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Pump Training
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5/22/2018 Pump Training 050531
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Training Presentation
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Training Presentation
Introduction
Basic Principles
Product Overview
Market Overview
Product Characteristics
Johnson Pump (UK)
Classic
On-Line (Duralobe)
SQ
SteriLobe
Acculobe
RTP
Relief Valves - IC, OL, SL
Relief Valve - RTP
Port Connections
Product Characteristics (Cont)
Wright Pump
TRA10
TRA20
Port Connections
Rotors
Replacement Parts
Pump Selection
Johnson Pump (UK) Products
Wright Pump Products
Applications
Competition
Maintenance
Practical Session
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Basic Principles
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Positive Displacement Pumps,unlike centrifugals, displace100% of the liquid in the pumphead, regardless of dischargepressure
Efficiency losses are negligible ifthe viscosity of the pumpedliquid is greater thanapproximately 500 cSt,
although some slippage willoccur on thinner liquids
PD Pump
Centrif Pump
Basic Principles
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Training Presentation
Rotary Lobe Pump Principle
1. Inlet pressure transfers the fluid intothe void created by the diverging rotorlobes
3. The converging lobes displaces fluidinto the discharge port creating apressure differential across the pumphead
2. As the lobes continue torotate, liquid is trapped withinthe cavity between the lobes andtransported to the discharge sideof the pump
Basic Principles
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Training Presentation
The Circumferential PistonPump operates on a similarprinciple
Arc shaped Rotor Wings travel
in annular cylinders within thepump head, transportingproduct from the inlet to thedischarge port
Thus the term Rotary Piston
Pump
Basic Principles
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Widely used in the process
industries, RL & CP Pumps offersmooth low pulse pumping action forthe transfer of both viscous and non-viscous fluids
Incorporating hygienic designprinciples, they usually have non-contact stainless steel componentswithin the pump head
Fine surface finishes, self-draining
capabilities, FDA conformingmaterials and specially designedhygienic sealing devices are allcommon features of rotary PDpumps
Basic Principles
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RL & CP Pumps employ anexternal Gearbox to enable thepump rotors to run with closetolerance without contactingeach other
This ensures no contaminationof the liquid being pumped
They can either be easily Strip
Cleaned or Cleaned in Placedepending on the design of theprocess system
Basic Principles
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Tri-Lobe Rotors were theoriginal standard offering forLobe Pump manufacturers
Multi-Lobe Rotors were amore recent development,
improving the gentle handlingcharacteristics of the pump
Johnson Pump (UK)developed the non-conjugate,
epicycloidal wing rotor formand were the first companyto use this new technology ina rotary lobe pump
Basic Principles
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Training Presentation
CP pumps utilise Twin orSingle Wing Rotors
Manufactured in a specialnon galling alloy they
enable the pump to runwith close clearances tooptimise efficiency
Basic Principles
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Rotary Lobe pumps with WingRotors, although similar inappearance, should not beconfused with CircumferentialPiston Pumps, which work on a
somewhat different principle
Each Pump and Rotor type hasspecific advantages depending onthe liquid being pumped andrequirements of the application
RL
CP
Basic Principles
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Lobe pumps have nocontacting components in thepump head
They have superior hygieniccharacteristics therefore andcan be very easily Cleaned inPlace
Rotors and Shaft Seals areaccessed simply and quickly
from the front of the pump
Basic Principles
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CP Pumps have long sealingpaths between the rotor andcasing
Their suction characteristics
are therefore very good
They are also excellent forhandling solids and well suitedfor strip-clean environments
Basic Principles
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Product Overview
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Johnson Pump (UK)
manufacture a comprehensiverange of Rotary Lobe Pumps
Capacities from 0.02 Lt/Rev to6.4 Lt/Rev, differentialpressures to 15 Bar
RTP
Acculobe
On-Line
SQ ClassicSterilobe
Product Overview
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Training Presentation
Clean Cleaner Cleanest
The JPUK products meet the exacting requirementsof all the global hygiene standards and are also idealfor light industrial applications
Product Overview
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Training Presentation
ISO 9001 ISO 14001Quality Environmental
3A
EHEGDClean In Place
EHEDGIn Line Sterilisation
Product Overview
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Training Presentation
The JPUK range includes special
products developed for use onTrucks and Filling MachineryEquipment
Product Overview
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Training Presentation
Wright Pump manufacture the TRA 10and TRA 20 Ranges of CircumferentialPiston Pumps
Capacities from 0.03 Lt/Rev to 2.9Lt/Rev, differential pressures to 34 Bar
Product Overview
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Training Presentation
Reliable and robust in design, the Wright Pump products are ideal for
Strip - Clean environments in either Hygienic or Industrial applications
Enhanced features include Solid Stainless Steel Shafts, Alloy 808 Non-Galling Rotors, Helical Timing Gears and Universal 4 way Mounting.
Product Overview
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Training Presentation
Wright Pump also manufacturea comprehensive range ofquality replacement parts
These are dimensionally andfunctionally interchangeablewith competitor products
the right alternative
Product Overview
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Market Overview
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Bio-Pharm
Food Dairy
Beverage
Personal CareIndustrial
Market Overview
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Training Presentation
Industrial & Chemical
Pulp & Paper
Paints, Inks & Resins
Food, Beverage & Dairy
Personal Care
PharmaceuticalBiotechnology
Biotechnology
Pharmaceutical
Personal Care
Food, Beverage & Dairy
Paints, Inks & Resins
Pulp & PaperIndustrial & Chemical
Wright Pump Johnson Pump
Market Overview
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Wright Pump High efficiency on thin liquids
Good suction characteristics
Non-Galling Rotor Material
High differential pressure
Good solids handling
Easily strip-cleaned
CIPable construction available
Johnson Pump Easy maintenance
Many material options
Low shear principle
Self-draining
Can be strip-cleaned
EHEDG Certified for CIP/SIP
EHEDG Aseptic construction
The Johnson Pump and Wright Pump product ranges have specificfeatures which translate into application strengths. They provide asynergistic offering for diverse applications within the Process
Industries from Industrial through to Bio-technology
Market Overview
i i i
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Training Presentation
When to Use a Johnson Pump
Applications involving CIP/SIP or the need for aseptic construction
Applications where self-draining is required
Applications where pump location makes access difficult
Applications where downtime must be kept to a minimum
Applications where chemical compatibility require exotic materials
Applications requiring material analysis and certification
Applications where the potential for bacteria growth is high
Applications involving shear sensitive liquids
Market Overview
T i i P i
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When to Use a Wright Pump
Applications involving suction lifts
Applications with moderate to high differential pressurerequirements
Applications involving the handling of medium sized solids
Applications in industries where strip-clean is to be expected
Applications where there is opportunity to replace other CP pumps
Applications involving shear sensitive liquids
Market Overview
T i i P t ti
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Product Characteristics
Johnson Pump (UK)
T i i P t ti
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Product CharacteristicsJPUK
T i i P t ti
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Product CharacteristicsJPUK
41%6.44949%5.25035%6.400SLHS
38%4.59050%4.754SLGL
41%3.32041%3.51433%3.24039%3.170SLGS
44%2.35639%2.50050%2.43050%2.285SLFL
53%1.63460%1.80050%1.62039%1.525SLFS
32%1.07062%1.12533%1.08050%1.099SLEL
45%0.812122%0.69450%0.81039%0.732SLES
56%0.56159%0.54050%0.528SLDL
41%0.35955%0.31336%0.34039%0.352SLDS
64%0.254143%0.20247%0.25050%0.254SLCL
28%0.155113%0.17039%0.169SLCS
44%0.12134%0.11150%0.122SLBL
35%0.08480%0.08333%0.08039%0.081SLBS
48%0.06250%0.06050%0.059SLAL
0.0420.0460.0400.039SLAS
IncrementAverageIncrementActualIncrementActualIncrementActual
CompetitionClassicOn-LineSteriLobeFrameSize
41%6.44949%5.25035%6.400SLHS
38%4.59050%4.754SLGL
41%3.32041%3.51433%3.24039%3.170SLGS
44%2.35639%2.50050%2.43050%2.285SLFL
53%1.63460%1.80050%1.62039%1.525SLFS
32%1.07062%1.12533%1.08050%1.099SLEL
45%0.812122%0.69450%0.81039%0.732SLES
56%0.56159%0.54050%0.528SLDL
41%0.35955%0.31336%0.34039%0.352SLDS
64%0.254143%0.20247%0.25050%0.254SLCL
28%0.155113%0.17039%0.169SLCS
44%0.12134%0.11150%0.122SLBL
35%0.08480%0.08333%0.08039%0.081SLBS
48%0.06250%0.06050%0.059SLAL
0.0420.0460.0400.039SLAS
IncrementAverageIncrementActualIncrementActualIncrementActual
CompetitionClassicOn-LineSteriLobeFrameSize
T i i P t ti
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Traditional Lobe Pump
Tri-Lobe, Bi-Lobe & Multi-Lobe Rotors
316L Construction
5 Frame Sizes, 11 Displacements
Capacities to 135 m3hr, 594 USGPM
Differential Pressure to 12 Bar, 175 psi
CIP capable
External Seals (DIN 24960 available)
Packed, Lip, Single, Single Flushed &Double Mechanical Seals
Food & Beverage, Personal Care, Meat& Dairy, Industrial
Product CharacteristicsJPUK Classic
T i i P t ti
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65015085.250IC50/0525/08
650100123.514IC50/0351/12
70010072.500IC40/0250/07
70080121.800IC40/0180/12
7508071.125IC30/0113/07
75050120.694IC30/0069/12
10005070.313IC20/0031/07
100040120.202IC20/0020/12
14004050.111IC10/0011/05
14004080.083IC10/0008/08
140025120.046IC10/0005/12
MaxSpeedRPM
Port mm
PressureBar
Litres /rev.
Model Classic
Product CharacteristicsJPUK Classic
Training Presentation
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Various rotor forms to suit specific application
Tri-Lobe (Standard)
Bi-Lobe
Multi-Lobe (IC10)
Product CharacteristicsJPUK Classic
Training Presentation
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Rotors are timed outside of thepump gearbox for ease of
maintenance
Pre-timed assemblies available asspares
Product CharacteristicsJPUK Classic
Training Presentation
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Mechanical seal Options
Single
Single flushed
Double
Face Materials
Silicon carbide
Carbon
Stainless steel
Various Elastomers
Viton
EPDM
EPDM FDA Nitrile
PTFE Encapsulated
Perfluorolastomers
Kalrez
Chemraz
Isolast
Product CharacteristicsJPUK Classic
Training Presentation
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Packed Gland Seal
Packed with Lantern Ring
DIN 24960 seal housings available forfitting proprietary seals
Internally mounted in seal housing.
Product CharacteristicsJPUK Classic
Training Presentation
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Training Presentation
Front Cover Jacket orRotorcase Saddles.
Suitable for:
Hot water Steam to 3 bar
Hot Oil
Chilled water
Product CharacteristicsJPUK Classic
Training Presentation
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4 Frame Sizes 12 Displacements
Capacities to 160 m
3
hr, 704 USGPM Differential Pressure to 15 Bar, 220 psi
EHEDG CIP Certified
Bi-Wing & Multi-Lobe Rotors
Front Loading Seals Lip, O Ring, Single, Single Flushed & Double
Mechanical Seals
316L Stainless Construction
Ideal for strip clean, CIP or SIP
Universal Mounting
Bio-Tech, Pharmaceutical, Food & Beverage,Personal Care, Meat & Dairy, Industrial
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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80010073.24OL4/0324/07
800100102.43OL4/0243/1080080151.62OL4/0162/15
10008071.08OL3/0108/07
100080100.81OL3/0081/10
100050150.54OL3/0054/15
12005070.34OL2/0034/07120050100.25OL2/0025/10
120040150.17OL2/0017/15
14002570.08OL1/0008/07
140025100.06OL1/0006/10
140025150.04OL1/0004/15
MaxSpeed
RPM
Port
mm
MaxPressure
Bar
Litres/
rev
Model
On-Line
Operating Temperatures to 150oC
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Unique front loading sealsfor ease of maintenance
Shaft cartridge assemblies
High efficiency Bi-Wing orMulti-Lobe rotors
Simple universal mounting
Flush front cover
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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High Efficiency Bi-Wing or Multi-Lobe Rotors
Bi-Wings Require no timing during assemblyor maintenance
Involute splines, sealed for cleanliness
Unique rotor positioning (missing spline)
Rotors retained internally
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Front Loading Mechanical Seals
Fitted with the pump On-Line!
Less Down Time
Lower Maintenance Cost
More Productivity
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Mechanical Seal Options
Single
Single flushed
Double
Face Materials
Silicon carbide
Tungsten carbide
Carbon
Stainless steel
Elastomers
Viton
EPDM
EPDM FDA
Nitrile
PTFE Encapsulated
Perfluorolastomers
Kalrez
Chemraz Isolast
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Single Mechanical Seal
Simple Front Loading Design
Simple Installation
Easy Access for Maintenance
Pre-set Length
Hydraulically Balanced
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Single Mechanical Seal
Hygienic
Centrifugal Action ThrowsSolids Away From Seal Area
Extended Life
No Product Entrapment
Self Draining
CIP Cleanable
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Flushed Single Mechanical Seal Can be dry run
Vacuum conditions
Sticky fluids (eg sugars)
Product / atmosphere barrier
Seal components common withsingle un-flushed seal
No machining required to convert
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Double Flushed Mechanical Seal
Aggressive Liquids
High Viscosity products
Abrasive mediums Product containment
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Front cover & Rotors are
removed.
Seals can be changed inless than 10 minutes
Then the Mechanical Seals are
dismantled as shown
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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The mechanical seals arethen simply replaced asshown, including the wave
spring if necessary
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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O Ring Seal
Front access for ease ofreplacement
Ideal for strip cleaning
Easy inspection
Simple to maintain
Economical to replace
Versatile in application
O ring fits directly onto Rotor
Available in Viton, EPDM & Nitrilewith FDA conformance
Options for severe service
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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O Ring Seal
Single EPDM Seal
Maximum speed 600 rpm
Maximum pressure 15 bar Single Viton Seal
Maximum speed 800 rpm
Maximum pressure 15 bar
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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a g ese tat o
O Ring Seal
The Rotor, complete with 'O'ring, is simply mounted onto theShaft and into the Rotorcase.
Once the Rotor Retainers aretightened, assembly is complete.
Seals can be changed in lessthan 10 minutes with the pump
remaining on line
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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g
O Ring Seal
Easy removal for inspectionor replacement
'O' ring seals can be
changed in less than 10minutes with the pumpremaining on line
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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O Ring Seal
O rings are inexpensive and un-complicated
O rings are cheap and easy to change
Pumped products should have lubricating qualities
O rings should be changed as part of a regular maintenanceroutine
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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g
Heating & Cooling Devices
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Heating & Cooling Devices
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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g
Front Cover Jacket
Suitable for:
Hot water
Steam to 3.5 bar
Hot Oil
Chilled water
Rotorcase drilling
Suitable for: As above
Electric Cartridge Heaters
These devices are used tomaintain, rather than increase ordecrease the temperature of thepumped medium.
They should therefore only be usedas part of a complete systemwhere vessels and pipe work are
similarly heated or cooled.
Heating & Cooling Devices
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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g
Bolt on feet for Universal Mounting
Pumps can be mounted with
Top shaft drive
Bottom shaft drive
Vertical inlet/outlet
Feet upward
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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AISI 316 stainless Gear Case
Available for applications requiring an allstainless steel pump construction.
Pharmaceutical
Biotech
Product CharacteristicsJPUK OnLine (Duralobe)
Training Presentation
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Cleaner By Design
The Ultimate CIP / SIP pump
E.H.E.D.G. Certified for CIP
E.H.E.D.G. Certificate for In-Line SteamSterilisation
Capacities to 110 m3hr, 484 USGPM
Differential Pressure to 15 Bar, 220 psi
Multi-Lobe Rotors
Universal Mounting
Bio-Tech, Pharmaceutical, Food &Beverage, Personal Care, Dairy
Product CharacteristicsJPUK SQ
Training Presentation
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ModelLitres
/ rev
Pressure
Bar
Port
Diameter
Maximum
Speed
SQ1/0004/12 0.04 12 25 1000
SQ1/0007/06 0.07 6 25 1000
SQ2/0017/15 0.17 15 40 850
SQ2/0030/07 0.30 7 50 850
SQ3/0054/15 0.54 15 50 700
SQ3/0103/07 1.03 7 80 700
SQ4/0160/15 1.60 15 80 600
SQ4/0303/07 3.03 7 100 600
Operating Temperatures to 150oC
Product CharacteristicsJPUK SQ
Training Presentation
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Ultra Hygienic
No Rotor Retainers in the Pump Head No product contact O Rings
Self Draining Casing
Crevice free design
Aseptic Cover Joints
Suitable for
Pharmaceuticals
Pyrogen free liquids (eginjectables)
Blood Products Food Products
Personal Care Products
Product CharacteristicsJPUK SQ
Training Presentation
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TRA10 TRA20
Multi-Lobe rotors for reducedpulsation
Gentle product handling
External Rotor retention forultimate cleanliness
Product CharacteristicsJPUK SQ
Training Presentation
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TRA10 TRA20
Front access Mechanical Seals
Static & dynamic sealing usingcontrolled compression joints
No O rings
Product CharacteristicsJPUK SQ
Training Presentation
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TRA10 TRA20
Mechanical Seal Options
Single
Single Flushed
Double
Face Materials
Silicon Carbide
Elastomers
EPDM FDA
VITON FDA
Product CharacteristicsJPUK SQ
Training Presentation
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Front Cover
Recessed to enable radii in corners
Aseptic Gasket follows the profile ofthe Rotor Case bores
Sterile Cover flush
Mechanical Seals
Double seals with sterile flush
Connections
Tri-Clamp
APV DIN Double O Ring withSterile Flush
ILC
Product CharacteristicsJPUK SQ
Training Presentation
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TRA10 TRA20
Front Cover Jacket
Suitable for:
Hot water
Steam to 3 Bar
Hot Oil
Chilled water
Rotorcase drilling
Suitable for:
As above
Electric CartridgeHeaters
Product CharacteristicsJPUK SQ
Training Presentation
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On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe
TRA10 TRA20
Bolt on Feet for vertical orhorizontal mounting.
To facilitate self draining, theports must be in the verticalposition.
Product CharacteristicsJPUK SQ
Training Presentation
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TRA10 TRA20
Many Innovative Features
8 Frame Sizes, 15 Displacements
Capacities to 230 m3/hr, 1,013 USGPM
Differential Pressure to 15 Bar, 220 psi
EHEDG CIP Certification in progress
All seal combinations fully front loadingand demountable
Pump fully self-draining with hygienicCover Joint
Rugged Gearbox construction acceptsradial loads
Ideally suited to both Hygienic and Industrial applications, the new SteriLobe
represents a significant advancement in the development of Rotary Lobe Pumps
Product CharacteristicsJPUK SteriLobe
Training Presentation
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TRA10 TRA20
Bi-Wing & Multi-Lobe Rotors with Alloy
808 options
O Ring, Single, Single Flushed & Double
Mechanical Seals
316L Stainless Construction
316L Gear Housing Cover
Electro-less Nickel plated Bearing
Housing
Ideal for strip clean, CIP or SIP
Universal Mounting Bio-Tech, Pharmaceutical, Food &
Beverage, Personal Care, Meat & Dairy,
Industrial
Product CharacteristicsJPUK SteriLobe
Training Presentation
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Model Displacementl/rev
Port Size(mm)
MaxPressure
(Bar)
MaxSpeed
SLAS 0.039 19 15 1400
SLAL 0.059 25 10 1400
SLBS 0.081 25 15 1200
SLBL 0.122 38 10 1200
SLCS 0.169 38 15 1200
SLCL 0.254 50 10 1200SLDS 0.352 38 15 1000
SLDL 0.528 50 10 1000
SLES 0.732 50 15 800
SLEL 1.099 76 10 800
SLFS 1.542 76 15 600
SLFL 2.285 101 10 600
SLGS 3.170 101 15 600
SLGL 4.754 152 10 600
SLHS 6.400 152 15 600
Operating Temperatures to150oC
Product CharacteristicsJPUK SteriLobe
Training Presentation
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Fully machined Electro-less Nickel plated BearingHousing
Corrosion resistant Easily cleaned without degradation
Rugged one piece construction with Double TaperRoller Bearings
Bearing system optimised for rigidity
Ideal for OEM applications with common chainor belt drive arrangements
Helical timing gears
Increased torque capabilities
Quieter operation
Bolt on feet
Universal Mounting positions
Potential to emulate competitor footprints
Product CharacteristicsJPUK SteriLobe
Training Presentation
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Gearbox Cover O Ring seal. Improved sealing characteristics
O rings can be re-used
Stainless Steel Gearcase Cover
Ultimate corrosion resistance
Product CharacteristicsJPUK SteriLobe
Training Presentation
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Modular Design
Optimised costs
Enables stocking of Sub-Assemblies
Product CharacteristicsJPUK SteriLobe
Training Presentation
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Various rotor forms to suit specific application
Standard 150C clearances
Alloy 808 material option for rotors
Improved efficiency
Better suction performance
Non-galling in the event of pressure peaks
Improved line clearing capabilities
Product CharacteristicsJPUK SteriLobe
Training Presentation
d Ch i i S i b
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Improved Gland Guard
ATEX compliance
Cannot be removed withouthand tools
Enables easy access to rearof seal chamber to facilitateseal demounting
Increased visibility of seal
area for improved hygieniccompliance
Product CharacteristicsJPUK SteriLobe
Training Presentation
P d t Ch t i ti JPUK St iL b
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All Shaft Seals, whether single, single flushed or double can
be removed and replaced easily from the front of the pump.
Product CharacteristicsJPUK SteriLobe
Training Presentation
P d t Ch t i ti JPUK St iL b
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TRA10 TRA20
Complete Double Seal change in 10 minutes or less
Product CharacteristicsJPUK SteriLobe
Training Presentation
P d t Ch t i ti JPUK St iL b
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TRA10 TRA20
Easy to Assemble
Product CharacteristicsJPUK SteriLobe
Training Presentation
P d t Ch t i ti JPUK A l b
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Major target customer
suffers Gbp 300k inoverfill to meet Weights& Measures legislation.
Also ideal for Hygienic
Dosing applications(Flavors and Colorants
for example)
Competitor products
are difficult to maintainand inaccurate in use.
Targets OEM / End User
Filling Machinery market andLaboratory / Pilot Plant
applications
Product CharacteristicsJPUK Acculobe
Training Presentation
P od ct Cha acte istics JPUK Acc Lobe
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Performance:
Displacement 0.02 Litres/rev(0.00528 USg/rev)
Max Viscosity 150,000 cP
(682,500 ssu)
Max Flow 35 Litres/min(9.24 USgpm)
Max Temperature 150oC(300oF)
Flush Pressure 0.7 bar
(10psi) Max Rotor Speed 1,750 rpm
Max Differential Pressure 12 bar(175 psi)
Standard Construction:
Wetted Parts 316L Stainless Steel Multi-Lobe (5 Lobe) Rotors
Flush Connections BSP
Ports Tri-Clamp
Foot Mounted
Surface Finish 0.6M
FDA Conforming EPDMElastomers
Silicon Carbide Seal Faces Front Loading Mechanical Seals
Sealed for Life Grease LubricatedGears & Bearings
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK AccuLobe
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Standard Multi-Lobe Rotors
316L Stainless Steel
For most products between 200and 150,000 cSt
Optional Tri-wing Rotors
Alloy 808 material
Suitable for thin liquids below 200 cSt
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK AccuLobe
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Mechanical Seal Options
Single
Single Flushed
Face Materials
Silicon Carbide
Elastomers
EPDM
EPDM FDA
Viton
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK AccuLobe
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TRA10 TRA20
L Cup
RotaryFace
StationeryFaceO Rings
WaveSpring
SealHolder
Seal HolderAnti-Rotation Pins
Seal Flush Port &Anti-rotation Location
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK AccuLobe
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Mounting & Drive Options:
Multiple position foot mount
Bulkhead face mount compatible with ITT55210 and IBEX M200 (with adapter plate)
OEM bulkhead face mount with pilot register
Direct motor mount adaptor complete withbuilt-in 3:1 reduction suitable for use withIEC 80 & NEMA 143C frame flanged motors
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK AccuLobe
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TRA10 TRA20
Standard Foot
Mounted Design
NEMA MotorAdaptor
Bulk HeadMounted
IEC MotorAdaptor
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK AccuLobe
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TRA10 TRA20
Adjustments Required toMeet ITT 55210 Foot
Mounted & Long Coupled
Vertical Horizontal Axial
Top Shaft Drive No movement required No movement requiredPort centre to shaft end is 16.2 mm shorter than
ITT, requiring pipework adjustments
Bottom Shaft Drive Raise pump 3.15 mm No movement requiredPort centre to shaft end is 16.2 mm shorter than
ITT, requiring pipework adjustments
Right Hand Shaft DriveViewed from Shaft
Raise pump 1.575 mm Move pump 1.575 mm to Left Port centre to shaft end is 16.2 mm shorter thanITT, requiring pipework adjustments
Adjustments Required to
Meet ITT 55210 Bulkhead
Mounted
Vertical Horizontal Axial
Right Hand Shaft Drive
Viewed from Shaft No movement required No movement requiredPort centre to mounting face is 17.2 mm shorter
than ITT, requiring pipework adjustments
Product CharacteristicsJPUK AccuLobe
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Developed Specifically for Road TransportApplications
Ultra-Hygienic
Displacement 1.28 Lt/rev, 33.8 USG/100 rev
Capacity to 77 m3hr, 339 USGPM
Differential Pressure to 12 Bar, 175 psi
Compact & Lightweight - only 67 kg (148 lbs)
CIP capability
Universal Mounting
Advanced Tri-Lobe Rotors
Front Loading Seals (DIN 24960 SealChamber)
Product CharacteristicsJPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Designed for fast strip clean
Low maintenance
Bi directional operation
Close coupled to drive
Optimised for available power
Front cover joint follows Rotorcase profile
Increased cleanliness
Retained in Rotorcase for ease ofmaintenance
Choice of elastomers to suit application Gearbox grease filled at factory for long
life and low maintenance
Product CharacteristicsJPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Low profile Tri-lobe for gentle pumpingaction
Suitable for shear sensitive products
Good solids handling characteristics
High efficiency profiles
Involute splines for ease and accuracy ofmounting
Also available in Alloy 808 for higherefficiency at low viscosity
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
All seals are front loading for fast access and optimumperformance
Interchangeable seal systems mounted in universalenvelope
Seals positioned for maximum cleanability
Options include
O ring
Mechanical seals
Material options for foodand chemical duty applications
Seals can be examined, changed or cleaned from the front
Pump remains in vehicle with pipe work connected
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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O Ring Seals
Single Viton - max 800 rpm, 12 bar
Double Viton - max 300 rpm, 12 bar
Single EPDM - max 600 rpm, 12 bar
Double EPDM - max 300 rpm, 12 bar
Front access
Tungsten Carbide coated shaft sleeve
Cartridge assembly
Ideal for strip-clean applications
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
O Ring Seal - Typical Applications
Food & Chemical Applications
Lubricating Products
Edible Oils
Mineral Oils
Shampoo
Conditioner
Dairy Products
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Class 2 Hygienic Single Mechanical Seal
Standard DIN 24960 envelope
Differential pressures to 20 bar
Speeds to 1,000 rpm
Suitable for CIP, SIP and strip cleaning
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Class 2 Hygienic Single MechanicalSeal - Typical Applications
Food
Chemicals
Brewery Applications Bright Beer
Spent Yeast
Sugars
Glucose
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Class 1 Hygienic Single Mechanical Seal
EHEDG conforming
Differential pressure to 20 bar
Speed to 1,000 rpm
Suitable for CIP, SIP and strip cleaning
Double O ring secondary containment /back up seal automatically activates incase of catastrophic failure
Product Characteristics JPUK RTP
Training Presentation
Product Characteristics JPUK RTP
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TRA10 TRA20
Class 1 Hygienic Single Mechanical
SealTypical Applications
Food
Milk
Dairy cream
Yoghurts
Sugars
Glucose
Pharmaceutical
Base chemicals
Product Characteristics JPUK RTP
Training Presentation
Product CharacteristicsJPUK RTP
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TRA10 TRA20
Rotorcase and / or Front Cover can
be heated or cooled with
Hot water
Chilled water
Oil
Steam to 3.5 bar
150C maximum
Unique internally welded channelsenable direct heat transfer in criticalareas
Training Presentation
Product CharacteristicsJPUK RTP
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TRA10 TRA20
Bolt on feet for Universal Mounting
Top shaft drive
Bottom shaft drive
Vertical inlet/outlet
Feet upward
Training Presentation
Product CharacteristicsJPUK RTP
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TRA10 TRA20
Unique plug in Internal Drive Adaptorsto suit standard Hydraulic Motor splinesand Keyed Shafts
SAE 2 and 4 bolt Mounting Flange forclose coupled Hydraulic Driveapplications
External Shaft Extension for Electricand PTO Drives
Training Presentation
Product CharacteristicsJPUK RTP
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TRA10 TRA20
Thin Liquid Pump Head
Fitted with Reduced Clearance rotors
Suitable for viscosities of 1500 cSt
Limited to 5 bar
Chemical Application Solvents
Line clearing
Dairy Applications
Milk collection from farms
Training Presentation
Product CharacteristicsJPUK RTP
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TRA10 TRA20
Retro-fits Drum Engineering IBEX 2130 or2130X
Simple additional mounting bracketemulates Drum footprint
Port centre height and axial alignment tofeet identical to Drum
Easy to fit trial pump, or replace failedDrum pump with minimum effort
Training Presentation
Product CharacteristicsJPUK RTP
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Advantages over Drum Pump
RTP available with full bore 4 porting(Drum pump has 4 ports with 3tapered bore)
RTP pressures to 12 bar (Drum 7 bar)
RTP flows to 77 m/hr (Drum 47 m/hr)
RTP able to handle double the viscosityat any given flow rate
RTP able to handle double the flow atany given viscosity
Training Presentation
Product CharacteristicsJPUK RTP
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NB. * Competitor 100mm porting is tapered to 75mm pump inlet, JPUK is full 100mm bore.
JP (UK)
RTP30
Flowtech
551 Truck
Alfa Laval
MOG 2130X
APV
T/3/107/10
Inoxpa
SLR 3-50Displacement l/rev 1.28 1.08 1.06 1.07 0.70
Max Capacity m/hr 77 49 48 46 29
Max Differential Pressure Bar 12 14 7 10 12
Max Speed rpm 1,000 750 750 720 700
Weight Kg 67 56 69 91 N/a
Max Port Size mm 100 75 75 75 50
Porting Available mm 100 / 75 100* / 75 100* / 75 100* / 75 50
Training Presentation
Product CharacteristicsJPUK Pressure Relief Valve
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TRA10 TRA20
Standard piston type Relief Valve
Spring actuated
Adjustable across pressure range
Safety bonnet to prevent operatorinterference
Effective up to 15,000 cP
Better Hysteresis (re-seating)characteristics than diaphragm type
relief valves used by some competitors
Classic, OnLine, Duralobe and Sterilobe
Training Presentation
Product CharacteristicsJPUK Pressure Relief Valve
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TRA10 TRA20
Piston type Relief Valves with hand wheelopening for CIP cleaning
Adjustable across pressure range
Settings not altered by opening valve
Effective up to 15,000 cPs
Classic, OnLine, Duralobe and Sterilobe
Training Presentation
Product CharacteristicsJPUK Pressure Relief Valve
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TRA10 TRA20
Piston type Pressure Relief Valvewith spring actuation and air lift
Can be opened for CIP cleaning
Air pressure ratio 2:1 to 3:1
according to model
Classic, OnLine, Duralobe and Sterilobe
Training Presentation
Product CharacteristicsJPUK Pressure Relief Valve
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TRA10 TRA20
Piston type pressure relief valve with airactuation and air lift.
Can be opened for CIP cleaning
Air pressure ratio 2:1 to 3:1 accordingto model
Classic, OnLine, Duralobe and Sterilobe
Training PresentationProduct CharacteristicsJPUK Pressure Relief Valve
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TRA10 TRA20
A pre-set integral Pressure ReliefValves is also available for the RTP
Light weight PTFE faced Diaphragm
design
Full flow pressure relief to 12 bar
Classic, OnLine, Duralobe and Sterilobe
Training PresentationProduct CharacteristicsJPUK Port Connections
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TRA10 TRA20
Comprehensive range of hygienic weld-on Connections to suit every application
Screwed
Flanged
Clamp
Enlarged Rectangular
Hopper
Adapter
Training Presentation
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TRA10 TRA20
the right
alternative
Product CharacteristicsWright Pump
Training PresentationProduct CharacteristicsWright Pump
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TRA10 TRA20
Located in Waukesha, Wisconsin Founded in 1996 by group of former Waukesha Cherry-Burrell
Executives
Originally produced range of interchangeable parts
Operates foundry manufacturing non-galling (808) alloy
Acquired by IDEX Corp in 2002
Commenced bare shaft pump manufacture in 2002
Pumps are interchangeable with WCB Universal Series
Training PresentationProduct CharacteristicsWright TRA10 Pump
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TRA10 TRA20
Proven Circumferential Piston Design Exceptional Quality
14 Displacements
Capacities to 135 m3hr, 450 USGPM
Differential Pressure to 14 Bar, 200 psi
Designed for easy Strip Clean
316 Stainless Steel and Alloy 808Construction
Twin Wing & Single Wing Rotors Industrial, Food & Beverage, Meat &
Dairy Applications
Training PresentationProduct CharacteristicsWright TRA10 Pump
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TRA10 TRA20
GPM M/hr PSI Bar
006-U1 0060-TRA10 6 1.3 200 14
015-U1 0150-TRA10 9 2 200 14
018-U1 0180-TRA10 17 3.8 200 14
030-U1 0300-TRA10 36 8.2 200 14
Not Available 0450-TRA10 58 13.2 400 27
060-U1 0600-TRA10 90 20.4 200 14
130-U1 1300-TRA10 150 34.1 200 14
220-U1 2200-TRA10 310 70.4 200 14
320-U1 3200-TRA10 450 102 200 14
024-U1* 0240-TRA10* 11.6 2.5 200 14
034-U1* 0340-TRA10* 24 5.4 200 14
064-U1* 0640-TRA10* 60 13.6 200 14
134-U1* 1340-TRA10* 100 22.7 200 14
224-U1* 2240-TRA10* 200 45.4 200 14
Waukesha
Model
Wright Pump
Model
Capacity Pressure
* Denotes Models with Rectangular Inlet Flange
Training Presentation
Product CharacteristicsWright TRA10 Pump
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TRA10 TRA20
316L Pump Housingand Cover
Alloy 808 NonGalling Rotors
Variety of Seal optionsto suit application
Helical Timing Gears for lower noiseand better torque transmission
4 position Mounting FeetSeparate Oil Chamberfor Timing Gears
Designed to 3Astandards for easystrip clean
One piece Front Cover
Powder CoatedGear Case
High PerformanceBall or Taper RollerBearings
One piece 316L or 17-4 PHStainless Shaft for maximum rigidity
Training PresentationProduct CharacteristicsWright TRA10 Pump
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TRA10 TRA20
Single Mechanical
Seals
DoubleMechanical Seals
with Flush
\Double O-Ring
Seals with Flush
Single O-Ring
Seals
Training PresentationProduct CharacteristicsWright TRA10 Pump
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TRA10 TRA20
Single O-Ring Seals
Double O-Ring Seals with Flush Std O-Ring & Cover Seals: Nitrile
Optional O-Ring & Cover Seals:FKM, EPDM & Silicone
Single Mechanical Seals Double Mechanical Seals with Flush
Std Seal Faces: SiC/SiC
Std O-Ring & Cover Seals: Nitrile
Optional Face: Carbon, Ceramic orChrome Oxide
Optional O-Ring & Cover Seals:FKM, EPDM & Silicone
Training PresentationProduct CharacteristicsWright TRA20 Pump
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On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe
TRA10 TRA20
Proven Circumferential Piston Design Exceptional Quality
10 Displacements
Capacities to 70 m3hr, 310 USGPM
Differential Pressure to 34 Bar, 500 psi Optional porting for Clean In Place
316 Stainless Steel and Alloy 808Construction
Twin Wing & Single Wing Rotors
Industrial, Food & Beverage, Meat &Dairy Applications
Training PresentationProduct CharacteristicsWright TRA20 Pump
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TRA10 TRA20
* Denotes Models with Rectangular Inlet Flange
GPM M/hr PSI Bar
006-U2 0060-TRA20 8 1.8 300 21
015-U2 0150-TRA20 11 2.5 250 17
018-U2 0180-TRA20 20 4.5 200 14
030-U2 0300-TRA20 36 8.2 250 17
045-U2 0450-TRA20 58 13.2 450 31
060-U2 0600-TRA20 90 20.4 300 21
130-U2 1300-TRA20 150 34.1 200 14
180-U2 1800-TRA20 230 52.2 450 31
210-U2 2100-TRA20 300 68.1 500 34
220-U2 2200-TRA20 310 70.4 300 21
Waukesha
Model
Wright Pump
Model
Capacity Pressure
Training Presentation
V i f S l i
Product CharacteristicsWright TRA20 Pump
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On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe
TRA10 TRA20
316L Pump Housingand one piece FrontCover
Alloy 808 NonGalling Rotors
Variety of Seal optionsto suit application
Helical Timing Gears for lower noiseand better torque transmission
4 position Mounting FeetSeparate Oil Chamberfor Timing Gears
Powder CoatedGear Case
High PerformanceBall or Taper RollerBearings
One piece 316L or 17-4 PHStainless Shaft for maximum rigidity
Optional portingfor CIP capability
Rotors andRetainers sealedwith O Rings
Training PresentationProduct CharacteristicsWright TRA20 Pump
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Training PresentationProduct CharacteristicsWright TRA20 Pump
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TRA10 TRA20
Single MechanicalSeals
DoubleMechanical Seals
with Flush
Training PresentationProduct CharacteristicsWright TRA20 Pump
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Single Mechanical Seals
Double Mechanical Seals with Flush
Std Seal Faces: SiC/SiC Std O-Ring & Cover Seals: Nitrile
Optional Face: Carbon, Ceramic orChrome Oxide
Optional O-Ring & Cover Seals:
FKM, EPDM & Silicone
Training PresentationProduct CharacteristicsWright Pump Port Connections
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Optional Connections tosuit application
DIN 11851 RJT
NPT SMS Flanged Enlarged
Rectangular
Hopper Adapter
Standard Port Configurations
Sanitary Clamp Bevel Seat (ACME)
Training PresentationProduct CharacteristicsWright Pump Rotors
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TRA10 TRA20
Standard Rotor
Twin Wing
Suitable for all liquids
Minimum Pulsation
Optional Rotor
Single Wing
Provides reduced shear
Improved solids handlingcapability
Training PresentationReplacement Parts
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TRA10 TRA20
Dimensionally interchangeable withWaukesha Universal I & Universal II
Series products
Training PresentationReplacement Parts
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Fast direct services
Proven quality and excellent value
808 Alloy: the metal that slides - Field proven, corrosion resistant & non-
galling
Dimensionally and functionally interchangeable with Waukesha
Virtually all replacement parts for Waukesha Universal I Series pumps and
Universal II Series pumps
Training Presentation
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Pump Selection
Training PresentationPump Selection
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Gather all the available Data for the Duty Conditions
Product Name (Chemical Formula)
Product CharacteristicsShear Sensitive, Abrasive, Solids
Flow Rate Required
Suction ConditionsFlooded, Suction Lift, NPSH Available
Discharge Pressure
Product Temperature
Viscosity @ Pumping Temperature
Nature of the liquidNewtonian, Thixotropic, Dilatant, etc
Specific Gravity
CIP or SIP Requirements
Is it a Problem Application, has another pump failed, if so why
Training Presentation
PUMP COSTING/ DESIGN SHEET
Pump Selection
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Customer Quote No/ Date
Address Project No
Prepared by
Contact TelPosition Fax
Customer Ref Item No Qty
PRODUCT/ DUTY CONDITIONS Selec ted Speeds RPM
Produc t Absorbed Power KW
Flowrate NPSH Req'd Mwc
S.G. Torque Nm
Viscosity Notes
Temperatures
Discharge
Suction
Other
Pump Type Options Cost Options Sell
Basic Model
Product Seals
O Rings
Port Standard
Rotors
Front Cover
Option
Option
OptionOption
Motor Power B/S Pump Cost B/S Pump List
Speed
SupplyEnclosure
Protection Less % Disc
ANCILLARIES Costs
DriverThermistors
Base B/S Pump Nett
Guard
TransmissionSundries
Other
Additional Features/Notes Total PartsAssembly
Sub Total Drive Nett
Mark Up x
Pump & Drive
DESIGN VERIFICATION
Verified
Pump Si zi ng Ver if ic ati on Conduc ted byPricing
Seal Specification
SpeedPower Date
Special Parts Total Sell
Leadtime
Documents
PackingDelivery
PUMP COSTING/ DESIGN SHEET
Use a Quotation Formto Compile and Retainall the Data
Training PresentationPump Selection
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Which pump range?
Wright TRA10 or TRA20
Johnson On-Line, Classic, SQ, SteriLobe, RTP or AccuLobe
Consider each Range on its capability to meet the needs of
the application and / or the preference of the customer
Offering both RL and CP Pumps will maximise our
opportunity to win the business
Training PresentationPump Selection
3=Excellent 2=Good 1=Moderate 0=Not Recommended
3=Excellent 2=Good 1=Moderate 0=Not Recommended
3=Excellent 2=Good 1=Moderate 0=Not Recommended
3=Excellent 2=Good 1=Moderate 0=Not Recommended
3=Excellent 2=Good 1=Moderate 0=Not Recommended
3=Excellent 2=Good 1=Moderate 0=Not Recommended
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3=Excellent, 2=Good, 1=Moderate, 0=Not Recommended
Wright Pump Johnson Pump (UK)
TRA10 TRA20 Classic OnLine Sterilobe SQ
Price Sensitivity 3 2 3 2 2 1Thin Liquids 3 3 2 2 2 1
Application Requirements3=Excellent, 2=Good, 1=Moderate, 0=Not Recommended
Wright Pump Johnson Pump (UK)
TRA10 TRA20 Classic OnLine Sterilobe SQ
Price Sensitivity 3 2 3 2 2 1Thin Liquids 3 3 2 2 2 1
Pressure
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TRA10 Displacement TRA20 Displacement SL Displacement OL Displacement IC Displacement
0060 0.03 0060 0.03 SLAS 0.039 OL1/0004/15 0.04 IC10/0005/12 0.046
0150 0.052 0150 0.052
SLAL 0.059 OL1/0006/10 0.060SLBS 0.081 OL1/0008/07 0.080 IC10/0008/08 0.083
0180 0.108 0180 0.108
SLBL 0.122 IC10/0011/05 0.111
SLCS 0.169 OL2/0017/15 0.170
SLCL 0.254 OL2/0022/10 0.250 IC20/0020/12 0.202
0300 0.227 0300 0.227
0450 0.366 SLDS 0.352 OL2/0034/07 0.340 IC20/0031/07 0.313
0450 0.435
0600 0.579 0600 0.568 SLDL 0.528 OL3/0054/15 0.540
SLES 0.732 IC30/0069/12 0.694
OL3/0081/10 0.810
1300 0.961 1300 0.946
SLEL 1.099 OL3/.108/07 1.080
IC30/0113/07 1.125
1800 1.45
SLFS 1.525 OL4/0162/15 1.620
2100 1.89 IC40/0180/12 1.800
2200 1.95 2200 1.95
SLFL 2.285 OL4/0243/10 2.430 IC40/0250/07 2.5003200 2.845
SLGS 3.170 OL4/0324/07 3.240 IC50/0351/12 3.514
SLGL 4.754
IC50/0525/08 5.250
SLHS 6.400
Wright Pump Johnson
Training PresentationPump Selection
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Reduce the Pump Speed When:
Product is abrasive - Example, Chocolate < 100 RPM
Product is delicate - Example, Dairy Creams < 250 RPM
Product is shear sensitive - Example, Cell Cultures < 350 RPM
NPSHa is low
Product has solids in suspension
The installation has a restricted sound pressure requirement
Training PresentationPump Selection
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Consider Higher Speed Operation When
Product is clean with no abrasives or solids in suspension
The installation has good NPSHa
The product is not shear sensitive
The installation has no sound pressure limitations
Price is an issue (smaller frame pump running faster)
Training PresentationPump Selection
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Speed / Shear Rate - effects on Viscosity
Newtonian Liquids
Constant viscosity regardless of rate of shear
Thixotropic Liquids
Viscosity reduces as rate of shear increases
Increasing pump speed may not increase flow
Examples, Mayonnaise, Cosmetic Creams etc.
Dilatant LiquidsViscosity increases with rate of shear
Risk of over-pressurization
Training PresentationPump Selection
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Port Sizes
Customer may specify a specific port sizeI need a 2 Pump
Are there solidsYou may need a 2 Pump to handlesolids
Inadequate Inlet and Outlet Pipe sizing may result incavitation, over-pressurization and serious damage to thepump.
Training Presentation
E l A li i
Pump Selection
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Example Application
Product Name: Dairy Cream (48% Fat)
Product Characteristics: Newtonian / Shear Sensitive
Flow Rate: 200 Lit/Min
Suction Condition: Flooded
Discharge Pressure: 3 Bar
Operating Temperature: 6C
Viscosity @ Operating Temp: 100 Cps
Specific Gravity: 0.95
Cleaning Requirements: CIP with Water @ 80 Deg C
The product is shear sensitive and delicate so therecommended pump speed is below 250 RPM
Training Presentation
Pump Selection
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Using the Johnson Pump
Selection Software
Located atwww.johnson pump.com
In our Distributor Zone
Training PresentationPump Selection
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Training PresentationPump Selection
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Training PresentationPump Selection
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TRA10 TRA20
Training PresentationPump Selection
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TRA10 TRA20
Training PresentationPump Selection
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TRA10 TRA20
Using the Johnson Pump
Printed Selection Curves
Located at
www.johnson pump.com
In our Distributor Zone
Training PresentationPump Selection
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At a maximum 250 RPM a flow rate of 200 Lit/Minwill require a pump of 0.8 Litres per Rev or larger.
As there will be some slip due to the 100 Cpsviscosity it is likely that the OL3/0081/10 @ 0.81Lit/Rev will be too small.
Probable consideration would therefore be theOL3/0108/07 at 1.08 Lit/Rev.
Training PresentationPump Selection
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TRA10 TRA20
Training PresentationPump Selection
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Training PresentationPump Selection
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TRA10 TRA20
Training PresentationPump Selection
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Using the Wright PumpSelection Curves
Training Presentation
The typical Wright Pump selection
Pump Selection
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yp g pcurve consists of 5 components
1. Slip correction curve
2. Flow versus speed curve
3. Water power graph
4. Viscous power curve
5. NPSHr graph
Training Presentation
Step 1
Pump Selection
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Slip correction
A point is taken on thecurve where the viscosityand pressure coincide.
Above 200 cP this pumpis positive and the zerobar line is used.
For an example of 10 cPat 100 psi. a parallel line
is drawn as shown
Training Presentation
Step 2 Speed vs Flow
Pump Selection
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The required flow is plotted acrossto the red line.
The line is then plotted vertically to
check the speed
This line is then continues down to
find the water power, viscous power
and NPSHr
The water power and viscous power
are added together to obtain the
absorbed power requirement
Selection is now complete. Do not
forget to allow extra power for losses
in the gearbox or frequency inverter.If selecting an inverter, do not forget
it requires constant torque across
the operating range.
Training Presentation
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TRA10 TRA20
Applications
Training Presentation
Food Products
Applications
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TRA10 TRA20
Food
Transfer From Holding Tanks
Vacuum Extraction Duties Ring Main Supply
Processing Through HeatExchangers
Feeding Filling Lines
Brine Injection
Products
Jams
Mayonnaise
Coffee Liquor
Chocolate
Meats
Tomato Paste
Training Presentation
Beverage Products
Applications
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TRA10 TRA20
g
Mash Tun Transfer
Fermenter Emptying Filter Press Feed
Pasteurised Feed
Finings Addition
Flavour Dosing
Juices and Syrups
Mash Wort
Finings
Colourings
Flavouring Yeast
Training Presentation
Dairy Products
Applications
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TRA10 TRA20
Dairy
Tanker Emptying
Evaporator Duties
Fermentation Vat Transfer
Homogeniser Pressurising
Fruit Pulp Injection
Filling Head Feeding Chocolate Spraying
Products
Milk and Cream
Yoghurt
Cheese
Margarine and Butter
Fruit Pulp
Egg White
Training PresentationApplications
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Cosmetics & Personal Care
Base Chemical Transfer Mixing Vessel Feed
Additive Metering
Perfume Addition
Products
Perfumes Fragrances
Colours
Thickeners
Stabilisers
Training Presentation
Pharmaceutical & Biotechnology Products
Applications
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Pharmaceutical & Biotechnology
Raw Material Transfer
Formulation Metering
Reaction Vessel Processing
Centrifuge Feed
Solvent Modification
Ultra Filter Feed
Sterile Filling
Products
Creams
Ointments
Vaccines
Inhalants
Blood Products
Training Presentation
d
Applications
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Light Industrial
Raw Material Transfer Mixing Vessel Feed
Formulation
Feeding Filling Lines
Products
Paints & Pigments Oils & Lubricants
Glues & Adhesives
Chemicals
Soaps & Detergents
Training Presentation
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Competition
Training PresentationCompetition
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JP(UK)
5.0%
Alfa Laval
16.0%
Waukesha
28.0%
Fristam
4.0%
Jabsco
2.0%
JPI
2.0%
APV
4.0%
Others
39.0%
Training PresentationCompetition
Alfa-Laval / SSP SX Pump
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EHEDG / 3A Certified
Multi-lobe Rotors
316L Contact Parts
7 Frame Sizes, 14 Displacements
Capacities To 115 M3hr, 507 USGPM
Differential Pressure To 15 Bar, 220 Psi
SIP/CIP Capable
Internally Mounted Seals With ControlledCompression Joints
Single, Flushed & Double Mechanical Seals
Pharmaceutical, Food & Beverage,Personal Care, Meat & Dairy, Industrial
p
Training PresentationCompetition
Alfa-Laval / SSP SR Pump
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3A Certified
Tri-lobe & Bi-Lobe Rotors
316L Contact Parts
6 Frame Sizes, 12 Displacements
Capacities To 106 M3hr, 467 USGPM
Differential Pressure To 20 Bar, 294 Psi SIP/CIP Capable
Externally Mounted Seals.
Single, Flushed & Double MechanicalSeals. Packed Gland
Food & Beverage, Personal Care, Meat& Dairy, Industrial
Training PresentationCompetition
Fristam FL Pump
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TRA10 TRA20
3A Certified
Bi-Wing Rotors
316L Contact Parts
5 Frame Sizes, 9 Displacements
Capacities To 53 M3hr, 233 USGPM
Differential Pressure To 11.5 Bar, 170 Psi SIP/CIP Capable
Externally Mounted Seals.
Single, Flushed & Double Mechanical Seals.
Food & Beverage, Personal Care, Meat &
Dairy, Industrial
Training PresentationCompetition
ITT Hi~Line Pump
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3A Certified
Bi-Wing Rotors
316L Contact Parts
3 Frame Sizes, 6 Displacements
Capacities To 41 M3hr, 181 USGPM
Differential Pressure To 15 Bar, 220 Psi
SIP/CIP Capable
Internally Mounted Seals.
Single & Double Mechanical Seals.
Bolt on Ports
Food & Beverage, Personal Care, Meat &Dairy, Industrial
Training PresentationCompetition
JPI Top-Wing Pump
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Bi-wing Rotors
316L & Duplex Contact Parts
4 Frame Sizes, 8 Displacements
Capacities To 156 M3hr, 687 USGPM
Differential Pressure To 15 Bar, 220 Psi
SIP/CIP Capable Front Loading Mounted Seals
Single, Flushed & Double Mechanical Seals,O Ring Seal.
Stainless Gear-casing
Food & Beverage, Personal Care, Meat &Dairy, Industrial
Training PresentationCompetition
JPI Top-Lobe Pump
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TRA10 TRA20
Tri-lobe Rotors
316L Contact Parts
4 Frame Sizes, 12 Displacements
Capacities To 126 M3hr, 555 USGPM
Differential Pressure To 22 Bar, 323 Psi
SIP/CIP Capable
Externally Front Loading Seals
DIN 24960 Seals Housing.
Single, Flushed & Double Mechanical Seals.
Food & Beverage, Personal Care, Meat &Dairy, Industrial
Training PresentationCompetition
Inoxpa SLR Pump
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TRA10 TRA20
3A Certified
Tri-lobe Rotors
316L Contact Parts
17 Displacements
Capacities To 160 M3hr, 705 USGPM
Differential Pressure To 22 Bar, 323 Psi
SIP/CIP Capable
Internal Front Loading Seals
Single, Flushed & Double Mechanical Seals
Food & Beverage, Personal Care, Meat &Dairy, Industrial
Training PresentationCompetition
Inoxpa TLS Pump
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TRA10 TRA20
3A Certified
Tri-lobe Rotors
316L Contact Parts
6 Displacements
Capacities To 41 M3hr, 180 USGPM
Differential Pressure To 12 Bar, 176 Psi SIP/CIP Capable
Internal Front Loading Seals
Close Coupled to Geared Motor
Single, Flushed & Double Mechanical Seals. Food & Beverage, Personal Care, Meat &
Dairy, Industrial
Training Presentation
JPUK Alfa-Laval ITT Jabsco JPI Fristam
Sterilobe SX Hy~Clean TopWing FL
Pressure >15Bar Some No No Some No
Feature Comparisons
CompetitionJPUK Alfa-Laval ITT Jabsco JPI Fristam
Sterilobe SX Hy~Clean TopWing FL
Pressure >15Bar Some No No Some No
Feature Comparisons
JPUK Alfa-Laval ITT Jabsco JPI Fristam
Sterilobe SX Hy~Clean TopWing FL
Pressure >15Bar Some No No Some No
Feature Comparisons
JPUK Alfa-Laval ITT Jabsco JPI Fristam
Sterilobe SX Hy~Clean TopWing FL
Pressure >15Bar Some No No Some No
Feature Comparisons
JPUK Alfa-Laval ITT Jabsco JPI Fristam
Sterilobe SX Hy~Clean TopWing FL
Pressure >15Bar Some No No Some No
Feature Comparisons
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Low NPSHr Good Moderate Moderate Moderate Moderate
Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate
Large Solids Good Fair Good Good Good
CIP / SIP Capability Excellent Good Good Moderate Moderate
EHEDG CIP Certified Yes Yes Yes Yes No
Low NPSHr Good Moderate Moderate Moderate Moderate
Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate
Large Solids Good Fair Good Good Good
CIP / SIP Capability Excellent Good Good Moderate Moderate
EHEDG CIP Certified Yes Yes Yes Yes No
3A Compliant Yes Yes Yes Yes Yes
Strip Cleanable Good Good Moderate Low Moderate
ATEX Compliant Excellent Good Good Good Good
316L Construction Yes Yes Yes No Yes
FDA Material Options Yes Yes Yes Yes Yes
Low NPSHr Good Moderate Moderate Moderate Moderate
Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate
Large Solids Good Fair Good Good Good
CIP / SIP Capability Excellent Good Good Moderate Moderate
EHEDG CIP Certified Yes Yes Yes Yes No
3A Compliant Yes Yes Yes Yes Yes
Strip Cleanable Good Good Moderate Low Moderate
ATEX Compliant Excellent Good Good Good Good
316L Construction Yes Yes Yes No Yes
FDA Material Options Yes Yes Yes Yes Yes
Hastelloy / Other Exotic Materials Yes No No No No
Non Galling Alloy 808 Rotors Yes No No No No
O ring Seal Option Yes No No Yes No
Optional Rotor Forms Yes No No Yes No
Low NPSHr Good Moderate Moderate Moderate Moderate
Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate
Large Solids Good Fair Good Good Good
CIP / SIP Capability Excellent Good Good Moderate Moderate
EHEDG CIP Certified Yes Yes Yes Yes No
3A Compliant Yes Yes Yes Yes Yes
Strip Cleanable Good Good Moderate Low Moderate
ATEX Compliant Excellent Good Good Good Good
316L Construction Yes Yes Yes No Yes
FDA Material Options Yes Yes Yes Yes Yes
Hastelloy / Other Exotic Materials Yes No No No No
Non Galling Alloy 808 Rotors Yes No No No No
O ring Seal Option Yes No No Yes No
Optional Rotor Forms Yes No No Yes No
Sealed for Life Gearbox Yes No No No No
Weld on Connections Yes Yes Bolt on Yes Yes
Flush Rotor Retainers Yes No Yes Yes Option
Demountable Rotorcase Yes Yes Yes No Yes
Low NPSHr Good Moderate Moderate Moderate Moderate
Thin Liquids handling Good (with 808) Good < 5 Bar Moderate Moderate Moderate
Large Solids Good Fair Good Good Good
CIP / SIP Capability Excellent Good Good Moderate Moderate
EHEDG CIP Certified Yes Yes Yes Yes No
3A Compliant Yes Yes Yes Yes Yes
Strip Cleanable Good Good Moderate Low Moderate
ATEX Compliant Excellent Good Good Good Good
316L Construction Yes Yes Yes No Yes
FDA Material Options Yes Yes Yes Yes Yes
Hastelloy / Other Exotic Materials Yes No No No No
Non Galling Alloy 808 Rotors Yes No No No No
O ring Seal Option Yes No No Yes No
Optional Rotor Forms Yes No No Yes No
Sealed for Life Gearbox Yes No No No No
Weld on Connections Yes Yes Bolt on Yes Yes
Flush Rotor Retainers Yes No Yes Yes Option
Demountable Rotorcase Yes Yes Yes No Yes
Technology Lower Lower Lower Lower
Quality Equal Equal Lower Lower
Presence Better Lower Lower Lower
Price Equal Equal Lower Lower
Training Presentation
Wright Pump WaukeshaHigh Strength 17-4 PH
Shafts
17-4 PH steel shafts can sustain higher
loads than 316 SS, resulting in less
Standard on sizes 0300,
0450, 0600, 1300, 2200 &
Available at extra cost.
Feature Why is it important? Availability
Wri ht Pum WaukeshaHigh Strength 17-4 PH
Shafts
17-4 PH steel shafts can sustain higher
loads than 316 SS, resulting in less
Standard on sizes 0300,
0450, 0600, 1300, 2200 &
Available at extra cost.
Feature Why is it important? Availability
Wright Pump WaukeshaHigh Strength 17-4 PH
Shafts
17-4 PH steel shafts can sustain higher
loads than 316 SS, resulting in less
Standard on sizes 0300,
0450, 0600, 1300, 2200 &
Available at extra cost.
Feature Why is it important? Availability
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On-Line DuraLobe Classic SQ RTP SteriLobe AccuLobe
TRA10 TRA20
downtime and lower shaft replacement
costs, especially on high pressure or high
viscosity applications.
3200.
Solid Front Cover Pumps with rotor nut cavities milled from
solid, stainless steel castings arent
susceptible to damage or weld failure
during routine maintenance and cleaning
operations like those with thin, welded on
rotor nut cups.
Solid, cast front cover
standard
Not available. Welded rotor
nut cups standard.
downtime and lower shaft replacement
costs, especially on high pressure or high
viscosity applications.
3200.
Solid Front