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 On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe  TRA10 TRA20 Training Presentation

Pump Training 050531

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Pump Training

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    Training Presentation

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    Training Presentation

    Introduction

    Basic Principles

    Product Overview

    Market Overview

    Product Characteristics

    Johnson Pump (UK)

    Classic

    On-Line (Duralobe)

    SQ

    SteriLobe

    Acculobe

    RTP

    Relief Valves - IC, OL, SL

    Relief Valve - RTP

    Port Connections

    Product Characteristics (Cont)

    Wright Pump

    TRA10

    TRA20

    Port Connections

    Rotors

    Replacement Parts

    Pump Selection

    Johnson Pump (UK) Products

    Wright Pump Products

    Applications

    Competition

    Maintenance

    Practical Session

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    Basic Principles

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    Positive Displacement Pumps,unlike centrifugals, displace100% of the liquid in the pumphead, regardless of dischargepressure

    Efficiency losses are negligible ifthe viscosity of the pumpedliquid is greater thanapproximately 500 cSt,

    although some slippage willoccur on thinner liquids

    PD Pump

    Centrif Pump

    Basic Principles

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    Training Presentation

    Rotary Lobe Pump Principle

    1. Inlet pressure transfers the fluid intothe void created by the diverging rotorlobes

    3. The converging lobes displaces fluidinto the discharge port creating apressure differential across the pumphead

    2. As the lobes continue torotate, liquid is trapped withinthe cavity between the lobes andtransported to the discharge sideof the pump

    Basic Principles

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    The Circumferential PistonPump operates on a similarprinciple

    Arc shaped Rotor Wings travel

    in annular cylinders within thepump head, transportingproduct from the inlet to thedischarge port

    Thus the term Rotary Piston

    Pump

    Basic Principles

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    Widely used in the process

    industries, RL & CP Pumps offersmooth low pulse pumping action forthe transfer of both viscous and non-viscous fluids

    Incorporating hygienic designprinciples, they usually have non-contact stainless steel componentswithin the pump head

    Fine surface finishes, self-draining

    capabilities, FDA conformingmaterials and specially designedhygienic sealing devices are allcommon features of rotary PDpumps

    Basic Principles

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    RL & CP Pumps employ anexternal Gearbox to enable thepump rotors to run with closetolerance without contactingeach other

    This ensures no contaminationof the liquid being pumped

    They can either be easily Strip

    Cleaned or Cleaned in Placedepending on the design of theprocess system

    Basic Principles

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    Training Presentation

    Tri-Lobe Rotors were theoriginal standard offering forLobe Pump manufacturers

    Multi-Lobe Rotors were amore recent development,

    improving the gentle handlingcharacteristics of the pump

    Johnson Pump (UK)developed the non-conjugate,

    epicycloidal wing rotor formand were the first companyto use this new technology ina rotary lobe pump

    Basic Principles

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    CP pumps utilise Twin orSingle Wing Rotors

    Manufactured in a specialnon galling alloy they

    enable the pump to runwith close clearances tooptimise efficiency

    Basic Principles

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    Rotary Lobe pumps with WingRotors, although similar inappearance, should not beconfused with CircumferentialPiston Pumps, which work on a

    somewhat different principle

    Each Pump and Rotor type hasspecific advantages depending onthe liquid being pumped andrequirements of the application

    RL

    CP

    Basic Principles

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    Training Presentation

    Lobe pumps have nocontacting components in thepump head

    They have superior hygieniccharacteristics therefore andcan be very easily Cleaned inPlace

    Rotors and Shaft Seals areaccessed simply and quickly

    from the front of the pump

    Basic Principles

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    Training Presentation

    CP Pumps have long sealingpaths between the rotor andcasing

    Their suction characteristics

    are therefore very good

    They are also excellent forhandling solids and well suitedfor strip-clean environments

    Basic Principles

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    Product Overview

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    Johnson Pump (UK)

    manufacture a comprehensiverange of Rotary Lobe Pumps

    Capacities from 0.02 Lt/Rev to6.4 Lt/Rev, differentialpressures to 15 Bar

    RTP

    Acculobe

    On-Line

    SQ ClassicSterilobe

    Product Overview

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    Training Presentation

    Clean Cleaner Cleanest

    The JPUK products meet the exacting requirementsof all the global hygiene standards and are also idealfor light industrial applications

    Product Overview

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    Training Presentation

    ISO 9001 ISO 14001Quality Environmental

    3A

    EHEGDClean In Place

    EHEDGIn Line Sterilisation

    Product Overview

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    Training Presentation

    The JPUK range includes special

    products developed for use onTrucks and Filling MachineryEquipment

    Product Overview

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    Wright Pump manufacture the TRA 10and TRA 20 Ranges of CircumferentialPiston Pumps

    Capacities from 0.03 Lt/Rev to 2.9Lt/Rev, differential pressures to 34 Bar

    Product Overview

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    Reliable and robust in design, the Wright Pump products are ideal for

    Strip - Clean environments in either Hygienic or Industrial applications

    Enhanced features include Solid Stainless Steel Shafts, Alloy 808 Non-Galling Rotors, Helical Timing Gears and Universal 4 way Mounting.

    Product Overview

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    Wright Pump also manufacturea comprehensive range ofquality replacement parts

    These are dimensionally andfunctionally interchangeablewith competitor products

    the right alternative

    Product Overview

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    Market Overview

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    Bio-Pharm

    Food Dairy

    Beverage

    Personal CareIndustrial

    Market Overview

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    Industrial & Chemical

    Pulp & Paper

    Paints, Inks & Resins

    Food, Beverage & Dairy

    Personal Care

    PharmaceuticalBiotechnology

    Biotechnology

    Pharmaceutical

    Personal Care

    Food, Beverage & Dairy

    Paints, Inks & Resins

    Pulp & PaperIndustrial & Chemical

    Wright Pump Johnson Pump

    Market Overview

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    Wright Pump High efficiency on thin liquids

    Good suction characteristics

    Non-Galling Rotor Material

    High differential pressure

    Good solids handling

    Easily strip-cleaned

    CIPable construction available

    Johnson Pump Easy maintenance

    Many material options

    Low shear principle

    Self-draining

    Can be strip-cleaned

    EHEDG Certified for CIP/SIP

    EHEDG Aseptic construction

    The Johnson Pump and Wright Pump product ranges have specificfeatures which translate into application strengths. They provide asynergistic offering for diverse applications within the Process

    Industries from Industrial through to Bio-technology

    Market Overview

    i i i

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    When to Use a Johnson Pump

    Applications involving CIP/SIP or the need for aseptic construction

    Applications where self-draining is required

    Applications where pump location makes access difficult

    Applications where downtime must be kept to a minimum

    Applications where chemical compatibility require exotic materials

    Applications requiring material analysis and certification

    Applications where the potential for bacteria growth is high

    Applications involving shear sensitive liquids

    Market Overview

    T i i P i

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    When to Use a Wright Pump

    Applications involving suction lifts

    Applications with moderate to high differential pressurerequirements

    Applications involving the handling of medium sized solids

    Applications in industries where strip-clean is to be expected

    Applications where there is opportunity to replace other CP pumps

    Applications involving shear sensitive liquids

    Market Overview

    T i i P t ti

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    Product Characteristics

    Johnson Pump (UK)

    T i i P t ti

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    Product CharacteristicsJPUK

    T i i P t ti

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    Product CharacteristicsJPUK

    41%6.44949%5.25035%6.400SLHS

    38%4.59050%4.754SLGL

    41%3.32041%3.51433%3.24039%3.170SLGS

    44%2.35639%2.50050%2.43050%2.285SLFL

    53%1.63460%1.80050%1.62039%1.525SLFS

    32%1.07062%1.12533%1.08050%1.099SLEL

    45%0.812122%0.69450%0.81039%0.732SLES

    56%0.56159%0.54050%0.528SLDL

    41%0.35955%0.31336%0.34039%0.352SLDS

    64%0.254143%0.20247%0.25050%0.254SLCL

    28%0.155113%0.17039%0.169SLCS

    44%0.12134%0.11150%0.122SLBL

    35%0.08480%0.08333%0.08039%0.081SLBS

    48%0.06250%0.06050%0.059SLAL

    0.0420.0460.0400.039SLAS

    IncrementAverageIncrementActualIncrementActualIncrementActual

    CompetitionClassicOn-LineSteriLobeFrameSize

    41%6.44949%5.25035%6.400SLHS

    38%4.59050%4.754SLGL

    41%3.32041%3.51433%3.24039%3.170SLGS

    44%2.35639%2.50050%2.43050%2.285SLFL

    53%1.63460%1.80050%1.62039%1.525SLFS

    32%1.07062%1.12533%1.08050%1.099SLEL

    45%0.812122%0.69450%0.81039%0.732SLES

    56%0.56159%0.54050%0.528SLDL

    41%0.35955%0.31336%0.34039%0.352SLDS

    64%0.254143%0.20247%0.25050%0.254SLCL

    28%0.155113%0.17039%0.169SLCS

    44%0.12134%0.11150%0.122SLBL

    35%0.08480%0.08333%0.08039%0.081SLBS

    48%0.06250%0.06050%0.059SLAL

    0.0420.0460.0400.039SLAS

    IncrementAverageIncrementActualIncrementActualIncrementActual

    CompetitionClassicOn-LineSteriLobeFrameSize

    T i i P t ti

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    Training Presentation

    Traditional Lobe Pump

    Tri-Lobe, Bi-Lobe & Multi-Lobe Rotors

    316L Construction

    5 Frame Sizes, 11 Displacements

    Capacities to 135 m3hr, 594 USGPM

    Differential Pressure to 12 Bar, 175 psi

    CIP capable

    External Seals (DIN 24960 available)

    Packed, Lip, Single, Single Flushed &Double Mechanical Seals

    Food & Beverage, Personal Care, Meat& Dairy, Industrial

    Product CharacteristicsJPUK Classic

    T i i P t ti

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    Training Presentation

    65015085.250IC50/0525/08

    650100123.514IC50/0351/12

    70010072.500IC40/0250/07

    70080121.800IC40/0180/12

    7508071.125IC30/0113/07

    75050120.694IC30/0069/12

    10005070.313IC20/0031/07

    100040120.202IC20/0020/12

    14004050.111IC10/0011/05

    14004080.083IC10/0008/08

    140025120.046IC10/0005/12

    MaxSpeedRPM

    Port mm

    PressureBar

    Litres /rev.

    Model Classic

    Product CharacteristicsJPUK Classic

    Training Presentation

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    Training Presentation

    Various rotor forms to suit specific application

    Tri-Lobe (Standard)

    Bi-Lobe

    Multi-Lobe (IC10)

    Product CharacteristicsJPUK Classic

    Training Presentation

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    Training Presentation

    Rotors are timed outside of thepump gearbox for ease of

    maintenance

    Pre-timed assemblies available asspares

    Product CharacteristicsJPUK Classic

    Training Presentation

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    Training Presentation

    Mechanical seal Options

    Single

    Single flushed

    Double

    Face Materials

    Silicon carbide

    Carbon

    Stainless steel

    Various Elastomers

    Viton

    EPDM

    EPDM FDA Nitrile

    PTFE Encapsulated

    Perfluorolastomers

    Kalrez

    Chemraz

    Isolast

    Product CharacteristicsJPUK Classic

    Training Presentation

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    Training Presentation

    Packed Gland Seal

    Packed with Lantern Ring

    DIN 24960 seal housings available forfitting proprietary seals

    Internally mounted in seal housing.

    Product CharacteristicsJPUK Classic

    Training Presentation

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    Training Presentation

    Front Cover Jacket orRotorcase Saddles.

    Suitable for:

    Hot water Steam to 3 bar

    Hot Oil

    Chilled water

    Product CharacteristicsJPUK Classic

    Training Presentation

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    Training Presentation

    4 Frame Sizes 12 Displacements

    Capacities to 160 m

    3

    hr, 704 USGPM Differential Pressure to 15 Bar, 220 psi

    EHEDG CIP Certified

    Bi-Wing & Multi-Lobe Rotors

    Front Loading Seals Lip, O Ring, Single, Single Flushed & Double

    Mechanical Seals

    316L Stainless Construction

    Ideal for strip clean, CIP or SIP

    Universal Mounting

    Bio-Tech, Pharmaceutical, Food & Beverage,Personal Care, Meat & Dairy, Industrial

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    80010073.24OL4/0324/07

    800100102.43OL4/0243/1080080151.62OL4/0162/15

    10008071.08OL3/0108/07

    100080100.81OL3/0081/10

    100050150.54OL3/0054/15

    12005070.34OL2/0034/07120050100.25OL2/0025/10

    120040150.17OL2/0017/15

    14002570.08OL1/0008/07

    140025100.06OL1/0006/10

    140025150.04OL1/0004/15

    MaxSpeed

    RPM

    Port

    mm

    MaxPressure

    Bar

    Litres/

    rev

    Model

    On-Line

    Operating Temperatures to 150oC

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Unique front loading sealsfor ease of maintenance

    Shaft cartridge assemblies

    High efficiency Bi-Wing orMulti-Lobe rotors

    Simple universal mounting

    Flush front cover

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    High Efficiency Bi-Wing or Multi-Lobe Rotors

    Bi-Wings Require no timing during assemblyor maintenance

    Involute splines, sealed for cleanliness

    Unique rotor positioning (missing spline)

    Rotors retained internally

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Front Loading Mechanical Seals

    Fitted with the pump On-Line!

    Less Down Time

    Lower Maintenance Cost

    More Productivity

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Mechanical Seal Options

    Single

    Single flushed

    Double

    Face Materials

    Silicon carbide

    Tungsten carbide

    Carbon

    Stainless steel

    Elastomers

    Viton

    EPDM

    EPDM FDA

    Nitrile

    PTFE Encapsulated

    Perfluorolastomers

    Kalrez

    Chemraz Isolast

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Single Mechanical Seal

    Simple Front Loading Design

    Simple Installation

    Easy Access for Maintenance

    Pre-set Length

    Hydraulically Balanced

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Single Mechanical Seal

    Hygienic

    Centrifugal Action ThrowsSolids Away From Seal Area

    Extended Life

    No Product Entrapment

    Self Draining

    CIP Cleanable

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Flushed Single Mechanical Seal Can be dry run

    Vacuum conditions

    Sticky fluids (eg sugars)

    Product / atmosphere barrier

    Seal components common withsingle un-flushed seal

    No machining required to convert

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Double Flushed Mechanical Seal

    Aggressive Liquids

    High Viscosity products

    Abrasive mediums Product containment

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    Front cover & Rotors are

    removed.

    Seals can be changed inless than 10 minutes

    Then the Mechanical Seals are

    dismantled as shown

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    The mechanical seals arethen simply replaced asshown, including the wave

    spring if necessary

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    O Ring Seal

    Front access for ease ofreplacement

    Ideal for strip cleaning

    Easy inspection

    Simple to maintain

    Economical to replace

    Versatile in application

    O ring fits directly onto Rotor

    Available in Viton, EPDM & Nitrilewith FDA conformance

    Options for severe service

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Training Presentation

    O Ring Seal

    Single EPDM Seal

    Maximum speed 600 rpm

    Maximum pressure 15 bar Single Viton Seal

    Maximum speed 800 rpm

    Maximum pressure 15 bar

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    a g ese tat o

    O Ring Seal

    The Rotor, complete with 'O'ring, is simply mounted onto theShaft and into the Rotorcase.

    Once the Rotor Retainers aretightened, assembly is complete.

    Seals can be changed in lessthan 10 minutes with the pump

    remaining on line

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    g

    O Ring Seal

    Easy removal for inspectionor replacement

    'O' ring seals can be

    changed in less than 10minutes with the pumpremaining on line

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    g

    O Ring Seal

    O rings are inexpensive and un-complicated

    O rings are cheap and easy to change

    Pumped products should have lubricating qualities

    O rings should be changed as part of a regular maintenanceroutine

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    g

    Heating & Cooling Devices

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    Heating & Cooling Devices

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    g

    Front Cover Jacket

    Suitable for:

    Hot water

    Steam to 3.5 bar

    Hot Oil

    Chilled water

    Rotorcase drilling

    Suitable for: As above

    Electric Cartridge Heaters

    These devices are used tomaintain, rather than increase ordecrease the temperature of thepumped medium.

    They should therefore only be usedas part of a complete systemwhere vessels and pipe work are

    similarly heated or cooled.

    Heating & Cooling Devices

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    TRA10 TRA20

    g

    Bolt on feet for Universal Mounting

    Pumps can be mounted with

    Top shaft drive

    Bottom shaft drive

    Vertical inlet/outlet

    Feet upward

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    AISI 316 stainless Gear Case

    Available for applications requiring an allstainless steel pump construction.

    Pharmaceutical

    Biotech

    Product CharacteristicsJPUK OnLine (Duralobe)

    Training Presentation

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Cleaner By Design

    The Ultimate CIP / SIP pump

    E.H.E.D.G. Certified for CIP

    E.H.E.D.G. Certificate for In-Line SteamSterilisation

    Capacities to 110 m3hr, 484 USGPM

    Differential Pressure to 15 Bar, 220 psi

    Multi-Lobe Rotors

    Universal Mounting

    Bio-Tech, Pharmaceutical, Food &Beverage, Personal Care, Dairy

    Product CharacteristicsJPUK SQ

    Training Presentation

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    ModelLitres

    / rev

    Pressure

    Bar

    Port

    Diameter

    Maximum

    Speed

    SQ1/0004/12 0.04 12 25 1000

    SQ1/0007/06 0.07 6 25 1000

    SQ2/0017/15 0.17 15 40 850

    SQ2/0030/07 0.30 7 50 850

    SQ3/0054/15 0.54 15 50 700

    SQ3/0103/07 1.03 7 80 700

    SQ4/0160/15 1.60 15 80 600

    SQ4/0303/07 3.03 7 100 600

    Operating Temperatures to 150oC

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Ultra Hygienic

    No Rotor Retainers in the Pump Head No product contact O Rings

    Self Draining Casing

    Crevice free design

    Aseptic Cover Joints

    Suitable for

    Pharmaceuticals

    Pyrogen free liquids (eginjectables)

    Blood Products Food Products

    Personal Care Products

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Multi-Lobe rotors for reducedpulsation

    Gentle product handling

    External Rotor retention forultimate cleanliness

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Front access Mechanical Seals

    Static & dynamic sealing usingcontrolled compression joints

    No O rings

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Mechanical Seal Options

    Single

    Single Flushed

    Double

    Face Materials

    Silicon Carbide

    Elastomers

    EPDM FDA

    VITON FDA

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Front Cover

    Recessed to enable radii in corners

    Aseptic Gasket follows the profile ofthe Rotor Case bores

    Sterile Cover flush

    Mechanical Seals

    Double seals with sterile flush

    Connections

    Tri-Clamp

    APV DIN Double O Ring withSterile Flush

    ILC

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Front Cover Jacket

    Suitable for:

    Hot water

    Steam to 3 Bar

    Hot Oil

    Chilled water

    Rotorcase drilling

    Suitable for:

    As above

    Electric CartridgeHeaters

    Product CharacteristicsJPUK SQ

    Training Presentation

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    TRA10 TRA20

    Bolt on Feet for vertical orhorizontal mounting.

    To facilitate self draining, theports must be in the verticalposition.

    Product CharacteristicsJPUK SQ

    Training Presentation

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Many Innovative Features

    8 Frame Sizes, 15 Displacements

    Capacities to 230 m3/hr, 1,013 USGPM

    Differential Pressure to 15 Bar, 220 psi

    EHEDG CIP Certification in progress

    All seal combinations fully front loadingand demountable

    Pump fully self-draining with hygienicCover Joint

    Rugged Gearbox construction acceptsradial loads

    Ideally suited to both Hygienic and Industrial applications, the new SteriLobe

    represents a significant advancement in the development of Rotary Lobe Pumps

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

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    TRA10 TRA20

    Bi-Wing & Multi-Lobe Rotors with Alloy

    808 options

    O Ring, Single, Single Flushed & Double

    Mechanical Seals

    316L Stainless Construction

    316L Gear Housing Cover

    Electro-less Nickel plated Bearing

    Housing

    Ideal for strip clean, CIP or SIP

    Universal Mounting Bio-Tech, Pharmaceutical, Food &

    Beverage, Personal Care, Meat & Dairy,

    Industrial

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

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    TRA10 TRA20

    Model Displacementl/rev

    Port Size(mm)

    MaxPressure

    (Bar)

    MaxSpeed

    SLAS 0.039 19 15 1400

    SLAL 0.059 25 10 1400

    SLBS 0.081 25 15 1200

    SLBL 0.122 38 10 1200

    SLCS 0.169 38 15 1200

    SLCL 0.254 50 10 1200SLDS 0.352 38 15 1000

    SLDL 0.528 50 10 1000

    SLES 0.732 50 15 800

    SLEL 1.099 76 10 800

    SLFS 1.542 76 15 600

    SLFL 2.285 101 10 600

    SLGS 3.170 101 15 600

    SLGL 4.754 152 10 600

    SLHS 6.400 152 15 600

    Operating Temperatures to150oC

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

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    TRA10 TRA20

    Fully machined Electro-less Nickel plated BearingHousing

    Corrosion resistant Easily cleaned without degradation

    Rugged one piece construction with Double TaperRoller Bearings

    Bearing system optimised for rigidity

    Ideal for OEM applications with common chainor belt drive arrangements

    Helical timing gears

    Increased torque capabilities

    Quieter operation

    Bolt on feet

    Universal Mounting positions

    Potential to emulate competitor footprints

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

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    TRA10 TRA20

    Gearbox Cover O Ring seal. Improved sealing characteristics

    O rings can be re-used

    Stainless Steel Gearcase Cover

    Ultimate corrosion resistance

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

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    TRA10 TRA20

    Modular Design

    Optimised costs

    Enables stocking of Sub-Assemblies

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

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    TRA10 TRA20

    Various rotor forms to suit specific application

    Standard 150C clearances

    Alloy 808 material option for rotors

    Improved efficiency

    Better suction performance

    Non-galling in the event of pressure peaks

    Improved line clearing capabilities

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

    d Ch i i S i b

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    TRA10 TRA20

    Improved Gland Guard

    ATEX compliance

    Cannot be removed withouthand tools

    Enables easy access to rearof seal chamber to facilitateseal demounting

    Increased visibility of seal

    area for improved hygieniccompliance

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

    P d t Ch t i ti JPUK St iL b

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    TRA10 TRA20

    All Shaft Seals, whether single, single flushed or double can

    be removed and replaced easily from the front of the pump.

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

    P d t Ch t i ti JPUK St iL b

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    TRA10 TRA20

    Complete Double Seal change in 10 minutes or less

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

    P d t Ch t i ti JPUK St iL b

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    TRA10 TRA20

    Easy to Assemble

    Product CharacteristicsJPUK SteriLobe

    Training Presentation

    P d t Ch t i ti JPUK A l b

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    TRA10 TRA20

    Major target customer

    suffers Gbp 300k inoverfill to meet Weights& Measures legislation.

    Also ideal for Hygienic

    Dosing applications(Flavors and Colorants

    for example)

    Competitor products

    are difficult to maintainand inaccurate in use.

    Targets OEM / End User

    Filling Machinery market andLaboratory / Pilot Plant

    applications

    Product CharacteristicsJPUK Acculobe

    Training Presentation

    P od ct Cha acte istics JPUK Acc Lobe

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    TRA10 TRA20

    Performance:

    Displacement 0.02 Litres/rev(0.00528 USg/rev)

    Max Viscosity 150,000 cP

    (682,500 ssu)

    Max Flow 35 Litres/min(9.24 USgpm)

    Max Temperature 150oC(300oF)

    Flush Pressure 0.7 bar

    (10psi) Max Rotor Speed 1,750 rpm

    Max Differential Pressure 12 bar(175 psi)

    Standard Construction:

    Wetted Parts 316L Stainless Steel Multi-Lobe (5 Lobe) Rotors

    Flush Connections BSP

    Ports Tri-Clamp

    Foot Mounted

    Surface Finish 0.6M

    FDA Conforming EPDMElastomers

    Silicon Carbide Seal Faces Front Loading Mechanical Seals

    Sealed for Life Grease LubricatedGears & Bearings

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK AccuLobe

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    TRA10 TRA20

    Standard Multi-Lobe Rotors

    316L Stainless Steel

    For most products between 200and 150,000 cSt

    Optional Tri-wing Rotors

    Alloy 808 material

    Suitable for thin liquids below 200 cSt

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK AccuLobe

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    TRA10 TRA20

    Mechanical Seal Options

    Single

    Single Flushed

    Face Materials

    Silicon Carbide

    Elastomers

    EPDM

    EPDM FDA

    Viton

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK AccuLobe

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    TRA10 TRA20

    L Cup

    RotaryFace

    StationeryFaceO Rings

    WaveSpring

    SealHolder

    Seal HolderAnti-Rotation Pins

    Seal Flush Port &Anti-rotation Location

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK AccuLobe

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    TRA10 TRA20

    Mounting & Drive Options:

    Multiple position foot mount

    Bulkhead face mount compatible with ITT55210 and IBEX M200 (with adapter plate)

    OEM bulkhead face mount with pilot register

    Direct motor mount adaptor complete withbuilt-in 3:1 reduction suitable for use withIEC 80 & NEMA 143C frame flanged motors

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK AccuLobe

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    TRA10 TRA20

    Standard Foot

    Mounted Design

    NEMA MotorAdaptor

    Bulk HeadMounted

    IEC MotorAdaptor

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK AccuLobe

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    TRA10 TRA20

    Adjustments Required toMeet ITT 55210 Foot

    Mounted & Long Coupled

    Vertical Horizontal Axial

    Top Shaft Drive No movement required No movement requiredPort centre to shaft end is 16.2 mm shorter than

    ITT, requiring pipework adjustments

    Bottom Shaft Drive Raise pump 3.15 mm No movement requiredPort centre to shaft end is 16.2 mm shorter than

    ITT, requiring pipework adjustments

    Right Hand Shaft DriveViewed from Shaft

    Raise pump 1.575 mm Move pump 1.575 mm to Left Port centre to shaft end is 16.2 mm shorter thanITT, requiring pipework adjustments

    Adjustments Required to

    Meet ITT 55210 Bulkhead

    Mounted

    Vertical Horizontal Axial

    Right Hand Shaft Drive

    Viewed from Shaft No movement required No movement requiredPort centre to mounting face is 17.2 mm shorter

    than ITT, requiring pipework adjustments

    Product CharacteristicsJPUK AccuLobe

    Training Presentation

    Product Characteristics JPUK RTP

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Developed Specifically for Road TransportApplications

    Ultra-Hygienic

    Displacement 1.28 Lt/rev, 33.8 USG/100 rev

    Capacity to 77 m3hr, 339 USGPM

    Differential Pressure to 12 Bar, 175 psi

    Compact & Lightweight - only 67 kg (148 lbs)

    CIP capability

    Universal Mounting

    Advanced Tri-Lobe Rotors

    Front Loading Seals (DIN 24960 SealChamber)

    Product CharacteristicsJPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    Designed for fast strip clean

    Low maintenance

    Bi directional operation

    Close coupled to drive

    Optimised for available power

    Front cover joint follows Rotorcase profile

    Increased cleanliness

    Retained in Rotorcase for ease ofmaintenance

    Choice of elastomers to suit application Gearbox grease filled at factory for long

    life and low maintenance

    Product CharacteristicsJPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Low profile Tri-lobe for gentle pumpingaction

    Suitable for shear sensitive products

    Good solids handling characteristics

    High efficiency profiles

    Involute splines for ease and accuracy ofmounting

    Also available in Alloy 808 for higherefficiency at low viscosity

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    All seals are front loading for fast access and optimumperformance

    Interchangeable seal systems mounted in universalenvelope

    Seals positioned for maximum cleanability

    Options include

    O ring

    Mechanical seals

    Material options for foodand chemical duty applications

    Seals can be examined, changed or cleaned from the front

    Pump remains in vehicle with pipe work connected

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    O Ring Seals

    Single Viton - max 800 rpm, 12 bar

    Double Viton - max 300 rpm, 12 bar

    Single EPDM - max 600 rpm, 12 bar

    Double EPDM - max 300 rpm, 12 bar

    Front access

    Tungsten Carbide coated shaft sleeve

    Cartridge assembly

    Ideal for strip-clean applications

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    O Ring Seal - Typical Applications

    Food & Chemical Applications

    Lubricating Products

    Edible Oils

    Mineral Oils

    Shampoo

    Conditioner

    Dairy Products

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    Class 2 Hygienic Single Mechanical Seal

    Standard DIN 24960 envelope

    Differential pressures to 20 bar

    Speeds to 1,000 rpm

    Suitable for CIP, SIP and strip cleaning

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    Class 2 Hygienic Single MechanicalSeal - Typical Applications

    Food

    Chemicals

    Brewery Applications Bright Beer

    Spent Yeast

    Sugars

    Glucose

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    Class 1 Hygienic Single Mechanical Seal

    EHEDG conforming

    Differential pressure to 20 bar

    Speed to 1,000 rpm

    Suitable for CIP, SIP and strip cleaning

    Double O ring secondary containment /back up seal automatically activates incase of catastrophic failure

    Product Characteristics JPUK RTP

    Training Presentation

    Product Characteristics JPUK RTP

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    TRA10 TRA20

    Class 1 Hygienic Single Mechanical

    SealTypical Applications

    Food

    Milk

    Dairy cream

    Yoghurts

    Sugars

    Glucose

    Pharmaceutical

    Base chemicals

    Product Characteristics JPUK RTP

    Training Presentation

    Product CharacteristicsJPUK RTP

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Rotorcase and / or Front Cover can

    be heated or cooled with

    Hot water

    Chilled water

    Oil

    Steam to 3.5 bar

    150C maximum

    Unique internally welded channelsenable direct heat transfer in criticalareas

    Training Presentation

    Product CharacteristicsJPUK RTP

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    TRA10 TRA20

    Bolt on feet for Universal Mounting

    Top shaft drive

    Bottom shaft drive

    Vertical inlet/outlet

    Feet upward

    Training Presentation

    Product CharacteristicsJPUK RTP

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Unique plug in Internal Drive Adaptorsto suit standard Hydraulic Motor splinesand Keyed Shafts

    SAE 2 and 4 bolt Mounting Flange forclose coupled Hydraulic Driveapplications

    External Shaft Extension for Electricand PTO Drives

    Training Presentation

    Product CharacteristicsJPUK RTP

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    TRA10 TRA20

    Thin Liquid Pump Head

    Fitted with Reduced Clearance rotors

    Suitable for viscosities of 1500 cSt

    Limited to 5 bar

    Chemical Application Solvents

    Line clearing

    Dairy Applications

    Milk collection from farms

    Training Presentation

    Product CharacteristicsJPUK RTP

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Retro-fits Drum Engineering IBEX 2130 or2130X

    Simple additional mounting bracketemulates Drum footprint

    Port centre height and axial alignment tofeet identical to Drum

    Easy to fit trial pump, or replace failedDrum pump with minimum effort

    Training Presentation

    Product CharacteristicsJPUK RTP

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    TRA10 TRA20

    Advantages over Drum Pump

    RTP available with full bore 4 porting(Drum pump has 4 ports with 3tapered bore)

    RTP pressures to 12 bar (Drum 7 bar)

    RTP flows to 77 m/hr (Drum 47 m/hr)

    RTP able to handle double the viscosityat any given flow rate

    RTP able to handle double the flow atany given viscosity

    Training Presentation

    Product CharacteristicsJPUK RTP

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    NB. * Competitor 100mm porting is tapered to 75mm pump inlet, JPUK is full 100mm bore.

    JP (UK)

    RTP30

    Flowtech

    551 Truck

    Alfa Laval

    MOG 2130X

    APV

    T/3/107/10

    Inoxpa

    SLR 3-50Displacement l/rev 1.28 1.08 1.06 1.07 0.70

    Max Capacity m/hr 77 49 48 46 29

    Max Differential Pressure Bar 12 14 7 10 12

    Max Speed rpm 1,000 750 750 720 700

    Weight Kg 67 56 69 91 N/a

    Max Port Size mm 100 75 75 75 50

    Porting Available mm 100 / 75 100* / 75 100* / 75 100* / 75 50

    Training Presentation

    Product CharacteristicsJPUK Pressure Relief Valve

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    TRA10 TRA20

    Standard piston type Relief Valve

    Spring actuated

    Adjustable across pressure range

    Safety bonnet to prevent operatorinterference

    Effective up to 15,000 cP

    Better Hysteresis (re-seating)characteristics than diaphragm type

    relief valves used by some competitors

    Classic, OnLine, Duralobe and Sterilobe

    Training Presentation

    Product CharacteristicsJPUK Pressure Relief Valve

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    TRA10 TRA20

    Piston type Relief Valves with hand wheelopening for CIP cleaning

    Adjustable across pressure range

    Settings not altered by opening valve

    Effective up to 15,000 cPs

    Classic, OnLine, Duralobe and Sterilobe

    Training Presentation

    Product CharacteristicsJPUK Pressure Relief Valve

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    TRA10 TRA20

    Piston type Pressure Relief Valvewith spring actuation and air lift

    Can be opened for CIP cleaning

    Air pressure ratio 2:1 to 3:1

    according to model

    Classic, OnLine, Duralobe and Sterilobe

    Training Presentation

    Product CharacteristicsJPUK Pressure Relief Valve

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    TRA10 TRA20

    Piston type pressure relief valve with airactuation and air lift.

    Can be opened for CIP cleaning

    Air pressure ratio 2:1 to 3:1 accordingto model

    Classic, OnLine, Duralobe and Sterilobe

    Training PresentationProduct CharacteristicsJPUK Pressure Relief Valve

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    TRA10 TRA20

    A pre-set integral Pressure ReliefValves is also available for the RTP

    Light weight PTFE faced Diaphragm

    design

    Full flow pressure relief to 12 bar

    Classic, OnLine, Duralobe and Sterilobe

    Training PresentationProduct CharacteristicsJPUK Port Connections

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    TRA10 TRA20

    Comprehensive range of hygienic weld-on Connections to suit every application

    Screwed

    Flanged

    Clamp

    Enlarged Rectangular

    Hopper

    Adapter

    Training Presentation

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    TRA10 TRA20

    the right

    alternative

    Product CharacteristicsWright Pump

    Training PresentationProduct CharacteristicsWright Pump

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    TRA10 TRA20

    Located in Waukesha, Wisconsin Founded in 1996 by group of former Waukesha Cherry-Burrell

    Executives

    Originally produced range of interchangeable parts

    Operates foundry manufacturing non-galling (808) alloy

    Acquired by IDEX Corp in 2002

    Commenced bare shaft pump manufacture in 2002

    Pumps are interchangeable with WCB Universal Series

    Training PresentationProduct CharacteristicsWright TRA10 Pump

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    TRA10 TRA20

    Proven Circumferential Piston Design Exceptional Quality

    14 Displacements

    Capacities to 135 m3hr, 450 USGPM

    Differential Pressure to 14 Bar, 200 psi

    Designed for easy Strip Clean

    316 Stainless Steel and Alloy 808Construction

    Twin Wing & Single Wing Rotors Industrial, Food & Beverage, Meat &

    Dairy Applications

    Training PresentationProduct CharacteristicsWright TRA10 Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    GPM M/hr PSI Bar

    006-U1 0060-TRA10 6 1.3 200 14

    015-U1 0150-TRA10 9 2 200 14

    018-U1 0180-TRA10 17 3.8 200 14

    030-U1 0300-TRA10 36 8.2 200 14

    Not Available 0450-TRA10 58 13.2 400 27

    060-U1 0600-TRA10 90 20.4 200 14

    130-U1 1300-TRA10 150 34.1 200 14

    220-U1 2200-TRA10 310 70.4 200 14

    320-U1 3200-TRA10 450 102 200 14

    024-U1* 0240-TRA10* 11.6 2.5 200 14

    034-U1* 0340-TRA10* 24 5.4 200 14

    064-U1* 0640-TRA10* 60 13.6 200 14

    134-U1* 1340-TRA10* 100 22.7 200 14

    224-U1* 2240-TRA10* 200 45.4 200 14

    Waukesha

    Model

    Wright Pump

    Model

    Capacity Pressure

    * Denotes Models with Rectangular Inlet Flange

    Training Presentation

    Product CharacteristicsWright TRA10 Pump

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    TRA10 TRA20

    316L Pump Housingand Cover

    Alloy 808 NonGalling Rotors

    Variety of Seal optionsto suit application

    Helical Timing Gears for lower noiseand better torque transmission

    4 position Mounting FeetSeparate Oil Chamberfor Timing Gears

    Designed to 3Astandards for easystrip clean

    One piece Front Cover

    Powder CoatedGear Case

    High PerformanceBall or Taper RollerBearings

    One piece 316L or 17-4 PHStainless Shaft for maximum rigidity

    Training PresentationProduct CharacteristicsWright TRA10 Pump

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    TRA10 TRA20

    Single Mechanical

    Seals

    DoubleMechanical Seals

    with Flush

    \Double O-Ring

    Seals with Flush

    Single O-Ring

    Seals

    Training PresentationProduct CharacteristicsWright TRA10 Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Single O-Ring Seals

    Double O-Ring Seals with Flush Std O-Ring & Cover Seals: Nitrile

    Optional O-Ring & Cover Seals:FKM, EPDM & Silicone

    Single Mechanical Seals Double Mechanical Seals with Flush

    Std Seal Faces: SiC/SiC

    Std O-Ring & Cover Seals: Nitrile

    Optional Face: Carbon, Ceramic orChrome Oxide

    Optional O-Ring & Cover Seals:FKM, EPDM & Silicone

    Training PresentationProduct CharacteristicsWright TRA20 Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Proven Circumferential Piston Design Exceptional Quality

    10 Displacements

    Capacities to 70 m3hr, 310 USGPM

    Differential Pressure to 34 Bar, 500 psi Optional porting for Clean In Place

    316 Stainless Steel and Alloy 808Construction

    Twin Wing & Single Wing Rotors

    Industrial, Food & Beverage, Meat &Dairy Applications

    Training PresentationProduct CharacteristicsWright TRA20 Pump

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    TRA10 TRA20

    * Denotes Models with Rectangular Inlet Flange

    GPM M/hr PSI Bar

    006-U2 0060-TRA20 8 1.8 300 21

    015-U2 0150-TRA20 11 2.5 250 17

    018-U2 0180-TRA20 20 4.5 200 14

    030-U2 0300-TRA20 36 8.2 250 17

    045-U2 0450-TRA20 58 13.2 450 31

    060-U2 0600-TRA20 90 20.4 300 21

    130-U2 1300-TRA20 150 34.1 200 14

    180-U2 1800-TRA20 230 52.2 450 31

    210-U2 2100-TRA20 300 68.1 500 34

    220-U2 2200-TRA20 310 70.4 300 21

    Waukesha

    Model

    Wright Pump

    Model

    Capacity Pressure

    Training Presentation

    V i f S l i

    Product CharacteristicsWright TRA20 Pump

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    TRA10 TRA20

    316L Pump Housingand one piece FrontCover

    Alloy 808 NonGalling Rotors

    Variety of Seal optionsto suit application

    Helical Timing Gears for lower noiseand better torque transmission

    4 position Mounting FeetSeparate Oil Chamberfor Timing Gears

    Powder CoatedGear Case

    High PerformanceBall or Taper RollerBearings

    One piece 316L or 17-4 PHStainless Shaft for maximum rigidity

    Optional portingfor CIP capability

    Rotors andRetainers sealedwith O Rings

    Training PresentationProduct CharacteristicsWright TRA20 Pump

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    TRA10 TRA20

    Training PresentationProduct CharacteristicsWright TRA20 Pump

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    TRA10 TRA20

    Single MechanicalSeals

    DoubleMechanical Seals

    with Flush

    Training PresentationProduct CharacteristicsWright TRA20 Pump

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    TRA10 TRA20

    Single Mechanical Seals

    Double Mechanical Seals with Flush

    Std Seal Faces: SiC/SiC Std O-Ring & Cover Seals: Nitrile

    Optional Face: Carbon, Ceramic orChrome Oxide

    Optional O-Ring & Cover Seals:

    FKM, EPDM & Silicone

    Training PresentationProduct CharacteristicsWright Pump Port Connections

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    TRA10 TRA20

    Optional Connections tosuit application

    DIN 11851 RJT

    NPT SMS Flanged Enlarged

    Rectangular

    Hopper Adapter

    Standard Port Configurations

    Sanitary Clamp Bevel Seat (ACME)

    Training PresentationProduct CharacteristicsWright Pump Rotors

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Standard Rotor

    Twin Wing

    Suitable for all liquids

    Minimum Pulsation

    Optional Rotor

    Single Wing

    Provides reduced shear

    Improved solids handlingcapability

    Training PresentationReplacement Parts

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Dimensionally interchangeable withWaukesha Universal I & Universal II

    Series products

    Training PresentationReplacement Parts

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    TRA10 TRA20

    Fast direct services

    Proven quality and excellent value

    808 Alloy: the metal that slides - Field proven, corrosion resistant & non-

    galling

    Dimensionally and functionally interchangeable with Waukesha

    Virtually all replacement parts for Waukesha Universal I Series pumps and

    Universal II Series pumps

    Training Presentation

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    TRA10 TRA20

    Pump Selection

    Training PresentationPump Selection

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    TRA10 TRA20

    Gather all the available Data for the Duty Conditions

    Product Name (Chemical Formula)

    Product CharacteristicsShear Sensitive, Abrasive, Solids

    Flow Rate Required

    Suction ConditionsFlooded, Suction Lift, NPSH Available

    Discharge Pressure

    Product Temperature

    Viscosity @ Pumping Temperature

    Nature of the liquidNewtonian, Thixotropic, Dilatant, etc

    Specific Gravity

    CIP or SIP Requirements

    Is it a Problem Application, has another pump failed, if so why

    Training Presentation

    PUMP COSTING/ DESIGN SHEET

    Pump Selection

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    TRA10 TRA20

    Customer Quote No/ Date

    Address Project No

    Prepared by

    Contact TelPosition Fax

    Customer Ref Item No Qty

    PRODUCT/ DUTY CONDITIONS Selec ted Speeds RPM

    Produc t Absorbed Power KW

    Flowrate NPSH Req'd Mwc

    S.G. Torque Nm

    Viscosity Notes

    Temperatures

    Discharge

    Suction

    Other

    Pump Type Options Cost Options Sell

    Basic Model

    Product Seals

    O Rings

    Port Standard

    Rotors

    Front Cover

    Option

    Option

    OptionOption

    Motor Power B/S Pump Cost B/S Pump List

    Speed

    SupplyEnclosure

    Protection Less % Disc

    ANCILLARIES Costs

    DriverThermistors

    Base B/S Pump Nett

    Guard

    TransmissionSundries

    Other

    Additional Features/Notes Total PartsAssembly

    Sub Total Drive Nett

    Mark Up x

    Pump & Drive

    DESIGN VERIFICATION

    Verified

    Pump Si zi ng Ver if ic ati on Conduc ted byPricing

    Seal Specification

    SpeedPower Date

    Special Parts Total Sell

    Leadtime

    Documents

    PackingDelivery

    PUMP COSTING/ DESIGN SHEET

    Use a Quotation Formto Compile and Retainall the Data

    Training PresentationPump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Which pump range?

    Wright TRA10 or TRA20

    Johnson On-Line, Classic, SQ, SteriLobe, RTP or AccuLobe

    Consider each Range on its capability to meet the needs of

    the application and / or the preference of the customer

    Offering both RL and CP Pumps will maximise our

    opportunity to win the business

    Training PresentationPump Selection

    3=Excellent 2=Good 1=Moderate 0=Not Recommended

    3=Excellent 2=Good 1=Moderate 0=Not Recommended

    3=Excellent 2=Good 1=Moderate 0=Not Recommended

    3=Excellent 2=Good 1=Moderate 0=Not Recommended

    3=Excellent 2=Good 1=Moderate 0=Not Recommended

    3=Excellent 2=Good 1=Moderate 0=Not Recommended

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    TRA10 TRA20

    3=Excellent, 2=Good, 1=Moderate, 0=Not Recommended

    Wright Pump Johnson Pump (UK)

    TRA10 TRA20 Classic OnLine Sterilobe SQ

    Price Sensitivity 3 2 3 2 2 1Thin Liquids 3 3 2 2 2 1

    Application Requirements3=Excellent, 2=Good, 1=Moderate, 0=Not Recommended

    Wright Pump Johnson Pump (UK)

    TRA10 TRA20 Classic OnLine Sterilobe SQ

    Price Sensitivity 3 2 3 2 2 1Thin Liquids 3 3 2 2 2 1

    Pressure

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    TRA10 TRA20

    TRA10 Displacement TRA20 Displacement SL Displacement OL Displacement IC Displacement

    0060 0.03 0060 0.03 SLAS 0.039 OL1/0004/15 0.04 IC10/0005/12 0.046

    0150 0.052 0150 0.052

    SLAL 0.059 OL1/0006/10 0.060SLBS 0.081 OL1/0008/07 0.080 IC10/0008/08 0.083

    0180 0.108 0180 0.108

    SLBL 0.122 IC10/0011/05 0.111

    SLCS 0.169 OL2/0017/15 0.170

    SLCL 0.254 OL2/0022/10 0.250 IC20/0020/12 0.202

    0300 0.227 0300 0.227

    0450 0.366 SLDS 0.352 OL2/0034/07 0.340 IC20/0031/07 0.313

    0450 0.435

    0600 0.579 0600 0.568 SLDL 0.528 OL3/0054/15 0.540

    SLES 0.732 IC30/0069/12 0.694

    OL3/0081/10 0.810

    1300 0.961 1300 0.946

    SLEL 1.099 OL3/.108/07 1.080

    IC30/0113/07 1.125

    1800 1.45

    SLFS 1.525 OL4/0162/15 1.620

    2100 1.89 IC40/0180/12 1.800

    2200 1.95 2200 1.95

    SLFL 2.285 OL4/0243/10 2.430 IC40/0250/07 2.5003200 2.845

    SLGS 3.170 OL4/0324/07 3.240 IC50/0351/12 3.514

    SLGL 4.754

    IC50/0525/08 5.250

    SLHS 6.400

    Wright Pump Johnson

    Training PresentationPump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Reduce the Pump Speed When:

    Product is abrasive - Example, Chocolate < 100 RPM

    Product is delicate - Example, Dairy Creams < 250 RPM

    Product is shear sensitive - Example, Cell Cultures < 350 RPM

    NPSHa is low

    Product has solids in suspension

    The installation has a restricted sound pressure requirement

    Training PresentationPump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Consider Higher Speed Operation When

    Product is clean with no abrasives or solids in suspension

    The installation has good NPSHa

    The product is not shear sensitive

    The installation has no sound pressure limitations

    Price is an issue (smaller frame pump running faster)

    Training PresentationPump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Speed / Shear Rate - effects on Viscosity

    Newtonian Liquids

    Constant viscosity regardless of rate of shear

    Thixotropic Liquids

    Viscosity reduces as rate of shear increases

    Increasing pump speed may not increase flow

    Examples, Mayonnaise, Cosmetic Creams etc.

    Dilatant LiquidsViscosity increases with rate of shear

    Risk of over-pressurization

    Training PresentationPump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Port Sizes

    Customer may specify a specific port sizeI need a 2 Pump

    Are there solidsYou may need a 2 Pump to handlesolids

    Inadequate Inlet and Outlet Pipe sizing may result incavitation, over-pressurization and serious damage to thepump.

    Training Presentation

    E l A li i

    Pump Selection

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    TRA10 TRA20

    Example Application

    Product Name: Dairy Cream (48% Fat)

    Product Characteristics: Newtonian / Shear Sensitive

    Flow Rate: 200 Lit/Min

    Suction Condition: Flooded

    Discharge Pressure: 3 Bar

    Operating Temperature: 6C

    Viscosity @ Operating Temp: 100 Cps

    Specific Gravity: 0.95

    Cleaning Requirements: CIP with Water @ 80 Deg C

    The product is shear sensitive and delicate so therecommended pump speed is below 250 RPM

    Training Presentation

    Pump Selection

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    TRA10 TRA20

    Using the Johnson Pump

    Selection Software

    Located atwww.johnson pump.com

    In our Distributor Zone

    Training PresentationPump Selection

    http://www.johnson/http://www.johnson/
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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Using the Johnson Pump

    Printed Selection Curves

    Located at

    www.johnson pump.com

    In our Distributor Zone

    Training PresentationPump Selection

    http://www.johnson/http://www.johnson/
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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    At a maximum 250 RPM a flow rate of 200 Lit/Minwill require a pump of 0.8 Litres per Rev or larger.

    As there will be some slip due to the 100 Cpsviscosity it is likely that the OL3/0081/10 @ 0.81Lit/Rev will be too small.

    Probable consideration would therefore be theOL3/0108/07 at 1.08 Lit/Rev.

    Training PresentationPump Selection

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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Training PresentationPump Selection

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    TRA10 TRA20

    Using the Wright PumpSelection Curves

    Training Presentation

    The typical Wright Pump selection

    Pump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    yp g pcurve consists of 5 components

    1. Slip correction curve

    2. Flow versus speed curve

    3. Water power graph

    4. Viscous power curve

    5. NPSHr graph

    Training Presentation

    Step 1

    Pump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Slip correction

    A point is taken on thecurve where the viscosityand pressure coincide.

    Above 200 cP this pumpis positive and the zerobar line is used.

    For an example of 10 cPat 100 psi. a parallel line

    is drawn as shown

    Training Presentation

    Step 2 Speed vs Flow

    Pump Selection

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    The required flow is plotted acrossto the red line.

    The line is then plotted vertically to

    check the speed

    This line is then continues down to

    find the water power, viscous power

    and NPSHr

    The water power and viscous power

    are added together to obtain the

    absorbed power requirement

    Selection is now complete. Do not

    forget to allow extra power for losses

    in the gearbox or frequency inverter.If selecting an inverter, do not forget

    it requires constant torque across

    the operating range.

    Training Presentation

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    TRA10 TRA20

    Applications

    Training Presentation

    Food Products

    Applications

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Food

    Transfer From Holding Tanks

    Vacuum Extraction Duties Ring Main Supply

    Processing Through HeatExchangers

    Feeding Filling Lines

    Brine Injection

    Products

    Jams

    Mayonnaise

    Coffee Liquor

    Chocolate

    Meats

    Tomato Paste

    Training Presentation

    Beverage Products

    Applications

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    TRA10 TRA20

    g

    Mash Tun Transfer

    Fermenter Emptying Filter Press Feed

    Pasteurised Feed

    Finings Addition

    Flavour Dosing

    Juices and Syrups

    Mash Wort

    Finings

    Colourings

    Flavouring Yeast

    Training Presentation

    Dairy Products

    Applications

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Dairy

    Tanker Emptying

    Evaporator Duties

    Fermentation Vat Transfer

    Homogeniser Pressurising

    Fruit Pulp Injection

    Filling Head Feeding Chocolate Spraying

    Products

    Milk and Cream

    Yoghurt

    Cheese

    Margarine and Butter

    Fruit Pulp

    Egg White

    Training PresentationApplications

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    TRA10 TRA20

    Cosmetics & Personal Care

    Base Chemical Transfer Mixing Vessel Feed

    Additive Metering

    Perfume Addition

    Products

    Perfumes Fragrances

    Colours

    Thickeners

    Stabilisers

    Training Presentation

    Pharmaceutical & Biotechnology Products

    Applications

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    TRA10 TRA20

    Pharmaceutical & Biotechnology

    Raw Material Transfer

    Formulation Metering

    Reaction Vessel Processing

    Centrifuge Feed

    Solvent Modification

    Ultra Filter Feed

    Sterile Filling

    Products

    Creams

    Ointments

    Vaccines

    Inhalants

    Blood Products

    Training Presentation

    d

    Applications

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    TRA10 TRA20

    Light Industrial

    Raw Material Transfer Mixing Vessel Feed

    Formulation

    Feeding Filling Lines

    Products

    Paints & Pigments Oils & Lubricants

    Glues & Adhesives

    Chemicals

    Soaps & Detergents

    Training Presentation

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    TRA10 TRA20

    Competition

    Training PresentationCompetition

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    TRA10 TRA20

    JP(UK)

    5.0%

    Alfa Laval

    16.0%

    Waukesha

    28.0%

    Fristam

    4.0%

    Jabsco

    2.0%

    JPI

    2.0%

    APV

    4.0%

    Others

    39.0%

    Training PresentationCompetition

    Alfa-Laval / SSP SX Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    EHEDG / 3A Certified

    Multi-lobe Rotors

    316L Contact Parts

    7 Frame Sizes, 14 Displacements

    Capacities To 115 M3hr, 507 USGPM

    Differential Pressure To 15 Bar, 220 Psi

    SIP/CIP Capable

    Internally Mounted Seals With ControlledCompression Joints

    Single, Flushed & Double Mechanical Seals

    Pharmaceutical, Food & Beverage,Personal Care, Meat & Dairy, Industrial

    p

    Training PresentationCompetition

    Alfa-Laval / SSP SR Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    3A Certified

    Tri-lobe & Bi-Lobe Rotors

    316L Contact Parts

    6 Frame Sizes, 12 Displacements

    Capacities To 106 M3hr, 467 USGPM

    Differential Pressure To 20 Bar, 294 Psi SIP/CIP Capable

    Externally Mounted Seals.

    Single, Flushed & Double MechanicalSeals. Packed Gland

    Food & Beverage, Personal Care, Meat& Dairy, Industrial

    Training PresentationCompetition

    Fristam FL Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    3A Certified

    Bi-Wing Rotors

    316L Contact Parts

    5 Frame Sizes, 9 Displacements

    Capacities To 53 M3hr, 233 USGPM

    Differential Pressure To 11.5 Bar, 170 Psi SIP/CIP Capable

    Externally Mounted Seals.

    Single, Flushed & Double Mechanical Seals.

    Food & Beverage, Personal Care, Meat &

    Dairy, Industrial

    Training PresentationCompetition

    ITT Hi~Line Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    3A Certified

    Bi-Wing Rotors

    316L Contact Parts

    3 Frame Sizes, 6 Displacements

    Capacities To 41 M3hr, 181 USGPM

    Differential Pressure To 15 Bar, 220 Psi

    SIP/CIP Capable

    Internally Mounted Seals.

    Single & Double Mechanical Seals.

    Bolt on Ports

    Food & Beverage, Personal Care, Meat &Dairy, Industrial

    Training PresentationCompetition

    JPI Top-Wing Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Bi-wing Rotors

    316L & Duplex Contact Parts

    4 Frame Sizes, 8 Displacements

    Capacities To 156 M3hr, 687 USGPM

    Differential Pressure To 15 Bar, 220 Psi

    SIP/CIP Capable Front Loading Mounted Seals

    Single, Flushed & Double Mechanical Seals,O Ring Seal.

    Stainless Gear-casing

    Food & Beverage, Personal Care, Meat &Dairy, Industrial

    Training PresentationCompetition

    JPI Top-Lobe Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Tri-lobe Rotors

    316L Contact Parts

    4 Frame Sizes, 12 Displacements

    Capacities To 126 M3hr, 555 USGPM

    Differential Pressure To 22 Bar, 323 Psi

    SIP/CIP Capable

    Externally Front Loading Seals

    DIN 24960 Seals Housing.

    Single, Flushed & Double Mechanical Seals.

    Food & Beverage, Personal Care, Meat &Dairy, Industrial

    Training PresentationCompetition

    Inoxpa SLR Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    3A Certified

    Tri-lobe Rotors

    316L Contact Parts

    17 Displacements

    Capacities To 160 M3hr, 705 USGPM

    Differential Pressure To 22 Bar, 323 Psi

    SIP/CIP Capable

    Internal Front Loading Seals

    Single, Flushed & Double Mechanical Seals

    Food & Beverage, Personal Care, Meat &Dairy, Industrial

    Training PresentationCompetition

    Inoxpa TLS Pump

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    3A Certified

    Tri-lobe Rotors

    316L Contact Parts

    6 Displacements

    Capacities To 41 M3hr, 180 USGPM

    Differential Pressure To 12 Bar, 176 Psi SIP/CIP Capable

    Internal Front Loading Seals

    Close Coupled to Geared Motor

    Single, Flushed & Double Mechanical Seals. Food & Beverage, Personal Care, Meat &

    Dairy, Industrial

    Training Presentation

    JPUK Alfa-Laval ITT Jabsco JPI Fristam

    Sterilobe SX Hy~Clean TopWing FL

    Pressure >15Bar Some No No Some No

    Feature Comparisons

    CompetitionJPUK Alfa-Laval ITT Jabsco JPI Fristam

    Sterilobe SX Hy~Clean TopWing FL

    Pressure >15Bar Some No No Some No

    Feature Comparisons

    JPUK Alfa-Laval ITT Jabsco JPI Fristam

    Sterilobe SX Hy~Clean TopWing FL

    Pressure >15Bar Some No No Some No

    Feature Comparisons

    JPUK Alfa-Laval ITT Jabsco JPI Fristam

    Sterilobe SX Hy~Clean TopWing FL

    Pressure >15Bar Some No No Some No

    Feature Comparisons

    JPUK Alfa-Laval ITT Jabsco JPI Fristam

    Sterilobe SX Hy~Clean TopWing FL

    Pressure >15Bar Some No No Some No

    Feature Comparisons

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    Low NPSHr Good Moderate Moderate Moderate Moderate

    Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate

    Large Solids Good Fair Good Good Good

    CIP / SIP Capability Excellent Good Good Moderate Moderate

    EHEDG CIP Certified Yes Yes Yes Yes No

    Low NPSHr Good Moderate Moderate Moderate Moderate

    Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate

    Large Solids Good Fair Good Good Good

    CIP / SIP Capability Excellent Good Good Moderate Moderate

    EHEDG CIP Certified Yes Yes Yes Yes No

    3A Compliant Yes Yes Yes Yes Yes

    Strip Cleanable Good Good Moderate Low Moderate

    ATEX Compliant Excellent Good Good Good Good

    316L Construction Yes Yes Yes No Yes

    FDA Material Options Yes Yes Yes Yes Yes

    Low NPSHr Good Moderate Moderate Moderate Moderate

    Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate

    Large Solids Good Fair Good Good Good

    CIP / SIP Capability Excellent Good Good Moderate Moderate

    EHEDG CIP Certified Yes Yes Yes Yes No

    3A Compliant Yes Yes Yes Yes Yes

    Strip Cleanable Good Good Moderate Low Moderate

    ATEX Compliant Excellent Good Good Good Good

    316L Construction Yes Yes Yes No Yes

    FDA Material Options Yes Yes Yes Yes Yes

    Hastelloy / Other Exotic Materials Yes No No No No

    Non Galling Alloy 808 Rotors Yes No No No No

    O ring Seal Option Yes No No Yes No

    Optional Rotor Forms Yes No No Yes No

    Low NPSHr Good Moderate Moderate Moderate Moderate

    Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate

    Large Solids Good Fair Good Good Good

    CIP / SIP Capability Excellent Good Good Moderate Moderate

    EHEDG CIP Certified Yes Yes Yes Yes No

    3A Compliant Yes Yes Yes Yes Yes

    Strip Cleanable Good Good Moderate Low Moderate

    ATEX Compliant Excellent Good Good Good Good

    316L Construction Yes Yes Yes No Yes

    FDA Material Options Yes Yes Yes Yes Yes

    Hastelloy / Other Exotic Materials Yes No No No No

    Non Galling Alloy 808 Rotors Yes No No No No

    O ring Seal Option Yes No No Yes No

    Optional Rotor Forms Yes No No Yes No

    Sealed for Life Gearbox Yes No No No No

    Weld on Connections Yes Yes Bolt on Yes Yes

    Flush Rotor Retainers Yes No Yes Yes Option

    Demountable Rotorcase Yes Yes Yes No Yes

    Low NPSHr Good Moderate Moderate Moderate Moderate

    Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate

    Large Solids Good Fair Good Good Good

    CIP / SIP Capability Excellent Good Good Moderate Moderate

    EHEDG CIP Certified Yes Yes Yes Yes No

    3A Compliant Yes Yes Yes Yes Yes

    Strip Cleanable Good Good Moderate Low Moderate

    ATEX Compliant Excellent Good Good Good Good

    316L Construction Yes Yes Yes No Yes

    FDA Material Options Yes Yes Yes Yes Yes

    Hastelloy / Other Exotic Materials Yes No No No No

    Non Galling Alloy 808 Rotors Yes No No No No

    O ring Seal Option Yes No No Yes No

    Optional Rotor Forms Yes No No Yes No

    Sealed for Life Gearbox Yes No No No No

    Weld on Connections Yes Yes Bolt on Yes Yes

    Flush Rotor Retainers Yes No Yes Yes Option

    Demountable Rotorcase Yes Yes Yes No Yes

    Technology Lower Lower Lower Lower

    Quality Equal Equal Lower Lower

    Presence Better Lower Lower Lower

    Price Equal Equal Lower Lower

    Training Presentation

    Wright Pump WaukeshaHigh Strength 17-4 PH

    Shafts

    17-4 PH steel shafts can sustain higher

    loads than 316 SS, resulting in less

    Standard on sizes 0300,

    0450, 0600, 1300, 2200 &

    Available at extra cost.

    Feature Why is it important? Availability

    Wri ht Pum WaukeshaHigh Strength 17-4 PH

    Shafts

    17-4 PH steel shafts can sustain higher

    loads than 316 SS, resulting in less

    Standard on sizes 0300,

    0450, 0600, 1300, 2200 &

    Available at extra cost.

    Feature Why is it important? Availability

    Wright Pump WaukeshaHigh Strength 17-4 PH

    Shafts

    17-4 PH steel shafts can sustain higher

    loads than 316 SS, resulting in less

    Standard on sizes 0300,

    0450, 0600, 1300, 2200 &

    Available at extra cost.

    Feature Why is it important? Availability

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    On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe

    TRA10 TRA20

    downtime and lower shaft replacement

    costs, especially on high pressure or high

    viscosity applications.

    3200.

    Solid Front Cover Pumps with rotor nut cavities milled from

    solid, stainless steel castings arent

    susceptible to damage or weld failure

    during routine maintenance and cleaning

    operations like those with thin, welded on

    rotor nut cups.

    Solid, cast front cover

    standard

    Not available. Welded rotor

    nut cups standard.

    downtime and lower shaft replacement

    costs, especially on high pressure or high

    viscosity applications.

    3200.

    Solid Front