4

QW-482 (Back) WPS No. JTT-46 Rev. 0portal.tmcorp.us/ManagerDocs/CodeWeld/WPS-JTT-46.pdf · 2017-08-23 · Amps (Range) Volts (Range) (Amps and volts range should be recorded for each

  • Upload
    others

  • View
    12

  • Download
    0

Embed Size (px)

Citation preview

QW-482 (Back)WPS No. JTT-46 Rev. 0

POSITIONS POSTWELD HEAT TREATMENT (QW-407)Position(s) of Groove N/A Temperature Range

Welding Progression: Up Down Time RangePosition(s) of Fillet

GAS (QW-408) NonePREHEAT (QW-406) Percent Composition

Preheat Temp. Min. Gas(es) (Mixture) Flow RateInterpass Temp. Max.

Preheat Maintenance Shielding N/A N/A N/A(Continuous or special heating where applicable should be recorded) Trailing N/A N/A N/A

Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409)Current AC or DC DC Polarity DCEPAmps (Range) Volts (Range)

(Amps and volts range should be recorded for each electrode size,position, and thickness, etc. This information may be listed in a tab-ular form similar to that shown below.)

Tungsten Electrode Size and type(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW(Spray arc, short circulating arc, etc.)

Arc Timing

TECHNIQUE (QW-410)String or Weave BeadOrifice or Gas Cup Size N/AInitial and Interpass Cleaning (Brushing, Grinding, etc.) Grinding and Brushing

Method of Back Gouging N/AOscillation N/AContact Tube to Work Distance N/AMultiple or Single Pass (per side)Multiple or Single ElectrodesTravel Speed (Range)Peening No peening

Other(e.g., Remarks, Com-

Travel ments, Hot WireWeld Type Amp. Volt Speed Addition, Technique,

Layer(s) Process Class Dia. Polar. Range Range Range Torch Angle, Etc.)

SMAWSMAWSMAW manual

Any layerAny layerAny layer

None

DCEPDCEPDCEPENiCrFe-3

40 - 8565 - 12595 - 125

20 - 2521 - 28ENiCrFe-3

ENiCrFe-3 3/32"1/8"5/32" 22 - 30

manualmanual

40 - 125 20 - 30

X

300°F50°F

As required

N/A

N/A

N/A

www.jtthorpe.com

Filler Metal Current

1060 Hensley Street, Richmond, CA 94801tel: 510-233-2500 fax: 510-233-2901

ALL

String or weave

SingleSingle or multiple

Manual

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Record Actual Conditions Used to Weld Test Coupon

Company Name: J.T. Thorpe & Son, Inc.Procedure Qualification Record No.: JTT-46-PQR Rev. 0 Date:WPS No. JTT-46Welding Process(es) SMAWTypes (Manual, Automatic, Semi-Auto.) Manual

JOINTS (QW-402)

Design of Test Coupon(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)Material Spec. SA-240 to SB-168 Temperature NoneType or Grade 304/304L to UNS 06601 Time N/AP-No. P-8 to P-No. P-43 Other N/AThickness of Test Coupon 1/4" plate x 1/4" plateDiameter of Test Coupon N/AOther Position 2F (Flat)

GAS (QW-408) NonePercent Composition

Gas(es) (Mixture) Flow RateShielding N/A N/A N/ATrailing N/A N/A N/A

FILLER METALS (QW-404) N/A Backing N/A N/A N/ASFA Specification 5.11AWS Specification ENiCrFe-3 (INCO 182) ELECTRICAL CHARACTERISTICS (QW-409)Filler Metal F-No. Current DCWeld Metal Analysis A-No. None (Ni 60%/Cr15%/Nb 2.5%) Polarity ReverseSize of Filler Metal 1/8" Amps. 100 - 119 Volts 23 - 28Other Tungsten Electrode Size N/A

OtherWeld Metal Thickness 1/4"

Multipass or Single Pass (per side) single passSingle or Multiple Electrodes single

PREHEAT (QW-406) Other Travel speed 4.2 IPM to 5.4 IPMPreheat Temp. 85°FInterpass Temp. Single pass (no interpass temp.)Other

October 21, 2015

43

1060 Hensley Street, Richmond, CA 94801tel: 510-233-2500 fax: 510-233-2901

www.jtthorpe.com

¼” SB-168 UNS 06601 Plate [P43]

¼” SA-240-304/304L stainless steel plate [P8]

¼” fillet weld (typical both sides) ENiCrFe-3 (INCO-182) [F-43]

QW-483 (Back)PQR No. JTT-46-PQR

Tensile Test (QW-150) N/A Rev. 0October 5, 2012 Ultimate Type of

Specimen Total Load Unit Failure &No. Width Thickness Area LB Stress Location

N/A

Guided Bend Tests (QW-160) N/A

Type and Figure No.0 ResultN/A

Toughness Tests (QW-170) N/A

Specimen Notch Specimen TestNo. Location Size Temp. Ft. Lbs. % Shear Mils Drop Weight Break (Y / N)N/A

Fillet-Weld Test (QW-180) N/A

Result -- Satisfactory: Penetration Into Parent Metal:

Macro - Results 5 each Macroetch evaluations were acceptable

Other TestsVisual Examination: Examined specimens were free from cracks, porosity and inclusions

Welder's Name Dan Neu Clock No. Stamp No. 292

Tests Conducted By: Laboratory Test No. Q793-15We certify that the statements in this record are correct and that the tests were prepared, welded, and tested in accordance with therequirements of Section IX of the ASME Code.

Manufacturer J.T. Thorpe & Son, Inc.

Date October 21, 2015 ByJ. Jacob Dupree, P.E.

Q.C. Manager(Detail of record of these tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

Impact Values

Acceptable Acceptable

1060 Hensley Street, Richmond, CA 94801tel: 510-233-2500 fax: 510-233-2901

www.jtthorpe.com

Quality Testing & Inspection, 1120 West 135 South, Lindon, UT 84042