Airfield Ground Lighting

The Draka brand is part of the Prysmian Group, a world leader of the energy and telecom cables and systems industry, with sales of some €7 billion and more than 19,000 employees across 50 countries worldwide. The Group has been formed through the union of Prysmian and Draka, already leaders in their markets for innovation and technological know-how, by combining the strengths of both and achieving increased investment potential and geographical coverage, as well as the most extensive range of products on the market.

Prysmian Group is also characterised by being a public company, a listed company without a controlling shareholder, managed on a transparent basis and leveraging its ability to gain and maintain the continued confidence of its investors. A key factor in managing the Group’s business is attention to sustainable development and the environment. As part of its activities, the Prysmian Group is involved in implementing management and production processes which help improve environmental sustainability and safety at work, in accordance with the guidelines of its HSE policy.

Full product range of power, control and instrumentation cables for shipboard and offshore marine applications with enhanced fire resistance characteristics.

Does not require additional protection or installation in metal conduit, thus leading to reduced installation space, materials, time and costs, lower installed weight and accordingly reduced total cost of ownership.

Withstands impact of events associated with fire and fire extinguishing measures(sprinklers spraying, hoses jetting, etc.)

Meets and exceeds all existing standards related to fire resistant cables (extended time up to 360 mins, increased temperature up to 1000°C)

ComponentsA: #8 AWG Class B (7 strand), soft drawn, bare copper.B: 4-mil thick semi-conducting tape longitudinally applied over the conductor.C: 90 mils (2.29 mm) of heat and moisture resistant, ethylene propylene rubber (EPR).D: 30 mils (0.76 mm) of heat and moisture resistant, thermoplastic chlorinated polyethylene (CPE).

ApplicationsThese are single conductor 5kV non shielded power cables suitable for L-824 underground installation for lighting at airports per FAA L-824 Type C and AC 150/5345-53 Appendix 3. FAA L-824 cables are suitable for use at 90°C wet or dry in conduit, duct, aerial and direct burial installations. This cable is available in solid colours for permanent circuit identification: blue, grey, orange, green, red, white, yellow, black and terracotta.

Specifications and Ratings- FAA Advisory Circular 150/5345-7E Airport Lighting- Equipment Certification Program AC150/5345-53 appendix 3 in accordance with Underground Electrical Cable for Airport Lighting Circuits per spec L-824 and ICEA S-96-659 (NEMA WC71).- Draka’s airport lighting cables have been certified as 100% Buy American by the FAA.

Physical CharacteristicsCable Weight: 118 lb/mft (176 kg/km)Copper Weight: 51 lb/mft (76 kg/km)Nominal Cable OD: 0.410 in (10.4 mm)Colour: BlackMaximum Pulling Tension: By conductor: 129 lb (573 N)Maximum Pulling Tension: By jacket grip: 129 lb (573 N)Minimum Bending Radius: Training: 1.7 in (4.3 cm)Minimum Bending Radius: Pulling: 2.6 in (6.6 cm)

Product Portfolio

Colourable FAA-L-824 Type C Primary CableSingle conductor for airport lighting / 8, 6 & 4 AWG / XLPE insulation / 5kV

FAA L-824 Type B Primary CableSingle Conductor/CPE Jacket/EPR Insulation/5kV

REVISION DATE: November 12, 2015

ORIGINAL ISSUE DATE: July 28, 2010

Recertification due: July 2018

An Activity Sponsored and Administered by Intertek

PROGRAM ADMINISTRATOR DEPARTMENT ALECP INTERTEK 3933 U.S. ROUTE 11 CORTLAND, NY 13045-0950

DRAKA CABLETEQ USA 1 TAMAQUA BLVD SCHUYLKILL HAVEN, PA 17972

AIRPORT LIGHTING EQUIPMENT

CERTIFICATION PROGRAM

CERTIFICATE OF CONFORMANCE

The product described below is hereby approved for listing in the next issue of the Federal Aviation Administration (FAA) Advisory Circular (AC) 150/5345-53, Appendix 3 Addendum "Airport Lighting Equipment Certification Program. The approval is based on successful completion of tests in accordance with the specifications listed in, and the requirements for approval described in the Advisory Circular, and the reporting to the Program Administrator the results of such tests, accompanied by related documents by an Intertek recognized testing laboratory. This Certificate is only confirmable in conjunction with equipment being listed in AC 150/5345-53, Appendix 3, Addendum, as currently published by the FAA. The certification is not valid for a product modified with non-OEM replacements parts or non-production components.

L-824 – Underground Electrical Cable for Airport Lighting Circuits (AC 150/5345-7F)

Manufacturer Type Voltage Rating Manufacturer's Catalog NumberDraka

Cableteq USA B B C C C

5000 5000 5000 5000 5000

388270; 388270-XX; 388271; 388271-XX; 388150; 388150-XX 388278; 388278-XX; 388785; 388785-XX; 389152; 389152-XX 389171; 389171-XX; 389172; 389172-XX; 389181; 389181-XX 389201; 389201-XX; 389202; 389202-XX; 389203; 389203-XX 389221; 389221-XX; 389222; 389222-XX; 389223; 389223-XX

1. This Equipment requires continuing validation in accordance with the requirements of AC 150/5345-53, and the Intertek Airport Lighting Equipment Certification Program.

2. Product tested and Report issued by: Draka Cableteq, USA

(A) Report No: 2010-07-011; 2014-05-033; 2015-09-026

(B) Date of Report: 7/2010; 6/2014; 10/2015

NOTE: PLEASE REVIEW, AND ADVISE ADMINISTRATOR AT INTERTEK IMMEDIATELY IF DATA, AS SHOWN, NEED TO BE CORRECTED.

Approved for Certification by:

Jeremy N. Downs, PE, Program AdministratorDate: November 12, 2015

Form AL-3 1/2006

RatingsFAA L-824The cable is suitable for use in ducts or direct burial installations.

Electrical / Optical CharacteristicsVoltage: 5kV

SpecificationsConductor: ASTM B 3, ASTM B 8Insulation: ICEA S-96-659 (NEMA WC 71) and FAA L-824 Type BJacket: ICEA S-96-659 (NEMA WC 71) and FAA L-824 Type B

FAA-L-824 Type C Airport Lighting Power CableSingle conductor /8, 6 and 4 AWG/XLPE insulation/Shield/PVC jacket/5kV

ApplicationsThese are single conductor 5kV shielded power cables suitable for underground installation for use as airport lighting circuits per FAA L-824 Type C and listed in the FAA AC 150/5345-53 Appendix 3. They are rated for use at 90°C in wet or dry conditions. FAA L-824 cables are suitable for use in conduit, duct, aerial and direct burial installations up to 5kV. The PVC jacket offers additional protection from de-icing fluids. Copper shielding provides protection against EMI. Draka’s airport lighting cables have been certified as 100% Buy American by the FAA.

Ratings and ApprovalsFAA Advisory Circular 150/5345-7E Airport Lighting Equipment Certification Program per AC150/5345-53 Appendix 3 Underground Electrical Cable for Airport Lighting Circuits per spec L-824 Type C ICEA S-93-639 / NEMA WC74 UL-1072 Type MV-90.

DRAKAFLEX H07RNF Secondary CableFlexible cable with Polychloroprene sheath

Electrical properties:Voltage rating: 450/750 VTest voltage: 2,5 kV

Applications· Flexible connection of electrical equipment, like machines, engines, tools and other appliances in factories and workshops, in situations where medium mechanical stress occurs.· The multicore types are very suitable as control cables for the connection of portable electrical appliances, especially when the cords have to endure rough usage.

Properties regarding fire performance:· Self-extinguishing in accordance with NENENIEC 603321

General properties:· Very flexible· Strong and abrasion resistant sheath· Excellent resistance to oil and greases· Good resistance to weather influences (including ozone)· Moderate waterproof

Remarks:· For special water resistant applications choose NWPK AQUA

DrakaFlex HO7 RN-F117313 - 2.5mm x 2117309 - 2.5mm x 3

117531 - 4.0mm x 2117533 - 4.0mm x 3

117532 - 6.0mm x 2117534 - 6.0mm x 3

ICAO Style Earthed Series Isolation Transformers50 Hz and 60 Hz

ApplicationsIntegro FAA approved series isolation transformers are used to isolate high operating voltages for constant current airfield lights in a series circuit. They are encapsulated and designed to operate efficiently while submerged in water. They are approved to operate between - 55oC and + 65oC and can be installed above ground, in metal cans or direct buried.

ApprovalsIntegro ICAO style earthed series isolation transformers are tested in accordance with the FAA L830 (60 Hz) and L831 (50 Hz) specifications per FAA Advisory Circular 150/5345-47. All Integro earthed transformers undergo 100% quality testing which includes visual inspection, heat testing and HIPOT testing.

DesignIntegro ICAO style earthed series isolation transformers are equipped with an earthed stud for grounding in the field. Although earthed transformers are not listed under FAA guidelines, Integro earthed transformers are manufactured in accordance with L830 (60 Hz) or L831 (50 Hz) specifications.

Design Frequency 50HzIntegro Part #

Description Primary/Secondary Weight (kg)

11732-G 10/15W 6.6/6.6 1.63

11733-G 25W 6.6/6.6 1.63

11710-G 30/45W 6.6/6.6 1.97

11723-G 30/45W 20/6.6 1.91

11712-G 65W 6.6/6.6 2.07

11683-G 100W 6.6/6.6 3.9

11714-G 100W 20/6.6 3.86

11734-G 150W 6.6/6.6 3.9

11731-G 150W 20/6.6 3.9

11715-G 200W 6.6/6.6 4.81

11716-G 200W 20/6.6 4.67

The leads are:Style 2 - Male Primary Lead on 8/1 cable, 24” longStyle 9 - Remale Primary Lead on 8/1 cable, 24” long (Both leads are rated 25 Amps and 5kV)Style 8 - Female Secondary Lead on 12/2 SOW cable (rated 20 Amps and 600V) 48” long

Design Frequency 60HzIntegro Part #

Description Primary/Secondary Weight (kg)

11717-G 10/15W 6.6/6.6 1.64

11729-G 20/25W 6.6/6.6 1.91

11680-G 30/45W 6.6/6.6 1.91

11681-G 30/45W 20/6.6 1.91

11682-G 65W 6.6/6.6 2.04

11683-g 100W 6.6/6.6 3.9

11684-G 100W 20/6.6 3.86

11730-G 150W 6.6/6.6 3.9

11731-G 150W 20/6.6 3.9

11685-G 200W 6.6/6.6 4.81

11686-G 200W 20/6.6 4.67

11736-G 300W 6.6/6.6 5.22

11760-G 300W 20/6.6 5.67

11755-G 300W 20/20 5.67

L-823 Secondary Connector KitsApplicationBoth types of Integro secondary connector kits are used to make serviceable in field splice connections on both single wires (Style 4 and Style 11) and two conductor cable ( Style 5 and Style 12) in secondary lighting circuits. They can be used to assemble a secondary extension, terminate a fixture lead, or connect a transformer secondary lead.

ApprovalsIntegro secondary connector kits are approved to the FAA L-823 specification and are certified by Intertek Testing Labs to FAA Advisory Circular 150/5345-26.

DesignBoth types of Integro male and female secondary connector kits are molded in thermoplastic rubber for superior dielectric strength, and to ensure watertight connections in the field. Each kit comes with a moulded male or female connector and connector housing, as well as an instruction sheet and grease packet for easy installation. They are rated 20 Amps and 600 volts.

Ordering Information11254-XX Style 4 Male – two wires11255-XX Style 11 Female – two wires11432-XX Style 5 Male – two conductor cable11433-XX Style 12 Female – two conductor cable(XX - Size Code)

Style 4 and Style 11 Style 5 and Style 12

FAA Listing

Integro Part #

Cable Min OD(mm)

Max OD(mm)

L-823 11254-11 10-12 AWG 2.8 5.0

Style 4 11254-21 10-12 AWG 4.0 6.4

11254-12 14-16 AWG 2.8 5.0

11254-22 14-16 AWG 4.0 6.4

Style 11 11255-11 10-16 AWG 2.8 5.0

11255-21 10-16 AWG 4.0 6.4

11255-12 14-16 AWG 2.8 5.0

11255-22 14-16 AWG 4.0 6.4

FAA Listing

Integro Part #

Cable Min OD(mm)

Max OD(mm)

L-823 11432-31 10-12 AWG 10.5 12.7

Style 5 11432-41 10-12 AWG 13.0 15.2

11432-32 14-16 AWG 10.5 12.7

11432-42 14-16 AWG 13.0 15.2

Style 12 11433-31 10-16 AWG 10.5 12.7

11433-41 10-16 AWG 13.0 15.2

11433-32 14-16 AWG 10.5 12.7

11433-42 14-16 AWG 13.0 15.2

L-823 “Complete Kit” Primary Connector KitsStyle 3 and 10

ApplicationIntegro “Complete Kit” primary connector kits are used to install isolation transformers into series circuits, and to make serviceable splice connections or test points in L-824 Airport Lighting Cable on primary power circuits. Where they are used Integro “Complete Kit” primary connector kits are used on all installations with our transformers and are therefore installed in all the same regions.

ApprovalsIntegro “Complete Kit” primary connector kits are approved to the FAA L-823 specification and are certified by ITS Testing Labs to FAA Advisory Circular 150/5345-26.

DesignIntegro “Complete Kit” primary connector kits are moulded in thermoplastic rubber for superior dielectric strength, and to ensure watertight connections in the field. Each moulded kit housing is filled with insulating silicone to fill voids. They are rated 25 Amps and 5kV.

FAA Listing Integro Part #

Cable Min OD(mm)

Max OD(mm)

Weight(kg)

L-823 11805-01 8 AWG 7.62 10.16 0.15

Style 3 & 10 11805-04 6 AWG 9.65 12.7 0.15

11805-05 8 AWG 7.62 10.16 0.15

11805-02 6 AWG 9.65 12.7 0.15

Ordering Information11805 - XX (XX - Size Code)

Each Primary Connector Kit includes:-Style 3 male pin-Style 3 male housing-Instruction sheet

-Style 10 female recepticle-Style 10 male housing-Paper wipe for cleaning

Standard Based on FAA-L-824

Cable Type FL2X

Nominal Voltage5000 V

Electrical and Dimensions Tests According to FAA-L-824

1. Conductor Stranded annealed copper conductor, according to FAA-L-824

2. Insulation & SheathXLPE İnsulation according to FAA-L-824Insulation thickness according to FAA-L-824

Outer sheath Marking PRYSMIAN FL2X 1x16 2,5/5 kV YEAR and METER

Airport Unshielded and unsheathed Lighting Cables

Conductor Insulation Cable

Core No. Ofcross-sec.

Area

N x mm²

No. Of wire & wire diameter

N x mm

Max. DCResistance

at 20°C

Ohm/km

Diameter

mm

Insulationthickness

mm

Min. Thickness

at any pointmm

DiameterMin.

mm

DiameterMax.

mm

WeightMax.

Kg/km

CurrentCarryingCatacity

in air

1x6 mm² 7x1,02 3,08 3,06 2,80 2,42 9,0 10,5 106,0 73

1x10 mm² 7x1,32 1,83 3,96 2,80 2,42 9,8 11,4 150,0 101

1x16 mm² 7x1,75 1,15 4,75 2,80 2,42 10,6 12,0 204,0 137

Airport unshielded PVC sheathed Lighting CablesStandard Based on FAA-L-824 and TS IEC 60502

Cable Type FL2XY

Nominal Voltage 5 kV

Electrical and dimensions tests According to FAA-L-824 and IEC 60502

1. Conductor Stranded annealed copper conductor, according to IEC 60502

2. Insulation XLPE Insulation according to IEC 60502Insulation thickness according to customer drawing

3. Outer Sheath PVC sheath according to IEC 60502-2Shaeth thickness according to Customer drawing

Outer sheath Colour Black

Outer sheath markingPRYSMIAN FL2XY 1x6 5 kV YEAR and METER

Conductor Insulation Cable

Core No. Ofcross-sec.

Area

N x mm²

No. Of wire &

wire diameterN x mm

Max. DCResistance

at 20°COhm/km

Diameter

mm

Insulationthickness

mm

Min. Thickness

at any pointmm

DiameterMin.

mm

DiameterMax.

mm

WeightMax.

Kg/km

CurrentCarryingCatacity

in air

1x6 mm² 7x1,02 3,08 3,1 3,0 2,60 1,2 11,5 165,0 101

StandardBased on FAA-L-824 and TS IEC 60502

Cable Type FL2X(CT)2Y

Nominal Voltage 5 kV

Electrical and Dimensions TestsAccording to FAA-L-824 and IEC 60502

1. Conductor Stranded tinned or annealed copper conductor , according to FAA-L-824

2. Insulation XLPE insulation according to FAA-L-824Insulation thickness according to ICEA s-95-658 Table 3-4

3. Binder TapeSemi-Conductive tape

4. Metalic ScreenCopper tape

5. Outer SheathPE sheath according to ICEA S-95-639Sheath thickness according to ICEAS-93-639 Table 7-3

Outer Sheath MarkingPRYSMIAN FL2X(CT)2Y 1x6mm² 5kV YEAR and METER

Primary cable: FL2X(CT)2Y

Primary cable: FL2X(BT)2YStandard Based on FAA-L-824 and Type C

Cable Type FL2X(BT)2Y

Nominal Voltage 5 kV

Electrical and Dimensions Tests According to FAA-L-824 and IEC 60502

1. Conductor Stranded annealed copper conductor, according to FAA-L-824

2. Insulation XLPE Insulation according to FAA-L-824Insulation thickness according to ICEA S-95-658 Table 3-4

3. Binder TapePolyster tape

4. Metalic ScreenBrass tape

5. Outer Sheath PE sheath according to ICEA S-93-639Sheath thickness according to ICEA S-93-639 Table 7-3

Outer Sheath MarkingPRYSMIAN FL2X(BT)2Y 1x6 mm² 5 kV YEAR and METER

UK & EUROPEPrysmian Cables and Systems Ltd Chickenhall LaneEastleighHampshireSO50 6YUUK

Tel: +44 2380295013Email: industrial.business@prysmiangroup.com