PUMP CONTROL BOXES AUTOMATION SYSTEMS

PUMP CONTROL BOXESAUTOMATION SYSTEMS

Series W.../D... | U.. | AZ.. | AL | PCM | HCON | HSKB | HSK | HMC/2 | KS

CONTENTHOMA is a major manufacturer of sewage pumping systems and agitators. HOMA submersible pumps operate successfully all over the world. The pumping stations are used for domestic, industrial and municipal wastewater. To continue to meet the demands of a glo-balised market, continuous development and extension of the product range is required. This increasingly inclu-des control technology.

WHAT IS CONTROL TECHNOLOGY FOR?

Even today, it‘s already common for control technolo-gy to represent 50 – 70% of the total costs in the area of municipal wastewater. In order to o�er our custo-mers optimum solutions, pumps and control solutions are inextricably linked. This guarantees experience for the exceptional standard of our products.

Introduction 2

Control Boxes/Alarm systems 6W/D 6 WT/DT 6WA/DA 6WZ/DZ 7U 7 AZW/AZD 7AL 8

Level Control 10PCM 10HCON 12HSKB 12

Modular Control Panels 12HSK 12

Automation System, Switchgears 14HMC / HMC2 14KS 15

HOMA AND WASTEWATER

2 | PUMP CONTROLLER AND CONTROL BOXES

PROVEN TECHNOLOGY WITH AN EXPANDED FIELD OF APPLICATIONREQUIREMENTS

The performance of the pump is increasingly deter-mined by modern control components. These include monitoring devices such as temperature sensors in the motor windings and bearings and various seal monito-ring devices including vibration sensors that constantly monitor the bearings and provide early warning of da-mage. The signals provided by the pump must be evaluated by the control systems.

Where star-delta combinations were used in the past to start the machines at higher pumping capacities, todaysoft starters and frequency converters are more and more frequently used.

With the use of soft starters, system components such as electrical distribution systems and pipelines are pro-tected. The usual current peaks and pipeline pressure shocks associated with direct or star-delta starts are avoided.

In recent years, frequency converters have moved into almost all areas of drive technology.

This makes it possible to change the rotational speed of the economical and robust three-phase asynchronous motor. This helps to optimally adjust the pump to meet the respective requirements and also save energy.

HOMA OFFERS APPROPRIATE SOLUTIONS.

In many cases, both the pump and control must meet the relevant guidelines and requirements in relation to explosion protection. All controls are available in a de-sign which allows users to operate ex-pumps in an ex-plosive atmosphere.

The ever-increasing demands placed on pumping sys-tems require the use of innovative technologies. This includes especially:

• reduction of energy consumption• reduction of maintenance costs• reduction of downtime through • preventive maintenance• early detection of faults• adaptation to environmental conditions• increased availability• connection to remote systems

PUMP CONTROLLER AND CONTROL BOXES | 3

THE SOLUTION: HOMA CONTROL SYSTEMSAUTOMATION SYSTEM HMC2

The HMC automation system, which has been in suc-cessful operation for many years, has been extended by an additional component. With the new HMC2-VICON pump control, the actual project-specific pump control-ler is combined with the HOMA-VICON vibration-analy-sing system. Simple parameterisation, operation and monitoring of the VICON system is now possible. Using appropriate communication components, the data can be sent via the Internet to any location in the world. In this way, pumping stations can easily be visualised, mo-nitored or locked centrally.

AUTOMATION SYSTEM HMC

Every treatment plant and every major public building is now equipped with Process Control Systems (PCS) or Building Management Systems (BMS). In these systems, all data relevant to the process are com-bined and processed in one centre. Faults and the operating status of the entire system can be viewed and logged here. Alerts for the maintenance or fault-clearing service also take place via the switch-board. The more detailed the information, the better the user is able to respond.

Therefore one or more corresponding messages are expected from each pump station. These may be iso-lated contacts in the simplest case. However, cross-process, standardised bus systems (Profibus DP, Ethernet) are frequently used here.

With the HMC automation system, HOMA o�ers the option of coupling. Municipal pumping stations are of-ten located away from central plant technology. Ho-wever, even here there is a need to centralise status signals from the pumping station. Therefore, HOMA provides the ability to edit the signals locally then send them economically via landline or GPRS connec-tion to a central station depending on customer speci-fications. An exchange of information between sever-al pumping stations is also possible.


THE SOLUTION: HOMA CONTROL SYSTEMSHOMA CONTROL SYSTEMS

For the purpose of the optimal design of a plant, HOMA provides a competent and reliable partner. Alongside engineering and plant operators, appropriate solutions are developed. This combination ensures that the pump and control are always perfectly matched. HOMA provi-des systems for a huge variety of requirements:

CONTROL BOXES W, D AND U

Switchgears W, D and U for connecting directly to the pump cable.The devices are intended for portable pumps and have a connector for direct connection to an electrical outlet. They are available in versions for manual operation, with just motor protection or with a level control function.

CONTROL UNITS BX, PS

Control units BX, PS for level control with float switch or pitot tube with bubbler system in wall mounting housing for connection of 1 or 2 pumps with monito-ring functions.

CONTROL UNIT PCM

The new PCM pump control sets new standards in the operation and monitoring of wastewater pumping and sewage pits. The smartphone APP HOMApp faci-litates the configuration, commissioning, diagnostics and troubleshooting of the system with its extensive functionality.

CONTROL UNITS HCON

HCON control units for level control of lifting equip-ment. Di�erent level measuring systems can be connected. Extensive diagnostic and monitoring func-tions for the connection of 1 or 2 pumps.

CONTROL UNITS HSK(B)

Control units HSK(B) for level control in pump sta-tions. Di�erent level measuring systems can be connected. Extensive diagnostic and monitoring func-tions for the connection of 1 or 2 pumps.

KS - SMALL SWITCHGEAR

Economical standardised small switchgear for quick delivery. These control columns include standard pump control devices and can be optionally adjusted by di�erent modules (heating, alarm light, etc.). Deli-very takes place in an outdoor unit including buried base.


W/D - CONTROL BOX

W19-04K20

D32-02DR

W1-060

ApplicationControl box for portable standardpumps. The unit protects the pumpagainst over-load. Single phase typesinclude starting devices for the pump.

DT32(Ex)-R03DRWT19(Ex)-06K25

ApplicationControl box for portable standard or ex-plosion proof pumps. The unit protects the pump against overload and overtem-perature. Single phase types include starting devices for the pump.

ATTENTION: never install control box in Ex-hazardous areas

WT/DT - CONTROL BOX

DA10/32-R02DRWA/19

WA10/19-06K25

ApplicationControl box for portable standard or explosion proof pumps. The unit allows automatic operation of the pump with a level controller.

It protects the pump against overload and overtemperature. Single phase types include starting devices for the pump.

The WA/... types are suitable for pumps with built-on float switch. The WA10... and DA10... types are equipped with AS type float switches.

ATTENTION: never install control box in Ex-hazardous areas !

WA/DA - CONTROL BOX

WA10/19Ex-07K25DA10/12Ex-04DR

WA1DA10/32-R02DR

WA1


WZ/DZ - CONTROL BOX

DZ

WZ

Accessories

ApplicationControl box for portable standard pumps. The unit allows automatic operation of the pump with two level con- trollers. It protects the pump against overload and overtemperature. Single phase types include starting devices for the pump.

Two float switches (on and off) type MS1, MS1 C BO/BS are connectable. Particularly suitable for stainless steel pumps in chemical aggressive fluids.

U - CONTROL BOX

U-Y20+TEX+SWEX+DIEX/CI43

ApplicationSwitchgear for a pump in a modular de-sign, universally applicable.

The device is suitable for the protection and control of pumps up to 30 kW.

Suitable for both normal pumps and for ex-pumps.The functionality of the basic configuration can be changed or sup-plemented by the inclusion of various components.

AZW/AZD - CONTROL BOX

AZD

AZW

ApplicationLevel control for one standard pump. Control box for interconnecting between pump cable and power socket.

Composite housing with:• Float switch AS type (min-max)• Plug and socket• AZW-type: housing with

integrated• safety plug and socket 230V• AZD type: housing IP54 with con-

ductor, CEE plug and socket

AZW

Accessories


AL - ALARM SYSTEMApplicationControl unit for indicating alarm levels with different level sensors.

ALWSAlarm unit with float switch for dome-stic disposal unitis with automatic stop function for washing machines.

AL3• Composite housing IP20 with inte-

grated safety plug 230V• Alarm system (not battery backed)

with buzzer (optional: 9V recharge- able battery block available)

• Dry contact (NO, NC programma-ble)

• Input for float switch, conductive• sensor or air pressure switc

AL3PS AufbauAl3PS with plug an socket for autoamtic pump operation and alarm.

AL3 with floor standingsensor

AL3 with float switch

AL3 with air pressure

ALWS

AL3PS+EL3

AL3 with level sensor for tanks



PCM WITH HOMApp - INNOVATIVE PUMP CONTROL

PCM

DescriptionThe new PCM pump control sets stan-dards in the operation and monitoring of wastewater disposal units and pump stations.

The control consistently implements the requirements for the particular applicati-on of a control in a sewage pumping sta-tion. For a cost-optimised design, a basic confi guration was used in the control, which fully meets the need for a reliable system.

In developing the new PCM pump cont-rol, value was placed on using innovative technology to ensure maximum comfort when handling the pump system. All the basic control and monitoring functions are available using the control.

Available for iOS and Android operating systems. The Smartphone APP HOMApp facilitates the confi guration, commissio-ning, diagnostics and troubleshooting of the system with its extensive functionali-ty.

The HOMA app provides intuitive and convenient operation via a graphical user interface.

The controller communicates with HOMApp via Bluetooth. This wireless connection ensures communication even in poorly accessible pump works without a GSM or GPRS network.

The data stored on the smartphone from the controller can then be connected to the available network later.

• A controller with many applications• Also suitable for controlling ex-

pumps• Mountable on cost-saving narrow

outdoor columns (projects for pres-sure drainage)

• Low type diversity, each control unit can be adjusted to all common requirements and level measure-ments by means of the configurati-on and parameterisation

• Easy commissioning through the use of default settings

• Choice of three different level de-tection systems

• Integrated, tested parameter data can be downloaded for free over the HOMA server

• Project-specific parameter data can be stored centrally on the HOMA server.

• Comprehensive design of the HOMApp. Therefore, fast training

for each user• Special menu for commissioning:

all relevant settings are clearly arranged under this menu item

• Online system status (even without a network connection)

• Password protection of the system parameters

• Maintenance intervals can be viewed

• System status can be read

Technical Data PCM

Dimensions271*170*120mm (W*H*D)High protection: IP54Alternating or rotary current: 220/240V 1Ph, 380-440V50/60Hz, 3Ph,N,PEPumps to 5,5kW direct startingRated current of the pumps: 2,0 – 11,5AAmbient temperature: -5°C – 40°CRequired fuse: maximum 25A slow-blowLevel recording: float switch, dynamic

• Basic circuit for sewage pump systems (toggling after each start, acceptance in the event of fault, peak load etc. selectable...)

• Overtravel time selectable• Forced start selectable• Start-up delay• Storing, loading datasets• Various menu languages

• Technical information such as connection diagrams, operating manual in the APP

• Maintenance intervals• Operating hours• Number of starts• HOMApp available for iOS and

Android

• Sending of the system status by email

• Pre-equipped for connection to Smarthome systemse

pressure of 4-20mA sensor• Rotary field detection• Flow detection and monitoring

single phase for each pump• Possibility to connect thermal

switch (Klixon), • Off-grid alarm warning as standard• 3 fault reporting relays• Bluetooth module• main switch

Options: capacitors for alternating current, ex barriers

Setting via Free HOMApp

Android is a trademark of Google LLC. iOS is a trademark or registered trademark of Cisco in the U.S. and other countries and is used under license.10 | PUMP CONTROLLER AND CONTROL BOXES

PCM WITH HOMApp - INNOVATIVE PUMP CONTROL

Description 1 2 3 4 5 6 7 8 9 10 Data Set / Factory Setting

Type Part.-No.

1 PumpControl box with main switch X - 2-11,5 3 X - - - - - 1P-SD-EX PCM15-D+HS 1990111

Control box with main switch and EX barrier X - 2-11,5 3 X - - - X - 1P-4-EX PCM15-D+HS+1EX 1990120

Control box with main switch, EX barrier X - 2-11,5 3 X - - - X X 1P-4-EX PCM15-D+HS+2EX 1990112

Control box with main switch X - 2-11,5 1 X - - - - - 1P-SD-EX PCM15-W+HS 1990117

Control box with main switch and capacitor X - 2-11,5 1 X - - 20 - - 1P-SD-EX PCM15-W+HS+K20 1990128




Control box with cable and plug - X 2-11,5 3 - - X - - - S-STAR1-BY PCM15H-D 1990115

Control box with cable and plug - X 2-11,5 1 - X - - - - S-STAR1-BY PCM15H-W 1990116

Control box with cable, plug and capacitor - X 2-11,5 1 - X - 30 - - S-STAR1-BY PCM15H-W+K30 1990124

Control box with cable, plug and capacitor - X 2-11,5 1 - X - 40 - - S-STAR1-BY PCM15H-W+K40 1990125

Capacitorbox for 1 pump 30/60µF and start relay KON-Box15-30/60 1974403

Capacitorbox for 1 pump 50/100µF and start relay KON-Box15-50/100 1974404

2 PumpnControl box with main switch X - 2-11,5 3 X - - - - - 2P-SD-EX PCM25-D+HS 1990311

Control box with main switch and EX barrier X - 2-11,5 3 X - - - X - 2P-4-EX PCM25-D+HS+1EX 1990318

Control box with main switch,EX barrier X - 2-11,5 3 X - - - X X 2P-4-EX PCM25-D+HS+2EX 1990312

Control box with main switch X - 2-11,5 1 X - - - - - 2P-SD-EX PCM25-W+HS 1990317





Control box with cable and plug - X 2-11,5 3 - - X - - - S-STAR2-MA PCM25H-D 1990315

Control box with cable and plug - X 2-11,5 1 - X - - - - S-STAR2-MA PCM25H-W 1990316

Control box with cable, plug and capacitor - X 2-11,5 1 - X - 30 - - S-STAR2-MA PCM25H-W+K30 1990322

Control box with cable, plug and capacitor - X 2-11,5 1 - X - 40 - - S-STAR2-MA PCM25H-W+K40 1990323

Capacitorbox for 2 pumps 30/60µF and start relay KON-Box25-30/60 1974409

Capacitorbox for 2 pumps 50/100µF and start relay KON-Box25-50/100 1974410

When selecting PCM for GRP type pumps in AC (start and operational capacitor), the corresponding capacitor box must also be selected for the PCM15 (25)-W basic unit. These 2 items must be connected on site / after wall mounting.

1: Suitable for collection sumps2: Suitable for lifting stations

6: Cable + safety plug7: Cable + CEE16 plug8: Capacitor (µF)

Selection Criteria

3: Power monitoring pump (A)4: Single (1) or three-phase current (3)5: Main switch

9: EX Barrier for 4-20mA10:EX Barrier for float switch

Android is a trademark of Google LLC.iOS is a trademark or registered trademark of Cisco in the United States and other countries and is used under license.


HCON - LEVEL CONTROL

HCON 15HCON 25

ApplicationHCON15/25 are control units for 1 or 2 pumps, designed specifically for the operation of submersible pumps in drainage and sewerage use.

HSKB - LEVEL CONTROL

HSKB 15G HSKB 25G

ApplicationHSKB are control units for 1 or 2 pumps, designed specifically for the operation of submersible pumps in drainage and sewerage use in hazardous areas.

The controller is high quality and compact, and is equipped with a main switch and a motor protection switch.

Their compact design, both for 1 pump and for 2 pumps, is suitable for installati-on in economical narrow air columns.


HSK - MODULAR CONTROL PANELS

ApplicationHOMA HSK are modular pump controls for 1 to 4 pumps, specially designed for the operation of submersible pumps in drainage and sewage applications.

HSK solve many different tasks based on a standardized control unit. Suitable for pumps 4 kW DOL to pumps 22 kW star delta start.

Based on the unit size (switching capacity), the respective control system is available in a standard version, the basic equipment of which meets all the essential requirements of a high-perfor-mance pump control system.

In addition, the modular design of the HSK program allows a particularly flexible completion or extension of the desired system with regard to the follo-wing components:

• Type of level detection• Additional options in the • control unit• Alarm and remote control• Other options• Installation in outdoor cabinet

The main advantages of this modular design of the entire HSK program are the uniform operating concept and the high flexibility of use.Operation and settings are made via an easy-to-use TFT touch color display using symbols and plain text display. All operating modes and parameters can be easily queried and changed via the menu navigation.

Password protection prevents unautho-rized changing of operating parameters. The basic equipment includes control electronics for one-two-three- or four-pump operation, rotating field and phase failure monitoring, contactor, motor protection, connections for thermal con-tacts, float switch and level probe.

The control is suitable for the use of pumps with one as well as with two thermal contacts. The error message of a thermal contact is stored in a zero-vol-tage safe manner - an important function for use in hazardous areas.

The error message must be acknowled-ged by the user and remains stored even in the event of a power failure or battery failure. All parameters of the control are stored in an EEPROM and remain stored independent of mains or battery.


HMC / HMC2 - AUTOMATION SYSTEMApplication HMCHMC is a multifunctional system for controlling, monitoring and observing of pump stations.

It is distinguished by a flexible structure and high degree of modularity. Through individual configuration, almost any cu-stomer wish can be fulfilled. The system can be programmed and assigned parameters for different requirements in the pumping stations.

HMC does not only control pumps - in addition, compressors, agitators and aerators can be easily integrated. It is configured individually, whereby the compilation of the individual compo-nents is based on standard modules and standard software. All parameterisation and adjustment is made using the gra-phic display on the logic module, whose interface is tailored to the design of the plant. Telecontrol substations from any manufacturer can be integrated.

Depending on the customer‘s wishes, switching devices made by certain pro-ducers may be taken into account. (e.g. soft starters, frequency converters)

System design in accordance with DIN EN 60439 -1 VDE 0660 T500

HMC2

HMC

AUTOMATION SYSTEM HMC2

The HMC automation system, which has been in successful operation for many ye-ars, has been extended by an additional component. With the new HMC2-VICON pump control, the actual project-specifi c pump controller is combined with the HOMA-VICON vibration-analysing sys-tem. Simple parameterisation, operation and monitoring of the VICON system is now possible. Using appropriate commu-nication components, the data can be sent via the Internet to any location in the world. In this way, pumping stations can easily be visualised, monitored or locked centrally.


KS - SWITCHGEARS

KS

ApplicationThe KS switchgears can be customised individually depending on requirements. This enables standard fittings such as heating, alarm lights, potential equali-sation bars and locking cylinders to be customised individually as required. Standard versions with common con-trols are pre-assembled and complete the HOMA switchgear programme.

Complete pre-assembled switchgearsincluding the following modules:

KS-H1 HeatingKS-A23.(1) Alarm lights 230VKS-SZY Locking cylinderKS-POT Potential

equalisation bar

KS-EHFB Weatherproof housing (as indicated)

KS-306KTMO Weatherproof housing (as indicated)

For further or detailes technical information about Homa Pump control programm please contact your Homa sales office.


HOMA Pumpenfabrik GmbHIndustriestraße 1 53819 Neunkirchen-SeelscheidTelefon: +49(0)2247/702-0 Fax: +49(0)2247/702-44e-Mail: [email protected] Internet: www.homa-pumpen.de

Industriestraße 1 53819 Neunkirchen-SeelscheidTelefon: +49(0)2247/702-0 Fax: +49(0)2247/702-44e-Mail: [email protected] Internet: www.homa-pumpen.de

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We reserve the right to alter our specifi cations without notice.. FIND US ON FACEBOOK!facebook.com/homapumpen

Bilder: S.2 li = © fotolinchen - istockphoto.com | S.3 & S.17 = © georgejmclittle- Fotolia.com | S.4 li = © mariusz szczygieł - Fotolia.com | © Homa Pumpenfabrik

HOMAProduct Range

Submersible waste water pumps

Deep-well submersible pumps

Submersible sewage pumps

Submersible grinder pumps with cutter system

Waste water disposal units

Sewage disposal units

Packaged pump stations

Mixers

Injector systems for tank cleaning

Garden pumps and domestic booster units

Propeller pumps

Control boxes

Worldwide Presence

HOMA pumps are installed in more

than 100 countries around the world

– in countless projects of various

kinds. They comply to all internation-

al safety and quality standards and

are certifi ed by many institutions

and organisations responsible for

national waste water treatment

standards. To maintain and further

develop this high quality level is our

main target.

Netzwork of Sales and Service Partners

HOMA provides a worldwide network

of agents and distributors supporting

our customer with excellent sales and

service assistance in planning, specifi -

cation and selection, including a com-

puter software program available on

CD-ROM or form the WorldWide-Web.

Documents

PUMP CONTROL BOXES AUTOMATION SYSTEMS