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PEPL
Pyrotech Electronics Pvt. Ltd.when quality matters
www.peplelectronics.com
Control & Automation Solutions (All under one roof)
WIDE EXPERIENCE WITH
HMI / SCADA Zelio Micro Twido Premium
M340 Quantum
Preface:
Pyrotech is an ISO 9001:2008 company providing industry with wide range of process control instruments, automation,
wireless, security, energy management system and contract manufacturing services. Pyrotech came into existence in
1976 and has registered an average rate of growth of 55% since inception. Our quality products are manufactured with
latest machinery in our 25,000 sq. ft. modern facility
PEPL Unit - I PEPL Unit - II TEMPSENS
• Authorized System Integrator of SCHNEIDER ELECTRIC - Telemecanique. PLC, SCADA, HMI, AC / DC Drives etc.
• Known for Turnkey Projects of Automation; for Cement plants, Sugar Mills, Re-Rolling Mills, Mining Industry and Various
other OEM.
• Providing world class services at affordable cost and time frame; in India, Syria, South Africa, Singapore, Iran and
Pakistan.
• Manufacturer of various Process control Instruments.
• Approved by major OEM’s and Consultants (PGCIL, BHEL, Alstom, IL, Siemens, ABB etc).
• Tie-up with Siemens, L&T, Schneider Electric, Pelco, etc.
Credentials:
• ISO 9001 : 2008 Certified & Registered by DNV.
• Recipient of “Excellence in Electronics Award” by Dept. of Electronics, Govt. of India.
• ELCINA award for “R&D”.
• Rajiv Gandhi National Quality Award.
• 6 Branch Offices to Support (Baroda, Banglore, Hyderabad, Kolkata, Mumbai, Delhi).
Group Company:
Pyrotech Odyssey Optronics Pvt. Ltd. : Designs & manufactures wide range of power saving LED lighting solutions suitable
for industrial environment.
Pyrotech Electronics Pvt. Ltd., Unit-II & IV : Designs, manufactures and supplies control panels, control desks and
industrial furniture using unique ‘modular’ technology ALCOSY 20/30 (Aluminum Construction System), for different market
segments like power, process industries, defense, OEM’s etc. The technology of ALCOSY has been well proven with over
7500 installations since 1976.We have also developed the full range of FECOSY (Ferrous Construction System) and
ENCOSY(Enclosed Construction System).
Tempsens Instruments (I) Pvt. Ltd., Unit-I & II : In order to meet technological demands a separate temperature sensor
manufacturing establishment, was created in 1985, within the Pyrotech group bringing together the know how,ability and
tradition. We keep in constant touch with customers and cover a wide range of products for temperature measurement
and control viz. Thermocouple, RTD, Non Contact Pyrometer, Temperature Calibrators, etc. We also have NABL
accredited calibration lab.
www.peplelectronics.com
PyrotechAu toma t i on So l u t i on s
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Control & Automation:Control & Automation (C&A) Business Unit of PYROTECH ELECTRONICS is a comprehensive industrial automation solution
provider. C&A has been effectively providing discrete and turnkey automation solutions for a wide variety of industries
since 1976.
C&A specializes in Engineering, Procurement and Commissioning (EPC) of customized automation solutions for diverse
industry types.
Utilities like Power and Water, industries such as Cement, Power, Chemical, Metal, Paper, Steel and other
manufacturing and processing industries lie within C&A's realm of expertise.
Key Values:
• Feasibility Study & Project Management.
• System Design & Engineering.
• Complete Integration
• Application Software Development.
• Panel Assembly & Testing.
• Contract Manufacturing Services.
• Turnkey Projects : Instrumentation & Automation.
Control & Automation's offerings for industries and utilities include:
• Automation systems including PLCs for high availability and safety applications (ESD, F&G). Distributed Control
Systems.
• Supervisory Control & Data Acquisition System (SCADA) with telecommunication systems.
• Remote Telemetry Units.
• Electrical Control Systems.
• Plant Information systems, integration of process control systems with business systems and web enabling of legacy
systems.
• Material Handling Systems and Crane Control Solutions.
• Control & Instrumentation Packages.
• Application Software & Driver Development and Documentation.
• Value Added Services.
• And an extensive range of products comprising of a wide variety of low to medium voltage Variable Frequency
Drives for energy saving, DC Drives for specialized applications, Soft Starters to protect the electrical equipments.
The scope of C&A's EPC Automation Solutions encompasses techno-commercial proposals, system design,
application engineering, procurement, integration, testing, commissioning, hand-over, AMCs and training.
C&A's fully integrated, comprehensive, real-time solutions are based on hardware and software platforms based on
contemporary technologies. The value addition includes system design, application engineering, application
software, documentation, commissioning and after sales services.
PyrotechAu toma t i on So l u t i on s
www.peplelectronics.com 2
Cement Plant Chemical Plant Steel Plant
PyrotechAu toma t i on So l u t i on s
Cement Plant Automation
?Reduced Power consumption.
?Monitoring of all electrical & power quality parameters from server.? Improve Kiln performance and production.?Real Time Information is key to cost management.?Resource Productivity/Climate Protection/Emissions Reductions/
Ecological Stewardship / Employee safety & health.
WTP / STP
?Metering and water quality analysis.
?Metering to know the treatment losses in STP / WTP.?Vibration monitoring on pumps to avoid unplanned shutdowns?To match the average pumping rate under steady state conditions to
steady state output from a treatment plant?Automatic startups and shutdowns ?Alarms and fail safe tripping for protection of equipments
Sponge Plant Automation
?Development of the PLC software, SCADA screens; installation &
commissioning of the PLC/Drive along with field instruments.
?Improvement in product quality.?Control and Monitoring of Pressure & Temperature of each zone of
kiln on SCADA.
Rolling Mill Automation
?Automatic Grade control of different types of bar by controlling
water flow & temperature using control Valve and Pyrometers.
?Synchronization of flying shear speed with TMT bar speed.?Auto/Manual Control of all instruments, Motors & VFD's panel &
SCADA.
Machine Automation
?Wire Saw Automation?Gangsaw Automation?Water Pump Automation?Product quality improved.
?Automatic sequence control with trip, alarm on touch screen (HMI). ?Saving power consumption.?Increase life & performance of machine.
Chemical (SSP/GYPSUM) Plant Automation
?Centralized control of plant.
?Acid & Water Flow Control. ?Ratio control of acid, lime stone and rock phosphate. ?Cost effective solution.
www.peplelectronics.com3
Modicon Premium
Premium Powerful CPUs: - P57-10 CPUs for machine control
- P57-20/57-30 CPUs for manufacturing processes
- P57-40 CPUs for power-demanding processes
Premium Multi-Purpose PLC: - Servo & Stepper Motion modules
- Warm-standby modules
- Communication capabilities : Ethernet TCP/IP, FIP,
Modbus +, ASCII, CAN open, Interbus, Profibus DP
Zelio
Standard modules 10-12 I/O and 20 I/O: - Programming by PC, pocket PC or on front face
- Programming language: LADDER
- Programming Software: Window based Zileosoft
Advantages of Zelio Logic: - Dedicated to simple machines, simple control of small machines
- Automated systems of building and industry
Applications: - Industry : Pumping system, irrigation, car wash, disposal,
automatic distributors, etc.
Modicon M340 PLC Performance - 4 MB of program memory
Equipped with astounding memory
Communicative, with-- CANopen , Ethernet TCP/IP network - Transparent Ready
- Modbus serial link or character mode
- Remote access via STN, GSM, Radio or ADSL
Modicon Quantum
Quantum offers four powerful CPUs that cover a wide range of Process Control and Infrastructure applications: - 486/586 processors
- IEC 1131-3 program memory up to 2,5 MB
- Key switch to locally start, stop, and memory protect the CPU
Flexible architectures for remote and distributed I/Os usable in three major architectures: - Handles upto 6000+ I/O
- Distributed I/O over Modbus Plus, for applications that require
small drops dist. over many locations
- Redundant Quantum power supplies
Twido
Twido Compact: - 3 models in 10,16 and 24 I/O, 100...240 V AC power supply
- Removable : screw terminals, the model 24 I/O accepts 4
extension modules
Twido Modular: - 3 models in 20 and 40 I/O, 24 V DC power supply
- Removable HE 10 connectors or screw terminals.
- These models accept 4 to 7 extension modules
Extensions: - 14 discrete I/O extension modules: removable screw terminal
connections, spring terminal or HE 10 connectors
Modicon M238/M258
Compact, expandable, and easy to install, these controllers are
designed for machine builders (OEMs ) to offer speed control, high
speed counting, motion and communication networks.
Improve machine performanceTypical digital I/O needs: up to 2400 I/Os
Peripheral Devices:Drives, servos: Up to 16 (avg. 8)
HMI: Graphic
PyrotechAu toma t i on So l u t i on s
www.peplelectronics.com 4
Online & Portable Pyrometers, Kiln Camera
Calibration Bath, Master Sensors & Services Kiln Shell Scanner
Control & Relay PanelsElectrical Control Panel Mimic Control Desk MCC Panels
Mosaic Tile System Unit Control Desk EMC Panel Bare Panel
PyrotechAu toma t i on So l u t i on s
www.peplelectronics.com5
High Power Machines (Altivar 71)
Motor Powers- 0.37 to 500KW
Voltage range- 1-phase 200 to 240 V up to 5.5KW
- 3-phase 380 to 500 V up to 500KW
Applications- Material Handling, Hoisting, Wood
Machines, Process Machines, Textile
Machines, Packaging Machines
Motor Powers- 0.75 to 630KW
Voltage range- Single-Phase 200 to 240 V
- 3-Phase 380 to 460 V
Applications- Air conditioning and heating, Air
treatment and regulationof water
circuits, Ventilation, Pumping
Variable Speed Drives For HVAC (Altivar 61)
Motor Powers- 0.18 to 15 KW
Voltage range- Single - Phase 200 to 240 V up to 2.2 kW/3
HP.
- 3-phase 380 to 500 V up to 15 kW / 20 HP
Applications- Pumps, Ventilation, Materials Handling,
Textile Machines, Packaging, Special
Machines.
Variable Speed Drives For 3-Phase Asynchronous Motors (Altivar 312) Variable Speed Drives For Asynchronous Motors (Altivar 11)
Motor Powers- 0.18 to 2.2 kW.
Voltage range- 120 V / 230 V Single Phase
- 230 V 3-phase
Applications- Conveyors, Automatic Doors, Barriers,
Supplying Conveyors, Grinders, Saws,
Drills, Exercise Equipment, Hoardings,
Dough Mixers, Grinders, Folding
Machines, Car Wash, Pleating
Machines.
www.peplelectronics.com
PyrotechAu toma t i on So l u t i on s
Continuous
Process
Batch
Process
Small Panel
builder
Repetitive
Machine
Simple
Machine
Catalog
Complex
Machine
Catalog and
Modular
Special
Machine
Discrete
Process
Basic
Control
System
Enhanced
Control
System
PC -based
Control
System
Soft PLC
Control
System
Block
Control
System
Solution provide the lowest life cycle cost
QuantumPremium
Integrated PlatformsComponent Platforms
Ty
pe
of
Co
ntr
ol
Sy
stem
Twido
Zelio
New Mid Range (2007)
Atrium
Modicon
MicroM340
Automation Platform
6
Solution provide the lowest cost
Unity v2
PyrotechAu toma t i on So l u t i on s
Our Associates :Jamshedpur - 09031727962
Korba - 09425532765
Mumbai - 09322676597
Rourkela-09937373434
Bokaro - 09431128544
Bangalore - 09844061752
Kolkata - 09339199881
ISO 9001 : 2008
REGISTEREDFIRM
U.S.Saini
Head - Projects and Automation
Mob. No.: +91-9351688542
Email:[email protected]
Pyrotech Electronics Pvt. Ltd. (Unit - I)
F-16 A, Road No. 3, MIA, Udaipur-313003
Rajasthan, (India)
Ph. : 91-294-2492123-25, Fax : 2492126
Email : [email protected]
Web: www.peplelectronics.com
Manufacturing facilities :
Branch Offices :
Bangalore - 09342530078
Hyderabad - 09391385939
Jamshedpur - 09331019888
Delhi - 011 46866400
Industrial Process Control Automation
Level, Pressure & Temp. Transmitters
Digital Indicators
Timers/Totalisers/Annunciators2 4 7 8 5 8
9 5 7 8
Pyrotech
Contract Manufacturing Services
LED Drivers (SMPS)/Power Supplies
Industrial LED Lights
CCTV Systems
Electrical Transducers/ControllersPEPL
Pyrotech Electronic Pvt. Ltd.
F-16A, Road No.3 M.I.A., Udaipur
Phone (0294) 249212, 24-25
Fax (0294) 2492126
POWER TRANSDUCER
MODEL NO.
SERIAL NO.
AUX. PWR
RANGE
OUTPUT
PI - 213
2005/139
230 VAC
0-4500 Kw
4-20 mADC
V
PTR
I
CTR
Displays, Wireless Radio/ModemDO
AO
DI
AI
Scanners/T-Max/Bargraph IndicatorsPARAMETER PROCESS VALUE
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
ACK
M
Pyrotech mSCAN32°C
PARAMETERPARAMETERPARAMETER PROCESS VALUEPROCESS VALUE
1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 5 5 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 8 8 8
99999 10101010 1111111111 121212121212121212121212121212 1313 14141414 1515151515151515 1616161616
171717171717171717171717171717 18181818181818 191919191919191919 20202020202020202020202020202020 21212121212121 22222222 232323232323232323232323232323232323 242424242424242424242424
25252525 26 27272727 28 29 303030 31 32
ACKACKACKACKACKACKACKACKACKACKACKACKACKACK
MMMM
PyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotechPyrotech mmmmmmmSCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32SCAN32°C°C°C°C°C
Signal Converters/TransmittersPEPL
Pyrotech Electronic Pvt. Ltd.F-16A, Road No.3 M.I.A., UdaipurPhone (0294) 249212, 24-25Fax (0294) 2492126
CONVERTERISOLATED
MODEL NO.
SERIAL NO.
INPUT
RANGE
OUTPUT
SUPPLY
PI - 213
2004/475
0-40mV [7-8 KHZ]
0-40mV [7-8 KHZ]
4-20 mADC
24 VDC
SOUND TRANSMITTERSOUND SENSOR
Pyrotech
Speed Instruments/Counters/Safety Switches
OUR PRODUCT RANGE
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