!#,QGXVWULDO#'ULYH##+DUULVRQ#2+#56!6warestar.com/wp-content/uploads/2017/07/Heartland-Mezzanine.pdfHeartland Engineered Products Slide Gates are available in 4’, 5’, and 6’ lengths

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Platform Terminology

• Column – Tubular member that supports top frame, usually main junction point of beams

• Baseplate – Steel plate at bottom of column that transfers platform loads to floor

• Beam – Structural framing member that tie columns together to form structure of platform

• Joist – Framing member installed between main beams • Joist Spacing – Centerline distance between joist members • Column Spacing – Centerline spacing between columns • Bridging – Narrow steel strapping run across bottom of joists to

guard against rolling • Clear Height – Distance from floor to bottom of platform structure • Deck Height – Distance from floor to top of platform deck • Footer – High strength reinforced concrete pad under platform

column baseplate to handle heavy loads and moments • Knee Brace – Angled brace installed between column and beam or

joist to help restrict sway • Uniform Load – Load displaced over entire platform structure • Live Load – Load imposed on structure by decking, equipment,

shelving, pallets, etc. • Dead Load – Load imposed by structure, including lights and piping

hung underneath • Point Load – A concentrated load in a small area (can include loads

imposed by moving pallet jacks) • Stringer – Structural framing member used on stairways that support

the stair treads

Codes and Permits

• I.B.C.– International Building Code has become the “de facto” building code adopted by almost all states

• Requires inner handrail for stairs and 12” top and bottom handrail extensions, except for multi-level stairs

• Code compliance is the responsibility of the building owner or lessee – we can help direct

• Some seismic zones require heavier framing members and special structural bracing ( Seismic greater than C)

• Permits are almost always required in order to erect a platform or similar structure

• Permits are the responsibility of the Customer, Installer, or Distributor

• Use of the term “mezzanine” can sometimes require additional code restrictions by Building Departments. These include additional stairways, sprinkler systems, and/or additional guard rail

• Recently, manufacturers, industrial and material handling distributors, and contractors have started using the term “Industrial Work Platform” in order to use less restrictive codes and keep costs in control

• The Material Handling Industry of America (M.H.I.A.) has released a new “Specification for the Design, Manufacture, and Installation of Industrial Steel Work Platforms”, which can be used as a guideline for customers

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HEP-EP-2013

Heartland Engineered Products offers a unique concept of structural platforms as the foundation for integrated material handling technology.

With experience and expert engineering, we will provide you solutions on unique custom designs and standard platform applications. Our applications group is ready to help you with your design.

Using four different types of construction, we offer design flexibility to meet your exact specifications. Our platforms can be designed for extreme load capacities and wide clear spans.

Available deck options, include Resindek (coated and un-coated), bar grate, concrete ready, diamond plate and wood.

Heartland Engineered Products can also provide accessories for your existing facility and other applications. Our platform accessories include, Stairways, Landings, Catwalks, Steep Ascent Ladders, Caged Ladders, Crossovers, Slide Gates, Swing Gates, Pivot Gates and Handrail.

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You can begin the quotation process by completing the backside of this form and sending to our inside sales group for review and pricing.

If you prefer to discuss your application before submitting, please contact us at the number listed below.

355 Industrial Drive Harrison, OH 45030

Ph 800-333-0080 Ph 513-367-0080

Fax 513-367-0081 [email protected]

www.heartland-ep.com


Ph.800-333-0080 Ph. 513-367-0080

Fax. 513-367-0081

[email protected] www.heartland-ep.com

REQUEST FOR QUOTE

Quote No.: Rev: Date: Date Quote Required:

Dealer: Address:

City: State: Zip: Contact:

Phone: Fax: Email:

End User: City: State: *Zip:

Platform Usage: Office Storage Other (explain): Dimensions: *Deck Size: *Clear Height: Critical *Deck Height: Critical *Capacity:

125 PSF 150 PSF 50 PSF Walkway Other:

*Column Spacing:

Most Economical Other:

*Code Compliance:

IBC BOCA OSHA Other:

*Color:

Gray (Standard) Special Color:

Handrail: *Linear Feet of Handrail:

3 Rail w/ Kickplate 2 Rail w/ Kickplate 3 Rail w/o Kickplate 2 Rail w/o Kickplate

PE Stamp Required State:

Seismic Zone: Expected P.O. Date: *Items required to process Quote.

*Decking: OSB/Corrugated Resindek LD Uncoated/Corrugated Resindek LD W/gray Diamond Seal/Corrugated Corrugated only Bar Grating 12 Ga. Diamond Plate/Corrugated

¼” Diamond Plate

Concrete Ready Other

Using Pallet Jack? Yes No

Max. Load Cannot Exceed 2000 Lbs. Stair Configuration: Qty By Width 36” 44” 48” Straight: Straight With Top Landing: U-Shaped: L-Shaped: Gates Qty by Width 4’ 5’ 6’ 8’ 10’ Swing N/A Slide N/A N/A Pivot Standard N/A N/A N/A ____ Special widths available ____________________ Ladders: Steep Ascent _____ Straight _____ Caged_____

Notes:

Handrail Stairs

Ladders

Stairs

Ladders

Ladders are available in straight, steep assent and caged units. Ladder side stringers are constructed of 3” channel with welded ¾” dia. round rungs. Cages are constructed of ¼” x 2” ribs with a bottom loop flared out for easy entry / exit. Standard units up to 30’ available.

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Contact us with your accessory needs. We can help with your application.

Crossovers provide personnel access across conveyors or other equipment. Units feature complete stairsets and welded walk-over platform available with grating, plate or wood decking surface. Standard and special size units available.

Heartland Engineered Products 3-rail handrail is constructed of 1 1/2” square tubing and 2" square uprights spaced a maximum of 60" apart. All handrail is assembled in the field without weld-ing. All needed hardware is included We also offer welded railing to fit an opening. All panels are fully welded together and shipped in units. This rail is constructed of 1 1/2” sq tubing, and has a continuous top rail along the panel length. The panels can be made in any length up to 20'. Field welding is generally required to join the sections if a smooth and continuous top rail is desired.

Crossovers

Heartland Engineered Products stairways are fabricated to be rugged and long lasting. Treads are furnished in black diamond plate up to 48” wide with bar grating available. One piece stringers are constructed of hot-rolled channel, with heavy duty handrails of 1 1/2” steel square tubing. Brackets for base and landing mounts as well, as all hard-ware is supplied. Standard handrail and stringers are OSHA yellow, with other colors available. Stairways are shipped unassembled but no field welding is required. We also offer options such as modesty panels, and top support columns for a free-standing stairway.

HEP-PA2012

Handrail


Ph 800-333-0080 Ph 513-367-0080



Crossovers

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Fax 513-367-0081 www.heartland-ep.com

[email protected]

IBC CODE STAIRWAY Deck Ht # Treads Weight Overall Run

1'-3" - 1'-8" 2 235 1'-10"

1'-9" - 2'-4" 3 296 2'-9"

2'-5" - 2'-11" 4 360 3'-8"

3'-0" - 3'-6" 5 421 4'-7"

3'-7" - 4'-1" 6 489 5'-6"

4'-2" - 4'-8" 7 564 6'-5"

4'-9" - 5'-3" 8 638 7'-4"

5'-4" - 5'-10" 9 704 8'-3"

5'-11" - 6'-5" 10 763 9'-2"

6'-6" - 7'-0" 11 829 10'-1"

7'-1" - 7'-7" 12 891 11'-0"

7'-8" - 8'-2" 13 983 11'-11"

8'-3" - 8'-9" 14 1043 12'-10"

8'-10" - 9'-4" 15 1154 13'-9"

9'-5" - 9'-11" 16 1208 14'-8"

10'-0" - 10'-6" 17 1265 15'-7"

10'-7" - 11'-1" 18 1344 16'-6"

11'-2" - 11'-8" 19 1419 17'-5"

11'-9" - 12'-0" 20 1494 18'-4"

Stairways from Heartland Engineered Products are fabricated with constant use in mind. Our heavy-duty construction features 1-1/2” square tubing handrails welded to a one-piece structural channel stringer. Integrated brackets are in-cluded for base and landing mounts. If needed, a formed transition plate can be supplied to complete the installation. Formed 36” wide black diamond plate treads are included as standard to meet the closed riser requirements of the IBC code. To complete the IBC stairway, we provide an inner handrail made from 1-1/4” pipe that is easily installed once the stairway is completely assembled. To minimize potential damage and reduce transportation costs, HEP stairways are shipped “broken down” with all needed hardware for final assembly.

Stairways can be provided in a wide range of configurations and sizes, designed to meet your specific application. In addition to IBC, stairs can be provided to meet BOCA and OSHA as well as any specific municipal code you may have. It is important to remember to check with your local building authority before ordering a stairway to make sure all codes will be met.

6WDLUZD\!&KHFNOLVW!²!! Does my local building code supersede IBC? Do I need to meet

ADA requirements?

! What access shape do I need? Do I want the run to be Straight, “L” Shape or “U” Shape?

! Is a landing needed in the middle of the run and/or at the top? Code does not allow stairways to exceed 144” in height without the addition of a landing.

! How will stairway be connected? Do I need a transition plate or columns to make it self-supported?

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Understanding national building codes is sometimes complicated, but we can help sort out the confusion. Once you determine your local building code requirements, let us help you interpret them and provide the stair configuration you need for your application. Differences between most codes center on the maximum rise, run and width of the treads. Depending on the floor space available, the required run will determine the overall length of stairway you require. OSHA code has the shortest run allowed and may be what you need to fit in tight spaces. For normal occupancy limits, a standard 36” width tread will suffice but we also offer additional sizes as required. Whatever your stairway application, determine your space requirements, your local building code requirements and send us a sketch of the area, so we can help in finding the best solution.

Our expert applications team is ready to help you with any situation!

.

Slide Gates Pivot Gates

PIVOT GATES

Heartland Engineered Products Swing Gates are a bi-parting gate and available in 4’, 5’, 6’, and 8’, lengths. Designed to be used with standard 3 rail and 2 rail handrail. The gates are designed for a surface mount application. Constructed of 1 1/2” square tubing, with a spring loaded hinge to swing inward for added safety. Locking hasps and kick plate are included. Impact plates are available if needed. Painted Safety Yellow for high visibility.

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Contact us with your accessory needs.

We can help with your application.

Heartland Engineered Products Slide Gates are available in 4’, 5’, and 6’ lengths . These gates are equipped with rollers and locking hasps. Constructed of 1 1/2” square tubing, they are designed to be used with standard 3 rail or 2 rail handrail. Solid, balanced design allows easy gate sliding and operation. All hardware is included. They are assembled in the field without welding. Painted Safety Yellow for high visibility.

Handrail

Heartland Engineered Products Pivot Gates are fabricated to be rugged and long lasting. Available in two sizes for single and double drop pallet applications. Solid, balanced design allows easy gate lifting operation. When one side opens the other is closed. Gates are constructed of heavy duty of 1 1/2” steel square tubing. All hardware is supplied. Gates are shipped unassembled, no field welding required. Painted Safety Yellow for high visibility.

HEP-GTS 2012

SWING GATES SLIDE GATES

Swing Gates

HANDRAIL

Heartland Engineered Products 3 rail handrail is constructed of 1 1/2” square tubing and 2" square uprights spaced a maximum of 60" apart. All handrail is assembled in the field without welding. All hardware is included. We also offer welded railing to fit an opening. All panels are fully welded together and shipped in units. This rail is constructed of 1 1/2” square tubing, and has a continuous top rail along the panel length. The panels can be made in any length up to 20'. Field welding is generally required to join the sections if a smooth and continuous top rail is de-sired. Painted Safety Yel-


Ph 800-333-0080 Ph 513-367-0080



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ACCIDENT INTERVENTION SYSTEMS

RISK MANAGEMENT

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PROPERTY PROTECTION

CODE COMPLIANCE

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You can begin the quotation process by sending information to our inside sales group. If you prefer to discuss your application, please contact us.

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• Protection for structural platforms, in-plant offices, conveyors, water mains, valuable equipment & personnel

• Easy installation with all hardware included

• 10,000 lb. Load at 4 mph rating

• Bright, OSHA yellow finish

• Columns are 4” square high strength steel tube

• Baseplate is 10” square x 5/8” thick steel, and can be offset if needed

• Rails are 11 gauge high-tensile steel formed into a two rib corrugated design with two secondary ribs

• 5” screw anchors and A325 1/2” hardware is provided

• Lift out rail available upon request

C1 18” Column-Single Rail Application C2 42” Column-Double Rail Application C3 42” Column-Triple Rail Application R10 Rail for 10’ section R9 Rail for 9’ section R8 Rail for 8’ section R7 Rail for 7’ section R6 Rail for 6’ section R5 Rail for 5’ section R4 Rail for 4’ section R3 Rail for 3’ section R2 Rail for 2’ section

MODEL DESCRIPTION

HEP-SR 2014

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COLUMNS HEIGHT APPLICATION C1 18” SINGLE RAIL

C2 42” DOUBLE RAIL

C3 42” TRIPLE RAIL

RAIL DIM:A DIM:B DIM:C R2 R3

19-7/16” 31-7/16”

24” 36”

34” 46”

R4 43-7/16” 48” 58” R5 55-7/16” 60” 70” R6 67-7/16” 72” 82” R7 79-7/16” 84” 94” R8 91-7/16” 96” 106” R9 103-7/16” 108” 118”

R10 115-7/16” 120” 130”

1. All anchors and Connector bolts included at no extra cost 2. Lift out rail available 3. Special length rails available

Quick Ship Program standard Saf-T-Products ships in 2 business days For more information phone 800-333-0080 or email [email protected]


355 Industrial Drive Harrison, OH 45030 Phone- 800.333.0080 Fax 513.367.0081 HEP-DSR-2014


RISK MANAGEMENT

PEOPLE PROTECTION

PROPERTY PROTECTION

CODE COMPLIANCE



Ph 800-333-0080 Ph 513-367-0080




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GT03 3’ Standard swing gate 41 GT04 4’ Standard swing gate 43

C2 42” High Dual Column 52

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!!!!! • Provides easy access to protected equipment.

• Directs personnel to specific locations for safe entry and exiting of isles used by

fork trucks and loading dock areas.

• Designed to be used with our dual rail safety rail system.

• Gates are available in 3’ or 4’ wide.

• Universal mounting for right or left hand to push in or out.

• Tested to more than 100,000 cycles.

• Adjustable closing speed and a hold open feature.

• Bright yellow powder coat finish.

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www.heartland-ep.com You can begin the quotation process by sending information to our inside sales group. If you prefer to discuss your application, please contact us at the number listed.

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•••• An economical and versatile handrail sys-tem for plants, warehouses, etc.

•••• Quick, easy installation

•••• Corrosion resistant

•••• Lightweight and reusable

•••• Bright OSHA yellow finish

• Protect dock areas and drop offs

• Protect personnel and vulnerable

equipment

• Designate walkways

• Use for crowd control

MODEL DESCRIPTION

OSHA Standard 1910.24(h) states standard railings shall be provided on the open sides of all exposed stairways and stair platforms.

OSHA Standard 1910.23(c)(1) states every open-sided floor or platform 4 feet or more above adjacent floor or ground level shall be guarded by a standard railing on all open sides except where there is entrance to a ramp, stairway, or fixed ladder.

MODEL # DESCRIPTION

HR2C 4’ x 4’ Corner HR2S 4’ Straight Run HR2E 4’ Extension NOTE: For three-rail application, add “3” to the model number. EX: HR3C

HEP-SG 2012

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%ROODUGV!•••• 4XLFN!6KLS!3URJUDP!• Protects dock doorways and building passages

• Excellent for segregating vehicles from people

• 40” high in 4” and 6” diameters

• Available in standard duty and heavy duty

• 1/2” X 5” screw anchors provided

• Bright OSHA yellow finish

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B4SD 4” Standard duty 4” tubing

B6SD 6” Standard duty 6” tubing B4HD 4” Heavy duty 4” Sch 40 pipe B6HD 6” Heavy duty 6” Sch 40 pipe

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• Protects office and wall corners

• Full gusset to withstand impact

• Inexpensive when compared to replacing damaged corners, edges and walls

• 1/2” X 5” screw anchors provided

• Heavy Duty , Standard height 18”


CG18 18” High

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• Protects overhead mechanical lines and conveyors

• Protects automatic overhead doors and reduces costly repairs

• Lower PVC “Banger Bar” warns operator (included)

• All installation hardware included

• Adjustable to fit width/height required


Model Description STH10 114” to 126” clear STH12 138” to 150” clear STH16 186” to 198” clear

7UDN($UPRU(• Eliminates expensive door track repairs and dock downtime(• Simple installation - mounts securely to floor and wall(• Protects, yet doesn’t interfere with dock operations(• Fully integrated base plate(• Choose from standard heights of 24”, 36”, 42” and 48”(• Base has three 1/2” mounting holes for 3/8” anchors (included)(• Upright installation holes are 7/16” for 3/8” anchors (not included)(• Provided as a set (Left hand / Right hand)(• Bright, OSHA yellow finish(

Model Description TA24HD 24” High (TA36HD 36” High (TA42HD 42” High (TA48HD 48” High (

HEP-SH-TA 2014

You can begin the quotation process by sending information to our inside sales group. If you prefer to discuss your application, please contact us at the number listed.

MODEL DESCRIPTION

3RVW%3URWHFWRU%• Fits all standard rack uprights

•••• Choose from standard heights of 12”, 18” , 24”, 36” and 48”

•••• Four 9/16” mounting holes for 1/2” anchors (not included)

•••• 12” Post Protector available in standard and heavy duty models

•••• Bright, OSHA yellow finish

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RG42 Single row, 42” upright depth RG42L Double row, left side, 42” upright depth RG42R Double row, right side, 42” upright depth RG48 Single row, 48” upright depth RG48L Double row, left side, 48” upright depth RG48R Double row, right side, 48” upright depth

MODEL DESCRIPTION

• Protects sensitive pallet rack row ends

• Rack Gard available for single and double row applications

• Heavy-duty 1/4” steel

• 3/8” x 4” screw anchors (provided)

• Bright OSHA yellow finish

Standard Duty

P12SD 3/16”steel 12” High

Heavy Duty

P12HD 1/4” steel 12” high P18HD 1/4” steel 18” high P24HD 1/4“ steel 24” high P36HD 1/4” steel 36” high P48HD 1/4” steel 48” high

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HEP P-R 2012


Ph 800-333-0080 Ph 513-367-0080



Documents

!#,QGXVWULDO#'ULYH##+DUULVRQ#2+#56!6warestar.com/wp-content/uploads/2017/07/Heartland-Mezzanine.pdfHeartland Engineered Products Slide Gates are available in 4’, 5’, and 6’ lengths