QST30G234

Parts Catalog

Generator Set

Printed in U.S.A. 1299

DFHA (Spec AC) DFHC (Spec AC)DFHB (Spec AC) DFHD (Spec A)

1298Replaces 9600241B9600241C

The following symbols are used in Onan manualsto alert users to the potentially dangerous condi-tions relating to maintenance of equipment and re-placement of parts. Please read and observe.

This symbol warns of immedi-ate hazards which will result insevere personal injury or death.

This symbol refers to a hazardor unsafe practice which can re-sult in severe personal injury ordeath.This symbol refers to a hazardor unsafe practice which can re-sult in severe personal injury orproduct or property damage.

To avoid errors or delay in filling your parts order,always give the MODEL, SPEC NO. and SERIALNO. from the Onan nameplate.

For handy reference, insert your nameplate in-formation in the spaces below.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSIONAND DATE (IF APPLICABLE)

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USAstate agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engineoils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA stateagencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take allnecessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-tilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified bya United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVETOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation andwear protective gloves, masks and protective clothing!

PSP-1

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im-proper service or repair may result in property damage, severe personal injury or death. Do not use thiscatalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUC-TIONS in the Service Manual appropriate for the equipment you are working on.

1IntroductionThis Parts Catalog applies to Onan Generator Models DFHA, DFHB, DFHC and DFHD as listed in theGenerator Set Data Table. Parts are arranged in groups of related items and each illustrated part isidentified by a reference number corresponding with the same reference number in the parts list. Partsillustrations are typical. Unless otherwise mentioned in the description or page heading, parts areinterchangeable between models. Throughout this catalog left and right sides are determined by facing theengine end (front) of the set.Engine parts that have been modified or added by Onan are identified in this catalog. All other Enginereplacement parts must be ordered from the engine manufacturer by referring to the engine manufacturersnameplate and supplying all available information. Contact your nearest engine parts distributor forassistance in ordering replacement parts.

Replacement Engine

Onan/C mmins Generator Model C mmins Engine ModelOnan/Cummins Generator Model Cummins Engine Model620 DFHA (Spec A, B)750 DFHA (Spec A, B)

620 DFHA (Spec C)750 DFHA (Spec C)

QST30G2, Configuration No. D573001GX03QST30G2, Configuration No. D573001GX03QST30G1, Configuration No. D573001GX03QST30G1, Configuration No. D573001GX03

700 DFHB800 DFHB

QST30G2, Configuration No. D573001GX03QST30G2, Configuration No. D573001GX03

800 DFHC (Spec C)900 DFHC


880 DFHD (Spec A)1000 DFHD (Spec A)


Generator Set Data Table

Model/S ifi ti

Electrical Data BatteryV ltSpecification Volts Hertz Wire Phase Voltage

620 DFHA/*750 DFHA/*

##

5060

6 or 126 or 12

33

24 VDC24 VDC

700 DFHB/*800 DFHB/*

##

5060

6 or 126 or 12

33

24 VDC24 VDC

800 DFHC/*900 DFHC/*

##

5060

6 or 126 or 12

33

24 VDC24 VDC

880 DFHD/*1000 DFHD/*

##

5060

6 or 126 or 12

33

24 VDC24 VDC

* The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from the Standard model. The specification letter advances with major manufacturing changes.

# Broad Range Reconnectible.

Index

2

Adapter, Duct 40C Ambient Radiator, 23Adapter, Duct 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Adapter, Duct Radiator DFHD, 27Alarm, Bell NonUL Listed Circuit Breaker DFHA, DFHB,

DFHC Spec A, 69Ammeter, 47Angle, Housing Control Housing DFHA, DFHB, DFHC

Begin Spec B, DFHD Spec A, 37Angle, Housing Control Housing DFHA, DFHB, DFHC

Spec A, 35

Band, Mounting Heavy Duty Air Cleaner, 9Band, Mounting Standard Air Cleaner, 8Bar Assembly, Neutral NonUL Listed Circuit Breaker

DFHA, DFHB, DFHC Begin Spec B, DFHD Begin Spec A,71

Bar Assembly, Neutral NonUL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 67

Bar Assembly, Neutral UL Listed Circuit Breaker DFHA,DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 63

Bar Assembly, Neutral UL Listed Circuit Breaker DFHA,DFHB, DFHC Spec A, 59

Bar Assembly, Neutral UL Listed, IEC Conformity CircuitBreaker DFHA, DFHB, DFHC Begin Spec B, DFHDBegin Spec A, 65

Block, Terminal Engine to Control Wiring Harness, 51Block, Terminal Generator Heater, 39Block, Terminal Water Heater Control, 13Board, Printed Circuit Analog, 45Board, Printed Circuit Customer Interface, 45Board, Printed Circuit Digital, 45Board, Printed Circuit Display, 47Board, Printed Circuit Engine Interface, 45Box, Control, 45Box, Entrance DFHA, DFHB, DFHC Spec A, 31Box, Entrance DFHA, DFHB, DFHC Begin Spec B, DFHD

Begin Spec A, 33Box, Terminal Generator Heater, 39Box, Terminal Water Heater Control, 13Brace NonUL Listed Circuit Breaker DFHA, DFHB,

DFHC Spec A, 69Brace, Access Door NonUL Listed Circuit Breaker


Brace, Access Door UL Listed Circuit Breaker DFHA,DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 63

Brace, Cover Entrance Box DFHA, DFHB, DFHC BeginSpec B, DFHD Begin Spec A, 33

Brace, Cover Entrance Box DFHA, DFHB, DFHC SpecA, 31

Brace, Cover NonUL Listed Circuit Breaker DFHA,DFHB, DFHC Spec A, 67

Brace, Cover UL Listed Circuit Breaker DFHA, DFHB,DFHC Begin Spec B, DFHD Begin Spec A, 63

Brace, Cover UL Listed Circuit Breaker DFHA, DFHB,DFHC Spec A, 61

Brace, Mounting UL Listed, IEC Conformity Circuit Breaker DFHA, DFHB, DFHC Begin Spec B, DFHD Begin SpecA, 65

Bracket Resistive Temperature Detector, 53Bracket, Circuit Breaker Mounting NonUL Listed DFHA,

DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 73Bracket, Circuit Breaker Mounting NonUL Listed DFHA,

DFHB, DFHC Spec A, 67

Bracket, Circuit Breaker Mounting UL Listed DFHA,DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 63

Bracket, Circuit Breaker Mounting UL Listed DFHA,DFHB, DFHC Spec A, 59

Bracket, Circuit Breaker Mounting UL Listed, IECConformity DFHA, DFHB, DFHC Begin Spec B, DFHDBegin Spec A, 65

Bracket, Generator Heater Mounting, 39Bracket, Guard Radiator DFHD, 27Bracket, Guard Remote Radiator, 21Bracket, Mounting Radiator DFHD, 27Bracket, Panel Control Housing DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 37Bracket, Panel Control Housing DFHA, DFHB, DFHC

Spec A, 35Bracket, Pilot Solenoid, 7Bracket, Radiator Support DFHD, 27Bracket, Saddle Control Housing DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 37Bracket, Saddle Control Housing DFHA, DFHB, DFHC

Spec A, 35Bracket, Water Heater, 11Breaker, Circuit NonUL Listed DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 71Breaker, Circuit NonUL Listed DFHA, DFHB, DFHC

Spec A, 67Breaker, Circuit UL Listed DFHA, DFHB, DFHC Begin

Spec B, DFHD Begin Spec A, 63Breaker, Circuit UL Listed DFHA, DFHB, DFHC Spec A,

59Breaker, Circuit UL Listed, IEC Conformity DFHA, DFHB,

DFHC Begin Spec B, DFHD Begin Spec A, 65

Cable, Battery, 7Cable, Jumper, 7Cable, Ribbon Control Box, 45Cable, Ribbon Control Door, 47Cable, Starter, 7Cap, Expansion Tank Heat Exchanger DFHA, DFHB,

DFHC, 15Cap, Radiator 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Cap, Radiator 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Cap, Radiator Heat Exchanger DFHD, 17Cartridge, Generator Heater, 39Cleaner, Air Heavy Duty, 9Cleaner, Air Standard, 8Clip, Socket Mounting Relay, 45Cock, Drain Heat Exchanger DFHA, DFHB, DFHC, 15Contact, Auxiliary NonUL Listed Circuit Breaker DFHA,

DFHB, DFHC Spec A, 69Control, Water Heater, 13Cover, Circuit Breaker NonUL Listed DFHA, DFHB,

DFHC Begin Spec B, DFHD Begin Spec A, 71Cover, Circuit Breaker NonUL Listed DFHA, DFHB,

DFHC Spec A, 67Cover, Circuit Breaker UL Listed DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 63Cover, Circuit Breaker UL Listed DFHA, DFHB, DFHC

Spec A, 59Cover, Circuit Breaker UL Listed, IEC Conformity DFHA,

DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 65Cover, Control Box NonUL Listed Circuit Breaker


Index

3

Cover, Control Box NonUL Listed Circuit Breaker DFHA, DFHB, DFHC Spec A, 69

Cover, Control Box UL Listed Circuit Breaker DFHA,DFHB, DFHC Begin Spec B, DFHD Spec A, 63

Cover, Control Box UL Listed Circuit Breaker DFHA,DFHB, DFHC Spec A, 61

Cover, Control Box UL Listed, IEC Conformity CircuitBreaker DFHA, DFHB, DFHC Begin Spec B, DFHDBegin Spec A, 65

Cover, Control Housing DFHA, DFHB, DFHC Begin SpecB, DFHD Begin Spec A, 37

Cover, Control Housing DFHA, DFHB, DFHC Spec A, 35Cover, Entrance Box DFHA, DFHB, DFHC Begin Spec B,

DFHD Begin Spec A, 33Cover, Entrance Box DFHA, DFHB, DFHC Spec A, 31Cover, Terminal Box Generator Heater, 39Cover, Terminal Box Water Heater, 11Cover, Water Heater Control, 13Cup, Circuit Breaker NonUL Listed DFHA, DFHB,

DFHC Spec A, 69Cup, Circuit Breaker UL Listed DFHA, DFHB, DFHC

Spec A, 61Cup, Circuit Breaker UL Listed, IEC Conformity DFHA,

DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 65

Detector, Resistive Temperature, 53Door, Control, 47

Element, Air Cleaner Heavy Duty Primary and Safety, 9Exchanger, Heat DFHA, DFHB, DFHC, 15Exchanger, Heat DFHD, 17External Engine Parts, 7

Fan, Engine 40C Ambient Radiator DFHA, DFHB,DFHC, 23

Fan, Engine 50C Ambient Radiator DFHA, DFHB,DFHC, 25

Fan, Engine Radiator DFHD, 27Fuse, Control Box, 45

Gasket, Door, 45Gasket, Terminal Box Generator Heater, 39Gauge, Sight 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Gauge, Sight 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Generator (Complete Replacement Part Numbers), 42Generator Mounting Model HC6 Generator, 40Generator Mounting Model HC7 Generator, 41Grille, Generator Control Housing DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 37Grille, Generator Control Housing DFHA, DFHB, DFHC

Spec A, 35Grille, Radiator 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Grille, Radiator 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Guard, Alternator Remote Radiator, 21Guard, Belt Radiator, 28Guard, Belt Radiator DFHD, 27Guard, Belt Remote Radiator, 21Guard, Fan 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Guard, Fan 50C Ambient Radiator DFHA, DFHB,

DFHC, 25

Guard, Fan Radiator DFHD, 27Guard, Front Remote Radiator, 21Guard, Radiator DFHD, 27Guard, Top Remote Radiator, 21

Harness, Wiring Control Door, 47Harness, Wiring Engine Heater, 13Harness, Wiring Engine to Control, 51Harness, Wiring Ground Fault Alarm Relay, 52Harness, Wiring Interconnect, 49Harness, Wiring Water Heater Control, 13Heater, Control, 43Heater, Generator, 39Heater, Water, 11Hood, Air Inlet Heavy Duty Air Cleaner, 9Hose, Bypass 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Hose, Bypass 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Hose, Radiator 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Hose, Radiator 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Hose, Radiator DFHD, 27Hose, Radiator Heat Exchanger DFHA, DFHB, DFHC,

15Hose, Radiator Heat Exchanger DFHD, 17Hose, Water Water Heater, 11Housing, Control DFHA, DFHB, DFHC Begin Spec B,

DFHD Begin Spec A, 37Housing, Control DFHA, DFHB, DFHC Spec A, 35

Indicator, Service Heavy Duty Air Cleaner, 9Indicator, Service Standard Air Cleaner, 8Isolator, Vibration Control Box, 45Isolator, Vibration Control Housing DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 37Isolator, Vibration Control Housing Spec A, 35Isolator, Vibration Pilot Solenoid, 7

Key, Replacement Selector Switch, 47Kit, Language Chip EPROM, 45

Lead, Circuit Breaker UL Listed, IEC Conformity DFHA,DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 65

Line, Fuel Flexible Fuel In and Fuel Out, 7

Manifold, Heat Exchanger DFHD, 17Manifold, Inlet Heat Exchanger DFHA, DFHB, DFHC, 15Meter, Frequency, 47Module, Alarm, 54

Paint, 5Panel, Control Housing DFHA, DFHB, DFHC Begin Spec

B, DFHD Begin Spec A, 37Panel, Control Housing DFHA, DFHB, DFHC Spec A, 35Plate, Radiator Support 40C Ambient Radiator DFHA,

DFHB, DFHC, 23Plate, Radiator Support 50C Ambient Radiator DFHA,

DFHB, DFHC, 25Plate, Radiator Support DFHD, 27Pyrometer, 55

Radiator 40C Ambient DFHA, DFHB, DFHC, 23

Index

4

Radiator 50C Ambient DFHA, DFHB, DFHC, 25Radiator DFHD, 27Radiator, Remote, 21Rectifier, Silicon Engine Heater Wiring Harness, 13Relay, Control, 45Relay, Ground Fault Alarm, 52Relay, Power Water Heater Control, 13

Sealant, Thread, 5Sender, Low Coolant Level, 29Sender, Oil Temperature, 7Separator, Fuel/Water, 19Shroud, Fan 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Shroud, Fan 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Shroud, Fan Radiator DFHD, 27Skid, 38Socket, Relay Control, 45Solenoid, Pilot, 7Standoff, Board Printed Circuit, 45Strap, Bond, 45Support, Box Control Housing DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 37Support, Box Control Housing DFHA, DFHB, DFHC

Spec A, 35Support, Radiator 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Support, Radiator 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Support, Radiator DFHD, 27Support, Side Heavy Duty Air Cleaner, 9Support, Side Standard Air Cleaner, 8Switch, Disconnect UL Listed, IEC Conformity DFHA,

DFHB, DFHC Begin Spec B, DFHD Begin Spec A, 65Switch, Low Engine Temperature, 7Switch, Pushbutton Emergency Stop, 47Switch, Selector Key Operated, 47Switch, Selector Run/Off/Auto, 47Switch, Trip or Auxiliary Contact UL Listed, IEC Conformity

DFHA, DFHB, DFHC Begin Spec B, DFHD Begin SpecA, 65

Tank, Expansion Heat Exchanger DFHA, DFHB, DFHC,15

Tank, Expansion Heat Exchanger DFHD, 17Thermostat Water Heater, 11Transformer, Current, 56Tray, Support Heavy Duty Air Cleaner, 9Tray, Support Standard Air Cleaner, 8Trip, Shunt NonUL Listed Circuit Breaker DFHA,

DFHB, DFHC Spec A, 69Trip, Shunt UL Listed, IEC Conformity Circuit Breaker


Tube, Air Inlet Heavy Duty Air Cleaner, 9Tube, Air Inlet Standard Air Cleaner, 8Tube, Radiator Fill 40C Ambient Radiator DFHA,

DFHB, DFHC, 23Tube, Radiator Fill 50C Ambient Radiator DFHA,

DFHB, DFHC, 25Tube, Radiator Inlet 40C Ambient Radiator DFHA,

DFHB, DFHC, 23Tube, Radiator Inlet 50C Ambient Radiator DFHA,

DFHB, DFHC, 25Tube, Radiator Inlet DFHD, 27Tube, Radiator Outlet 40C Ambient Radiator DFHA,

DFHB, DFHC, 23Tube, Radiator Outlet 50C Radiator DFHA, DFHB,

DFHC, 25Tube, Radiator Outlet DFHD, 27Tube, Water Heater, 11

Valve, Gate Heat Exchanger DFHA, DFHB, DFHC, 15Valve, Gate Heat Exchanger DFHD, 17Valve, Shutoff 40C Ambient Radiator DFHA, DFHB,

DFHC, 23Valve, Shutoff 50C Ambient Radiator DFHA, DFHB,

DFHC, 25Valve, Shutoff Oil Drain, 7Valve, Solenoid Heat Exchanger DFHA, DFHB, DFHC,

15Valve, Thermostatic DFHA, DFHB, DFHC, 18Valve, Thermostatic DFHD, 17Voltmeter Control Cabinet Door, 47

Wattmeter, 47Wrapper, Circuit Breaker Entrance Box DFHA, DFHB,

DFHC Begin Spec B, DFHD Begin Spec A, 33Wrapper, Circuit Breaker Entrance Box DFHA, DFHB,

DFHC Spec A, 31Wrapper, Circuit Breaker NonUL Listed DFHA, DFHB,

DFHC Begin Spec B, DFHD Begin Spec A, 71Wrapper, Circuit Breaker NonUL Listed DFHA, DFHB,

DFHC Spec A, 67Wrapper, Circuit Breaker UL Listed DFHA, DFHB, DFHC

Begin Spec B, DFHD Begin Spec A, 63Wrapper, Circuit Breaker UL Listed DFHA, DFHB, DFHC

Spec A, 59Wrapper, Circuit Breaker UL Listed, IEC Conformity


Wrapper, Control Box DFHA, DFHB, DFHC Begin Spec B,DFHD Begin Spec A, 37

Wrapper, Control Box DFHA, DFHB, DFHC Spec A, 35Wrapper, Fan Shroud 40C Ambient Radiator DFHA,

DFHB, DFHC, 23Wrapper, Fan Shroud 50C Ambient Radiator DFHA,

DFHB, DFHC, 25

5Abbreviations

Some of the following abbreviations may be used throughout this Parts Catalog:AC Alternating CurrentAmp AmpereA/R As RequiredAVR Automatic Voltage RegulatorAWG American Wire GaugeCSA Canadian Standard

AssociationDC Direct CurrentDeg. DegreeEFC Electronic Fuel ControlEIT External/Internal ToothEPROM Erasable Programmable

Read Only MemoryET External ToothGFI Ground Fault InterrupterID Inside DiameterIEC International Electrotechnical CommissionIT Internal ToothkW KilowattLPG Liquid Petroleum GasLT LeftM(meter number) Meter

MCM Metric Circular Milsmm MillimeterMOH Mobile Off HighwayNFS Not For SaleNPT National Pipe ThreadOD Outside Diameteroz. OuncePC Printed CircuitPh PhasePMG Permanent Magnet GeneratorPT/CT Potential Transformer/

Current TransformerRFI Radio Frequency InterferenceRT RightSpec SpecificationThk ThickUL Underwriters Laboratories Inc.UNC Union National CoarseUNF Union National FineVAC Volts Alternating CurrentVDC Volts Direct CurrentW/(ET, IT, EIT) With

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Onan Green Enamel(Non-Metallic)

5250305 12 oz. PressurizedSpray Can

5250306 Quart Can5250304 Gallon Can

5180601 Sealant, Thread (6 ml. Tube)

6External Engine Parts

CP01

10

1615

14

12

78

9

1113

1

2

3

4

21

18

1923

18

5

20

6

10

2218

17

22

24

18

24

2218 24

26

25

7External Engine Parts


1 5051508 1 Adapter, Pipe (M27 to 3/4)2 5050102 1 Nipple, Close (3/4 x 13/8)3 5040171 1 Valve, Shutoff4 5050324 1 Nipple, Half (3/4 x 2)5 4160639 2 Cable, Battery6 4160446 1 Cable, Jumper7 3192236 1 Bracket, Pilot Solenoid8 4020610 2 Isolator, Vibration9 307262102 1 Solenoid, Pilot (24 Volt) (K4)

10 1930465 2 Sender, Oil Temperature (E4)11 8700212 4 Nut, Locking Flange

(1/420)12 8120067 2 Screw, Machine Round

Head (#632 x 7/8)13 8700183 2 Nut, Locking Flange W/ET

(#632)14 3090269 1 Switch, Low Engine

Temperature (S4)

15 8502010 1 Washer, Lock Spring (M10)16 8002088 1 Screw, Cap Hex Head

(M10 x 35mm)17 8560010 1 Washer, Lock W/ET (M10)18 3322634 8 Clamp, J19 8002110 2 Screw, Cap Hex Head

(M12 x 20mm)20 4160680 1 Cable, Starter21 3320941 1 Tie, Cable22 8002085 7 Screw, Cap Hex Head

(M10 x 20mm)23 5262140 2 Washer, Flat (M12)24 5262120 7 Washer, Flat (M10)25 5010522 1 Line, Flex Fuel (Fuel In)26 5010520 1 Line, Flex Fuel (Fuel Out)

8Air CleanerStandard

D041


1 1403020 1 Support, Side Right Side2 1403026 1 Support, Side Left Side3 1403018 1 Tray, Support4 Elbow, Reducing 90

5032017 2 DFHA, DFHB Spec AC, DFHC Spec A, B

5032102 2 DFHC Spec C, DFHD Spec A

5 1402508 2 Tube, Air Inlet6 5030970 2 Elbow, 907 Cleaner, Air (No Replaceable

Element)1402501 2 DFHA, DFHB Spec AC,

DFHC Spec A, B1403163 2 DFHC Spec C, DFHD

Spec A8 1402502 4 Band, Mounting9 1401260 2 Fitting, Service Indicator

10 1401548 2 Indicator, Service11 503187014 6 Clamp, Hose12 Clamp, Hose


503187012 2 DFHC Spec C, DFHD SpecA

13 821500303 18 Screw, Self-Locking HexWasher Head (5/1618 x3/4)

14 870055007 8 Nut, Hex Flange (5/1618)15 5262140 4 Washer, Flat (M12)16 800301752 4 Screw, Cap Hex Head

(M12 x 1.75 x 20mm)17 8502020 4 Washer, Lock Spring (M20)18 8002201 4 Screw, Cap Hex Head

(M20 x 2.5 x 35mm)

9Air CleanerHeavy Duty

D036


1 1403020 1 Support, Side Right Side2 1403026 1 Support, Side Left Side3 1403018 1 Tray, Support4 Elbow, Reducing 90

5032017 2 DFHA, DFHB Spec AC DFHC Spec A, B


5 1402508 2 Tube, Air Inlet6 5030970 2 Elbow, 907 1402301 2 Cleaner Assembly, Air

(Includes Element)8 1402409 2 Element, Air Cleaner

Primary9 1402410 2 Element, Air Cleaner Safety

10 1402052 4 Band, Mounting11 1401545 2 Hood, Air Inlet12 1401260 2 Fitting, Service Indicator

13 1401548 2 Indicator, Service14 503187014 6 Clamp, Hose15 Clamp, Hose



16 821500303 18 Screw, Self-Locking HexWasher Head (5/1618 x3/4)

17 870055007 8 Nut, Hex Flange (5/1618)18 5262140 4 Washer, Flat (M12)19 800301752 4 Screw, Cap Hex Head

(M12 x 1.75 x 20mm)20 8502020 4 Washer, Lock Spring (M20)21 8002201 4 Screw, Cap Hex Head

(M20 x 2.5 x 35mm)22 5032031 2 Insert, Reducer

10

Water Heater

H556,H557

11

Water Heater


1 1304546 2 Bracket, Water Heater2 1 Control, Water Heater (See

Pages 12 and 13 forComponents)

3 5050022 1 Bushing, Reducer (1 to 3/4)4 5050050 3 Elbow, 90 Street (1/2)5 5021259 2 Coupler, Water Heater

(1/2 OD)6 5021257 2 Connector, Hose Barb

Water Heater (3/4 OD)7 503163401 6 Hose, Rubber (3/4 ID x 4)8 1304650 1 Tube, Water Heater9 1304649 1 Tube, Water Heater

10 5050106 1 Nipple, Pipe Short (1/2 x 1-1/2)

11 5021260 2 Coupler, Water Heater12 5021261 2 Nipple, Water Heater13 5020827 2 Barb, Hose (3/4 OD)14 1304651 1 Tube, Water Heater15 5021282 1 Fitting, Tube (Heater)16 503215701 14 Clamp, Hose17 1553021 2 Clamp, Water Heater18 870055009 6 Nut, Hex Flange (3/816)19 5260128 2 Washer, Flat (7/16)20 3192815 1 Cover, Terminal Box21 821500403 4 Screw, Self-Locking Hex

Washer Head (3/816 x 1)

22 503163403 1 Hose, Water (3/4 ID x 12-1/2)

23 821500203 4 Screw, Self-Locking HexWasher Head (1/420 x 1/2)

24 1280108 Insulation, Water Tube (7/8 ID) Bulk (Order bythe Foot 7 Feet Required)

25 3704038 4 Spacer (13/32 ID x 1/2)26 518054815 2 Clamp, Hose27 850011407 2 Washer, Lock Spring (3/8)28 8000054 2 Screw, Cap Hex Head

(3/816 x 2)29 821500402 5 Screw, Self-Locking Hex

Washer Head (3/816 x 3/4)

30 3322634 10 Clamp, J31 098718202 2 Tag, Label32 098718201 2 Tag, Label33 3090649 1 Thermostat34 3320941 1 Tie, Cable (Quantity Used as

Required)35 5090341 1 O-Ring36 5200544 2 Stud, Generator Mounting37 5050078 1 Nipple, Pipe (1/2 x 2-1/2)

12

Water Heater Control

13

Water Heater Control


1 Heater, Water333063901 2 4990 Watt333063902 2 6420 Watt

2 8150539 6 Screw, Machine RoundHead, Cross RecessedW/IT (#832 x 5/8)

3 8700131 6 Nut, Hex W/ET (#1032)4 1304552 2 Cover, Water Heater Control5 338333508 1 Harness, Water Heater 42

(K117, TB110,11,12 toHTR4,3,2, HTRGND)(Includes Two 90 ConduitConnecter Ref No. 7)

6 338333507 1 Harness, Water Heater 18(TB11,2,3 K118 toHTRGND, HTR2,3,4)(Includes One 90 ConduitConnecter Ref No. 7)

7 3310554 3 Conduit Connector 90(3/4)

8 3310042 1 Connector, Romex (3/4)9 3383463 1 Harness, Engine Heater

(Includes Parts Marked *)10 3570030 1 * Rectifier, Silicon (6 Amp)

(CR1)

11 3231491 A/R * Terminal, Pin12 3231492 A/R * Terminal, Socket13 3231494 A/R * Connector, Receptacle

(3 Pin)14 3231502 1 * Wedge, Receptacle (3 Pin)15 3231504 2 * Connector, Plug (2 Socket)16 3231500 2 * Wedge, Plug (2 Socket)17 3231652 1 * Plug (2 Pin)18 3231718 A/R * Terminal, Pin19 3231576 2 * Seal, Cable20 517013802 2 Plug, Hole (1 OD)21 3192814 1 Box, Terminal Water Heater22 3323440 2 Jumper, Terminal23 3072859 1 Relay, Power 24V, 50/60Hz

(25 AMP @ 240 VAC, 20AMP @ 277 VAC)

24 8150447 4 Screw, Machine RoundHead, Cross RecessedW/IT (#832 x 3/4)

25 3321469 1 Strip, Marker26 3321468 1 Block, Terminal 12 Place

(TB1)27 3310555 3 Nut, Connector Lock (3/414)

* Parts Included in 3383463 Engine Heater Harness

14

Heat ExchangerDFHA, DFHB, DFHC

1

4

7

10

25

3

6

8

15

9

16

11

17

2223

24

12

18

13

19

14 21

25 2620

36

40

37

38

41

42

39

43

44

45

47

48

50

51

46

49

52

2728

31

32

34

35

29

3330

53

5455

56

106

11

1314

14

14

15

18

18

18

18

23

22

24

39

37

5351

52

52

51

5343

37

38

18

2728

26

2528

28

57

58

59

60

61

61

61

61

62

63

15

Heat ExchangerDFHA, DFHB, DFHC


1 1303772 1 Exchanger, Heat2 1303773 1 Elbow, Outlet Heat

Exchanger3 1303774 1 Manifold, Inlet Heat

Exchanger4 3072711 1 Valve, Solenoid (24V)5 1550899 1 Flange, Companion (2-1/2)6 5050103 2 Nipple, Pipe (2-1/2 x 2-1/2)7 5051442 1 Elbow, 90 Flange8 5050044 1 Elbow, 90 (2-1/2)9 1552514 1 Gasket, Flange (2-1/2 Ring)

10 5051441 2 Bushing, Hex (4 x 2-1/2)11 1552503 2 Gasket, Exhaust (6 ID)12 1304571 1 Tube, Outlet Heat

Exchanger13 5031726 2 Hose, Radiator (5 ID x 6)14 503187210 4 Clamp, Hose15 1304570 2 Tube, Inlet Heat Exchanger16 5031762 2 Hose, Coolant (3 ID x 8-1/2)17 5031727 2 Hose, Coolant (3 ID x 10)18 503187205 8 Clamp, Hose19 1303766 1 Tank, Expansion20 1300449 1 Cap, Expansion Tank21 5031764 1 Hose, Flex (1-1/2 ID x 30)22 5051429 2 Nipple, Combination (1-1/2)23 503187202 2 Clamp, Hose24 5050011 4 Elbow, 90 Street (1/4)25 5031620 Hose Bulk (3/8 ID)

(Order by the Foot 14Feet Required)

26 5031418 Hose Bulk (1/4 ID) (Order by the Foot 9 FeetRequired)

27 5021162 4 Connector, Hose Barbed(For 3/8 ID Hose)

28 5030685 7 Clamp, Hose29 3321389 1 Tie, Cable (Quantity Used As

Required)30 518054808 4 Clamp, Hose31 130359202 1 Guard, Radiator Right Side32 130359201 1 Guard, Radiator Left Side33 1303769 1 Panel, Top Heat Exchanger34 1303767 1 Panel, Front Heat

Exchanger

35 1303770 1 Base, Heat Exchanger36 5081090 1 Grommet37 821500303 15 Screw, Self-Locking, Hex

Washer Head (5/16 x 3/4)38 870055007 6 Nut, Flange Head (5/6)39 821500402 13 Screw, Self-Locking Hex


40 8210033 6 Screw, Locking HexWasher Head (7/1614 x 3/4)

41 8000133 4 Screw, Cap Hex Head(5/811 x 1-3/4)



44 5260112 4 Washer, Flat (5/8)45 8500070 4 Washer, Lock Spring (5/8)46 8620007 4 Nut, Hex (5/811)47 5050114 1 Nipple, Short (2-1/2 x 3)48 5040175 1 Valve, Gate (2-1/2)49 5050054 1 Plug, Square Head (1/4)50 870055009 6 Nut, Flange Head (3/816)51 8500079 20 Washer, Lock (3/4)52 8620008 20 Nut, Hex (3/410)53 5260027 24 Washer, Flat (3/4)54 5040028 1 Cock, Drain (3/8)55 5050019 1 Bushing, Reducer

(1/2 to 3/8)56 8000158 4 Screw, Cap Hex Head

(3/410 x 2-3/4)57 1303715 1 Cover, Damper Guard58 130371401 1 Guard, Damper Right Side59 130371402 1 Guard, Damper Left Side60 1303713 1 Guard, Damper Top61 821500203 22 Screw, Hex Head

(1/420 x 1/2)62 821500403 2 Screw, Hex Head

(3/816 x 1)63 8700281 2 Nut, Hex Locking (3/816)

16

Heat ExchangerDFHD

1716

1413

58

35

54

44

1

2

3

4

5

6

8

9

10

11

121516

17

18

19

20

21

22

22

22

22

23

23

24

25

2626

2728

28

2930

30

3132

32

32

33

3435

3536

36

373839

40

41

4041

42

43

44

44

4445

45

45

45

46

47

48

49

50

50

51

52

53

5556

57

58

58

58

58

58

59

60

60

6161

6161

62

63

63

63

63

6465

66

66

67

68

6368

6970

70

71

7273

6374

75

75

76

76

77

78

79

79

80

86

1415

7

1516

17

82

83

84

81

85

47

22

58

79

58

79

17

Heat ExchangerDFHD


1 1303770 1 Base, Heat Exchanger2 1303769 1 Panel, Heat Exchanger Top3 1303772 1 Exchanger, Heat4 1303774 1 Manifold, Heat Exchanger5 1304570 2 Tube, Heat Exchanger6 5031727 2 Hose, Coolant7 8000158 6 Screw, Cap Hex Head

(3/410 x 2.75)8 130359201 1 Guard, Radiator9 130359202 1 Guard, Radiator

10 1303773 1 Elbow, Heat Exchanger11 1303766 1 Tank, Expansion12 130501102 1 Bracket, Flange Mounting13 800031097 4 Screw, Cap Hex Head

(Grade 5) (.75010 x 3.50)14 8000160 12 Screw, Cap Hex Head

(.75010 x 3.25)15 5260027 22 Washer, Flat (3/4)16 8500079 22 Washer, Lock (3/4)17 8620008 22 Nut, Hex (.7510)18 526039928 4 Washer, Flat (Hardened)

(5/8)19 850011410 4 Washer, Lock Split (5/8)20 800031079 4 Screw, Cap Hex Head

(Grade 5) (.62511 x 1.75)21 1304982 1 Exchanger, Heat22 5050382 6 Nipple, Pipe (3 x 2.63)23 5050601 3 Flange, Pipe (3)24 3090665 1 Valve, Thermostatic25 1303969 1 Tank, Expansion26 5051547 2 Tee, Pipe27 5050812 1 Bushing, Reducer (3 x 3/4)28 5050758 1 Adapter, Pipe (3/4 x 3/4)29 5051553 1 Elbow, Pipe30 5050667 2 Nipple, Pipe (3 x 6.50)31 5051548 1 Nipple, Pipe (3 x 16.25)32 505045301 3 Elbow, Pipe33 1303767 1 Panel, Heat Exchanger

Front34 5050607 1 Bushing, Reducer (3 x 2-1/2)35 5050103 3 Nipple, Pipe (2-1/2 x 2-1/2)36 3072711 2 Valve, Solenoid (24V)37 5260219 4 Washer, Flat (1/2)38 8500060 4 Washer, Lock Split (1/2)39 800031068 4 Screw, Cap Hex Head

(Grade 5) (.5013 x 2.00)40 800031081 16 Screw, Cap Hex Head

(Grade 5) (.62511 x 2.25)41 8620007 16 Nut, Hex (.6311)42 5050287 1 Elbow, Street 45 (3/4)

43 5032114 1 Hose, Radiator44 5050011 7 Elbow, Street 90 (1/4)45 5021162 7 Fitting, Barbed Hose46 5050020 1 Bushing, Reducer (3/4 x 1/4)47 5051549 2 Adapter, Pipe (Male)48 5032112 1 Hose, Heat Exchanger49 5032113 1 Hose, Heat Exchanger50 5051429 2 Nipple, Combination51 5031729 1 Hose, Radiator52 5051441 2 Bushing, Reducer (4 x 2-1/2)53 5050044 1 Elbow, Pipe54 5050114 1 Nipple, Pipe (2-1/2 x 3.00)55 5051442 1 Elbow 90 Flange56 1550899 1 Flange, Companion (2-1/2)57 5031762 2 Hose, Coolant (3 x 8.5)58 503187205 14 Clamp, Hose59 1304571 1 Tube, Heat Exchanger60 5031726 2 Hose, Radiator (5 x 6)61 503187209 4 Clamp, Hose62 503187206 2 Clamp, Hose63 5030685 10 Clamp, Hose64 5032115 1 Hose, Heat Exchanger (3/8

ID)65 5032116 1 Hose, Heat Exchanger (3/8

ID)66 1300449 2 Cap, Radiator67 5050605 1 Elbow, Pipe 45 (3)68 503187201 2 Clamp, Hose69 130502002 1 Tube, Water70 503187202 2 Clamp, Hose71 130503902 1 Tube, Water72 800031069 3 Screw, Cap Hex Head

(Grade 5) (.50 x 2.25)73 8620016 3 Nut, Hex (.5013)74 5021146 1 Elbow 4575 518054808 8 Clamp, Hose76 821500303 20 Screw, Hex Head (5/1618 x

.75)77 5032123 1 Hose, Heat Exchanger78 5032124 1 Hose, Heat Exchanger79 5032127 4 Hose, Heat Exchanger80 5032118 1 Hose, Heat Exchanger81 870055007 2 Nut, Flange Head (5/6)82 8210033 6 Screw, Self-Locking Hex

Head (7/1614 x .75)83 821500402 10 Screw, Hex Head (3/816 x

.75)84 870055009 10 Nut, Hex Flange Head85 2264115 2 Lead86 5040175 2 Valve, Gate (2-1/2)

18

Thermostatic ValveDFHA, DFHB, DFHC

9

E045

6

3

8

5

2

7

4

1

26

7

7

7

8

9


1 3090607 1 Valve, Thermostatic2 1552514 2 Gasket, Flange (2-1/2 Ring)3 5051440 1 Flange, Blind4 1550899 1 Flange, Companion (2-1/2)5 5050103 1 Nipple, Pipe (2-1/2 NPT x

2-1/2)

6 8000138 8 Screw, Cap Hex Head(5/811 x 3)

7 5260112 16 Washer, Flat (5/8)8 8500070 8 Washer, Lock Spring (5/8)9 8620007 8 Nut, Hex (5/811)

19

Fuel/Water Separator

1

C127


1 1492228 1 Separator, Fuel/Water

20

Remote Radiator

5

E043

1310

9

6

4

15

1211

8

7

21

3

6

6

6

6

6

16

14

21

Remote Radiator


1 Bracket, Guard Left Side1304626 1 DFHA, DFHB, DFHC1305025 1 DFHD

2 Bracket, Guard Right Side1304625 1 DFHA, DFHB, DFHC1305024 1 DFHD

3 Guard, Top RemoteRadiator

1304573 1 DFHA, DFHB, DFHC1305022 1 DFHD

4 Guard, Front RemoteRadiator

1304574 1 DFHA, DFHB, DFHC1305023 1 DFHD

5 Guard, Belt Bottom1304477 1 DFHA, DFHB, DFHC1305021 1 DFHD

6 821500303 28 Screw, Hex Head (5/1618 x 3/4)

7 2324001 1 Guard, Alternator8 2323938 1 Guard, Alternator Remote

Radiator9 2323939 1 Bracket, Guard Alternator

10 8502020 2 Washer, Lock Spring (M20)11 5262140 4 Washer, Flat (M12)12 800301752 4 Screw, Cap Hex Head

(M12 x 1.75 x 20mm)13 8002201 2 Screw, Cap Hex Head

(M20 x 2.5 x 35mm)14 821500403 2 Screw, Hex Head

(3/816 x 1)15 5260027 2 Washer, Flat (3/4)16 130366001 1 Spacer 13/16 Thick

(Replaces Idler MountingBracket)

22

Radiator40C Ambient

DFHA, DFHB, DFHC

E082

39

23

Radiator40C Ambient

DFHA, DFHB, DFHC


1 1304436 1 Radiator (Includes RadiatorGrille, Radiator DuctAdapter, Three RadiatorOverflow Hose Clamps,and Parts Marked *)

1304362 1 * Kit, Repair Radiator Sight Gauge (Not Illustrated)

2 1303588 1 * Cap, Radiator 7 PSI3 5031418 * Hose, Radiator Overflow

Bulk (1/4 ID) (Order by theFoot 7 Feet Required)

4 1304474 2 Wrapper, Fan Shroud5 1304473 2 Shroud, Fan6 130443901 1 Guard, Fan Left Side7 1 Guard Assembly, Belt (See

Page 28 for Components)8 1304458 1 Tube, Radiator Fill9 1304493 1 Support, Radiator Right

Side (Illustrated)10 1304494 1 Support, Radiator Left Side11 1304456 2 Tube, Radiator Inlet12 821500403 16 Screw, Self-Locking Hex

Washer Head (3/816 x 1)13 821500303 52 Screw, Self-Locking Hex

Washer Head (5/1618 x3/4)

14 870055009 6 Nut, Hex Flange (3/816)15 518054820 2 Clip, J16 5031634 2 Hose, Rubber (1 ID x 4)17 503187201 4 Clamp, Hose

18 5260240 8 Washer, Flat (3/8)19 1304503 2 Plate, Radiator Support20 526039962 8 Washer, Flat (M10)21 8002087 10 Screw, Cap Hex Head

(M10 x 30mm)22 1304457 1 Tube, Radiator Outlet23 5031726 2 Hose, Radiator (5 ID x 6)24 503187209 4 Clamp, Hose25 5021162 2 Fitting, Barbed Hose26 5031620 Hose, Bypass Bulk

(3/8 ID) (Order by the Foot 11 Feet Required)

27 5031728 4 Hose, Radiator (3 ID x51/2)

28 503187205 8 Clamp, Hose29 5050102 1 Nipple, Pipe30 5040171 1 Valve, Shutoff (3/4)31 5050324 1 Nipple, Half (3/414)32 8500079 2 Washer, Spring Lock (3/4)33 5260027 2 Washer, Flat (3/4)34 8620008 2 Nut, Hex (3/410)35 8000156 2 Screw, Cap Hex Head

(3/410 x 2-1/4)36 5030685 4 Clamp, Hose37 1305210 1 Fan, Engine38 3323008 1 Tie, Cable (Quantity Used As

Required)39 130443902 1 Guard, Fan Right Side

* Parts Included in 1304436 Radiator

24

Radiator50C Ambient

DFHA, DFHB, DFHC

E074

40

25

Radiator50C Ambient

DFHA, DFHB, DFHC


1 1304490 1 Radiator (Includes RadiatorGrille, Radiator DuctAdapter, Three RadiatorOverflow Hose Clamps,and Parts Marked *)

1304362 1 * Kit, Repair Radiator Sight Gauge (Not Illustrated)

2 1303588 1 * Cap, Radiator3 5031418 * Hose, Radiator Overflow

Bulk (1/4 ID) (Order by theFoot 8 Feet Required)

4 1 Guard Assembly, Belt (SeePage 28 for Components)


6 526039962 8 Washer, Flat (M10)7 8002087 8 Screw, Cap Hex Head

(M10 x 30mm)8 5260240 8 Washer, Flat (3/8)9 1304495 1 Support, Radiator Right

Side (Illustrated)10 1304496 1 Support, Radiator Left Side11 1304503 2 Plate, Radiator Support12 1304499 1 Tube, Radiator Fill13 503187202 4 Clamp, Hose14 5031863 2 Hose, Radiator (11/2 ID x

4)15 5180633 2 Clip, J16 1304498 2 Shroud, Fan17 1305210 1 Fan, Engine18 1304497 2 Wrapper, Fan Shroud

19 8000156 4 Screw, Cap Hex Head(3/410 x 21/4)

20 8620008 3 Nut, Hex (3/410)21 5260027 4 Washer, Flat (3/4)22 8500079 3 Washer, Spring Lock (3/4)23 5050102 1 Nipple, Pipe24 5040171 1 Valve, Shutoff (3/4)25 5050324 1 Nipple, Half (3/414)26 503187209 4 Clamp, Hose27 5031726 2 Hose, Radiator (5 ID x 6)28 1304457 1 Tube, Radiator Outlet29 130443901 1 Guard, Fan Left Side30 503187205 8 Clamp, Hose31 5031727 2 Hose, Radiator (3 ID x 10)32 1304456 2 Tube, Radiator Inlet33 5031728 2 Hose, Radiator (3 ID x

51/2)34 3323008 1 Tie, Cable (Quantity Used As

Required)35 5031620 Hose, Bypass Bulk

(3/8 ID) (Order by the Foot 12 Feet Required)

36 5030685 4 Clamp, Hose37 5021162 2 Fitting, Barbed Hose38 870055009 6 Nut, Hex Flange (3/816)39 821500403 16 Screw, Self-Locking Hex

Washer Head (3/816 x 1)40 130443902 1 Guard, Fan Right Side

* Parts Included in 1304490 Radiator

26

RadiatorDFHD

1 2

2

3

4

5

57

7

7

77

7

7

8

9

10

11

12

13

14

15

16

17

18

1920

21

22

2324 25

26

26

27

28

29

3031

3232

32

32

3333

33

33 34

34

34

34

35

35

35

35

36

36

34

37

50

50

52

53

54

639

38

4749

6

38

51

55

56

40

41

42

4345

46

44

48

50

50

E082

27

RadiatorDFHD


1 1304894 1 Radiator2 130492702 2 Guard, Radiator3 130489002 1 Shroud, Fan (Right Side)4 130488902 1 Shroud, Fan (Left Side)5 130489303 1 Guard, Fan (Left Side)6 5260219 42 Washer, Flat (1/2)7 821500303 28 Screw, Hex Head (5/1618 x

.75)8 130499202 1 Bracket, Radiator Support9 130499102 1 Support, Radiator (Left Side)

10 130499002 1 Support, Radiator (RightSide)

11 130494102 1 Tube, Radiator Inlet (RightSide)

12 130494202 1 Tube, Radiator Inlet (LeftSide)

13 130498802 2 Adapter, Duct (Top andBottom)

14 130498902 2 Adapter, Duct (Sides)15 130492602 1 Bracket, Guard16 130492502 1 Guard, Belt17 130492302 1 Guard, Belt18 130492402 1 Guard, Belt (Bottom)19 232401902 1 Guard, Alternator20 130508602 1 Guard, Belt (Cover)21 130494802 2 Tube, Radiator Air Inlet22 130494902 2 Tube, Radiator Air Outlet23 130494302 1 Tube, Radiator Outlet24 1304944 1 Spacer, Fan25 1305210 1 Fan, Engine26 130501502 2 Plate, Radiator Support27 130501602 1 Bracket, Radiator Support

(Right Side)28 130501002 1 Bracket, Radiator Support

(Left Side)29 130504402 2 Brace, Air Tubes30 5032131 1 Hose, Radiator Fill

31 503187201 2 Clamp, Hose32 5032130 8 Hose, Hump33 5032132 4 Hose, Radiator (2.75 x 5.00)34 503187207 18 Clamp, Hose35 503187204 8 Clamp, Hose36 5032135 2 Hose, Radiator37 123214202 1 Bracket, Mounting38 8620005 14 Nut, Hex (1/2)39 800031065 2 Screw, Cap Hex Head

(.5013 x 1.25) (Grade 5)40 5262141 2 Washer, Flat (M12)41 8602010 2 Nut, Hex (M12)42 8002113 2 Screw, Cap Hex Head

(M12 x 1.75 x 35)43 5262120 6 Washer, Flat (M10)44 8002086 4 Screw, Cap Hex Head

(M10 x 1.5 x 25)45 8002087 2 Screw, Cap Hex Head

(M10 x 1.5 x 30)46 8602059 2 Nut, Hex (M10)47 8602008 14 Nut, Hex (M8)48 821600302 12 Screw, Hex Head (M8 x 1.25

x 20)49 821600303 4 Screw, Hex Head (M8 x 1.25

x 25)50 8002112 48 Screw, Hex Head (M12 x

1.75 x 30)51 8000094 8 Screw, Hex Head (1/213 x

2.00)52 8000159 8 Screw, Hex Head (3/410 x

3.00)53 800011411 8 Washer, Lock Split (3/4)54 8620008 8 Nut, Hex (.75)55 8500060 12 Washer, Lock Split (1/2)56 8000097 4 Screw, Cap Hex Head

(1/213 x 2.75)57 130489304 1 Guard, Fan (Right Side)

28

Belt Guard AssemblyDFHA, DFHB, DFHC

2E042,E074

1

10

2

2

2

5

2

2

11

9

8

4

3

67

12

1314


1 1304606 1 Guard, Belt Cover2 821500303 32 Screw, Self-Locking Hex

Washer Head (5/1618 x3/4)

3 1304476 1 Guard, Belt Top4 1304478 1 Guard, Belt Right Side5 1304477 1 Guard, Belt Bottom6 800301752 2 Screw, Cap Hex Head

(M12 x 20mm)7 5262140 2 Washer, Flat (M12)

8 1304481 1 Bracket, Guard Right Side9 1304482 1 Bracket, Guard Left Side

10 1304479 1 Guard, Belt Left Side11 2324001 1 Guard, Alternator12 821500403 2 Screw, Self-Locking Hex

Washer Head (3/816 x 1)13 8002057 2 Screw, Cap Hex Head

(M8 x 1.25 x 20mm)14 8502008 2 Washer, Lock (M8)

29

Low Coolant Level Sender

6

CP01

1

2

3

4

5


1 1930468 1 Sender, Low Coolant Level(S7)

2 3383594 1 Harness, Pigtail (Includes Parts Marked *)

3 3231765 1 *Housing, Connector (4 Pin)4 3231709 4 *Socket, Contact

5 3231708 4 *Seal, Cable6 3321389 1 Tie, Cable (Quantity Used as

Required)* Parts Included in 3383594 Pigtail Harness

30

Entrance BoxDFHA, DFHB, DFHC Spec A

K882

1

3

9

10

6

8

2

4

712

13

9

9

8

5

8

811

11

11

31

Entrance BoxDFHA, DFHB, DFHC Spec A


1 3191957 1 Wrapper, Circuit Breaker2 3191961 1 Cover, Entrance Box Top3 3192378 1 Cover, Entrance Box4 3191925 1 Cover, Entrance Box

Bottom5 319237701 1 Brace, Entrance Box Cover6 3192398 2 Brace, Cover (Vertical)7 3192399 2 Brace, Cover (Horizontal)8 8210010 24 Screw, Self-Locking Hex


9 8210018 21 Screw, Self-Locking Hex Washer Head (1/420 x 5/8)


11 8700494 26 Nut, Self-Retaining (1/420)12 8160098 36 Bolt, Carriage

(5/1618 x 5/8)13 8700257 36 Nut, Locking (5/1618)

32

Entrance BoxDFHA, DFHB, DFHC Begin Spec B

DFHD Begin Spec A

1

2

3

4

5

6

7

8

9

10

8

8

8

8

88

8

10

10

K882

33

Entrance BoxDFHA, DFHB, DFHC Begin Spec B

DFHD Begin Spec A


1 3193184 1 Wrapper, Circuit Breaker2 3193265 1 Cover, Entrance Box3 3191961 1 Cover, Entrance Box Top4 3191925 1 Cover, Entrance Box

Bottom5 3193264 1 Brace, Cover6 3193286 2 Brace, Cover (Vertical)

7 3193288 2 Brace, Cover (Horizontal)8 821600203 89 Screw, Hex Head (M6 x 16mm)9 8212035 5 Screw, Self-Locking

Hex Washer Head (M6 x 25mm)

10 8700504 26 Nut, Retaining (M6)

34

Control HousingDFHA, DFHB, DFHC

Spec A

CP01

35

Control HousingDFHA, DFHB, DFHC

Spec A


1 319277103 1 Panel, Control Bottom2 319278101 1 Panel, Control Housing

Right Side3 319278102 1 Panel, Control Housing

Left Side4 3192778 1 Panel, Control Housing

Rear5 319277901 1 Panel, Control Housing

Right Side6 319277902 1 Panel, Control Housing

Left Side7 3192243 1 Panel, Control Housing

Front8 3191093 1 Panel, Control Housing

Top9 3190881 2 Cover, Lower Housing

Side10 3190879 2 Support, Box Control11 3191096 2 Bracket, Saddle12 3190883 2 Angle, Housing13 3191091 1 Bracket, Panel14 3192767 1 Grille, Generator15 5081090 3 Grommet16 821500402 12 Screw, Self-Locking

Hex Washer Head (3/816 x 3/4)



19 8002086 14 Screw, Cap Hex Head(M10 x 1.5 x 1/4)

20 8560006 2 Washer, Lock EIT (1/4)21 8502010 14 Washer, Lock (M10)22 5260141 10 Washer, Flat (3/8)23 821500303 11 Screw, Self-Locking

Hex Washer Head(5/1618 x 3/4)

24 319120301 2 Gusset, Control Housing25 3192244 2 Wrapper, Control Box26 870055005 10 Nut, Self-Locking (1/420)27 870055007 2 Nut, Lock (5/1618)28 5261115 2 Washer, Flat (5/16)29 5170131 2 Plug, Hole30 3322634 4 Clamp, J31 4020610 4 Isolator, Vibration

36

Control HousingDFHA, DFHB, DFHC Begin Spec B

DFHD Begin Spec A

30

CP01

1

2

3

4

5

6

7

8

9

10

10

11HC6

12

1213

14

15

16

17

17

18

17

18 18

18

16

19

19

17

1720

21

21

22

23

24

24

25

25

26

26

27

28

29

31

32

17

33

11HC7

36

34

35

18 21

19

37

Control HousingDFHA, DFHB, DFHC Begin Spec B

DFHD Begin Spec A


1 Panel, Control Bottom319327003 1 Model HC6 Generator319327004 1 Model HC7 Generator

DFHC Begin Spec C, DFHD Begin Spec A

2 319328301 1 Panel, Control Housing Right Side

3 319328302 1 Panel, Control Housing Left Side

4 3192778 1 Panel, Control Housing Front

5 319328101 1 Panel, Control Housing Right Side

6 319328102 1 Panel, Control Housing Left Side

7 Panel, Control Housing Rear

3193276 1 Model HC6 Generator3193275 1 Model HC7 Generator


8 3191093 1 Cover, Control Housing Top

9 3190881 2 Cover, Lower Housing Side

10 3193258 2 Support, Control Box11 Bracket, Saddle

3193267 2 Model HC6 Generator With Weldnuts for Mounting

3193268 2 Model HC7 Generator DFHC Begin Spec C, DFHD Begin Spec A With Welded Studs for Mounting

12 3193260 2 Angle, Housing Model HC6Generator

13 Bracket, Panel3191091 1 Model HC6 Generator3191092 1 Model HC7 Generator


14 3192767 1 Grille, Generator15 5081090 3 Grommet16 821600401 12 Screw, Hex Head

(M10 x 20mm) ModelHC6 Generator

17 Screw, Hex Head (M6 x 16mm)


DFHC Begin Spec C, DFHD Begin Spec D




19 Screw, Cap Hex Head(M10 x 25mm)



20 8560006 2 Washer, Lock EIT (1/4)21 Washer, Lock (M10)


DFHC Begin Spec C DFHD Begin Spec A

22 Washer, Flat (3/8)5260141 10 Model HC6 Generator5260141 6 Model HC7 Generator

DFHC Begin Spec C DFHD Begin Spec A


24 319120301 2 Gusset, Control Housing25 3193277 2 Wrapper, Control Box26 8702054 10 Nut, Locking Hex Flange

Head (M6 x 1)27 8702055 2 Nut, Locking Hex Flange

Head (M8 x 1-1/4)28 5261115 2 Washer, Flat (5/16)29 5170131 3 Plug, Hole30 3322634 2 Clamp, J31 4020729 4 Isolator, Vibration32 5170135 1 Plug, Hole33 518054842 2 Clamp, Hose34 3193263 1 Support, Angle Model HC7

Generator DFHC BeginSpec C, DFHD Begin SpecA

35 3193269 1 Support, Angle Model HC7Generator DFHC BeginSpec C, DFHD Begin SpecA

36 8702056 6 Nut, Hex Flange (M10 x1.50) Model HC7Generator DFHC BeginSpec C, DFHD Begin SpecA

38

Skid

4

5

2

6

4

5

1

23

7

8

10

9

CP01


1 Skid4033846 1 Model HC6 Generator4034211 1 Model HC7 Generator


2 5260027 12 Washer, Flat (3/4)3 8000161 2 Screw, Cap Hex Head

(3/410 x 3-1/2)4 8500079 6 Washer, Lock Spring (3/4)

5 8620008 6 Nut, Hex (3/410)6 8000159 4 Screw, Cap Hex Head

(3/410 x 3)7 3322001 1 Lug, Solderless Grounding8 8560010 1 Washer W/EIT (3/8)9 8000051 1 Screw, Self-Locking

Hex Washer Head (3/816 x 1-1/4)

10 870055009 1 Nut, Hex Flange (3/816)

39

Generator Heater

1

A292,A293

2

3

16

17

18

7

45

6

8

9

10

11

12

1314

15


1 Cartridge, Heater333043805 1 110125 Volts333043806 1 220260 Volts

2 2323849 1 Bracket, Heater Mounting3 332302414 2 Clamp, Loop4 8502005 2 Washer, Lock Spring (M5)5 8602006 2 Nut, Hex Steel Machine

(M5)6 8002008 2 Screw, Cap Hex Head

(M5 x 16)7 3321389 1 Tie, Cable (Quantity Used As

Required)8 8502003 1 Washer, Lock Spring (M3)

9 8223047 1 Screw, Pan Head (M3 x 20)10 5080228 1 Grommet11 3323023 1 Block, Terminal12 3300142 1 Box, Terminal Heater

(Includes Cover andGasket)

13 330014103 1 Cover, Terminal Box14 330014104 1 Gasket, Terminal Box15 5170021 1 Plug, Dot Button16 8223075 6 Screw, Pan Head (M4 x 16)17 8502004 2 Washer, Lock (M4)18 8602005 2 Nut, Hex Steel Machine

(M4)

40

Generator MountingModel HC6 Generator

CP01

5678

2

3

412 11

10

13141

9


1 5260027 4 Washer, Flat (3/4)2 8500079 4 Washer, Lock Spring (3/4)3 8620008 4 Nut, Hex (3/410)4 5260416 6 Washer, Flat (5/8)5 232394101 A/R Shim 2.6mm Thick6 232394102 A/R Shim 1.9mm Thick7 232394103 A/R Shim .6mm Thick8 232394104 4 Shim 4.8mm Thick9 8000163 4 Screw, Cap Hex Head

(3/410 x 4)

10 8502012 16 Washer, Lock Spring (M12)11 800254305 16 Screw, Cap Hex Head

(M12 x 40mm Grade10.9)

12 8050035 6 Bolt, Place (5/811 x 11/2 Grade 8)

13 3322634 2 Clamp, J14 5260018 2 Washer, Flat (1/4)

41

Generator MountingModel HC7 Generator

CP01

1

2

345

6

7

89

10

11

12

13


1 5260444 4 Washer, Flat (3/4)2 8000161 4 Screw, Cap Hex Head

(3/410 x 3.25)3 232371003 4 Shim .1196mm Thick4 232371001 4 Shim .0239mm Thick5 232371002 4 Shim .0747mm Thick6 8500079 4 Washer, Lock Spring (3/4)7 8620008 4 Nut, Hex (3/410)

8 800254308 16 Screw, Cap Hex Head(M12 x 1.75 x 55) (Grade10.9)

9 8502012 16 Washer, Lock (M12)10 8050035 6 Bolt, Place (5/811 x 11/2)

(Grade 8)11 5260416 6 Washer, Flat (5/8)12 3323196 1 Clamp, J13 4034239 4 Spacer

42

Generator

For COMPLETE generator replacement use the 249XXXXXX Cummins/Onan identification number.

Frame 6 and Frame 7 generator component parts cannot be ordered from Onan. Refer to the Newage name-plate and supply all available information. Contact your nearest Newage distributor for assistance in orderingcomponent parts. For COMPLETE generator replacement use the 249XXXXXX Onan identification numberlisted below.

Cummins/Onan Identification

Number

GeneratorModel

249508801 HC6G249508802 HC6H249508803 HC6J249508807 HC6K249508901 HC6G249508902 HC6H249508903 HC6J249508907 HC6K249509001 HC6G249509002 HC6H249509003 HC6J249509007 HC6K249509201 HC7E249509202 HC7F249509301 HC7E249509504 MV7E249509505 MV7F

43

Control Heater

3

1

2

A362,363


1 Heater Assembly, Control 100Watt (Includes Rectifier)

300451501 1 120 Volt300451502 1 240 Volt

2 3570114 1 Rectifier (3 Amp)3 3323338 1 Mount, Cable

44

Control Box

13

2

6

16

4

14

15

5

108

9

7

17

1211 13

18

19

20

21

23

24

22

45

Control Box


1 3191687 1 Box Assembly Control (Includes Gasket)

2 Door Assembly Control (See Separate Page ForComponents)

3 3004079 Board, Printed Circuit Digital(A32)

4 Board, Printed Circuit Analog(A33)

300408001 1 Single Set300408002 1 Paralleling Sets

5 Board, Printed Circuit Customer Interface (A34)

3004462 Single Set300446201 Paralleling Sets

6 3004819 Board, Printed Circuit EngineInterface (A31)

7 3370049 2 Strap, Bond8 8000003 2 Screw, Cap Hex Head

(1/420 x 1/2)9 8560006 2 Washer, Lock EIT (1/4)

10 4020527 4 Isolator, Vibration11 8000024 4 Screw, Cap Hex Head

(5/1618 x 1/2)12 8500045 4 Washer, Lock (5/16)13 8210004 4 Screw, SelfLocking Hex

Washer Head (#1032 x5/16)

14 8150549 6 Screw, Machine Pan Head Cross Recessed W/ET(#632 x 1/4)

15 3323235 6 Standoff, Board PC (#632 IT x #632 ET x 3/4)

16 321030703 2 Fuse, 5 Amp, 32V (F1, F3)17 3321445 1 Tie, Cable (Quantity Used As

Required) (Door Harness)18 8950359 1 Gasket, Door19 0986940 1 Label, Static Sensitive20 Cable, Ribbon (Used On Early

PCC Models With RemovableRibbon Cables)

338293102 1 Customer Interface toDigital

338293202 1 Customer Interface toAnalog

338293201 1 Analog to Digital3382933 1 Analog to Engine Interface338293101 1 Engine Interface to Digital

21 Kit, Language Chip EPROM(Includes Chip, InstructionSheets and Warranty)

300472104 Single Set300472116 Paralleling Sets

22 323141101 2 Clip, Socket Mounting23 307105601 3 Relay Control24 323141001 3 Socket, Relay

46

Control Door

12

1

9

10

1314

10

11

98

76

53

4

152

16

14

30043113004431

17

47

Control Door


1 Door Assembly (IncludesMembrane, Display Windowand Parts Marked *)

English300460801 1 Single Set300460802 1 Paralleling Sets

Spanish300461001 1 Single Set300461002 1 Paralleling Sets

2 3323262 4 Mount, Tie Cable3 Board, Printed Circuit Display

(A35)3004481 1 Single Set3004286 1 Paralleling Sets

4 8150550 5 Screw, Machine Pan Head Cross Recessed W/ET(#632 x 3/8)

5 3022012 1 Wattmeter (0125 %) (M24)6 3022010 1 Meter, Frequency (4565 Hz)

(M23)7 Voltmeter, AC (M21)

302200901 1 0300/0600 Volt302200902 1 0750 Volt302200903 1 05250 Volt302200904 1 015 kV

8 3022011 1 Ammeter (0125 %) (M22)

9 3080998 1 Switch, Selector Run/Off/Auto(Knob Operated Switch)(S12)

3081045 1 Switch, Selector (KeyOperated) (Includes 2 Keys)(Converts 3080998 KnobOperated Selector Switch ToA Key Operated SelectorSwitch) (Not Illustrated)

3081046 2 Key, Replacement (NotIllustrated)

10 3080999 1 Switch, Pushbutton Emergency Stop (S13)

11 5260257 8 Washer, Flat (#4)12 3382937 1 Harness, Wiring Control Door

(Includes Selector Switch andEmergency Stop Switch)

13 5260417 2 * Washer, Flat (#4)14 8701220 10 * Nut, Hex W/ET (#440)15 3382934 1 Cable, Ribbon (101/2) (A32

to A35)16 3321445 4 Tie, Cable17 406076103 2 * Fastener, Door

* Parts Included in Door Assembly

48

Interconnect Wiring HarnessControl

1

2

3

4

6

5

7

89

10

49

Interconnect Wiring HarnessControl


1 Harness, Wiring Interconnect

3383201 1 Single Set (IncludesParts Marked #)

3383202 1 Paralleling Sets (IncludesParts Marked +)

2 Plug, Connector 23 Place323160501 1 #+ Colored Black (P1)323160503 1 #+ Colored Grey (P2)323160504 1 #+ Colored Blue (P3)

3 Socket, Contact (Used In P1,P2, P3, P8)

323161401 54 # Single Set323161401 75 + Paralleling Sets

4 3231492 9 Socket, Contact (Used In P1,P12)

5 3231582 1 #+ Plug, Connector 12 Place(Colored Grey) (P12)

6 3231583 1 #+ Wedge (Used In P12)7 Block, Terminal (Used In

TB1)332312502 4 # Single Set (10 Pole

Block, Single Level)Paralleling Sets

332312502 5 + 10 Pole Block,Single Level

332312504 10 + Single Pole, DoubleLevel

8 Tag, Terminal (Used In TB1)332284221 1 # Single Set Numbered

1 Through 50Paralleling Sets

332284221 1 + Numbered 1 Through 50332284222 1 + Numbered 51 Through

1009 332284002 2 # Partition, Terminal Single

Set (Used On TB1)10 Jumper, Terminal (Used On

TB1)332284301 1 # Used On Single Level

Terminal Blocks332284305 1 + Used On Double Level

Terminal Blocks

# Parts Included In 3383201 Interconnect Wiring Harness+ Parts Included In 3383202 Interconnect Wiring Harness

50

Engine Wiring Harness

1

CP01

2 34

56 7 8

910 12

13 14 15

16 17 18 1920 21

22

24

2526

27

28

2930

3132 33

34

23

24

2526

11

51

Engine Wiring Harness


1 3383377 1 Harness, Wiring Engine toControl (IncludesReference Numbers 2 Thru 34)

2 3231582 1 Plug (12 Pin) (P13)3 3231623 1 Plug (6 Pin) (P7)4 3231493 2 Plug (3 Pin) (P3)5 3231580 1 Housing Receptacle (J12)6 323164301 1 Housing Plug7 323160504 1 Connector, Plug (Blue) (P5)8 323160502 2 Connector, Plug (Natural)

(P4, P6)9 3231637 3 Connector, Socket

(E6, E7, P1)10 3231540 2 Connector, Socket (E2, E4)11 3231730 2 Connector, Actuator

(J14, J15)12 3231738 1 Connector, Socket13 323161401 51 Socket, Contact (Used in P4,

P5, P6)14 3231444 6 Terminal, Socket (Used in

E6, E7, P1)15 3231491 6 Terminal, Socket

(Used in J12)16 3231667 3 Terminal, Socket

(Used in E1)17 3231492 32 Socket, Female (Used in J11,

J14, J15, P3, P7, P13)

18 3231648 5 Terminal, Socket (Used in P10)

19 332309601 4 Terminal, Socket (Used in E2, E4)

20 3321043 4 Jumper21 3320604 1 Block, Terminal22 319200601 1 Bracket, Terminal Mounting

(T26)23 319200602 1 Bracket, Terminal Mounting

(Ground)24 3320604 2 Block, Terminal25 3321043 8 Jumper26 8150538 4 Screw, Machine Round

Head Cross RecessedW/IT (#832 x 1/2)

27 3210339 1 Holder Assembly, Fuse(Includes Fuse Holder,Fuse, and Spade Terminal)

28 321030707 1 Fuse (20 Amp, 32 Volt,Yellow)

29 3231624 1 Wedge, Lock Plug (Used in P7)

30 3231503 2 Wedge, Lock (3 Pin)31 3231581 1 Wedge, Receptacle (12 Pin)32 3231615 3 Plug (Used in P4, P5, P6)33 3231445 6 Seal, Cable (Used in E2, E4,

E6, E7, J11)34 3383285 2 Harness, Jumper (E6, E7)

52

Ground Fault Alarm Relay

1

2

3

4

5

6

7

8

10

11

9

13

12

7

8

7

H550


1 3072843 1 Relay, Ground Fault Alarm2 3016987 1 Bracket, Watts Transducer3 8210017 2 Screw, Hex Locking Washer

Head (5/1618 x 3/4)4 8700257 2 Nut, Self-Locking (5/1618)5 4020354 4 Mount, Shock (#832)6 8120081 2 Screw, Round Head Steel

Machine (#832 x 5/8)7 8530005 8 Washer, Lock W/ET (#8)

8 8700221 10 Nut, Hex W/ET (#832)9 3190030 1 Plate, Transducer

10 3321445 1 Tie, Wire (Use as Required)11 3322420 2 Mount, Cable Tie12 226440606 2 Lead (#1 Wire, 1/2 Ring to

3/8 Ring 24 Long)(From Generator Neutral toGenerator Grounding Bolt)

13 3383233 1 Harness, Wiring Relay

53

Resistive Temperature DetectorDFHD

B312,313,372

1

2

3

4

5


1 3191293 1 Bracket2 8002080 2 Screw, Cap Hex Head

(M10 x 12)3 8502010 2 Washer, Lock Spring (M10)

4 8120070 4 Screw, Machine RoundHead (#632 x 11/4)

5 5260002 4 Washer, Flat (#6)

54

Alarm Module

1 4

3

2KA08


1 300399801 1 Module, Alarm2 8000006 2 Screw, Cap Hex Head

(1/420 x 7/8)3 8500040 2 Washer, Lock (1/4)4 8620001 2 Nut, Hex (1/420)

55

Pyrometer

1

H244


1 193044600 1 Pyrometer (22.5) (E6, E7)

56

Current Transformer

1

K001,H530,532,555

2

3

4

5


1 Transformer, Current(CT21, CT22, CT23)

302192234 3 Ratio 1893/1 or 3786/1302192236 3 Ratio 2141/1 or 4282/1302192237 3 Ratio 2279/1 or 4558/1302192238 3 Ratio 2366/1 or 4732/1302192239 3 Ratio 2523/1 or 5046/1302192241 3 Ratio 2839/1 or 5678/1302192242 3 Ratio 3154/1 or 6308/1

2 3383019 1 Harness, Wiring (Includes Plugand Sockets) (P9 To CT21,22,23 and5,6,7,8) (60)

3 323164403 1 Plug 12 Place (P9)4 3231648 10 Socket, Contact5 8560008 2 Washer, Lock W/EIT (5/16)

(Grounding Wires)

58

Circuit BreakerUL Listed

DFHA, DFHB, DFHC Spec A

59




1 3191957 1 Wrapper, Circuit Breaker2 Breaker, Circuit Three Pole,

600 Volt (Includes Lugs)(CB21)

General Electric320146109 1 Standard (1000 Amp)

DFHA, DFHB320146509 1 With Auxiliary Contacts

(1000 Amp) DFHA, DFHB

320147309 1 With Shunt Trip (1000 Amp) DFHA, DFHB

320149309 1 With Shunt Trip and Auxiliary Contacts(1000 Amp) DFHA, DFHB

320190620 1 With Molded Case Switch (1000 Amp) DFHA, DFHB

320190621 1 With Molded Case Switch (1200 Amp)

Merlin GerinStandard

320178301 1 1250 Amp3201783 1 1600 Amp320178302 1 2000 Amp DFHC

With Shunt Trip320178305 1 1250 Amp320178304 1 1600 Amp320178306 1 2000 Amp DFHC

With Shunt Trip, Auxiliary Contacts, and Bell Alarm

320178309 1 1250 Amp320178308 1 1600 Amp320178310 1 2000 Amp DFHC

With Auxiliary Contacts and Bell Alarm

320178318 1 1250 Amp320178317 1 1600 Amp320178319 1 2000 Amp DFHC

With Molded CaseSwitch

320190701 1 1600 Amp320190702 1 2000 Amp DFHC

3 Cover, Circuit Breaker Box319195901 1 Merlin Gerin Circuit

Breakers3191964 1 General Electric Circuit

Breakers4 Lead (#1 Wire)

General Electric1/2 ID Ring to 1 Strip

39 Long226440603 15 All Circuit Breakers

Except 320190621

226440603 18 Circuit Breaker320190621

Merlin Gerin1/2 ID Ring to 1/2 Ring 30 Long

226449803 28 All Circuit BreakersExcept 320190701

226449803 32 Circuit Breaker320190701

5 Lead (#1 Wire)1/2 ID Ring to 1/2 ID Ring 39 Long (Not UsedWith Merlin Gerin CircuitBreakers)

226440604 5 General Electric Circuit Breakers Except 320190621

226440604 6 General Electric Circuit Breaker 320190621

6 Screw, Self-Locking HexWasher Head (1/420 x 1/2)

8210010 58 General Electric Circuit Breakers

8210010 44 Merlin Gerin Circuit Breakers

7 Bracket, Circuit BreakerMounting



8 3372790 1 Bar Assembly Kit, Neutral(Includes Parts Marked *)

9 3323303 1 * Lug10 332274407 4 * Standoff, Insulator11 8000050 4 * Screw, Cap Hex Head

(3/816 x 1)12 5260029 7 * Washer, Flat (3/8)13 8500050 11 * Washer, Lock Spring (3/8)14 8000052 7 * Screw, Cap Hex Head

(3/816 x 11/2)15 0910002 1 * Strip, Copper (Used for

wrapping ends of leadsbefore securing to circuitbreakers) (Quantity Usedas Required)


17 Washer, Lock Spring (3/8)8500050 1 All Circuit Breakers Except

3201907018500050 26 Circuit Breaker

320190701

* Parts Included in 3372790 Neutral Bar Assembly Kit

Continued...

60



61


DFHA, DFHB, DFHC Spec AREF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Continued...

18 Washer, Flat (3/8)5260029 4 General Electric Circuit

Breakers5260029 2 Merlin Gerin Circuit

Breakers Except 320190701

5260029 38 Merlin Gerin Circuit Breaker 320190701

19 3322001 1 Lug, CSA Grounding Solderless

20 3321389 1 Tie, Cable (Quantity Used asRequired)

21 8700494 26 Nut, Self-Retaining (1/420)22 3192398 2 Brace, Cover (Vertical)23 8210030 6 Screw, Self-Locking Hex

Washer Head (3/816 x 1)(Used With Merlin GerinCircuit Breakers Only)

24 Screw, Cap Hex Head(1/213 x 2)



25 Nut, Hex Head (1/213)8620005 15 General Electric Circuit


Breakers26 Washer, Lock Spring (1/2)





Breakers28 8210018 5 Screw, Self-Locking Hex



30 Edging Bulk (Order by theFoot 3 Feet Required)

5081092 Circuit Breakers with Molded Case Switch

5081109 Circuit Breakers without Molded Case Switch

31 3191961 1 Cover, Control Box (Top)32 3191925 1 Cover, Control Box (Bottom)33 Brace, Cover



34 Brace, Control Box Mount319231601 1 General Electric Circuit


Breakers35 3372789 2 Bar, Bus (Sold in Packages

of 3 Pieces 4 PiecesRequired) (Used WithMerlin Gerin CircuitBreakers)

36 Stripping, Weather Bulk(Order by the Foot)

8950182 General Electric Circuit Breakers (1 Foot Required)

8950182 Merlin Gerin Circuit Breakers (4 Feet Required)

37 3192399 2 Brace, Cover (Horizontal)38 8160098 36 Bolt, Carriage

(5/1618 x 5/8)39 8700257 36 Nut, Locking (5/1618)40 8000033 4 Screw, Cap Hex Head

(5/1618 x 2)41 Washer, Flat (5/16)



42 Washer, Lock Spring(5/16)



43 8560010 1 Washer, Lock W/EIT (3/8)44 319243118 1 Cup, Circuit Breaker (Used

with General Electric CircuitBreakers)

45 8700212 6 Nut, Self-Locking (1/420)(Used with General ElectricCircuit Breakers)

46 0910002 1 Strip, Copper (Used forwrapping ends of leadsbefore securing to circuitbreakers) (Quantity Usedas Required) (Used withGeneral Electric CircuitBreakers)

47 8000031 4 Screw, Cap Hex Head(5/1618 x 11/2) (Usedon General Electric CircuitBreakers)

48 8000054 13 Screw, Cap Hex Head(3/816 x 2) (Used withMerlin Gerin Circuit Breakerwith Molded Case Switch)

49 8620003 12 Nut, Hex (3/816) (Used withMerlin Gerin Circuit Breakerwith Molded Case Switch)


62


DFHA, DFHB, DFHC Begin Spec BDFHD Begin Spec A

1

2

3

5

5

5

6

7

8

9

10

10

11

11

1112

13

14

1516

17

18 19

20

5

5

20

2122

24

23

25

26

27

28

29

30

31

32

33

34

35

36

37

39

38

4140

16

4

63




1 3193184 1 Wrapper, Circuit Breaker2 Breaker, Circuit

Standard320178301 1 1250 Amp3201783 1 1600 Amp320178302 1 2000 Amp320178303 1 2500 Amp

With Shunt Trip320178305 1 1250 Amp320178304 1 1600 Amp320178306 1 2000 Amp320178307 1 2500 Amp

With Auxiliary Contacts and Bell Alarm

320178318 1 1250 Amp320178317 1 1600 Amp320178319 1 2000 Amp320178320 1 2500 Amp

With Shunt Trip, Auxiliary Contacts and Bell Alarm

320178309 1 1250 Amp320178308 1 1600 Amp320178310 1 2000 Amp320178311 1 2500 Amp

With Molded Case Switch320190701 1 1600 Amp320190702 1 2000 Amp DFHC,

DFHD3 319326601 1 Cover, Circuit Breaker Box4 Lead (Quantity Used As

Required) (WithoutMarkings)

6 Long226440404 1 .375 Stripped Terminal

End to .375 Stripped End

30 Long226449803 1 1/2 Ring Terminal End

to 1/2 Ring Terminal End


821600203 85 All Circuit Breakers Except 320190701

821600203 89 Circuit Breaker 320190701

6 3004480 1 Bar Assembly, Neutral(Includes Parts Marked *)

7 332330301 1 * Lug 6X 600 MCM8 332274407 4 * Standoff, Insulator9 8000048 4 * Screw, Cap Hex Head

(3/816 x 3/4)10 5262120 7 * Washer, Flat (M10)11 8502010 11 * Washer, Lock (M10)12 8000052 4 * Screw, Cap Hex Head

(3/816 x 1-1/2)

13 0910002 1 * Strip, Copper (Used forwrapping ends of leadsbefore securing to circuitBreakers) (Quantity Usedas Required)

14 8002089 3 * Screw, Cap Hex Head(M10 x 40mm)

15 8002086 1 Screw, Cap Hex Head(M10 x 25mm)

16 Washer, Lock (M10)8502010 10 1250 and 1600 Amp

Breakers8502010 1 2000 and 2500 Amp

Breakers17 5262120 1 Washer, Flat (M10)18 8560010 1 Washer W/EIT19 3322001 1 Lug, Solderless20 8700504 26 Nut, Self-Retaining (M6)21 3193286 2 Brace, Access Door (Vertical)22 821600302 6 Screw, Hex Head

(M8 x 20mm)23 8002116 24 Screw, Cap Hex Head

(M12 x 50mm)24 8602010 24 Nut, Hex (M12)25 8502012 24 Washer, Lock Spring (M12)26 5262140 48 Washer, Flat (M12)27 3193153 1 Bracket, Mounting28 8212035 5 Screw, Self-Locking Hex

Washer Head (M6 x 25mm)29 5081109 Edging Bulk (Order By The

Foot 3 Feet Required)30 3191961 1 Cover, Control Box (Top)31 3191925 1 Cover, Control Box (Bottom)32 319325202 1 Brace, Cover33 319325302 1 Brace, Circuit Breaker

Mounting34 Bar, Bus (Sold in Packages

of 3 Pieces)3372789 2 1250 and 1600 Amp

Breakers (4 Pieces Required)

3372789 1 2000 and 2500 Amp Breakers (1 Piece Required)

35 8950182 Stripping, Weather Bulk(Order by the Foot 4 FeetRequired)

36 3193288 2 Brace, Access Door(Horizontal)

37 8002063 4 Screw, Cap Hex Head (M8 x 50mm)

38 5262100 4 Washer, Flat (M8)39 8502008 4 Washer, Lock Spring (M8)40 8002089 9 Screw, Cap Hex Head

(M10 x 40mm) (1250 and1600 Amp Breakers)

41 332330301 3 Lug 6X 600 MCM (1250and 1600 Amp Breakers)

* Parts Included in 3004480 Neutral Bar Assembly

64

Circuit Breaker and Disconnect SwitchUL Listed, IEC Conformity


1

2

3

4

5

6

78

9

10

11

12

1314

14

14

15

1516

17

15

18

18

19

20

21

22

22

22

22

2324

26

25

27

2829

30

31

32

33

34

35

36

37

3839

40

41

65

Circuit Breaker and Disconnect SwitchUL Listed, IEC Conformity



1 3193184 1 Wrapper, Circuit Breaker2 Breaker, Circuit The

following Circuit Breakersand Disconnect Switchesinclude mounting hardware.

Three Pole320196402 1 1000 Amp320196401 1 1200 Amp

Four Pole (IEC)320196407 1 1000 Amp DFHC320196406 1 1250 Amp

Disconnect Switch320199201 1 1200 Amp

3 320198601 1 Package, Hardware CircuitBreaker Mounting (IncludesScrews, Nuts and LockWashers) Used With3201964XX and320199201 CircuitBreakers

4 3193153 1 Bracket, Mounting5 3193300 1 Cover, Circuit Breaker Box6 3191925 1 Cover, Control Box (Bottom)7 3191961 1 Cover, Control Box (Top)8 319325301 1 Brace, Mounting9 3004318 1 Bar Assembly, Neutral (All

except 4 Pole CircuitBreakers) (Includes PartsMarked *)

10 3322001 3 * Lug, Solderless11 332274407 2 * Standoff, Insulator12 8000048 2 * Screw, Cap Hex Head

(3/816 x 3/4)13 8620003 3 * Nut, Hex (3/8)14 5260029 8 * Washer, Flat (3/8)15 8500050 7 * Washer, Lock Spring (3/8)16 8000051 2 * Screw, Cap Hex Head

(3/816 x 1-1/4)17 8000052 3 * Screw, Cap Hex Head

(3/816 x 1-1/2)18 8700504 30 Nut, Self-Retaining (M6)19 319325201 1 Brace, Cover20 319243128 1 Cup, Circuit Breaker21 821600302 6 Screw, Hex Head

(M8 x 20mm)22 821600203 91 Screw, Hex Head

(M6 x 16mm)23 8950182 Stripping, Weather Bulk

(Order by the Foot 1 FootRequired)

24 3193286 2 Brace, Access Door (Vertical)25 3193288 2 Brace, Access Door

(Horizontal)

26 0910002 1 Strip, Copper (Used forwrapping end of leadsbefore securing to CircuitBreaker) (Quantity Used asRequired)

27 8212034 5 Screw, Self-Locking HexWasher Head (M6 x 20mm)

28 3322001 1 Lug, Solderless29 8560010 1 Washer W/EIT (3/8)30 5262120 1 Washer, Flat (M10)31 8502010 1 Washer, Lock (M10)32 8002086 1 Screw, Cap Hex Head

(M10 x 25mm)33 8702054 6 Nut, Locking Hex Flange

Head (M6)34 Lead (Quantity Used As

Required) (WithoutMarkings) (39)

226440603 1 1/2 Ring Terminal End to 1 Stripped End

226440604 1 1/2 Ring Terminal End to 1/2 Ring Terminal End

35 5081109 Edging Bulk (Order by theFoot 3 Feet Required)


8002114 10 3 Pole Breakers and Disconnect Switches

8002114 8 4 Pole Breakers37 Nut, Hex (M12)


8602010 8 4 Pole Breakers38 Washer, Lock Spring (M12)


8502012 8 4 Pole Breakers39 Washer, Flat (M12)


5262140 16 4 Pole BreakersAccessories, Circuit

Breaker: The followingare used on 3201964XXCircuit Breakers

40 320197701 1 Switches Includes 1 Trip Alarm and 1 Auxiliary Contact

41 320197703 1 24 Volt Shunt Trip


66

Circuit BreakerNon-UL Listed


67




1 3191957 1 Wrapper, Circuit Breaker2 Breaker, Circuit (CB21)

Three Pole Breakers320173004 1 Standard 750 Volt,

1250 Amp(General Electric) DFHA, DFHB

3201699 1 Standard 660 Volt,1600 Amp(Merlin Gerin)

320169904 1 With Shunt Trip 660 Volt, 1600 Amp(Merlin Gerin)

320169908 1 With Shunt Trip,Auxiliary Contacts, and Bell Alarm 660 Volt, 1600 Amp(Merlin Gerin)

Four Pole Breakers320173008 1 Standard 750 Volt,

1250 Amp(General Electric) DFHA, DFHB

320169921 1 Standard 660 Volt,1600 Amp(Merlin Gerin) DFHB, DFHC

320169925 1 With Shunt Trip 660 Volt, 1250 Amp(Merlin Gerin) DFHB, DFHC

320169929 1 With Shunt Trip,Auxiliary Contacts, and Bell Alarm 660 Volt, 1600 Amp(Merlin Gerin) DFHB, DFHC

3 Cover, Circuit Breaker319195901 1 Merlin Gerin Three Pole

Circuit Breakers319195901 1 Merlin Gerin Four Pole

Circuit Breakers (Right Side Mounted) DFHB

319195902 1 Merlin Gerin Four Pole Circuit Breakers (Left Side Mounted) DFHB


4 Lead (#1 Wire)General Electric

1/2 ID Ring to 1/2 ID Ring 39 Long

226440604 21 Three Pole Circuit Breaker

226440604 18 Four Pole Circuit Breaker

Merlin Gerin226449803 32 1/2 ID Ring to 1/2 ID

Ring 30 Long

5 Screw, Self-Locking HexWasher Head (1/420 x 1/2)



6 Bracket, Circuit BreakerMounting



7 3372790 1 Bar Assembly Kit, Neutral(Used With 3 PoleBreakers) (Includes NeutralBars, Labels, and PartsMarked *)

8 3323303 1 * Lug9 332274407 4 * Standoff, Insulator

10 8000050 4 * Screw, Cap Hex Head(3/816 x 1)

11 5260029 7 * Washer, Flat (3/8)12 8500050 11 * Washer, Lock Spring (3/8)13 8000052 7 * Screw, Cap Hex Head

(3/816 x 1-1/2)14 0910002 1 * Strip, Copper (Used for

wrapping ends of leadsbefore securing to circuitbreakers) (Quantity Usedas Required)


16 8500050 1 Washer, Lock Spring (3/8)17 Washer, Flat (3/8)



18 3321389 1 Tie, Cable (Quantity Used AsRequired)

19 3322001 1 Lug, CSA Grounding Solderless

20 8700494 26 Nut, Self-Retaining (1/420)21 3192398 2 Brace, Cover (Vertical)22 8210030 6 Screw, Self-Locking Hex

Washer Head (3/816 x 1)(Used With Merlin GerinCircuit Breakers)

23 Screw, Cap Hex Head(1/213 x 2)




Continued...

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Continued...

24 Nut, Hex Head (1/213)8620005 15 General Electric Circuit


Breakers25 Washer, Lock Spring (1/2)





Breakers27 8210018 5 Screw, Self-Locking

Hex Washer Head (1/420 x 5/8)


29 5081109 Edging Bulk (Order by theFoot 3 Feet Required)

30 3191961 1 Cover, Control Box (Top)31 3191925 1 Cover, Control Box (Bottom)32 Brace, Cover



33 Brace, Control Box Mount319231601 1 General Electric Circuit


Breakers34 3372789 2 Bar, Bus (Sold in Packages

of 3 Pieces 4 PiecesRequired) (Used WithMerlin Gerin CircuitBreakers)

35 Stripping, Weather Bulk(Order by the Foot)

8950182 General Electric Circuit Breakers ( 1 Foot Required)

8950182 Merlin Gerin 3 Pole Circuit Breakers (4 FeetRequired)

8950182 Merlin Gerin 4 Pole Circuit Breakers (6 FeetRequired)

36 3192399 2 Brace, Cover (Horizontal)37 8160098 36 Bolt, Carriage

(5/1618 x 5/8)38 8700257 36 Nut, Locking (5/1618)39 8000033 4 Screw, Cap Hex Head

(5/1618 x 2)40 5260115 4 Washer, Flat (5/16)41 8500045 4 Washer, Lock Spring

(5/16)42 8560010 1 Washer, Lock W/EIT (3/8)43 319243120 1 Cup, Circuit Breaker (Used

with General Electric CircuitBreakers)

44 8700212 6 Nut, Self-Locking (1/420)(Used with General ElectricCircuit Breakers)

45 0910002 1 Strip, Copper (Used forwrapping ends of leadsbefore securing to circuitbreakers) (Quantity Usedas Required) (Used withGeneral Electric CircuitBreakers)

46 Lug, Breaker320175505 3 General Electric 3 Pole

Circuit Breakers320175505 4 General Electric 4 Pole

Circuit Breakers47 320174904 1 Trip, Shunt (1250 Amp

General Electric CircuitBreaker)

48 320174804 1 Alarm, Bell (1250 AmpGeneral Electric CircuitBreaker)

49 320174708 1 Contact, Auxiliary (1250 AmpGeneral Electric CircuitBreaker)


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1 3193184 1 Wrapper, Circuit Breaker2 Breaker, Circuit

Three Pole BreakersStandard

3201699 1 1600 Amp320169902 1 2000 Amp DFHC,

DFHDWith Shunt Trip

320169904 1 1600 Amp320169906 1 2000 Amp DFHC,

DFHDWith Shunt Trip,

Auxiliary Contacts and Bell Alarm

320169908 1 1600 Amp320169910 1 2000 Amp DFHC,

DFHDFour Pole Breakers

Standard320169921 1 1600 Amp DFHB,

DFHC, DFHD320169923 1 2000 Amp DFHC,

DFHDWith Shunt Trip

320169925 1 1600 Amp DFHB, DFHC, DFHD

320169927 1 2000 Amp DFHC, DFHD

With Shunt Trip, Auxiliary Contacts and Bell Alarm

320169929 1 1600 Amp DFHB, DFHC, DFHD

320169931 1 2000 Amp DFHC, DFHD

3 Cover, Circuit Breaker Box319326601 1 Three Pole Circuit Breakers319326602 1 Four Pole Circuit Breakers

4 Lead (Quantity Used AsRequired) (WithoutMarkings)

6 Long226440404 1 .375 Stripped Terminal

End to .375 Stripped End

30 Long226449803 1 1/2 Ring Terminal End

to 1/2 Ring Terminal End


8002089 9 Three Pole Circuit Breakers

8002089 12 Four Pole Circuit Breakers


821600203 89 Three Pole Circuit Breakers

821600203 81 Four Pole Circuit Breakers

7 3004480 1 Bar Assembly, Neutral Three Pole Circuit Breakers(Includes Parts Marked *)

8 332330301 1 * Lug 6X 600 MCM9 332274407 4 * Standoff, Insulator

10 8000048 4 * Screw, Cap Hex Head(3/816 x 3/4)

11 5262120 7 * Washer, Flat (M10)12 8502010 11 * Washer, Lock (M10)13 8000052 4 * Screw, Cap Hex Head

(3/816 x 1-1/2)14 0910002 1 * Strip, Copper (Used for

wrapping ends of leadsbefore securing to circuitBreakers) (Quantity Usedas Required)

15 8002089 3 * Screw, Cap Hex Head(M10 x 40mm)


Continued...

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Continued...


17 Washer, Lock (M10)8502010 10 Three Pole Circuit Breakers8502010 13 Four Pole Circuit Breakers

18 5262120 1 Washer, Flat (M10)19 8560010 1 Washer, W/EIT20 3322001 1 Lug, CSA Grounding

Solderless21 8700504 26 Nut, Self-Retaining (M6)22 Brace, Access Door (Vertical)

3193286 2 Three Pole Circuit Breakers3193286 1 Four Pole Circuit Breakers

23 821600302 6 Screw, Hex Head (M8 x 20mm)

24 Lug 6X 600 MCM332330301 3 Three Pole Circuit Breakers332330301 4 Four Pole Circuit Breakers


26 8602010 24 Nut, Hex (M12)27 8502012 24 Washer, Lock Spring (M12)28 5262140 48 Washer, Flat (M12)29 3193153 1 Bracket, Mounting30 8212035 5 Screw, Self-Locking Hex

Washer Head (M6 x 25mm)

31 5081109 Edging Bulk (Order By TheFoot 3 Feet Required)

32 3191961 1 Cover, Control Box (Top)33 3191925 1 Cover, Control Box (Bottom)34 319325202 1 Brace, Cover35 319325302 1 Brace, Circuit Breaker

Mounting36 3372789 2 Bar, Bus (Sold in Packages

of 3

Documents

QST30G234