PT-R8XXX Customer Pre-Installat Wednesday, December …gryphon-inc.com/PDF Literature/Screen PlateRite Pre-Installation... · Layout Dimensions (part 1 of 3) p 7 Layout Dimensions

PT-R8XXX Customer Pre-Installat Wednesday, December 17, 2003

Table Of ContentsInstructions on handling the General Information p 1

General Information (part 1) p 2

General Information (part 2) p 3(Information that needs to be faxed to the Field Service Dept. p1-3)

Instructions on submitting samples for press punch requests p 4

Punch Verification Form p 5

Platesetter Dimensions p 6(Fork Truck instructions and recommendations.)

Layout Dimensions (part 1 of 3) p 7



Minimum Space Requirements (part 1 of 2) p 10

Minimum Space Requirements (part 2 of 2) p 11

Electrical Requirement Legend p 12

Electrical Requirements (1 of 2) p 13

Electrical Requirements (2 of 2) p 14

Electrical Explanation p 15(Electrical Map for Electrician and Engineer use)

Power Protection Equipment p 16

Suggested Environmental Conditions p 17


Page i

General Information OutlinePages 1, 2, and 3 of the pre-installation guide helps outline generalinformation about you, the customer.

Completing these two pages accomplishes a series of objectives:

Serves as a “check list” to aid in your installation process.

Gives Screen USA an “overview”, detailing your prepressdepartment and company in general.

Helps Screen USA determine an appropriate timeline for yourinstallation.

Please take time to review these three pages, and complete thefollowing information. After completion, please fax to the contact listedbelow:

Field Service DepartmentFax #: (847) 870-5279

If you have any questions, feel free to contact the Field ServiceDepartment at (847) 870-1960 ext. 2265, and ask to speak with anEngineer.

COMPANY NAME:

CONTACT (for questions):

PHONE #:

FAX #:


Page 1

General Information

Front End / Workflow / RIP

Other Software

Screen USA’s TrueFlow

Nexxus / Artwork Systems

Harlequin

Raster Blaster

Other

Screen USA’s DTC FlatRunner

PREPS

Other

Plate Vendor / Manufacturer Kodak

Sword Gold

Western Litho

LT-2

Fuji

LH-PI LH-NI

AGFA

P970

Other

Plate Sizes

in x in

in x in

in x in

in x in

6 gauge 8 gauge 10 gauge 12 gauge





Page 2

General Information Cont.Non-Screen USA Equipment Conveyor

Pre-Bake Oven

Processor

Post-Bake Oven

Stacker

Other

Misc. Information

Is there a “fork-truck” on site.

Is there a clear path between where the equipment will beuncrated, and it’s final location.

Is the ELECTRICAL and PLUMBING done for all equipmentinvolved.

Is all the equipment on site.

Are all available consumables onsite (chemistry / plates).

Will everyone involved in the installation process be on-site.

Is the Network and Workflow ready.

YES NO

Notes / Questions


Page 3

Press Punch Evaluations & RequestsBelow are two examples of punch samples. The top sample is arepresentation of what Screen USA requires from a sample. The samplelocated at the bottom is a representation of what NOT TO SEND.

Also be aware that Screen USA cannot mount any punches that createcenter holes / notches.

12

3

12

C u s t o m e r / S a l e sR e p . h a s m a r k e deach hole and notchas being needed, ornot needed.

*Customer / Sales Rep. Has includedthe following:1. Customer (End-user) Name2. Contact3. Fax Number

*Customer / Sales Rep. Hasincluded the following:1. Sales Rep.’s Name2. Phone Number

A pu n c he d p l a te s a mp l e isrecommended, as opposed to“orange masking” or “mylar”,which can depict inconsistencies.

CENTER PUNCHHOLES / NOTCHESC A N N O T B ECREATED!

There is no type ofident i f icat ion orinformation.

The punches arenot marked. Whicho n e ’ s d o t h ecustomer need?

*Although these items are not crucial, any additional information can aidScreen USA in expediting punch orders.


Page 4


Page 5

PT-R8800 / 8600 / 8100 / 8000IIPlatesetter Dimensions

Must Reach ThroughTo Other Side!

Platesetter does not fit through standard “single” doorways. It isalso on wheels, so be sure to have a cleared path that is wideenough to push the platesetter to it’s “final” location.

Suggested “Fork” Placement


Page 6

8'-1.2"

DATE

SCREEN EQUIPMENT

THIRD PARTY EQUIPMENT

SCREENDEFINING A DIGITAL WORLD

CUSTOMER

4'-0"

4'-1"

LINE #1 LINE #2

0'-0.625"

LINE #1

LINE #2

PT-R8100 / PT-R8000II /PT-R8600 / PT-R8800

PT-R8100 / PT-R8000II /PT-R8600 / PT-R8800 AT-T8001+

PT-R8XXX 11 x 17 Supplements Wednesday, December 17, 2003

Page 7

DATE

SCREEN EQUIPMENT



CUSTOMER

NOTES

LINE #1LINE #3 LINE #4

Cassette

1'-11"

9'-11"

15'-11"

3'-11" 4'-2" 5'-10"

3'-11"

1'-11"

9'-11"

15'-11"

3'-11" 4'-2" 5'-10"

5'-0"

0'-0.625" 0'-0.625"

LINE #3

LINE #4

SA-L8800 PT-R8800 / PT-R8000II /PT-R8600 / PT-R8100 AT-T8001

MA-L8800 PT-R8800 / PT-R8000II /PT-R8600 AT-T8001

3'-4"FULLY EXTENDED

+ +

+ +


Page 8

DATE

SCREEN EQUIPMENT



CUSTOMER

NOTES

LINE #1LINE #5

7'-11"

11'-10.624"

3'-11" 4'-2" 3'-9"

0'-0.625"

LINE #5SA-Le8100 PT-R8000II / PT-R8600 AT-T8001+ +


Page 9

PT-R8600 / PT-R8000II / PT-R8100 /SA-Le8100 / AT-T8001

DATE

SCREEN EQUIPMENT



CUSTOMER

NOTES

MINIMUM SPACE REQUIRED FOR MACHINE PLACEMENT

2'-0"

2'-0"

Screen AT-T8001

PT-R8800 / 8600 /8000II / 8100

2'-0"

PT-R8800 / 8600 /8000II / 8100

2'-0"

2'-0"

4'-10" min. (6'-7" ifturning cassette)

Screen AT-T8001

PT-R8100SA-Le8100

2'-0"


Page 10

PT-R8800 / PT-R8600 / PT-R8000II / PT-R8100 / SA-L8800 / MA-L8800 / AT-T8001

DATE

SCREEN EQUIPMENT



CUSTOMER

NOTES

MINIMUM SPACE REQUIRED FOR MACHINE PLACEMENT

2'-0"

2'-4"

2'-0"

2'-0" (drawersfully extended)

2'-0"

Screen AT-T8001

PT-R8800 / 8600 /8000II / 8100

Cassette

SA-L8800

Screen AT-T8001

PT-R8800 / 8600 /8000IIMA-L8800

6'-10"

3'-2"

5'-2"


Page 11

Electrical Requirement Legend

Blower Unit (Vacuum Unit) - Supplies a vacuum (airsupply) to the platesetter. One is furbished with everymodel platesetter.

Chiller Unit - Aids in cooling the recording-head in thePlateRite 8800. One is furbished with every PT-R8800 only! Not sold with the PT-R8600, PT-R8000II,or PT-R8100.

Incoming Power Supply - Example shown here is adisconnect. Although not required, a “twist-lock” may beused, or the platesetter may be “hard-wired”.

ONEAC Sinergy series UPS Backup - Provides anuninterrupted, clean power supply. Although not required,it is highly recommended that a UPS Backup such as this,or a “power conditioner” be used with Screen USA’sequipment.

* Power-cords are not furnished with the equipment.

* Please view Page 16 on “Power ProtectionEquipment” for further details.

A brief description on the “peripherals”involved with the platesetter equipment.


Page 12

200-220V S-Phase 50A200-220V S-Phase 50A

200-220V S-Phase 20A 200-220V S-Phase 30A

PT-R8600PT-R8000IIPT-R8100

AT-T8001(optional)+


PT-R8600PT-R8000II

AT-T8001(optional)+MA-L8800 +


AT-T8001(optional)+SA-L8800 +


Page 13



PT-R8100 AT-T8001(optional)+SA-Le8100 +

PT-R8800

PT-R8800 AT-T8001(optional)+SA-L8800 + PT-R8800 AT-T8001

(optional)+MA-L8800 +


Page 14

* Only available on the PT-R8800** Must be terminated to locations

shown above in platesetter.(Labeled V1 and U1.)

Incoming Line200-220V S/Phase

Platesetter

Chiller Unit

Blower Unit

Auto-loader(MA-L or SA-L)

AT-T8001

* Requirement on every model.

V1 U1

* The PT-R8600 / PT-R8000II /PT-R8100 has 9 terminationblocks.

** The PT-R8800 has 12termination blocks (as shown).

Neutral

Hot

Ground


Page 15

Power Protection EquipmentThe use of power protection equipment has been proven to eliminateand correct the following:

Elimination of spikes and electrical noise.

Elimination of voltage-sags and over-voltage surges.

Elimination of black-outs and brown-outs.

Induce power factor corrections and consistency.

Eliminating these factors has been proven to reduce down time andpossible expense due to electrical damage.

That is why Screen USA HIGHLY RECOMMENDS the use of powerconditioners and UPS backups from Gryphon, Inc.

GRYPHON, INC.

For pricing, advice, and availability,please contact GRYPHON, INC. at:

TEL: (847) 808-7414 (800) POWER OK

FAX: (847) 808-0936

Or visit their website at:http://www.gryphon-inc.com/screen.htm

ONEAC Power Conditioner (model # CC2357)

Offers a clean power supply with nospikes and electrical noise.

ONEAC Sinergy UPS Backup (model # 6kVA)

Offers a clean power supply with no interruptionin the event there is a loss in power.


Page 16

Environmental Conditions

Optimum Operating Temperature Range

*Operating Temperature Range65 F - 79 F (18 C - 26 C)

Operating Humidity Range

(with no condensation)

*Failure to stay within this range may cause warnings and/or anomalies.

These are the recommended factory operating conditions for ScreenUSA’s platesetters and associated equipment.

Although these conditions are not always met or necessary, they dohowever assist the following:

Helps guarantee consistency and repeatability.

Eliminates any potential warnings / errors that may occur due to“overheating”.

Helps extend the life expectancy of the diodes.


Page 17

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PT-R8XXX Customer Pre-Installat Wednesday, December …gryphon-inc.com/PDF Literature/Screen PlateRite Pre-Installation... · Layout Dimensions (part 1 of 3) p 7 Layout Dimensions