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Preparation of Detailed Project Report for
Uttar Pradesh Major District Roads Improvement Program
PUBLIC WORKS DEPARTMENT
UTTAR PRADESH
15th Floor, Tower 9B,
DLF Cyber City Phase-III,
Gurgaon – 122 002
Tel: 91-124-4316500
Final Detailed Project Report (Main Report)
Upgradation of MDR No.135W Muzaffarnagar - Baraut
(Section from Km. 3.000 to Km 62.000)
(Length 59.000 km) August 2016
Upgradation of MDR No.135W Muzaffarnagar -Baraut (Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. i Public Works Department, Uttar Pradesh
CONTENTS LIST OF ABBREVIATIONS ........................................................................................................... 1 CHAPTER 0.0: EXECUTIVE SUMMARY ...................................................................................... 2 0.1 PROJECT BACKGROUND ................................................................................................ 2 0.2 SCOPE OF SERVICES ...................................................................................................... 3 0.3 PROJECT DESCRIPTION .................................................................................................. 4 0.4 KEY TRAFFIC STUDY FINDINGS ..................................................................................... 4 0.5 KEY ENGINEERING SURVEY FINDINGS ......................................................................... 7 0.6 DESIGN PROPOSALS ....................................................................................................... 7 0.7 PAVEMENT DESIGN ....................................................................................................... 10 0.8 PROPOSAL FOR STRUCTURES .................................................................................... 11 0.9 IEE REPORT .................................................................................................................... 11 0.10 SOCIAL ASSESSMENT ................................................................................................... 11 0.11 COST ESTIMATION ......................................................................................................... 12 CHAPTER 1.0: PROJECT DESCRIPTION .................................................................................. 14 1.1 BACKGROUND ................................................................................................................ 14 1.2 OBJECTIVES OF THE CONSULTANCY SERVICES ...................................................... 17 1.3 SCOPE OF SERVICES .................................................................................................... 18 1.4 DESCRIPTION OF DELIVERABLES ............................................................................... 19 CHAPTER 2.0: SURVEYS AND INVESTIGATIONS .................................................................... 20 2.1 GENERAL ........................................................................................................................ 20 2.2 INVENTORY AND CONDITION SURVEY OF ROAD AND PAVEMENT .......................... 20 2.3 TOPOGRAPHIC SURVEYS ............................................................................................. 30 2.4 BENKELMAN BEAM DEFLECTION SURVEY ................................................................. 30 2.5 ROUGHNESS SURVEY ................................................................................................... 32 2.6 PAVEMENT COMPOSITION AND SUBGRADE INVESTIGATIONS ............................... 34 2.7 MATERIAL INVESTIGATION ........................................................................................... 41 2.8 STURCTURES ................................................................................................................. 45 CHAPTER 3.0: TRAFFIC SURVEY AND ANALYSIS .................................................................. 52 3.1 INTRODUCTION .............................................................................................................. 52 3.2 TRAFFIC SURVEYS ......................................................................................................... 52 3.3 DATA ANALYSIS ............................................................................................................. 54 3.4 TRAFFIC GROWTH RATES ............................................................................................ 65 3.5 TRAFFIC PROJECTIONS ................................................................................................ 72 3.6 CAPACITY ANALYSIS ..................................................................................................... 73 CHAPTER 4.0: PAVEMENT DESIGN .......................................................................................... 74 4.1 GENERAL ........................................................................................................................ 74 4.2 FLEXIBLE PAVEMENT DESIGN ..................................................................................... 74 4.3 INTERLOCKING CONCRETE BLOCK PAVEMENT ........................................................ 79 4.4 STRENGTHENING/REHABILITATION OF EXISTING PAVEMENT ................................ 79 4.5 RIGID PAVEMENT DESIGN ............................................................................................. 82 CHAPTER 5.0: HIGHWAY DESIGN ............................................................................................ 88 5.1 GENERAL ........................................................................................................................ 88 5.2 TERRAIN CLASSIFICATION ........................................................................................... 88 5.3 GUIDING PRINCIPLES .................................................................................................... 88 5.4 HIGHWAY DESIGN STANDARDS ................................................................................... 88 5.5 CROSS SECTIONAL DETAILS ........................................................................................ 91 5.6 WIDENING AND CURVATURE IMPROVEMENT............................................................. 93 5.7 EXTRA WIDENING OF CURVES ..................................................................................... 95 5.8 BYPASSES AND REALIGNMENT ................................................................................... 96 5.9 SERVICE ROADS AND SLIP ROAD................................................................................ 96 5.10 LONGITUDINAL PROFILE IMPROVEMENT ................................................................... 96 5.11 JUNCTIONS ..................................................................................................................... 96 5.12 DRAINAGE ....................................................................................................................... 98
Upgradation of MDR No.135W Muzaffarnagar -Baraut (Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. ii Public Works Department, Uttar Pradesh
5.13 TRAFFIC SAFETY AND CONTROL MEASURES ............................................................ 99 5.14 ROAD FURNITURE ........................................................................................................ 100 5.15 WAYSIDE AMENITIES ................................................................................................... 100 5.16 HORIZONTAL ALIGNMENT REPORT ........................................................................... 101 5.17 VERTICAL ALIGNMENT REPORT ................................................................................ 116 5.18 WORK ZONE TRAFFIC MANAGEMENT PLANS (WTMPS).......................................... 136 CHAPTER 6.0: STRUCTURES DESIGN ................................................................................... 139 6.1 STRUCTURE DESIGN ................................................................................................... 139 6.2 STRUCTURAL IMPROVEMENT PROPOSAL- .............................................................. 147 6.3 HYDROLOGICAL STUDIES ........................................................................................... 147 6.4 DESIGN OF ROAD SIDE DRAINS ................................................................................. 147 6.5 GEOTECHNICAL INVESTIGATIONS ............................................................................. 151 CHAPTER 7.0: INITIAL ENVIRONMENT EXAMINATION REPORT ......................................... 152 CHAPTER 8.0: SOCIAL IMPACT ASSESSMENT REPORT ..................................................... 153 CHAPTER 9.0: COST ESTIMATE ............................................................................................. 154 9.1 INTRODUCTION AND ASSUMPTIONS ......................................................................... 154 9.2 ADOPTION OF UNIT RATES ......................................................................................... 154 9.3 BILL OF QUANTITIES FOR CIVIL WORKS ................................................................... 154 9.4 COSTING FOR SAFETY DEVICES ................................................................................ 154 9.5 LAND ACQUISITION COST ........................................................................................... 154 9.6 COST OF R & R ............................................................................................................. 154 9.7 COST OF ENVIRONMENTAL MITIGATION PLAN ........................................................ 156 9.8 ANY OTHER ASSOCIATED COST ................................................................................ 156 9.9 TOTAL COST ESTIMATES ............................................................................................ 156 9.10 LIFE CYCLE COST COMPARISON ............................................................................... 157 9.11 COMPARISON OF COST WITH SIMILAR PROJECTS IN THE REGION ...................... 157 CHAPTER 10.0: SPECIFICATION FOR WORKS AND OUTPUT SPECIFICATION FOR
MAINTENANCE ...................................................................................................... 158
LIST OF TABLES
Table 0.1: Details of Project Road Sections ................................................................................ 2 Table 0.2: Summary of ADT & AADT at Count Locations .......................................................... 5 Table 0.3: Peak Hour Traffic and Directional Split ...................................................................... 5 Table 0.4: Traffic Growth Rates (%) for Most Likely Scenario ................................................... 5 Table 0.5: Projected sectional traffic (AADT) in PCUs for Most Likely scenario ...................... 6 Table 0.6: Design Service Volume Standards ............................................................................. 6 Table 0.7: Capacity Augmentation .............................................................................................. 6 Table 0.8: Proposed Widening Schedule for the Project Stretch .............................................. 7 Table 0.9: Summary of Proposed Geometric Design Parameters ............................................. 9 Table 0.10: Flexible Pavement Composition ............................................................................. 10 Table 0.11: Proposed crust for concrete pavement ................................................................. 10 Table 0.12: Proposed Interlocking Concrete Block Pavement ................................................ 11 Table 0.13: General Abstract of Cost ........................................................................................ 13 Table 1.1: Project Road Sections .............................................................................................. 14 Table 1.2: Details of Project Road Sections .............................................................................. 15 Table 2.1: Land Use Pattern along the project stretch ............................................................. 21 Table 2.2: Villages/Towns along Project Stretch ...................................................................... 21 Table 2.3: Summary of Carriageway widths for the project road ............................................ 23 Table 2.4: Summary of Existing Junctions along the project road ......................................... 25 Table 2.5: List of Religious Structures ...................................................................................... 27 Table 2.6: Yardstick for Pavement Condition ........................................................................... 29 Table 2.7: Summary of Existing Pavement Crust Composition .............................................. 34 Table 2.8: Method of Testing ..................................................................................................... 37
Upgradation of MDR No.135W Muzaffarnagar -Baraut (Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. iii Public Works Department, Uttar Pradesh
Table 2.9: Summary of Grain Size Distribution and Atterberg’s Limits .................................. 38 Table 2.10: Summary of Field Density....................................................................................... 40 Table 2.11: Summary of Sub-grade Results ............................................................................. 40 Table 2.12: Details of Borrow area along Project Road ........................................................... 41 Table 2.13: Test Results of Borrow area along Project Road .................................................. 43 Table 2.14: Details of Stone aggregates Quarrie ...................................................................... 43 Table 2.15: Details of Natural Sand Sources ............................................................................ 44 Table 2.16: List of Major and Minor Bridges ............................................................................. 45 Table 2.17: List of Culverts ........................................................................................................ 46 Table 3.1: Traffic Survey Schedule ............................................................................................ 52 Table 3.2: Vehicle Classification System .................................................................................. 53 Table 3.3: Passenger Car Equivalency Factors ........................................................................ 54 Table 3.4: Average Daily Traffic at Count Locations ................................................................ 55 Table 3.5: Direction Wise Average Daily Traffic at Count Location ........................................ 56 Table 3.6: Seasonal Correction Factors .................................................................................... 56 Table 3.7: Annual Average Daily Traffic at Count Locations ................................................... 57 Table 3.8: Peak Hour Traffic and Directional Split .................................................................... 59 Table 3.9: Percentage of Sample ............................................................................................... 59 Table 3.10: O-D Zoning System ................................................................................................. 60 Table 3.11: Commodity Category .............................................................................................. 61 Table 3.12: Percentage of Commodity Movement .................................................................... 62 Table 3.13: Lead Distribution at Km 24.200 of Passenger Vehicles ........................................ 62 Table 3.14: Lead Distribution at Km 24.200 of Commercial Vehicles ...................................... 63 Table 3.15: Percentage Influence for Passenger Vehicles at Km 24.200 ................................ 64 Table 3.16: Percentage Influence for Goods Vehicles at Km 24.200 ....................................... 64 Table 3.17: Intersection Traffic Projections .............................................................................. 64 Table 3.18 Observed Speeds along Project Road .................................................................... 65 Table 3.19: Results of Pedestrian Count Survey ...................................................................... 65 Table 3.20: Growth of Vehicle Registration in Uttar Pradesh .................................................. 67 Table 3.21: Growth of Vehicle Registration of Trucks (All India) ............................................ 67 Table 3.22: Growth in Economic Indices of Uttar Pradesh (at 2004-05 Prices) ...................... 68 Table 3.23: Elasticity Values Derived based on Regression Analysis for Uttar Pradesh ...... 69 Table 3.24: Elasticity Values Derived for All India .................................................................... 69 Table 3.25: Adopted Elasticity Values of Uttar Pradesh .......................................................... 70 Table 3.26: Adopted Elasticity Values of All India ................................................................... 70 Table 3.27: Future Growth of Economic Indicators for U.P. .................................................... 71 Table 3.28: Future Growth of Economic Indicators for Rest of India ...................................... 71 Table 3.29: Traffic Growth Rates (%) for Most Likely Scenario ............................................... 71 Table 3.30: Traffic Growth Rates (%) for Pessimistic Likely Scenario .................................... 71 Table 3.31: Traffic Growth Rates (%) for Optimistic Likely Scenario ...................................... 71 Table 3.32: Projected Total Corridor Traffic in Nos and PCUs ................................................ 72 Table 3.33: Design Service Volume Standards ......................................................................... 73 Table 3.34: Capacity Augmentation .......................................................................................... 73 Table 4.1: Traffic Homogeneous Sections ................................................................................ 75 Table 4.2: Summary of Commercial Vehicles (AADT) .............................................................. 75 Table 4.3: Summary of Proposed Traffic Growth Rates........................................................... 76 Table 4.4: Summary of Adopted Vehicle Damage Factors (VDFs) .......................................... 77 Table 4.5: Adopted Lane Distribution Factors (LDFs) .............................................................. 77 Table 4.6: Obtained and Adopted MSA for the Project Road ................................................... 78 Table 4.7: Proposed Flexible Pavement Design for Widening/New Sections ......................... 79 Table 4.8 Proposed Interlocking Concrete Block Pavement ................................................... 79 Table 4.9: Recommended Overlay Thickness .......................................................................... 80 Table 4.10: Proposed Widening Schedule ................................................................................ 81 Table 4.11: Axle Load Spectrum ................................................................................................ 83 Table 4.12: Proposed crust for concrete pavement ................................................................. 83
Upgradation of MDR No.135W Muzaffarnagar -Baraut (Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. iv Public Works Department, Uttar Pradesh
Table 5.1. Summary of Proposed Geometric Design Parameters ......................................... 89 Table 5.2. Details of Proposed Cross Section ........................................................................ 92 Table 5.3. Proposed Widening Scheme ................................................................................... 93 Table 5.4. The List of Proposed Typical Cross Sections with their Lengths ....................... 95 Table 5.5. Extra Widening of Curves ....................................................................................... 95 Table 5.6. List of proposed Major At grade Junction ............................................................. 96 Table 5.7. List of proposed Minor At grade Junction ............................................................. 97 Table 5.8. Details of Drain ........................................................................................................ 98 Table 5.9. Details of Drain ........................................................................................................ 98 Table 5.10. Crash Barrier Locations .......................................................................................... 99 Table 5.11. Proposed Bus shelter ............................................................................................ 100 Table 5.12. Horizontal Alignment Report................................................................................. 102 Table 5.13. Vertical Alignment Report ..................................................................................... 116 Table 6.1: Design Parameters for Bridge Design as per IRC Standards ............................... 139 Table 6.2: Improvement proposal for Culverts ....................................................................... 137 Table 6.3: Improvement proposal for Bridges ........................................................................ 146 Table 6.4: Design of Road Side Drain in Built-up Area .......................................................... 148 Table 9.1: Tentative budget for R&R Activities ....................................................................... 155 Table 9.2: General Abstract of Cost ........................................................................................ 156
LIST OF FIGURES
Figure 0.1: Key plan of the Project Road .................................................................................... 3 Figure 1.1: Project Road Sections ............................................................................................. 16 Figure 1.2: Key plan of the Project Road .................................................................................. 17 Figure 2.1: BBD Survey Procedure for Main Line..................................................................... 31 Figure 2.2: BBD Survey Procedure for Control line ................................................................. 32 Figure 2.3: Quarry Chart............................................................................................................. 45 Figure 3.1: Traffic Survey Location Map ................................................................................... 53 Figure 3.2: Hourly Traffic Variation at Count Location ............................................................ 58 Figure 3.3: Traffic Composition at count location .................................................................... 58 Figure 3.4: Lead distribution of Passenger vehicles at Km 24.200 ......................................... 63 Figure 3.5: Lead distribution of goods vehicles at Km 24.200 ................................................ 63 Figure 4.1: Commercial Vehicles along the Project Road ....................................................... 75 Figure 4.2: Flow chart for rigid pavement design ..................................................................... 82 Figure 4.3: Proposed Typical Cross Sections for the Project Road........................................ 87 Figure 5.1: Method for Attaining Super-Elevation .................................................................... 90 Figure 5.2 :Stage-1 of Single/Intermediate Lane Road into 2-lane with Shoulders .............. 136 Figure 5.3 :Stage-2 of Single/Intermediate Lane Road into 2-lane with Shoulders .............. 137 Figure 5.4 : Temporary Diversion for Reconstruction of CD works ...................................... 137
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 1 Public Works Department, Uttar Pradesh
LIST OF ABBREVIATIONS
AADT Annual Average Daily Traffic
AASHTO American Association of State Highways and Transportation Officials
ADB Asian Development Bank
ADT Average Daily Traffic
BBD Benkelman Beam Deflection
NH National Highway
BOQ Bill of Quantities
CBR California Bearing Ratio
CD Cross Drainage
DPR Detailed Project Report
EIA Environmental Impact Assessment
EIRR Economic Internal Rate of Return
EMP Environmental Management Plan
FMC Field Management committees
GPS Global Positioning System
GSB Granular Sub-Base
HDM Highway Design Manual
ICB International Competitive Bidding
IMD Indian Meteorological Department
IRC Indian Roads Congress
IS Indian Standard
MoEF Ministry of Environment and Forests
MoRT&H Ministry of Road Transport & Highways
NGOs Non Government Organizations
NPV Net Present Value
Km Kiolometer
OD Survey Origin Destination Survey
ONGC Oil & Natural Gas Corporation
PAP Project Affected Person
PCU Passenger Car Units
PIA Project Influence Area
PWD Public Works Department
RAP Resettlement Action Plan
R & R Resettlement and Rehabilitation
RCC Reinforcement Cement Concrete
ROW Right of Way
RUCS Road User Cost Study
BC Bituminous Concrete
SPM Suspended Particulate Matter
TBM Temporary Bench Mark
TOR Terms of Reference
VOC Vehicle Operating Costs
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 2 Public Works Department, Uttar Pradesh
CHAPTER 0.0: EXECUTIVE SUMMARY 0.1 PROJECT BACKGROUND
The Government of Uttar Pradesh has a long – term program to improve the Core Road Network (CRN) and, as part of this program, has applied through Government of India for a financial assistance from the Asian Development Bank (ADB) for developing the Uttar Pradesh Core road Network Development Project (UPCRNDP). The Program is designed to improve transport connectivity in the state of Uttar Pradesh, by rehabilitating and upgrading Major District Roads (MDRs) forming part of the Core Road Network (CRN) in the state, thereby improving connectivity and fostering inclusive economic growth. The Program constituents are:
i) Rehabilitating and upgrading about 1138 km of MDRs; and ii) Improving and planning for road asset maintenance.
The state has a road network of about 403,100 km, out of which about 197,132 km are with the Uttar Pradesh Public Works Department (UPPWD). Almost 74.4% of State Highways (SH) are double lane, but 62% of Major District Roads (MDR) and 83% of Other District Roads (ODR) have widths less than 3.75m. Around 77.0% of the roads are surfaced (310,398 km) With a view to develop the road network system, UPPWD has identified 650Km of Major District Road and Other District Road Network in the tranche – I for preparation detailed project reports. The list of roads included in tranche I are provided in Table 0.1
Table 0.1: Details of Project Road Sections
S. No. Road/ Works Category Length (Km) as per
Contract
1 Bulandshahar to Anoopshahar MDR-58W 37
2 Muzaffarnagar to Baraut Marg MDR-135W 59
3 Nanau to Dadon MDR-82W 30
4 Naurangiya to Kaptanganj to Barhaj Marg
MDR-25E & ODR-24
84
5 Haliyapur to Kudebhar MDR-66E 95
6 Hussainganj to Alipur Marg MDR-81C 49
7 Mohanlalganj to Morava Unnao Marg
MDR-52C 54
8 Aliganj-Souron Marg MDR-45W 36
9
Saharanpur to Nakud Gango Thano Bhawan
MDR-147W 90
Fatepur Muzafarbad Kalsia Marg
MDR-121W
10
Etawah to Markundi-Manikpur ODR-28
87 Koh- Manikpur Marg ODR-7
Rajapur-Raipura-Manikpur Marg
ODR-22
The Uttar Pradesh Public Works Department (UPPWD) has appointed M/s. Feedback Infra Pvt. Ltd. for providing the required consultancy services for preparation of Detailed Project Report for Uttar Pradesh Major District Roads Improvement Program in the state of Uttar
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 3 Public Works Department, Uttar Pradesh
Pradesh. The Contract Agreement for the assignment was signed on 2nd September 2014, and PWD Uttar Pradesh through their letter 02/UPMDRDP/DPRC/2014-15 dated 19.08.2014 instructed the consultants to commence the Assignment, and the project activities thereafter. This report deals the Muzaffernagar to Baraut section of MDR-135W, the total length of the project road road is 59.174 Kms (Design length). The key plan of the project road section is shown in Figure 0.1.
Figure 0.1: Key plan of the Project Road
0.2 SCOPE OF SERVICES
The objective of the detailed project reports is to improve and rehabilitate the selected MDRs/ODRs to a minimum 2-lane standard configuration, geometric improvements as required, and bypasses (if required)in identified locations. Establish the technical, environmental, social, economical, and financial viability of the project, suitable for funding by multilateral agencies. Financial viability of the project road cannot be carried out because financial analysis is required to be done on roads where toll plazas are proposed, but on these roads no toll plazas are being proposed. Also, these roads are either MDR or ODR roads and there is no toll policy available for MDR –ODR roads for Uttar Pradesh, it will be difficult to assess the revenue projections without a policy. The DPRs will include traffic and condition assessment, detailed road design, design of pavement, design of bridges and cross drainage structures and grade separated structures, design of service roads, quantities of various items, detailed working drawings, detailed cost estimates, environmental and social feasibility, resettlement plans and environmental action plans as appropriate and documents required for tendering the project on commercial basis for international/ local competitive bidding.
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 4 Public Works Department, Uttar Pradesh
Carry out engineering, economic, environmental and social feasibility studies of tranche I roads; and all required traffic surveys / investigations. a) Assist in preparation of contracting / packaging strategy with due analysis of local
contracting industry, their capacities and consultations as well as preparation of Procurement Plan for the Project including its revisions/ updates.
b) Prepare Detailed Project Reports (DPRs), Detailed Engineering Drawings, Assist UPPWD in preparation of Pre-qualification and / or Bidding Documents (as per the procurement policies of the Asian Development Bank) required for procurement of contractors.
c) Social and Environmental Analysis will be undertaken in parallel to the Engineering Designs in order to determine which roads present no major social and environmental issues and which roads will require further analysis (including the analysis of alternative alignments/bypasses if appropriate) to resolve such issues.
d) Environmental and Social Screening will be undertaken for all project beginning with the preparation of strip maps of land use within existing ROW of all proposed road alignments and associated PROW‟s (Proposed ROW), the EA will be prepared in such a manner as to fully comply with State, GOI and Asian Development Bank Environmental Designs for the enhancement of areas within the ROW which have suffered environment degradation and / or which provide opportunities as the result of the proposed highway improvement proposals for the development of environmental assets. An Environmental Management Plan will be prepared incorporating proposals concerning the implantation, management and monitoring of the proposed environmental components of the project. The objective is to prepare detail cost effective measures for the protection and enhancement of environmental assets during construction and operation according to an agreed implementation schedule.
e) Based on screening results, a detailed Social Impact Assessment (SIA) and Base – line Socio Economic Survey (BSES) will need to be carried out for all project roads. A resettlement Action Plan (RAP), Indigenous Peoples Development Plan (IPDP), if required, Gender Action Plan (GAP) and Land Acquisition Plan (LAP) will subsequently need to be prepared for the project, before project appraisal as required for meeting Asian Development Bank appraisal requirements.
Prepare all the document required for Environmental and forest clearances and facilitate the entire clearance process (both Environmental and forest) by fulfilling all the regulatory requirements.
0.3 PROJECT DESCRIPTION
The project stretch of MDR 135W starts from the SH 12 (Km. 71.300) near Muzaffernagar at Km. 3+000 (Design Ch. 2+970). After that it intersects with SH 82 (Km. 39.100) at budhana and ends at Km. 62+000 (Design Ch. 62+144) near Baraut. The total length of the project road is 59.000 Kms (Design Length is 59.174 Kms). The existing carriageway width varies in between 5.60 m and 7.80 m. The existing pavement condition is good to very poor. There are 2 Major Bridges, 4 Minor Bridges and 123 Culverts along the project road.
0.4 KEY TRAFFIC STUDY FINDINGS
Various traffic surveys and analyses have been carried out on the project road for addressing the objectives and issues pertaining to up gradation. The surveys conducted include 7 days volume counts, origin-destination and axle load survey have been carried out at one location, pedestrian count survey at Dadon village, and turning movement count at one locations. The study aims at obtaining the existing traffic and travel characteristics on the project road and forecasting for project horizon year considering various constituent
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 5 Public Works Department, Uttar Pradesh
streams and for various scenarios. The results of analysis will form inputs for designing the pavement, capacity augmentation, carrying out economical analysis, decisions regarding grade separators, pedestrian facilities, and wayside amenities along with design of intersections on the upgraded project road.
The average daily traffic (ADT) has been converted to average annual daily traffic (AADT) using seasonal factors. The AADT is used as the input for various analyses like traffic forecast, economical analysis, pavement design, etc. Table 0.2 provides the ADT and AADT at one location on the project road.
Table 0.2: Summary of ADT & AADT at Count Locations
Sl. No. Location (Km) ADT in PCUs AADT in PCUs
1 24.200 10642 11087
0.4.1 Peak Hour and Directional Distribution of Traffic
Directional split at the survey location along with peak hour, peak hour traffic and peak hour factors are given in Table 0.3.
Table 0.3: Peak Hour Traffic and Directional Split
Location (Km)
Peak Hour Directional split
Period Traffic PCUs
Factor Muzaffarnagar-
Baraut Baraut-
Muzaffarnagar
24.200 12.00 – 13.00 752 7.10 49.50% 50.50%
0.4.2 Traffic Growth Rates
The estimated traffic growth rates are arrived at by multiplying elasticity values and growth in economic factors, as tabulated in the Table 0.4 (for most likely scenario).
Table 0.4: Traffic Growth Rates (%) for Most Likely Scenario
Vehicle Type 2015-19 2020-24 2025-29 Beyond 2029
Cars 7.16 5.80 4.70 3.81
Buses 3.00 2.43 1.97 1.60
LCVs 6.81 5.56 4.65 3.90
2-Axle Trucks 4.34 2.70 1.31 1.23
3-Axle Trucks 7.78 6.02 5.10 4.34
MAV 7.36 6.67 5.71 4.40
0.4.3 Traffic Forecast
Traffic demand plays the most important factor in deciding the type of facility (infrastructure) to be provided. This in turn determines likely benefits and costs to develop the same. A highway project of this nature calls for significant investment. Prediction of traffic demand becomes an important task and has to be carried out accurately. For the design of pavement and to plan for the future maintenance program and for economic evaluation, it is necessary to have realistic estimate of the size of traffic in the design period of 30 years.
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 6 Public Works Department, Uttar Pradesh
Traffic forecasting is made by use of economic models developed to co-relate past vehicle registration data and economic indices such as per capital income (PCI), net state domestic product (NSDP) and gross domestic product (GDP). By using the elasticity values obtained from the economic models and the likely rate of growth of indicators, the mode wise growth rates are obtained. By applying this growth rates, future traffic volume is estimated. The projected traffic details are given in Table 0.5.
Table 0.5: Projected sectional traffic (AADT) in PCUs for Most Likely scenario
2014 2024 2034 2044
11087 17646 25515 36722
0.4.4 Capacity Augmentation proposals
Capacity and design service volumes for various lane configurations are specified in IRC: SP: 73 – 2007, „Manual for Standards and Specifications for Two-laning of State Highways on B.O.T Basis‟. The project stretch passes through plain terrain predominantly. The capacity standards for LoS B and LoS C considered is as given in Table 0.6.
Table 0.6: Design Service Volume Standards
Road Terrain Design Service Volume in PCUs per day
LOS B LOS C
2 Lane without paved shoulder
Plain and Rolling 15000 21000
Capacity Augmentation Proposals (Lane Requirement) Projected sectional total AADT PCUs and the lane adequacy for LoS B & LoS C for most likely scenario of project road location are presented in Table 0.7.
Table 0.7: Capacity Augmentation
Location At LOS –B At LOS-C
Km 24.200 2021 2034
Initially Muzaffarnagar to Baraut road was proposed to be 2-Lane configuration. After
discussions with UPPWD, PPTA Consultant and Traffic analysis, 2-Lane with Earthen
Shoulder was proposed earlier.
In year 2021, the projected traffic is 15,466 PCU. As per IRC code, the Capacity of 2-Lane
at LOS-B is 15,000 PCU; for LOS-C it is 21,000 PCU. Cost estimates were prepared for 2-
Lane case & submitted for financial approval. After ADB Mission visit, it was decided by
ADB to provide 2-Lane with Paved shoulder, as the road will cross 2-Lane capacity in 2021
at LOS-B and 2029 at LOS-C. The revised Design/Cost Estimates for 2-Lane with Paved
Shoulder was resubmitted.
Detailed Traffic projection is given in Chapter 3 (3.5).
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
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0.5 KEY ENGINEERING SURVEY FINDINGS
The detailed reconnaissance survey has been carried out to identify and plan various surveys and investigations. Topographic survey has been carried out using total station and auto level as per standards prescribed. Pavement Investigations have been conducted comprising of inspection by pavement specialist, excavation of Trial pits with existing Pavement composition determination, and Sub-grade investigations. The condition of the existing road is fair to poor. Benkelman Beam deflection survey for strengthening of existing road and Roughness survey for calculating IRI (International Roughness Index)has been carried out as per standards. The material investigations have been carried out and various quarries / borrow areas have been identified and tested. The soaked CBR values of existing sub-grade soil and borrow area soil varies from 2.60% to 9.20% and 5.40% to 7.50% respectively. As per IRC: 37-2012 clause: 5.1, a CBR value of 8% has been recommended, if the commercial vehicles higher than 450 per day. Hence for the purpose of Pavement Design a soaked Effective CBR of 8% has been adopted.
0.6 DESIGN PROPOSALS 0.6.1 Preliminary design 0.6.1.1 Geometric design
The existing alignment is in plain terrain. Geometric design viz. horizontal and vertical curves are being designed as per IRC: 73 - 1980, IRC: SP: 73 - 2007 & IRC: SP: 23 - 1993.
0.6.1.2 Alignment proposal
After carrying out field investigations and reconnaissance survey of existing alignment, the consultants have been arrived at alignment proposals. Widening proposals have been prepared based on improvements to horizontal geometrics, study of existing bridges and considering road safety parameter measures. The proposed widening schedule for the project stretch is given in Table 0.8.
Table 0.8: Proposed Widening Schedule for the Project Stretch Sl. No.
Chainage Length, m
TCS No.
Remarks From To
1 2.970 7.800 4.830 TCS 1 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA - OVERLAY (UNLINED DRAIN)
2 7.800 8.500 0.700 TCS 4 RE-CONSTRUCTION IN URBAN AREA
WITH LINED DRAIN
3 8.500 9.600 1.100 TCS 1 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA - OVERLAY (UNLINED DRAIN)
4 9.600 10.900 1.300 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
5 10.900 16.300 5.400 TCS 1 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA - OVERLAY (UNLINED DRAIN)
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Sl. No.
Chainage Length, m
TCS No.
Remarks From To
6 16.300 17.200 0.900 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
7 17.200 20.000 2.800 TCS 1 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA - OVERLAY (UNLINED DRAIN)
8 20.000 21.300 1.300 TCS 2 4-LANE DIVIDED CARRIAGEWAY WITH FOOTPATH
CUM DRAIN IN BUILT- UP AREA (OVERLAY)
10 21.300 24.500 3.200 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
11 24.500 25.500 1.000 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
12 25.500 26.000 0.500 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
13 26.000 26.800 0.800 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
14 26.800 27.500 0.700 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
15 27.500 28.600 1.100 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH LINED
DRAIN
16 28.600 30.100 1.500 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
18 30.100 32.690 2.590 TCS 2 4-LANE DIVIDED CARRIAGEWAY WITH FOOTPATH
CUM DRAIN IN BUILT- UP AREA (OVERLAY)
19 32.690 34.000 1.310 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
20 34.000 35.000 1.000 TCS 1 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA - OVERLAY (UNLINED DRAIN)
21 35.000 37.000 2.000 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
22 37.000 39.000 2.000 TCS 1 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA - OVERLAY (UNLINED DRAIN)
23 39.000 39.600 0.600 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
24 39.600 40.400 0.800 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH LINED
DRAIN
25 40.400 42.000 1.600 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
26 42.000 43.600 1.600 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH LINED
DRAIN
27 43.600 45.300 1.700 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
28 45.300 46.000 0.700 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
29 46.000 47.800 1.800 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
30 47.800 48.300 0.500 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
31 48.300 56.000 7.700 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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Sl. No.
Chainage Length, m
TCS No.
Remarks From To
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
32 56.000 57.200 1.200 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
33 57.200 60.700 3.500 TCS 6 CONCENTRIC WIDENING WITH EARTHEN SHOULDER
IN RURAL AREA PARTIALLY RECONSTRUCTION (UNLINED DRAIN) ( EX CW-5.5M/7.0M)
34 60.700 62.144 1.444 TCS 4 RE-CONSTRUCTION IN URBAN AREA WITH
LINED DRAIN
0.6.1.3 Highway Design Standards
The geometric design standards are proposed for this project based on IRC stipulations for horizontal and vertical alignments. The summary of proposed geometric design standards are given in Table 0.9.
Table 0.9: Summary of Proposed Geometric Design Parameters Sl. No Description Proposed Parameters
1
Design speed
Plain Max – Min
80 - 65 km/hr
Rolling 65 - 50 km/hr
2 Lane width
3.75m (Single Lane)
3.50m (Each Lane for Multilane Road
5.50m (Intermediate Lane)
3 Paved shoulder width
1.5 m
Earthen Shoulder Width 2.5 m
4 Shy away on median edge
0.25m
5 Shy away on outer/other edges
0.25m
6 Cross-slopes
Carriageway 2.50%
Paved shoulder 2.50%
Unpaved shoulder 3.00%
7 Maximum super elevation
7.00%
8 Minimum horizontal curve radius For 80 Km/hr 230 m
For 65 km/hr 155 m
9 Radii beyond which super
elevation not required
For 80 Km/hr 1100 m
For 65 km/hr 750 m
10 Super elevation runoff rate For Plain and rolling
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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Sl. No Description Proposed Parameters
16 Vertical clearance
Road over road 5.5 m
Road over railway 7.3m
Electrical lines 6.0m (Up to 650 V)
H.T. Electrical lines 6.5m (More than 650 V)
Telecommunication Lines 5.5m (Up to 110 V)
0.7 PAVEMENT DESIGN
The existing pavement condition is good to fair and poor at few locations. Hence recommendation of overlay strengthening and reconstruction for section having pavement condition is poor to very poor. The detail design for overlay strengthening and new crust composition is given in Chapter- 4 of this report.
0.7.1 Flexible Pavement Design
The pavement design basically aims at determining the total thickness of the pavement structure as well as thickness of individual structural components. The following assumptions are considered for the preliminary pavement design. The basic assumptions considered while designing are as follows.
Design Life considered is 15 years (excluding construction period) Sub-grade Effective Design CBR considered is 8% Design MSA considered is 30
The summary of proposed flexible pavement composition for new construction is given in Table 0.10.
Table 0.10: Flexible Pavement Composition
Design MSA
Effective Design
CBR (%)
BC (mm)
DBM (mm)
WMM (mm)
GSB (mm)
Total Thickness
(mm)
30 8 40 100 250 200 590
0.7.2 Rigid Pavement Design
Rigid Pavement has been proposed for the urban locations. Proposed crust composition of Rigid Pavement is given in Table 0.11
Table 0.11: Proposed crust for concrete pavement
Layer Composition Thickness spacing and details of bar
Pavement Quality Concrete (PQC – M40) 250 mm
Dry Lean Cement Concrete (DLC – M15) 150 mm
Granular Sub base 200 mm
Sub-grade with material having effective CBR 8%
500 mm
Plain Dowel Bar Details 36 mm Dia. @ 300 mm c/c, 450 mm long
Deformed Tie Bar Details 12 mm Dia. @ 700 mm c/c, 640 mm long
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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0.7.3 Interlocking Concrete Pavement Block Interlocking concrete block pavement has been recommended for the width between the carriageway and the drain at built up area sections. IRC SP: 63-2004 has been considered for the design of interlocking concrete block pavement design. The summary of proposed crust composition of interlocking concrete block pavement is given in Table 0.12.
Table 0.12: Proposed Interlocking Concrete Block Pavement
Design Life (Yrs) CBR (%) Design Traffic Crust Composition Thickness (mm)
20
8
30 MSA
Concrete Blocks 100
Sand Bed 40
WMM Base 260
GSB 200
Total 600
0.8 PROPOSAL FOR STRUCTURES
0.8.1 Major & Minor Bridges
There are two major bridges along the project corridor and proposed for retained with repairing. There are 4 minor bridges along the project corridor .Out of 4 minor bridges, 1 minor bridge is proposed to be retained with repairing and 2 minor bridges are proposed to be reconstructed with RCC girder & 1 minor bridges are proposed to be reconstructed with RCC Box.
0.8.2 Culverts
There are total 123 culverts along the project corridor. Out of 123 existing culverts, 71 are Pipe culverts (out of which 36 nos. are pipe with syphon) and 46 are Slab and 6 Arch culverts. Out of all, 12 Culverts are proposed to be widened, 103 culverts are proposed to be reconstructed, 5 Culverts are proposed to be retained with minor repairing and 3 Culverts are abandoned.
0.9 IEE REPORT
The Initial Environmental Examination is aimed at determining the environmental impacts due to the construction and operation of the project road. The major environmental disciplines in the study include topography and land use, soil and agriculture, geology and seismicity, climate and meteorology, air quality, noise level, terrestrial , aquatic ecology etc. Project specific environmental management plan has been be prepared for ensuring the implementation of the proposed measures during construction phase of the project. A separate IEE report is been prepared and submitted separate volume
0.10 SOCIAL ASSESSMENT The main objective of conducting social examination is to provide inputs of social concerns to be detailed in project design and to avoid or minimise the adverse social impacts with the best possible engineering solutions at minimum cost in close coordination between engineering, environmental and social experts during the entire design process. The social
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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examination exercise is intended to assess the negative impacts (direct, indirect or cumulative) and to suggest mitigating measures to avoid or at least minimise the adverse impacts on nearby communities and natural environment, peoples and properties falling on the direct path of road development, people indirectly affected by the way of disruption of livelihood, breakage in community linkages, impacts arising from land acquisition and resettlement, on indigenous people (SC, ST etc.) and on human safety etc. A separate social assessment report is been prepared and submitted as separate volume
0.11 COST ESTIMATION The cost estimation for the project is extremely important as the implementation of a project depends on the project cost. Therefore, cost estimates have been carried out with due care. Estimation of cost, a primary pre-requisite for financial evaluation, has been carried out for widening the existing road to a two lane carriageway including strengthening of the existing pavement, strengthening / widening of existing bridge structures, construction of new bridges, rehabilitation and reconstruction / widening of cross drainage structures, longitudinal drains, junction improvements and road furniture, etc. The summary of the cost estimate is given in Table 0.13.
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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Table 0.13: General Abstract of Cost
Sr. No.
Particulars Amount
(INR) Amount
in Crores Sanction Cost
Excess/Saving
Part-1 Works : Civil construction works
1 Site clearance and Dismantling 1,39,22,935 1.3923 1.8208 -0.4285
2 Earth Work 10,67,97,120 10.6797 11.1063 -0.4266
3 Grannular Sub Base Courses and Base
Courses (Non- Bituminous) 55,85,98,754 55.8599 58.2897 -2.4298
4 Bituminous Courses (Inculding Rigid
Pavement) 87,95,96,565 87.9597 59.3217 28.6380
5 Culverts 10,93,94,659 10.9395 4.7915 6.1480
6 Bridges
a) Minor Bridges 2,17,23,143 2.1723 4.8239 -2.6516
7 Repair and Rehabilitation of bridges and
culverts 3,21,551 0.0322 0.1519 -0.1197
8 Drainage & Protective Works 21,76,52,472 21.7652 10.0000 11.7652
9 Traffic signs, Road markings and other road
appurtunences 3,11,17,654 3.1118 2.6689 0.4429
10 Miscellaneous Works 11,53,79,648 11.5380 5.0000 6.5380
11 Maintenance of roads 2,88,82,593 2.8883 2.4452 0.4431
Total Civil Cost (2015-2016) 2,08,33,87,094
208.3387
160.4199
47.9188
Part-2 Works : Maintenance works post
construction 29.87%
Other Items and works
12 Maintenance Work @ 3.75% for 5 years -
Post construction 7,81,27,016 7.813 0.538 7.275
13 Contingencies @ 2.0% of "Civil Construction
Work cost" 4,16,67,742 4.167 3.208 0.958
14 Price Escalation @ 5% of "Civil Construction
Work cost" 10,41,69,355 10.417 8.021 2.396
15 Labour Cess @ 1.0% of "Civil Construction
Work cost" 2,08,33,871 2.083 0.000 2.083
16 Establishment Charges of UP-PWD @
6.875% of "Civil Construction Work cost" 14,32,32,863 14.323 11.029 3.294
17 Rehabilitation & Resettlement Cost 1,23,03,720 1.230 2.000 -0.770
18 Environmental Cost 6,22,98,417 6.230 0.627 5.603
19 Utility Shifting Cost 7,10,08,800 7.101 20.000 -12.899
Total Project Cost 2,61,70,28,878 261.703 205.843 55.860
27.137%
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
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CHAPTER 1.0: PROJECT DESCRIPTION 1.1 BACKGROUND
The Government of Uttar Pradesh has a long – term program to improve the Core Road Network (CRN) and, as part of this program, has applied through Government of India for a financial assistance from the Asian Development Bank (ADB) for developing the Uttar Pradesh Core road Network Development Project (UPCRNDP). The Program is designed to improve transport connectivity in the state of Uttar Pradesh, by rehabilitating and upgrading Major District Roads (MDRs) forming part of the Core Road Network (CRN) in the state, thereby improving connectivity and fostering inclusive economic growth. The Program constituents are:
iii) Rehabilitating and upgrading about 1138 km of MDRs; and iv) Improving planning for road asset maintenance.
The state has a road network of about 403,100 km, out of which about 197,132 km are with the Uttar Pradesh Public Works Department (UPPWD). Almost 74.4% of State Highways (SH) are double lane, but 62% of Major District Roads (MDR) and 83% of Other District Roads (ODR) have widths less than 3.75m. Around 77.0% of the roads are surfaced (310,398 km) With a view to develop the road network system, UPPWD has identified 650 Km of Major District Road and Other District Road Network in the tranche – I for preparation detailed project reports. The selected major district roads under this phase comprise MDR & ODR and the details are presented in the Table 1.1.
Table 1.1: Project Road Sections
Road Category Length (Km)
Major District Road (MDR) 511
Other District Road (ODR) 110
Total 621
Note: As per scope of work the total length of the Project Road sections is 650 Kms. The Public Works Department (PWD) on behalf of Government of Uttar Pradesh engaged Feedback Infra Pvt. Ltd. to carry out Consultancy Services for Uttar Pradesh Core Road Network Development Plan. The UPCRNDP will have three Components:
i) Upgrading/ reconstruction/ widening as well as rehabilitation of selected roads from
the Core Road Network (CRN). ii) Road Safety Component: A comprehensive and coordinated package of road safety
sub components to be delivered by the Transport, Home, Public Works and Health Departments.
iii) Road Sector and Institutional Reform Component: This component is likely to include a program to strengthen PWD asset management of SHs, MDRs and ODRs, to support the application of IT system for human resource management and works budgeting and management across the PWD organization.
The list of roads are provided in Table 1.2. Figure 1.1 present the location of project roads
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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Table 1.2: Details of Project Road Sections
S. No. Road/ Works Category Length (Km) as per
Contract
1 Bulandshahar to Anoopshahar MDR-58W 37
2 Muzaffarnagar to Baraut Marg MDR-135W 59
3 Nanau to Dadon MDR-82W 30
4 Naurangiya to Kaptanganj to Barhaj Marg
MDR-25E & ODR-24
84
5 Haliyapur to Kudebhar MDR-66E 95
6 Hussainganj to Alipur Marg MDR-81C 49
7 Mohanlalganj to Morava Unnao Marg
MDR-52C 54
8 Aliganj-Souron MDR-45W 36
9 Saharanpur to Nakud Gango Thano Bhawan
MDR-147W 90
Fatepur Muzafarbad Kalsia Marg MDR-121W
10
Etawah to Markundi-Manikpur ODR-28
87 Koh- Manikpur Marg ODR-7
Rajapur-Raipura-Manikpur Marg ODR-22
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Figure 1.1: Project Road Sections
Upgradation of MDR No.135W Muzaffarnagar -Baraut
(Section from Km. 3.000 to Km 62.000), Length = 59.000 km FDPR
Feedback Infra Pvt. Ltd. 17 Public Works Department, Uttar Pradesh
The Uttar Pradesh Public Works Department (UPPWD) has appointed M/s. Feedback Infra Pvt. Ltd. for providing the required consultancy services for preparation of Detailed Project Report for Uttar Pradesh Major District Roads Improvement Program in the state of Uttar Pradesh. The Contract Agreement for the assignment was signed on 2nd September 2014, and PWD Uttar Pradesh through their letter 02/UPMDRDP/DPRC/2014-15 dated 19.08.2014 instructed the consultants to commence the Assignment, and the project activities thereafter. This report deals the Muzaffarnagar to Baraut section of MDR135W. The project road is located on Western UP passing through districts of Muzaffarnagar and Baghpat of Uttar Pradesh State. The project stretch of MDR 135W starts from the SH 12 (Km. 71.300) near Muzaffernagar at Km. 3+000 (Design Ch. 2+970). After that it intersects with SH 82 (Km. 39.100) at budhana and ends at Km. 62+000 (Design Ch. 62+144) near Baraut. The total length of the project road is 59.000 Kms (Design Length is 59.174 Kms). .The key plan of the project road section is shown in Figure 1.2.
Figure 1.2: Key plan of the Project Road
1.2 OBJECTIVES OF THE CONSULTANCY SERVICES
The key objective of PWD is to improve Major District Road and Other District Road Network and the consultant‟s services should deliver and manage the identified road through scientific tools for planning, programming and budgeting, enhancing safety and capacity of existing roads. The key objective on completion of the proposed services is to prepare DPRs for the purpose of firming up UPPWD‟s requirements in respect of development and construction of the roads in terms of the requirements of ADB, and enabling prospective bidders to assess project requirements in a clear and predictable manner with a view to ensuring:
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Enhanced safety and level of service for the road users;
Superior operation and maintenance enabling enhanced operational efficiency of the project roads;
Minimal adverse impact on the local population and road users due to road construction;
Minimal adverse impact on environment; and
Minimal additional acquisition of land. The proposed services will provide all assistance and support to the PWD/GoUP/ Asian Development Bank and would look into interest of all stakeholders. Preparing an effective contracting / packaging strategy will be an integral part of the services. Road safety and cost optimization will have special consideration
1.3 SCOPE OF SERVICES
The objective of the detailed project reports is to improve and rehabilitate the selected MDRs to minimum 2-lane standard configuration, geometric improvements as required, and bypasses (if required)in identified locations. Establish the technical, environmental, social, economical, and financial viability of the project, suitable for funding by multilateral agencies. Financial viability of the project road cannot be carried out because financial analysis is required to be done on roads where toll plazas are proposed, but on these roads no toll plazas are being proposed. Also, these roads are either MDR or ODR roads and there is no toll policy available for MDR, ODR roads for Uttar Pradesh, it will be difficult to assess the revenue projections without a policy. The DPRs will include traffic and condition assessment, detailed road design, design of pavement, design of bridges and cross drainage structures and grade separated structures, design of service roads, quantities of various items, detailed working drawings, detailed cost estimates, environmental and social feasibility, resettlement plans and environmental action plans as appropriate and documents required for tendering the project on commercial basis for international/ local competitive bidding.
f) Carry out engineering, economic, environmental and social feasibility studies of tranche
I roads; and all required traffic surveys / investigations. g) Assist in preparation of contracting / packaging strategy with due analysis of local
contracting industry, their capacities and consultations as well as preparation of Procurement Plan for the Project including its revisions/ updates.
h) Prepare Detailed Project Reports (DPRs), Detailed Engineering Drawings, Assist UPPWD in preparation of Pre-qualification and / or Bidding Documents (as per the procurement policies of the Asian Development Bank) required for procurement of contractors.
i) Social and Environmental Analysis will be undertaken in parallel to the Engineering Designs in order to determine which roads present no major social and environmental issues and which roads will require further analysis (including the analysis of alternative alignments/bypasses if appropriate) to resolve such issues.
j) Environmental and Social Screening will be undertaken for all project beginning with the preparation of strip maps of land use within existing ROW of all proposed road alignments and associated PROW‟s (Proposed ROW), the EA will be prepared in such a manner as to fully comply with State, GOI and Asian Development Bank Environmental Designs for the enhancement of areas within the ROW which have suffered environment degradation and / or which provide opportunities as the result of the proposed highway improvement proposals for the development of environmental assets. An Environmental Management Plan will be prepared incorporating proposals concerning the implantation, management and monitoring of the proposed environmental components of the project. The objective is to prepare detail cost
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effective measures for the protection and enhancement of environmental assets during construction and operation according to an agreed implementation schedule.
k) Based on screening results, a detailed Social Impact Assessment (SIA) and Base – line Socio Economic Survey (BSES) will need to be carried out for all project roads. A resettlement Action Plan (RAP), Indigenous Peoples Development Plan (IPDP), if required, Gender Action Plan (GAP) and Land Acquisition Plan (LAP) will subsequently need to be prepared for the project, before project appraisal as required for meeting Asian Development Bank appraisal requirements.
Prepare all the document required for Environmental and forest clearances and facilitate the entire clearance process (both Environmental and forest) by fulfilling all the regulatory requirements.
1.4 DESCRIPTION OF DELIVERABLES As per ToR the following documents have to be prepared;
1. Stage I - Quality Assurance Plan and Inception Report 2. Stage II - Topographic Surveys and Investigation Reports and Land Plan Schedules and Utility Relocation Plans 3. Stage III - Reports on Environment and Social Impact
Assessment 4. Stage IV - Preliminary Drawings, including Strip Plans and Specifications for works, and Output Specifications for Maintenance 5. Stage V - Contract packaging, BOQs and Costing, Implementation Schedule and Draft DPR, including the above 6. Stage VI - Final DPR 7. Stage VII - Support for preparation of bid documents, pre-bid meetings and clarifications
This Report covers stage VI – Final DPR.
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CHAPTER 2.0: SURVEYS AND INVESTIGATIONS 2.1 GENERAL
As per the scope of work detailed out in TOR road inventory, condition survey, topographic survey, structural evaluation survey, sub-grade investigations, material surveys ,etc.have been carried out along the project road.
2.2 INVENTORY AND CONDITION SURVEY OF ROAD AND PAVEMENT 2.2.1 Road Inventory
An inventory of the project road has been carried out by visual observations along with sample measurements using tape etc. Kilometer wise features like terrain, land-use, surfacing type, width of carriageway, width of shoulder, sub-grade, local soil type, curve details, intersectional details, retaining structures details, location of water bodies, location of forest areas, height of embankment or depth of cut, ROW, CD structures, road side arboriculture, existing utility services, Existing levelcrossings, cross roads, structures, junctions and general drainage conditions etc., has been recorded. The road inventory has been referenced to the existing Km stonesestablished along the roadside. A detailed road inventory is presented in Annexure 2.1. An overview of the road has been given below: a) Start and end points The Project Road starts at Km 2+970 (Design Ch.) from Muzaffarnagar at MDR 135W and ends at Km 62+144 (Design Ch.) Baraut, Baghpat district at MDR 135W in the state of Uttar Pradesh.
Start Point of the Project Stretch
End Point of the Project Stretch
b) Terrain The entire project road passes through plain terrain. During site visit and based on the preliminary available information, it was observed that most of the road stretch passes through agricultural land. The entire road has low embankment height which varies from 0.1 m – 1.2 m on left hand side and 0.1 m to 1.8 m on right hand side. At some location existing road level is almost at ground level. The condition of the embankment is fair to poor
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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c) Land use The land use along with project road is predominantly agricultural followed by built-up (residential and commercial). The built-up areas are uniformly distributed on both sides of the road. Land use Pattern along the project road is given in Table 2.1.
Table 2.1: Land Use Pattern along the project stretch
Land Use LHS RHS
Length (Km) Length (%) Length (Km) Length (%)
Agricultural 42.000 71.19 43.200 73.22
Built-up 14.800 25.08 15.400 26.10
Forest 2.000 3.39 0.400 0.68
Industry 0.200 0.34 0.000 0.00
The project road connects the several major towns and villages passing through important Villages/towns like Bamdoli, Baraut, Basana, Shahpur, Tabli etc. .
View of Agricultural Land View of Built up land
d) Villages and Towns
The major village and towns along the project road are Bamdoli, Baraut, Basana, Bhadal, Bijraul, Daha, Shahpur, Kakda, Tabli etc. The summary of existing towns and village along the project road is given in Table 2.2.
Table 2.2: Villages/Towns along Project Stretch
Sr.No Chainage (Km)
Name of Village/ Town From To
1 3 3.2 Budhana Mor
2 3.2 3.4 Budhana Mor
3 7.6 7.8 Sanjhak
4 7.8 8 Sanjhak
5 8 8.2 Sanjhak
6 9.6 9.8 Tabli
7 9.8 10 Tabli
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Sr.No Chainage (Km)
Name of Village/ Town From To
8 10 10.2 Tabli
9 10.2 10.4 Tabli
10 10.4 10.6 Tabli
11 10.6 10.8 Tabli
12 16 16.2 Kakda
13 16.2 16.4 Kakda
14 16.4 16.6 Kakda
15 16.6 16.8 Kakda
16 16.8 17 Kakda
17 19.6 19.8 Shahpur
18 19.8 20 Shahpur
19 20 20.2 Shahpur
20 20.2 20.4 Shahpur
21 20.4 20.6 Shahpur
22 20.6 20.8 Shahpur
23 20.8 21 Shahpur
24 21 21.2 Shahpur
25 24.4 24.6 Sarabar
26 24.6 24.8 Sarabar
27 24.8 25 Sarabar
28 25 25.2 Sarabar
29 25.2 25.4 Sarabar
30 25.4 25.6 Sarabar
31 26.2 26.4 Madimpur
32 26.4 26.6 Madimpur
33 26.6 26.8 Madimpur
34 27.6 27.8 Basana
35 27.8 28 Basana
36 28 28.2 Basana
37 28.2 28.4 Basana
38 29.8 30 Budhana
39 30 30.2 Budhana
40 30.2 30.4 Budhana
41 30.4 30.6 Budhana
42 30.6 30.8 Budhana
43 30.8 31 Budhana
44 31 31.2 Budhana
45 31.2 31.4 Budhana
46 31.4 31.6 Budhana
47 31.6 31.8 Budhana
48 31.8 32 Budhana
49 32 32.2 Budhana
50 32.2 32.4 Budhana
51 39.6 39.8 Bhadal
52 39.8 40 Bhadal
53 40 40.2 Bhadal
54 42 42.2 Daha
55 42.2 42.4 Daha
56 42.4 42.6 Daha
57 42.6 42.8 Daha
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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Sr.No Chainage (Km)
Name of Village/ Town From To
58 42.8 43 Daha
59 43 43.2 Daha
60 43.2 43.4 Daha
61 43.4 43.6 Daha
62 45.2 45.4 Kanhar
63 45.4 45.6 Kanhar
64 45.6 45.8 Kanhar
65 47.6 47.8 Pussari Adda
66 47.8 48 Pussari Adda
67 48 48.2 Pussari Adda
68 52 52.2 Bamdoli
69 52.2 52.4 Bamdoli
70 52.4 52.6 Bamdoli
71 56 56.2 Bijraul
72 56.2 56.4 Bijraul
73 56.4 56.6 Bijraul
74 56.6 56.8 Bijraul
75 56.8 57 Bijraul
76 61 61.2 Baraut
77 61.2 61.4 Baraut
78 61.4 61.6 Baraut
79 61.6 61.8 Baraut
80 61.8 62 Baraut
e) Carriageway and Roadway width In general, the project road consists of two lane carriageway with earthen shoulders. The carriageway width details along the project road are given in Table 2.3 for the project road.
Table 2.3: Summary of Carriageway widths for the project road
Chainage (Km)
Length (m)
Carriageway Shoulder
From To Type
Width (m)
Type Width(m) LHS Width(m) RHS
3.00 4.00 1.00 BT 7.30 Er 1.80 1.80
4.00 5.00 1.00 BT 7.00 Er 1.50 1.80
5.00 6.00 1.00 BT 7.80 Er 1.60 1.60
6.00 8.00 2.00 BT 7.00 Er 2.00 1.80
8.00 9.00 1.00 BT 7.00 Er 1.50 1.80
9.00 10.00 1.00 BT 7.50 Er 1.50 1.20
10.00 11.00 1.00 BT 7.30 Er 1.80 1.80
11.00 14.00 3.00 BT 7.30 Er 1.50 1.50
14.00 17.00 3.00 BT 7.20 Er 1.20 1.20
17.00 18.00 1.00 BT 7.20 Er 1.50 1.50
18.00 19.60 1.60 BT 7.20 Er 1.20 1.50
19.60 20.20 0.60 BT 14.50 Er 2.00 2.00
20.20 21.00 0.80 BT 7.50 Er 2.00 2.00
21.00 22.00 1.00 BT 7.30 Er 2.00 2.00
22.00 24.00 2.00 BT 6.80 Er 1.00 1.00
24.00 27.00 3.00 BT 7.10 Er 1.80 1.60
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Chainage (Km)
Length (m)
Carriageway Shoulder
From To Type
Width (m)
Type Width(m) LHS Width(m) RHS
27.00 30.20 3.20 BT 7.50 Er 1.80 1.60
30.20 32.40 2.20 BT 14.50 Er 1.50 1.50
32.40 37.00 4.60 BT 7.50 Er 1.50 1.50
37.00 40.00 3.00 BT 7.10 Er 1.50 1.50
40.00 41.00 1.00 BT 6.00 Er 2.00 1.50
41.00 42.00 1.00 BT 6.00 Er 1.00 1.00
42.00 45.00 3.00 BT 6.00 Er 1.50 1.50
45.00 47.00 2.00 BT 6.50 Er 1.50 1.50
47.00 54.00 7.00 BT 6.00 Er 1.50 1.50
54.00 56.00 2.00 BT 6.00 Er 1.00 1.00
56.00 59.00 3.00 BT 6.20 Er 1.00 1.00
59.00 61.00 2.00 BT 5.60 Er 1.00 1.00
61.00 62.00 1.00 BT 5.70 Er 1.50 1.50
f) Surfacing Type
The existing pavement is flexible type throughout the length.
g) Embankment and Cutting sections The entire road has low embankment height which varies from 0.1 – 1.2 m on left hand side and 0.1 to 1.8 m on right hand side. At some location existing road level is almost at ground level.The condition of the embankment is fair to poor.
View of Embankment Height and Condition
h) Right of Way Existing ROW pillars are not available along the project road, hence measured from fixed boundaries. The available ROW varies from 16 m to 35.2 m (approximately) but in built up sections except few locations where it seems on lesser side.
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View of ROW
i) Road Junctions
It has been observed that there are 4 Major junctions and 43 Minor junctions along the project considering metalled types of cross roads. The summary of the existing Major junctions and Minor junctions for existing project road for existing project road is given in Table 2.4.
Table 2.4: Summary of Existing Junctions along the project road
Major Junctions
Sl.No Chainage
Km Junc. Type
Leads to
LHS RHS
1 2+970 3 Legged Shamli road (SH 12) Shamli road (SH 12)
2 5+250 4 Legged Shamli bypass road Shamli bypass road
3 35+170 4 Legged SH 82 SH 82
4 62+193 4 Legged Baraut town road Baraut town road
Minor Junctions
1 3+490 3 Legged Mudehra
2 4+050 3 Legged Mirapur
3 7+640 3 Legged Sanjhak
4 8+000 3 Legged Sanjhak
5 10+260 3 Legged Tawli
6 12+710 3 Legged Nirmani
7 13+980 3 Legged
Harsauli
8 16+230 4 Legged Karaundi
9 16+830 3 Legged Rasool Jatan
10 18+900 3 Legged Village
11 19+300 3 Legged
Paperdauli
12 19+520 3 Legged Purbaliya
13 20+420 4 Legged Shahpur Gokulpur
14 20+540 3 Legged Shahpur
15 21+200 4 Legged Soron Parli
16 22+600 3 Legged Soron
17 22+700 3 Legged Soron
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Major Junctions
Sl.No Chainage
Km Junc. Type
Leads to
LHS RHS
18 24+140 3 Legged
Umarpur
19 26+620 3 Legged Khizzarpur
20 28+000 3 Legged Bhasana
21 28+320 3 Legged Bhasana
22 28+990 3 Legged Khatauli Road
23 30+550 3 Legged Budhana City Road
24 30+820 3 Legged Budhana
25 31+100 3 Legged
Mandwara
26 31+420 3 Legged
Kandhla Road
27 31+650 4 Legged Budhana Kandla
28 32+100 4 Legged Budhana Budhana
29 41+225 3 Legged Gaidbara
30 43+500 3 Legged Paldi
31 44+200 3 Legged
Daha
32 48+000 4 Legged Pusar Daughat
33 48+400 3 Legged Pusar Adampur
34 52+840 5 Legged Ranchar Bamnauli
35 56+510 3 Legged Vazidpur
36 56+810 3 Legged Vazidpur Bijrol
37 57+580 3 Legged Jalalpur
38 59+480 4 Legged Mirapur
39 59+800 3 Legged Mirapur
40 60+300 3 Legged Latifpur Sabha Kheri
41 60+485 4 Legged Village Village
42 60+910 3 Legged Village
43 62+000 4 Legged Village Village
View of T-Type cross road View of 4-legged Junction
j) Side Drains There no proper drainage facility for the project road.
Upgradation of MDR No.135W Muzaffarnagar -Baraut
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k) Religious Structures There are multiple religious structures along the project road and the list of the same is given in Table 2.5.
Table 2.5: List of Religious Structures
Sl. No.
Side (LHS/ RHS)
Existing Chainage
(Km.)
Location/ Village
Districts Type of
Properties
Distance from C/L (in mts.)
1 RHS 3 Budhana
More Muzaffar
nagar Temple
Boundary 6
2 LHS 43 Daha Baghpat Temple
Boundary 5
3 RHS 45.88 Kanhar Baghpat Temple
Boundary 5.5
l) Utilities Utilities found within ROW at some locations along the project stretch.High tension lines, Telephone line & OFCs, electrical poles and transformers are required to be shifted for implementation of the project. OFC lines of various telecom service providers are running parallel to the project road. Some exhibits of utilities along the project stretch are shown in below;
View of electric sub division View of High tension crossing over road
m) Petrol Pumps There are 12 petrol pumps along the project road have been found. n) Road Signs The number of traffic signs along the project road is insufficient and the condition of these signs is generally fair to poor.
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View of Cantilever Sign Board
2.2.2 Pavement Condition Survey
Detailed field studies have been carried out to collect pavement/shoulder/drainage conditions and are presented in Annexure 2.2.
The survey on general pavement condition was primarily a visual exercise undertaken by means of walk through, and supplemented with measurements wherever necessary.Aspects of pavement conditions assessed include surface defects, rut depth, cracking, potholes, patched areas, shoulder condition etc. An overall assessment of performance serviceability of the road was also done to qualitatively rate the existing pavement and shoulder conditionThe pavement condition was recorded under the following sub-heads:
Shoulder
Composition / Condition / material Loss
Riding Quality (Good / Fair / Poor / Very Poor)
Pavement Condition (surface distress type & extent)
Cracking (%)
Raveling (%)
Potholes (%)
Patching (%)
Rut depth (mm)
Edge break (m)
Pavement edge Drop (mm)
Embankment Condition (Good / Fair / Poor)
Road Side Drain (Non Existing / Partially Functional / Functional)
Drainage condition
On the basis of data obtained from pavement condition survey.A pavement condition rating has been done and same is shown in Annexure 2.6 of this report
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Potholes Major Cracks
Patching Good Condition of Carriageway
For determining the pavement condition for project road, the yardstick as given in Table 2.6 has been used to designate the pavement condition.
Table 2.6: Yardstick for Pavement Condition
Rating Condition Pot
Holes (%) Cracking
(%) Patching
(%) Raveling
(%) Rutting (mm)
Shoving (%)
5 Excellent Nil 5.0 Nil 1.0 5 Nil
4 Good > 0 0.05 > 5 10 > 0 5 >1.0 5.0 > 5 10 >0.0 0.1
3 Fair >.050.25 > 10 20 > 5 15 > 5.0 10 > 10 20 > 0.1 0.6
2 Poor >0.250.5 >20 30 >15 25.0 >10 30.0 >20 30 >0.6 1.0
1 Very poor >0.5 >30 >25.0 >30.0 >30 >1.0
2.2.2.1 Summary of Condition Survey Results
Based on Pavement Condition Rating sheet (Annexure 2.6); it has been observed that 78 % of road is in good condition, 6 % of road is in fair condition, 16 % of road is in poor condition.
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2.2.2.2 Shoulder Condition
Earthen shoulder is observed on along the project road with varying width from 1m to 2m. Failures like shoulder drop, rain cuts and corrugations were observed. Condition of shoulder is fair to poor.
2.3 TOPOGRAPHIC SURVEYS
The basic objective of the topographic survey is to collect the essential ground features along the existing alignment using Total Station so as to develop a Digital Terrain Model (DTM), so as to take care of design requirements of new carriageway, possible improvements in highway geometrics, identifying areas of restrictions & their remedies