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cmyk: 30.28.32.1
302 East Main StreetEast Dundee, IL 60118
I N S P E C T I ON+ EQU I PM EN T
INSPECTION+EQUIPMENT+SERVICE
INSPECTION+EQUIPMENT+TRAINING
INSPECTION+EQUIPMENT+SOFTWARE
QUALITY ASSURANCE IS MORE THAN JUST A CMM. IT’S THE AUKOM TRAINED METROLOGIST BEHIND IT.
TRAINING›©
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is a world-wide standard of metrology with an international goal of strategically creating a uniform metrology industry. This standard is software and machine-neutral, allowing you to take the skills that you learn and apply them to any coordinate measuring machine and any software. Made To Measure is proud to be a certified provider of AUKOM training in the USA!
From your engineering department to the metrology lab, everyone benefits from a consistent inspection methodology & comparable measurement results. It will help you resolve your metrology inconsistencies, and help your company’s team reduce costs, minimize waste, and make effective decisions. Successful communication and a shared understanding of basic metrology knowledge will set you up for advancement & progress in your industry.
AUKOM is for metrologists, production engineers, design engineers and even managers!
Benefits• Credible training through a certificate-backed worldwide, growing organization
• Up-to-date theory of metrological concepts
• Establishes consistent measurement practices
• Enhances trust in your measurement results through the understanding of the theory behind them.
AUKOM
“a world-wide standard of metrology with an international goal of strategically creating a uniform metrology industry”
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Topics Covered1 UnitsSI Units, incl. Definition and History, Base Quantities, Derived Quantities, Prefixes of Units, Angles, Conversion Degrees <-> Radian, Conventional Measuring and Test Equipment
1-2 Coordinate Systems(Mathematical) Drawing Plane, Origin, Cartesian Coordinates, Right-Hand Rule, Translation and Rotation, Polar Coordinates, Cylindrical and Spherical Coordinate System
1-3 Coordinate Measuring MachinesHistory of Coordinate measuring machines, Cantilever/Bridge/Column/Gantry Types, Differences in the Types, Axis Guide, Measuring Computer and Software, Work Holding Fixture, Accuracy of Coordinate Measuring Machines, CAA Correction, Form Measuring Machines
1-4 SensorsSensor selection, Stylus System, Stylus, optical sensors, Image Processing, Laser Triangulation
1-5 Basic definitionsDrawing Entries (Dimensions, Tolerance Symbols), Standard Reference, Differences Nominal Element – Real Element – Extracted Element – Associated Element, Free Form surfaces
1-6 Dimensional ToleranceDimensional Tolerances, Taylor?s Principle, Standards, Symbols and Drawing Entries, Length Dimensions, Angular Dimensions, Limiting Dimensions and Fits, ISO Fitting/Mating System, Common Tolerances
1-7 Geometric elementsStandard form elements: Plane/ Cylinder/ Cone/ Sphere/ Line/ Circle/ Point/ Ellipse, Vector, Normal Vector, Minimum Number of Points, Projection
1-8 Geometric constructionsCalculation of characteristics out of two geometrical features
(distance, angle), Calculation of features out of two geometrical features (Intersection, Symmetry), Calculation of new features out of some geometrical features (Construction)
1-9 Preparing a Measurement on the Coordinate Measuring MachineStandardized Temperature, Part Cleaning, Temperature Control, Fixturing, (Avoiding Distortion), Fixturing Systems, CMM and Software Startup
1-10 Stylus Selection and QualificationStylus System Selection, Stylus Qualification, Reference Sphere, Reference Stylus, Stylus Sphere Radius Correction, Stylus Tip Bending Correction, Mechanical Filter Effect of the Stylus, Errors of Incorrect Qualification,
1-11 Measuring using Coordinate Measuring MachinesDetermining part Coordinate System, Difference to Control Coordinate System, Manual and automatic Alignment, Probing, References, Consequences of Collisions, Number of Probing Points and their Distribution, Influences on measuring result
1-12 Evaluation of Measurement and StatisticImportance of Statistical Parameters, Outliers, Scattering, Histogram Representation, Compensation Methods, Influences on measuring result
1-13 Inspection planningCompletely defined characteristic, Purpose of the Measurement, Production of workpiece, Function of workspiece, Feature description, Manufacturing Methods and Accuracies, Shape Deviations, Uncertainty Effects, Awareness of Measuring Uncertainty, Inspection planning, Identifying measuring features
1-14 Documentation and Quality ManagementMeasurement Reports, Quality Control Charts, Cooperation between Design – Production – Testing, Reproducible and Clear Measurement Documentation, Measuring Strategy documentation
AUKOM 1After our AUKOM Level 1 class, each participant will be able to produce reliable and repetitive inspection results making it easier to compare across the board.
Level 1 heavily focuses on good measurement practices, empowering your team to aid in minimizing costs and reducing waste produced by “bad parts.”
Target group: Production metrologists
Prerequisites: None
Learning aims: The level 1 class lays and consolidates basic knowledge of production metrology for beginners and advanced metrologists. The didactic approach used in the seminar is based on the latest findings. The seminar covers the latest knowledge regarding dimensional tolerancing, programming basics, measurement process planning and the machine and sensor technology used. The enhanced understanding of measuring jobs and influencing parameters enables inspectors to reduce measuring uncertainties and thus to make measurement results more reliable and easier to compare. The minimization of costs and waste is supported.
Duration of course: 4 days
Completion: Certificate upon successful completion of exam
“Level 1 heavily focuses on good measurement practices, empowering your team to aid in minimizing costs and reducing waste produced by ‘bad parts.’”
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Topics Covered 2-1 Overview of the Entire Measuring ProcessShort repetition of the contents of stage 1
2-2 Geometric OverviewStandard Geometric Elements, Surface and Space Points, Punched Hole/Slot, Tetragonal/Hexagonal Hole, Symmetry, Perpendicular, Parallelism, Angle in Space, Coordinate System Transformations
2-3 Form and Positional TolerancesIntroduction to the Form and Positional Tolerances, Symbols and Drawing Entries, Form Tolerances, Reference Designation,? Directional, Positional and Runout Tolerances, General Tolerances
2-4 Measuring StrategyDefine Clamping Setups and References (Practical Instructions), Order of Reference and Origin Selection, Iterative Alignment, Alignment According to the 3-2-1 and Best-Fit Methods (3-D Fit), Measuring Element and Auxiliary Elements, Machine Grid Measurements, Contour Measurements, Measurement with Cylinder Surfaces, etc.
2-5 Probing Strategy – TactileNumber and Distribution of Probing Points, Probing Force and Speed, incl. Material Properties, Stylus Diameter, Special Styli, Scanning
2-6 Probing Strategy – Image ProcessingSingle-shot measurement, Multi-shot measurement, Edge finder, Contour image processing, Projection optics, Illumination, Filter, Scanning, Auto focus
2-7 Probing Strategy – Distance SensorsLaser triangulation sensors, Foucault sensor, White light sensor, Light section sensor, Photogrammetry, Fringe protection, Influence on the measuring results
2-8 CNC Programming Teach-In, Offline Programming, Measuring against CAD Data, Clarity and Self-Explanatoriness of Variables, Modules and Programs2-9 Measurement of Free Form SurfacesElement types in Free Form Surface Metrology,? Effect of a 3D-Fit, Different Measuring Strategies, Programming Methods for Establishing Measurement Sequences
2-10 EvaluationEvaluation Criteria: Function-oriented and Manufacturing-oriented Evaluation Methods, Differences in the Association Methods (Gauss, Envelope, Minimum Requirement), Constructions, Graphic and Tabular Evaluation, Measurement Logs
2-11 Effects on the Measurement ResultEffects on the Measurement Result, Reduction of Measurement Uncertainty, Detection and Reduction of Systematic and Random Effects, Temperature Compensation
2-12 DocumentationPrinciples of Documented and Reproducible Documentation, Graphic Evaluation, Form Plots, Measurement Reports and Their Improvement
2-13 Test Equipment MonitoringTest Equipment Monitoring, incl. Monitoring Strategies, Test Specimen, Normals, Monitoring and Acceptance Test of Coordinate Measuring Machines, Qualification Chain
2-14 Good Measurement PracticeGood Measurement Practice, Necessity of Cooperation
AUKOM 2Target group: Production metrologists
Prerequisites: Successful completion of Level 1 Test
Learning aims: The Seminar furthers basic knowledge of production metrology for advanced measuring technicians. The didactic approach used in the seminar is based on the latest findings. The content comprises the latest knowledge on the topic, form and positional tolerance, test plan interpretation, programming, monitoring, and the machine and sensor technology used. An enhanced understanding of measuring jobs and influencing parameters enables measuring technicians to reduce measuring uncertainties and thus to make measurement results more reliable and easier to compare. The minimization of costs and waste is supported.
Course duration: 5 days
Completion: Certificate upon successful completion of exam
“The Seminar furthers basic knowledge of production metrology for advanced measuring technicians.”
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AUKOM 3Target group: Production metrologists
Prerequisites: AUKOM 2 certificate
Learning aims: The course offers comprehensive knowledge of production metrology for advanced measuring technicians who work at interfaces with other departments and must communicate effectively. The didactic approach used in the seminar is based on the latest findings. The content comprises the latest knowledge on function and production-
based measuring, filtering, programming, computer tomography, QM and measuring room management. an integrated understanding of measuring jobs and influencing parameters enables experts to communicate confidently with interdepartmental areas and reduce measuring uncertainties, measuring results become more reliable and easier to compare. The minimization of costs and waste is supported.
Course duration: 5 days
Completion: Certificate upon successful completion of exam
Topics Covered 3-1 Basic Knowledge – GeometryCalculation of Angle, Center of Gravity, Distance, Area
3-2 Basic Knowledge – Production TechnologyProduction Types and Achievable Production Precisions, Shape Deviations and Their Causes, Functionally Adequate Design and Construction Suitable for Production
3-3 Basic Knowledge – CAD Principles of Construction and Technical Drawing, Principles and Tools of CAD Design, Imaging of Geometry, Model Types, CAD Data Dimensions, CAD Formats, Import of CAD Data, Interfaces
3-4 Point Cloud and Computer TomographyDevelopment of computer tomography technology, Physical principle, From the radiographic image to the measure, Tomography ?on the image?, Region of interest, Initial sampling of the entire component , Evaluations of the deviations from the nominal geometry, Measurement of sections, Checking the material structure, Radiation spectrum, Beam hardening, Scattered radiation, Cone beam artifact, Noise, Further applications; Additionally: Fringe Projection, Photogrammetry, Tracking
3-5 Creation of Measurement ProgramsPrecision-Optimized Measuring Sequence, Time-Optimized Measuring Sequence, Travel Path Optimization, Feature-Oriented Measuring, Remote Programming, Safety Points and Planes, Program Loops / Branches/ Modules, Macros, User Interfaces, Program Optimization Loops, If/Then Conditions, DMIS Standard
3-6 Digital Filtering and EvaluationSoftware Filters, Gauss Filters, High-Pass, Low-Pass, Waviness, Roughness, Comparison Form Tester – CMM
3-7 Monitoring of CMMsCMM Monitoring, ISO 10360/VDI 2617, Possibilities to optimize the accuracy of CMMs, Examples, Experience
3-8 Measuring Uncertainty and Measuring Process SuitabilityGUM Handbook, Determination of the Measuring Uncertainty, Uncertainty Budgets, PUMA Method, Increasing Measurement Uncertainty, Extended Measurement Uncertainty, Conformity, ISO 14253, Determination of Uncertainty Using Calibrated parts, Use of the Virtual CMM, Measuring Process Suitability according to MSA (GR&R), VDA 5, Comparing the methods
3-9 Quality ManagementQuality Management Systems, Quality Management Handbooks, Quality Management Standards, Audit and Certification, Quality Tools, Fixed and Actual Costs, Origin of Errors and Error Elimination, Cost-Conscious Tolerance
3-10 Process MonitoringProcess Monitoring, Statistical Process Control (SPC), cp Values, cpk Values, cm Values, cmk Values, Monitoring Strategies and Quality Control Cards
3-11 Aspects of Measuring Room ManagementMeasured Data Management, Measuring Room Management, User Qualification, Training Plans and Options for Metrologists
“The course offers comprehensive knowledge of production metrology for advanced measuring technicians who work at interfaces with other departments and must communicate effectively.
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Our graduates are saying great things.
“We are a leading global company for rail fasteners. In our facility we use the CMM for Quality Control. Our CMM measures the fasteners. After measuring the CMM program will let us know (with our preset tolerances) if the fastener is in spec and will it fit together with the rest our fastening system. With the AUKOM level 1 and 2 training I have learned what factors can influence the measuring results, what must be done to assure the best measuring results from your equipment, reading customer drawings, what we can do to improve our programs and get the best measuring result. AUKOM level 1 and 2 training has been a great learning experience for me and I have been able to bring what I have learned to our facility. The instructor made the course enjoyable and took the time to make sure you understood the course material. Made to Measure had a great learning environment and was a brilliant host for all the AUKOM courses.”
Martin G., Rail Fastener Supplier
“I recently attended the AUKOM Level 1 class at Made to Measure and was really pleased with how the class went. I felt it gave me a great direction and knowledge to apply to the everyday work that is coming through my shop. The class was taught by Jacek Macias and he did a great job making sure we all stayed on track and understood the concepts before he would move on to the next subject. I highly recommend taking this class if you get a chance it’s a great step to becoming more proficient in all aspects of measuring.”
Jason V., Turbine Manufacturer
“We manufacture aftermarket turbine engine aerospace parts. We not only use our CMMs for inspecting the very tight tolerance that we have to produce with our parts, but we also rely on them to reverse engineer OEM parts to manufacture. The AUKOM training we received at Made to Measure has helped our engineering staff understand how to get the correct results from our CMM for what we are trying to achieve. The training has also helped our quality staff understand how to inspect and evaluate results properly to meet the requirements of the print. The staff at Made to Measure are extremely knowledgeable and the training was very well presented.”
Bryan S., Aerospace Parts Manufacturer
“MADE TO MEASURE HAD A GREAT LEARNING ENVIRONMENT AND WAS A BRILLIANT HOST FOR ALL THE AUKOM COURSES.”
“The AUKOM training we received at Made to Measure has helped our engineering staff understand how to get the correct results from our CMM for what we are trying to achieve.”
