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Quartz preparation (quality check and prototype status) Y. Horii (Nagoya University) 1 BPAC, 12th Nov. 2011

Quartz preparation (quality check and prototype status)

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Quartz preparation (quality check and prototype status). BPAC, 12th Nov. 2011. Y. Horii (Nagoya University). Introduction. The quartz bars must transmit Cherenkov photons over long optical length with a number of internal reflections . In this talk, we show - PowerPoint PPT Presentation

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Quartz preparation

(quality check and prototype status)Y. Horii (Nagoya University)1BPAC, 12th Nov. 2011Introduction2The quartz bars must transmit Cherenkov photons over long optical length with a number of internal reflections.

In this talk, we showoptical qualities of the bars andstatus of preparing prototype for the beam test.

Examples of photon paths inprototype for beam test in 2010.3Quality checkOptical properties4Number of photonsResolution of Cherenkov angle naively depends on square root of number of photons.Require to retain 80% after bulk transmittance and reflections.

Photon-path shiftsResolution of Cherenkov angledepends on photon-path shifts.Require the shift to be < 0.5 mradafter reflections and by striae.

Quartz bars5

Suprasil-P710 polished by Okamoto Co.Corning 7980 0D polished by Zygo Co.131 x 45 x 2 cm2120 x 45 x 2 cm2Highest striae gradein MIL-G-174 standardHighest striae gradein ISO 10110-4 standardSpecificationActualRequireRoughness (nm rms)0.440.5Squareness (arc min.)0.171Flatness S6, S5 (mm)2.0, 2.025Flatness S4, S3 (mm)0.8, 0.96.3Flatness S1, S2 (mm)4.9, 5.16.3SpecificationActualRequireRoughness (nm rms)0.40.5Squareness (arc min.)0.1-3.85Flatness A, B (mm)0.8, 0.91.3Flatness C, D (mm)0.9, 1.11.3Flatness E, F (mm)2.6, 3.06.3Better flatnessBetter squareness in generalEquipments for checking quality of bars6

Laser:Wavelength = 405 nm(typical for TOP).Prism splitter and reference PDto calibrate fluctuations.Position adjustable on motorizedstages with a precision of O(mm).

Photodiode:efficiency stable forat least 6 x 6 mm2.

CCD:4.4 x 4.4 mm2/pixel.1600 x 1200 pixels.Position adjustable onmotorized stages witha precision of O(mm).Bulk transmittance7

Bulk transmittance t obtained usingintensities I0 and I1 measured by PDand reflectances R0 and R1 calculated.7 x 5 incident points.Suprasil-P710: Ave. = 99.44%/m Max. = 99.57%/m Min. = 99.27%/mCorning 7980 0D: Ave. = 99.35%/m Max. = 99.50%/m Min. = 99.25%/mRequirement: > 98%/m.For both bars, enough bulk transmittance for all incident points.(Error of individual measurement: 0.17%/m.)xyzInternal surface reflectance8Measure the reflectance for several angles of reflections in 56-70.

For both bars, enough reflectance for interested angles.Requirement: > 99.90%.

Surface reflectance a obtained usingintensities I0 and I1 measured by PD,reflectances R0 and R1 calculated,and the exponential of bulk transmittance.N: number of bouncesL/b: length/thickness of barL: coefficient of bulk transmittanceSuprasil-P710: Max. = 99.98% Min. = 99.92%Corning 7980 0D: Max. = 99.97% Min. = 99.92%zy(Error: 0.02%.)Possible effect of striae9Data taken by CCD.

Bitmap (histogram) fitted with 2-D Gauss + 2-D linear.

Scan the positions of laser/CCD simultaneously in y direction.

Means and widths of 2-D Gauss in interest.Scan.zy

yxPossible effect of striae10Requirement: path shift < 0.5 mrad.Corning 7980 0D polished by ZygoThese path shifts can be explained by surface non-flatness. Effects of striae smaller.

Mean in y direction most significantly fluctuates for both bars.Path shift within 0.15 mradPath shift within 0.33 mradSuprasil-P710 polished by Okamotoy > 20 mm:laser through air.

Displacement btwy < 20 and > 20 mm:due to deviation ofincident angle from 0.Possible effect of striae11Other checks:No larger path shifts for other x positions.No larger path shifts for another incident angle of 30.No larger path shifts for scan of laser/CCD in x direction.Finer scan for estimating finer periodic structure of striae:

Larger variation for y width.But still can be explainedby surface non-flatness.No significant effect for PID.12Glue the bars/mirrorStrategy of the gluing13Put the Okamoto bar downstream of photon path since squareness of Okamoto bar is worse.

Use glue of NOA63 for bar-bar joint (higher viscosity).Use glue of NBA107 for mirror (temporary since mirror is smaller).

14Jig for gluing

Control of angles and positions15Relative angle of barsAdjust using micrometerheads.

Measure using autocollimator.Relative position of barsAdjust using polyacetal headsand plungers.

Measure using laser sensor.

Precision = 0.01 mrad, requirement = 0.2 mrad.

Precision = 5 mm, requirement = 100 mm.

Gluing16

Put glue using dispenser (head is soft).

Glue goes down. Takes ~1 hour.Cured by UV light. Takes 99.90%.

Angle ofincidence ()Angle ofreflection ()Numberof bouncesReflectance afor Suprasil-P710 (%)Reflectance afor Corning 7980 0D (%)56564599.95 0.0199.92 0.0150593999.96 +0.020.0199.93 0.0145613599.97 +0.020.0199.93 0.0139653199.92 +0.020.0199.93 0.0135672799.96 +0.020.0199.93 0.0130702399.98 +0.020.0199.97 +0.020.01Roughness25Roughness and reflectance are related by a scalar scattering theory:

d: RMS of roughnessq: angle of reflectancel: wavelength of laser

Okamoto bar:d = (12 4) Zygo bar:d = (17 4) Possible effect of striae26Requirement: path shift < 0.5 mrad.Suprasil-P710 polished by OkamotoCorning 7980 0Dpolished by Zygo

Results corresponds to path shift < 0.3 mrad. Can be explained by surface non-flatness.

LaserCCDS6S5Quartz

bluegreenmeasured by ZygoSurface non-flatness and path shifts27zy0.1-0.3 mrad shift can be generated.27Quality check of the mirror28In addition to the bars, we do several checks for the mirror.

Bulk transmittanceReflectance at quartz-AlResult = (99.20 0.38)%Result = (88.5 0.2)%Safely large.Will require better value for TOP.29Jig for gluingRails.Lower Al plateVinyl chloride plateQuartz barUpper Al plateMicrometers(Position adjustable on the rails.)(Position adjustable using micrometers.)(Surface flatness < 100 mm.)(Placed for avoiding quartz-Al contact.)(Placed on polyacetal balls.)30

Lower Al plateUpper Al plateand micrometer-head

Overall configuration (one bar)31

Plunger to keepthe position of the bar.

Polyacetal head to adjustthe position of the bar.

Bar, polyacetal balls, and plastic plate.Flatness of the bars32Flatness of the bars after adjusting the angles and positions is measured by using autocollimator.

The flatness is safely nice for the gluing.

Suprasil-P710Corning 7980

Incident y position (mm)0 5 10 15 20 25 30

Y m

ean

with

resp

ect t

o CC

D (m

m)

1.5

2

2.5

3

3.5

4

4.5

5

Incident y position (mm)0 5 10 15 20 25 30

Y wi

dth

(mm

)

0.2

0.22

0.24

0.26

0.28

0.3

0.32

0.34

0.36

0.38

0.4

Incident y position (mm)0 5 10 15 20 25 30

X m

ean

with

resp

ect t

o CC

D (m

m)

1.5

2

2.5

3

3.5

4

4.5

5

Incident y position (mm)0 5 10 15 20 25 30

X wi

dth

(mm

)

0.2

0.22

0.24

0.26

0.28

0.3

0.32

0.34

0.36

0.38

0.4

Incident y position (mm)0 5 10 15 20 25 30

Y m

ean

with

resp

ect t

o CC

D (m

m)

1.5

2

2.5

3

3.5

4

4.5

5

Incident y position (mm)0 5 10 15 20 25 30

Y wi

dth

(mm

)

0.2

0.22

0.24

0.26

0.28

0.3

0.32

0.34

0.36

0.38

0.4

Incident y position (mm)0 5 10 15 20 25 30

X m

ean

with

resp

ect t

o CC

D (m

m)

1.5

2

2.5

3

3.5

4

4.5

5

Incident y position (mm)0 5 10 15 20 25 30

X wi

dth

(mm

)

0.2

0.22

0.24

0.26

0.28

0.3

0.32

0.34

0.36

0.38

0.4