge isjust touching the outerdiameter of the setting collar.Remove the tommy bar andsetting collar, and replace theouter guard together with thethumbscrew.Note When skiving 24 (11⁄2” bore) hose, the guardshould not be refitted.Thewhole body should now bescrewed onto the brace, andthe tool is ready for use asfollows:-Hold the hose in a vice withapproximately 5” projecting ata convenient angle.

Push the mandrel into thebore of the hose, turning thehandle of the brace,maintaining a light forwardpressure.

When the tool cannot bepushed any further into thehose, it should be retractedwhilst continuing to rotate thebrace.

The rubber cover should beremoved cleanly down to thewire braid beneath. Thereshould be no rubber left onthe wire braid. The wire braidshould not be damaged. Theoperation is now complete.

Blade Adjustment,Replacement andSpares ListRefer to instructions suppliedwith the skiving tool

HOSE CRIMPING FOR TWO PIECE COUPLINGRefer to the Operating Instructions supplied withthe Crimping Machine.

Follow the Operating Instructions (supplied withthe crimping equipment) for the setting up of theequipment and setting the crimp data.

When crimping two piece couplings always use DieSets which have a straight crimp face as opposed tothe Die Sets which have a chamfer at both ends ofthe crimp face which must be used for crimpingone piece couplings.

FITTING THE COUPLING TO THE HOSE .

The Coupling comprises two parts:-A) The Shell

B) The Insert

First, push the shell onto the hose as far as it willgo. Then push the insert into the bore of the hoseuntil the first shoulder is against the end of thehose.Position the Shell so that when it has been crimpedit sits between the first and second shoulders onthe insert.

Insert the hose and coupling through the bottom ofthe Die set and position the coupling so that thewhole length of the shell is covered by the Dies.

Follow the rest of the procedures as shown inOperation Instructions supplied with the CrimpingMachine.

Before attaching the second coupling to the hose,check whether or not the hose requires the fittingof any additional protection or a Phase Anglesetting. If the hose assembly requires any of theseitems, the following procedures should befollowed:

POLYURETHANE SLEEVINGSelect the size of sleeving required for the size ofhose being assembled (See list of sundries) and cutto the length stated for the hose assembly.

Slide the sleeving onto the hose and over thecoupling shell, so that the shell is fully covered bythe sleeving.

Select the appropriate sized Sleeving Tie. Tie it around the end of the Polyurethane Sleeving, so that the sleeving is tightly held between thecoupling shell and the tie.

Cut off excess length of the tie so that it is flushwith the end of the clip.

Attach the second coupling to the other end of the hose.

WIRE GUARDSelect the size of wire guard required for the sizeof hose being assembled (See list of sundries) andcarefully cut to the required length. Slide the guardonto the hose.

Except where otherwise stated, all wire guard isthe full length of the hose.

When assembling hoses of 5⁄8” bore or smaller,where the two piece coupling is used, the wireguard should be long enough to cover the shell ofboth couplings when the hose has been assembled.

When assembling hoses of 3⁄4” bore or larger,where a one piece coupling is used, the wire guardshould not cover the coupling shell.

HOSE CLAMP FERRULESIf the hose assembly requires the fitting of a “HoseClamp Ferrule” it should be fitted as follows:

Slide the Hose Clamp Ferrule onto the hose to therequired position (The position measurement istaken from the centre of the ferrule).

Insert the hose between the die sets of thecrimping machine (use the same die set as used forcrimping the couplings).

Position the ferrule so that the top of it is levelwith the top of the dies.

Carefully crimp the ferrule. It is only necessary tocrimp the ferrule tight enough so that it cannot be slid along the hose.

Do not crimp the hose to the point where thegauge pin is level with the top of the gauge (11⁄4” Manual Crimper) or the limit switch stops the machine (11⁄4” & 2” Electric Crimpers).

Remarks: Ferrule 877mm from end

PHASE ANGLE SETTING

The Phase Angle of a hose assembly refers to thepositions of the Couplings relative to each other.

It is measured in the anti-clockwise direction fromthe centreline of the first coupling when it is heldat the 3 o’clock position looking along the assemblyfrom the first coupling towards the secondcoupling.

To set the phase angle, crimp the first couplingonto the hose.

Then push the second coupling onto the hose androtate it to the required position before crimpingit.

90° Phase Angle

IDENTIFICATION TAGS

Having assembled a replacement hose for a JCBmachine it is necessary to attach an identificationtag to it in order that:-

A) should it ever need replacing again it can easily be identified by a JCB distributor, and also

B) in the unlikely event that the hose fails due to faulty materials or incorrect assembly, it is possible to identify which JCB Distributor assembled the hose.

The hose should be identified with an alloy tagonto which should be engraved (either scribed or stamped):

A) the hose assembly Part Number eg. “613/46600”, and

B) the initials of the JCB distributor or other suitable mark to uniquely identify which distributor has produced the hose assembly.

Once the hose assembly is complete, the ends ofthe hose must be fitted with plastic End Caps toprevent the hose becoming contaminated.

JCB SPECIFICATION BULK HOSE IDENTIFICATION

606/----- = bulk hose supplied by JCB Service

When producing hose assemblies for JCB machines(or any other machine requiring BSP terminationhoses) the following specification hose must beused.

For non BSP termination hoses refer to ‘Hose andCoupling Catalogue - Non JCB Products”.

HOSE RATING

606/X - - - - X = Hose rating i.e. JCB standardrelating to the hose assembly and testing.606/0 - - - - JCB Production Specification606/2 - - - - JCB 1000/09000 series606/3 - - - - JCB Loadall Boom Hose DIN20022ST Specification

HOSE DIAMETER

The following hose sizes are available from JCB Service.

606/- 0X - - X = Hose diameter i.e.606/- 01 - - 1⁄4”606/- 02 - - 3⁄8”606/- 03 - - 1⁄2”606/- 04 - - 5⁄8”606/- 05 - - 3⁄4”606/- 06 - - 1”606/- 07 - - 11⁄4”606/- 08 - - 11⁄2”

HOSE SPECIFICATION

JCB Hose is manufactured to the JCB standardsthat exceed the relevant international S.A.E. ORD.I.N. specifications.

The 5 specifications available from JCB Service willsatisfy almost all JCB hose requirements.

606/- 0 - X - X = Hose specification(pressure rating) i.e.

606/- 0 - 0 - Exceeds SAE 100RI / DIN 20022 ISN

606/- 0 - 2 - Exceeds SAE 100R2AT / DIN 20022 2SN

606/- 0 - 3 - Exceeds SAE 100R2A

606/- 0 - 4- Exceeds SAE 100R12

606/- 0 - 5 - Exceeds SAE 100R9R

JCB specification hose will be identified with theJCB Service Standards Number. This numberrelates to the hose diameter and its pressure ratingeg. 606/00700 = 11⁄4” diameter, SAE 100RI pressurerating.

Hose Bore

mm ins -size ins mm PSI bar PSI bar mm 100m

HoseO.D.

Min. BurstPressure

Max. WorkingPressure

Min. BendRadius

WeightKgs JCB

SERIESNO.

RKg

CONSTRUCTION

TTuubbee :: NBR

RReeiinnffoorrcceemmeenntt :: One Wire Braid

CCoovveerr :: NBR/CR

SPECIFICATION DIN 20022 1SN (ISTT)SAE 100R1

DIN 20022 1SN

HOSE

19.05 3⁄4 -12 1.10 28 6090 420 1522 105 240 60 606/00500

25.40 1 -16 1.42 36 5075 350 1276 88 300 76 606/00600

TEMPERATURE RANGE - 40°C to +100°C

GENUINE JCB PART 606/

HOSE SPECIFICATION (continued)


Hose Bore


HoseO.D.

Min. BurstPressure


Min. BendRadius

WeightKgs JCB

SERIESNO.

RKg

CONSTRUCTION

TTuubbee :: NBR

RReeiinnffoorrcceemmeenntt :: One Braid

High Tensile Steel Wire

CCoovveerr :: CSM

SPECIFICATION SAE 100R1 AT + HI-TEMP.

SAE 100R1 T

HOSE

31.75 11⁄4 -20 1.72 44 2500 172 625 43 406 130 606/0070038.10 11⁄2 -24 1.99 50 2000 138 500 34 508 153 606/00800




Hose Bore


HoseO.D.

Min. BurstPressure


Min. BendRadius

WeightKgs JCB

SERIESNO.

RKg

CONSTRUCTION

TTuubbee :: NBR

RReeiinnffoorrcceemmeenntt :: Two Wire Braids

CCoovveerr :: SBR/CR

SPECIFICATION JCB PROPRIETARY HOSEEXCEEDS DIN 20022 2SN/SAE 100R2 AT

PROPRIETARY

HOSE

6.35 1⁄4 -4 .59 15 23200 1600 5800 400 70 31 606/00120

9.52 3⁄8 -6 .71 18 19140 1320 4785 330 90 44 606/00220

12.70 1⁄2 -8 .83 21 15950 1100 3987 275 126 52 606/20320

15.87 5⁄8 -10 1.02 26 14500 1000 3625 250 140 71 606/20420

19.05 3⁄4 -12 1.14 29 12325 850 3117 215 240 92 606/80520

25.40 1 -16 1.50 38 9425 650 2392 165 300 129 606/80620

31.75 11⁄4 -20 1.90 48 6500 448 1625 112 419 208 606/80720




Hose Bore


HoseO.D.

Min. BurstPressure


Min. BendRadius

WeightKgs JCB

SERIESNO.

RKg

CONSTRUCTION

Tube : CR

Reinforcement : Four layers Spiral Wire

Cover : CR

SPECIFICATION JCB PROPRIETARY HOSEMEETS OR EXCEEDS DIN 20023 4SP/SAE 100R12

PROPRIETARY

HOSE

19.05 3⁄4 -12 1.22 31 20,300 1400 5075 350 298 122 606/00540



Hose Bore


HoseO.D.

Min. BurstPressure


Min. BendRadius

WeightKgs JCB

SERIESNO.

RKg

CONSTRUCTION

TTuubbee :: CR

RReeiinnffoorrcceemmeenntt :: -12 &-16 Four Spiral Wire-20, Six Spiral Wire

CCoovveerr :: CR

SPECIFICATION JCB PROPRIETARY HOSEEXCEEDS SAE 100R12/SAE 100R9RMEETS OR EXCEEDS SAE 100R13

PROPRIETARY

HOSE

25.40 1 -16 1.53 39 20,000 1380 6000 414 330 220 606/00650

31.75 11⁄4 -20 1.97 50 20,000 1380 5000 345 419 373 606/00750

TEMPERATURE RANGE - 40°C to 120°C




Hose Bore


HoseO.D.

Min. BurstPressure


Min. BendRadius

WeightKgs JCB

SERIESNO.

RKg

CONSTRUCTION

TTuubbee :: NBR

RReeiinnffoorrcceemmeenntt :: Two Wire Braids

CCoovveerr :: SBR/CR

SPECIFICATION JCB PROPRIETARY HOSEEXCEEDS DIN 20022 2ST

THICK COVER

HOSE

12.70 1⁄2 -8 0.97 24.6 15950 1100 3987 275 180 75 606/30330

15.87 5⁄8 -10 1.09 27.8 14500 1000 3625 250 200 89 606/30430



HOSE LENGTH

JCB Service supply bulk hose in a range of lengthsfrom 10m to 50m in order to suit needs of all sizesof Dealer.

When ordering bulk hose, substitute the lastcharacter of the Standard number for 1, 2 or 5depending upon the length of hose required eg.

606/- - - - 0 = Series Number

606/- - - - 1 10m length of hose



606/- - - - 9 Approx. 100m in assorted lengths ofless than 10m (this is only available for 1⁄2” and 5⁄8” sizes of JCB specification of hose).

JCB SPECIFICATION BULK HOSE IDENTIFICATION

Hose Bore Specification Length (m) Part Number1⁄4” SAE 100 R2AT / DIN 20022 2SN 10 606/001211⁄4” SAE 100 R2AT / DIN 20022 2SN 20 606/001221⁄4” SAE 100 R2AT / DIN 20022 2SN 50 606/001253⁄8” SAE 100 R2AT / DIN 20022 2SN 10 606/002213⁄8” SAE 100 R2AT / DIN 20022 2SN 20 606/002223⁄8” SAE 100 R2AT / DIN 20022 2SN 50 606/002251⁄2” SAE 100 R2AT / DIN 20022 2SN 10 606/203211⁄2” SAE 100 R2AT / DIN 20022 2SN 20 606/203221⁄2” SAE 100 R2AT / DIN 20022 2SN 50 606/203251⁄2” SAE 100 R2AT / DIN 20022 2SN 100 606/203295⁄8” SAE 100 R2AT / DIN 20022 2SN 10 606/204215⁄8” SAE 100 R2AT / DIN 20022 2SN 20 606/204225⁄8” SAE 100 R2AT / DIN 20022 2SN 50 606/204255⁄8” SAE 100 R2AT / DIN 20022 2SN 100 606/204293⁄4” SAE 100R1 / DIN 20022 1SN 10 606/005013⁄4” SAE 100R1 / DIN 20022 1SN 20 606/005023⁄4” SAE 100R12 / SAE 100R9R 18 606/00542

1” SAE 100R1 / DIN 20022 1SN 10 606/006011” SAE 100R1 / DIN 20022 1SN 20 606/006021” SAE 100R12 / SAE 100R9R 18 606/00652

11⁄4” SAE 100R1AT 18 606/0070211⁄4” SAE 100R9R 18 606/00752

11⁄2” SAE 100R1AT 18 606/00802

JCB LOADALL (BOOM) HOSE IDENTIFICATION

Diameter Specification Length (m) Part Number

1⁄2” DIN 20022 2ST 20 606/30332

1⁄2” DIN 20022 2ST 50 606/30335

5⁄8” DIN 20022 2ST 20 606/30432

5⁄8” DIN 20022 2ST 50 606/30435

All Loadall boom hose is two wire braid high pressure specification with a thick cover.

COUPLING IDENTIFICATIONIn order to ensure that the correct specification ofcoupling is attached to a length of hose, the samenumbering procedure is adopted for both bulk hoseand couplings 893/9_ _ _ _ = coupling forJCB hose assembly

TERMINATION TYPE893/9A - - - A = Termination type i.e.893/90 - - - JCB O - Ring B.S.P.893/91 - - - JCB 801/803/ Fastrac Coupling893/92 - - - JCB Loadall Boom Coupling

DIAMETERThis refers to the bore diameter of hose that EndFitting is designed to fit.893/9BB - - BB = Hose diameter i.e.893/901 - - 1⁄4”893/902 - - 3⁄8”893/903 - - 1⁄2”893/904 - - 5⁄8”893/905 - - 3⁄4”893/906 - - 1”893/907 - - 11⁄4”893/908 - - 11⁄2”

COUPLING SPECIFICATIONCoupling and collars may vary with hose specificationfor the same diameter of hose. It is thereforeessential to use the correct specification of couplingand collar.893/9 - - C - C = Hose specification

(pressure rating) i.e.893/9 - - 0 - SAE 100R1 / DIN 20022 ISN893/9 - - 2 - SAE 100R2AT / DIN 20022 2SN893/9 - - 3 - SAE 100R2A893/9 - - 4 - SAE 100R12893/9 - - 5 - SAE 100R9R

COUPLING STYLE893/9 - - - - D D = Coupling Style i.e.893/9 - - - - 0 Straight893/9 - - - - 1 90 deg. Forged/Block/Compact Elbow 893/9 - - - - 2 90 deg. Swept Elbow893/9 - - - - 3 90 deg. Swivel Compact Elbow893/9 - - - - 4 135 deg. Forged/Compact Elbow893/9 - - - - 5 135 deg. Swept Elbow893/9 - - - - 6 Male Straight893/9 - - - - 7 Hose Clamp Ferrule893/9 - - - - 8 Extended Male Straight

JCB BSP COUPLING IDENTIFICATION

Hose Diameter Coupling Style Hose Preparation Part No.

1⁄4” Straight Non - Skive 893/901201⁄4” 90 deg Compact Elbow Non - Skive 893/901211⁄4” 90 deg Swept Elbow Non - Skive 893/901221⁄4” 90 deg Swivel Compact Elbow Non - Skive 893/901231⁄4” 135 deg Swept Elbow Non - Skive 893/90125

3⁄8” Straight Non - Skive 893/90220A3⁄8” 90 deg Compact Elbow Non - Skive 893/902213⁄8” 90 deg Swept Elbow Non - Skive 893/90222A3⁄8” 135 deg Compact Elbow Non - Skive 893/902243⁄8” 135 deg Swept Elbow Non - Skive 893/90225A

1⁄2” Straight Non - Skive 893/903201⁄2” 90 deg Compact Elbow Non - Skive 893/903211⁄2” 90 deg Swept Elbow Non - Skive 893/903221⁄2” 135 deg Swept Elbow Non - Skive 893/90325

5⁄8” Straight Non - Skive 893/904205⁄8” 90 deg Compact Elbow Non - Skive 893/904215⁄8” 90 deg Swept Elbow Non - Skive 893/904225⁄8” 135 deg Swept Elbow Non - Skive 893/90425

JCB BSP COUPLING IDENTIFICATION (cont’d)


3⁄4” HP & LP Straight HP = skive, LP = Non-Skive 893/905403⁄4” HP & LP 90 deg Compact Elbow HP = skive, LP = Non-Skive 893/905413⁄4” HP & LP 90 deg Swept Elbow HP = skive, LP = Non-Skive 893/905423⁄4” HP & LP 135 deg Swept Elbow HP = skive, LP = Non-Skive 893/90545

1” LP Straight Non-Skive 893/906001” LP 90 deg Compact Elbow Non-Skive 893/906011” LP 90 deg Swept Elbow Non-Skive 893/906021” LP 135 deg Swept Elbow Non-Skive 893/90605

1” HP Straight Skive 893/906501” HP 90 deg Compact Elbow Skive 893/906511” HP 90 deg Swept Elbow Skive 893/906521” HP 135 deg Swept Elbow Skive 893/90655

11⁄4” LP Straight Skive 893/9070011⁄4” LP 90 deg Swept Elbow Skive 893/90702

11⁄4” HP Straight Skive 893/9075011⁄4” HP 90 deg Swept Elbow Skive 893/90752

11⁄2” LP Straight Skive 893/9080011⁄2” LP 90 deg Swept Elbow Skive 893/90802

LP = Coupling Fitted to Low Pressure Hose HP = Coupling Fitted to High Pressure Hose

JCB MINI - EXCAVATOR / FASTRAC MK1 COUPLING IDENTIFICATION


1⁄4” Straight Non - Skive 893/911201⁄4” 90 deg Swept Elbow Non - Skive 893/911221⁄4” 135 deg Swept Elbow Non - Skive 893/91125




3⁄4” HP & LP Straight HP = Skive, LP = Non-Skive 893/310233⁄4” HP & LP 90 deg Swept Elbow HP = Skive, LP = Non-Skive 893/310353⁄4” HP & LP 135 deg Swept Elbow HP = Skive, LP = Non-Skive 893/31029

1” LP 90 deg Swept Elbow Non-Skive 893/30037

LP = Coupling Fitted to Low Pressure Hose HP = Coupling Fitted to High Pressure Hose

JCB LOADALL (BOOM) COUPLING IDENTIFICATION


1⁄2” Straight Non - Skive 893/92330

1⁄2” 90 deg Swept Elbow Non - Skive 893/92331

5⁄8” Straight Non - Skive 893/92430

5⁄8” 90 deg Swept Elbow Non - Skive 893/92431

JCB BSP MALE COUPLING IDENTIFICATION


1⁄2” Straight male Non - Skive 893/90326

1⁄2” Straight extended male Non - Skive 893/90328

5⁄8” Straight extended male Non - Skive 893/90428

SUNDRY ITEM IDENTIFICATION

Hose Diameter Description U.O.I. (m) Part No.

3⁄8” 3⁄8” Poly Sleeve 10 647/052011⁄2” 1⁄2” Poly Sleeve 10 647/053015⁄8” 5⁄8” Poly Sleeve 10 647/054013⁄4” 3⁄4” Poly Sleeve 10 647/05801

1” 1” Poly Sleeve 10 647/05901

Hose Diameter Description U.O.I. (m) Part No.

1⁄4” 1⁄4” HP Wire Guard 10 814/003313⁄8” 3⁄8” HP Wire Guard 10 814/003321⁄2” 1⁄2” HP Wire Guard 10 814/003335⁄8” 5⁄8” HP Wire Guard 10 814/003343⁄4” 3⁄4” HP Wire Guard 10 814/00335

1” 1” LP Wire Guard 10 814/00336

1” 1” HP Wire Guard 10 814/00337

11⁄4” 11⁄4” LP Wire Guard 10 814/00338

11⁄4” 11⁄4” HP Wire Guard 10 814/00339

SUNDRY ITEM IDENTIFICATION (cont’d)

Hose Diameter Description U.O.I. Part No.

1⁄4” 1⁄4” Hose End Cap 200 835/000833⁄8” 3⁄8” Hose End Cap 200 835/000841⁄2” 1⁄2” Hose End Cap 100 835/000855⁄8” 5⁄8” Hose End Cap 100 835/000863⁄4” 3⁄4” Hose End Cap 100 835/000871” 1” Hose End Cap 100 835/00088

11⁄4” 11⁄4” Hose End Cap 100 835/0008911⁄2” 11⁄2” Hose End Cap 100 835/00093


1⁄4” 1⁄4” Hose Clamp Ferrule 10 893/901273⁄8” 3⁄8” Hose Clamp Ferrule 10 893/902271⁄2” 1⁄2” Hose Clamp Ferrule 10 893/904275⁄8” 5⁄8” Hose Clamp Ferrule 10 893/905473⁄4” 3⁄4” Hose Clamp Ferrule 10 893/906071” 1” LP Hose Clamp Ferrule 10 893/90707


All Sleeving Tie 100 993/99350


All Identification Tag 100 993/99194

HOSE ASSEMBLY IDENTIFICATIONJCB Hoses are of three main typeswith the fourth digit of the partnumber referring to the couplingstyle fitted to either end of thehose. In most instances the hoses fall intoone of the three categories shownopposite.

Length

1. Two straight end fittings identified with a 0 or 1 eg 611/0----

Length

2. One straight and one elbow end fitting identified with a 2 or 3 eg 611/2-

Length

3. Two elbow end fittings identified with a 4 or 5 eg 611/4----

Documents

RACORDURI FURTUNE JCB