QA/QC Welding Inspector
About 10+ years of experience in QA/QC activities. Visual
Inspection of welds and perform failure cause analysis. Inspection
and testing plan, Quality control procedure for Fabrication,
Welding, NDT including Test packs and Standards. Knowledge in all
Codes and Standards Having good practical and theoretical knowledge
in evaluating procedures, studying the requirements and executing
the jobs. Familiar with various welding processes. Capable of
supervising and monitorin Employment History
Job Title
ABS GROUP OF SAUDI ARABIA Industry
Oil and Gas
05/2009 to Current
Responsible for the overall Quality control of all the
construction activities at offshore location / Site.
Responsible for all inspections at site inclusive of Witnessing,
Recording, Reporting the results and resolving any problem
arising.
Review and Monitor detailed records/ reports at the offshore
location.
Day to day reporting to ARAMCO about the status of job.
Witnessing of calibrating testing equipment.
Issue Non Conformance reports.
Implement ARAMCO approved inspection and test plans, in-process
quality control check lists,WPS,PQR,Test certificates, Reports
& other documents
Review of all testing procedures to be executed by operations
like (pneumatic, hydro testing, leak testing etc) for offshore
project works in accordance to code requirements and project
specifications.
Review of Radiographs and PWHT charts.
Review the qualifications for all technicians employed on the
project
Job Title
GERMANISCHER LLOYDS INDUSTRIAL SERVICES LTD Industry Oil and Gas
11/2008 to 04/2009
Review and Approval of MTC and ITP S.
Controlling of all QC activities and Documents in Piping,
Mechanical, Material receiving, NDT, Welding and Civil
Sections.
Daily Meeting with respective sections.
Daily progress review Meetings.
Daily Meeting for QC issues with Construction Managers.
Inspection and Review of Documentations.
To assist Quality Control Manager for making Procedures, Method
of Statements, and Acceptance Criteria.
Arranging and Conducting Weekly Meetings with Contractors.
Control of Time sheets for entire QC Department.
Job Title
TECHNIP,ITALY,KUWAIT Industry Oil and Gas 04/2008 to 08/2008
Hydro test and Pneumatic Test witnessing.
Piping Packages & QC Document Revival.
Line Checking, Clearing & Punch Listing for Piping &
Equipments.
Final Packing Clearance Inspection.
Job Title
Consolidated Contractors International Company Industry Oil and
Gas 07/2007 to 02/2008
Review of ITPs, WPS, PQR, Verification of Welder
Qualification.
Cross Verification of Welding Machines Calibration, Measuring
instruments calibration, Pressure Gauge calibration etc.
All Raw Material Inspection and their MTC Review acc. to Spec.
Requirement.
Stage inspection acc. to ITP requirement of all the Fabrication
activities.
Piping Packages & QC Document Revival.
Line Checking, Clearing & Punch Listing for Piping &
Equipments.
PT witnessing, RT Films and Reports Review.
Hydro test and Pneumatic Test witnessing.
Final Packing Clearance Inspection.
Job Title
I.D.E.A, Chennai Industry Oil and Gas 03/2006 to 06/2007
Visual inspection of welds and perform failure-cause
analysis.
Carried out visual inspection, welding consumable verification,
dimensional check, performance test, welder qualification, welder
training and performance monitoring.
Records and endorse reports of inspection and test witness and
compile scope files to identity statues.
Witness and Certify Hydro tests, Pneumatic tests, Mechanical
tests like Tension tests, Bend tests, Impact & Hardness
Tests
Approve Welding Procedure Specifications (WPS&PQR),Witness
and approve welder/ Welding operator performance qualification
(WPQ).
Review Test Certificates with respect to standards /
specifications
Carried out visual inspection, welding consumable verification,
dimensional check, performance test, welder qualification, welder
training and performance monitoring.
Job Title
TTG Consolidates Pvt Ltd, Chennai. Industry Construction 07/2004
to 02/2007
Monitor and control the fabrication activities as per the
contract specification/ codes and standards /approved drawings and
procedures, work instructions, and material identification.
Carried out visual inspection, welding consumable verification,
dimensional check, performance test, welder qualification, welder
training and performance monitoring.
Overall quality control project responsibilities such as
interaction and co-ordination with clients, design, planning,
projects, production, welding, and NDE.
Review of quality control plan, supervising, monitoring
fabrication, preview of NDT reports, taking corrective actions and
ensuring the project documentation over all activities.
Inspection of shutdown activities, repair works for piping,
Responsible for visual and NDT inspection, preparation and final
submission of Test pack as per client requirement.
Maintained a technical note book on all projects performed.
Job Title
Velmurugan Industries Private Limited Industry Construction
07/2001 to 06/2004
Study client/contracts specification/technical requirements,
drawings etc.
Fit up and final inspection.
Preparing the inspection test plan in accordance with client or
contract specification requirements.
Carried out blasting and NDT methods.
Preparing the material safety data sheet.
Reviewing of quality control plan, monitoring fabrication
activities, inspection and controlling of plates fabrication
works.
Evaluation of Repair status and control.
Preparation and Review of Final documents for all carried out
process.
Job Title
Meclin Fabricators,Trichy Industry Construction 06/1994 to
04/1996
Visual inspection and checking dimensional accuracy
Involved in inspection of welding at various stages.
Analysis of Test Reports.
Analysis and preparation of defect report.
Worked for the desired quality standard.
Preparation of final reports for the carried out process.
Work Related Training & Certification
CompletedInstitutionTraining / Certification
2008 Industrial Quality Concepts Certified Welding Inspector
2006 Bharat Institute of Technology ASNT LEVEL II
2009 Mando,Saudi Arabia Helicopter Underwater Escape
Training
2009 Saudi Aramco Saudi Aramco Approved Welding/Vendor
Inspector
Employment History
Job Title
QA/QC Inspection Engineer Industry
Oil and Gas
02/2011 to Current
QA/QC Inspection of pressure vessels, pipe lines, boilers,
bonding & lamination,NDT- UT, MT, PT etc.,and Documentation of
quality related reports and documents
Designation : QA/QC Inspection Engineer
Organization: SGS Inspection Services Saudi Arabia Ltd.,
Dammam.
Period: Feb 2011 to till date.
Clients: SAUDI ARAMCO, Yanbu NGL, Yanbu Refinery, Crude Oil
Terminal, SAMREF.
SABIC- Yanpet, Yansab,
SAUDI ARAMCO GOSP1, 2, 3, 4 Maintenance Projects.
MMG STEEL FACTORY, Dammam
GHI-Gulf Heavy Industries Ltd., Jubail
MISA-Maritime Industrial Services Arabia Ltd. Jubail
Abdulla Fouad Imp alloy Co., Boowonley, Arabian Etimaad,
Al-Qahtani PCT, EuroTech, MSTC etc.,
Review and improvement of Quality Control Procedures to
implement various requirements of International Standards like
ASTM, ASME, ASNT, AWS, API, etc.
Preparation of Quality related SOP- Standard Operating
Procedures.
Having good experience and knowledge of generating ITPs as per
standard for the project.
Havingknowledge, experience and certification of welding
inspection, NDT.
Monitoring Welder performance and conducting visual inspections
of welds and repairs of welds in accordance with Company procedures
and international codes of practice.
Checking, inspecting and testing of incoming welding and
construction materials to ensure they meet project specification
requirements
Monitoring the construction process from all aspects to ensure
performance meets job quality and design requirements in accordance
with Company procedures and international standards
Coordinating with clients to undertake Procedure Qualification
Tests (PQT) and inspections of prepared test specimens and
witnessing destructive tests
Identifying and preparing Welding Procedure Specification (WPS)
& PQR for jobs as per project specifications and verifying
Welders meet PQR requirements
Collating all relevant documentation for the job and apply the
data to the creation of a Test Pack to undertake Pre-Hydro Test
inspection activity
Undertaking verification of welding machines to ensure equipment
meets job requirements specification and provide verification of
electrode baking and holding temperature including control and
issues
Conducting fit up and dimension inspections as per Inspection
and Test Plan (ITP) and providing technical guidance for welding
sequence and distortion control
Surveying erection, construction and equipment for alignment in
accordance with drawings and specifications. In
additionhavingknowledge of Testing and commissioning of piping
projects, rotating & stationary equipment.
Preparation of all equipments punch lists and verifying all
items are in place and act as an agent for the Company during punch
list activity.
Corrosion Inspection of Tanks and Pipelines including, CRUDE
OIL, PROPANE, BUTANE,ETHANE, NAPTHA, LPG tanks and Sea Water &
high pressure steam Pipe Lines
Involved in Advanced UT techniques like TOFD, Phased Array &
MFL etc.
UT Weld scanning of Butt welds of various pipelines &
pressure vessels long seam & cir seam. UT Structural welds
scanning inside pressure vessels & overhead crane structural
beam.
Corrosion Monitoring of Pipelines & Pressure Vessels etc.
Lamination Checking & Bonding Inspection of Inconel Cladding on
C.S. Pressure vessels.
UT Inspection of Rubber Swell Packers on Steel Pipes with low
frequency Probes.
UT Machines used: Epoch XT, Krautkramer USM, Olympus, GE- USM65,
Modsonic Einstein II etc.
Ultrasonic Testing of T, K, Y weld joints of off-shore
pipelines. To Perform Radiographic Film Interpretation, MT Yoke
method and Liquid Penetrant Test.
Visual inspection of weld for defects and taking appropriate
action for the remedy. Fit-up & Assemblies inspection including
dimensions inspection.
To coordinate with Third party inspection agencies(TPI)
Review of isometric diagrams and identification of ISBL &
OSBL Spools as per Specification.
Attending Queries from customer internal & external
regarding Quality matters.
Coordinating with PRD (Product Research Department) in relation
to product specifications, acceptance criteria & continual
improvement of inspection & testing system.
Having leadership quality as well as the ability to develop and
implement standard engineering practices
Having skills of software programs including Microsoft Word,
Excel and PowerPoint
Having Strong oral, written, and interpersonal communication
skills. Job Title
QC Inspector Industry
Oil and Gas
06/2008 to 01/2011
Previous Work Experience Position : Quality Inspector
Employer: Global Engineering & NDT Services, Chennai.
Tenure : May 2008 to Jan 2011
Client - I: NOCL - Nagarjuna Oil Corporation Ltd., Cuddalore,
India.
Project: Petroleum Oil Refinery Construction, Plant 1.
Duties: UT Weld Scanning & Thickness Gauging of various
pipelines, MT Yoke method & PT on Structural welds inside and
outside the Pressure Vessels.
Client - II: Emerald Engineering Ltd, Chennai, India.
Duties: UT Weld Scanning of butt weld on forklifts wheel
rims.
UT Weld Scanning of welds of High Pressure Fire water pipelines
& Structural welds.
First Work Experience Position : NDT Technician
Employer: SIS Inspection Services, Chennai.
Tenure : May 2002 to June 2004
Client: WIPRO Infrastructure Engineering, Chennai.
Project: Manufacturer of Hydraulic Cylinder & Pistons of
Earth moving equipments and Lifting equipments for CATERPILLAR,
L&T, HIAB Sweden, KUBOTA-Japan, JCB & TEREX VECTRA etc.
Duties : UT - Weld Scanning of Butt weld of Tubes and Friction
weld of Piston rods
K.O. SUNOD KUMAR
DME + AWS-CWI + CSWIP 3.1 + ASNT L II
(Saudi Aramco Certified SAP#
70005115)
Objectives & Goals
To aspire challenging and dynamic career in Mechanical, Piping,
Welding
Quality controls Quality assurance, where I can apply and
improve my
knowledge and experience.
Profile
More than 12 years of experience as QA/QC Mechanical, Welding
Inspector &
Piping Engineer for projects related to Oil & Gas,
Petrochemicals, Water
and Steels of esteemed organization like Saudi Aramco, SABIC,
Reliance
India etc and with Multinational company like Snamprojetti, Shaw
Stone &
Webster, SINOPEC, Metal Services Company, CAT Co, Saudi Techint,
Tekfen,
VAI India, SULZER India, CONCAST at Saudi Arabia and India.
Skills and Strength
* Good knowledge of Construction, Inspection, Testing,
Pre-commissioning
and Commissioning Related to Pipelines/Piping, Rotary &
Static
Equipments, Mechanical Structures, Vessels, Tanks etc for Oil,
Gas,
Petrochemicals, Water and Steel Industries.
* Good knowledge of NDT activities.
* Good knowledge in preparation of Hydro test Packages.
* Good knowledge in preparation of QCP, ITP, WPS & PQR.
* Good knowledge of ASME, API, Saudi Aramco, SABIC, AWS and
other
International Stds.
* Capable of handling group of Inspectors and Workmen.
Educational & Technical Qualifications
* Diploma In Mechanical Engineering From BTE Kerala (1994-
97)
* AWS-Certified Welding Inspector (Certificate No.-04010981)
* ASNT Level II in UT, RT, PT& MPT.
* CSWIP 3.1 (Certificate No.- 40381)
Achievements
* Saudi Aramco Certification for 7 projects (SAP# 70005115).
* Worked as Saudi Aramco Project Inspection Department
Mechanical
Inspector.
Seminars
* IS0 9001-2002 AUDIT
Computer Skills
* Microsoft Office & AutoCAD 2000
Driving License
Have valid LMV License for India and Saudi Arabia.
Work Experience
Experiences in Abroad
1. Company : Saudi Aramco (Northern Area Project
Inspection Dept.)
Designation : QA/QC Mechanical Inspector (SAPID)
Duration : Aug 2009 to Aug 2010
Job Description : Carrying out inspection jobs under
Maintain
Potential and Pipelines Division of Saudi Aramco Northern Area
Projects
Inspection Department. Projects related Cross country Pipelines,
Well
Head Connections, Trunk Lines, Plant Piping, Tie Ins, Hot-tap
Jobs.
Duties and Responsibilities
* Provide quality assurance and quality monitoring for
capital
projects to ensure that contractor's quality personnel and
processes are effective.
* Provide technical support to Project Management in
resolving
problems concerning inspection methods and procedures of
completing works within the scope and intent of applicable
codes
and standards.
* Co-ordination with the vendor inspection department for the
shop
fabricated tanks, heat exchangers and pressure vessels
* Review and approval of WPS according to project
requirements
* Review and approval of QC inspectors for contractor and
subcontractor according to Schedule 'Q' (contract document)
requirements
* Review, approval and issue of job clearance card for
welders
according to their qualification done by approved third
party
company.
* Review and approval of QC documents like QCP, ITP, QCS,
Method
statements etc.
* Review, evaluate and monitor the weekly report from
different
contractors and subcontractors.
* Delegated jobs from the field supervisors to prepare
weekly
highlight, weekly project quality status (PQS), calculate
project
quality index (PQI) etc.
* Surveillance and witnessing of Daily Construction Activities
as
per ITP.
* Review and punch listing of Pressure test package and
witnessing
the Pressure Test
* Attending weekly QA/QC Meeting.
* Witnessing and Review of NDE Activities.
* Witnessing PWHT, Hardness Testing, Pneumatic Testing.
* Witnessing HOT-TAP Activities.
* Witnessing Application of Coating, Fabrication, Holiday
Test,
Backfilling etc
* Focus Assessment of contractor
* Making and Closing out Exceptional Items List and
Participating in
MCC.
2. Company : Shaw Stone & Webster
Client : YANSAB Petrochemicals Co. (SABIC)
Project : Butane and BTX
Position : QA/QC Welding/ Piping Inspector
Duration : April 2008 to July 2009
Duties and Responsibilities
* Review and Approval of Welding/ Piping QA/QC Documents.
* Witnessing WQT, PQR
* Sarvaliance and witnessing of Daily Construction Activities as
per
ITP
* Attending weekly QA/QC Meeting
* Review of PWHT chart, PMI and NDT reports
* Coordination with client QA/QC
* Witnessing Application of Coating, Fabrication, Erection
etc
* Review and punch listing of Pressure test package
* Witnessing the Pressure Test of Piping and Valves.
* Participating in Final Walk Through
* Reinstatement of Final Piping
3. Company : Snamprogetti, KSA
Client : Saudi Aramco, KSA
Project : Gas Treat & Compression Facilities (GTC),
Hawiyah
Position : Lead-Welding Inspector
Duration : Jan. 2007 to March 2008
4. Company : Metal Services Company, KSA
Client : Saudi Aramco, KSA
Project : Additional Asphalt Handling Facilities at
Rastanura
Refineries and DR-1 Abqiaq Pump Station
Position : Welding Inspector
Duration : March 2006 to Nov. 2006
5. Company : Saudi TECHINT
Client : Saudi Aramco
Project : Haradh Al-Crude Increment Facilities (GOSP-
III)
Position : Welding Inspector
Duration : March 2005 to Feb. 2006
6. Company : TEKFEN Inc, KSA
Client : Saudi Aramco
Project : QUAD-1 Pipeline & Supporting Facilities
Position : Welding Inspector
Duration : Aug 2004 to Feb 2005
Duties and Responsibilities
* Carrying out WQT, WPS, PQR as per ASME Sec IX
* Controlling storage and release of materials as per
P&ID
* Controlling the filler wires and electrodes as per ASME Sec.
IIC and
WPS.
* Assisting in preparation of Inspection Formats, Procedure and
QCPs and
submitting.
* Witnessing Preparation and inspection of Hydro testing of
valves.
* Controlling the welding joints as per Isometric Drawings
and
preparation of Weld Maps.
* Piping Inspection of Jacketed Piping, Equipment Piping etc
* Inspection of Cross country Pipelines, Trunklines etc
* Joint fit-up inspection and welding inspection of C.S, S.S,
Copper,
Alloy steels, dissimilar metals etc and maintaining daily
reports.
* Preparation Daily Fit-up, Weld Visual Reports and
Inspection
Checklists.
* Controlling the Hot-tap, Tie-in and Temperature Tie-in
joints.
* Inspection of Painting, Sandblasting, and FBE coating.
* Coordination with client and raising NCR's & RFI's.
* Coordination with NDT & Coating contractors
* Controlling the NDT jobs as per Project specification and
reviewing
reports
* Preparation of welder performance reports on Weekly basis.
* Controlling the Preheat & PWHT and reviewing the PWHT
Charts and
Hardness reports.
* Checking and rectification of the punch list and taking
approval and
release from the client for Hydro test.
* Preparation of Hydro test Package.
* Carrying out the Inspection of Hydro test.
* Carrying out the Alignment and Leveling Inspection of
Structures &
Equipments.
Experiences in India
1. Company : Kairali Engg. Pvt Ltd, Mumbai, India
Position : QA/QC Mechanical Inspector
Duration : March 2000 to July 2004
i. Client : Concast India Ltd, Mumbai
Project : 6/11M Radius 3 Strand Continuous
Casting
Machine, 30T Ladle Furnace and Fume
Extraction
System at SJK steels Co.ltd, AP, India.
ii. Client : VAI India Pvt Ltd, New Delhi
Project : 35T Vacuum Degassing Plant at
Aarthy SSL &
Vardhaman Steels, Punjab, India
iii. Client : Sulzer India Ltd, Pune
Projects : Revamping of Columns at IOCL, Gujarat &
Fabrication and Installation of Trays of
Columns
at Reliance Refineries, Jamnagar, India
Duties and Responsibilities
* Coordination of site activities
* Carrying out WQT, WPS, PQR as per ASME Sec IX and AWS D1.1
* Dimensional and Assembly/Fit-up inspection of Structural
Components
like Columns, Beams, Chimmineys, Ducts, Equipment Platforms
etc
* Inspection of Welding, Painting & Sandblasting.
* Inspection Piping of Oil, Gas and Utilities.
* Daily and Shutdown Maintenance of steel plant equipments
and
accessories like Furnace, Filters, Silencers, Heat Exchangers,
Rotary
Equipments, Pumps etc
* Shut down Maintenance of Columns at Refineries.
* Package Preparation and witnessing of Hydro test
* Responsible for Daily Production & QA/QC Documents
* Co-ordination with Third party Inspectors and client
inspectors
* Coordinating with NDT Personnel and reviewing reports.
* Commissioning and Pre-commissioning Jobs of the projects.
2. Company : Technical Engg and Inspection
Services, Mumbai
Position : Site Supervisor cum NDT Inspector
i. Client : GG Dandaker Steel Works Ltd.,
Maharashta
Project : Fabrication of Parboiling Tanks
and Structures
Duration : Jun1999 to Feb2000
ii. Client : Dharamsi Morarji Chemicals,
Maharashta
Project : Deactivated Chemical Plant
Expansion Project
And Maintenance jobs
Duration : Dec 1998 to May1999
Duties and Responsibilities
* Coordination of site activities
* Installation of Pressure Vessels, Equipments, Structures and
Piping at
chemical Plant
* Fabrication of square & conical tanks.
* Final Inspection and Dispatch of Tanks and Related
Structures.
* Preparation of Quality Control Documents.
* Carrying out and reviewing of NDT
3. Company : Machine Tool Prototype Factory (Indian
Ordnance
Factories), Maharashtra
Position : Technical Apprenticeship (Mechanical)
Duration : Nov1997 to Nov1998
4. Company : Radiographic Services (I) Pvt. Ltd,
Mumbai
Position : NDT Technician (RT, PT & MPT)
Duration : Jun 1997 to Oct 1997
Dear Sir,
I am Earnestin Cyriac Augustin, 26 years old, graduate
Mechanical engineer and CSWIP 3.1 Certified inspector. I have a
total of 3 years experience in the QA/QC Inspection of Piping and
Welding. I worked as QC piping/welding Inspector in CCIC Qatar, in
the Pearl GTL Project from 2008 June to 2010 Jan. I started my
professional career as a contract supply engineer for BHEL
(Southern Region) at a power plant construction for NTPC at Bhilai
in India from 2006 to 2008.
I have direct inspection experience of welding visual
inspection, procedure verification, verification of welder
qualifications for different welding processes. I am also familiar
with related ASME, AWS, API, ISO codes and standards.
Sponsored Links:
I have inspection experience on material verification, shop and
field fabrication and weld visual of pipings, pipe supports, pipe
fittings, valve inspections, Repair and Alterations, Site action
plans, Modifications ,Line punching, Hydro Test coordination with
client etc, especially in utility areas.
As I was in search for better prospects and satisfaction in my
carrier as a mechanical engineer, I found that the qualities within
me have greater chances for meeting your requirements. I would like
to apply for the post of QC mechanical/piping engineer in your
esteemed organization. My application to your reputed company is an
outcome of my thirst for a professional working environment where I
can utilize my skills and experience. I believe that your job is
one where I can use my knowledge and get experienced.
Hope you would kindly look in to my attached resume.
Yoursfaithfully, SUMMARY :Interpersonal and communication skill.
Ability to work in team with diverse background .Strong commitment
to quality .Determination, dedication and discipline. Willingness
to learn and adapt to new opportunities and challenges. Competitive
and goal oriented approach towards work coupled with a sense of
responsibility. Detail oriented inspector with strong mathematical,
analytical and communication skills. Seeks a role of increased
authority in manufacturing setting.
EDUCATION QUALIFICATION Year of Passing :- Bachelor of
Engineering in Mechanical 2011- Higher Secondary Education 2007-
Secondary School Education 2005
COURSE COMPLETED :CERTIFICATION SCHEME FOR WELDING INSPECTION
PERSONAL CSWIP 3.1 WELDING INSPECTORASNT LEVEL - IN NONDESTRUCTIVE
TESTING (NDT) MAGNETIC PARTICLE TESTING (MPT)ASNT LEVEL - IN
NONDESTRUCTIVE TESTING (NDT) ULTRASONIC TESTING (UT)ASNT LEVEL - IN
NONDESTRUCTIVE TESTING (NDT) RADIOGRAPHIC TESTING (RT)ASNT LEVEL -
IN NONDESTRUCTIVE TESTING (NDT) LIQUID PENETRANT TESTING(LPT)
ACCOMPLISHMENTS :- In the field of Structural engineering, I
completed Ceiling Girder Project for Nabinagar Power Plant,
Karnataka, India in 2011.- Manufacturing of Hanger, Welded beam,
Column Box, Buck stay, and Boiler Pressure parts for the customer
Bharat Heavy Eletricals Limited, Trichy, India.
CONTROL ACTIVITIES IN MANUFACTURING OF POWER PLANT ACCESSORIES
:- Inspections for Ceiling girders, Buckstay, Welding beams, Plus
columns, Column Boxes, Ducts.- In process surveillance and control
for storage and handling of Welding Consumables- Verifying incoming
Raw materials for material identification and Heat No.
identification- To identify the requirements, quality standards as
per (QAP).- Inspection of welds before, during and after welding
Surveillances.- Capable to do Inspection on welded joints using NDE
methods like Magnetic Particle Inspection(MPI), Liquid Penetrate
Inspection (LPI) (ASNT Level-II)- Coordinate and assisting
production engineers and supervisors- Updated the acceptance limits
for Defects as per the Customer Quality Assurance Plan- Maintaining
the quality documents- Qualification of the welders for varies
materials in accordance with the WPS.- Implementation of stage
inspection.- Work Schedule preparation (Based on Customer
Requirement).- Suggestion of methods / procedures to improve the
quality of working.- Dimensions measuring as per drawing given by
consumer.- Dimensions measuring methods like section height, flange
width, plumb out, face in face out, web shift, web buckling,
straightness, water level checking.
ACADEMIC PROJECTS :- Design and Fabrication of Pneumatic leaf
cup making machine which uses the pressurized gases to transmit and
control the process.- Design of fins for the single phase induction
motor which reduces the heat dissipation in the fins and gives the
motor
EXPERIENCE :QUALITY ENGINEERING WORKS December 2011 to December
2012 (Sub contracting Bharat Heavy Electricals Ltd, Trichy)
Designation -- Quality Control Supervisor.SUPER QUALITY SERVICE
August 2011 to December2011 (In field of Non Destructive Testing,
Trichy) Designation -- Quality Control Supervisor.
PERSONAL INFORMATION :Languages known : English, Tamil.Date of
birth : 15-11-1988.Nationality : INDIAN
Declaration :I hereby declare that the above furnished
information are true to the best of my knowledge and ability.
QA/QC Welding/Mechanical Engineer/Inspector-Offshore/OnshoreI am
touch with you regarding the application for this position.I have
total Experience 10 years experience in ( Qatar, Saudi Arabia,IRAQ
and Pakistan) with multinational PMC, TPI, EPC companies in
Onshore/Offshore Oil and Gas, Operation, PetrochemicalsProjects,
Aramco Refineries, OilFieldswith multinational companies.
Certifications: CSWIP 3.1, ASNT NDT Level 2, IRCA Lead Auditor
Course, Welding Diploma,(BGAS-Painting Inspector (Result
Awaited).
1. ARAMCO approved QA/QC Senior Mechanical Inspector-
Tanajib-Saudi Arabia2. YASREF (Aramco & Sinopack approved QA/QC
Welding Inspector)-Yanbu -Saudi Arabia3. SATORP (Saudi Aramco
approved QC Welding Inspector ) - Jubail-Saudi Arabia
Current Location: Halfaya Oil Field- IRAQContact Number:00964
7810652705(IRAQ)/00923451659776(Pakistan)Passport Number: EC
6893692 (Expairy:2016)Joining: ImmediatelyInternationally willing
to travel: YES
For further details please you can contact me on my mobile and
furtherEmail send to me.
Your early response will be highly appreciated.
Please find attached my CV.
Thanks & Regards,Mushtaq HussainQA/QC Supervisor
(Welding/Mechanical/Coating)Main EPC CompanyHalfaya Oil
Field-IRAQMob:0092
3451659776(Pakistan)Email:[email protected]:mushtaq.hussain76Education:
04.13.2001 - 06.18.2003
GOVT COLLAGE OF TECHNOLOGYDIPLOMA OF MECHANICAL
ENGINEERINGAssociate Degree
Certifications:
1. CSWIP 3.1 CWI (Certified Welding Inspector) TWI-United
Kingdom ( Certificates # 40494, Expiry Date- 2018 )2. BGAS-CSWIP
Grade-2 (Coating/Painting Inspector) TWI-UK ( Result Awaited)3.
Lead Auditor Course ISO 9001-2008 (Quality Management
System)-MEQMP-Al Khobar (Saudi Arabia)4. ASNT NDT Level
2(Radiography Test, Ultra Sonic testing, Magnetic Particle Test,
Penetrant Test)-Doha (Qatar)5. Total Quality Management System
(TQM) ISO 90001-2000- Pakistan Saudi Aramco Approvals6. Saudi
Aramco approved (PID) Senior Mechanical Inspector - (Saudi Aramco)
Tanajib/Saf. Saudi Arabia7. YASREF ( Yanbu Aramco Sinopec Refining)
approved QA/QC Welding Inspector- ( Yanbu-Saudi Arabia)
SATORP (Saudi Aramco Total Refining & Petrochemicals)
approved QC Welding Inspector-(Jubail-Saudi Arabia)Work
Experience:
12.16.2013 - 12.20.2014
QA/QC Welding Engineer/QC SupervisorChina Petroleum Engineering
& Construction Corp. MAIN EPC (Halfaya Oil Field) IRAQ |
QA-Quality Control
Prepared the Quality Control and Assurance Inspection procedures
and submitted to client for review and approvals. Prepared
Contractor ITP (Inspection test Plan). Coordination with Contractor
/Sub-Contractor related Quality Issues and resolving problems.
Quality Control & Assurance coordinator. Supervise the
Discipline Inspectors and per their specialties. Adopt the Quality
Procedures of the project and maintained proper filling and
traceability records. Prepared PQR (Procedure Qualification Record)
and PWPS and monitored and advise the welders to finish the test
coupon welding as per PWPS parameters and follow-up and make sure
that PQR & WPS has been approved before used on production
weld. Witnessed WQT (Welder Qualification test) as per approved WPS
and review the Welder Qualification Test reports & Welder ID
Cards. Maintained & update the welders qualification records
& Qualification limits on weekly basis. Supervise the
Contractor & Sub-Contractor QA/QC Inspectors and assigned
duties to all inspectors as per their discipline. Piping
installation, dimensions and orientation inspection and
verification performed as per approved ISO Matric Drawings.
Participated Weekly Quality meetings with client and Sub-contractor
related quality issues and related concerns. Analyze the weld
defects and prepared the Project Weld Rejection Rate (WRR) joints
basis and linear basis. Prepared by defect analyses reports &
Weld rejection summary weekly basis. Witnessed removal weld defects
if any welding repair and witness NDT activities after executions
of repair. Identify the problems, making investigation and provide
solution during breakdown. Control of Non-Conformance (NCR) by
detecting, reporting and follow-up corrective actions to achieve
close-out in a timely manner. Assist the co-ordination of Quality
issues b/w Owner and its contractor /sub-contractor and PMT
(Project management Team). Review the supplier quality (Inspection)
documents such as MTCs, Test Reports, Inspection reports etc.
before shipment. Conducted the Internal Quality Audit of Contractor
and Sub-Contractor and evaluate the welding & QA/QC
documentation system. Monitored implementation of the project and
contractor Quality Plan at site. Prepare Weekly Quality Reports and
submit to Site Manager. Material Receiving Inspection (Check
physical damage, Non-Conformance material segregated, control and
traceability). Monitor Sub-contractor activities such as Mechanical
works/Welding/Piping/NDT/Painting & Coating activities as per
approved welding procedures and project specification. Prepared
monthly safety meeting presentation. Awareness of Injury reporting
system API Storage Tanks construction activities Fit-up and control
welding activities (Verification of Welder Qualification, Control
of welding consumables, Inter-pass temperature, inter-run cleaning
and final visual welding inspection. Conducting the different type
of mechanical test of Tanks like peaking & banding, roundness
and plumpness, Pad Leak Test (PLT), Vacuum Box Test, Penetrating
Oil Test. Check the Dimensions activities like plumpness, peaking
banding roundness inspection as per approved Drawings and codes
standards. Development and implementation maintenance activities
accordance to HSE procedure. Familiar and have experience with the
welding process and type of equipment being used on the project
(GTAW, SMAW, GMAW, FCAW, SAW) Structural metering skids fabrication
and welding inspection. Structural erection/fabrication and
structural NDT Witnessed. Conducted the interview of sub-contractor
QA/QC personnel and NDT technician and approvals. Heat Shrink
Sleeve fixing inspection and verification. Witness by welding
inspection of all stages (before, during & after welding) and
NDT testing such as (RTFI) Radiographic test film interpretation,
MPI, PT and Ultrasonic testing by pipeline, piping and equipments.
Prepared Pressure Test Package (review of Weld Summary, P & ID,
Punch List, ISO Matric, NDT Report, Painting Reports, Water
analysis reports and Pressure test report) for piping, pipeline and
storage Tanks. Walkthrough of piping and pipeline prior to Pressure
Test and create a punch list. Pressure Testing (Hydro test,
Pneumatic Test, Leak Test) witnessed & verification of all
required documents such as (check list , P&ID, ISO Drawings,
Weld summary, NDT reports, Gauges calibration certificates, pipe
cleaning records etc) and verify of NRV (Non Return Valve (check
valve) ), Pressure relief valve, gate valve direction is correct
& Pressure relief valve validity. Material receiving inspection
as per manufacturer data sheet certificates, MTCs and as per
project approved procedure. Calibration verification of coating
equipments such as compressor (ASME Stamp verified), house pipe
condition, spray nozzle, dead man handles lock etc. Material Data
Sheet review and followed the requirements. Environment Test (DEW
Point, Surface Temperature, Blotter Test, Pot life verification).
During Surface preparation inspection check the profile with
Replica Tape, Nitrate test and comparator sheet. Primer inspection
verified the required DFT with Elcometer. Mid coat and final coat
inspection and verifying the required DFT with Elcometer.
Inspection of tools calibration verifies & Review of
calibration certificates. After coating and painting verifying the
Storage handling of coating pipes. Pipeline Girth weld coating
repair witness and material verified. During handling coating
damaged area repairing witness as per approved repair procedure.
Verified the painting and coating reports with test
results.10.18.2012 - 11.10.2013
QA/QC Mechanical/Welding Inspector (ARAMCO Approved)APPLUS
VELOSI-Saudi Arabia (PID-ARAMCO) | QA-Quality Control
Review of contractor WPS and supporting PQR and verify the test
result reports and actual parameters. Review the Quality Control
and Assurance Inspection procedures and approvals. Monitor the
contractor & Sub-contractor activities such as Mechanical
works/Welding/Piping/NDT/Painting & Coating activities as per
approved procedures and project standard. OFFSHORE Steel Structural
fabrication, Welding Inspection, Dimensions verification and
installation inspection carried out as per approved Drawings and
project specification etc. Offshore Jacket piping fabrication,
welding and installation inspection. Offshore Deck installation
inspection Weekly & Monthly Minutes of Meetings (MOM) and
weekly inspection reports. Review NDT (UT, RT, PT, and MPT) testing
procedure and witness the NDT testing as per approved procedure and
standards. NDT activities witness on Tie-In location and monitoring
all mandatory requirements of TIE-IN including welding, bolt
tightening and gasket verification and final Re-Instatement
activities. Valve receiving inspection and preservation control.
Receiving Inspection of Rotatory and stationary equipments.
Installation inspection of Rotatory and stationary equipments.
Conduct surveillance of Contractor /sub-contractor
fabrication/welding and testing activities and process in
accordance with the Aramco package, surveillance plan, Quality plan
and Inspection & test plan (ITP). Carry out specific works
related to monitoring, inspection, and controlling all welds
activities and piping , Pipeline & structure fabrication within
the section scopes of work within the field in accordance as per
activities in inspection test plan, Quality control procedures,
International Standards, WPS & dimensions , orientations as per
approved ISO metric drawings with completely followed standard
requirements. Offshore structural fabrication, erection, welding,
dimensional Inspection carried out as per approved standards, codes
and procedure. Assist the co-ordination of Quality issues b/w
Aramco and its contractor /sub-contractor and PMT (Project
management Team). NCR (Non Conformity Report) trends, Corrective
action & Preventive actions. Monitor performance of Contractor
& sub contractors, ensure personnel are qualified and competent
to perform allocated tasks, have valid certifications were for the
techniques in use. Witness by welding inspection of all stages
(before, during & after welding) and NDT testing such as (RTFI)
Radiographic film interpretation, MPI, PT and Ultrasonic testing by
pipeline and equipments. Witnessed removal weld defects if any
welding repair and witness NDT activities after executions of
repair. Prepared by defect analyses reports & Weld rejection
summary weekly basis. Reviewed by weekly welder repair rejection
rate & tracer weld. PWHT (Post Weld Heat Treatment witnessed
& control as per WPS & Heat treatment procedure and review
the graphic charts, witness of Hardness Test. Preparation weekly
RFI tracking list, daily welding & fit up status and RT status
updated Welding consumable inspection as per MTC & project
requirements, condition and storage handling and pre use baking
treatment procedure.08.14.2011 - 10.05.2013
QC Welding Inspector (ARAMCO Approved)Dayim Punj LLoyd (Main
EPC)-Saudi Aramco Total Refinery-Saudi Arabia | QA-Quality
Control
Preparation of Inspection Test Plan (ITP), PQR & WPQR
(Welding Procedure Qualification Record). Perform inspection in
accordance with the approved ITP (Inspection and Test Plan). Carry
out specific works related to monitoring, inspection, and
controlling all welds activities and piping , Pipeline &
structure fabrication within the section scopes of work within the
field in accordance as per activities in inspection test plan,
Quality control procedures, International Standards, WPS &
dimensions , orientations as per approved ISO metric drawings with
completely followed standard requirements. As per ASME B31.3
(Process piping Fabrication inspection) and Hydro Test of piping
components of pressure containing welds. Excellent knowledge of
P91,92 or other High Chrome & Molly steels heat treatment and
welding requirements. Supervision by (EPCC) QA/QC Inspectors and
monitoring by sub-contractors activities as per project approved
standards & specification. Monitor performance of sub
contractors, ensure personnel are qualified and competent to
perform allocated tasks, have valid certifications were for the
techniques in use. Witness by welding inspection of all stages
(before, during & after welding) and NDT testing such as (RTFI)
Radiographic film interpretation, MPI, PT and Ultrasonic testing by
pipeline and equipments. Ensure a system of Welding consumables
control procedure is implemented and storage as per manufacture
requirements. Excellent experience in Piping Fabrication inspection
and during shop fabrication works like joint Fit up (Bevel angle,
root face, root gap and smooth pipe and free from rest, dust, oil
and moistures) and dimensions inspection as per ISO Matric and
approved WPS. Monitoring the welding processes SMAW, GTAW, FCAW,
SAW and check welders used correct parameters. Monitoring and
witness of welder qualification test (WQT) and welding procedure
qualification test (WPQT). Preparation of weld summary, daily
welding report, daily fit-up report and keep all QA/QC records in
proper filling. High standard of safe working practice, quality and
productivity as well as compliance with the codes, standards and
project specifications. Good experience in coordinating between
Client Contractor and sub-contractors related Quality issues
discussion and problem resolving. QA/QC welding inspection &
NDT witness of Pipeline, piping & Structure during shop
fabrication & site erection. Inspection of Pipe spools released
to site installations. Witnessed removal weld defects if any
welding repair and witness NDT activities after executions of
repair. Material receiving inspection as per MTCs, PMI reports, and
project approved manufacture & supplier verification and proper
storage handling. Prepare punch list prior to pressure test,
categorize items, ensure all A or Y items cleared prior to pressure
test. Prepared by defect analyses reports & Weld rejection
summary weekly basis. Reviewed by weekly welder repair rejection
rate & tracer weld. PWHT (Post Weld Heat Treatment witnessed
& control as per WPS & Heat treatment procedure and review
the graphic charts, witness of Hardness Test. Preparation weekly
RFI tracking list, daily welding & fit up status and RT status
updated Welding consumable inspection as per MTC & project
requirements, condition and storage handling and pre use baking
treatment procedure.12.06.2010 - 06.23.2011
QC Welding InspectorLinde Construction German (The Linde Group)
Saudi Arabia | QA-Quality Control
Perform inspection in accordance with the project approved ITP
(Inspection and Test Plan). Witness by welding inspection of all
stages (before, during & after welding) and NDT testing such as
(RTFI) Radiographic film interpretation, MPI, PT and Ultrasonic
testing. Excellent experience in Piping Fabrication inspection and
during erection works like joint Fit up (Bevel angle, root face,
root gap and smooth pipe and free from rest, dust, oil and
moistures) and dimensions inspection as per approved DWG and
approved WPS. Piping (Alternation, repairing and modification)
Inspection as per client procedure and specification. Preparation
for Tie-In joints. (Preparation, Witnessed and inspection of
Tie-In) Monitoring the welding process of SMAW, GTAW, FCAW, SAW and
make sure that welders performed welding as per approved WPS.
Preparation of weld summary, welding report and fit-up reports and
all record maintained in proper filling. Monitoring and witness of
welder qualification test (WQT) and welding procedure qualification
test (WPQT). Ensure a system of consumable control procedure is
implemented. QA/QC welding/ NDT and relevant document controller.
Verification of the calibration of welding equipments &
inspection instruments. High standard of safe working practice,
quality and productivity as well as compliance with the codes,
standards and project specifications. Material receiving inspection
as per MTCs, PMI reports, and project approved manufacture &
supplier verification and proper storage handling.11.28.2005 -
07.10.2010
QC Welding Inspector (Mechanical)Descon Engineering Qatar LLC
(Qatar Gas LNG Onshore/RLOC Olefin/Dolphin Energy Limited) |
QA-Quality Control
Preparation of welding procedure specification (WPS) on behalf
of approved PQR & PWPS. Monitoring & supervise the
welding/NDT activities as per applicable codes, standards &
project specifications. Monitoring and witness of welder
qualification test (WQT) and welding procedure qualification test
(WPQT). Preparation of welder Qualification records (Welder JCC
& Welder Test Reports). Welding inspection performed and checks
the welding parameters before, during and after welding as per
codes & project acceptance Criteria. Piping fit-up inspection
performed as per approved ISO Matric drawings and approved WPS.
Coordinate with Contractor and Client inspector related Quality
Issues. Ensure that tack welding and as well as production welding
performed by qualified welder. Witness the Weld repair execution,
NDT performing on effected area and Welding on repair area as per
repair procedure. Piping (Alternation, repairing and modification)
Inspection as per client procedure and specification. Preparation
for Tie-In joints. (Preparation, Witnessed and inspection of
Tie-In) Excellent in Piping Fabrication and erection works like
joint Fit up (Bevel angle, root face, root gap and smooth pipe and
free from rest, dust, oil and moistures) and dimensions inspection.
Conducted the Walkthrough with Client inspector and create a punch
list. Preparation of weld summary and all relevant NDT reports
attached with Test Package prior to submit client for review. QA/QC
welding & NDT inspection of Piping/Structure during shop
fabrication & site erection & Pressure Vessels. Inspection
of Pipe spools released to site installations.High standard of safe
working practice, quality and productivity as well as compliance
with the codes and project specifications.
03.26.2004 - 10.19.2005
Welding SupervisorChina Petroleum First Construction Company
(Progas Pakistan) Phase II | Construction
Prepared by welder name list. Arrangement the welder
qualification test. Maintain the welder qualification records &
teach the welder about WPS & PQR. Conducted the welders tool
box talk. Prepared by daily welding reports & Fit Up reports.
Verifying the welding consumables are proper baking, holding &
maintaining the issuing records. Welding consumable proper storage
handling as per requirements.Co-ordination of site work such as Man
power, Materials mobilization and Work execution
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]
QA /QC Welding and Piping Inspector
2. Work Experience - CV/Resume Part 2 [Mandatory]
Company : Arabian Bemco/ Yanbu Steel Company Position : QA/QC
Welding Duration : February 2008 to till date Project : Juyahma Gas
Plant (ARAMCO)
Company : Mohammad Al Mojil Group (MMG) Position : Welding /
Piping Inspector Duration : May 2008 to November 2008 Project :
Saudi Kayan (K-022)
Company : Eram Engineering / HYUNDAI Engineering and
Construction Co, Riyadh (Saudi Arabia) Position : Welding Inspector
/ Tank Inspector Duration : Nov. 2007 to April 2008 Project :
Khurais Central Processing Facilities. (Saudi Aramco)
Company : Shaw Nass Middle East W.L.L, Bahrain / Abdulla Nass
& Partners Co. Ltd., KSA (Third Party) Position : QA/QC Welding
Inspector Duration : May 2003 to Aug. 2007 Project : Piping System
Fabrication Shops SAFCO IV Expansion Project-Ammonia and Urea Plant
United Olefins Complex Project LAO Unit JUPC Ethlene Plant Project,
JUPC Methonal Plant Project, SIPC BDO Plant Project, GACIC Haradh
Gas Project, Saudi Aramco Qatif Down Stream Project, KSA Berri
Ethene Recovery Project Poly Ethene Plant Project, Petrokemya
United Olefins Complex Project
Company : Machhapuchhre Metal and Machinery Works P Ltd Position
: QA/QC Welding and Mechanical Inspector Duration : May 2001 to
Dec. 2002
3. Education & Training - CV/Resume Part 3 [Mandatory]
Diploma in Welding, IA (Tribhuwa University) American Welding
Society , Certificate No.: 07071971 ASNT NDT Level II in Magnetic
Particle Testing ASNT NDT Level II in Liquid Penetrant Testing ASNT
NDT Level II in Radiographic Interpretation ASNT NDT Level I in
Radiographic Testing Certified PMI Operator Thermo MeasureTech,
Model Metallurgist Pro-9288 and Optical Emission Spectroscope,
Model PMI Master Radiation Safety Examination
4. Computer Skills - CV/Resume Part 4 [Mandatory]
Microsoft Windows Microsoft Word, Excel
5. Other Skills - CV/Resume Part 5 [Optional]
Preparation of Method Statements, work instructions, QAP/ITP and
all procedures related to QA/QC Conduct all stage-wise Inspection
as per approved QCP/ITP with Client, Owner & Third Party Visual
Inspection and reporting of piping weld joints for materials like
CS, SS, Alloy Steel, Cu-Ni & Inconel of different sizes, as per
ASME B31.3 standard Conduct and evaluate non-destructive testing
(RT, MPT, PT and UT) of weld joints as per ASME Section VIII
acceptance standards. Interpretation of RT films Implementation of
approved procedures (WPS & PQR) and maintaining quality records
as per quality management system requirements Evaluation of pre
& post weld heat treatment (PWHT) charts. Prepare inspection
reports, NCR, technical queries, weekly and monthly QA/QC reports
X-Ray and repairing status. Circuit identification on P & IDS
for pressure test; and prepare Test Packages. Inspect lines in
accordance with P & ID & isometric drawing for mechanical
clearance. Possesses working knowledge of applicable specification,
procedures, drawing, standards and codes Issue Punch List and
follow-up Conduct Hydro Test & Pneumatic test as per STD.
Perform inspection, examination and test as required by Quality
Procedure Identifies and control nonconforming work activities,
materials or equipments through the implementation of approved
Project Procedures. Documentation of quality records as per ISO
standards. Co-ordinate with other departments, client and
sub-contractors for the smooth functioning of QA/QC activities
Conduct QA/QC tool box meeting Coordination in Internal and
external auditing Manpower management and review interim and final
documentation Perform assigned duties in safe manner and follow
safety policies and procedures
6. Additional Information - CV/Resume Part 6 [Optional]
N/A
