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Racor Village Marine Catalog Water Desalination Systems
For over 30 years, Racor Village Marine (VMT) has developed innova-tive water desalination and purifica-tion solutions for some of the most challenging environments – 800 feet below the sea level, offshore oilrigs, deserts, and land based disaster areas.
NASA and FEMA agencies relied on VMT to develop self-contained reverse osmosis plants for disaster relief programs. The Navy contract-ed VMT to meet RO water standards that can be used with the nuclear reactors on the submarines. Cata-lina Island sought VMT’s expertise to ensure a steady water supply in drought conditions. When Hurri-cane Katrina hit New Orleans, the Army counted on VMT RO equip-ment to keep a hospital open. The R & D required for high-profile gov-ernment projects has enabled VMT engineers to develop innovative ways to produce the most reliable RO systems in the world.
Always ready to respond.VMT’s entire team is prepared to meet the needs of all customers and distributors at any time. Providing unsurpassed technical competence and flexibility, the VMT team can support the requirements for any RO application around the world.
A legacy of performance. VMT received the prestigious Aegis Excellence Award for surpassing US
Navy expectations in quality and delivery. When the first VMT reverse osmosis system was designed and installed on the U.S. Navy sub-marine USS Dolphin in 1993, the system had to undergo rigorous testing. This was part of the approval process that proved the plant passed with a 100% rating. The equipment performed flawlessly, 24/7 for 90 consecutive days.
Fresh water for every vessel. VMT equipment users enjoy all of the luxuries of home – drinking water, ice, showers, dishwater and laundry use onboard. VMT offers complete range of reliable, power-efficient watermakers for sailboats, motorboats, yachts and commer-cial vessels. Standard equipment is available world wide to meet diffi-cult delivery demands. VMT cus-tomers can cruise the oceans with confidence.
Without the noise. VMT’s experience in designing RO systems for Navy submarines has brought to market the quietest plea-sure and commercial watermakers. Carefully engineered components reduce noise and vibration. These include custom titanium pumps and stainless steel regulators.
The ultimate barrier to impurities.Salts, minerals and organics are no
match for AquaPro® spiral wound membranes, which remove impuri-ties from seawater, brackish water, fresh water and tap water. Proven processes are used in the design, development, testing and manu-facturing of AquaPro® spiral wound membranes. Dedicated attention to the details of manufacturing include using the highest grade of polyam-ide thin-film composite materials. VMT also manufactures cartridge filter elements to fit standard and custom filter housings.
Quality at the source.The superior quality components that go into VMT systems ensure the highest standards for safety, maintainability and reliability. The highest grades of raw materials are precisely machined and thoroughly tested to exacting requirements and industry specifications.
Racor VMT is proud to offer USA made R.O. water equipment that meets the requirements of military ships, working vessels, luxury yachts, and seaside properties. Providing the most innovative and reliable RO purification systems has established VMT as a leader in industry.
Aegis Excellence Award
Racor Village MarineForward Thinking in Reverse Osmosis Engineering
Bilgewater Membrane Separator (BMS)............... 12 Bilgewater Adsorbent Separator (BAS)................ 13 AquaPro® Sea Water RO Membranes ............... 14Pleated Prefilters............................................. .14AquaPro® Pumps........................................... 15Prefilter Housings ............................................ 16Commercial Media Filtration Systems (CMF)........ 16 IMF Media Filtration Systems ........Inside Back CoverRMF Remineralizer Systems..........Inside Back CoverWorldwide Manufacturing Locations................................ Outside Back Cover
Racor Village Marine Overview........Inside Front CoverWater Purification Systems Selection.................... 2Little Wonder Modular (LWM) .............................. 3Sea Quencher (SQ) ............................................ 3LT ................................................................... 4LTM ................................................................ 5LT Commercial .................................................. 6Stowaway (STW) ............................................... 7Pure Water (PW) ............................................... 8Pure Water ....................................................... 9Sea Water (SW) ............................................... 10CC Custom Units............................................... 11
Table of Contents
WARNING – USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
• ThisdocumentandotherinformationfromParker-HannifinCorporation,itssubsidiariesandauthorizeddistributorsprovideproductorsystem options for further investigation by users having technical expertise.
• Theuser,throughitsownanalysisandtesting,issolelyresponsibleformakingthefinalselectionofthesystemandcomponentsandassuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyzeallaspectsoftheapplication,followapplicableindustrystandards,andfollowtheinformationconcerningtheproductinthecurrentproductcatalogandinanyothermaterialsprovidedfromParkeroritssubsidiariesorauthorizeddistributors.
• TotheextentthatParkeroritssubsidiariesorauthorizeddistributorsprovidecomponentorsystemoptionsbasedupondataorspecifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
Cover/yacht photo: Courtesy of Nautilus Explorer
Water Purification Systems SelectionTheinformationonthispagewillhelpguideyoutothebasicsystem,flowrate,andvesselsize.Specifications by product series pages give a more detailed description to help make the best choice for your application. Additional models and accessories can be found at www.villagemarine.com
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Little Wonder (LWM) & Sea Quencher (SQ)
145-200 GPD (550-760 LPD) LWM and SQ for small vessel applications
Features: LWM Modular 145, 200 Compact and reliable supply of fresh water
The Little Wonder (LWM) and Sea Quencher (SQ) Series re-verse osmosis desalination sys-tems are the preferred choice for boaters who require small energy efficient watermakers.
The units are simple to install and easy to operate. Ideal for applications where space and power are limited. The quality components that go into the LW and SQ systems ensure years of reliable service.
SQ 145, 200
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• Titanium High Pressure Pump is impervious to the corrosive sea water environment and designed for maximum efficiency
• Raw Water Boost Pump with magnetic drive
• Adjustable 316 SS Pressure Regulating Valve provides constant pressure. No fluctuating pressure and low noise
• Product Flowmeter to monitor gallons per hour of fresh water produced
• Glycerine filled gauges• High salt water rejection rate• Optional remote instrument
panel configuration for LWM systems
Spares and ConsumablesPart No. Description85-0050 Pump Oil, Quart33-0117 Prefilter Element, 5 micron33-0311 Flush Filter Element90-0005 Filter Housing O-Ring99-6881 Filter Wrench70-6181 HP Pump Service Kit33-3000 Membrane Element Models 145
Part No. Description 33-3001 Membrane Element SQ-20033-3002 Membrane Element LWM-20090-2512 Membrane O-Ring Kit85-0102 Cleaning Kit85-0103 Preservation Kit70-0036 Belt, Models 14570-0168 Belt, Models 200
Model
LWM-145
LWM-200
SQ-145
SQ-200
Part Number
90-8200
90-851290-851690-8515
90-8564
90-854990-856190-8550
Power SupplyVolts/Amps
12 VDC/13
12 VDC/17110 VAC 60Hz/6
220 VAC 50Hz/3.3
12 VDC/13
12 VDC/17110 VAC 60Hz/6
220 VAC 50Hz/3.3
Water ProductionGPH/LPH
6/22
8/30
6/22
8/30
Weightlbs/kg
62/28
69/31
70/32
72/33
Frame SizeWxDxHinch/cm
Modular
Modular
24/61 x 11/28 x 12/30
24/61 x 11/28 x 12/30
Optional salinity monitor and diversion valve system to measure water quality.
12 VDC part # 90-0081110 VAC part # 90-0115220 VAC part # 90-0116
LT
Features:• Compact stainless steel high
pressure pump• Magnetic drive low pressure pump• Glycerine filled pressure gauges • Flowmeter to monitor freshwater
production• Freshwater flush system can be
supplied for manual flushing or timed automatic flush
• 316 stainless steel pressure regulator• Electrical control panel Nema
4X with motor starter and pump controls
• Automatic diversion valve• Digital water quality monitor
400-1,800 GPD (1,500-6,750 LPD) For power boats, sailboats, small and mid-size commercial vessel applications
Practical and reliable fresh water supply The LT desalinator offers fresh water independence for ocean crossings, extended voyages or cruising where dock water supplies are unreliable.
The units feature a semi modular frame format, for installation flexibility. The frame is compact and can be above or below the water line. The boost pump and prefilters are supplied as loose items.
Models 400 and 600 can be configured with membranes mounted on top or back of frame.
LT 1,800 (6,750 LPD)
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Model
LT-400
LT-500
LT-600
LT-800
LT-1000
LT-1300
LT-1800
Part Number
90-601690-601790-601890-602190-602290-602390-602490-602590-602690-602790-602890-6029
90-601190-6012
90-601390-601490-6073
90-601590-6074
Power**Volts/Hz/Amps
110/60/18220/60/8230/50/8110/60/18220/60/8230/50/8
110/60/18220/60/8230/50/8110/60/18220/60/9220/50/8
220/60/12230/50/12.5
220/60/12230/50/12.5
440/60/6
220/60/12440/60/6
CapacityGPH/LPH
16/63
21/80
25/95
33/126
42/157
54/205
75/284
Weightlbs/kg
115/52
115/52
121/55
125/57
135/61
142/64
157/71
Dimensionsinch/cm
*width 19.5/50depth 16/41height 12/30
400 size plus remote membrane rack, W x H
50x6/127x15
*width 19.5/50depth 16/41height 12/30
400 size plus remote membrane rack, W x H
50x6/127x15
400 size plus remote membrane rack, W x H
50x12/127x30
400 size plus remote membrane rack, W x H
50x18/127x45
400 size plus remote membrane rack, W x H
50x22/127x50
* Models 400 and 600 membrane rack can be mounted on top or on back of frame, add 4”/10cm to height or depth.**Only 1300 and 1800 models are available for 3 phase power. Extra transformer box included.
Spares and Consumables
Part No. Description85-0050 Pump Oil, Quart33-0117 Prefilter 5 mic (models 400-800)33-0052 Prefilter 5 mic (models 1000-180033-0271 Prefilter O-ring (5 mic models 1000-1800)33-0311 Flush Filter Element90-0005 Filter O-Ring
Part No. Description40-0241 Salinity Probe33-2519 Membrane Element (model 400,600)33-0238 Membrane Element (model 500,800,1300,1800)90-2512 Membrane O-Ring Kit85-0102 Cleaning Kit85-0103 Preservation Kit
Part No.
85-0050
33-0117
33-0052
33-0311
33-0238
90-0005
Description
Pump Oil
5 Micron Filter (up to model 800)
5 Micron Filter (model 1000 and up)
Carbon Flush Filter
Membrane Element
Filter Housing O-Ring (up to model 800)
Part No.
33-0271
90-2512
40-0241
85-0102
85-0103
Description
Filter Housing O-Ring (model 1000 and up)
Membrane O-Ring Kit
Salinity Probe
Cleaning Kit
Preservation Kit
Model
LTM-500
LTM-800
LTM-1000
LTM-1300
LTM-1800
Part Number
90-601990-604790-6048
90-604990-605090-6051
90-605290-6053
90-605490-6055
90-6056
Electrical SupplyVolts/Ph/Hz/Amps
110/1/60/18220/1/60/8230/1/50/8
110/1/60/18220/1/60/9230/1/50/8
220/1/60/12230/1/50/12.5
220/1/60/12230/1/50/12.5
220/1/60/12
CapacityGPH/LPH
21/79
33/125
42/158
54/205
75/284
Weightlbs./kg
92/42
100/45
133/60
153/70
168/76
LTM Modular
500-1,800 GPD (1,800-6,800 LPD) For small to mid-size vessel applications
Features:The LTM Series offers high quality Racor Village Marine engineered components with straightforward hands on operation. Driven by AC mo-tors (from genset power), the modular configuration comes in ready to mount modules for flexible installation options. Integral to every LTM unit are a stainless steel pressure regula-tor and bypass valve.
Optional salinity monitor and diversion valve system to measure water quality.
• 5microncleanableprefilter
• 316stainlesssteelpressure regulator
• HighqualityspiralwoundTFCreverse osmosis membranes
• Magneticdriveboostpump• Stainlesssteelglycerinfilled
pressure gauges• Highpressureplungerpumpwith
stainless steel 316 head• Acrylicflowmetertomonitor
production
Spares and Consumables
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Features:• Stainless steel high pressure
pump• Fiberglass cartridge filter
hosingholds100squarefoot5micron element
• Marinebronzelowpressurepumpprovidesupto50psiofboost
• Glycerine filled pressure gauges
• Freshwater flush system included standard
• 316 stainless steel pressure regulator is adjustable to allow operation in brackish or fresh water
• Electrical control panel Nema 4X includes motor starter and pump controls
• Automatic diversion valve• Digital water quality monitor
LT Commercial
3000-7000 GPD (11,000-26,000 LPD)Practical and reliable fresh water supply
Installation flexibility
LT units can be supplied with an optional media filter system. The membrane rack canbemountedhorizontallyor as a module for remote bulkhead mounting.
The LT desalinator offers a simple watermaker package with a compact frame and small footprint.
Racor VMT LT systems have a base frame that measures 40” wide x 33” deep, providing a high capacity watermaker installation in a tight space.
Model
LT-3000
LT-4000
LT-5000
LT-7000
Part Number*
90-605790-605990-605890-606090-606290-6061
90-606390-6031
90-606590-6064
Power Volts/phase/Hz/Amps
220/1/60/53440/3/60/17380/3/50/17
220/1/60/53440/3/60/17380/3/50/17
440/3/60/22380/3/50/24
440/3/60/22380/3/50/24
CapacityGPH-m3/Day
125/11
167/15
208/20
292/27
Weightlbs/kg
1060/480
1080/490
1140/520
1290/585
Dimensions**inch/cm
width 40/102depth 39/99
height 62/157
width 40/102depth 39/99
height 62/157
width 40/102depth 39/99
height 62/157
width 40/102depth 43/109height 62/157
* Add part number 90-0264 to include optional media filter.**Includes membrane rack mounted vertically. Does not include boost pump or optional media filter that increase width to 56/142.
Spares and Consumables
Part No. Description33-5100 Filter Cartridge - 5 micron30-0405 O-Ring Seal - Filter Housing33-0315 Carbon Flush Filter Element70-1448 Drive Belt - Check for Exact Size85-0050 Pump Oil - Quart Bottle90-2323 Membrane O-Ring Kit (up to LT-5000)32-1016 Membrane O-Ring Kit (LT-7000)
Part No. Description40-0241 Salinity Probe33-0440 RO Membrane (up to LT 5000)33-0036 RO Membrane (LT-7000)85-0045 Membrane Cleaner #1, 25 lbs. pail85-0048 Membrane Cleaner #2, 25 lbs. pail85-0049 Membrane Preservativ, 25 lbs. pail
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400-800 GPD (1,500-3,000 LPD) For powerboat and ocean yachts
The Stowaway (STW) offers fresh water independence for ocean crossings, extended fishing trips or cruising where dock supplies are unreliable.
The STW features a semi modular frame format, which maximizesinstallationflexibility.The frame is compact and can be installed above or below water line. The boost pump and prefilters are supplied as loose items. The watermaker can be operated and monitored from the electronic remote control.
Stowaway (STW)
Great performance in compact streamlined frame
Features:• Titanium high pressure pump
head• Easy access sediment prefilter• Maintenance-free air/oil
separator allows operation while underway
• Magnetic drive low pressure pump
• Glycerine filled pressure gauges and acrylic flowmeters for both product and reject streams
• Automatic freshwater flush• 316 stainless steel pressure
regulator• 316 SS high pressure bypass
valve controls
Model
STW-400
STW-600
STW-800
Part Number
90-829390-829490-8295
90-829690-829790-8298
90-829990-830090-8301
PowerVolts/Hz/Amps
110/60/13220/60/8230/50/8
110/60/13220/60/8230/50/8
110/60/13220/60/8230/50/8
CapacityGPH/LPH
16/63
25/95
33/126
Weightlbs/kg
110/50
116/53
135/61
Dimensionsinch/cm
width 25/62depth 16/40height 13/34
width 25/62depth 20/50height 13/34
400 size plus remote
membrane rack
49x11/125x27
Part No. Description85-0050 Pump Oil, Quart33-0117 Prefilter Element33-0311 Flush Filter Element90-0005 Filter O-Ring99-6881 Filter Wrench70-6182 HP Pump Service Kit
Part No. Description33-2519 Membrane Element (model 400,600)33-0238 Membrane Element (model 800)90-2512 Membrane O-Ring Kit85-0102 Cleaning Kit85-0103 Preservation Kit
• Automatic diversion valve diverts water to discharge if water quality drops below acceptable standards
• Color touch screen controller displays purity of product water output. Also displays temperature and total hours for accurate service log
• Cleaning valve for easy cleaning or preservation of the unit using Racor VMT cartridge cleaners
Spares and Consumables
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The Pure Water (PW) is the VMT flagship model designed for 24/7, continuous-duty applications. The fully framed unit is standard, semi-modular and fully modu-lar versions are also available for space restrictions.
PW 400-2,000
Pure Water (PW)
Features:
Spares and Consumables
Model
PW-400
PW-600
PW-800
PW-1200
PW-1600
PW-2000
Part Number
90-863390-8217 90-851390-803690-823890-803790-812590-800690-822390-863690-863590-863490-802890-8637 90-804790-863890-829290-803890-821090-8606 90-821290-804090-860090-860390-860190-801790-860490-855490-803990-859790-859890-8011
PowerVolts / phase / Hertz / Amps
110 / 1 / 60 / 13220 / 1 / 60 / 8220 / 3 / 60 / 6230 / 1 / 50 / 8380 / 3 / 50 / 3440 / 3 / 60 / 3
110 / 1 / 60 / 21220 / 1 / 60 / 11220 / 3 / 60 / 7
230 / 1 / 50 / 11380 / 3 / 50 / 4440 / 3 / 60 / 4
220 / 1 / 60 / 17220 / 3 / 60 / 11230 / 1 / 50 / 15380 / 3 / 50 / 6440 / 3 / 60 / 6
220 / 1 / 60 / 17220 / 3 / 60 / 11230 / 1 / 50 / 15380 / 3 / 50 / 6440 / 3 / 60 / 6
220 / 1 / 60 / 19220 / 3 / 60 / 16230 / 1 / 50 / 25380 / 3 / 50 / 8440 / 3 / 60 / 8
220 / 1 / 60 / 19220 / 3 / 60 / 16230 / 1 / 50 / 25380 / 3 / 50 / 8440 / 3 / 60 / 8
Weightlbs. / kg
225/102
350/159
350-159
400-182
425/193
450/205
DimensionsW x D x H inch (cm)
27 (69) x 24 (61) x 16 (41)
54 (137) x 24 (71) x 16 (41)
54 (137) x 24 (71) x 16 (41)
54 (137) x 24 (71) x 16 (41)
54 (137) x 28 (81) x 16 (41)
54 (137) x 28 (81) x 16 (41)
CapacityGPH-m3 / D
17-1.5
25-2.3
34-3.0
50-4.5
67-6.0
84-7.6
Part No. Description85-0050 Pump Oil33-0005 Prefilter Element, 5 micron33-0020 Prefilter Element, 20 micron (models 800+)33-0311 Flush Filter (models 400, 600)33-0315 Flush Filter (models 800+)30-0040 Strainer Element30-0405 O-Ring, Prefilter Housing90-0005 O-Ring, Flush Housing (models 400, 600)
Part No. Description 33-0271 O-Ring, Flush Housing (models 800+)33-2519 Membrane (model 400)33-0238 Membrane (models 600+)90-2512 O-Ring Kit, Membrane Housing90-0562 Clean and Preservation Kit70-6184 HP Pump Service Kit20-4096 Salinity Probe20-0005/20-2001/20-0243 Fuses (1 of each)
• Monelmeshstraineranddualsedimentprefilters
• Maintenance-freeair/oilseparatorallowsoperation while underway
• LowRPMfiveplungertitaniumpump• Magneticdrivelowpressurepump• Stainlesssteel,glycerinfilledpressuregauges• Manualorautomaticflushsystemavailable• 316SSpressureregulatingvalve• Easytooperate316SShighpressurebypass
valve controls
Modular System PW 400-2000
Semi-Modular SystemPW 600-2000
400-2,000 GPD (1,500-7,500 LPD)For commercial marine applications
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Features:
Pure Water (PW) Commercial
The Pure Water Series (PW) reverse osmosis desalination systems are preferred by the most demanding marine operators such as major oil companies, The United States Navy, The United States Coast Guard and The Cousteau Society.
PW-3000
PWM-16000
3,000-20,000 GPD (11,000-75,500 LPD)For commercial marine applications
Part No. Description33-5100 Filter Element - 5 micron33-2100 Filter Element, 20 micron30-0405 Filter Housing O-Ring 33-0315 Carbon Filter - up to PW-7000 33-0083 Carbon Filter - PW-8000 & up 70-1448 Drive Belt - up to PW-700070-1440 Drive Belt PW-8000 & up85-0050 Pump Oil, Quart70-0623 Pump FE Kit, up to PW-7000
Part No. Description 70-3075 Pump FE Kit, PW-8000 & up 70-0624 Pump CC Kit, up to PW-7000 70-3078 Pump CC Kit, PW-8000 & up 90-2323 Membrane O-Ring Kit, Up to PW-6000 32-1016 Membrane O-Ring Kit, PW-7000 & up 20-4100 Salinity Probe 85-0045 Membrane Cleaner #1, 25 lbs 85-0048 Membrane Cleaner #2, 25 lbs 85-0049 Membrane Preservative, 25 lbs
Model
PW-3000
PWM-3000
PW-4000
PWM-4000
PW-5000
PWM-5000
PW-6000
PWM-6000
PW-7000
PWM-7000
PW-8000
PWM-8000
PW-10000
PWM-10000
PW-12000
PWM-12000
PW-16000
PWM-16000
PW-20000
PWM-20000
PartNumber
90-865490-820690-823690-865390-826290-824390-824090-865590-865690-859990-825790-807090-865790-826190-865990-824590-865890-821490-820390-866090-805190-807390-866190-825890-828490-866290-807590-819390-812690-823290-854290-8663
Capacity
GPH-m3/LPH
125/11
167/15
208/20
250/25
292/27
333/30
417/40
500/45
667/61
833/75
DimensionsWxDxH inch/cm
84/213x34/86x35/89
MODULAR
84/213X34/86X35/89
MODULAR
84/213X34/86X35/89
MODULAR
84/213X44/111X35/89
MODULAR
84/213X48/121X35/89
MODULAR
84/213X48/121X35/89
MODULAR
84/213X48/121X35/89
MODULAR
88/223X52/132X35/89
MODULAR
88/223X52/132X43/109
MODULAR
88/223X52/132X43/109MODULAR
Weightlbs/kg
800/364
900/409
1000/455
1050/477
1500/682
1600/727
1800/818
1900/864
2200/1000
2250/1022
PowerVolts/Ph/Hz/Amps
220/1/60/53380/3/50/17440/3/60/17440/3/60/17220/1/60/53380/3/50/17440/3/60/17440/3/60/17380/3/50/24440/3/60/22440/3/60/22380/3/50/24440/3/60/22440/3/60/22380/3/50/24440/3/60/22440/3/60/22380/3/50/28440/3/60/27440/3/60/27380/3/50/28440/3/60/27440/3/60/27380/3/50/37440/3/60/33440/3/60/33380/3/50/37440/3/60/33440/3/60/33380/3/50/43440/3/60/39440/3/60/39
Spares and Consumables
• TitaniumAquaPropump• Fiberglasspre-filtrationhousings
deliver 200 sq. ft. of filtering area• Stainlesssteel,glycerinfilled
pressure gauges• Stainlesssteel316highpressure
valve • Digitalwaterqualitymonitor
24,000-40,000 GPD (91,000-150,000 LPD) For offshore rigs, work camps, and cruise ships applications
The SW RO desalination systems are designed for rugged use in harsh environments where a large quantity of potable water is required. Typical installations are offshore rigs and acommo-dation barges.Each SW unit comprises a single skid installation with two com-plete, independent RO systems. The two trains can run simulta-neously or can be operated on a duty/stand-by basis.
Sea Water (SW)
Model Product Flow* Power at Skid Size Operating
GPD m3/day 440/3/60 Weight
SW 24 24000 91 60 Amps 142” long 6950 lbs
SW 32 32000 120 60 Amps 72” deep 7300 lbs
SW 40 40000 151 70 Amps 78” high 7500 lbs
* Product flow based on median seawater conditions, both trains running.
Features:
SW Series (back side view) SW Series (right side view)
• Singledropskidwithtwocomplete watermaker trains including media filter with back wash and rinse valves
• FRPpre-filtrationhousingsdeliver 200 sq. ft. of filtering area per train
• Nickel-alumium-bronzelowpressure pumps drive seawater through the filtration system
• All316stainlesssteelhigh
pressure piping, with titanium fittings where appropriate. Low pressure piping is PVC80 or, optionally, GRE for extra strength
• Fullinstrumentationincludingliquid-filled pressure gauges, acrylic flowmeters, digital conductivity meter and hour-meter
• Valvingtoallowsimplestart-
up pressure control, flushing, or clean in place recirculation for membrane cleaning
• Automaticdiversionvalvesdirect product water to discharge if water quality drops below acceptable standards
• Exclusivepumpdesign• TitaniumAquaPro®HPpumps
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The CC Series watermakers provide engineered solutions to meet customer specifications in harsh offshore applications. Each CC series design is configured with all accessories in a single box frame. Various pre-treatment and post-treatment options are available.
CC-3000
2,000-26,000 GPD(7,500-100,000 LPD)For Offshore MODU, FSO, FPSO, and drill ships
CC Custom Units
Features:
Request for quotationcustom built to specifications
•Mediafilterpre-treatmentwithautomated backwash
•Activatedcarbonpre-treatmentwith automated backwash
•De-chlorinationpre-treatmentby SMBS dosing and ORP monitoring
•Secondpasstreatmentfor turbine wash or boiler feedwater purity requirements.
•Hazardousareaexplosionproofratings available: -NEC Class I, Division I,
Group D -NEC Class I, Division 2, Group D-IEC 60079, Zone 2,
Group IIA, T3
CC 2000
Village Marine CC-10000
CC 2000
•Remineralizerpost-treatmentforPHneutralization
•Chlorinationpost-treatment•Statusandalarmsignalsfor
remote monitoring•FullvendordatabookwithSDRL
requirements for equipment data, testing, drawings, and QA documentation.
•Aluminizedflamecoatskidtreatment for optimum corrosion protection.
•Ultravioletlightgermicidalskidspackages with point-of-use treatment processes.
•GRE/FRPpipingfordeckinstallation.
11
Racor VMT’s oily water separators meet the IMO Resolution MEPC 107(49). Racor VMT units use a three-stagesystemoptimizingtheseparation and removal of free and emulsified oils.
Heavy duty construction, corrosion resistant materials, permanent oil attractant media, quiet operation, automatic diversion valves and advanced Racor VMT membrane technology result in an easy to use, fully automated, high quality, affordable solution to meet marine bilge water treatment needs.
Bilgewater Membrane Separator
Spares and Consumables* Water production capacity may be slightly less than rated for all 50 Hz units.
Model #
BMS-350
BMS-500
BMS-1000
BMS-2000
BMS-2500
Power Volts/phase/Hz
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
220/1/60220/3/60440/3/60230/1/50380/3/50
220/1/60220/3/60440/3/60230/1/50380/3/50
Dimensionsinch/mm
width 34.5/876 depth 33.5/851height 50/1270
width 34.5/876 depth 33.5/851height 50/1270
width 49.5/1257 depth 37/940
height 58/1473
width 63.5/1613 depth 52.5/1333height 68/1727
width 63.5/1613 depth 52.5/1333height 68/1727
CapacityGPM/m3/hr
1.5/.35
2.2/.5
4.4/1
8.8/2
11/2.5
Operating Weightlbs/kg
650/295
650/295
850/386
2000/907
2110/957
Dry Weightlbs/kg
500/227
500/227
610/277
1160/526
1260/571
Power(Amps)
19.710
10.32.5105.5
19.710
10.32.5105.5
19.710
10.32.5105.5
36.7361236
14.5
36.7361236
14.5
PartNumber
90-867090-867190-867290-8673 90-867490-8675
90-867690-867790-867890-867990-868090-8681
90-868290-868390-868490-868590-868690-8687
90-868890-868990-869090-869190-8692
90-869390-869490-869590-869690-8697
Part No. Description20-0296 Relay level control 110 VAC/50-6070-5030 PLC preloaded with Code85-0042 Cleaner 1 - 5 LB (Alkaline Type)85-0043 Cleaner 2 - 5 LB (Acid Type)85-0044 Preservative - 5 LB85-0036 Cleaner 1 - 1 LB (Alkaline Type)85-0037 Cleaner 2 - 1 LB (Acid Type)85-0038 Preservative - 1 LB 70-5029 Process pump (boost pump) seal kit (models BMS-350 - 1000)70-5044 Process pump (boost pump) seal kit (models BMS-2000 & BMS-2500)
Part No. Description33-3003 Membrane Element 33-0057 Process filter 5 micron all models90-5026 Media Fill Kit (model BMS-350 - 500)90-5028 Media Fill Kit (model BMS-1000)90-5029 Media Fill Kit ( models BMS-2000 & BMS-2500)33-0082 Process filter & Membrane housing cover seal O-ring20-0029 Switch, 3-pos20-0028 Switch, 2-pos20-3004 Light, Indicator, Green20-3006 Light, Indicator, Red20-0505 Light, Incandescent (110)
• USCGCertifiedtomeetIMOMEPC107(49) regulations
• MEPC 107(49) certified oil content monitor included
• Advancedthree-stagedesignformaximum oil separation
• Fullyautomatedsystem• RacorVMTmembranetechnology
specifically designed for bilge water treatment
• Systememploysaself-cleaningcycleforprolonged membrane service life
• Compactdesignminimizesinstallationspace
• CertifiedcompliantwithEuropeanUnion Marine Directive 96/98/EC section A.1/2.1 Oil Filtering Equipment
Features:
12
Bilgewater Adsorbent Separator
Features:Racor VMT’s oily water separators meet the IMO Resolution MEPC 107(49). Racor VMT units are an advanced three-stage system optimizingtheseparationandremoval of free and emulsified oils.
Heavy duty construction, corrosion resistant materials, permanent oil attractant media, quiet operation, automatic diversion valves and advanced oil adsorbent media technology result in an easy to use, high quality, affordable solution to meet marine bilge water treatment needs.
• USCGCertifiedtomeetIMOMEPC 107(49) regulations
• MEPC 107(49) certified oil content monitor included
• Advancedthree-stagedesignformaximum oil separation
• Automatedoilflushsystem• CertifiedcompliantwithEuropean
Union Marine Directive 96/98/EC section A.1/2.1 Oil Filtering Equipment
Spares and Consumables
* Water production capacity may be slightly less than rated for all 50 Hz units.
Model #
BAS-500
BAS-1000
BAS-2000
BAS-2500
Power Volts/phase/Hz
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
110/1/60220/1/60220/3/60440/3/60230/1/50380/3/50
Dimensionsinch/mm
width 31/788 depth 43/1092 height 67/1702
width 33/838 depth 46/1168 height 67/1701
width 44/1118 depth 66/1676 height 62/1575
width 44/1118 depth 66/1676 height 62/1575
CapacityGPM/m3/hr
2.2 / .5
4.4 / 1
8.8 / 2
11 / 2.5
Operating Weightlbs/kg
700/282
880/399
2090/948
2150/975
Dry Weightlbs/kg
525/238
630/286
1200/544
1260/572
Power(Amps)
84
2.41.24.51.5
7.43.721
3.61.2
84
2.41.23.61.2
7.43.721
3.61.2
PartNumber
90-508690-508790-508890-508990-509090-5091
90-509290-509390-509490-509590-509690-5097
90-509890-509990-510090-510190-510290-5103
90-510490-510590-510690-510790-510890-5109
Part No. Description20-0505 Light, Incandescent (110) 20-0296 Relay level control 110 VAC/50-6090-5030 Kit, Adsorptive media replacement (BAS-500 - BAS-1000)90-5031 Kit, Adsorptive media replacement (BAS-2000 - BAS-2500)30-1164 O-ring, Riser tube, Media filter30-0935 O-ring, Distributor head, Media filter 70-0392 Feed pump seal kit
Part No. Description33-0057 Process filter 5 micron all models90-5026 Coalescer Media Fill Kit (model BAS-500)90-5028 Coalescer Media Fill Kit (model BAS-1000)90-5029 Coalescer Media Fill Kit ( models BAS-2000 & BAS-2500)33-0082 Process filter housing cover seal O-ring20-0029 Switch, 3-pos20-0028 Switch, 2-pos20-3004 Light, Indicator, Green20-3006 Light, Indicator, Red
13
AquaPro® thin film composite reverse osmosis membranes deliver high salt rejection while maintaining high production rates to obtain the energy efficiency demanded in marine applications.
By selecting the highest grade of materials and applying
thorough test requirements, Racor Village Marine is able to offer the highest quality products.
Aqua Pro® membranes are designed for use in Racor Village Marine pressure vessel housings as well as other brand housings.
AquaPro® Sea Water RO Membranes
*All19”and38”elementscomewitha2”removableextendersothatthestockedsizealsofits21”and40”housings** Elements are specially designed for low feed flow applications. Use only with certain Sea Quencher and Little Wonder watermakers.
Nominal Size
25192519251925382538404060408040
Product FlowGPD m3/day
220 - 0.83150 - 0.57105 - 0.40550 - 2.08210 - 0.80
1200 - 4.542500 - 9.477250-27.36
Typical SaltRejection %
99.499.099.099.499.099.499.499.4
VMTPart No.
33-251933-3000 **33-3001**33-0238
33-3002**33-044033-003633-0840
Dimensionsinches/cm
length
19/4819/4819/48
38/96.538/96.5
40/101.640/101.640/101.6
tube protrusion
1.1/2.81.1/2.81.1/2.81.1/2.81.1/2.81.0/2.5
1.27/3.20
tube diameter
0.75/1.90.75/1.90.75/1.9 0.75/1.90.75/1.90.75/1.91.5/3.8
1.125/29
diameter
2.4/6.12.4/6.12.4/6.12.4/6.12.4/6.1
3.96/10.15.98/15.27.9/201
Pleated Prefilters
Part Number
33-011833-011733-005333-005233-002033-000533-005833-005733-017233-210033-510033-110033-1105
Microns
205205205205
1002051
0.5
Filter Areaft2/m2
30/2.7930/2.79
100/9.29 100/9.29100/9.29100/9.29100/9.29
Diameterinch/cm2.75/72.75/7
4.5/11.44.5/11.48.63/228.63/224.5/11.44.5/11.48.63/22 8.63/228.63/228.63/228.63/22
Lengthinch/cm9.75/259.75/259.75/259.75/257.75/207.75/2020/5120/51
24.3/62 24.3/6224.3/6224.3/6224.3/62
Diameterinch/cm2.75/7
4.5/11.44.5/11.4
Lengthinch/cm9.75/259.75/2520/50.8
Part Number
33-031133-031533-0083
Carbon Flushing Filters
Cartridge Filter Kits
Part Number
85-0102
85-0103
Description
Cleaning Kit
Preservation Kit
Contents
One Blue stripe cleaner #1 plusOne Red stripe cleaner #2
Two Green stripe preservative
The Racor Village Marine line of pleated filters are designed specifically for the RO watermaker industry and are superior to wound or polyspun cartridges. Dense pleat design provides a longer filter life, increased flow rates, and reducedcartridgesize.
Availableinawidearrangeofsizesandmicronrangestoensurethateverytypeofwatermakerfilterneedistakencareof.Stocksizesfitmoststandardfilterhousings,ifthesizeyouneedisnotshownpleasecontactuswiththedimensions required.
14
Pump Lubricant and Service Kits
Part No. Description
85-0050 Pump Oil, Quart
70-6181 Routine Service Kit, 708-1 Pump
70-6182 Routine Service Kit, 708-3, 2.3 GPM Pump
70-6183 Routine Service Kit, 708-3, 3.5 GPM Pump
70-6184 Routine Service Kit, 708-5 Pump
Part No. Description
70-0623 Manifold Service Kit, 3P20 Pump
70-0624 Crankcase Service Kit, 3P20 Pump
70-3075 Manifold Service Kit, 5P50HD Pump
70-3078 Crankcase Service Kit, 5P50HD Pump
Model
708-1
708-3
708-5
3P20
5P50HD
5P70
5P100
Version & Part Number
.2” Crank 70-6073
.3” Crank 70-6074
.4” Crank 70-6075
2.3 LH Shaft 70-60762.3 RH Shaft 70-61263.5 LH Shaft 70-60723.5 RH Shaft 70-6071
LH-Shaft 70-6097RH Shaft 70-6178
70-2030
70-3000
70-5019
70-4000
Max Pump FlowGPM | m3/hr0.25/0.0570.37/0.0830.48/0.110
2.3/0.5212.3/0.5213.5/0.7943.5/0.794
8/1.81
20/4.54
40/9.07
70/15.9
100/22.68
Inlet x Outlet
.5” NPT x .25” NPT
.75” NPT x .5” MS
.75” NPT x .5” MS
1.5” MS x 1” MS
1.5” MS x 1” MS
2” MS x 1.5” MS
2” MS x 2” MS
Shaft Diameter
0.650”
0.650”
0.938”
1.625”
1.625”
1.75”
2.50”
Weightlbs/kg
11/5
19/9
28/13
117/53
157/71
260/118
647/294
AquaPro® Pumps
708-1
708-3
708-5
5P50
3P20
Built to last a lifetime
AquaPro® Pumps “Titan Series” High Pressure Pumps are the product of years of experience in the desalination industry, and have been specifically designed and engineered for corrosive and high-pressure applications.
Dependable and proven technology produces pumps which can be close coupled or belt driven to meet your demands. Every AquaPro® Pump is backed by the worldwide Parker service network.
AquaPro® 5P50Manifold Block
• Fluid End manifold is machined from a solid billet of titanium
• Highly resistant to seawater corrosion
• No manifold castings used, therefore no possibility of voids or casting defects
Features:
15
Prefilter Housings
CMF Media Prefilters
For cartrigde sediment filtersModel
100-X
DWG
1
2
3
4
5
Part Number
30-4353
M4353-4
M4353-2
M1157-1
86-0269
30-0405
Description
Filter Assembly
Shell
Lid
Clamps (each)
Fasteners (each)
O-ring
Inlet Outlet
1.5” NPT
Model
30-S
DWG
1
2
3
4
5
6
Part Number
30-0030
33-0110
33-0033
90-0002
30-0405
90-0003
33-0300
Description
Filter Assembly
Shell
Lid
Top Clamp
O-ring (each)
Bottom Clamp
Base
Inlet Outlet
1.5” NPT
Model 30-S
Model 100-X
30-S
100-X
Parker offers stainless steel (SS316) and fiberglass filter housings specifically designed for seawater use.
Simple but secure closure systems allow quick cartridge change. Powder coated shells offer superior corrosion resistance. Fasteners and clamps are stainless steel.
Model part # Max Flow Dimensions Dry Weight
GPM/LPH inch/cm (WxDxH) lbs/kg
CMF-400 CMF400 3/700 16/41x15/39x31/79 50/23
1/3 hp pump 110/1/60 90-3778 16/41x8/20x8/20 16/7
1/3 hp pump 220/1/60/50 90-3078 16/41x8/20x8/20 16/7
CMF-2000 CMF2000 8/1800 16/41x15/39x42/107 90/41
1/2 hp pump 110/1/60 90-3693 17/43x9/23x9/23 35/16
1/2 hp pump 220/1/60/50 90-3056 17/43x9/23x9/23 35/16
1/2 hp pump 220/3/60/50 90-3546 17/43x9/23x9/23 35/16
1/2 hp pump 440-380/3/60/50 90-3501 17/43x9/23x9/23 35/16
The Racor Village Marine Tec Media Filtration Systems offer multi-media performance and are specifically engineered to operate with Village Marine Watermakers. The media layersareoptimizedtoremoveparticulate matter from the feed
stream ahead of the micron filtration system.
A boost pump and control box accessory is also available.
16
IMF Media Filtration Systems
RMF Remineralizer Systems
The Racor Village Marine Tec. Media Filtration Systems offer multi-media performance and are specifically engineered to operate with Village Marine Pure Water (PW) Series Watermakers. Themedialayersareoptimizedtoremove particulate matter from the feed stream ahead of the micron filtration system.
A proprietary mix and measure of media targets particulate matter such as turbidity and suspended solids that will otherwise overload the micron filtration array of an RO system. In addition, the advanced media design reduces iron, manganese and organics in the feed stream.
Racor Village Marine RemineralizerSystemsofferpHneutralizationofROwaterandare specifically engineered to operate with Village Marine PW and SW Series Watermakers. The media restores a buffer capacity to raise pH and reduce fresh water “aggressiveness” against metal pipes and fixtures.
TheRemineralizerworksbyslowly dissolving calcite into the product water to add hardness
and raise pH near neutral. The reaction is essentially self-limiting, so only a small amount of hardness is added.
The tank is made from spun wound fiberglass composite tank with a polyethylene liner. Piping connections are PVC schedule 80. The base is carbon steel.
Model
RMF-8RMF-20RMF-40
Max FlowGPM/LPM
6/2314/5325/94
Part Number
90-821590-854490-8611
Inlet/Outlet
1” ANSI Flange1” ANSI Flange
1.5” ANSI Flange
Dimensionsinch/cm (LxWxH)
24/61 x 24/61 x 73/18524/61 x 24/61 x 73/18526/66 x 24/61 x 63/160
Dry Weightlbs/kg
500/250780/355880/400
Model
IMF-7000IMF-10000IMF-20000
Max FlowGPM/LPM
20/7630/11340/151
P/N no pump
90-825590-820590-8543
P/N with pump440/3/60 Hz
90-811690-805690-8127
P/N with pump380/3/50 Hz
90-820890-805290-8231
Dimensionsinch/cm (LxWxH)
40/101 x 48/122 x 89/22140/101 x 48/122 x 89/22148/122 x 48/122 x 95/241
Dry Weightlbs/kg
2,000/9092,100/954
2,300/1,045
Parker Hannifin CorporationFiltration Group Global Headquarters6035 Parkland BoulevardCleveland, OH 44124phone 216 896 3000www.parker.com
© 2013 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies. VMT0057 Rev- 02-25-2013
North AmericaCompressed Air TreatmentFiltration & Separation/BalstonHaverhill, MA 978 858 0505 www.parker.com/balston
Finite Airtek FiltrationLancaster, NY 716 686 6400 www.parker.com/pdf
Finite Airtek FiltrationOxford, MI 248 628 6400 www.parker.com/finitefilter
Engine Filtration & Water PurificationRacor Modesto, CA 209 521 7860 www.parker.com/racor
RacorHolly Springs, MS 662 252 2656 www.parker.com/racor
RacorBeaufort, SC 843 846 3200 www.parker.com/racor
Racor – Village Marine Tec.Carson, CA 310 516 9911 desalination.parker.com
Hydraulic FiltrationHydraulic FilterMetamora, OH 419 644 4311 www.parker.com/hydraulicfilter
Process Filtration domnick hunter Process FiltrationOxnard, CA 805 604 3400 www.parker.com/processfiltration
Worldwide Filtration Manufacturing LocationsEuropeCompressed Air Treatmentdomnick hunter Filtration & Separation Gateshead, England +44 (0) 191 402 9000 www.parker.com/dhfns
Parker Gas SeparationsEtten-Leur, Netherlands +31 76 508 5300www.parker.com/dhfns
Hiross Zander Padova Business Unit Padova, Italy +39 049 9712 111 www.parker.com/hzd
Hiross ZanderEssen Business Unit Essen, Germany +49 2054 9340 www.parker.com/hzd
Engine Filtration & Water PurificationRacor Dewsbury, England +44 (0) 1924 487 000 www.parker.com/rfde
Racor Research & DevelopmentStuttgart, Germany +49 (0)711 7071 290-10www.parker.com/rfde
Hydraulic FiltrationHydraulic Filter Arnhem, Holland +31 26 3760376 www.parker.com/hfde
Urjala Operation Urjala, Finland +358 20 753 2500 www.parker.com/hfde
Condition Monitoring Center Norfolk, England +44 1842 763 299 www.parker.com/hfde
Process Filtration domnick hunter Process FiltrationBirtley, England +44 (0) 191 410 5121 www.parker.com/processfiltration
Asia PacificAustralia Castle Hill, Australia +61 2 9634 7777 www.parker.com/australia
China Shanghai, China +86 21 5031 2525 www.parker.com/china
IndiaNavi Mumbai, India +91 22 651 370 8185 www.parker.com/india
Japan Tokyo, Japan +81 45 870 1522 www.parker.com/japan
Korea Hwaseon-City +82 31 359 0852 www.parker.com/korea
SingaporeJurong Town, Singapore +65 6887 6300 www.parker.com/singapore
Thailand Bangkok, Thailand +66 2 186 7000 www.parker.com/thailand
Latin AmericaParker Comercio Ltda. Filtration Division Sao Paulo, Brazil +55 12 4009 3500 www.parker.com/br
Pan American Division Miami, FL 305 470 8800 www.parker.com/panam
AfricaAeroport Kempton Park, South Africa +27 11 9610700 www.parker.com/africa