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QW-482 (Back)WPS No. JTT-46 Rev. 0
POSITIONS POSTWELD HEAT TREATMENT (QW-407)Position(s) of Groove N/A Temperature Range
Welding Progression: Up Down Time RangePosition(s) of Fillet
GAS (QW-408) NonePREHEAT (QW-406) Percent Composition
Preheat Temp. Min. Gas(es) (Mixture) Flow RateInterpass Temp. Max.
Preheat Maintenance Shielding N/A N/A N/A(Continuous or special heating where applicable should be recorded) Trailing N/A N/A N/A
Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS (QW-409)Current AC or DC DC Polarity DCEPAmps (Range) Volts (Range)
(Amps and volts range should be recorded for each electrode size,position, and thickness, etc. This information may be listed in a tab-ular form similar to that shown below.)
Tungsten Electrode Size and type(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW(Spray arc, short circulating arc, etc.)
Arc Timing
TECHNIQUE (QW-410)String or Weave BeadOrifice or Gas Cup Size N/AInitial and Interpass Cleaning (Brushing, Grinding, etc.) Grinding and Brushing
Method of Back Gouging N/AOscillation N/AContact Tube to Work Distance N/AMultiple or Single Pass (per side)Multiple or Single ElectrodesTravel Speed (Range)Peening No peening
Other(e.g., Remarks, Com-
Travel ments, Hot WireWeld Type Amp. Volt Speed Addition, Technique,
Layer(s) Process Class Dia. Polar. Range Range Range Torch Angle, Etc.)
SMAWSMAWSMAW manual
Any layerAny layerAny layer
None
DCEPDCEPDCEPENiCrFe-3
40 - 8565 - 12595 - 125
20 - 2521 - 28ENiCrFe-3
ENiCrFe-3 3/32"1/8"5/32" 22 - 30
manualmanual
40 - 125 20 - 30
X
300°F50°F
As required
N/A
N/A
N/A
www.jtthorpe.com
Filler Metal Current
1060 Hensley Street, Richmond, CA 94801tel: 510-233-2500 fax: 510-233-2901
ALL
String or weave
SingleSingle or multiple
Manual
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Company Name: J.T. Thorpe & Son, Inc.Procedure Qualification Record No.: JTT-46-PQR Rev. 0 Date:WPS No. JTT-46Welding Process(es) SMAWTypes (Manual, Automatic, Semi-Auto.) Manual
JOINTS (QW-402)
Design of Test Coupon(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)Material Spec. SA-240 to SB-168 Temperature NoneType or Grade 304/304L to UNS 06601 Time N/AP-No. P-8 to P-No. P-43 Other N/AThickness of Test Coupon 1/4" plate x 1/4" plateDiameter of Test Coupon N/AOther Position 2F (Flat)
GAS (QW-408) NonePercent Composition
Gas(es) (Mixture) Flow RateShielding N/A N/A N/ATrailing N/A N/A N/A
FILLER METALS (QW-404) N/A Backing N/A N/A N/ASFA Specification 5.11AWS Specification ENiCrFe-3 (INCO 182) ELECTRICAL CHARACTERISTICS (QW-409)Filler Metal F-No. Current DCWeld Metal Analysis A-No. None (Ni 60%/Cr15%/Nb 2.5%) Polarity ReverseSize of Filler Metal 1/8" Amps. 100 - 119 Volts 23 - 28Other Tungsten Electrode Size N/A
OtherWeld Metal Thickness 1/4"
Multipass or Single Pass (per side) single passSingle or Multiple Electrodes single
PREHEAT (QW-406) Other Travel speed 4.2 IPM to 5.4 IPMPreheat Temp. 85°FInterpass Temp. Single pass (no interpass temp.)Other
October 21, 2015
43
1060 Hensley Street, Richmond, CA 94801tel: 510-233-2500 fax: 510-233-2901
www.jtthorpe.com
¼” SB-168 UNS 06601 Plate [P43]
¼” SA-240-304/304L stainless steel plate [P8]
¼” fillet weld (typical both sides) ENiCrFe-3 (INCO-182) [F-43]
QW-483 (Back)PQR No. JTT-46-PQR
Tensile Test (QW-150) N/A Rev. 0October 5, 2012 Ultimate Type of
Specimen Total Load Unit Failure &No. Width Thickness Area LB Stress Location
N/A
Guided Bend Tests (QW-160) N/A
Type and Figure No.0 ResultN/A
Toughness Tests (QW-170) N/A
Specimen Notch Specimen TestNo. Location Size Temp. Ft. Lbs. % Shear Mils Drop Weight Break (Y / N)N/A
Fillet-Weld Test (QW-180) N/A
Result -- Satisfactory: Penetration Into Parent Metal:
Macro - Results 5 each Macroetch evaluations were acceptable
Other TestsVisual Examination: Examined specimens were free from cracks, porosity and inclusions
Welder's Name Dan Neu Clock No. Stamp No. 292
Tests Conducted By: Laboratory Test No. Q793-15We certify that the statements in this record are correct and that the tests were prepared, welded, and tested in accordance with therequirements of Section IX of the ASME Code.
Manufacturer J.T. Thorpe & Son, Inc.
Date October 21, 2015 ByJ. Jacob Dupree, P.E.
Q.C. Manager(Detail of record of these tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)
Impact Values
Acceptable Acceptable
1060 Hensley Street, Richmond, CA 94801tel: 510-233-2500 fax: 510-233-2901
www.jtthorpe.com
Quality Testing & Inspection, 1120 West 135 South, Lindon, UT 84042