Quark-Elec GSM Remote Contorller DC Motor Remote Control Application Notes-G025

Quark-Elec Application Note

http://www.quark-elec.com

V1.0

QK-G025 GSM Remote Controller--- DC Motor Remote Control

Features Control DC Motor (Two Directions) through

Free Call Using Caller ID for Identification,

Callers will be Ignored Two Working Mode: Dead Man

Pulsed Alternating or Fixed Direction setting by SMS Easy to Install and Configuration (No PC

required) Up to 4 Mobile Phones per Unit Request Status via SMS Compatible with All Major GSM Tri-band GSM for Use in Europe & U

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G025 GSM Remote Controller Application NoteDC Motor Remote Control Dialer

Applications

Control DC Motor (Two Directions) through

dentification, Unknown

ead Man and Time

Alternating or Fixed Direction setting by SMS Easy to Install and Configuration (No PC

GSM SIM Networks se in Europe & USA

Electric Doors, Shutters, Garages Electronic Certain/Blinds DC Motors, Actuators Plant Maintenance Valve Control Pumping Station Oil/gas Pipelines Control Security System PLC and Automation System

2015

Application Note Dialer

Electric Doors, Shutters, Garages

System



V1.0

Documents History Issue Date Changes / Comments

1.0 23-02-2015 Initial release

Order Information

Part No

QK-G025 GSM Remote Controller (DC Motor Control)

QK-G025S QK-G025 GSM DC Motor Remote

Contents

1 INTRODUCTION ................................

2 PREPARING SIM CARD

3 HARDWARE................................

3.1 MODULE ................................3.2 POWER CONNECTIONS3.3 ALARM FUNCTION AND 3.4 SIM CARD SLOT ................................3.5 ENCLOSURE ................................

4 CONFIGURATION ................................

5 COMMAND AND RESPONSE

6 OPERATING SPECIFICATIONS

1 INTRODUCTION

QK-G025 module is an industrial grade any DC powered devices. It allows operators to control remote equipments, machines by free cafour mobile phone numbers (SIM card numbers) can be registered with belong to families/ technicians or engineers who have the reqdevices. Just dial from the registeredthe machine will be turned on/offanswer the call and it will immediately

---- Four control mobile phones. One main control terminal and up to 3 additional control terminals can be registered with

--- Two digital alarm inputs. Various sensors can be monitoreddetector, position sensitive detector, motion sensor, temperature/wind detector, carbon dioxide detector, water leak detector.

--- The DC motor output can be set as DeTime mode(action time is set as a fixed time).

--- The DC motor output can be

--- Keep SIM alive all time by sending status SMS every set

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Changes / Comments

Initial release

Description

GSM Remote Controller (DC Motor Control) module

SM DC Motor Remote Controller with enclosure

................................................................................................

PREPARING SIM CARD ................................................................................................

................................................................................................

................................................................................................ONNECTIONS................................................................................................NCTION AND DIGITAL INPUT CONNECTION ................................

................................................................................................................................................................................................

................................................................................................

COMMAND AND RESPONSE SMS ................................................................

ATING SPECIFICATIONS ................................................................

industrial grade product intended to provide remote control of

It allows operators to control remote equipments, machines by free call through GSM network. Up to mobile phone numbers (SIM card numbers) can be registered with it. These mobile phones can

belong to families/ technicians or engineers who have the requirements to control corresponding the registered SIM cards then the barriers or doors will be opened

off. There are no call costs since this GSM control moduleimmediately take action after identifying the registered SIM card number

Four control mobile phones. One main control terminal and up to 3 additional control terminals can be registered with QK-G025.

ital alarm inputs. Various sensors can be monitored, e.g., photocell receiver, obstacle detector, position sensitive detector, motion sensor, temperature/wind detector, carbon dioxide detector, water leak detector.

he DC motor output can be set as Dead Man mode (action during dialing period) or Pulsed Time mode(action time is set as a fixed time).

The DC motor output can be fixed polarity or alternating(polarity changed alternatively)

by sending status SMS every set days(between 28 to 99 days)

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.............................................................. 3 ......................................... 5

............................................................... 5 ................................................... 6

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remote control of DC motors or

ll through GSM network. Up to . These mobile phones can

uirements to control corresponding doors will be opened/closed, or

module will not SIM card numbers.

Four control mobile phones. One main control terminal and up to 3 additional control

photocell receiver, obstacle detector, position sensitive detector, motion sensor, temperature/wind detector, carbon dioxide

ad Man mode (action during dialing period) or Pulsed

changed alternatively).

days(between 28 to 99 days)



V1.0

2 PREPARING SIM CARD

All new SIM cards have to be registered with the network provider before they can be used, usually by calling the network provider or registering online supplied with your SIM card.

After successfully registering the SIM card, ensure there is sufficient credit on the card for programming confirmation texts to be sent from QKdisabled from the SIM card before inserting it into QKstatus of your SIM card, place the card in an unlocked mobile phone, switch the phone on. If call can be made without entering a PIN number

Lastly, please disable any voicemail that is set up on the SIM card and keep Caller ID function available. By now, the SIM card is now ready to use.

It is recommended that if a pay as you go (PAYG) SIM cardautomatically Top-Up when the cards credit falls below a certain limit. Some of PAYG SIM cards will be de-activated by the network if not used to make an outgoing voice call or send an SMS text message within a specific period. To prevent this simply avoid SIM card been de-activated.

3 HARDWARE

3.1 Module

General view of the module are show as below and details of each function parts are described from the next section.

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Figure 1 System diagram

CARD

All new SIM cards have to be registered with the network provider before they can be used, usually by calling the network provider or registering online please refer to the instructions supplied with your SIM card.

After successfully registering the SIM card, ensure there is sufficient credit on the card for programming confirmation texts to be sent from QK-G025 module. The PIN request disabled from the SIM card before inserting it into QK-G025 module. To check the PIN request status of your SIM card, place the card in an unlocked mobile phone, switch the phone on. If

without entering a PIN number, then the PIN request is disabled.

Lastly, please disable any voicemail that is set up on the SIM card and keep Caller ID function available. By now, the SIM card is now ready to use.

recommended that if a pay as you go (PAYG) SIM card been used please choose to Up when the cards credit falls below a certain limit. Some of PAYG SIM

activated by the network if not used to make an outgoing voice call or send an SMS text message within a specific period. To prevent this simply use set alive SIM message to

activated.

General view of the module are show as below and details of each function parts are described

2015

All new SIM cards have to be registered with the network provider before they can be used, please refer to the instructions

After successfully registering the SIM card, ensure there is sufficient credit on the card for he PIN request should be To check the PIN request

status of your SIM card, place the card in an unlocked mobile phone, switch the phone on. If a t is disabled.

Lastly, please disable any voicemail that is set up on the SIM card and keep Caller ID function

please choose to Up when the cards credit falls below a certain limit. Some of PAYG SIM

activated by the network if not used to make an outgoing voice call or send an alive SIM message to

General view of the module are show as below and details of each function parts are described



V1.0

Figure

GSM aerial

SIM card holder

Network LED

System LED

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Figure 2 General view of the control module (V1.1)

GND GND P1 P2

INT2 INT1 1224VDC

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P2



V1.0

Figure

3.2 Power Connections

QK-G025 module can be powered by 12above, up to 24V) to the power screw terminals. The red power LED will flash 1 second interval once system finish initialization. The blue network LED indicator will initially flash quicklylogged onto the network it will flash more slowly approximately once every 3 to 4 seconds.

3.3 Alarm function and Digital input connection

QK-G025 has two external monitoring/alarm input connectors. Various sensors can be connected to it, e.g., photocell receiver, obstasensor, temperature/wind detector, carbon dioxide detector, water leak detector.

In the case any of these connected sensor/detectors are triggered and send the low level signal (0V) to QK-G025, QK-G025

There are two typical ways to connect the external alarm inputs to device can be used as switches or a input source for INT1/INT2 of

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Figure 3 QK-G025 mechanical drawing (V1.1)

Power Connections

module can be powered by 12 to 24VDC. Connect a DC power supply from 12V (or above, up to 24V) to the power screw terminals. The red power LED will flash 1 second interval once system finish initialization. The blue network LED indicator will initially flash quickly

o the network it will flash more slowly approximately once every 3 to 4 seconds.

Alarm function and Digital input connection

has two external monitoring/alarm input connectors. Various sensors can be connected to it, e.g., photocell receiver, obstacle detector, position sensitive detector, motion sensor, temperature/wind detector, carbon dioxide detector, water leak detector.

In the case any of these connected sensor/detectors are triggered and send the low level signal G025 will disable the output of P1 and P2 immediately.

There are two typical ways to connect the external alarm inputs to QK-G025device can be used as switches or a input source for INT1/INT2 of QK-G025

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24VDC. Connect a DC power supply from 12V (or above, up to 24V) to the power screw terminals. The red power LED will flash 1 second interval once system finish initialization. The blue network LED indicator will initially flash quickly. Once

o the network it will flash more slowly approximately once every 3 to 4 seconds.

has two external monitoring/alarm input connectors. Various sensors can be cle detector, position sensitive detector, motion

sensor, temperature/wind detector, carbon dioxide detector, water leak detector.

In the case any of these connected sensor/detectors are triggered and send the low level signal l disable the output of P1 and P2 immediately.

G025. External alarm G025 module.



V1.0

Figure

3.4 SIM card slot

The SIM card should be inserted into SIM card slot before applying the power. Most 3V SIM card can proper working with after power up. Network LED flashes at 1Hz after registration completed.

3.5 Enclosure

IP56 Insulation Class 2 plastic enclosure, 115mm*90*40 external dimension is used for QKG025.

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Figure 4 External alarm device connecting methods

The SIM card should be inserted into SIM card slot before applying the power. Most 3V SIM card can proper working with QK-G025 module. The registering can take up to few minutes after power up. Network LED flashes at 1Hz after registration completed.

IP56 Insulation Class 2 plastic enclosure, 115mm*90*40 external dimension is used for QK

Figure 5 Enclosure drawing

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The SIM card should be inserted into SIM card slot before applying the power. Most 3V SIM module. The registering can take up to few minutes

IP56 Insulation Class 2 plastic enclosure, 115mm*90*40 external dimension is used for QK-



V1.0

Figure

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Figure 6 GK-G025 (with enclosure)

Figure 7 GK-G025 (with enclosure) back view

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V1.0

4 CONFIGURATION

The following is required to configure QK

--- Insert SIM card into controller box

--- Power up and waiting for the blue Ldepends on the network situation.

--- Send 888888 as SMS to QK-Quark-elec products. Your Main phone has been registered.

--- If additional mobile terminals needed send BDn(mobile terminal number)F to QKUp to 3 additional terminals can be configured. and check additional SIM card numbers. The it is indexed in the registered SIM numbers,

--- GK-G025 supports two working modes: Dead Man and PulsedTime mode, the DC motor outputs Dead Man mode, it will keep the active status until hang up. three different polarity ways, corresponding

--- clockwise way

--- Anti-clockwise way

--- Alternating direction way.

--- If the module was set to work on

By now, QK-G025 is ready for using. Details about the SMS command and response SMS can be found in the next section.

5 COMMAND AND RESPONSE

Remember that all SMS text commands must always be sent using CAPITAL LETTERS. DO NOT add spaces or any other characters in the SMS.

Function

Register myself as main SIM number

888888

Register additional SIM numbers

BDn(mobile number)F

n=1 for 1st mobile terminals

n=2 for 2nd mobile terminals

n=3 for 3terminals

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The following is required to configure QK-G025 for the first time using.

Insert SIM card into controller box.

Power up and waiting for the blue LED flashing slowly. It normally takes about 1 to 2 minutes depends on the network situation.

-G025 controller, if successfully, you should receive Thanks for using elec products. Your Main phone has been registered.

If additional mobile terminals needed send BDn(mobile terminal number)F to QKUp to 3 additional terminals can be configured. Operator can use the main terminal to register, delete and check additional SIM card numbers. The QK-G025 controller can verify the incoming numbers, if it is indexed in the registered SIM numbers, it will execute the actions.

025 supports two working modes: Dead Man and Pulsed Time. When it working on outputs active for a fixed setting time and then stop. While working on

an mode, it will keep the active status until hang up. Each mode, QK-G025 can be set on corresponding to three different running directions of DC motor:

Alternating direction way.

work on Pulsed Time mode, please ensure the working time

G025 is ready for using. Details about the SMS command and response SMS can be

OMMAND AND RESPONSE SMS

Remember that all SMS text commands must always be sent using CAPITAL LETTERS. DO NOT characters in the SMS.

Command Note

Register SIM cards

888888 Register the main mobile terminal with QKG025 module by sending 888888 to QKG025 model.

The module will reply with Thanks for using Quark-elec products. Your Main phone has been registered. if registration successful. One QK-G025 module can only have one main registered SIM card number.

BDn(mobile number)F


n=2 for 2nd mobile terminals

n=3 for 3rd

mobile terminals

Once the main mobile terminal registered with QK-G025, it can pair another three mobile terminals with QK

For example, by sending BD107919157124F, the first mobile terminal (number is 0791915been paired with QKBD207909135124F, means to pair QKG025 with the second terminals (number is 07909135124).

Message Your No n phone has been registered will be replied by QK

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ED flashing slowly. It normally takes about 1 to 2 minutes

G025 controller, if successfully, you should receive Thanks for using

If additional mobile terminals needed send BDn(mobile terminal number)F to QK-G025 controller. Operator can use the main terminal to register, delete

verify the incoming numbers, if

Time. When it working on Pulsed and then stop. While working on

G025 can be set on to three different running directions of DC motor:

ime mode, please ensure the working time has been set.

G025 is ready for using. Details about the SMS command and response SMS can be

Remember that all SMS text commands must always be sent using CAPITAL LETTERS. DO NOT

Note

Register the main mobile terminal with QK-by sending 888888 to QK-

The module will reply with Thanks for products. Your Main

phone has been registered. if registration G025 module can only

have one main registered SIM card

Once the main mobile terminal registered G025, it can pair another three

mobile terminals with QK-025.

For example, by sending BD107919157124F, the first mobile terminal (number is 07919157124) has been paired with QK-025. Similar, BD207909135124F, means to pair QK-G025 with the second terminals (number is

Message Your No n phone has been registered will be replied by QK-G025, if



V1.0

Delete additional SIM numbers

DELn

n=1 for 1

n=2 for 2terminals

n=3 for 3terminals

Check registered SIM numbers

WHORED

Switching Relay & Mode checking

Set alive time(Keep SIM alive text)

SIMALIVEnn

Where 28number beyond this scale means close this function.

The factory default setting is SIMALIVE00, which means this function is

Set the working mode in Dead Man mode

mode

modedirection

modedirection

Set the working mode in Pulsed Time mode

mode(alternating direction)

(fixed clockwise direction)

(fixed anti

Set the working time in pulsed time mode

PTDnn

Where 03

Check relay working mode

RMODE

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the n mobile terminal successfully paired.

DELn


n=2 for 2nd

mobile terminals

n=3 for 3rd

mobile terminals

The registered SIM cards can be deleted from the authorized SIM list by sending DELn. The deleted SIM terminals cannot control QK-G025 any longer.

WHORED QK-G025 will reply with the authorized SIM list in the following format:

No.1 SIM is xxxxxxxx; No.2 SIM is xxxxxxxx; No.3 SIM is xxxxxxxx.

Switching Relay & Mode checking

SIMALIVEnn

Where 28nn99. Any input number beyond this scale means close this function.

The factory default setting is SIMALIVE00, which means this function is disabled.

QK-G025 will reply with the authorized SIM list in the following format:

QK-G025 will send heatbeat SMS message every nn days.

DMM: Dead Man mode(alternating direction)


QK-G025 has been set working in Dead Man mode (Alternating/ fixed clockwise/ fixed anti-clockwise direction).

CLM: Dead Man mode(fixed clockwise direction)

ANM: Dead Man mode(fixed anti-clockwise direction)

PTM: Pulsed Time mode(alternating direction)


QK-G025 has been set working in Pulsed Time mode (Alternating/fixed clockwise/fixed antidirection).

GZY: Pulsed Time mode fixed clockwise direction)

GFY: Pulsed Time mode fixed anti-clockwise direction)

PTDnn

Where 03nn99.

QK-G025 will reply with the relay state information as the following format:

QK-G025 is working in pulsed time mode and the setting time is nn seconds.

RMODE QK-G025 will reply with the relays working mode information with the following format:

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the n mobile terminal successfully paired.

The registered SIM cards can be deleted from the authorized SIM list by sending DELn. The deleted SIM terminals cannot

G025 any longer.

G025 will reply with the authorized SIM list in the following format:

No.1 SIM is xxxxxxxx; No.2 SIM is xxxxxxxx; No.3 SIM is xxxxxxxx.


will send heatbeat SMS message every nn days.


G025 has been set working in Dead (Alternating/ fixed clockwise/

clockwise direction).


G025 has been set working in Pulsed Time mode (Alternating/fixed clockwise/fixed anti-clockwise

G025 will reply with the relay state information as the following format:

G025 is working in pulsed time mode and the setting time is nn

G025 will reply with the relays working mode information with the



V1.0

QK-G025 has two digital input ports. It can be used to monitor the external signals. These input ports accept 0V to 5V voltage level. In the case any of the input voltage level below 1.0V, the DC motor output will be disabled.

6 OPERATING SPECIFICATIONS

Item

Frequency bands

SMS

Operating temperature

Storage temperature

DC supply

Average supply current (typical quiescent) Maximum supply current(during SMS transceiver activity)

GSM receive sensitivity

GSM transmitting power

DC motor output voltage

DC motor output maximum current

For more technical information and enquires please go to Quark http://quark-elec.com/forum/ For sales and purchasing information, please email us:

Quark Electronics (UK)

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QK-G025 is working in xx (xx means one of the six modes which has been setup.

Monitoring/Alarm Input

has two digital input ports. It can be used to monitor the external signals. These input ports accept 0V to 5V voltage level. In the case any of the input voltage level below 1.0V, the DC motor

PECIFICATIONS

Specification

Quad-band: GSM850, EGSM 900 DCS1800, PCS1900.

MT, MO, CB, Test and PDU mode

-25C to +80C

-40C to +85C

12 to 24VDC

40mA

Maximum supply current(during SMS 600mA

-107dBm

Class 4(2W) at GSM850, EGSM 900. Class 1(1W) at DCS1800, PCS1900. 12DC to 24DC

current 30A

For more technical information and enquires please go to Quark-elec forum:

For sales and purchasing information, please email us: [email protected]

Quark Electronics (UK)

24 Meadowbank Hitchin

Herts. UK SG4 0HY

2015

G025 is working in xx (xx means one of the six modes which has been

has two digital input ports. It can be used to monitor the external signals. These input ports accept 0V to 5V voltage level. In the case any of the input voltage level below 1.0V, the DC motor

band: GSM850, EGSM 900 DCS1800, PCS1900.

elec forum:

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