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8/10/2019 Quality Audit Checklist for Flange Management
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Quality Audit Checklist
Project :
location :
Audit Details AUDITDATE
: AUDITREF
:
AUDITOR : AUDITEE :
:
Audit element : FLANGE MANAGEMENT METHODOLOGY &
PROCEDURE-
NoRequirement Question Yes No Comments
1
General Does Contractor have an approvedIFC procedure to
perform/controlthese activities. Has Modecreceived and incorporated
BPcomments
2
Section 1 What are Modec and Halliburton
resources for this scope and arethey adequate.
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Section 3 How the contractor is receiving thework pack
request.
How the contractor is recording theentire work pack request /How
theyare monitoring that the work packscope is complete.
What audits was performed on theflange management services
toensure the work scope wascompleted as per the
approvedprocedure.
What site inspections/surveillancehas been performed and
arerecords available.
What is the frequency of audits andsite inspections is there a
planestablished.
4
Section 4 How the work force leader isensuring the
implementations ofsafety plans/work
permit/isolationcertificates/other site requirements.
5
Section 5 How are resources / flangemanagement team is assigned
tospecific tasks are records ofmanning and equipment /tools
usedavailable.
Are daily meetings held withModec/contractor to arrange
which
work pack tasks to be performed.
How the contractor is ensuring thatall the equipment /tools used
arecalibrated and the calibrationcertification and the register
isavailable.
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Section 6 How the contractor is deciding thatthis work pack/work
order iswhether Hand torquing /Hydraulictorquing/ Hydraulic
tightening.
How the contractor is receiving theP&ID and Isometric
drawings andensures the correct bolt material
and size used.
7
Section 7 Prior to torquing how the contractoris verifying the
following -the flangealignment, gasket type, lubricatebolts are in
accordance to the specrequirement and how that wasdocumented.
8
Section 8 What is the process of ensuring thatcorrect
tightening/torquingsequence is carried out. How it is
ensured at siteHow the joint torquing completionwas
recorded/documented. How itcan be ensured / verified at site
How the completion certificates aredocumented
What is the process for ensuring atsite that all the flanges are
properlytorqued and tagged before leak test
If there is any leak how that wasrecorded/documented.
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