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Quality Book

Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

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Page 1: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

W W W . S K Y W O R K S I N C . C O M 1

Quality Book

Page 2: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

2 W W W . S K Y W O R K S I N C . C O M

To Our Customers,

In today’s highly competitive environment, we recognize quality is a differentiator and customer satisfaction

is essential to the success of our company. At Skyworks, we are committed to implementing and maintaining

quality systems across the entire company, from the product development cycle to manufacturing operations

and post-sales services.

We invite you to learn more about our processes as we strive to deliver the industry’s highest quality products

and solutions. This deep-rooted commitment translates into significant, sustainable value for your business.

Sincerely,

David J. Aldrich

President and Chief Executive Officer

Kenneth J. Huening

Vice President, Quality

Page 3: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

W W W . S K Y W O R K S I N C . C O M 3

The Skyworks Advantage

■■ Broad front-end module and precision analog product portfolio

■■ Market leadership in key product segments

■■ Solutions for all air interface standards, including

CDMA, GSM / GPRS / EDGE, LTE, WCDMA, and WLAN

■■ Engagements with a diverse set of top-tier customers

■■ Strategic partnerships with all leading baseband suppliers

■■ Analog, RF, and mixed-signal design capabilities

■■ Access to all key process technologies:

GaAs HBT, pHEMT, BiCMOS, SiGe, CMOS and RF CMOS, and Silicon

■■ World-class manufacturing capabilities and scale

■■ Unparalleled level of customer service and technical support

■■ Commitment to technology innovation

Skyworks Solutions

Skyworks Solutions, Inc. is an innovator of high performance analog semiconductors. Leveraging

core technologies, Skyworks supports automotive, broadband, wireless infrastructure, energy

management, GPS, industrial, medical, military, wireless networking, smartphone, and tablet

applications. The Company’s portfolio includes amplifiers, attenuators, circulators, demodulators,

detectors, diodes, directional couplers, front-end modules, hybrids, infrastructure RF subsystems,

isolators, lighting and display solutions, mixers, modulators, optocouplers, optoisolators, phase

shifters, PLLs/synthesizers/VCOs, power dividers/combiners, power management devices, receivers,

switches, and technical ceramics.

Headquartered in Woburn, Massachusetts, USA, Skyworks is worldwide with engineering,

manufacturing, sales and service facilities throughout Asia, Europe, and North America. For more

information, please visit Skyworks’ Web site at: www.skyworksinc.com.

New products are continually being introduced at Skyworks. For the latest product information,

visit our Web site at www.skyworksinc.com, contact your local sales office, or email us at

[email protected].

“We utilize world-class quality methodologies

and practices and continuously drive

improvement to achieve perfect quality.”

W W W . S K Y W O R K S I N C . C O M 3

Page 4: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

4 W W W . S K Y W O R K S I N C . C O M

In today’s highly competitive environment, we recognize that quality is a differentiator and make it

the thread of our system that runs across business processes throughout the entire company, from

various stages of the product life cycle to manufacturing operations and post-sales services.

We have established an environment that empowers individuals to focus on continuous

improvement and foster growth through a commitment to total customer satisfaction.

Quality PolicySkyworks has adopted a simple, yet powerful

quality policy that guides business decisions

day-in and day-out.

Skyworks House of Quality

Market Share Financial Performance

Customer Satisfaction

Innovative Quality Products

Des

ign

FMEA

Gag

e R&

R

Proc

ess

Stab

ility

and

Cap

abili

ty

Prod

uctio

n Pa

rt

App

rova

l Pro

cess

Proc

ess

Con

trol

Pla

ns

Proc

ess

FMEA

New Product Introduction

Marketing for Six Sigma Design for Six Sigma Manufacturing for Six Sigma

ISO 9001 and ISO/TS 16949 Management Systems

Today’s Marketplace Demands Perfect Quality. Skyworks is Committed to Achieving It!

CEO

Vice PresidentQuality

FA / Reliability CustomerQuality

Manufacturing / Supplier Quality

QualitySystems

Assembly /Test Quality

Quality Team is Vertically Aligned4 W W W . S K Y W O R K S I N C . C O M

At Skyworks, we are committed to the never ending quest for perfect quality.

No Field Failures

No Customer Returns

No Reliability Failures

No Yield Loss

QualityPolicy

Page 5: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

W W W . S K Y W O R K S I N C . C O M 5

What Certification Means to You■ Partnering with a company that has made a

commitment to quality■ Doing business with an organization that has a

recognized management system model■ Assurance that necessary resources have been dedicated■ Consistent processes and products■ A management team that has established clear quality objectives and targets

that are constantly monitored and analyzed■ Quality systems and procedures that are continuously audited and improved

Certifications

As an industry leader, Skyworks has demonstrated its quality leadership and

strengthened its commitment to customer satisfaction through formal, third-party

registration to ISO 9001, ISO/TS 16949, and ANSI/ESD S.20.20.

ISO 9001

ISO 9001 is an internationally recognized Quality Management System standard

that promotes customer satisfaction through continual improvement of the system’s

effectiveness. ISO 9001 provides a model for a Quality Management System which

focuses on the effectiveness of the processes in a business to achieve desired results. The

standard promotes the adoption of a process approach emphasizing the requirements,

added value, process performance and effectiveness, and continual improvement

through objective measurements.

ISO/TS 16949

One of the major challenges facing today’s manufacturers is that, even though there is

a low failure probability for each individual component, the total failure probability for

all parts combined may reach unacceptable levels. The ISO/TS 16949 standard answers

this challenge by defining requirements focused on continual improvement, and the

understanding of process interaction. It also creates an implementation framework

for customer specific requirements, and includes clear requirements for development

processes and techniques to prevent problems in the earliest possible stage of product

development.

Jointly developed by International Automotive Task Force (IATF), ISO/TS 16949 is the

automotive industry’s international quality management system standard intended

to answer the need for global consistency, continual improvement, and increased

customer satisfaction. It is approved and released by the International Organization for

Standardization (ISO).

ANSI/ESD S.20.20

ANSI/ESD S.20.20 is a standard for the Development of an Electrostatic Discharge

Control Program for Protection of Electrical and Electronic Parts, Assemblies and

Equipment. The standard covers the requirements necessary to design, establish,

implement, and maintain an Electrostatic Discharge (ESD) Control Program.

ISO 9001ISO/TS 16949ANSI/ESD S.20.20

Adamstown

Andover

Irvine

Woburn

Newbury ParkSanta Clara

Cedar Rapids

Ottawa

Mexicali

Singapore

Page 6: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

6 W W W . S K Y W O R K S I N C . C O M

Customer Quality

Focused on Customer Product Quality to:■ Ensure customer satisfaction■ Facilitate internal technical organization efforts■ Implement special needs requirements ■ Minimize returns ■ Determine root cause, corrective actions and resolution■ Participate in change control board ■ Manage multiple aspects of all RF products

Vertically Oriented

Customer Interface■ Drive new customer initiatives■ Represent customer interest within organization and

promote awareness of customer requirements■ Collaborate with customers and sales offices■ Provide failure information to operations and

business units

Horizontally Oriented■ Interact with all product lines to achieve continuous

improvement

Putting the Customer First — Total Customer Satisfaction

Skyworks ongoing commitment to quality is reflected in awards received from leading global customers, including such honors as “Best Electronics Supplier” and “Best Supplier Overall”.

Design and Development

Participate in Gate Reviews■ Ensure products meet customer requirements■ Comply with ESD and EOS ■ Create quality awareness ■ Enforce design rules■ Participate in product readiness

Manufacturing

Participate in Failure Mode Effects Analysis■ Verify process compliance■ Structure design of experiments ■ Manage maverick lots ■ Coordinate manufacturing quality■ Attend change control board meetings

6 W W W . S K Y W O R K S I N C . C O M

Page 7: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

W W W . S K Y W O R K S I N C . C O M 7

Failure Analysis / Reliability

Teams and Tools in Place to Achieve Perfect Quality Goals■ Conduct qualification plans

– Test vehicle specifications, required stress tests, and schedules■ Complete product qualification stress testing■ Characterize ESD■ Deliver continuous feedback on quality/reliability

– Process, package, product, design, and test■ Perform reliability evaluations/experiments

– Investigate suspected low PPM problems

through accelerated stress tests

– Conduct early feedback and reliability trials

– Process improvements, new technologies, test screens, etc.■ Finalize qualification reports■ Estimate failure rates■ Verify failures and provide failure analysis support

Standard Product Qualification Tests■ HTOL: 1000 hours at 125 °C case temperature■ MSL preconditioning: moisture soak, 3X reflow■ HAST/Autoclave/85 °C, 85% RH THB (post reconditioning)■ Temperature cycling: 500 cycles, -65 °C to +150 °C (post preconditioning)■ High-temperature storage: 1000 hours at 150 °C ambient■ ESD testing: (HBM, MM, CDM)■ Latch-up tests

Wafer Process

Package andAssembly

Product

Quality

Reliability

Performance

Qualification

New or Changed Customer Assured

■ Evaluate

■ Reliability

■ Manufacturability

■ Performance

■ Qualification Data from Similar Products

World-Class, Industry-Leading Reliability and Failure Analysis Capability■ Comprehensive and thorough evaluation of reliability■ Wafer level to complete product

Multi-Site Teams■ Integrated wafer level reliability physics■ Failure analysis■ Product qualification groups

Page 8: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

8 W W W . S K Y W O R K S I N C . C O M

Quality Systems

The Foundation of Our Organization

Skyworks has aggressively deployed comprehensive business systems throughout the entire

organization. They are based on the philosophy that these should be self-managing and

self-correcting. The Plan-Do-Check-Act cycle is emphasized from end to end.■ Customer focused■ Promotion of a leadership environment■ Involves all people within the organization■ Based on process and systems approach■ Continuous improvement is a permanent objective■ Management decisions are data driven■ Suppliers are treated as partners

III Quality Management Systems Plus

Quality Management System Principles■ Understand customer or market needs (inputs)■ Develop processes that meet these needs■ Monitor and measure the effectiveness and efficiency of these processes■ Continuously improve the system to achieve customer satisfaction (outputs)

Innovate■ Listen to the voice of the customer and the business■ Develop effective quality system tools■ Adopt a holistic approach to quality system innovation

Implement■ Enthusiastically communicate the vision to the organization■ Train the stakeholders, ensure the systems are understood and embraced■ Ensure ongoing compliance■ Monitor and measure the effectiveness and efficiency of these processes

Improve■ Make incremental improvements wherever possible, no matter how small■ Ensure improvements are formally deployed throughout every aspect of the system processes

Innovate

III QualityManagementSystems Plus

Improve Implement

8 W W W . S K Y W O R K S I N C . C O M

Page 9: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

W W W . S K Y W O R K S I N C . C O M 9

Manufacturing Quality

Key Manufacturing Metrics Drive Actions for Continuous Improvement

Skyworks’ commitment to manufacturing quality includes working with the operations and supply

chain organizations to promote the use of advanced quality tools and principles.■ Ensure internal and second-source foundry products meet quality goals and expectations■ Manage fab material supplier quality activities■ Perform incoming material inspection, NCMR, MRB, material disposition, supplier development review,

supplier site audit, supplier qualification/re-qualification■ Define, develop, and implement metrics for continuous improvement ■ Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the

manufacturing process controls■ Validate critical process changes■ Propose process improvement opportunities based on analysis and monitoring of process

control indicators■ Investigate customer complaints and determine root cause ■ Prepare and perform process audits

Advanced Quality Tools

Best quality practices lead to best quality products. Quality is built in, not tested in:■ Failure Mode Effects Analysis (FMEA) developed during design and manufacturing■ Measurement systems analysis (Gage R&R) performed on all test and measurement equipment■ Process control plans used during pre-launch and manufacturing■ Production Part Approval Process (PPAP)■ Continuous process stability and capability monitoring

W W W . S K Y W O R K S I N C . C O M 9

Page 10: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

10 W W W . S K Y W O R K S I N C . C O M

Supplier Quality

Partnering with Superior Organizations to Provide Exceptional Products and Value

Skyworks commitment to supplier quality includes working closely with purchasing, supplier

engineering and operations to provide reliable supplier development support throughout the

supply chain.

■ Entire supplier base is ISO 9001 certified and all calibration and testing laboratories are

ISO/IEC 17025 certified■ Supplier development performed in line with ISO/TS 16949 requirements■ Skyworks Process Control Optimization (PCO) methodology used to assess and improve supplier

process stability and capability■ Continuous supplier monitoring and analysis based on quality, delivery and customer impact data■ Web-based supplier communication tools provide immediate access to latest process and product

documentation■ On-site audits and follow-up activities performed by highly trained teams of individuals

Six Sigma

A Measure of Quality That Strives for Perfection

Skyworks is committed to a policy of continual improvement to support customer satisfaction. This

policy involves all employees and encompasses all aspects of its business, including process, product,

quality and cost. Skyworks has adopted the Six Sigma approach as a tool for continual improvement.

■ A disciplined, data-driven approach and methodology for defect elimination■ Six standard deviations between mean and nearest specification limit in any process from

manufacturing to transactional and from product to service■ DMAIC (define, measure, analyze, improve, control) improvement system for existing processes

falling below specification and looking for incremental improvement■ DMADV (define, measure, analyze, design, verify) improvement system used to develop new

processes or products at Six Sigma quality levels

10 W W W . S K Y W O R K S I N C . C O M

Page 11: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

W W W . S K Y W O R K S I N C . C O M 11

www.skyworksinc.com

www.skyworksinc.com

USA EUROPE ASIA • PACIFIC

FranceSkyworks Solutions, Inc.60 rue Saint André des ArtsBâtiment D75006 ParisFranceTelephone: +33 1 43548540Fax: +33 1 [email protected]

United KingdomSkyworks Solutions, Ltd.South BuildingWalden CourtParsonage LaneBishops StortfordHertfordshire CM23 5DBUnited KingdomTelephone: +44 7585 964479Fax: +44 01279 [email protected]

FinlandSkyworks Solutions, Inc.Keilaranta 16 (5th Floor)FIN-02150 EspooFinlandTelephone: +358 9251 07131Fax: +358 9 2510 [email protected]

China Skyworks Solutions, Inc. Room 2901-02, Chong Hing Finance Center No. 288 Nanjing Road (W) Shanghai 200003 China PRCTelephone: +86 21 23066230 ext. 60167Fax: +86 21 33663398 [email protected]

Skyworks Solutions, Inc.Room 2701, 27/F Tower 3Kerry PlazaNo. 1 Zhongxinsi RoadFutian DistrictShenzhen 518048 China PRCTelephone: +86 755 8828 8399 Fax: +86 755 8828 [email protected] Skyworks Solutions, Inc. Suite 1315, Tower B, COFCO Plaza, No. 8 Jianguomennei Avenue Dongcheng District Beijing 100005 China PRCTelephone: +8610 652 60859 ext. 61602Fax: +8610 652 61358 [email protected]

JapanSkyworks Solutions Co., Ltd.Tokyo Opera City Tower 36F3-20-2 Nishi-Shinjuku Shinjuku-ku Tokyo, 163-1436 Japan Telephone: +81 3 5308 5180Fax: +81 3 5308 5190 [email protected]

Korea Skyworks Solutions, Inc.12th Floor West Wing Posco Center892 Daechi 4-Dong, Kangnam-GuSeoul, Korea 135-777Telephone: +82 2 3490 3800 Fax: +82 2 553 [email protected]

SingaporeSkyworks Global Pte Ltd.10 Ang Mo Kio Street 65#05-15/16 TechpointSingapore 569059Telephone: +65 64031971Fax: +65 [email protected]

TaiwanSkyworks Solutions, Inc.4 F, #198, Section 2Tun Hwa S. RoadTaipei 106, Taiwan ROCTelephone: +8862 5559 8992Fax: +8662 2735 [email protected]

Headquarters: Massachusetts Skyworks Solutions, Inc.20 Sylvan RoadWoburn, MA 01801Telephone: (781) 376-3000Fax: (781) [email protected]

CaliforniaSkyworks Solutions, Inc.5221 California AvenueIrvine, CA 92617Telephone: (949) 231-3000Fax: (949) [email protected]

Skyworks Solutions, Inc. 3230 Scott BoulevardSanta Clara, CA 95054Telephone: (408) 330-1400Fax: (408) [email protected]

MarylandSkyworks Solutions, Inc.5520 Adamstown RoadAdamstown, MD 21710Telephone: (301) 695-9400Fax: (301) [email protected]

Singapore

Shenzhen Taipei

Shanghai

Beijing SeoulTokyo Adamstown

Andover

Greensboro

BishopsStortfordCork

Helsinki

Paris

Irvine

Woburn (Headquarters)

Newbury ParkSanta Clara

Cedar Rapids

Ottawa

Mexicali

Sales OfficesDesign CentersManufacturing

Headquarters: Massachusetts Skyworks Solutions, Inc.20 Sylvan RoadWoburn, MA 01801Telephone: (781) 376-3000Fax: (781) [email protected]

CaliforniaSkyworks Solutions, Inc.5221 California AvenueIrvine, CA 92617Telephone: (949) 231-3000Fax: (949) [email protected]

Skyworks Solutions, Inc. 3230 Scott BoulevardSanta Clara, CA 95054Telephone: (408) 330-1400Fax: (408) [email protected]

MarylandSkyworks Solutions, Inc.5520 Adamstown RoadAdamstown, MD 21710Telephone: (301) 695-9400Fax: (301) [email protected]

FranceSkyworks Semiconductor SAS60 rue Saint André des ArtsBâtiment D75006 ParisFranceTelephone: +33 1 43548540Fax: +33 1 [email protected]

United KingdomSkyworks Solutions, Ltd.Liberty HouseNew Greenham ParkNewburyBerkshireRG19 6HW UKTelephone: +44 7909 526 595Fax: +44 1635 817 [email protected]

FinlandSkyworks Solutions, Inc.Keilasatama 302150 EspooFinlandTelephone: +358 [email protected]

China Skyworks Solutions Commercial (Shenzhen) Co., Ltd. Shanghai Branch Room 2901-02, Chong Hing Finance Center No. 288 Nanjing Road (W) Shanghai 200003 China Telephone: +86 21 33134590ext. 60167 Fax: +86 21 63607147 [email protected]

Skyworks Solutions, Inc.Room 05, 11/F, Tower 2Kerry PlazaNo. 1 Zhongxinsi RoadFutian DistrictShenzhen 518048 China Telephone: +86 755 8291 3788 ext. 60017 Fax: +86 755 8293 1633 [email protected] Skyworks Solutions, Inc. Suite 1315, Tower B, COFCO Plaza, No. 8 Jianguomennei Avenue Dongcheng District Beijing 100005 China Telephone: +8610 652 60859 ext. 61608 Fax: +8610 652 61358 [email protected]

JapanSkyworks Solutions, Inc. Skyworks Solutions Co., Ltd.Tokyo Opera City Tower 36F3-20-2 Nishi-ShinjukuShinjuku-kuTokyo, 163-1436JapanTelephone: +81 3 5308 5180Fax: +81 3 5308 [email protected]

Korea Skyworks Solutions, Inc.12th Floor West Wing Posco Center892 Daechi 4-dong, Gangnam-kuSeoul, Korea 135-777Telephone: +82 2 3490 3800 [email protected]

SingaporeSkyworks Global Pte Ltd.10 Ang Mo Kio Street 65#05-15/16 TechpointSingapore 569059Telephone: +65 64031971Fax: +65 [email protected]

TaiwanSkyworks Solutions, Inc.4 F, #198, Section 2Tun Hwa S. RoadTaipei 106, Taiwan ROCTelephone: +8862 5559 8990 Fax: +8662 2735 [email protected]

USA EUROPE ASIA • PACIFIC

Page 12: Quality Book - Richardson RFPD · Initiate, explore, and implement quality tools for poke-yoke methods to insure the integrity of the manufacturing process controls Validate critical

12 W W W . S K Y W O R K S I N C . C O M

Skyworks Solutions, Inc.20 Sylvan Road, Woburn, MA 01801USA: (781) 376-3000 • Asia: 886 2 2735 0399Europe: 33 (0)1 43548540 • Fax: (781) 376-3100Email: [email protected] • www.skyworksinc.comNASDAQ: SWKS

BRO368-13B 5/14 Printed on Recycled Paper.